Endress+Hauser Levelflex FMP53 Brief Operating Instructions

Levelflex FMP53 Guided Level-Radar These Instructions are Brief Operating Instructions; they do not replace the Operating Instructions included in the scope of supply. For detailed information, refer to the Operating Instructions and other documentation on the CD-ROM provided or visit "www.endress.com/ deviceviewer". KA01108F/00/EN/01.12 71163452

Levelflex FMP53 2 Endress+Hauser Table of contents 1 Important document information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 Document conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1 Requirements concerning the staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.1 Compact device Levelflex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2 Electronics housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4 Incoming acceptance and product identification . . . . . . . . . . . . . . . . . . . . . 9 4.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.2 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5 Storage, Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5.1 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5.2 Transport product to the measuring point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6.1 Suitable mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6.2 Special mounting conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6.3 Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7.1 Connection options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7.2 Connection conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.3 Connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7.4 Connecting the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 8 Integration into a FOUNDATION Fieldbus network . . . . . . . . . . . . . . . . . . 25 8.1 Device Description (DD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 8.2 Integration into the FOUNDATION Fieldbus network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 8.3 Device identification and addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 8.4 Block model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 8.5 Assignment of the measured values (CHANNEL) in an AI Block . . . . . . . . . . . . . . . . . . . . . . . 28 8.6 Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 9 Commissioning via operating menu (On-site display, FieldCare) . . . . . . . . . 30 9.1 Display and operating module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 9.2 Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 9.3 Adjust the display contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 9.4 Unlock the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 9.5 Set the operating language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 9.6 Configuration of a level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 9.7 User-specific applications (operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 10 Commissioning with a FOUNDATION Fieldbus configuration program (block- oriented operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 10.1 Block configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Endress+Hauser 3 10.2 Scaling of the measured value in an AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 10.3 Language selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 10.4 Configuration of a level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 10.5 Configuration of the on-site display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 10.6 Configuration management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 10.7 Protection of the settings against unauthorized changes . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 1 Important document information 1.1 Document conventions 1.1.1 Safety symbols Symbol Meaning DANGER A0011189-EN DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. WARNING A0011190-EN WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. CAUTION A0011191-EN CAUTION! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury. NOTICE A0011192-EN NOTICE! This symbol contains information on procedures and other facts which do not result in personal injury. 1.1.2 Electrical symbols Symbol Meaning A0011197 Direct current A terminal to which DC voltage is applied or through which direct current flows. A0011198 Alternating current A terminal to which alternating voltage (sine-wave) is applied or through which alternating current flows. ) A0011200 Ground connection A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system. * A0011199 Protective ground connection A terminal which must be connected to ground prior to establishing any other connections. A0011201 Equipotential connection A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.

Levelflex FMP53 4 Endress+Hauser 1.1.3 Tool symbols A0011219 A0011220 A0013442 A0011221 A0011222 Phillips head screwdriver Flat blade screwdriver Torx screwdriver Allen key Hexagon wrench 1.1.4 Symbols for certain types of information Symbol Meaning A0011182 Allowed Indicates procedures, processes or actions that are allowed. A0011183 Preferred Indicates procedures, processes or actions that are preferred. A0011184 Forbidden Indicates procedures, processes or actions that are forbidden. A0011193 Tip Indicates additional information. A0011194 Reference to documentation Refers to the corresponding device documentation. A0011195 Reference to page Refers to the corresponding page number. A0011196 Reference to graphic Refers to the corresponding graphic number and page number. , … , Series of steps à Result of a sequence of actions 1.1.5 Symbols in graphics Symbol Meaning 1, 2, 3 ... Item numbers , … , Series of steps A, B, C, ... Views A-A, B-B, C-C, ... Sections

Endress+Hauser 5 Symbol Meaning - A0011187 Hazardous area Indicates a hazardous area. . A0011188 Safe area (non-hazardous area) Indicates a non-hazardous location. 2 Basic safety instructions 2.1 Requirements concerning the staff The staff must fulfill the following requirements for their tasks: ►Trained staff: Must have a qualification which corresponds to their function and tasks. ►Authorized by the plant operator. ►Familiar with the national regulations. ►Before starting their work: Must have read and understood all instructions in the operating manual and supplementary documentation as well as the certificate (depending on the application). ►Must comply with all instructions and the regulatory framework. 2.2 Designated use Application and measured materials The measuring device described in these Operating Instructions is intended only for level measurement of liquids. Depending on the version ordered the device can also measure potentially explosive, flammable, poisonous and oxidizing materials. Observing the limit values specified in the "Technical data" and listed in the Operating Instructions and supplementary documentation, the measuring device may be used for the following measurements only: ►Measured process variables: level ►Calculated process variables: Volume or mass in arbitrarily shaped vessels (calculated from the level by the linearization functionality) To ensure that the measuring device remains in proper condition for the operation time: ►Use the measuring device only for measured materials against which the process-wetted materials are adequately resistant. ►Observe the limit values in "Technical data". Incorrect use The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases: ►For special measured materials and cleaning agents, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of wetted materials, but does not accept any warranty or liability.

Levelflex FMP53 6 Endress+Hauser Residual risk The electronics housing and its built-in components such as display module, main electronics module and I/O electronics module may heat to 80 °C (176 °F) during operation through heat transfer from the process as well as power dissipation within the electronics. During operation the sensor may assume a temperature near the temperature of the measured material. Danger of burns due to heated surfaces! ►For high process temperatures: Install protection against contact in order to prevent burns. 2.3 Workplace safety For work on and with the device: ►Wear the required personal protective equipment according to federal/national regulations. 2.4 Operational safety Risk of injury! ►Operate the device in proper technical condition and fail-safe condition only. ►The operator is responsible for interference-free operation of the device. Conversions to the device Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers ►If, despite this, modifications are required, consult with Endress+Hauser. Repair To ensure continued operational safety and reliability, ►Carry out repairs on the device only if they are expressly permitted. ►Observe federal/national regulations pertaining to repair of an electrical device. ►Use original spare parts and accessories from Endress+Hauser only. Hazardous area To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety): ►Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area. ►Observe the specifications in the separate supplementary documentation that is an integral part of these Instructions. 2.5 Product safety This measuring device is designed in accordance with good engineering practice to meet state- of-the- art safety requirements, has been tested, and left the factory in a condition in which they are safe to operate. It fulfills general safety requirements and legal requirements. It also conforms to the EC directives listed in the device-specific EC declaration of conformity. Endress+Hauser confirms this fact by applying the CE mark.

1 2 3 A0013421 å 1 Design of the Levelflex 1 Electronics housing 2 Process connection 3 Rod probe

1 Electronics compartment cover 2 Display module 3 Main electronics module 4 Cable glands (1 or 2, depending on instrument version) 5 Nameplate 6 I/O electronics module 7 Terminals (pluggable spring terminals) 8 Connection compartment cover 9 Grounding terminal

Endress+Hauser 9 4 Incoming acceptance and product identification 4.1 Incoming acceptance A0013696 DELIVERY NOTE 1 = 2 A0016870 A0013921 A0013696 A0013922

Levelflex FMP53 10 Endress+Hauser A0013696 DELIVERY NOTE Made in Germany, 79689 Maulburg A0014038 A0013696 A0014037 If one of the conditions does not comply, contact your Endress+Hauser distributor. 4.2 Product identification The following options are available for identification of the measuring device: • Nameplate specifications • Order code with breakdown of the device features on the delivery note • Enter serial numbers from nameplates in W@M Device Viewer ( www.endress.com/deviceviewer ): All information about the measuring device is displayed. For an overview of the scope of the Technical Documentation provided, refer to the following: enter serial numbers from nameplates in W@M Device Viewer ( www.endress.com/deviceviewer )

Ser. no.: 1 2 3 A0014103 å 3 Example of a nameplate 1 Order code 2 Serial number (Ser. no.) 3 Extended order code (Ext. ord. cd.) Only 33 digits of the extended order code can be indicated on the nameplate. If the extended order code exceeds 33 digits, the rest will not be shown. However, the complete extended order code can be viewed in the operating menu of the device (Diagnostics ® Device info ® Extended order code 1/2/3). For detailed information about interpreting the nameplate specifications, refer to the Operating Instructions for the device on the CD-ROM provided. 5 Storage, Transport 5.1 Storage conditions • Permitted storage temperature: –40 to +80 °C (–40 to +176 °F) • Use the original packaging. 5.2 Transport product to the measuring point !WARNING Risk of injury if the hosuing breaks away! ►Transport the measuring device to the measuring point in its original packaging or at the process connection. ►Comply with the safety instructions, transport conditions for devices over 18kg (39.6lbs).

A 1 2 C B 3 A0014130 6.1.1 Mounting distances • Distance (A) between wall and rod probe: – for smooth metallic walls: > 50 mm (2") – for plastic walls: > 300 mm (12") mm to metallic parts outside the vessel • Distance (B) between rod probe and internal fittings (3) in the vessel: > 300 mm (12") • Distance (C) from end of probe to bottom of the vessel: > 10 mm (0.4 in). 6.1.2 Additional conditions • When mounting in the open, a weather protection cover (1) may be installed to protect the device against extreme weather conditions. • Do not mount the probe in the filling curtain (2).

a minimum distance of 100 mm (4 inch) between the cover of the terminal compartment / electronics compartment and the wall. Otherwise the connection compartment / electronics compartment is not accessible after installation. 6.2 Special mounting conditions 6.2.1 Non-metallic vessels 1 2 A0012527 1 Non-metallic vessel 2 Metal sheet or metal flange To measure, Levelflex with a rod or rope probe needs a metallic surface at the process connection. Therefore: Mount a metal sheet with a diameter of at least 200 mm (8") to the probe at the process connection. Its orientation must be perpendicular to the probe.

1 2 a 3 A0014150 1 Plastic or glass tank 2 Metall sheet with threaded sleeve 3 No free space between tank wall and probe! Requirements • The dielectric constant of the medium must be at least DC > 7. • The tank wall must be non-conductvie. • Maximum wall thickness (a): – Plastic: < 15 mm (0.6") – Glass: < 10 mm (0.4") • There may be no metallic reinforcements fixed to the tank. Mounting conditions: • The probe must be mounted directly to the tank wall (no open space) • A plastic half pipe with a diameter of approx. 200 mm (8"), or some other protective unit, must be affixed externally to the probe to prevent any influences on the measurement. • If the tank diameter is less than 300 mm (12"): A metallic grounding sheet must be installed at the opposite side of the tank. The sheet must be conductively connected to the process connection and cover about the half of the vessel's circumference. • If the tank diameter exceeds 300 mm (12"): A metal sheet with a diameter of at least 200 mm (8") must be mounted to the probe at the process connection. Its orientation must be perpendicular to the probe (see above). Calibration for external probe mounting If the probe is mounted externally at the wall of the tank, the speed of signal propagation will be reduced. There are two possibilities to compensate for this effect.

The effect of the dielectric wall can be compared to the effect of a dielectric gas phase. Thus it can be compensated for in the same manner. The compensation factor if given by the quotient of the actual probe length LN and the probe length meausred when the tank is empty. The device looks for the end of probe signal in the subtracted curve. Thus, the value of the measured probe length depends on the mapping. In order to obtain an exact value, it is advisable to determine the probe length manually using the envelope curve display in FieldCare. Step Parameter Action 1 Expert ® Sensor ® Gas phase compensation ® GPC mode Select Constant GPC factor option. 2 Expert ® Sensor ® Gas phase compensation ® Constant GPC factor Enter quotient: "(Actual probe length)/(Measured probe length)". Compensation via the calibration parameters If an acutal gas phase has to be compensated for, the gas phase compensation functionality is no longer available for a correction of the external mounting. In this case the calibration parameters (Empty calibration and Full calibration) must be adjusted and a value longer than the actual probe length has to be entered into the Present probe length parameter. The correction factor for these three parameters is given by the quotient of the probe length measured when the tank is empty and the acutal probe length LN. The device looks for the end of probe signal in the subtracted curve. Thus, the value of the measured probe length depends on the mapping. In order to obtain an exact value, it is advisable to determine the probe length manually using the envelope curve display in FieldCare. Step Parameter Action 1 Setup ® Empty calibration Increase parameter value by "(Measured probe length)/ (Actual probe length)". 2 Setup ® Full calibration Increase parameter value by "(Measured probe length)/ (Actual probe length)". 3 Expert ® Sensor ® Sensor properties ® Probe length correction ® Confirm probe length Select Manual input option. 4 Expert ® Sensor ® Sensor properties ® Probe length correction ® Present probe length Enter measured probe length. 6.3 Mounting the device 6.3.1 Required mounting tools • To shorten rod or coax probes: Saw • For flanges and other process connections: appropriate mounting tools • To turn the housing: Hexagonal wrench 8 mm

When shortening the probe: Enter the new length of probe into the Quick Setup which can be found in the electronics housing behind the display module. A0014241 Shortening rod probes Rod probes must be shortened if the distance to the container floor or outlet cone is less than 10 mm (0.4 in). The rods of a rod probe are shortened by sawing at the bottom end. Rod probes of FMP52 can not be shortened as they are coated. 6.3.3 Turning the transmitter housing To provide easier access to the connection compartment or display module, the transmitter housing can be turned: max. 350° 8 mm 8 mm A0013713 1. Unscrew the securing screw using an open-ended wrench. 2. Rotate the housing in the desired direction.

stainless steel housing). 6.3.4 Turning the display module + E – 1 3 mm A0013905 1. Loosen the screw of the securing clamp of the electronics compartment cover using an Allen key and turn the clamp 90° conterclockwise. 2. Unscrew cover of the electronics compartment from the transmitter housing. 3. Pull out the display module with a gentle rotation movement. 4. Rotate the display module into the desired position: Max. 8 ´ 45 ° in each direction. 5. Feed the spiral cable into the gap between the housing and main electronics module and plug the display module into the electronics compartment until it engages. 6. Screw the cover of the electronics compartment firmly back onto the transmitter housing. 7. Tighten the securing clamp again using the Allen key. 6.4 Post-installation check m Is the device undamaged (visual inspection)? m Does the device conform to the measuring point specifications? For example: • Process temperature • Process pressure (refer to the chapter on "Material load curves" of the "Technical Information" document) • Ambient temperature range • Measuring range m Are the measuring point identification and labeling correct (visual inspection)? m Is the device adequately protected from precipitation and direct sunlight? m Are the securing screw and securing clamp tightened securely?

1 Terminals FOUNDATION Fieldbus 2 Cable screen: Observe cable specifications (® ä 21) 3 Cable entry 4 Potential equalization

2 Connection cable switching output 3 Cable entry Switching output Function Open collector switching output Switching behavior Binary (conductive or non-conductive), switches when the programmable switch point is reached Failure mode non-conductive Eectrical connection values U = 10.4 to 35 VDC, I = 0 to 40 mA Internal resistance RI < 880 W The voltage drop at this internal resistance has to be taken into account on planning the configuration. For example, the resulting voltage at a connected relay must be sufficient to switch the relay. Insulation voltage floating, Insulation voltage 1 350 VDC to power supply aund 500 VAC to ground Switch point freely programmable, separately for switch-on and switch-off point Switching delay freely programmable from 0 to 100 sec. , separately for switch-on and switch-off point Number of switching cycles corresponds to the measuring cycle Signal source device variables • Level linearized • Distance • Terminal voltage • Electronic temperature • Relative echo amplitude Number of switching cycles unlimited

3+ +- 4- A0015909 å 5 Connection of a relay Suitable relays (examples): • Solid-state relay: Phoenix Contact OV-24DC/480AC/5 with mounting rail connector UMK-1 OM-R/AMS • Electromechanical relay: Phoenix Contact PLC-RSC-12DC/21 3+ 2 1 + 4- A0015910 å 6 Connection of a digital input 1 Pull-up resistor 2 Digital input 7.2 Connection conditions 7.2.1 Cable specification FOUNDATION Fieldbus • Endress+Hauser recommends using twisted, shielded two-wire cables. • Terminals for wire cross-sections: 0.5 to 2.5 mm2 (20 to 14 AWG) • Cable outer diameter: 5 to 9 mm (0.2 to 0.35 in) For further information on the cable specifications, see Operating Instructions BA00013S "FOUNDATION Fieldbus Overview", FOUNDATION Fieldbus Guideline and IEC 61158-2 (MBP). 7.2.2 Cable diameter and cross-section of the strands Type of protection Cable gland Admissible cable diameter Admissible cross-section of the strands • Standard • Ex ia • Ex ic Plastics M20x1,5 5 to 10 mm (0.2 to 0.39 in) 0.5 to 2.5 mm2 (20 to 14 AWG) • Ex tD • Ex nA • FM approval • CSA approval Metal M20x1.5 7 to 10 mm (0.28 to 0.39 in) 7.2.3 Overvoltage protection If the measuring device is used for level measurement in flammable liquids which requires the use of overvoltage protection according to DIN EN 60079-14, standard for test procedures

measures: • Integrated overvoltage protection (in preparation) Product structure: Feature 610 "Accessory mounted", option NA "Overvoltage protection". • External overvoltage protection, e.g. Endress+Hauser's HAW562 or HAW569. For detailed information please refer to the following documents: • HAW562: TI01012K • HAW569: TI01013K 7.3 Connection data 7.3.1 FOUNDATION Fieldbus "Power supply; Output" 1) Terminal voltage E: 2-wire; FOUNDATION Fieldbus, switch output 9 to 32 VDC 1) Feature 020 of the product structure 7.4 Connecting the measuring device !WARNING Explosion hazard! ►Comply with the relevant national standards. ►Observe the specifications in the Safety Instructions (XA). ►Only use the specified cable glands. ►Check whether the supply voltage matches the specifications on the nameplate. ►Before connecting the device: Switch the supply voltage off. ►Before switching on the supply voltage: Connect the potential bonding line to the exterior ground terminal. Required tools and accessories: • For instruments with safety pin for the lid: AF 3 Allen key • Wire stripping pliers • When using stranded wires: Wire end sleeves.

the clamp 90° counterclockwise. 2. Unscrew the connection compartment cover. 3. Push the cable through the cable entry. To ensure tight sealing, do not remove the sealing ring from the cable entry. 4. Strip the cable. 5. Strip the cable ends 10 mm (0.4 in). For stranded cables, also attach wire end ferrules. 6. Firmly tighten the cable glands. 7. 2 1 4 3 A0013837 Connect the cable in accordance with the terminal assignment . 8. When using screened cable: Connect the cable screen to the ground terminal.

10. For instruments with safety pin for the lid: Adjust the safety pin so that its edge is over the edge of the display lid. Tighten the safety pin. Pluggable spring-force terminals Instruments without integrated overvoltage protection have pluggable spring-force terminals. Rigid or flexible conductors with or without cable sleeve can directly be inserted and are contacted automatically. To remove cables from the terminal: Press on the groove between the terminals using a flat-tip screwdriver £ 3 mm (0.12 inch) while pulling the cables out of the terminals. mm (in) ≤3 (0.12) A0013661 7.5 Post-connection check m Are cables or the device undamaged (visual inspection)? m Do the cables comply with the requirements? m Do the cables have adequate strain relief? m Are all cable glands installed, firmly tightened and correctly sealed? m Does the supply voltage match the specifications on the transmitter nameplate? m Is the terminal assignment correct ? m If required: Is the protective earth connected correctly ? m If supply voltage is present: Is the device ready for operation and do values appear on the display module? m Are all housing covers installed and firmly tightened? m Is the securing clamp tightened correctly?

Endress+Hauser 25 8 Integration into a FOUNDATION Fieldbus network 8.1 Device Description (DD) You require the following to configure a device and integrate it into an FF network: • An FF configuration program • The Cff file (Common File Format: *.cff) • The device description (DD) in one of the following formats – Device Description format 4 : *sym, *ffo – Device Description format 5 : *sy5, *ff5 Information on the device-specific DD Manufacturer ID 452B48hex Device Type 100Fhex Device Revision 05hex DD Revision Information and files at: • www.endress.com • www.fieldbus.org CFF Revision 8.2 Integration into the FOUNDATION Fieldbus network • For more in-depth information on integrating the device into the FF system, see the description for the configuration software used. • When integrating the field devices into the FF system, make sure you are using the right files. You can read out the required version by means of the Device Revision/DEV_REV and DD Revision/ DD_REV parameters in the Resource Block. The device is integrated into the FF network as follows: 1. Start the FF configuration program. 2. Download the Cff and device description files (*.ffo, *.sym (for format 4) *ff5, *sy5 (for format 5) to the system. 3. Configure the interface. 4. Configure the device for the measuring task and for the FF system. 8.3 Device identification and addressing FOUNDATION Fieldbus identifies the device using its ID code (Device ID) and automatically assigns it a suitable field address. The identity code cannot be changed. The device appears in the network display once you have started the FF configuration program and integrated the device into the network. The blocks available are displayed under the device name. If the device description has not yet been loaded, the blocks report "Unknown" or "(UNK)".

Levelflex FMP53 26 Endress+Hauser – – RESOURCE_xxxxxxxxxxx (RB2) EH_Levelflex_xxxxxxxxxx SETUP_ (TRDSUP) xxxxxxxxxxx DISPLAY_ (TRDDISP) xxxxxxxxxxx DIAGNOSTIC_ (TRDDIAG) xxxxxxxxxxx EXPERT_CONFIG_ (TRDEXP) xxxxxxxxxxx EXPERT_INFO_ (TRDEXPIN) xxxxxxxxxxx SERVICE_INFO_ (TRDSRVIF) xxxxxxxxxxx DATA_TRANSFER_ (TRDHROM) xxxxxxxxxxx ANALOG_INPUT_1_ (AI) xxxxxxxxxxx ANALOG_INPUT_2_ (UNK) xxxxxxxxxxx DISCRETE_INPUT_ (DI) xxxxxxxxxxx ARITHMETIC_ (AR) xxxxxxxxxxx INPUT_SELECTOR_ (IS) xxxxxxxxxxx ANALOG_ALARM_ (AAL) xxxxxxxxxxx PID_ (PID) xxxxxxxxxxx SIGNAL_CHAR_ (SC) xxxxxxxxxxx INTEGRATOR_ (IT) xxxxxxxxxxx SERVICE_SENSOR_ (TRDSRVSB) xxxxxxxxxxx ADV_SETUP_ (TRDASUP) xxxxxxxxxxx 1 2 A0017208 å 7 Typical display in a configuration program after the connection has been established 1 Device name 2 Serial number

Endress+Hauser 27 8.4 Block model 8.4.1 Blocks of the device software The device has the following blocks: • Resource Block (device block) • Transducer Blocks – Setup Transducer Block (TRDSUP) – Advanced Setup Transducer Block (TRDASUP) – Display Transducer Block (TRDDISP) – Diagnostic Transducer Block (TRDDIAG) – Expert Configuration Transducer Block (TRDEXP) – Expert Information Transducer Block (TRDEXPIN) – Service Sensor Transducer Block (TRDSRVSB) – Service Information Transducer Block (TRDSRVIF) – Data Transfer Transducer Block (TRDHROM) • Function Blocks – 2 Analog Input Blocks (AI) – 1 Discrete Input Block (DI) – 1 PID Block (PID) – 1 Arithmetic Block (AR) – 1 Signal Characterizer Block (SC) – 1 Input Selector Block (IS) – 1 Integrator Block (IT) – 1 Analog Alarm Block (AAL) In addition to the pre-instantiated blocks already mentioned, the following blocks can also be instantiated: • 5 Analog Input Blocks (AI) • 2 Discrete Input Blocks (DI) • 3 PID Blocks (PID) • 3 Arithemetic Blocks (AR) • 2 Signal Characterizer Blocks (SC) • 5 Input Selector Blocks (IS) • 3 Integrator Blocks (IT) • 2 Analog Alarm Blocks (AAL) Up to 20 blocks can be instantiated in the device altogether, including the blocks already instantiated. For instantiating blocks, see the appropriate Operating Instructions of the configuration program used. Endress+Hauser Guideline BA00062S. The guideline provides an overview of the standard function blocks that are described in FOUNDATION Fieldbus Specifications FF 890 - 894. It is designed to help operators use the blocks implemented in the Endress+Hauser field devices.

Levelflex FMP53 28 Endress+Hauser 8.4.2 Block configuration when device is delivered DIAGNOSTIC PID ARITHMETIC SIGNAL_CHAR S RESOURCE ANALOG_INPUT_1 ANALOG_INPUT_2 DI ADV_SETUP DATA_TRANSFER EXPERT_INFO SERVICE_INFO DISPLAY INPUT_SELECTOR INTEGRATOR ANALOG_ALARM EXPERT_CONFIG SETUP SERVICE_SENSOR PV SV ESC OPEN OPEN E Device_01 F mm 4841.000 A0017217 å 8 Block configuration when device is delivered S Sensor PV Primary value: Level linearized SV Secondary value: Distance 8.5 Assignment of the measured values (CHANNEL) in an AI Block The input value of an Analog Input Block is defined by the CHANNEL parameter. Channel Measured value 0 Uninitialized 89 Measured capacitance 144 EOP shift 145 Interface distance 172 Calculated DC value 211 Terminal voltage 212 Sensor debug

Endress+Hauser 29 Channel Measured value 32785 Absolute EOP amplitude 32786 Absolute echo amplitude 32787 Absolute interface amplitude 32856 Distance 32885 Elektronic temperature 32938 Interface linearized 32949 Level linearized 33044 Relative echo amplitude 33045 Relative interface amplitude 33070 Noise of signal 33107 Upper interface thickness 8.6 Methods The FOUNDATION Fieldbus Specification includes the use of methods to make device operation easier. A method is a sequence of interactive steps to be carried out in the specified order so as to configure certain device functions. The following methods are available for the device: • Restart This method is located in the Resource Block and directly prompts the setting of the Device reset parameter. This resets the device configuration to a defined state. • ENP Restart This method is located in the Resource Block and directly prompts the setting of the parameters of the Electronic Name Plate (ENP). • Setup This method is located in the SETUP Transducer Block and allows to set the most important parameters in this block for device configuration (measuring units, type of tank or vessel, type of medium, empty and full calibration). • Linearization This method is located in the ADV_SETUP Transducer Block and allows to manage the linearization table by which the measured value is converted into volume, mass or flow. • Self Check This method is located in the EXPERT_CONFIG Transducer Block and prompts the device self check parameters.

Levelflex FMP53 30 Endress+Hauser 9 Commissioning via operating menu (On-site display, FieldCare) 9.1 Display and operating module 9.1.1 Display appearance 3.1 3.2 2.1 2.2 2.4 2.5 1.1 1.2 1.3 1.4 2.3 2.6 1 2 3 4 5 ESC OPEN OPEN E ABC_ DEFG User HIJK LMNO PQRS TUVW XYZ Aa1 3 4 0 1 2 9 5 6 8 7 20 A0012635 å 9 Appearance of the display and operation module for on-site operation 1 Measured value display (1 value max. size) 1.1 Header containing tag and error symbol (if an error is active) 1.2 Measured value symbols 1.3 Measured value 1.4 Unit 2 Measured value display (2 values) 2.1 Bargraph for measured value 1 2.2 Measured value 1 (including unit) 2.3 Measured value symbols for measured value 1 2.4 Measured value 2 2.5 Unit for measured value 2 2.6 Measured value symbols for measured value 2 3 Representation of a parameter (here: a parameter with selection list) 3.1 Header containing parameter name and error symbol (if an error is active) 3.2 Selection list; Â marks the current parameter value. 4 Input matrix for numbers 5 Input matrix for alphanumeric and special characters

Endress+Hauser 31 9.1.2 Navigation and selection from a list Use the operating keys to navigate within the operating menu and to select options from a list. Key Meaning A0011971 "Minus" key Henceforth represented by S. • In a selection list: Moves the selection bar upward. • In an input matrix: Moves the selection bar backward. A0011972 "Plus" key Henceforth represented by O. • In a selection list: Moves the selection bar downward. • In an input matrix: Moves the selection bar forward. E A0011973 "Enter" key Henceforth represented by F. • Opens the marked submenu or parameter. • Confirms a changed parameter value. + A0012661 "Escape" key combination (press keys simultaneously) Henceforth represented by S + O. • Closes a parameter without accepting the changes. • Quits the current menu layer and returns to the next higher layer.

Levelflex FMP53 32 Endress+Hauser 9.2 Operating concept 9.2.1 Structure Language Display/operation Parameter 1 Parameter 2 Parameter N Setup Setup parameter 1 Setup parameter 2 Setup parameter N Advanced setup Enter access code Parameter 1 Parameter N Submenu 1 Submenu N Diagnostics Parameter 1 Parameter N Submenu 1 Submenu N Expert Direct access System Sensor Output Communication Application Diagnostics A0011407-EN å 10 Basic structure of the operating menu; gray: submenus; white: parameters

Endress+Hauser 33 9.2.2 Submenus and user roles The submenus are designed for different user roles. A user role is defined by typical tasks within the lifecycle of the device. User role Typical tasks Submenu Operator Tasks in the ongoing process: • Configuration of the display. • Reading measuring values. "Language" Defines the operating language (® ä 36). "Display/Operation" Contains all parameters which are needed during the ongoing process: configuration of the display (display values, display format, display contrast ...). Maintenance Commissioning: • Configuration of the measurement. • Configuration of the measured value processing (scaling, linearization, limit detection etc.). • Configuration of the measured value output (analog and digital communication interface). "Setup" Contains all commissioning parameters (® ä 37). Error handling "Diagnostics" Contains all parameters needed to detect an analyze operational errors. Expert Tasks which require detailed knowledge about the instrument: • Commissioning of measurements under demanding conditions. • Optimization of the measurement under demanding conditions. • Detailed configuration of the communication interface. • Error diagnosis in diffcult cases. "Expert"

Levelflex FMP53 34 Endress+Hauser 9.3 Adjust the display contrast • O + F (pressed simultaneously): increases the contrast. • S + F (pressed simultaneously): decreases the contrast. 9.4 Unlock the device If the device has been locked, it must be unlocked before the measurement can be configured. 9.4.1 Revoke hardware locking A0013649 å 11 Mesured value screen of a hardware-locked device The padlock in the header of the measured value screen indicates that the device is hardware- locked. In order to unlock the device, shift the locking switch (which is located below the display module) into the "unlocked" position. 1 2 5 4 3 (B) (A) CDI Spare part: FMP52X-AB WP SIM SW ex works SW update #1 SW update #2 02.01.03 Dev_R DISPL A0013132

Endress+Hauser 35 1. Unscrew the lid from the compartment for the display and operating module. 2. Slightly turn the display and operating module to remove it from the compartment. 3. Set the locking switch (WP: Write Protection) into the desired position. (A): unlocked; (B): locked. 4. Attach the display and operating module in the desired orientation until it closes with a snap. 5. Screw the lid onto the compartment. 9.4.2 Revoke software locking E A0013651 å 12 Input prompt for the access code to unlock software-locked parameters. Parameters affected by the software lock are marked by a padlock in front of the parameter name. After pressing F an input prompt appears. Enter the user defined locking code to unlock the device. Step Parameter Action 1 Setup ® Advanced setup ® Define access code To lock the device: Enter a user-defined access code. 2 Setup ® Advanced setup ® Enter access code To unlock the device: Enter the previously defined access code. 3 Setup ® Advanced setup ® Enter access code To lock the device again: Enter a number other than the previously defined access code.

Levelflex FMP53 36 Endress+Hauser 9.5 Set the operating language E E E + 1. 4. 2. 5. 3. A0013637

Endress+Hauser 37 9.6 Configuration of a level measurement F L D E 20mA 100% 4mA 0% LN R A0011360 å 13 Configuration parameters for level measurements in liquids LN = Length of probe R = Reference point of the measurement D = Distance E = Empty calibration (= Zero point) L = Level F = Full calibration (= span) Step Parameter Action 1 Setup ® Distance unit Select distance unit. 2 Setup ® Tank type Select tank type. 3 Setup ® Tube diameter 1) Enter the diameter of the bypass or stilling well. 4 Setup ® Medium group Select medium group ("water based": DC>4 or "other": DC>1.9) 5 Setup ® Empty calibration Enter the distance E between the reference point R and the minimum level (0%). 6 Setup ® Full calibration Enter distance F between the minimum (0%) and maximum (100%) level. 7 Setup ® Level Displays the measured level L. 8 Setup ® Distance Displays the distance D between the reference point R and the level L.

Levelflex FMP53 38 Endress+Hauser Step Parameter Action 9 Setup ® Signal quality Displays the signal quality of the level echo. 10 Setup ® Mapping ® Confirm distance Compare the displayed distance to the real distance in order to start the recording of the mapping curve. 1) only visible for coated probes and if "Tank type" = "Bypass/pipe" 9.7 User-specific applications (operation) For details of setting the parameters of user-specific applications, see separate documentation: • Operator and Maintenance ® BA01053F/00/EN (Operating Instructions) • Experte ® GP01015F/00/EN (Description of Device Parameters) 10 Commissioning with a FOUNDATION Fieldbus configuration program (block-oriented operation) 10.1 Block configuration 10.1.1 Preparatory steps 1. Switch on the device. 2. Note the DEVICE_ID. 3. Open the configuration program. 4. Load Cff and device description files into the host system or the configuration program. Make sure you are using the right system files. 5. Identify the device using the DEVICE_ID (see Point 2). Assign the desired tag name to the device by means of the Pd-tag/FF_PD_TAG parameter. 10.1.2 Configuring the Resource Block 1. Open the Resource Block. 2. If necessary, disable the lock for device operation. 3. If necessary, change the block name. Factory setting: RS-xxxxxxxxxxx (RB2) 4. If necessary, assign a description to the block by means of the Tag Description/ TAG_DESC parameter. 5. If necessary, change other parameters as per the requirements. 10.1.3 Configuring the Transducer Blocks The measurement and the display module are configured using the Transducer Blocks. The general procedure is the same for all Transducer Blocks:

Endress+Hauser 39 1. If necessary, change the block name. 2. Set the block mode to OOS by means of the Block Mode/MODE_BLK parameter, TARGET element. 3. Configure the device in accordance with the measuring task (® ä 42) . 4. Set the block mode to Auto by means of the Block Mode/MODE_BLK parameter, TARGET element. The block mode must be set to Auto for the measuring device to function correctly. 10.1.4 Configuring the Analog Input Blocks The device has 2 Analog Input Blocks that can be assigned as required to the various process variables. Default settings Analog Input Block CHANNEL AI 1 32949: Level linearized AI 2 32856: Distance 1. If necessary, change the block name. 2. Set the block mode to OOS by means of the Block Mode/MODE_BLK parameter, TARGET element. 3. Use the Channel/CHANNEL parameter to select the process variable which should be used as the input value for the Analog Input Block (® ä 28). 4. Use the Transducer Scale/XD_SCALE parameter to select the desired unit and the block input range for the process variable (® ä 40). Make sure that the unit selected suits the process variable selected. If the process variable does not suit the unit, the Block Error/ BLOCK_ERR parameter reports Block Configuration Error and the block mode cannot be set to Auto. 5. Use the Linearization Type/L_TYPE parameter to select the type of linearization for the input variable (factory setting: Direct). Make sure that the settings for the Transducer Scale/XD_SCALE and Output Scale/ OUT_SCALE parameters are the same for the Direct linearization type. If the values and units do not match, the Block Error/ BLOCK_ERR parameter reports Block Configuration Error and the block mode cannot be set to Auto. 6. Enter the alarm and critical alarm messages by means of the High High Limit/ HI_HI_LIM, High Limit/HI_LIM, Low Low Limit/LO_LO_LIM and Low Limit/ LO_LIM parameters. The limit values entered must be within the value range specified for the Output Scale/ OUT_SCALE parameter (® ä 40). 7. Specify the alarm priorities by means of the High High Priority/HI_HI_PRI, High Priority/ HI_PRI, Low Low Priority/LO_LO_PRI and Low Priority/LO_PRI

Levelflex FMP53 40 Endress+Hauser parameters. Reporting to the field host system only takes place with alarms with a priority greater than 2. 8. Set the block mode to Auto using the Block Mode/MODE_BLK parameter, TARGET element. For this purpose, the Resource Block must also be set to the Auto block mode. 10.1.5 Additional configuration 1. Link the function blocks and output blocks. 2. After specifying the active LAS, download all the data and parameters to the field device. 10.2 Scaling of the measured value in an AI Block If the type of linearisation L_TYPE = indirect has been selected in an AI block, the measured value can be scaled within the block. The input range is defined by the XD_SCALE parameter Through its EU_0 and EU_100 elements. This range is mapped linearly to the output ranged defined by the OUT_SCALE parameter through its EU_0 and EU_100 elements. 0 1 0 1 EU_100 XD_SCALE OUT_SCALE EU_0 EU_0 EU_100 OUT_VALUE A0017338 å 14 Scaling of the measured value in an AI Block • If you have selected the Direct mode for the L_TYPE parameter, you cannot change the values and units for XD_SCALE and OUT_SCALE. • The L_TYPE, XD_SCALE and OUT_SCALE parameters can only be changed in the OOS block mode.

Endress+Hauser 41 10.3 Language selection Step Block Parameter Action 1 DISPLAY (TRDDISP) Language (language) Select language 1). Selection: • 32805: Arabian • 32824: Chinese simplified • 32842: Czech • 32881: Dutch • 32888: English • 32917: French • 32920: German • 32945: Italian • 32946: Japanese • 32948: Korean • 33026: Polish • 33027: Portuguese • 33062: Russian • 33083: Spanish • 33103: Thai • 33120: Vietnamese • 33155: Bahasa • 33166: Turkish 1) When ordering a device the set of available languages is defined. Refer to the product structure, feature 500 "Additional Operation Language".

Levelflex FMP53 42 Endress+Hauser 10.4 Configuration of a level measurement The Setup method can also be used to configure the measurement. It is called up via the SETUP (TRDSUP) transducer block. F L D E 20mA 100% 4mA 0% LN R A0011360 å 15 Configuration parameters for level measurements in liquids LN = Length of probe R = Reference point of the measurement D = Distance E = Empty calibration (= Zero point) L = Level F = Full calibration (= span) If for rope probes the DC value is less than 7, then measurement is not possible in the area of the straining weight. In these cases, the maximum allowed value for the empty calibration E is LN - 250 mm (LN - 10 in).

Endress+Hauser 43 Step Block Parameter Action 1 SETUP (TRDSUP) Distance unit (distance_unit) Select distance unit. Selection: • 1010: m • 1013: mm • 1018: in • 1019: ft 2 SETUP (TRDSUP) Tank type (tank_type) Select tank type. Selection: • 32816: Bypass / pipe • 33288: Metallic • 33302: Coaxial • 33432: Twin rope • 33433: Twin rod • 33437: Rope centering disc metallic • 33438: Rod centering disc metallic • 33441: Non metallic • 33444: Mounted outside 3 SETUP (TRDSUP) Tube diameter (tube_diameter) 1) Enter the diameter of the bypass or stilling well. 4 SETUP (TRDSUP) Medium group (medium_group) Select medium group. Selection: • 316: water based (DC>4) • 256: other (DC³ 1.9) 2) 5 SETUP (TRDSUP) Empty calibration (empty_calibration) Enter the distance E between the reference point R and the minimum level (0%). 6 SETUP (TRDSUP) Full calibration (full_calibration) Enter distance F between the minimum (0%) and maximum (100%) level. 7 SETUP (TRDSUP) Level (level) Displays the measured level L. 8 SETUP (TRDSUP) Distance (filtered_dist_val) Displays the distance D between the reference point R and the level L. 9 SETUP (TRDSUP) Signal quality (signal_quality) Displays the signal quality of the level echo. 10 SETUP (TRDSUP) Confirm distance (confirm_distance) Compare the displayed distance to the real distance in order to start the recording of the mapping curve. Selection: • 179: Manual map • 32847: Delete all • 32859: Distance ok • 32860: Distance too big • 32861: Distance too small • 32862: Distance unknown • 33100: Tank empty 1) only available for coated probes and "Tank type" = "Bypass/pipe" 2) If required, lower DCs can ben entered into the "DC value (dc_value)" parameter. However, for DC<1.6 the measuring range may be reduced; for details please contact Endress+Hauser.

Levelflex FMP53 44 Endress+Hauser 10.5 Configuration of the on-site display 10.5.1 Factory settings of the on-site display for level measurements Parameter Factory setting for devices with 1 current output Factory setting for devices with 2 current outputs Format display 1 value, max. size 1 value, max. size Value 1 display Levele linearized Levele linearized Value 2 display Distance Distance Value 3 display Current output 1 Current output 1 Value 4 display None Current output 21 The on-site display can be adjusted in the DISPLAY (TRDDISP) transducer block. 10.6 Configuration management After commissioning, you can save the current device configuration, copy it to another measuring point or restore the previous device configuration. You can do so using the Configuration management parameter and its options. Navigation path in the operating menu Setup ® Advanced setup ® Conf.backup disp ® Config. managem. Block operation Block: DISPLAY (TRDDISP) Parameter: Configuration management (configuration_management) Functions of the parameter options Options Description 33097: Execute backup A backup copy of the current device configuration in the HistoROM is saved to the display module of the device. The backup copy comprises the transmitter data of the device. 33057: Restore The last backup copy of the device configuration is copied from the display module to the HistoROM of the device. The backup copy comprises the transmitter data of the device. 33838: Duplicate The transmitter configuration from another device is duplicated to the device using the display module. 265: Compare The device configuration saved in the display module is compared to the current device configuration of the HistoROM. 32848: Clear backup data The backup copy of the device configuration is deleted from the display module of the device. HistoROM A HistoROM is a "non-volatile" device memory in the form of an EEPROM.

Endress+Hauser 45 While this action is in progress, the configuration cannot be edited via the local display and a message on the processing status appears on the display. For devices with FOUNDATION Fieldbus communication, the PD Tag parameter is also transmitted when duplicating the parameter configuration. If required change PD Tag to the required value after duplicating the set. 10.7 Protection of the settings against unauthorized changes There are two ways to protect the settings against unauthorized changes: • Via locking switch (hardware locking) (® ä 34) • Via operating menu (software locking) (® ä 35) • Via block operation: – Block: DISPLAY (TRDDISP); parameter: Define access code (define_access_code) – Block: EXPERT_CONFIG (TRDEXP); parameter: Enter access code (enter_access_code)