Drucker Diagnostics 614VET Operator's Manual
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Drucker Diagnostics +1-814-692-7661 - [email protected] Page | 2
TABLE OF CONTENTS
Model Description ....................................................................................... 3
Intended Use................................................................................................ 3
Warranty ...................................................................................................... 3
Supplied Equipment ..................................................................................... 4
Features ....................................................................................................... 4
General Specifications ................................................................................. 5
Setup Location ............................................................................................. 5
Initial Setup Procedure ................................................................................ 6
Control Panel ............................................................................................... 7
Verifying The Preset Time ............................................................................ 8
Changing The Preset Time ........................................................................... 8
Operation ..................................................................................................... 9
Spinning Balanced Loads ........................................................................... 10
Rotor Removal And Installation ................................................................. 10
To remove the rotor: ............................................................................. 10
To install the rotor: ................................................................................ 10
Care And Preventative Maintenance ......................................................... 11
Cleaning and Disinfection .......................................................................... 12
Troubleshooting ......................................................................................... 13
Emergency Rotor Chamber Entry .............................................................. 14
Calibration Testing ..................................................................................... 14
Safety ......................................................................................................... 15
Replacement Parts ..................................................................................... 16
Available Accessories ................................................................................. 16
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WARNING: For the safety of both the operator and service personnel, care
should be taken when using this centrifuge if handling substances that are
known to be toxic, radioactive or contaminated with pathogenic
microorganisms. When Risk Group II materials are used, (as identified in
the World Health Organization “Laboratory Bio-Safety Manual”), a Bio-
Seal should be employed. The Bio-Seal accessory for the model is the non-
aerosol shield cap with appropriate tube holders (contact Drucker
Diagnostics to purchase). In the event that materials of a higher risk group
are being used, more than one level of protection must be provided.
The use of flammable or explosive materials as well as those materials
which have a vigorous chemical reaction is prohibited.
For your safety and the durability of your machine, never transport or
store centrifuge with tube holders inside machine.
MODEL DESCRIPTION
The Model 614VET is a continuous-duty, electronically controlled Fixed
Angle centrifuge with a lid safety interlock system. The unit is controlled
by an electronic push–button timer that has been preset for two (2)
minutes, for precise spin times and ease of use. Samples can be safely
viewed through the transparent lid. Entry into the machine is restricted
during operation by the safety interlock system. The Model 614VET
features a lighted control panel that displays the status of the machine,
easily viewable from a distance.
INTENDED USE
General purpose laboratory centrifuge, intended for the density-based
separation of fluids through centripetal acceleration.
Users should also comply with the specimen receptable manufacturer’s
specific instructions for use, in addition to any other protocols established
by the testing organization.
This centrifuge is intended to be used exclusively for veterinary use and
should not be used in any non-veterinary applications.
WARRANTY
Drucker Diagnostics warranties that this centrifuge is free from defects in
workmanship and parts for 2 years.
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SUPPLIED EQUIPMENT
One (1) six–place Fixed Angle rotor
P/N 7786047
Six (6) 125mm Tube Holder, Black
P/N 7713032
The rotor and accessories are rated for a rotation frequency of 3,500 RPM.
For optional accessories, see the last page of this manual.
FEATURES
•
Fixed Angle rotor design, incorporating a unique test tube holder
that produces angle separated samples while requiring no
additional parts
•
Cool–Flow air flow design that prevents overheating of samples
•
Heavy gauge steel construction for safety and durability
•
Lid safety switch that prevents the centrifuge from operating
unless the lid is closed and latched
•
Removable rotor for easy cleaning
•
Locking lid that allows entry into the centrifuge only after the
rotor has completely stopped
•
Brushless permanent split capacitor AC motor
•
Clear lid for safe observation of samples and optical calibration of
speed
•
Electronically controlled timed operation (see pg. 8)
•
Push-button operation
•
Indicator lights:
Color
Status
‘RUNNING’
Green
Power is applied to the motor
‘LATCHED’
Yellow
Lid is closed and latched
‘UNLOCKED’
Red
Lock system is deactivated
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GENERAL SPECIFICATIONS
Nominal Speed (Fixed Angle)
1,750 (+ 50 / - 10) RPM
Nominal RCF (Fixed Angle)
370 xg
(RCF calculated at a rotor radius of 4.23 in. with 7713032 tube holders)
Maximum capacity (Fixed Angle)
90 mL (6 x 15 mL)
Overall Dimensions (H x W x D)
8.75 in. x 11.75 in. x 14 in.
Centrifuge Motor:
Brushless P.S.C. motor
Maximum Acceleration Time
10 seconds
Protection Breaker
5 Amp. re–settable
Timer
Electronic, 1 to 30 minutes
preset to 2 minutes, +/– 2%
Current Requirement
1.9 Amps
Voltage Requirement
115 (+/- 10) Volts
Frequency
60 Hz
Weight
11 lbs
Any use other than those specified by the Manufacturer is explicitly prohibited.
Maximum sample density is 1.15 grams / mL (water density = 1.0 grams / mL)
SETUP LOCATION
1. Unpack the centrifuge and verify that all supplied equipment is
present.
2. Choose a setup location which meets the following criteria:
a. A clearance height of 20” is required to open the lid.
b. The clearance envelope is the space around the centrifuge
which is required for safety. Choose a setup location which
will allow for a clearance envelope of at least 24” x 24”,
(with the centrifuge at the center). No person or hazardous
material shall be permitted in the clearance envelope during
operation. The operator time within the envelope shall be
limited to the time necessary for loading, unloading and
centrifuge operation only.
c.
Proper ventilation is necessary to prevent the overheating of
samples as well as premature failure of the centrifuge.
Choose an area which will allow unencumbered air flow.
d. The centrifuge is designed to secure to the operating surface
by four suction feet. No adjustment is necessary for leveling
the centrifuge; however, the surface should be flat and level.
e. Be sure the outlet is always within reach as the line cord is
the means of emergency disconnection!
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INITIAL SETUP PROCEDURE
If any problems are found during the initial setup procedure, refer to the
troubleshooting section on page 13. For further assistance, contact
Drucker Diagnostics at 814-692-7661.
1. Plug the centrifuge in to an approved electrical outlet. For
electrical safety, the unit must always be properly grounded.
2. For safety purposes, the locking system is always activated. To
deactivate the system to insert or retrieve samples, press the
‘OPEN / STOP’ button on the control panel. The ‘UNLOCKED’
indicator light should illuminate. If it does not, refer to
Troubleshooting section. The lid will be unlocked for 15 seconds
after pushing the ‘OPEN / STOP’ button.
3. Turn the latch counterclockwise and open the lid.
4. Spin the rotor by hand; check for free and level rotation. If the
rotor does not spin freely, refer to Troubleshooting section.
5. Place the six test tube holders inside the rotor and verify that they
are seated properly.
6. Close the lid. Rotate the lid knob clockwise to its complete top
position. The ’LATCHED’ indicator light should be illuminated. If it
is not, make sure that the lid is latched properly. The centrifuge
will not run unless the lid is latched and that the ’LATCHED’ light is
on.
7. Turn the centrifuge on by pushing the ‘START’ button.
8. The ‘RUNNING’ indicator light will illuminate.
9. The test tube holders will slide up into the Fixed Angle position
and the unit will accelerate to full speed.
10. Listen to the sound of the centrifuge. A smooth whirring sound
should be heard. If there are any loud or unusual sounds, stop the
centrifuge by pushing the ’OPEN / STOP’ button immediately and
refer to Troubleshooting section.
11. While the machine is running, try to turn the latch
counterclockwise. Power may be cut to the motor, but you should
be unable to fully turn the latch. If it is possible to turn the latch
and open the lid while the unit is running, contact Drucker
Diagnostics for assistance. Close and latch the lid.
12. Push the ‘OPEN / STOP’ button. The ‘RUNNING’ indicator light
should go out and the motor should slow to a stop.
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13. The lid should remain locked until the rotor has nearly stopped. If
the machine unlocks prematurely, contact Drucker Diagnostics for
assistance.
14. Once the rotor has stopped, the interlock system will become
disengaged for sixty (60) seconds. The ‘UNLOCKED’ indicator light
will illuminate during this time.
15. To gain entry into the centrifuge after this period has ended,
simply press the ‘OPEN / STOP’ button. The lid will unlock for
fifteen (15) additional seconds.
After the centrifuge has passed this procedure, it is ready for operation.
CONTROL PANEL
‘RUNNING’
Lights up when the
machine
is in operation, (power is
being applied to the
motor).
‘START’
Begins a new run, (the lid
must be closed, see pg. 6).
‘LATCHED’
Lights up when the lid has
been closed and latched
properly.
‘OPEN/STOP’
Allows for access into the
rotor chamber by
disengaging the locking
mechanism. Entry is only
permitted when the rotor is
stopped. Pressing this
button during operation will
terminate the run and
unlock the lid after the rotor
has come to a stop.
‘UNLOCKED’
Lights up to indicate that
the locking mechanism
has been deactivated,
allowing access to the
rotor chamber.
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VERIFYING THE PRESET TIME
NOTE: Your centrifuge must be plugged in.
a. Push the ‘OPEN/STOP’ button to disengage the lock and then
open the lid.
b. Push and hold the ‘START’ button for approximately three (3)
seconds. The Yellow ‘LATCHED’ indicator light will begin to flash,
indicating program mode.
c.
When you release the ‘START’ button, the ‘RUNNING’ indicator
light will begin to flash. Each flash represents one minute of run
time.
d. Press the ‘START’ button to verify the brake setting. When you
release the ‘START’ button, the ‘RUNNING’ indicator light will
begin to flash. Each flash represents the brake setting, from 1 to
10.
CHANGING THE PRESET TIME
NOTE: Your centrifuge must be plugged in.
a. Push the ‘OPEN/STOP’ button to disengage the lock and then
open the lid.
b. Push and hold the ‘START’ and ‘OPEN’ buttons for approximately
three (3) seconds. The yellow ‘LATCHED’ indicator light will begin
to flash slowly, indicating that you can now program run time.
c.
Press ‘START’ one time for each minute of run time desired, from
a minimum of 1 minute to a maximum of 30 minutes. The green
‘START’ indicator light will flash each time you press the ‘START’
button.
d. Press ‘OPEN’ to enter the run time. You will now begin to adjust
the brake setting.
e. Press ‘START’ to adjust the brake setting, from a minimum of 1 to
a maximum of 10. The green ‘START’ indicator light will flash
each time you press the start button.
f.
When you are finished, press the ‘OPEN’ button to exit. Use the
above procedure to verify the run time and brake setting change.
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OPERATION
NOTE: Follow the initial setup procedure on page 6 before initial operation.
1. Plug the centrifuge into an approved 115 Volt A.C., 60 Hz. outlet.
2. Push the ‘OPEN/STOP’ button and then open the lid.
3. Place the test tube samples into the tube holders. Be sure to
follow the rules for balanced loads.
4. Close the lid and turn the lid knob clockwise to its complete stop
position. The ’LATCHED’ indicator light should turn on to indicate
that the latch is closed properly. If the lid knob is not completely
latched, the ‘LATCHED’ indicator light will not turn on and the
centrifuge will not operate!
5. The timer has been set to a preset time of two (2) minutes. To
display or change this time setting, refer to page 8.
6. Turn on the machine by pushing the ‘START’ button on the
control panel.
7. The centrifuge should begin to spin. The ‘RUNNING’ indicator
light should illuminate.
IF A PROBLEM IS FOUND DURING A SPIN THAT REQUIRES THE
CENTRIFUGE TO SHUT DOWN, PRESS THE ‘OPEN / STOP’ BUTTON!
8. The ‘RUNNING’ indicator light will begin to flash when one
minute remains.
9. After time has elapsed, the ‘RUNNING’ indicator light will
extinguish and the rotor will slow to a complete stop.
10. The ‘UNLOCKED’ indicator light will illuminate, and the locking
mechanism will disengage allowing entry into the rotor chamber.
If it does not, refer to page 13 on troubleshooting.
11. Turn the lid knob counterclockwise and open the lid.
12. Remove the samples.
13. If the machine re–locks before the samples are removed, press
the ‘OPEN/STOP’ button to unlock the lid for an additional fifteen
(15) seconds.
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SPINNING BALANCED LOADS
Your centrifuge must contain a balanced load in order to work properly.
Use the following rules when loading the rotor.
Spinning balanced loads will extend the life of the machine and produce
better results.
1. Opposing tube holders must be identical and must contain the
same cushion, or none at all.
2. Opposing tube holders must be empty or loaded with equally
weighted samples.
3. If an odd number of samples is to be spun, fill a tube with water
to match the weight of the unpaired sample and place it across
from this sample.
ROTOR REMOVAL AND INSTALLATION
TO REMOVE THE ROTOR:
1. Unlock the centrifuge by pushing the ‘OPEN / STOP’ button and
unlatch and open the lid.
CAUTION: Unplug the centrifuge from the electrical outlet to
eliminate the possibility of electrical shock or other injury.
2. Remove the test tube holders.
3. Remove the nut in the center of the rotor by turning it
counterclockwise (a tool may be required).
4. The rotor is sitting on a cone-shaped adapter. Pull the rotor up
and off of this adapter.
TO INSTALL THE ROTOR:
1. Place the rotor back onto the cone-shaped adapter. You may
need to turn the rotor slightly to line it up properly.
2. The rotor should slide onto the rotor cone freely.
3. Once a proper fit has been achieved, replace the nut and turn it
until it is hand-tight, (a tool may be required).
4. Replace the tube holders and verify that they are seated
properly.
5. It is recommended that the initial setup procedures be
performed to ensure that the rotor has been installed correctly
and that no damage has been done to the centrifuge during
either the rotor installation or possible rotor chamber cleaning.
See page 6 for this procedure.
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CARE AND PREVENTATIVE MAINTENANCE
With proper care and maintenance your centrifuge will provide years of
laboratory service. For proper care, the following steps should be taken:
1. Provide Adequate Ventilation: For cooling purposes, the Model
614VET draws in ambient air through the air intake cover on the
top of the lid and exhausts this air in the rear of the base. The
centrifuge should be placed on a hard smooth surface for good
air circulation.
2. Always Spin Balanced Loads: Make certain that you are always
spinning a balanced load. The Model 614VET has a unique
counter balanced motor mounting design which, along with its
rubber suction feet, produces excellent vibration dampening.
However, out–of–balance loads may break glass test tubes and
may produce unsatisfactory separation results. Proper load
balancing will improve sample separation and extend the life of
the centrifuge. Refer to page 10 on balanced loads for additional
information on balancing the load.
3. Keep the Tube Holders Clean: NOTE: Always follow the safety
guidelines of your laboratory to properly clean up and/or dispose
of materials in the event that a substance known to be
potentially toxic, radioactive or contaminated with a pathogenic
microorganism is spilt in or on the centrifuge. Small glass
fragments left in the tube holder after a tube breakage may
adhere to the next test tube inserted in that holder. When this
tube is handled, these fragments may puncture protective gloves
and lacerate the operator’s fingers or hand. Remaining fragments
may provide stress points on subsequent tubes and result in
additional breakage. If a tube breakage occurs, carefully remove
the tube holder. Properly dispose of the sample and tube
fragments and thoroughly clean both the inside and outside of
the tube holder. Insert a new tube cushion (if necessary) and
replace the tube holder in the rotor.
4. Motor and Electrical Maintenance: The Model 614VET uses a
brushless permanent split capacitor AC motor. It should not need
routine servicing for the life of the centrifuge. The electrical
components are selected for high reliability and should not need
routine service.
5. Tube Holder Replacement: It is recommended that the tube
holders be replaced after 24 months of use. Inspect tube holders
regularly for cracks. If cracks are discovered, replace
immediately.
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6. Remove Accessories Before Moving: All tube holders, samples,
and caps must be removed from the rotor chamber before
transporting or storing the centrifuge to prevent damage and
injury.
CLEANING AND DISINFECTION
To prolong the life of the centrifuge cleaning and disinfection is
recommended every six months, or whenever there is a spillage or tube
breakage. Contaminants must be removed immediately, or corrosion and
premature degradation of components can occur.
1. Unplug the centrifuge before cleaning.
2. Apply cleaning solutions with a towel or cloth. Do not submerge
the centrifuge in water or other cleaning solutions as this will
cause damage and void the warranty.
3. ONLY isopropyl alcohol, soap and water, or a 10% (5500 PPM)
bleach solution should be used for cleaning and disinfection of
the centrifuge and accessories.
4. All surfaces must be dried immediately after cleaning and
disinfecting.
5. TBQ Germicidal products shall not be used, as they will cause
damage to the centrifuge and void the warranty.
6. The use of fully/partially halogenated hydrocarbons, ketones,
esters, ethers, benzyls, ethyl benzenes, and all other chemicals
not prescribed by the manufacturer shall not be used as they
may cause damage to the rotor chamber, rotor, tube holders,
accessories and centrifuge exterior and void the warranty.
7. It may be necessary to remove the rotor and clean the rotor
chamber. Follow the instructions on page 10 to remove and
reinstall the rotor.
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TROUBLESHOOTING
Note: The latch must be turned completely clockwise to its stop position
in order for the centrifuge to operate.
The rotor does not spin
freely.
o
Make sure nothing has fallen into the
rotor chamber.
o
If there is nothing obstructing the rotor,
the rotor may be damaged. contact
Drucker Diagnostics for further
assistance.
Excessive noise when
the machine is
running.
o
Check to see that the load is balanced.
o
Make sure that nothing has fallen into
the rotor chamber.
o
Make sure that the nut in the center of
the rotor is tight.
o
Have a technician test the motor and
replace it if necessary.
The centrifuge does
not run.
o
Check the electrical outlet.
o
Make sure the lid latch is turned
completely clockwise to its stop
position. When the lid is closed
properly, the latch light on the control
panel will illuminate.
o
Check the circuit breaker switch at the
bottom left of the machine. If the switch
is white, the breaker has tripped.
Contact Drucker Diagnostics for further
assistance.
o
The printed circuit board may be
damaged. Have a technician test and
replace the circuit board if necessary.
The latch light does
not come on when the
lid is closed.
o
Make sure that the unit has power.
o
Make sure the lid latch is turned
completely clockwise to its stop
position. The latch makes contact with a
switch underneath the front top of the
cabinet. If this switch is not activated,
the light will not turn on and the
machine will not run.
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The machine does not unlock
after a run has completed.
The lid should remain locked until
the rotor has nearly come to a
complete stop and then unlock
for 60 seconds. If additional
unlock time is needed, press the
’OPEN/STOP’ button with
the machine plugged in and the
rotor stopped. If the lid remains
locked after this and will not
unlock, the electronics may have
been damaged. Contact Drucker
Diagnostics for assistance. To
access the rotor chamber, follow
the procedure on page 14,
“Emergency Rotor Chamber
Entry”.
The run time is not set to the
desired length.
Check the run preset by following
the instructions on page 8. If the
preset is not the desired length,
follow the procedure on the same
page to change the run preset
time.
EMERGENCY ROTOR CHAMBER ENTRY
In the event of power failure, it may be impossible to unlock the lid by
conventional means. In this case, entry into the rotor chamber may be
made by removing the latch label and using a
pen to manually disengage the locking
mechanism (see photo). Pull the mechanism
towards the control panel and then unlatch
and open the lid. If the unit is damaged,
contact your authorized dealer or Drucker
Diagnostics.
CALIBRATION TESTING
It is recommended that the top speed be tested every two years for
continued safe operation. Contact Drucker Diagnostics for further
information or testing availability.
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SAFETY
The Model 614VET complies with US, Canadian, and European Safety standards.
Lid Safety Switch: The Model 614VET lid is secured to the top of the
cabinet by a latching knob and pawl system. When the knob is rotated
clockwise, the pawl grips the underside of the cabinet opening and
prevents the lid from opening. A mechanical stop positions the pawl and
prevents it from rotating completely. When rotated to the stop position,
the pawl makes contact with a micro–switch mounted underneath the
cabinet top. The lid safety switch prevents the centrifuge from operating
while the lid is open. An indicator light on the front of the machine will
light up when the lid has been latched properly.
Lid Safety Interlock System: In addition to the Lid Safety Switch, the
Model 614VET has a true “0 RPM” lid locking system. The lid safety
locking system keeps the lid locked at all times, (even during power
failure), and requires that the rotor be at rest in order to unlock the lid.
The centrifuge will not allow entry into the rotor chamber unless the
centrifuge has power and the rotor is stopped. To open the lid, make sure
that the centrifuge is plugged in and, with the rotor stopped, press the
‘OPEN/STOP’ button.
Note: After the centrifuge has started spinning, it may be possible
to rotate the lid knob enough to cause the pawl to lose contact
with the lid safety switch. If this happens, the centrifuge motor
may lose power, but the lid will still remain locked. If the knob is
accidentally moved and this situation should occur, rotate the
knob fully clockwise to its stop position and the centrifuge will
resume operation.
Circuit Breaker: The Model 614VET is protected with a 5 Amp circuit
breaker located at the rear of the machine mounted to the base. Any
electrical short circuit will cause the breaker to cut power to the machine.
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REPLACEMENT PARTS
Part No.
Description
7724037
Foot, rubber
7751068
Switch, lid safety
7786047
Rotor, six-place, Fixed Angle
03-1-0006-0010
Motor, Half Speed, PSC
7729009
Capacitor, 5uF, 250V A.C.
7717051
Electronic timing and locking board
7751043
Circuit Breaker
7760002
Power cord
03-1-0008-0016
Pawl, latch, lid
03-1-0008-0009
Knob, latch, lid
7724071
Hinge, friction
7732018
Seal, lid gasket
7713032
125mm Tube Holder, Black
02-002-1-0027
Lid Assembly
03-0-0003-0664
Front Panel Label
AVAILABLE ACCESSORIES
SmartView™
Platform
p/n 00-079-009-001
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