Endress+Hauser Levelflex FMP55 Brief Operating Instructions
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Brief Operating Instructions
Levelflex FMP55
PROFIBUS PA
Guided wave radar
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information about the device can be found in the
Operating Instructions and the other documentation:
Available for all device versions via:
– Internet: www.endress.com/deviceviewer
– Smart phone/tablet: Endress+Hauser Operations App
KA01072F/00/EN/16.18
71396577
2018-04-12
Levelflex FMP55 PROFIBUS PA
2
Endress+Hauser
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer
Endress+Hauser
Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
1.
3.
2.
A0023555
Levelflex FMP55 PROFIBUS PA
Table of contents
Endress+Hauser
3
Table of contents
1
Important document information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3
Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
2
Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1
Requirements for the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3
Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
2.4
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5
Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1
Product design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
4
Incoming acceptance and product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5
Storage, Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1
Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5.2
Transport product to the measuring point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1
Mounting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6.2
Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3
Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
7
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1
Connection conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2
Connecting the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
7.3
Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8
Integration into a PROFIBUS network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.1
Overview of the device database files (GSD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.2
Set device address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9
Commissioning via wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10
Commissioning (via operating menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.1
Display and operating module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.2
Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.3
Unlock the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.4
Setting the operating language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.5
Configuration of an interface measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.6
User-specific applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
Important document information
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Important document information
1.1
Symbols
1.1.1
Safety symbols
Symbol
Meaning
DANGER
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.1.2
Electrical symbols
Symbol
Meaning
Symbol
Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as
the operator is concerned, is grounded
via a grounding system.
Symbol
Meaning
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.1.3
Tool symbols
A0011219
A0011220
A0013442
A0011221
A0011222
Cross-head
screwdriver
Flat blade
screwdriver
Torx screwdriver
Allen key
Hexagon wrench
Levelflex FMP55 PROFIBUS PA
Important document information
Endress+Hauser
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1.1.4
Symbols for certain types of information
Symbol
Meaning
Symbol
Meaning
Permitted
Procedures, processes or actions that
are permitted.
Preferred
Procedures, processes or actions that
are preferred.
Forbidden
Procedures, processes or actions that
are forbidden.
Tip
Indicates additional information.
Reference to documentation.
A
Reference to page.
Reference to graphic.
1., 2. , 3.…
Series of steps.
Result of a step.
Visual inspection.
1.1.5
Symbols in graphics
Symbol
Meaning
1, 2, 3 ...
Item numbers
1., 2. , 3.…
Series of steps
A, B, C, ...
Views
A-A, B-B, C-C, ...
Sections
-
Hazardous area
Indicates a hazardous area.
.
Safe area (non-hazardous area)
Indicates the non-hazardous area.
1.1.6
Symbols at the device
Symbol
Meaning
Safety instructions
Observe the safety instructions contained in the associated Operating Instructions.
Temperature resistance of the connection cables
Specifies the minimum value of the temperature resistance of the connection cables.
Important document information
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Endress+Hauser
1.2
Terms and abbreviations
Term/abbreviation
Explanation
BA
Document type "Operating Instructions"
KA
Document type "Brief Operating Instructions"
TI
Document type "Technical Information"
SD
Document type "Special Documentation"
XA
Document type "Safety Instructions"
PN
Nominal pressure
MWP
Maximum Working Pressure
The MWP can also be found on the nameplate.
ToF
Time of Flight
FieldCare
Scalable software tool for device configuration and integrated plant asset management solutions
DeviceCare
Universal configuration software for Endress+Hauser HART, PROFIBUS, FOUNDATION Fieldbus
and Ethernet field devices
DTM
Device Type Manager
DD
Device Description for HART communication protocol
εr (DC value)
Relative dielectric constant
Operating tool
The term "operating tool" is used in place of the following operating software:
• FieldCare / DeviceCare, for operation via HART communication and PC
• SmartBlue (app), for operation using an Android or iOS smartphone or tablet.
BD
Blocking Distance; no signals are analyzed within the BD.
PLC
Programmable Logic Controller
CDI
Common Data Interface
PFS
Pulse Frequence Status (Switching output)
Levelflex FMP55 PROFIBUS PA
Important document information
Endress+Hauser
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1.3
Registered trademarks
PROFIBUS®
Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany
Bluetooth®
The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG,
Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks and
trade names are those of their respective owners.
Apple®
Apple, the Apple logo, iPhone, and iPod touch are trademarks of Apple Inc., registered in the
U.S.and other countries. App Store is a service mark of Apple Inc.
Android®
Android, Google Play and the Google Play logo are trademarks of Google Inc.
KALREZ®, VITON®
Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA
TEFLON®
Registered trademark of E.I. DuPont de Nemours & Co., Wilmington, USA
TRI CLAMP®
Registered trademark of Alfa Laval Inc., Kenosha, USA
Basic safety instructions
Levelflex FMP55 PROFIBUS PA
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Basic safety instructions
2.1
Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
‣ Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣ Are authorized by the plant owner/operator.
‣ Are familiar with federal/national regulations.
‣ Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the application).
‣ Follow instructions and comply with basic conditions.
2.2
Designated use
Application and measured materials
The measuring device described in these Operating Instructions is intended only for level and
interface measurement of liquids. Depending on the version ordered the device can also
measure potentially explosive, flammable, poisonous and oxidizing materials.
Observing the limit values specified in the "Technical data" and listed in the Operating
Instructions and supplementary documentation, the measuring device may be used for the
following measurements only:
‣ Measured process variable: Level and/or interface
‣ Calculated process variable: Volume oder mass in arbitrarily shaped vessels (calculated
from the level by the linearization functionality)
To ensure that the measuring device remains in proper condition for the operation time:
‣ Use the measuring device only for measured materials against which the process-wetted
materials are adequately resistant.
‣ Observe the limit values in "Technical data".
Incorrect use
The manufacturer is not liable for damage caused by improper or non-designated use.
Verification for borderline cases:
‣ For special measured materials and cleaning agents, Endress+Hauser is glad to provide
assistance in verifying the corrosion resistance of wetted materials, but does not accept any
warranty or liability.
Residual risk
The electronics housing and its built-in components such as display module, main electronics
module and I/O electronics module may heat to 80 °C (176 °F) during operation through heat
transfer from the process as well as power dissipation within the electronics. During operation
the sensor may assume a temperature near the temperature of the measured material.
Danger of burns due to heated surfaces!
‣ For high process temperatures: Install protection against contact in order to prevent burns.
Levelflex FMP55 PROFIBUS PA
Basic safety instructions
Endress+Hauser
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2.3
Workplace safety
For work on and with the device:
‣ Wear the required personal protective equipment according to federal/national
regulations.
2.4
Operational safety
Risk of injury.
‣ Operate the device in proper technical condition and fail-safe condition only.
‣ The operator is responsible for interference-free operation of the device.
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
‣ If, despite this, modifications are required, consult with the manufacturer.
Repair
To ensure continued operational safety and reliability,
‣ Carry out repairs on the device only if they are expressly permitted.
‣ Observe federal/national regulations pertaining to repair of an electrical device.
‣ Use original spare parts and accessories from the manufacturer only.
Hazardous area
To eliminate a danger for persons or for the facility when the device is used in the hazardous
area (e.g. explosion protection, pressure vessel safety):
‣ Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area.
‣ Observe the specifications in the separate supplementary documentation that is an integral
part of these Instructions.
2.5
Product safety
This measuring device is designed in accordance with good engineering practice to meet state-
of-the-art safety requirements, has been tested, and left the factory in a condition in which it
is safe to operate. It meets general safety standards and legal requirements.
NOTICE
Loss of degree of protection by opening of the device in humid environments
‣ If the device is opened in a humid environment, the degree of protection indicated on the
nameplate is no longer valid. This may also impair the safe operation of the device.
2.5.1
CE mark
The measuring system meets the legal requirements of the applicable EC guidelines. These are
listed in the corresponding EC Declaration of Conformity together with the standards applied.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
Levelflex FMP55 PROFIBUS PA
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2.5.2
EAC conformity
The measuring system meets the legal requirements of the applicable EAC guidelines. These
are listed in the corresponding EAC Declaration of Conformity together with the standards
applied.
Endress+Hauser confirms successful testing of the device by affixing to it the EAC mark.
3
Product description
3.1
Product design
3.1.1
Levelflex FMP51/FMP52/FMP54/FMP55
1
2
5
3
4
6
A0012399
1
Design of the Levelflex
1
Electronics housing
2
Process connection (here as an example: flange)
3
Rope probe
4
End-of-probe weight
5
Rod probe
6
Coax probe
Levelflex FMP55 PROFIBUS PA
Incoming acceptance and product identification
Endress+Hauser
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4
Incoming acceptance and product identification
4.1
Incoming acceptance
Upon receipt of the goods check the following:
• Are the order codes on the delivery note and the product sticker identical?
• Are the goods undamaged?
• Do the nameplate data match the ordering information on the delivery note?
• If required (see nameplate): Are the Safety Instructions (XA) present?
If one of these conditions is not satisfied, contact your Endress+Hauser Sales Center.
4.2
Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
( www.endress.com/deviceviewer ): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App or
scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations
App: all the information for the measuring device is displayed.
4.2.1
Nameplate
Order code:
Ext. ord. cd.:
Ser. no.:
Order code:
Ext. ord. cd.:
Ser. no.:
1
2
3
4
A0030196
2
Example of a nameplate
1
Order code
2
Serial number (Ser. no.)
3
Extended order code (Ext. ord. cd.)
4
2-D matrix code (QR code)
For detailed information about interpreting the nameplate specifications, refer to the
Operating Instructions for the device.
Only 33 digits of the extended order code can be indicated on the nameplate. If the
extended order code exceeds 33 digits, the rest will not be shown. However, the complete
extended order code can be viewed in the operating menu of the device in the Extended
order code 1 to 3 parameter.
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5
Storage, Transport
5.1
Storage conditions
• Permitted storage temperature: –40 to +80 °C (–40 to +176 °F)
• Use the original packaging.
5.2
Transport product to the measuring point
LWARNING
Housing or probe may be damaged or break away.
Risk of injury!
‣ Transport the measuring device to the measuring point in its original packaging or at the
process connection.
‣ Do not fasten lifting devices (hoisting slings, lifting eyes etc.) at the housing or the probe
but at the process connection. Take into account the mass center of the device in order to
avoid unintended tilting.
‣ Comply with the safety instructions, transport conditions for devices over 18kg (39.6lbs)
(IEC61010).
A0013920
NOTICE
Shipping lock for FMP5x with coax probe
‣ For FMP5x with coax probe the coax tube is not fixed permanently to the electronics
housing. For shipping and transport it is secured with two cable ties. In order to prevent the
spacer at the probe rod from moving along the probe, these cable ties must not be loosened
when transporting and mounting the device. They may only be undone directly before
screwing the device flange to the process connection.
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6
Mounting
6.1
Mounting requirements
6.1.1
Suitable mounting position
A0011281
3
Mounting position of Levelflex FMP55
• Rod probes / rope probes: must be mounted in a stilling well or bypass.
• Coax probes: can be mounted at an arbitrary distance from the wall of the vessel.
• When mounting in the open, a weather protection cover may be installed to protect the
device against extreme weather conditions.
• Minimum distance from the end of probe to the bottom of the vessel: 10 mm (0.4 in)
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Mounting
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6.1.2
Securing the probe
Securing coax probes
For WHG approvals: For probe lengths ≥ 3 m (10 ft) a support is required.
A0012608
Coax probes can be supported at any point of the outer tube.
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6.2
Mounting the device
6.2.1
Required mounting tools
• For flanges and other process connections: appropriate mounting tools
• To turn the housing: Hexagonal wrench 8 mm
6.2.2
Mounting the device
Flange mounting
If a seal is used, be sure to use unpainted metal bolts to ensure good electrical contact
between probe flange and process flange.
Mounting rope probes
NOTICE
Electrostatic discharges may damage the electronics.
‣ Earth the housing before lowering the rope into the vessel.
*
A0012852
When lowering the rope probe into the vessel, observe the following:
• Uncoil rope and lower it slowly and carefully into the vessel.
• Do not kink the rope.
• Avoid any backlash, since this might damage the probe or the vessel fittings.
6.2.3
Mounting the "Sensor remote" version
This section is only valid for devices of the version "Probe Design" = "Sensor remote"
(feature 600, option MB/MC/MD).
For the version "Probe design" = "Sensor remote" the following is supplied:
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Mounting
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• The probe with the process connection
• The electronics housing
• The mounting bracket for wall or pipe mounting of the electronics housing
• The connection cable (length as ordered). The cable has got one straight and one angled
plug (90°). Depending on the local conditions the angled plug can be connected at the probe
or at the electronics housing.
LCAUTION
The plugs of the connection cable may be damaged by mechanical stress.
‣ Mount the probe and the electronics housing tightly before connecting the cable.
‣ Lay the cable such that it is not exposed to mechanical stress. Minimum bending radius:
100 mm (4").
‣ When connecting the cable: Connect the straight plug before the angled one. Torque for
both coupling nuts: 6 Nm.
Probe, electronics and connection cable are adjusted to match each other. They are
marked by a common serial number. Only components with the same serial number shall
be connected to each other.
If the measuring point is exposed to strong vibrations, an additional locking compound
(e.g. Loctite 243) can be applied at the plug connectors.
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Mounting the electronics housing
122 (4.8)
52 (2)
86
(3.4)
70
(2.8)
127...140
(5...5.51)
161 (6.34)
162...175
(6.38...6.89)
A
B
ø42...60
(1.65...2.36)
A0014793
4
Mounting the electronics housing using the mounting bracket; dimensions: mm (in)
A
Wall mounting
B
Pipe mounting
Connecting the cable
Required tools:
Open-end wrench 18AF
Levelflex FMP55 PROFIBUS PA
Mounting
Endress+Hauser
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A
B
C
C
r
= 100 (4)
min
r
= 100 (4)
min
6 Nm
(4.42 lbf ft)
6 Nm
(4.42 lbf ft)
6 Nm
(4.42 lbf ft)
6 Nm
(4.42 lbf ft)
A0014794
5
Connecting the cable. There are the following possibilities:
A
Angled plug at the probe
B
Angled plug at the electronics housing
C
Length of the remote cable as ordered
6.2.4
Turning the transmitter housing
To provide easier access to the connection compartment or display module, the transmitter
housing can be turned:
max. 350°
8 mm
8 mm
1.
2.
3.
A0032242
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1.
Unscrew the securing screw using an open-ended wrench.
2.
Rotate the housing in the desired direction.
3.
Tighten the securing screw (1.5 Nm for plastic housing; 2.5 Nm for aluminum or
stainless steel housing).
6.2.5
Turning the display
Opening cover
2.
1.
3 mm
A0021430
1.
Loosen the screw of the securing clamp of the electronics compartment cover using an
Allen key (3 mm) and turn the clamp 90 ° counterclockwise.
2.
Unscrew cover and check lid gasket, replace if necessary.
Turning the display module
1.
2.
A0036401
1.
Pull out the display module with a gentle rotational movement.
2.
Rotate the display module to the desired position: max. 8 × 45 ° in each direction.
Levelflex FMP55 PROFIBUS PA
Mounting
Endress+Hauser
21
3.
Feed the coiled cable into the gap between the housing and main electronics module
and plug the display module into the electronics compartment until it engages.
Closing electronics compartment cover
2.
2,5 Nm
3 mm
1.
A0021451
1.
Screw back firmly electronics compartment cover.
2.
Turning securing clamp 90 ° clockwise and tighten the clamp with 2.5 Nm using the
Allen key (3 mm).
Levelflex FMP55 PROFIBUS PA
22
Endress+Hauser
6.3
Post-installation check
m
Is the device undamaged (visual inspection)?
m
Does the device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the chapter on "Material load curves" of the "Technical Information"
document)
• Ambient temperature range
• Measuring range
m
Are the measuring point identification and labeling correct (visual inspection)?
m
Is the device adequately protected from precipitation and direct sunlight?
m
Are the securing screw and securing clamp tightened securely?
Levelflex FMP55 PROFIBUS PA
Electrical connection
Endress+Hauser
23
7
Electrical connection
7.1
Connection conditions
7.1.1
Terminal assignment
Terminal assignment 4-wire: 4-20 mA HART (90 to 253 VAC)
3
1
+
L
4
2
-
N
1
3
2
A0036519
6
Terminal assignment 4-wire: 4-20 mA HART (90 to 253 VAC)
1
Connection 4-20 mA HART (active): terminals 3 and 4
2
Connection supply voltage: terminals 1 and 2
3
Terminal for cable screen
Levelflex FMP55 PROFIBUS PA
24
Endress+Hauser
LCAUTION
To ensure electrical safety:
‣ Do not disconnect the protective connection.
‣ Disconnect the supply voltage before disconnecting the protective earth.
Connect protective earth to the internal ground terminal (3) before connecting the
supply voltage. If necessary, connect the potential matching line to the external ground
terminal.
In order to ensure electromagnetic compatibility (EMC): Do not only ground the device
via the protective earth conductor of the supply cable. Instead, the functional grounding
must also be connected to the process connection (flange or threaded connection) or to
the external ground terminal.
An easily accessible power switch must be installed in the proximity of the device. The
power switch must be marked as a disconnector for the device (IEC/EN61010).
Levelflex FMP55 PROFIBUS PA
Electrical connection
Endress+Hauser
25
Terminal assignment PROFIBUS PA / FOUNDATION Fieldbus
1
3
+
+
2
4
-
-
A
1
3
+
+
2
4
-
-
B
1
4
5
2
3
A0036500
7
Terminal assignment PROFIBUS PA / FOUNDATION Fieldbus
A
Without integrated overvoltage protection
B
With integrated overvoltage protection
1
Connection PROFIBUS PA / FOUNDATION Fieldbus: terminals 1 and 2, without integrated overvoltage
protection
2
Connection switch output (Open Collector): terminals 3 and 4, without integrated overvoltage
protection
3
Connection switch output (Open Collector): terminals 3 and 4, with integrated overvoltage protection
4
Connection PROFIBUS PA / FOUNDATION Fieldbus: terminals 1 and 2, with integrated overvoltage
protection
5
Terminal for cable screen
Levelflex FMP55 PROFIBUS PA
26
Endress+Hauser
Block diagram PROFIBUS PA / FOUNDATION Fieldbus
+
+
-
-
Y
I
2
3
1
2
3
4
1
4
A0036530
8
Block diagram PROFIBUS PA / FOUNDATION Fieldbus
1
Cable screen; observe cable specifications
2
Connection PROFIBUS PA / FOUNDATION Fieldbus
3
Measuring device
4
Switch output (open collector)
Levelflex FMP55 PROFIBUS PA
Electrical connection
Endress+Hauser
27
7.1.2
Device plug connectors
For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be
connected without opening the housing.
Pin assignment of the M12 plug connector
2
1
3
4
A0011175
Pin
Meaning
1
Signal +
2
not connected
3
Signal -
4
Ground
Pin assignment of the 7/8" plug connector
4
2
3
1
A0011176
Pin
Meaning
1
Signal -
2
Signal +
3
Not connected
4
Screen
Levelflex FMP55 PROFIBUS PA
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Endress+Hauser
7.1.3
Power supply
PROFIBUS PA, FOUNDATION Fieldbus
"Power supply; Output" 1)
"Approval" 2)
Terminal voltage
E: 2-wire; FOUNDATION Fieldbus, switch output
G: 2-wire; PROFIBUS PA, switch output
• Non-Ex
• Ex nA
• Ex nA[ia]
• Ex ic
• Ex ic[ia]
• Ex d[ia] / XP
• Ex ta / DIP
• CSA GP
9 to 32 V 3)
• Ex ia / IS
• Ex ia + Ex d[ia] / IS + XP
9 to 30 V 3)
1)
Feature 020 of the product structure
2)
Feature 010 of the product structure
3)
Input voltages up to 35 V will not spoil the device.
Polarity sensitive
No
FISCO/FNICO compliant
according to IEC 60079-27
Yes
7.1.4
Overvoltage protection
If the measuring device is used for level measurement in flammable liquids which requires the
use of overvoltage protection according to DIN EN 60079-14, standard for
test procedures 60060-1 (10 kA, pulse 8/20 μs), an overvoltage protection module has to be
installed.
Integrated overvoltage protection module
An integrated overvoltage protection module is available for 2-wire HART as well as
PROFIBUS PA and FOUNDATION Fieldbus devices.
Product structure: Feature 610 "Accessory mounted", option NA "Overvoltage protection".
Technical data
Resistance per channel
2 × 0.5 Ω max.
Threshold DC voltage
400 to 700 V
Threshold impulse voltage
< 800 V
Capacitance at 1 MHz
< 1.5 pF
Nominal arrest impulse voltage (8/20 μs)
10 kA
Levelflex FMP55 PROFIBUS PA
Electrical connection
Endress+Hauser
29
External overvoltage protection module
HAW562 or HAW569 from Endress+Hauser are suited as external overvoltage protection.
For detailed information please refer to the following documents:
• HAW562: TI01012K
• HAW569: TI01013K
7.2
Connecting the measuring device
LWARNING
Risk of explosion!
‣ Observe applicable national standards.
‣ Comply with the specifications in the Safety Instructions (XA).
‣ Use specified cable glands only.
‣ Check to ensure that the power supply matches the information on the nameplate.
‣ Switch off the power supply before connecting the device.
‣ Connect the potential matching line to the outer ground terminal before applying the
power supply.
Required tools/accessories:
• For devices with a cover lock: Allen key AF3
• Wire stripper
• When using stranded cables: One ferrule for every wire to be connected.
7.2.1
Opening connection compartment cover
2.
1.
3 mm
A0021490
1.
Loosen the screw of the securing clamp of the connection compartment cover using an
Allen key (3 mm) and turn the clamp 90 ° clockwise.
2.
Afterwards unscrew connection compartment cover and check lid gasket, replace if
necessary.
Levelflex FMP55 PROFIBUS PA
30
Endress+Hauser
7.2.2
Connecting
10 (0.4)
10 (0.4)
2.
3.
3.
1.
A0036418
9
Dimensions: mm (in)
1.
Push the cable through the cable entry . To ensure tight sealing, do not remove the
sealing ring from the cable entry.
2.
Remove the cable sheath.
3.
Strip the cable ends over a length of 10 mm (0.4 in). In the case of stranded cables, also
fit ferrules.
4.
Firmly tighten the cable glands.
5.
Connect the cable in accordance with the terminal assignment.
2
1
4
3
2
1
4
3
A0034682
6.
If using shielded cables: Connect the cable shield to the ground terminal.
Levelflex FMP55 PROFIBUS PA
Electrical connection
Endress+Hauser
31
7.2.3
Plug-in spring-force terminals
In the case of devices without integrated overvoltage protection, electrical connection is via
plug-in spring-force terminals. Rigid conductors or flexible conductors with ferrules can be
inserted directly into the terminal without using the lever, and create a contact automatically.
≤3 (0.12)
1.
2.
A0013661
10
Dimensions: mm (in)
To remove cables from the terminal:
1.
Using a flat-blade screwdriver ≤ 3 mm, press down on the slot between the two terminal
holes
2.
while simultaneously pulling the cable end out of the terminal.
7.2.4
Closing connection compartment cover
1.
2.
2,5 Nm
3 mm
A0021491
1.
Screw back firmly connection compartment cover.
Integration into a PROFIBUS network
Levelflex FMP55 PROFIBUS PA
32
Endress+Hauser
2.
Turning securing clamp 90 ° counterclockwise and tighten the clamp with
2.5 Nm (1.84 lbf ft) again using the Allen key (3 mm).
7.3
Post-connection check
Is the device or cable undamaged (visual check)?
Do the cables comply with the requirements ?
Do the cables have adequate strain relief?
Are all cable glands installed, securely tightened and leak-tight?
Does the supply voltage match the specifications on the nameplate?
Is the terminal assignment correct?
If required: Has protective ground connection been established ?
If supply voltage is present, is the device ready for operation and do values appear on the display
module?
Are all housing covers installed and securely tightened?
Is the securing clamp tightened correctly?
8
Integration into a PROFIBUS network
8.1
Overview of the device database files (GSD)
Manufacturer ID
17 (0x11)
Ident number
0x1558
Profile version
3.02
GSD file
Information and files under:
• www.endress.com
• www.profibus.org
GSD file version
Levelflex FMP55 PROFIBUS PA
Integration into a PROFIBUS network
Endress+Hauser
33
8.2
Set device address
2
98
3
4
5
6
7
8
1
DIP
ON
A0015686
11
Address switches in terminal compartment
8.2.1
Hardware adressing
1.
Set switch 8 to "OFF".
2.
Define the address with switches 1 to 7 according to the table below.
The address change becomes effective after 10 seconds. The device restarts automatically.
Switch
1
2
3
4
5
6
7
Value in position "ON"
1
2
4
8
16
32
64
Value in position "OFF"
0
0
0
0
0
0
0
2
98
3
4
5
6
7
8
1
DIP
ON
2 + 8 = 10
A0015902
12
Example of hardware addressing: switch 8 is in position "OFF"; switches 1 to 7 define the address.
8.2.2
Software addressing
1.
Set switch 8 to "ON".
2.
The device restarts automatically. The address remains the same as before (factory
setting: 126).
3.
Set the required address via the operating menu: Setup → Device address
Integration into a PROFIBUS network
Levelflex FMP55 PROFIBUS PA
34
Endress+Hauser
2
98
3
4
5
6
7
8
1
DIP
ON
A0015903
13
Example of software addressing; switch 8 is in position "ON"; the address is defined in the
operating menu (Setup → Device address)
Levelflex FMP55 PROFIBUS PA
Commissioning via wizard
Endress+Hauser
35
9
Commissioning via wizard
A wizard guiding the user through the initial setup is available in FieldCare and DeviceCare 1).
1.
Connect the device to FieldCare or DeviceCare (for details refer to the "Operating
options" chapter of the Operating Instructions).
2.
Open the device in FieldCare or DeviceCare.
The dashboard (home page) of the device appears:
1
A0025866
1
"Commissioning" button calls up the wizard.
3.
Click on "Commissioning" to call up the wizard.
4.
Enter or select the appropriate value for each parameter. These values are immediately
written to the device.
5.
Click "Next" to switch to the next page.
6.
After finishing the last page, click "End of sequence" to close the wizard.
If the wizard is cancelled before all necessary parameters have been set, the device may
be in an undefined state. A reset to the default settings is recommended in this case.
1)
DeviceCare is available for download at www.software-products.endress.com. The download requires a
registration in the Endress+Hauser software portal.
Commissioning (via operating menu)
Levelflex FMP55 PROFIBUS PA
36
Endress+Hauser
10
Commissioning (via operating menu)
10.1
Display and operating module
10.1.1
Display appearance
3.1
3.2
2.1
2.2
2.4
2.5
1.1
1.2
1.3
1.4
2.3
2.6
1
2
3
4
5
ESC
OPEN
OPEN
E
ABC_
DEFG
User
HIJK
LMNO
PQRS
TUVW
XYZ
Aa1
3
4
0
1
2
9
5
6
8
7
20
A0012635
14
Appearance of the display and operation module for on-site operation
1
Measured value display (1 value max. size)
1.1
Header containing tag and error symbol (if an error is active)
1.2
Measured value symbols
1.3
Measured value
1.4
Unit
2
Measured value display (1 bargraph + 1 value)
2.1
Bargraph for measured value 1
2.2
Measured value 1 (including unit)
2.3
Measured value symbols for measured value 1
2.4
Measured value 2
2.5
Unit for measured value 2
2.6
Measured value symbols for measured value 2
3
Representation of a parameter (here: a parameter with selection list)
3.1
Header containing parameter name and error symbol (if an error is active)
3.2
Selection list; marks the current parameter value.
4
Input matrix for numbers
5
Input matrix for alphanumeric and special characters
Levelflex FMP55 PROFIBUS PA
Commissioning (via operating menu)
Endress+Hauser
37
10.1.2
Operating elements
Key
Meaning
A0018330
Minus key
For menu, submenu
Moves the selection bar upwards in a picklist.
For text and numeric editor
In the input mask, moves the selection bar to the left (backwards).
A0018329
Plus key
For menu, submenu
Moves the selection bar downwards in a picklist.
For text and numeric editor
In the input mask, moves the selection bar to the right (forwards).
A0018328
Enter key
For measured value display
• Pressing the key briefly opens the operating menu.
• Pressing the key for 2 s opens the context menu.
For menu, submenu
• Pressing the key briefly
Opens the selected menu, submenu or parameter.
• Pressing the key for 2 s for parameter:
If present, opens the help text for the function of the parameter.
For text and numeric editor
• Pressing the key briefly
– Opens the selected group.
– Carries out the selected action.
• Pressing the key for 2 s confirms the edited parameter value.
+
A0032909
Escape key combination (press keys simultaneously)
For menu, submenu
• Pressing the key briefly
– Exits the current menu level and takes you to the next higher level.
– If help text is open, closes the help text of the parameter.
• Pressing the key for 2 s returns you to the measured value display ("home position").
For text and numeric editor
Closes the text or numeric editor without applying changes.
+
A0032910
Minus/Enter key combination (press and hold down the keys simultaneously)
Reduces the contrast (brighter setting).
+
A0032911
Plus/Enter key combination (press and hold down the keys simultaneously)
Increases the contrast (darker setting).
Commissioning (via operating menu)
Levelflex FMP55 PROFIBUS PA
38
Endress+Hauser
10.1.3
Opening the context menu
Using the context menu, the user can call up the following menus quickly and directly from
the operational display:
• Setup
• Conf. backup disp.
• Env.curve
• Keylock on
Opening and closing the context menu
The user is in the operational display.
1.
Press for 2 s.
The context menu opens.
XXXXXXXXXX
kg/h
50
Setup
Conf.backup disp
Env. curve
Keylock on
A0033110-EN
2.
Press + simultaneously.
The context menu is closed and the operational display appears.
Calling up the menu via the context menu
1.
Open the context menu.
2.
Press to navigate to the desired menu.
3.
Press to confirm the selection.
The selected menu opens.
Levelflex FMP55 PROFIBUS PA
Commissioning (via operating menu)
Endress+Hauser
39
10.2
Operating menu
Parameter/Submenu
Meaning
Description
Language 1)
Defines the operating language
of the on-site display.
BA01008F (Operating Instructions FMP55,
PROFIBUS PA)
Setup
When appropriate values have
been assigned toall setup
parameters, the measured
should be completely configured
in a standard application.
Setup→Mapping
Interference echo suppression
Setup→Advanced setup
Contains further submenus and
parameters:
• to adapt the device to special
measuring conditions.
• to process the measured
value (scaling, linearization).
• to configure the signal
output.
Diagnostics
Contains the most important
parameters needed to detect
and analyze operational errors.
Expert 2)
Contains all parameters of the
device (including those which
are already contained in one of
the above submenus). This
menu is organized according to
the function blocks of the
device.
GP01001F (Description of Device Parameters
FMP5x, PROFIBUS PA)
1)
In case of operation via operating tools (e.g. FieldCare), the "Language" parameter is located at "Setup→Advanced
setup→Display"
2)
On entering the "Expert" menu, an access code is always requested. If a customer specific access code has not been
defined, "0000" has to be entered.
Commissioning (via operating menu)
Levelflex FMP55 PROFIBUS PA
40
Endress+Hauser
10.3
Unlock the device
If the device has been locked, it must be unlocked before the measurement can be configured.
For details refer to the Operating Instructions of the device:
BA01008F (FMP55, PROFIBUS PA)
10.4
Setting the operating language
Factory setting: English or ordered local language
XXXX
XXX
X
X
20.50
Operation
Setup
Main menu
0104-1
Display language
English
Español
Français
Display language
English
Deutsch
Ã
0104-1
Ã
Español
Français
Display language
English
Deutsch
0104-1
Betrieb
Setup
Hauptmenü
Sprache
Deutsch
0104-1
XX
XX
1.
2.
3.
4.
A0029420
15
Using the example of the local display
Levelflex FMP55 PROFIBUS PA
Commissioning (via operating menu)
Endress+Hauser
41
10.5
Configuration of an interface measurement
DL
LL
F
LI
UP
DI
LN
E
R
0%
100%
DK (DC )
2
2
DK
DC
1
1
(
)
A0011177
16
Configuration parameters for interface measurements
R = Reference pioint of the measurement
DI = Interface distance (Distance from reference point to lower medium)
E = Empty calibration (= zero point)
LI = Interface
F = Full calibration (= span)
DL = Distance
LN = Length of probe
LL = Level
UP = Measured thickness upper layer
1.
Setup → Tag description
Enter tag for measuring point.
2.
Setup → Device address
Enter bus address of the device (only in case of software addressing).
3.
Setup → Operating mode
Select the Interface with capacitance option
4.
Setup → Distance unit
Select distance unit.
5.
Setup → Tank type
Select tank type.
6.
Setup → Tube diameter (only if "Tank type" = "Bypass / pipe")
Enter the diameter of the bypass or stilling well.
Commissioning (via operating menu)
Levelflex FMP55 PROFIBUS PA
42
Endress+Hauser
7.
Setup → DC value
Enter dielectric constant of the upper medium.
8.
Setup → Empty calibration
Enter the distance E between the reference point R and the minimum level (0%).
9.
Setup → Full calibration
Enter distance F between the minimum (0%) and maximum (100%) level.
10.
Setup → Level
Displays the measured level LL.
11.
Setup → Interface
Displays the interface height LI.
12.
Setup → Distance
Displays the distance DL between the reference point R and the level LL.
13.
Setup → Interface distance
Displays the distance DI between the reference point R and the interface LI.
14.
Setup → Signal quality
Displays the signal quality of the level echo.
15.
Setup → Mapping → Confirm distance
Make sure the vessel is completely empty. Then select the Tank empty option.
NOTICE
Wrong dielectric constant of the lower medium may cause a measuring error.
‣ If in the case of Operating mode = Interface with capacitance the lower medium is no
water, it is necessary to specify its dielectric constant (DC value): Setup → Advanced setup
→ Interface → DC value lower medium
NOTICE
Wrong empty capacity may cause a measuring error.
‣ For rod and rope probes with Operating mode = Interface with capacitance, a correct
measurement is only possible after the empty capacity has been determined. To do so,
make sure that the vessel is completely empty. Then select Confirm distance = Tank
empty (Step 13 in the table above).
For coax probes the correct empty capacitance is always set on delivery.
10.6
User-specific applications
For details of setting the parameters of user-specific applications, see separate
documentation:
BA01008F (Operating Instructions FMP55, PROFIBUS PA)
For the Expert submenu refer to:
GP01001F (Description of Device Parameters FMP5x, PROFIBUS PA)