Ghisalba VFD-E Series Instruction Manual
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Thank you for choosing Ghisalba’s high-performance VFD-E Series. The VFD-E Series is
manufactured with high-quality components and materials and incorporate the latest microprocessor
technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the
following safety guidelines before connecting power to the AC motor drive. Keep this operating
manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-E series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1.
AC input power must be disconnected before any wiring to the AC motor drive is made.
2.
A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has been turned off
before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe
voltage levels.
3.
Never reassemble internal components or wiring.
4.
The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3
directly to the AC mains circuit power supply.
5.
Ground the VFD-E using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6.
VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7.
VFD-E series shall NOT be used for life support equipment or any life safety situation.
DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor
drive is easily damaged by high-pressure.
2.
There are highly sensitive MOS components on the printed circuit boards. These components
are especially sensitive to static electricity. To prevent damage to these components, do not
touch these components or the circuit boards with metal objects or your bare hands.
3.
Only qualified personnel are allowed to install, wire and maintain AC motor drive.
CAUTION!
1.
Some parameter settings will cause the motor to run immediately after applying power.
2.
DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,
high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic
particles.
3.
Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4.
To prevent personal injury, please keep children and unqualified people away from the
equipment.
5.
When the motor cable between the AC motor drive and motor is too long, the layer insulation of
the motor may be damaged. Please use a frequency inverter duty motor or add an AC output
reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6.
The rated voltage for the AC motor drive must be d 240V (d 480V for 460V models) and the
mains supply current capacity must be d 5000A RMS (d10000A RMS for the t 40hp (30kW)
models).
Table of Contents
Preface ..............................................................................................................i
Table of Contents ...........................................................................................iii
Chapter 1 Introduction.................................................................................1-1
1.1 Receiving and Inspection.................................................................... 1-1
1.1.1 Nameplate Information................................................................ 1-1
1.1.2 Model Explanation ...................................................................... 1-1
1.1.3 Series Number Explanation ........................................................ 1-2
1.1.4 Drive Frames .............................................................................. 1-2
1.2 Appearances....................................................................................... 1-2
1.3 Preparation for Installation and Wiring................................................ 1-3
1.3.1 Remove Keypad ......................................................................... 1-3
1.3.2 Remove Front Cover................................................................... 1-3
1.3.3 Remove RST Terminal Cover..................................................... 1-3
1.3.4 Remove UVW Terminal Cover.................................................... 1-4
1.3.5 Remove Fan ............................................................................... 1-4
1.4 Lifting .................................................................................................. 1-4
1.5 Storage ............................................................................................... 1-4
Chapter 2 Installation and Wiring ...............................................................2-1
2.1 Ambient Conditions............................................................................. 2-1
2.2 Installation........................................................................................... 2-1
2.3 Dimensions......................................................................................... 2-3
2.4.1 Basic Wiring ................................................................................2-7
2.4.2 External Wiring..........................................................................2-11
2.4.3 Main Terminals Connections.....................................................2-12
2.4.4 Control Terminals......................................................................2-14
2.4.5 Main Circuit Terminals...............................................................2-17
2.5 External Parts....................................................................................2-20
2.6 RFI Jumper .......................................................................................2-21
2.7 Connected the DC BUS of the AC Motor Drives in Parallel ..............2-22
Chapter 3 Start Up ..................................................................................... 3-23
3.1 Preparations before Start-up.............................................................3-23
3.2 Operation Method .............................................................................3-24
3.3 Trial Run ...........................................................................................3-24
Chapter 4 Digital Keypad Operation .......................................................... 4-1
4.1 Description of the Digital Keypad ........................................................4-1
4.2 How to Operate the Digital Keypad.....................................................4-3
Chapter 5 Parameters.................................................................................. 5-1
5.1 Summary of Parameter Settings .........................................................5-2
5.2 Parameter Settings for Applications..................................................5-18
5.3 Description of Parameter Settings.....................................................5-23
Chapter 6 Fault Code Information .............................................................. 6-1
6.1 Common Problems and Solutions.......................................................6-1
6.2 Reset...................................................................................................6-4
Chapter 7 Troubleshooting......................................................................... 7-1
7.1 Over Current (OC)...............................................................................7-1
7.2 Ground Fault....................................................................................... 7-2
7.3 Over Voltage (OV) .............................................................................. 7-2
7.4 Low Voltage (Lv)................................................................................. 7-3
7.5 Over Heat (OH)................................................................................... 7-4
7.6 Overload ............................................................................................. 7-4
7.7 Keypad Display is Abnormal............................................................... 7-5
7.8 Phase Loss (PHL)............................................................................... 7-5
7.9 Motor cannot Run ............................................................................... 7-6
7.10 Motor Speed cannot be Changed..................................................... 7-7
7.11 Motor Stalls during Acceleration ....................................................... 7-8
7.12 The Motor does not Run as Expected .............................................. 7-8
7.13 Electromagnetic/Induction Noise ...................................................... 7-9
7.14 Environmental Condition................................................................... 7-9
7.15 Affecting Other Machines ............................................................... 7-10
Chapter 8 Maintenance and Inspections....................................................8-1
Appendix A Specifications ......................................................................... A-1
Appendix B Accessories ............................................................................B-1
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1
B.1.1 Dimensions and Weights for Brake resistors..............................B-3
B.2 Remote Controller RC-01...................................................................B-6
B.3 AC Reactor.........................................................................................B-7
B.3.1 AC Input Reactor Recommended Value.....................................B-7
B.3.2 AC Output Reactor Recommended Value..................................B-7
B.3.3 Applications for AC Reactor .......................................................B-8
B.4 Zero Phase Reactor (RF220X00A)...................................................B-11
B.5 Non-fuse Circuit Breaker Chart.........................................................B-12
B.6 Fuse Specification Chart...................................................................B-13
B.7 KPE-LE01.........................................................................................B-14
B.7.1 Description of the Digital keypad KPE-LE01.............................B-14
B.8 PU06.................................................................................................B-14
B.8.1 Description of the Digital keypad VFD-PU06 ............................B-14
B.8.2 Explanation of Display Message...............................................B-15
B.8.3 Operation Flow Chart................................................................B-16
B.9 Extension Card .................................................................................B-17
B.9.1 Relay Card................................................................................B-17
B.9.2 I/O Card ....................................................................................B-17
B.10 Fieldbus Modules............................................................................B-18
B.10.1 DeviceNet Communication Module (CME-DN01) ...................B-18
B.10.2 LonWorks Communication Module (CME-LW01)....................B-20
B.10.3 Profibus Communication Module (CME-PD01).......................B-22
B.11 DIN Rail ..........................................................................................B-24
B.11.1 MKE-DRA ...............................................................................B-24
B.11.2 MKE-DRB ...............................................................................B-24
B.11.3 MKE-EP ..................................................................................B-25
Appendix C How to Select the Right AC Motor Drive...............................C-1
C.1 Capacity Formulas............................................................................. C-2
C.2 General Precautions.......................................................................... C-4
C.3 How to Choose a Suitable Motor....................................................... C-5
Appendix D How to Use PLC Function ......................................................D-1
D.1 The Steps for PLC Execution.............................................................D-1
D.2 The Limit of PLC ................................................................................D-3
D.3 Edition Explanation of Ladder Diagram..............................................D-4
D.4 The Edition of PLC Ladder Diagram ..................................................D-7
D.5 The Example for Designing Basic Program .....................................D-10
D.6 PLC Devices ....................................................................................D-14
D.6.1 Summary of DVP-PLC Device Number....................................D-14
D.6.2 Device Reference Table...........................................................D-16
D.6.3 Devices Functions....................................................................D-16
D.6.4 Value, constant [K] / [H]............................................................D-17
D.6.5 The Function of Auxiliary Relay................................................D-18
D.6.6 The Function of Timer ..............................................................D-18
D.6.7 The Features and Functions of Counter...................................D-19
D.6.8 Register Types .........................................................................D-20
D.6.9 Special Auxiliary Relays...........................................................D-21
D.6.10 Special Registers ...................................................................D-22
D.6.11 Communication Addresses for Devices (only for PLC2 mode)D-23
D.6.12 Function Code (only for PLC2 mode).....................................D-24
D.7 Commands.......................................................................................D-24
D.7.1 Basic Commands .....................................................................D-24
D.7.2 Output Commands ...................................................................D-25
D.7.3 Timer and Counters..................................................................D-25
D.7.4 Main Control Commands..........................................................D-25
D.7.5 Rising-edge/falling-edge Detection Commands of Contact ......D-25
D.7.6 Rising-edge/falling-edge Output Commands ........................... D-26
D.7.7 End Command......................................................................... D-26
D.7.8 Description of the Application Commands............................... D-26
D.7.9 Explanation for the Commands................................................ D-26
Appendix E CE.............................................................................................E-1
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1-1
Chapter 1 Introduction
1.1 Receiving and Inspection
This VFD-E AC motor drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User
Manual/Quick Start and CD, dust covers and rubber bushings.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.
1.1.1 Nameplate Information
Example for 1HP/0.75kW 3-phase 230V AC motor drive
MODEL VFD007E23A
:
INPUT :3PH 200-240V 50/60Hz 5.1A
OUTPUT :3PH 0-240V 4.2A 1.6kVA 0.75kW/1HP
FREQUENCY RANGE : 0.1~400Hz
Serial Number & Bar Code
AC Drive Model
Input Spec.
Output Spec.
Output Frequency Range
007E23A0T5011230
01.03
02.03
Software Version Power Board
Control Board
1.1.2 Model Explanation
VFD
A
Version Type
23
Mains Input Voltage
11:115
Single phase
V
21:
phase
230V Single
23:230
Three phase
V
E
E Series
007
Applicable motor capacity
004: 0.5 HP(0.4kW)
015: 2 HP(1.5kW)
022: 3 HP(2.2kW)
Series Name ( ariable requency rive)
V
F
D
43:460
Three phase
V
002: 0.25 HP(0.2kW)
055: 7.5 HP(5.5kW)
110: 15 HP(11kW)
037: 5 HP(3.7kW)
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1.1.3 Series Number Explanation
01
6
0T
007E23A
Production number
Production year 2006
Production factory
Production week
(Taoyuan)
Model
230V 3-phase 1HP(0.75kW)
If the nameplate information does not correspond to your purchase order or if there are
any problems, please contact your distributor.
1.1.4 Drive Frames
Frame
Power range
Models
A
0.25-2hp (0.2-1.5kW)
VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A,
VFD007E21A/23A/43A, VFD015E23A/43A
B
1-5hp (0.75-3.7kW)
VFD007E11A, VFD015E21A,
VFD022E21A/23A/43A, VFD037E23A/43A
C
7.5-15hp (5.5-11kW)
VFD055E23A/43A, VFD075E23A/43A, VFD110E43A
Please refer to Chapter 2.3 for exact dimensions.
1.2 Appearances
(Refer to chapter 2.3 for exact dimensions)
0.25-2HP/0.2-1.5kW (Frame A)
1-5HP/0.75-3.7kW (Frame B)
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1-3
NOTE
Models of frame C (7.5-15HP/5.5-11kW) are under development.
1.3 Preparation for Installation and Wiring
1.3.1 Remove Keypad
1.3.2 Remove Front Cover
Step 1
Step 2
1.3.3 Remove RST Terminal Cover
Frame B and Frame C
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1-4
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1.3.4 Remove UVW Terminal Cover
Frame B and Frame C
1.3.5 Remove Fan
1.4 Lifting
Please carry only fully assembled AC motor drives to prevent machine damage.
1.5 Storage
The AC motor drive should be kept in the shipping carton or crate before installation. In order to
retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used
for an extended period of time. Storage conditions are:
Store in a clean and dry location free from direct sunlight or corrosive fumes.
Store within an ambient temperature range of -20 °C to +60 °C.
Store within a relative humidity range of 0% to 90% and non-condensing environment.
Store within an air pressure range of 86kPa to 106kPa.
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1-5
CAUTION!
1.
DO NOT store in an area with rapid changes in temperature. It may cause condensation and
frost.
2.
DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
3.
If the AC motor drive is stored for more than 3 months, the temperature should not be higher
than 30 °C. Storage longer than one year is not recommended, it could result in the degradation
of the electrolytic capacitors.
4.
When the AC motor drive is not used for a long time after installation on building sites or places
with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
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1-6
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2-1
Chapter 2 Installation and Wiring
2.1 Ambient Conditions
Install the AC motor drive in an environment with the following conditions:
Operation
Air Temperature:
-10 ~ +50°C (14 ~ 122°F)
-10 ~ +40°C (14 ~ 104°F) for side-by-side
mounting
Relative Humidity:
<90%, no condensation allowed
Atmosphere pressure:
86 ~ 106 kPa
Installation Site Altitude:
<1000m
Vibration:
<20Hz: 9.80 m/s2 (1G) max
20 ~ 50Hz: 5.88 m/s2 (0.6G) max
Storage
Transportation
Temperature:
-20°C ~ +60°C (-4°F ~ 140°F)
Relative Humidity:
<90%, no condensation allowed
Atmosphere pressure:
86 ~ 106 kPa
Vibration:
<20Hz: 9.80 m/s2 (1G) max
20 ~ 50Hz: 5.88 m/s2 (0.6G) max
Pollution Degree
2: good for a factory type environment.
CAUTION!
1.
Operating, storing or transporting the AC motor drive outside these conditions may cause
damage to the AC motor drive.
2.
Failure to observe these precautions may void the warranty!
2.2 Installation
1.
Mount the AC motor drive vertically on a flat vertical surface by using bolts or screws. Other
directions are not allowed.
2.
The AC motor drive will generate heat during operation. Allow sufficient space around the unit
for heat dissipation.
3.
The heat sink temperature may rise to 90°C when running. The material on which the AC motor
drive is mounted must be noncombustible and be able to withstand this high temperature.
4.
When the AC motor drive is installed in a confined space (e.g. cabinet), the surrounding
temperature must be within 10 ~ 40°C with good ventilation. DO NOT install the AC motor drive
in a space with bad ventilation.
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2-2
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5.
When installing multiple AC motor drives in the same cabinet, they should be adjacent in a row
with enough space. When installing one AC motor drive below another one, use a metal
separation barrier between the AC motor drives to prevent mutual heating. Refer to figure below
for details.
6.
Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the
heatsink.
Frame A Mounting Clearances
Option 1 (-10 to +50qC)
120mm
120mm
50mm
50mm
Air Flow
Option 2 (-10 to +40qC)
120mm
120mm
Air Flow
Frame B and C Mounting Clearances
Option 1 (-10 to +50qC)
150mm
150mm
Air Flow
50mm
50mm
Option 2 (-10 to +40qC)
150mm
150mm
Air Flow
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2-3
2.3 Dimensions
(Dimensions are in millimeter and [inch])
Frame A: VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A VFD007E21A/23A/43A,
VFD015E23A/43A
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2-4
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Frame B: VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A
5.5 [ 0.22]
UNIT : mm(inch)
174.0 [6.86]
162.0 [6.38]
89.0 [3.50]
100.0 [3.94]
152.0 [5.98]
5.5 [0.22]
9.3 [0.36]
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2-5
Frame C: VFD055E23A/43A, VFD075E23A/43A, VFD110E43A
260.0 [10.24]
246.5 [9.70]
116.0 [4.57]
130.0 [5.12]
6.5 [0.26]
Unit: mm [inch]
5.5 [0.22]
1.5 [0.06]
5.5 [0.22]
9.8 [0.38]
169.2 [6.66]
Chapter 3 Start Up_ VFD-E Series
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KPE-LE01
71.9 [2.83]
1.5 [0.06]
16.3 [0.64]
52.4 [2.06]
8.6 [0.34]
61.0 [2.40]
28.8 [1.14]
2.4 Wiring
After removing the front cover, check if the power and control terminals are clear of debris. Be sure
to observe the following precautions when wiring.
General Wiring Information
Applicable Codes
All VFD-E series are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters
Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical
Code (NEC) and the Canadian Electrical Code (CEC).
Installation intended to meet the UL and cUL requirements must follow the instructions provided
in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL and cUL
requirements. Refer to the technical data label affixed to the AC motor drive and the motor
nameplate for electrical data.
The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each
E-Series part number. These fuses (or equivalent) must be used on all installations where
compliance with U.L. standards is a required.
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2.4.1 Basic Wiring
Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply
may result in damage to the equipment. The voltage and current should lie within the
range as indicated on the nameplate.
Check the following items after completing the wiring:
1.
Are all connections correct?
2.
No loose wires?
3.
No short-circuits between terminals or to ground?
A charge may still remain in the DC bus capacitors with hazardous voltages even if the power
has been turned off. To prevent personal injury, please ensure that the power is turned off and
wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC
motor drive.
DANGER!
1.
All the units must be grounded directly to a common ground terminal to prevent electric shock,
fire and interference.
2.
Only qualified personnel familiar with AC motor drives are allowed to perform installation, wiring
and commissioning.
3.
Make sure that the power is off before doing any wiring to prevent electric shocks.
Basic Wiring Diagrams
Users must connect wires according to the circuit diagrams on the following pages. Do not plug a
modem or telephone line to the RS-485 communication port or permanent damage may result.
Terminals 1 & 2 are the power supply for the optional copy keypad only and should not be used for
RS-485 communication.
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2-8
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AVI
ACI
ACM
4~20mA
+10V
5K
3
2
1
Figure 1 for models of VFD-E Series
VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A, VFD015E23A/43A
Power supply
+10V 20mA
Master Frequency
0 to 10V 47K
Analog Signal Common
E
Main circuit (power) terminals
Control circuit terminals
Shielded leads & Cable
* Don't apply the mains voltage directly
to above terminals.
E
R(L1)
S(L2)
T(L3)
Fuse/NFB(None Fuse Breaker)
SA
OFF
ON
MC
MC
RB
RC
Recommended Circuit
when power supply
is turned OFF by a
fault output
R(L1)
S(L2)
T(L3)
E
Analog Multi-function Output
Terminal
factory setting: Analog freq.
/ current meter 0~10VDC/2mA
U(T1)
V(T2)
W(T3)
IM
3~
AFM
ACM
RA
RB
RC
Motor
Factory setting:
Drive is in operation
48V50mA
Multi-function
Photocoulper Output
Analog Signal common
E
E
Refer to Control
Terminal Explanation
MO1
MCM
MI1
MI2
MI3
MI4
MI6
MI5
DCM
+24V
FWD/Stop
REV/Stop
Multi-step 1
Multi-step 2
Multi-step 3
Multi-step 4
Digital Signal Common
Factory
setting
Sw2
AVI
ACI
Factory setting:
ACI Mode
ACI/AVI switch
When switching to AVI,
it indicates AVI2
-
Brake
Unit
RS-485
Serial interface
1: Reserved
2: EV
5: SG+
6: Reserved
7: Reserved
8: Reserved
3: GND
4: SG-
8
1
Sw1
NPN
PNP
Factory setting:
NPN Mode
Please refer to Figure 3
for wiring of NPN
mode and PNP
mode.
Brake
resistor
Please use brake unit and/or
brake resistor depending on
type and application
* Single-phase models can only use R(L1), S(L2) to be the power terminals.
* Single-phase power cannot be used for 3-phase models.
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AVI
ACI
ACM
4~20mA
+10V
5K
3
2
1
Power supply
+10V 20mA
Master Frequency
0 to 10V 47K
Analog Signal Common
E
Main circuit (power) terminals
Control circuit terminals
Shielded leads & Cable
Sw1
NPN
PNP
Factory setting:
NPN Mode
* Don't apply the mains voltage directly
to above terminals.
E
Please refer to Figure 3
for wiring of NPN
mode and PNP
mode.
R(L1)
S(L2)
T(L3)
Fuse/NFB(None Fuse Breaker)
SA
OFF
ON
MC
MC
RB
RC
Recommended Circuit
when power supply
is turned OFF by a
fault output
R(L1)
S(L2)
T(L3)
E
Analog Multi-function Output
Terminal
factory setting: Analog freq.
/ current meter 0~10VDC/2mA
U(T1)
V(T2)
W(T3)
IM
3~
AFM
ACM
RA
RB
RC
Motor
Factory setting:
Drive is in operation
48V50mA
Multi-function
Photocoulper Output
Analog Signal common
E
E
Refer to Control
Terminal Explanation
MO1
MCM
MI1
MI2
MI3
MI4
MI6
MI5
DCM
+24V
FWD/Stop
REV/Stop
Multi-step 1
Multi-step 2
Multi-step 3
Multi-step 4
Digital Signal Common
Factory
setting
8
1
Figure 2 for models of VFD-E Series
VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A, VFD055E23A/43A,
VFD075E23A/43A, VFD110E43A
+/B1
-
RS-485
Serial interface
1: Reserved
2: EV
5: SG+
6: Reserved
7: Reserved
8: Reserved
3: GND
4: SG-
Sw2
AVI
ACI
Factory setting:
ACI Mode
ACI/AVI switch
When switching to AVI,
it indicates AVI2
Brake
unit
Brake resistor
(optional)
Please use brake unit and/or
brake resistor depending on
type and application
Brake resistor (optional)
* Single-phase models can only use R(L1), S(L2) to be the power terminals.
* Single-phase power cannot be used for 3-phase models.
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Figure 3 Wiring for NPN mode and PNP mode
Factory
setting
NPN Mode
NPN
PNP
Sw1
Factory
setting
PNP Mode
NPN
PNP
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2.4.2 External Wiring
Motor
Output AC
Line Reactor
Power Supply
Magnetic
contactor
Input AC
Line Reactor
EMI Filter
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B2
-
BR: Brake
Resistor
Zero-phase
Reactor
+/B1
Zero-phase
Reactor
FUSE/NFB
BUE
VFDB:
Brake Unit
Items
Explanations
Power
supply
Please follow the specific power
supply requirements shown in
Appendix A.
Fuse/NFB
(Optional)
There may be an inrush current
during power up. Please check the
chart of Appendix B and select the
correct fuse with rated current. Use of
an NFB is optional.
Magnetic
contactor
(Optional)
Please do not use a Magnetic
contactor as the I/O switch of the AC
motor drive, as it will reduce the
operating life cycle of the AC drive.
Input AC
Line Reactor
(Optional)
Used to improve the input power
factor, to reduce harmonics and
provide protection from AC line
disturbances. (surges, switching
spikes, short interruptions, etc.). AC
line reactor should be installed when
the power supply capacity is 500kVA
or more and exceeds 6 times the
inverter capacity, or the mains wiring
distance d 10m.
Zero-phase
Reactor
(Ferrite Core
Common
Choke)
(Optional)
Zero phase reactors are used to
reduce radio noise especially when
audio equipment is installed near the
inverter. Effective for noise reduction
on both the input and output sides.
Attenuation quality is good for a wide
range from AM band to 10MHz.
Appendix B specifies the zero phase
reactor. (RF220X00A)
EMI filter
(Optional)
To reduce electromagnetic
interference, please refer to Appendix
B for more details.
Brake
resistor
(Optional)
Used to reduce the deceleration time
of the motor. Please refer to the chart
in Appendix B for specific brake
resistors.
Output AC
Line Reactor
(Optional)
Motor surge voltage amplitude
depends on motor cable length. For
applications with long motor cable
(>20m), it is necessary to install a
reactor at the inverter output side.
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2.4.3 Main Terminals Connections
Terminal Symbol
Explanation of Terminal Function
R/L1, S/L2, T/L3
AC line input terminals (1-phase/3-phase)
U/T1, V/T2, W/T3
AC drive output terminals for connecting 3-phase
induction motor
+/B1~ B2
Connections for Brake resistor (optional)
+/B1, -
Connections for External Brake unit (BUE series)
Earth connection, please comply with local regulations.
Mains power terminals (R/L1, S/L2, T/L3)
Connect these terminals (R/L1, S/L2, T/L3) via a non-fuse breaker or earth leakage
breaker to 3-phase AC power (some models to 1-phase AC power) for circuit protection.
It is unnecessary to consider phase-sequence.
It is recommended to add a magnetic contactor (MC) in the power input wiring to cut off
power quickly and reduce malfunction when activating the protection function of AC
motor drives. Both ends of the MC should have an R-C surge absorber.
Do NOT run/stop AC motor drives by turning the power ON/OFF. Run/stop AC motor
drives by RUN/STOP command via control terminals or keypad. If you still need to
run/stop AC drives by turning power ON/OFF, it is recommended to do so only ONCE
per hour.
Do NOT connect 3-phase models to a 1-phase power source.
Control circuit terminals (U/T1, V/T2, W/T3)
When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor
terminals U/T1, V/T2, and W/T3, respectively, the motor will rotate counterclockwise (as
viewed on the shaft end of the motor) when a forward operation command is received.
To permanently reverse the direction of motor rotation, switch over any of the two motor
leads.
Forward
running
DO NOT connect phase-compensation capacitors or surge absorbers at the output
terminals of AC motor drives.
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With long motor cables, high capacitive switching current peaks can cause over-current,
high leakage current or lower current readout accuracy. To prevent this, the motor cable
should be less than 20m for 3.7kW models and below. And the cable should be less
than 50m for 5.5kW models and above. For longer motor cables use an AC output
reactor.
Use a well-insulated motor, suitable for inverter operation.
Terminals [+/B1, B2] for connecting brake resistor
B2
BUE
-(minus sign)
BR
BR
Connect a brake resistor or brake unit in applications with frequent deceleration ramps,
short deceleration time, too low braking torque or requiring increased braking torque.
If the AC motor drive has a built-in brake chopper (frame B and frame C), connect the
external brake resistor to the terminals [+/B1, B2].
Models of frame A don’t have a built-in brake chopper. Please connect an external
optional brake unit (BUE-series) and brake resistor. Refer to BUE series user manual for
details.
Connect the terminals [+(P), -(N)] of the brake unit to the AC motor drive terminals [+/B1,
-]. The length of wiring should be less than 5m with twisted cable.
When not used, please leave the terminals [+/B1, -] open.
WARNING!
Short-circuiting [B2] or [-] to [+/B1] can damage the AC motor drive.
Grounding terminals (
)
Make sure that the leads are connected correctly and the AC drive is properly grounded.
(Ground resistance should not exceed 0.1Ө.)
Use ground leads that comply with local regulations and keep them as short as possible.
Multiple VFD-E units can be installed in one location. All the units should be grounded
directly to a common ground terminal, as shown in the figure below. Ensure there are
no ground loops.
good
excellent
not allowed
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2.4.4 Control Terminals
Circuit diagram for digital inputs (NPN current 16mA.)
+24
NPN Mode
multi-input
terminal
Internal Circuit
DCM
+24V
Multi-Input
Terminal
DCM
Internal Circuit
PNP Mode
Terminal symbols and functions
Terminal
Symbol
Terminal Function
Factory Settings (NPN mode)
ON: Connect to DCM
MI1
Forward-Stop command
ON:
Run in MI1 direction
OFF:
Stop acc. to Stop Method
MI2
Reverse-Stop command
ON:
Run in MI2 direction
OFF:
Stop acc. to Stop Method
MI3
Multi-function Input 3
MI4
Multi-function Input 4
MI5
Multi-function Input 5
MI6
Multi-function Input 6
Refer to Pr.04.05 to Pr.04.08 for programming
the Multi-function Inputs.
ON: the activation current is 16mA.
OFF: leakage current tolerance is 10ӴA.
+24V
DC Voltage Source
+24VDC, 20mA used for PNP mode.
DCM
Digital Signal Common
Common for digital inputs and used for NPN
mode.
RA
Multi-function Relay output
(N.O.) a
RB
Multi-function Relay output
(N.C.) b
RC
Multi-function Relay common
Resistive Load:
5A(N.O.)/3A(N.C.) 240VAC
5A(N.O.)/3A(N.C.) 24VDC
Inductive Load:
1.5A(N.O.)/0.5A(N.C.) 240VAC
1.5A(N.O.)/0.5A(N.C.) 24VDC
Refer to Pr.03.00 for programming
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Terminal
Symbol
Terminal Function
Factory Settings (NPN mode)
ON: Connect to DCM
MO1
Multi-function Output 1
(Photocoupler)
Maximum 48VDC, 50mA
Refer to Pr.03.01 for programming
MO1-DCM
Mo1
MCM
Max: 48Vdc
50mA
internal circuit
MCM
Multi-function output common
Common for Multi-function Outputs
+10V
Potentiometer power supply
+10VDC 20mA
AVI
Analog voltage Input
ACM
AVI
+10V
internal circuit
AVI circuit
Impedance:
47kȍ
Resolution:
10 bits
Range:
0 ~ 10VDC =
0 ~ Max. Output Frequency
(Pr.01.00)
Selection:
Pr.02.00, Pr.02.09, Pr.10.00
Set-up:
Pr.04.14 ~ Pr.04.17
ACI
Analog current Input
ACM
ACI
internal circuit
ACI circuit
Impedance:
250ȍ
Resolution:
10 bits
Range:
4 ~ 20mA =
0 ~ Max. Output Frequency
(Pr.01.00)
Selection:
Pr.02.00, Pr.02.09, Pr.10.00
Set-up:
Pr.04.18 ~ Pr.04.21
AFM
Analog output meter
AFM
ACM
0~10V
Max. 2mA
potentiometer
ACM circuit
internal circuit
0 to 10V, 2mA
Impedance:
20kȍ
Output current
2mA max
Resolution:
8 bits
Range:
0 ~ 10VDC
Function:
Pr.03.03 to Pr.03.04
ACM
Analog control signal
(common)
Common for AVI, ACI, AFM
Control signal wiring size: 18 AWG (0.75 mm2) with shielded wire.
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Analog input terminals (AVI, ACI, ACM)
Analog input signals are easily affected by external noise. Use shielded wiring and keep
it as short as possible (<20m) with proper grounding. If the noise is inductive, connecting
the shield to terminal ACM can bring improvement.
If the analog input signals are affected by noise from the AC motor drive, please connect
a capacitor (0.1 P F and above) and ferrite core as indicated in the following diagrams:
C
AVI/ACI
ACM
ferrite core
wind each wires 3 times or more around the core
Digital inputs (MI1~MI6, DCM)
When using contacts or switches to control the digital inputs, please use high quality
components to avoid contact bounce.
Digital outputs (MO1, MCM)
Make sure to connect the digital outputs to the right polarity, see wiring diagrams.
When connecting a relay to the digital outputs, connect a surge absorber or fly-back
diode across the coil and check the polarity.
General
Keep control wiring as far away as possible from the power wiring and in separate
conduits to avoid interference. If necessary let them cross only at 90º angle.
The AC motor drive control wiring should be properly installed and not touch any live
power wiring or terminals.
NOTE
If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close as
possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.
When using a GFCI (Ground Fault Circuit Interrupter), select a current sensor with
sensitivity of 200mA, and not less than 0.1-second detection time to avoid nuisance
tripping.
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DANGER!
Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it comes
in contact with high voltage.
2.4.5 Main Circuit Terminals
Frame A: VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A,
VFD015E23A/43A
Control Terminal 1
Control Terminal 2
Control Terminal 1:
Torque: 5kgf-cm (4.4 lbf-in)
Wire Gauge: 12-24 AWG (3.3-0.2mm2)
Control Terminal 2:
Torque: 2kgf-cm (2 lbf-in)
Wire Gauge: 16-24 AWG (1.3-0.2mm2)
Power Terminal:
Torque: 14 kgf-cm (12 lbf-in)
Wire Gauge: 12-14 AWG (3.3-2.1mm2)
Wire Type: Copper only, 75oC
NOTE: No T/L3 terminal on 1-phase models
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Frame B
VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A
ȕ
Control Terminal 1
Control Terminal 2
Control Terminal 1:
Torque: 5kgf-cm (4.4 lbf-in)
Wire Gauge: 12-24 AWG (3.3-0.2mm2)
Control Terminal 2:
Torque: 2kgf-cm (2 lbf-in)
Wire Gauge: 16-24 AWG (1.3-0.2mm2)
Power Terminal:
Torque: 18 kgf-cm (15.6 lbf-in)
Wire Gauge: 8-18 AWG (8.4-0.8mm2)
Wire Type: Copper only, 75oC
NOTE: No T/L3 terminal on 1-phase models
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Frame C
VFD055E23A/43A, VFD075E23A/43A, VFD110E43A
Control Terminal 1
Control Terminal 2
Control Terminal 1:
Torque: 5kgf-cm (4.4 lbf-in)
Wire Gauge: 12-24 AWG (3.3-0.2mm2)
Control Terminal 2:
Torque: 2kgf-cm (2 lbf-in)
Wire Gauge: 16-24 AWG (1.3-0.2mm2)
Power Terminal:
Torque: 30 kgf-cm (26 lbf-in)
Wire Gauge: 8-16 AWG (8.4-1.3mm2)
Wire Type: Copper only, 75oC
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2.5 External Parts
Switch to ON for 50Hz
Switch to ON for free run to stop
Switch to ON for setting frequency
source to ACI (P 02.00=2)
ACI terminal
ACI/AVI2 switch
NPN/PNP
RS485 port (RJ-45)
Mounting port for
extension card
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2-21
2.6 RFI Jumper
Main power isolated from earth:
If the AC motor drive is supplied from an isolated power (IT power), the RFI jumper must be cut off.
Then the RFI capacities (filter capacitors) will be disconnected from ground to prevent circuit
damage (according to IEC 61800-3) and reduce earth leakage current. Refer to the following figures
for the position of RFI jumper.
Frame A
(on the top)
Frame B
(at the right side)
Frame C
(at the left side)
CAUTION!
1.
After applying power to the AC motor drive, do not cut off the RFI jumper. Therefore, please
make sure that main power has been switched off before cutting the RFI jumper.
2.
The gap discharge may occur when the transient voltage is higher than 1,000V. Besides,
electro-magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper.
3.
Do NOT cut the RFI jumper when main power is connected to earth.
4.
The RFI jumper cannot be cut when high voltage tests are performed. The mains power and
motor must be separated if high voltage test is performed and the leakage currents are too high.
5.
To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor
drive is installed on an ungrounded power system or a high resistance-grounded (over 30 ohms)
power system or a corner grounded TN system.
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2.7 Connected the DC BUS of the AC Motor Drives in Parallel
1.
The AC motor drives can absorb mutual voltage that generated to DC bus when
deceleration
2.
Enhance brake function and stabilize the voltage of the DC bus
3.
The brake module can be added to enhance brake function after connecting in parallel
4.
Only the same power system can be connected in parallel
5.
It is recommended to connect 5 AC motor drives in parallel (no limit in horsepower)
IM
IM
IM
IM
Power 115/208/220/230/380/440/480
(depend on models)
Brake
module
power should be applied at the same time
(only the same power system can be connected
in parallel)
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3-23
Chapter 3Start Up
3.1 Preparations before Start-up
Carefully check the following items before proceeding.
Make sure that the wiring is correct. In particular, check that the output terminals U/T1,
V/T2, W/T3 are NOT connected to power and that the drive is well grounded.
Verify that there are no short-circuits between terminals and from terminals to ground or
mains power.
Check for loose terminals, connectors or screws.
Verify that no other equipment is connected to the AC motor.
Make sure that all switches are OFF before applying power to ensure that the AC motor
drive doesn’t start running and there is no abnormal operation after applying power.
Make sure that the front cover is correctly installed before applying power.
Do NOT operate the AC motor drive with humid hands.
Check the following items after applying power: The display without digital keypad should
be as following.
When power is applied, LED "READY" should
light up as shown above.
The display with digital keypad should light up as follows (normal status with no error)
When power is ON, it will display "F 0.0"and LED "STOP"
and "FWD" should light up.
- If the drive has built-in fan, it should run. The factory setting of Fan Control
Pr.03.11=0 (Fan always on).
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3.2 Operation Method
Refer to 4.2 How to operate the digital keypad and chapter 5 parameters for setting. Please choose
a suitable method depending on application and operation rule. The operation is usually done as
shown in the following table.
3.3 Trial Run
After finishing checking the items in “3.1 preparation before start-up”, you can perform a trial run.
The factory setting of the operation source is from the external terminal (Pr.02.01=2).
1.
After applying power, verify that LED “Ready” is on and both of LED RUN and FAULT is off.
2.
Both MI1-DCM and MI2-DCM need to connect a switch.
3.
Please connect a potentiometer among AVI, 10V and DCM or apply power 0-10Vdc to AVI-
DCM.
4.
Setting the potentiometer or 0-10Vdc power to less than 1V.
5.
Setting MI1=On for forward running. And if you want to change to reverse running, you
should set MI2=On. And if you want to decelerate to stop, please set MI1/MI2=Off.
6.
Check following items:
Check if the motor direction of rotation is correct.
Check if the motor runs steadily without abnormal noise and vibration.
Check if acceleration and deceleration are smooth.
If you want to perform a trial run by using digital keypad, please operate by the following steps.
Operation Method
Frequency Source
Operation
Command Source
Keypad
RESET
STOP
MI3
MI4
DCM
Parameter
setting:
04.05=10
04.06=11
Operate from
external signal
AVI, ACI
External terminals
input:
MI1-DCM
MI2-DCM
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3-25
Connect digital keypad to AC motor drive correctly.
After applying the power, verify that LED display shows F 0.0Hz.
Set Pr.02.00=0 and Pr.02.01=0. (Refer to chapter 4 operation flow for detail)
Press
key to set frequency to around 5Hz.
Press
key for forward running. And if you want to change to reverse running, you
should press
in
page. And if you want to decelerate to stop,
please press
key.
Check following items:
Check if the motor direction of rotation is correct.
Check if the motor runs steadily without abnormal noise and vibration.
Check if acceleration and deceleration are smooth.
If the results of trial run are normal, please start the formal run.
NOTE
1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the
problem.
2. Do NOT touch output terminals U/T1, V/T2, W/T3 when power is still applied to R/L1, S/L2, T/L3
even when the AC motor drive has stopped. The DC-link capacitors may still be charged to
hazardous voltage levels, even if the power has been turned off.
3. To avoid damage to components, do not touch them or the circuit boards with metal objects or
your bare hands.
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4-1
Chapter 4 Digital Keypad Operation
4.1 Description of the Digital Keypad
Potentiometer
For master Frequency
setting refer to Pr.02.00
and Pr.02.09
UP and DOWN Key
Sets the parameter
number and changes the
numerical data, such as
Master Frequency
PROG/DATA
Used to enter programming parameters
MODE
Display mode selector
STOP/RESET
RUN KEY
LED Display
Display frequency,
current, voltage
and error, etc.
Status Display
Display of drive status
Display Message
Descriptions
Displays the AC drive Master Frequency.
Displays the actual output frequency at terminals U/T1, V/T2, and W/T3.
User defined unit (where U = F x Pr.00.05)
Displays the output current at terminals U/T1, V/T2, and W/T3.
Displays the AC motor drive forward run status.
Displays the AC motor drive reverse run status.
The counter value (C).
Displays the selected parameter.
Displays the actual stored value of the selected parameter.
External Fault.
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4-2
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Display Message
Descriptions
Display “End” for approximately 1 second if input has been accepted by
pressing
key. After a parameter value has been set, the new value is
automatically stored in memory. To modify an entry, use the
and
keys.
Display “Err”, if the input is invalid.
NOTE
When the setting exceeds 99.99 for those numbers with 2 decimals (i.e. unit is 0.01), it will only
display 1 decimal due to 4-digital display.
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4-3
4.2 How to Operate the Digital Keypad
START
To shift data
Setting direction
or
GO START
START
or
Setting PLC Mode
or
Setting Mode
NoteΚ In the selection mode, press
to set the parameters.
Setting parameters
move down to the previous display
move up to the previous display
or
Success to
set parameter.
Input data error
NOTEΚIn the parameter setting mode, you can press
to return the selecting mode.
(When operation source is digital keypad)
enter PLC2 mode
enter PLC1 mode
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4-4
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5-1
Chapter 5 Parameters
The VFD-E parameters are divided into 11 groups by property for easy setting. In most applications,
the user can finish all parameter settings before start-up without the need for re-adjustment during
operation.
The 11 groups are as follows:
Group 0: User Parameters
Group 1: Basic Parameters
Group 2: Operation Method Parameters
Group 3: Output Function Parameters
Group 4: Input Function Parameters
Group 5: Multi-Step Speed Parameters
Group 6: Protection Parameters
Group 7: Motor Parameters
Group 8: Special Parameters
Group 9: Communication Parameters
Group 10: PID Control Parameters
Group 11: Parameters for Extension Card
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5-2
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5.1 Summary of Parameter Settings
a: The parameter can be set during operation.
Group 0 User Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
00.00
Identity Code of the
AC motor drive
Read-only
##
00.01
Rated Current
Display of the AC
motor drive
Read-only
#.#
1: All parameters are read only
6: Clear PLC program
9: All parameters are reset to factory settings
(50Hz, 230V/400V or 220V/380V depends
on Pr.00.12)
00.02
Parameter Reset
10: All parameters are reset to factory
settings (60Hz, 220V/440V)
0
0: Display the frequency command value
(Fxxx)
1: Display the actual output frequency (Hxxx)
2: Display the content of user-defined unit
(Uxxx)
3: Multifunction display, see Pr.00.04
4: FWD/REV command
a00.03
Start-up Display
Selection
5: PLCx (PLC selections: PLC0/PLC1/PLC2)
0
0: Display the content of user-defined unit
(Uxxx)
1: Display the counter value (c)
2: Display PLC D1043 value (C)
3: Display DC-BUS voltage (u)
4: Display output voltage (E)
5: Display PID analog feedback signal value
(b) (%)
6: Output power factor angle (n)
7: Display output power (P)
8: Display the estimated value of torque as it
relates to current (t)
9: Display AVI (I) (V)
10: Display ACI / AVI2 (i) (mA/V)
a00.04
Content of Multi-
function Display
11: Display the temperature of IGBT (h) (¡C)
0
a00.05
User-Defined
Coefficient K
0. 1 to 160.0
1.0
00.06
Power Board
Software Version
Read-only
#.##
00.07
Control Board
Software Version
Read-only
#.##
00.08
Password Input
0 to 9999
0
00.09
Password Set
0 to 9999
0
00.10
Control Method
0: V/f Control
0
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5-3
Parameter
Explanation
Settings
Factory
Setting Customer
1: Vector Control
00.11
Reserved
00.12
50Hz Base Voltage
Selection
0: 230V/400V
1: 220V/380V
0
Group 1 Basic Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
01.00
Maximum Output
Frequency (Fmax)
50.00 to 600.0 Hz
60.00
01.01
Maximum Voltage
Frequency (Fbase)
0.10 to 600.0 Hz
60.00
115V/230V series: 0.1V to 255.0V
220.0
01.02
Maximum Output
Voltage (Vmax)
460V series: 0.1V to 510.0V
440.0
01.03
Mid-Point Frequency
(Fmid)
0.10 to 600.0 Hz
1.50
115V/230V series: 0.1V to 255.0V
10.0
01.04
Mid-Point Voltage
(Vmid)
460V series: 0.1V to 510.0V
20.0
01.05
Minimum Output
Frequency (Fmin)
0.10 to 600.0 Hz
1.50
115V/230V series: 0.1V to 255.0V
10.0
01.06
Minimum Output
Voltage (Vmin)
460V series: 0.1V to 510.0V
20.0
01.07
Output Frequency
Upper Limit
0.1 to 120.0%
110.0
01.08
Output Frequency
Lower Limit
0.0 to100.0 %
0.0
a01.09
Accel Time 1
0.1 to 600.0 / 0.01 to 600.0 sec
10.0
a01.10
Decel Time 1
0.1 to 600.0 / 0.01 to 600.0 sec
10.0
a01.11
Accel Time 2
0.1 to 600.0 / 0.01 to 600.0 sec
10.0
a01.12
Decel Time 2
0.1 to 600.0 / 0.01 to 600.0 sec
10.0
a01.13
Jog Acceleration
Time
0.1 to 600.0 / 0.01 to 600.0 sec
10.0
a01.14
Jog Deceleration
Time
0.1 to 600.0 / 0.01 to 600.0 sec
10.0
a01.15
Jog Frequency
0.10 Hz to Fmax (Pr.01.00) Hz
6.00
0: Linear Accel/Decel
1: Auto Accel, Linear Decel
2: Linear Accel, Auto Decel
3: Auto Accel/Decel (Set by load)
01.16
Auto acceleration /
deceleration (refer to
Accel/Decel time
setting)
4: Auto Accel/Decel (set by Accel/Decel Time
setting)
0
01.17
Acceleration S-
Curve
0.0 to 10.0 / 0.00 to 10.00 sec
0.0
01.18
Deceleration S-
Curve
0.0 to 10.0 / 0.00 to 10.00 sec
0.0
0: Unit: 0.1 sec
01.19
Accel/Decel Time
Unit
1: Unit: 0.01 sec
0
Chapter 5 Parameters_VFD-E Series
5-4
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Group 2 Operation Method Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
a02.00
Source of First
Master Frequency
Command
0: Digital keypad UP/DOWN keys or Multi-
function Inputs UP/DOWN. Last used
frequency saved.
1: 0 to +10V from AVI
2: 4 to 20mA from ACI or 0 to +10V from
AVI2
3: RS-485 serial communication (RJ-45).
4: Digital keypad potentiometer
1
0: Digital keypad
1: External terminals. Keypad STOP/RESET
enabled.
2: External terminals. Keypad STOP/RESET
disabled.
3: RS-485 serial communication (RJ-45).
Keypad STOP/RESET enabled.
a02.01
Source of First
Operation Command
4: RS-485 serial communication (RJ-45).
Keypad STOP/RESET disabled.
1
0: STOP: ramp to stop; E.F.: coast to stop
1: STOP: coast to stop; E.F.: coast to stop
2: STOP: ramp to stop; E.F.: ramp to stop
02.02
Stop Method
3: STOP: coast to stop; E.F.: ramp to stop
0
02.03
PWM Carrier
Frequency
Selections
1 to 15kHz
8
0: Enable forward/reverse operation
1: Disable reverse operation
02.04
Motor Direction
Control
2: Disabled forward operation
0
0: Disable. Operation status is not changed
even if operation command source
Pr.02.01 is changed.
1: Enable. Operation status is not changed
even if operation command source
Pr.02.01 is changed.
2: Disable. Operation status will change if
operation command source Pr.02.01 is
changed.
02.05
Line Start Lockout
3: Enable. Operation status will change if
operation command source Pr.02.01 is
changed.
1
0: Decelerate to 0 Hz
1: Coast to stop and display “AErr”
02.06
Loss of ACI Signal
(4-20mA)
2: Continue operation by last frequency
command
1
0: by UP/DOWN Key
1: Based on accel/decel time
2: Constant speed
02.07
Up/Down Mode
3: Pulse input unit
0
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-5
Parameter
Explanation
Settings
Factory
Setting Customer
02.08
Accel/Decel Rate of
Change of
UP/DOWN
Operation with
Constant Speed
0.01~10.00 Hz
0.01
a02.09
Source of Second
Frequency
Command
0: Digital keypad UP/DOWN keys or Multi-
function Inputs UP/DOWN. Last used
frequency saved.
1: 0 to +10V from AVI
2: 4 to 20mA from ACI or 0 to +10V from
AVI2
3: RS-485 serial communication (RJ-45).
4: Digital keypad potentiometer
0
0: First Master Frequency Command
1: First Master Frequency Command+
Second Master Frequency Command
a02.10
Combination of the
First and Second
Master Frequency
Command
2: First Master Frequency Command -
Second Master Frequency Command
0
a02.11
Keyboard Frequency
Command
0.00 to 600.0Hz
60.00
a02.12
Communication
Frequency
Command
0.00 to 600.0Hz
60.00
0: Save Keypad & Communication Frequency
1: Save Keypad Frequency only
02.13
The Selections for
Saving Keypad or
Communication
Frequency
Command
2: Save Communication Frequency only
0
0: by Current Freq Command
1: by Zero Freq Command
02.14
Frequency
Command
Selections at Stop
(for Keypad and
Communication)
2: by Frequency Display at Stop
0
02.15
Frequency Display at
Stop
0.00 ~ 600.0Hz
60.00
02.16
Display the Master
Freq Command
Source
Read Only
Bit0=1: by First Freq Source (Pr.02.00)
Bit1=1: by Second Freq Source (Pr.02.09)
Bit2=1: by Multi-input function
Bit3=1: by PLC Freq command
##
02.17
Display the
Operation Command
Source
Read Only
Bit0=1: by Digital Keypad
Bit1=1: by RS485 communication
Bit2=1: by External Terminal 2/3 wire mode
Bit3=1: by Multi-input function
Bit4=1: by PLC Operation Command
##
Group 3 Output Function Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
03.00
Multi-function Output 0: No function
8
Chapter 5 Parameters_VFD-E Series
5-6
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Parameter
Explanation
Settings
Factory
Setting Customer
1: AC drive operational
2: Master frequency attained
Relay (RA1, RB1,
RC1)
3: Zero speed
4: Over torque detection
5: Base-Block (B.B.) indication
6: Low-voltage indication
03.01
Multi-function Output
Terminal MO1
7: Operation mode indication
1
8: Fault indication
9: Desired frequency attained
10: Terminal count value attained
11: Preliminary count value attained
12: Over Voltage Stall supervision
13: Over Current Stall supervision
14: Heat sink overheat warning
15: Over Voltage supervision
16: PID supervision
17: Forward command
18: Reverse command
19: Zero speed output signal
20: Warning(FbE,Cexx, AoL2, AUE, SAvE)
21: Brake control (Desired frequency
attained)
03.02
Desired Frequency
Attained
0.00 to 600.0Hz
0.00
0: Analog frequency meter
a03.03
Analog Output
Signal
1: Analog current meter
0
a03.04
Analog Output Gain
1 to 200%
100
03.05
Terminal Count
Value
0 to 9999
0
03.06
Preliminary Count
Value
0 to 9999
0
0: Terminal count value attained, no EF
display
03.07
EF Active When
Terminal Count
Value Attained
1: Terminal count value attained, EF active
0
0: Fan always ON
1: 1 minute after AC motor drive stops, fan
will be OFF
2: Fan ON when AC motor drive runs, fan
OFF when AC motor drive stops
03.08
Fan Control
3: Fan ON when preliminary heatsink
temperature attained
0
Read only
Bit0=1:RLY used by PLC
Bit1=1:MO1 used by PLC
Bit2=1:MO2/RA2 used by PLC
Bit3=1:MO3/RA3 used by PLC
Bit4=1:MO4/RA4 used by PLC
Bit5=1:MO5/RA5 used by PLC
03.09
The Digital Output
Used by PLC
Bit6=1:MO6/RA6 used by PLC
##
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-7
Parameter
Explanation
Settings
Factory
Setting Customer
Bit7=1:MO7/RA7 used by PLC
Read only
03.10
The Analog Output
Used by PLC
Bit0=1:AFM used by PLC
##
03.11
Brake Release
Frequency
0.00 to 20.00Hz
0.00
03.12
Brake Engage
Frequency
0.00 to 20.00Hz
0.00
Read only
Bit0: RLY Status
Bit1: MO1 Status
Bit2: MO2/RA2 Status
Bit3: MO3/RA3 Status
Bit4: MO4/RA4 Status
Bit5: MO5/RA5 Status
Bit6: MO6/RA6 Status
03.13
Display the Status of
Multi-function Output
Terminals
Bit7: MO7/RA7 Status
##
Group 4 Input Function Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
a04.00
Keypad
Potentiometer Bias
0.0 to 100.0 %
0.0
0: Positive bias
a04.01
Keypad
Potentiometer Bias
Polarity
1: Negative bias
00
a04.02
Keypad
Potentiometer Gain
0.1 to 200.0 %
100.0
0: No negative bias command
04.03
Keypad
Potentiometer
Negative Bias,
Reverse Motion
Enable/Disable
1: Negative bias: REV motion enabled
0
0: 2-wire: FWD/STOP, REV/STOP
1: 2-wire: FWD/REV, RUN/STOP
04.04
2-wire/3-wire
Operation Control
Modes
2: 3-wire operation
0
0: No function
1
1: Multi-Step speed command 1
04.05
Multi-function Input
Terminal (MI3)
2: Multi-Step speed command 2
3: Multi-Step speed command 3
2
4: Multi-Step speed command 4
04.06
Multi-function Input
Terminal (MI4)
5: External reset
6: Accel/Decel inhibit
3
7: Accel/Decel time selection command
04.07
Multi-function Input
Terminal (MI5)
8: Jog Operation
9: External base block
4
10: Up: Increment master frequency
04.08
Multi-function Input
Terminal (MI6)
11: Down: Decrement master frequency
Chapter 5 Parameters_VFD-E Series
5-8
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Parameter
Explanation
Settings
Factory
Setting Customer
12: Counter Trigger Signal
13: Counter reset
14: E.F. External Fault Input
15: PID function disabled
16: Output shutoff stop
17: Parameter lock enable
18: Operation command selection (external
terminals)
19: Operation command selection(keypad)
20: Operation command
selection(communication)
21: FWD/REV command
22: Source of second frequency command
23: Run/Stop PLC Program (PLC1)
24: Download/execute/monitor PLC Program
(PLC2)
04.09
Multi-function Input
Contact Selection
Bit0:MI1
Bit1:MI2
Bit2:MI3
Bit3:MI4
Bit4:MI5
Bit5:MI6
Bit6:MI7
Bit7:MI8
Bit8:MI9
Bit9:MI10
Bit10:MI11
Bit11:MI12
0:N.O., 1:N.C.
P.S.:MI1 to MI3 will be invalid when it is 3-
wire control.
0
04.10
Digital Terminal
Input Debouncing
Time
1 to 20 (*2ms)
1
04.11
Min AVI Voltage
0.0 to 10.0V
0.0
04.12
Min AVI Frequency
0.0 to 100.0%
0.0
04.13
Max AVI Voltage
0.0 to 10.0V
10.0
04.14
Max AVI Frequency
0.0 to 100.0%
100.0
04.15
Min ACI Voltage
0.0 to 20.0mA
4.0
04.16
Min ACI Frequency
0.0 to 100.0%
0.0
04.17
Min ACI Voltage
0.0 to 20.0mA
20.0
04.18
Max ACI Frequency 0.0 to 100.0%
100.0
0: ACI
04.19
ACI/AVI2 Selection
1: AVI2
0
04.20
Min AVI2 Voltage
0.0 to 10.0V
0.0
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-9
Parameter
Explanation
Settings
Factory
Setting Customer
04.21
Min AVI2 Frequency 0.0 to 100.0%
0.0
04.22
Max AVI2 Voltage
0.0 to 10.0V
10.0
04.23
Max AVI2
Frequency
0.0 to 100.0%
100.0
Read only.
Bit0=1:MI1 used by PLC
Bit1=1:MI2 used by PLC
Bit2=1:MI3 used by PLC
Bit3=1:MI4 used by PLC
Bit4=1:MI5 used by PLC
Bit5=1:MI6 used by PLC
Bit6=1: MI7 used by PLC
Bit7=1: MI8 used by PLC
Bit8=1: MI9 used by PLC
Bit9=1: MI10 used by PLC
Bit10=1: MI11 used by PLC
04.24
The Digital Input
Used by PLC
Bit11=1: MI12 used by PLC
##
Read only.
Bit0=1:AVI used by PLC
04.25
The Analog Input
Used by PLC
Bit1=1:ACI/AVI2 used by PLC
##
Read only.
Bit0: MI1 Status
Bit1: MI2 Status
Bit2: MI3 Status
Bit3: MI4 Status
Bit4: MI5 Status
Bit5: MI6 Status
Bit6: MI7 Status
Bit7: MI8 Status
Bit8: MI9 Status
Bit9: MI10 Status
Bit10: MI11 Status
04.26
Display the Status of
Multi-function Input
Terminal
Bit11: MI12 Status
##
04.27
Internal/External
Multi-function Input
Terminals Selection
0~4095
0
04.28
Internal Terminal
Status
0~4095
0
Group 5 Multi-Step Speed and PLC Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
a05.00
1st Step Speed
Frequency
0.00 to 600.0 Hz
0.00
Chapter 5 Parameters_VFD-E Series
5-10
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Parameter
Explanation
Settings
Factory
Setting Customer
a05.01
2nd Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.02
3rd Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.03
4th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.04
5th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.05
6th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.06
7th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.07
8th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.08
9th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.09
10th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.10
11th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.11
12th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.12
13th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.13
14th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
a05.14
15th Step Speed
Frequency
0.00 to 600.0 Hz
0.00
Group 6 Protection Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
115/230V series: 330.0V to 410.0V
390.0V
460V series: 660.0V to 820.0V
780.0V
06.00
Over-Voltage Stall
Prevention
0.0: Disable over-voltage stall prevention
06.01
Over-Current Stall
Prevention during
Accel
0:Disable
20 to 250%
170
06.02
Over-Current Stall
Prevention during
Operation
0:Disable
20 to 250%
170
0: Disabled
1: Enabled during constant speed operation.
After the over-torque is detected, keep
running until OL1 or OL occurs.
06.03
Over-Torque
Detection Mode
(OL2)
2: Enabled during constant speed operation.
After the over-torque is detected, stop
running.
0
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-11
Parameter
Explanation
Settings
Factory
Setting Customer
3: Enabled during accel. After the over-torque
is detected, keep running until OL1 or OL
occurs.
4: Enabled during accel. After the over-torque
is detected, stop running.
06.04
Over-Torque
Detection Level
10 to 200%
150
06.05
Over-Torque
Detection Time
0.1 to 60.0 sec
0.1
0: Standard motor (self cooled by fan)
1: Special motor (forced external cooling)
06.06
Electronic Thermal
Overload Relay
Selection
2: Disabled
2
06.07
Electronic Thermal
Characteristic
30 to 600 sec
60
0: No fault
1: Over current (oc)
2: Over voltage (ov)
3: IGBT Overheat (oH1)
06.08
Present Fault
Record
4: Power Board Overheat (oH2)
5: Overload (oL)
6: Overload1 (oL1)
7: Motor over load (oL2)
8: External fault (EF)
9: Current exceeds 2 times rated current
during accel.(ocA)
06.09
Second Most Recent
Fault Record
10: Current exceeds 2 times rated current
during decel.(ocd)
11: Current exceeds 2 times rated current
during steady state operation (ocn)
12: Ground fault (GFF)
13: Reserved
14: Phase-Loss (PHL)
15: Reserved
16: Auto Acel/Decel failure (CFA)
17: SW/Password protection (codE)
18: Power Board CPU WRITE failure (cF1.0)
19: Power Board CPU READ failure (cF2.0)
06.10
Third Most Recent
Fault Record
20: CC, OC Hardware protection failure
(HPF1)
21: OV Hardware protection failure (HPF2)
22: GFF Hardware protection failure (HPF3)
06.11
Fourth Most Recent
Fault Record
23: OC Hardware protection failure (HPF4)
0
24: U-phase error (cF3.0)
06.12
Fifth Most Recent
Fault Record
25: V-phase error (cF3.1)
Chapter 5 Parameters_VFD-E Series
5-12
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Parameter
Explanation
Settings
Factory
Setting Customer
26: W-phase error (cF3.2)
27: DCBUS error (cF3.3)
28: IGBT Overheat (cF3.4)
29: Power Board Overheat (cF3.5)
30: Control Board CPU WRITE failure (cF1.1)
31: Control Board CPU WRITE failure (cF2.1)
32: ACI signal error (AErr)
33: Reserved
34: Motor PTC overheat protection (PtC1)
35-39: Reserved
40: Communication time-out error of control
board and power board (CP10)
Group 7 Motor Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
a07.00
Motor Rated Current
30 %FLA to 120% FLA
100
a07.01
Motor No-Load
Current
0%FLA to 99% FLA
40
a07.02
Torque
Compensation
0.0 to 10.0
0.0
a07.03
Slip Compensation
(Used without PG)
0.00 to 10.00
0.00
07.04
Motor Parameters
Auto Tuning
0: Disable
1: Auto tuning R1
2: Auto tuning R1 + no-load test
0
07.05
Motor Line-to-line
Resistance R1
0~65535 m˖
0
07.06
Motor Rated Slip
0.00 to 20.00 Hz
3.00
07.07
Slip Compensation
Limit
0 to 250%
200
07.08
Torque
Compensation Time
Constant
0.01 ~10.00 Sec
0.10
07.09
Slip Compensation
Time Constant
0.05 ~10.00 sec
0.20
07.10
Accumulative Motor
Operation Time
(Min.)
0 to 1439 Min.
0
07.11
Accumulative Motor
Operation Time
(Day)
0 to 65535 Day
0
07.12
Motor PTC Overheat
Protection
0: Disable
1: Enable
0
07.13
Input Debouncing
Time of the PTC
Protection
0~9999(*2ms)
100
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-13
Parameter
Explanation
Settings
Factory
Setting Customer
07.14
Motor PTC Overheat
Protection Level
0.1~10.0V
2.4
07.15
Motor PTC Overheat
Warning Level
0.1~10.0V
1.2
07.16
Motor PTC Overheat
Reset Gh Level
0.1~5.0V
0.6
07.17
Treatment of the
Motor PTC Overheat
0: Warn and RAMP to stop
1: Warn and COAST to stop
2: Warn and keep running
0
Group 8 Special Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
08.00
DC Braking Current
Level
0 to 100%
0
08.01
DC Braking Time
during Start-Up
0.0 to 60.0 sec
0.0
08.02
DC Braking Time
during Stopping
0.0 to 60.0 sec
0.0
08.03
Start-Point for DC
Braking
0.00 to 600.0Hz
0.00
0: Operation stops after momentary power
loss
1: Operation continues after momentary
power loss, speed search starts with the
Master Frequency reference value
08.04
Momentary Power
Loss Operation
Selection
2: Operation continues after momentary
power loss, speed search starts with the
minimum frequency
0
08.05
Maximum Allowable
Power Loss Time
0.1 to 5.0 sec
2.0
0: Disable speed search
1: Speed search starts with last frequency
command
08.06
Base-block Speed
Search
2: Starts with minimum output frequency
1
08.07
B.B. Time for Speed
Search
0.1 to 5.0 sec
0.5
08.08
Current Limit for
Speed Search
30 to 200%
150
08.09
Skip Frequency 1
Upper Limit
0.00 to 600.0 Hz
0.00
08.10
Skip Frequency 1
Lower Limit
0.00 to 600.0 Hz
0.00
08.11
Skip Frequency 2
Upper Limit
0.00 to 600.0 Hz
0.00
08.12
Skip Frequency 2
Lower Limit
0.00 to 600.0 Hz
0.00
08.13
Skip Frequency 3
Upper Limit
0.00 to 600.0 Hz
0.00
Chapter 5 Parameters_VFD-E Series
5-14
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Parameter
Explanation
Settings
Factory
Setting Customer
08.14
Skip Frequency 3
Lower Limit
0.00 to 600.0 Hz
0.00
08.15
Auto Restart After
Fault
0 to 10 (0=disable)
0
08.16
Auto Reset Time at
Restart after Fault
0.1 to 6000 sec
60.0
0: Disable
08.17
Auto Energy Saving
1: Enable
0
0: AVR function enable
1: AVR function disable
2: AVR function disable for decel.
08.18
AVR Function
3: AVR function disable for stop
0
115V / 230V series: 370.0to 430.0V
380.0
08.19
Software Braking
Level
460V series: 740.0 to 860.0V
760.0
a08.20
Compensation
Coefficient for Motor
Instability
0.0~5.0
0.0
Group 9 Communication Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
09.00
Communication
Address
1 to 254
1
0: Baud rate 4800bps
1: Baud rate 9600bps
2: Baud rate 19200bps
09.01
Transmission Speed
3: Baud rate 38400bps
1
0: Warn and keep operating
1: Warn and ramp to stop
2: Warn and coast to stop
09.02
Transmission Fault
Treatment
3: No warning and keep operating
3
09.03
Time-out Detection
0.1 ~ 120.0 seconds
0.0: Disable
0.0
0: 7,N,2 (Modbus, ASCII)
1: 7,E,1 (Modbus, ASCII)
2: 7,O,1 (Modbus, ASCII)
3: 8,N,2 (Modbus, RTU)
4: 8,E,1 (Modbus, RTU)
09.04
Communication
Protocol
5: 8,O,1 (Modbus, RTU)
0
09.05
Reserved
09.06
Reserved
09.07
Response Delay
Time
0 ~ 200 (unit: 2ms)
1
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-15
Group 10 PID Control Parameters
Parameter
Explanation
Settings
Factory
Setting Customer
0: Disable PID operation
1: Keypad (based on Pr.02.00)
2: 0 to +10V from AVI
3: 4 to 20mA from ACI or 0 to +10V from
AVI2
10.00
PID Set Point
Selection
4: PID set point (Pr.10.11)
0
10.01
Input Terminal for
PID Feedback
0: Positive PID feedback from external
terminal AVI (0 ~ +10VDC)
1: Negative PID feedback from external
terminal AVI (0 ~ +10VDC)
2: Positive PID feedback from external
terminal ACI (4 ~ 20mA)/ AVI2 (0 ~
+10VDC).
3: Negative PID feedback from external
terminal ACI (4 ~ 20mA)/ AVI2 (0 ~
+10VDC).
0
a10.02
Proportional Gain (P)
0.0 to 10.0
1.0
a10.03
Integral Time (I)
0.00 to 100.0 sec (0.00=disable)
1.00
a10.04
Derivative Control
(D)
0.00 to 1.00 sec
0.00
10.05
Upper Bound for
Integral Control
0 to 100%
100
10.06
Primary Delay Filter
Time
0.0 to 2.5 sec
0.0
10.07
PID Output Freq
Limit
0 to 110%
100
10.08
PID Feedback Signal
Detection Time
0.0 to 3600 sec (0.0 disable)
60.0
0: Warn and RAMP to stop
1: Warn and COAST to stop
10.09
Treatment of the
Erroneous PID
Feedback Signals
2: Warn and keep operation
0
10.10
Gain Over the PID
Detection Value
0.0 to 10.0
1.0
a10.11
Source of PID Set
point
0.00 to 600.0Hz
0.00
10.12
PID Offset Level
1.0 to 50.0%
10.0
10.13
Detection Time of
PID Offset
0.1 to 300.0 sec
5.0
10.14
Sleep/Wake Up
Detection Time
0.0 to 6550 sec
0.0
10.15
Sleep Frequency
0.00 to 600.0 Hz
0.00
10.16
Wakeup Frequency
0.00 to 600.0 Hz
0.00
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5-16
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Parameter
Explanation
Settings
Factory
Setting Customer
0: By PID control
10.17
Minimum PID Output
Frequency Selection
1: By minimum output frequency (Pr.01.05)
0
Group 11 Parameters for Extension Card
Parameter
Explanation
Settings
Factory
Setting Customer
0: No function
1: AC drive operational
2: Master frequency attained
11.00
Multi-function Output
Terminal MO2/RA2
3: Zero speed
0
4: Over torque detection
5: Base-Block (B.B.) indication
6: Low-voltage indication
11.01
Multi-function Output
Terminal MO3/RA3
7: Operation mode indication
0
8: Fault indication
9: Desired frequency attained
10: Terminal count value attained
11.02
Multi-function Output
Terminal MO4/RA4
11: Preliminary count value attained
0
12: Over Voltage Stall supervision
13: Over Current Stall supervision
14: Heat sink overheat warning
11.03
Multi-function Output
Terminal MO5/RA5
15: Over Voltage supervision
0
16: PID supervision
17: Forward command
18: Reverse command
11.04
Multi-function Output
Terminal MO6/RA6
19: Zero speed output signal
0
20: Warning(FbE,Cexx, AoL2, AUE, SAvE)
11.05
Multi-function Output
Terminal MO7/RA7
21: Brake control (Desired frequency
attained)
0
0: No function
0
1: Multi-Step speed command 1
11.06
Multi-function Input
Terminal (MI7)
2: Multi-Step speed command 2
3: Multi-Step speed command 3
0
4: Multi-Step speed command 4
11.07
Multi-function Input
Terminal (MI8)
5: External reset
6: Accel/Decel inhibit
0
7: Accel/Decel time selection command
11.08
Multi-function Input
Terminal (MI9)
8: Jog Operation
9: External base block
0
10: Up: Increment master frequency
11.09
Multi-function Input
Terminal (MI10)
11: Down: Decrement master frequency
Chapter 5 Parameters_VFD-E Series
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5-17
Parameter
Explanation
Settings
Factory
Setting Customer
12: Counter Trigger Signal
0
13: Counter reset
14: E.F. External Fault Input
15: PID function disabled
16: Output shutoff stop
11.10
Multi-function Input
Terminal (MI11)
17: Parameter lock enable
18: Operation command selection (external
terminals)
0
19: Operation command selection (keypad)
20: Operation command selection
(communication)
21: FWD/REV command
22: Source of second frequency command
11.11
Multi-function Input
Terminal (MI12)
23: Run/Stop PLC Program (PLC1)
24: Download/execute/monitor PLC Program
(PLC2)
Chapter 5 Parameters_VFD-E Series
5-18
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5.2 Parameter Settings for Applications
Speed Search
Applications
Purpose
Functions
Related
Parameters
Windmill, winding
machine, fan and all
inertia loads
Restart free-
running motor
Before the free-running motor is
completely stopped, it can be restarted
without detection of motor speed. The
AC motor drive will auto search motor
speed and will accelerate when its
speed is the same as the motor speed.
08.04~08.08
DC Braking before Running
Applications
Purpose
Functions
Related
Parameters
When e.g. windmills,
fans and pumps rotate
freely by wind or flow
without applying power
Keep the free-
running motor at
standstill.
If the running direction of the free-
running motor is not steady, please
execute DC braking before start-up.
08.00
08.01
Energy Saving
Applications
Purpose
Functions
Related
Parameters
Punching machines
fans, pumps and
precision machinery
Energy saving and
less vibrations
Energy saving when the AC motor
drive runs at constant speed, yet full
power acceleration and deceleration
For precision machinery it also helps
to lower vibrations.
08.17
Multi-step Operation
Applications
Purpose
Functions
Related
Parameters
Conveying machinery
Cyclic operation by
multi-step speeds.
To control 15-step speeds and duration
by simple contact signals.
04.05~04.08
05.00~05.14
Switching acceleration and deceleration times
Applications
Purpose
Functions
Related
Parameters
Auto turntable for
conveying machinery
Switching
acceleration and
deceleration times
by external signal
When an AC motor drive drives two or
more motors, it can reach high-speed
but still start and stop smoothly.
01.09~01.12
04.05~04.08
Chapter 5 Parameters_VFD-E Series
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5-19
Overheat Warning
Applications
Purpose
Functions
Related
Parameters
Air conditioner
Safety measure
When AC motor drive overheats, it
uses a thermal sensor to have
overheat warning.
03.00~03.01
04.05~04.08
Two-wire/three-wire
Applications
Purpose
Functions
Related
Parameters
General application
To run, stop,
forward and
reverse by external
terminals
VFD-E
MI1:("OPEN":STOP)
("CLOSE":FWD)
MI2:("OPEN": STOP)
("CLOSE": REV)
DCM
FWD/STOP
REV/STOP
VFD-E
MI1:("OPEN":STOP)
("CLOSE":RUN)
MI2:("OPEN": FWD)
("CLOSE": REV)
DCM
RUN/STOP
FWD/REV
3-wire
VFD-E
MI3:("OPEN":STOP)
MI1 ("CLOSE":RUN)
:
MI2:("OPEN": FWD)
("CLOSE": REV)
DCM
STOP
REV/FWD
RUN
02.00
02.09
04.04
Operation Command
Applications
Purpose
Functions
Related
Parameters
General application
Selecting the
source of control
signal
Selection of AC motor drive control by
external terminals, digital keypad or
RS485.
02.01
04.05~04.08
Frequency Hold
Applications
Purpose
Functions
Related
Parameters
General application
Acceleration/
deceleration pause
Hold output frequency during
Acceleration/deceleration
04.05~04.08
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5-20
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Auto Restart after Fault
Applications
Purpose
Functions
Related
Parameters
Air conditioners,
remote pumps
For continuous and
reliable operation
without operator
intervention
The AC motor drive can be
restarted/reset automatically up to 10
times after a fault occurs.
08.15~08.16
Emergency Stop by DC Braking
Applications
Purpose
Functions
Related
Parameters
High-speed rotors
Emergency stop
without brake
resistor
AC motor drive can use DC braking
for emergency stop when quick stop is
needed without brake resistor. When
used often, take motor cooling into
consideration.
08.00
08.02
08.03
Over-torque Setting
Applications
Purpose
Functions
Related
Parameters
Pumps, fans and
extruders
To protect
machines and to
have continuous/
reliable operation
The over-torque detection level can be
set. Once OC stall, OV stall and over-
torque occurs, the output frequency
will be adjusted automatically. It is
suitable for machines like fans and
pumps that require continuous
operation.
06.00~06.05
Upper/Lower Limit Frequency
Applications
Purpose
Functions
Related
Parameters
Pump and fan
Control the motor
speed within
upper/lower limit
When user cannot provide
upper/lower limit, gain or bias from
external signal, it can be set
individually in AC motor drive.
01.07
01.08
Skip Frequency Setting
Applications
Purpose
Functions
Related
Parameters
Pumps and fans
To prevent
machine vibrations
The AC motor drive cannot run at
constant speed in the skip frequency
range. Three skip frequency ranges
can be set.
08.09~08.14
Chapter 5 Parameters_VFD-E Series
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5-21
Carrier Frequency Setting
Applications
Purpose
Functions
Related
Parameters
General application
Low noise
The carrier frequency can be
increased when required to reduce
motor noise.
02.03
Keep Running when Frequency Command is Lost
Applications
Purpose
Functions
Related
Parameters
Air conditioners
For continuous
operation
When the frequency command is lost
by system malfunction, the AC motor
drive can still run. Suitable for
intelligent air conditioners.
02.06
Output Signal during Running
Applications
Purpose
Functions
Related
Parameters
General application
Provide a signal for
running status
Signal available to stop braking (brake
release) when the AC motor drive is
running. (This signal will disappear
when the AC motor drive is free-
running.)
03.00~03.01
Output Signal in Zero Speed
Applications
Purpose
Functions
Related
Parameters
General application
Provide a signal for
running status
When the output frequency is lower
than the min. output frequency, a
signal is given for external system or
control wiring.
03.00~03.01
Output Signal at Desired Frequency
Applications
Purpose
Functions
Related
Parameters
General application
Provide a signal for
running status
When the output frequency is at the
desired frequency (by frequency
command), a signal is given for
external system or control wiring
(frequency attained).
03.00~03.01
Chapter 5 Parameters_VFD-E Series
5-22
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Output Signal for Base Block
Applications
Purpose
Functions
Related
Parameters
General application
Provide a signal for
running status
When executing Base Block, a signal
is given for external system or control
wiring.
03.00~03.01
Overheat Warning for Heat Sink
Applications
Purpose
Functions
Related
Parameters
General application
For safety
When heat sink is overheated, it will
send a signal for external system or
control wiring.
03.00~03.01
Multi-function Analog Output
Applications
Purpose
Functions
Related
Parameters
General application
Display running
status
The value of frequency, output
current/voltage can be read by
connecting a frequency meter or
voltage/current meter.
03.06
Chapter 5 Parameters_VFD-E Series
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5-23
5.3 Description of Parameter Settings
Group 0: User Parameters aThis parameter can be set during operation.
00.00
Identity Code of the AC motor drive
Settings
Read Only
Factory setting: ##
00.01
Rated Current Display of the AC motor drive
Settings
Read Only
Factory setting: #.#
Pr. 00.00 displays the identity code of the AC motor drive. The capacity, rated current, rated
voltage and the max. carrier frequency relate to the identity code. Users can use the following
table to check how the rated current, rated voltage and max. carrier frequency of the AC
motor drive correspond to the identity code.
Pr.00.01 displays the rated current of the AC motor drive. By reading this parameter the user
can check if the AC motor drive is correct.
00.02
Parameter Reset
Factory Setting: 0
Settings 1
All parameters are read-only
6
Clear PLC program
9
All parameters are reset to factory settings (50Hz, 230V/400V or
220V/380V depends on Pr.00.12)
10
All parameters are reset to factory settings (60Hz, 115V/220V/440V)
This parameter allows the user to reset all parameters to the factory settings except the fault
records (Pr.06.08 ~ Pr.06.12).
50Hz: Pr.01.00 and Pr.01.01 are set to 50Hz and Pr.01.02 will be set by Pr.00.12.
60Hz: Pr.01.00 and Pr.01.01 are set to 60Hz and Pr.01.02 is set to 115V, 230V or 460V.
When Pr.00.02=1, all parameters are read-only. To write all parameters, set Pr.00.02=0.
00.03
aStart-up Display Selection
Factory Setting: 0
Settings 0
Display the frequency command value (Fxxx)
1
Display the actual output frequency (Hxxx)
2
Display the output current in A supplied to the motor
(Axxx)
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5-24
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3
Display the content of user-defined unit (Uxxx)
4
FWD/REV command
5
PLCx (PLC selections: PLC0/PLC1/PLC2)
This parameter determines the start-up display page after power is applied to the drive.
For setting 5, PLC0: disable, PLC1: run PLC, PLC2: read/write PLC programs into AC motor
drive.
00.04
aContent of Multi-function Display
Factory Setting: 0
Settings 0
Display the content of user-defined unit (Uxxx)
1
Display the counter value which counts the number of
pulses on TRG terminal
2
Display PLC D1043 value (C)
3
Display the actual DC BUS voltage in VDC of the AC
motor drive
4
Display the output voltage in VAC of terminals U/T1,
V/T2, W/T3 to the motor.
5
Display PID analog feedback signal value in %
6
Display the power factor angle in º of terminals U/T1,
V/T2, W/T3 to the motor
7
Display the output power in kW of terminals U, V and W
to the motor.
8
Display the estimated value of torque in Nm as it relates
to current.
9
Display the signal of AVI analog input terminal (V).
10
Display the signal of ACI analog input terminal (mA)or
display the signal of AVI2 analog input terminal-(V).
11
Display the temperature of IGBT (h) in ̓C
00.05
aUser Defined Coefficient K
Unit: 0. 1
Settings
0. 1 to d 160.0
Factory Setting: 1.0
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-25
The coefficient K determines the multiplying factor for the user-defined unit.
The display value is calculated as follows:
U (User-defined unit) = Actual output frequency * K (Pr.00.05)
Example:
A conveyor belt runs at 13.6m/s at motor speed 60Hz.
K = 13.6/60 = 0.22 (0.226667 rounded to 1 decimal), therefore Pr.00.05=0.2
With Frequency command 35Hz, display shows U and 35*0.2=7.0m/s.
(To increase accuracy, use K=2.2 or K=22.7 and disregard decimal point.)
00.06
Power Board Software Version
Settings
Read Only
Display
#.##
00.07
Control Board Software Version
Settings
Read Only
Display
#.##
00.08
Password Input
Unit: 1
Settings
0 to 9999
Factory Setting: 0
Display
0~2 (times of wrong password)
The function of this parameter is to input the password that is set in Pr.00.09. Input the correct
password here to enable changing parameters. You are limited to a maximum of 3 attempts.
After 3 consecutive failed attempts, a blinking “codE” will show up to force the user to restart
the AC motor drive in order to try again to input the correct password.
Chapter 5 Parameters_VFD-E Series
5-26
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
00.09
Password Set
Unit: 1
Settings
0 to 9999
Factory Setting: 0
Display
0
No password set or successful input in Pr. 00.08
1
Password has been set
To set a password to protect your parameter settings.
If the display shows 0, no password is set or password has been correctly entered in Pr.00.08.
All parameters can then be changed, including Pr.00.09.
The first time you can set a password directly. After successful setting of password the
display will show 1.
Be sure to record the password for later use.
To cancel the parameter lock, set the parameter to 0 after inputting correct password into Pr.
00.08.
The password consists of min. 1 digits and max. 4 digits.
How to make the password valid again after decoding by Pr.00.08:
Method 1: Re-input original password into Pr.00.09 (Or you can enter a new password if you
want to use a changed or new one).
Method 2: After rebooting, password function will be recovered.
Password Decode Flow Chart
3 chances to enter the correct
password.
1st time displays "1" if
password is incorrect.
2nd time displays "2", if
password is incorrect.
3rd time displays " code"
(blinking)
If the password was entered
incorrectly after three tries,
the keypad will be locked.
Turn the power OFF/ON to
re-enter the password.
Incorrect Password
END
Displays 0 when
entering correct
password into
Pr.00.08.
00.09
00.08
00.08
Displays 0 when
entering correct
password into
Pr.00.08.
Correct Password
END
00.09
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-27
00.10
Control Method
Factory Setting: 0
Settings
0
V/f Control
1
Vector Control
This parameter determines the control method of the AC motor drive.
00.11
Reserved
00.12
50Hz Base Voltage Selection
Factory Setting: 0
Settings
0
230V/400V
1
220V/380V
Chapter 5 Parameters_VFD-E Series
5-28
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Group 1: Basic Parameters
01.00
Maximum Output Frequency (Fmax)
Unit: 0.01
Settings
50.00 to 600.0 Hz
Factory Setting: 60.00
This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC
motor drive frequency command sources (analog inputs 0 to +10V and 4 to 20mA) are scaled
to correspond to the output frequency range.
01.01
Maximum Voltage Frequency (Fbase)
Unit: 0.01
Settings
0.10 to 600.0Hz
Factory Setting: 60.00
This value should be set according to the rated frequency of the motor as indicated on the
motor nameplate. Maximum Voltage Frequency determines the v/f curve ratio. For example, if
the drive is rated for 460 VAC output and the Maximum Voltage Frequency is set to 60Hz, the
drive will maintain a constant ratio of 7.66 V/Hz (460V/60Hz=7.66V/Hz). This parameter value
must be equal to or greater than the Mid-Point Frequency (Pr.01.03).
01.02
Maximum Output Voltage (Vmax)
Unit: 0.1
Settings 115V/230V series 0.1 to 255.0V
Factory Setting: 220.0
460V series
0.1 to 510.0V
Factory Setting: 440.0
This parameter determines the Maximum Output Voltage of the AC motor drive. The
Maximum Output Voltage setting must be smaller than or equal to the rated voltage of the
motor as indicated on the motor nameplate. This parameter value must be equal to or greater
than the Mid-Point Voltage (Pr.01.04).
01.03
Mid-Point Frequency (Fmid)
Unit: 0.01
Settings 0.10 to 600.0Hz
Factory Setting: 1.50
This parameter sets the Mid-Point Frequency of the V/f curve. With this setting, the V/f ratio
between Minimum Frequency and Mid-Point frequency can be determined. This parameter
must be equal to or greater than Minimum Output Frequency (Pr.01.05) and equal to or less
than Maximum Voltage Frequency (Pr.01.01).
01.04
Mid-Point Voltage (Vmid)
Unit: 0.1
Settings 115V/230V series 0.1 to 255.0V
Factory Setting: 10.0
460V series
0.1 to 510.0V
Factory Setting: 20.0
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5-29
This parameter sets the Mid-Point Voltage of any V/f curve. With this setting, the V/f ratio
between Minimum Frequency and Mid-Point Frequency can be determined. This parameter
must be equal to or greater than Minimum Output Voltage (Pr.01.06) and equal to or less than
Maximum Output Voltage (Pr.01.02).
01.05
Minimum Output Frequency (Fmin)
Unit: 0.01
Settings
0.10 to 600.0Hz
Factory Setting: 1.50
This parameter sets the Minimum Output Frequency of the AC motor drive. This parameter
must be equal to or less than Mid-Point Frequency (Pr.01.03).
The settings of 01.03, 01.04, and 01.06 are invalid in Vector Control mode.
01.06
Minimum Output Voltage (Vmin)
Unit: 0.1
Settings
115V/230V series 0.1 to 255.0V
Factory Setting: 10.0
460V series
0.1 to 510.0V
Factory Setting: 20.0
This parameter sets the Minimum Output Voltage of the AC motor drive. This parameter must
be equal to or less than Mid-Point Voltage (Pr.01.04).
The settings of Pr.01.01 to Pr.01.06 have to meet the condition of Pr.01.02 t Pr.01.04 t
Pr.01.06 and Pr.01.01 t Pr.01.03 t Pr.01.05.
01.07
Output Frequency Upper Limit
Unit: 0.1
Settings
0.1 to 120.0%
Factory Setting: 110.0
This parameter must be equal to or greater than the Output Frequency Lower Limit (Pr.01.08).
The Maximum Output Frequency (Pr.01.00) is regarded as 100%.
Output Frequency Upper Limit value = (Pr.01.00 * Pr.01.07)/100.
01.05
01.03
01.01
01.06
01.04
01.02
01.00
01.07
01.08
V/f Curve
Voltage
Frequency
Output Frequency
Lower Limit
Output Frequency
Upper Limit
The limit of
Output
Frequency
Mid-point
Freq.
Maximum
Output
Frequency
Maximum
Output
Voltage
Mid-point
Voltage
Minimum
Output
Voltage
Minimum
Output
Freq.
Maximum Voltage
Frequency
(Base Frequency)
Chapter 5 Parameters_VFD-E Series
5-30
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01.08
Output Frequency Lower Limit
Unit: 0.1
Settings
0.0 to 100.0%
Factory Setting: 0.0
The Upper/Lower Limits are to prevent operation errors and machine damage.
If the Output Frequency Upper Limit is 50Hz and the Maximum Output Frequency is 60Hz,
the Output Frequency will be limited to 50Hz.
If the Output Frequency Lower Limit is 10Hz, and the Minimum Output Frequency (Pr.01.05)
is set to 1.0Hz, then any Command Frequency between 1.0-10Hz will generate a 10Hz output
from the drive.
This parameter must be equal to or less than the Output Frequency Upper Limit (Pr.01.07).
The Output Frequency Lower Limit value = (Pr.01.00 * Pr.01.08) /100.
01.09
aAcceleration Time 1 (Taccel 1)
Unit: 0.1/0.01
01.10
aDeceleration Time 1 (Tdecel 1)
Unit: 0.1/0.01
01.11
aAcceleration Time 2 (Taccel 2)
Unit: 0.1/0.01
01.12
aDeceleration Time 2 (Tdecel 2)
Unit: 0.1/0.01
Settings
0.1 to 600.0 sec / 0.01 to 600.0 sec
Factory Setting: 10.0
01.19
Accel/Decel Time Unit
Factory Setting: 0
Settings
0
Unit: 0.1 sec
1
Unit: 0.01 sec
The Acceleration Time is used to determine the time required for the AC motor drive to ramp
from 0 Hz to Maximum Output Frequency (Pr.01.00). The rate is linear unless S-Curve is
“Enabled”; see Pr.01.17.
The Deceleration Time is used to determine the time required for the AC motor drive to
decelerate from the Maximum Output Frequency (Pr.01.00) down to 0 Hz. The rate is linear
unless S-Curve is “Enabled.”, see Pr.01.18.
The Acceleration/Deceleration Time 1, 2, 3, 4 are selected according to the Multi-function
Input Terminals Settings. See Pr.04.05 to Pr.04.08 for more details.
In the diagram shown below, the Acceleration/Deceleration Time of the AC motor drive is the
time between 0 Hz to Maximum Output Frequency (Pr.01.00). Suppose the Maximum Output
Frequency is 60 Hz, Minimum Output Frequency (Pr.01.05) is 1.0 Hz, and
Acceleration/Deceleration Time is 10 seconds. The actual time for the AC motor drive to
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-31
accelerate from start-up to 60 Hz and to decelerate from 60Hz to 1.0Hz is in this case 9.83
seconds. ((60-1) * 10/60=9.83secs).
01.00
01.09
01.11
01.10
01.12
Frequency
Time
Accel. Time
Decel. Time
The definition of
Accel./Decel. Time
Max. output
Frequency
setting
operation
frequency
Min. output
frequency
01.05
Resulting
Resulting
Accel. Time
Decel. Time
Resulting Accel./Decel. Time
0 Hz
01.13
aJog Acceleration Time
Unit: 0.1/0.01
Settings
0.1 to 600.0/0.01 to 600.0 sec
Factory Setting: 1.0
01.14
aJog Deceleration Time
Unit: 0.1/0.01
Settings
0.1 to 600.0/0.01 to 600.0 sec
Factory Setting: 1.0
01.15
aJog Frequency
Unit: 0.01
Settings
0.10 to Fmax (Pr.01.00)Hz
Factory Setting: 6.00
Only external terminal JOG (MI3 to MI9)can be used. When the Jog command is “ON”, the
AC motor drive will accelerate from Minimum Output Frequency (Pr.01.05) to Jog Frequency
(Pr.01.15). When the Jog command is “OFF”, the AC motor drive will decelerate from Jog
Frequency to zero. The used Accel/Decel time is set by the Jog Accel/Decel time (Pr.01.13,
Pr.01.14).
Before using the JOG command, the drive must be stopped first. And during Jog operation,
other operation commands are not accepted, except commands via the FORWARD,
REVERSE and STOP keys on the digital keypad.
Chapter 5 Parameters_VFD-E Series
5-32
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01.13
01.12
01.21
Frequency
Time
JOG Accel. Time
JOG Decel. Time
The definition of JOG Accel./Decel. Time
01.15
JOG
Frequency
Min. output
frequency
01.05
0 Hz
01.14
01.16
aAuto-Acceleration / Deceleration
Factory Setting: 0
Settings
0
Linear acceleration / deceleration
1
Auto acceleration, linear Deceleration.
2
Linear acceleration, auto Deceleration.
3
Auto acceleration / deceleration (set by load)
4
Auto acceleration / deceleration (set by Accel/Decel Time setting)
With Auto acceleration / deceleration it is possible to reduce vibration and shocks during
starting/stopping the load.
During Auto acceleration the torque is automatically measured and the drive will accelerate to
the set frequency with the fastest acceleration time and the smoothest starting current.
During Auto deceleration, regenerative energy is measured and the motor is smoothly
stopped with the fastest deceleration time.
But when this parameter is set to 04, the actual accel/decel time will be equal to or more than
parameter Pr.01.09 ~Pr.01.12.
Auto acceleration/deceleration makes the complicated processes of tuning unnecessary. It
makes operation efficient and saves energy by acceleration without stall and deceleration
without brake resistor.
In applications with brake resistor or brake unit, Auto deceleration shall not be used.
Chapter 5 Parameters_VFD-E Series
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5-33
01.17
Acceleration S-Curve
Unit: 0.1/0.01
01.18
Deceleration S-Curve
Unit: 0.1/0.01
Factory Setting: 0
Settings
0.0
S-curve disabled
0.1 to 10.0/0.01 to 10.00
S-curve enabled (10.0/10.00 is the smoothest)
This parameter is used to ensure smooth acceleration and deceleration via S-curve.
The S-curve is disabled when set to 0.0 and enabled when set to 0.1 to 10.0/0.01 to 10.00.
Setting 0.1/0.01 gives the quickest and setting 10.0/10.00 the longest and smoothest S-curve.
The AC motor drive will not follow the Accel/Decel Times in Pr.01.09 to Pr.01.12.
The diagram below shows that the original setting of the Accel/Decel Time is only for
reference when the S-curve is enabled. The actual Accel/Decel Time depends on the
selected S-curve (0.1 to 10.0).
The total Accel. Time=Pr.01.09 + Pr.01.17 or Pr.01.11 + Pr.01.17
The total Decel. Time=Pr.01.10 + Pr.01.18 or Pr.01.12 + Pr.01.18
3
1
2
4
1
3
4
2
1 2
3
4
Disable S curve
Enable S curve
Acceleration/deceleration Characteristics
Chapter 5 Parameters_VFD-E Series
5-34
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Group 2: Operation Method Parameters
02.00
aSource of First Master Frequency Command
Factory Setting: 1
02.09
aSource of Second Master Frequency Command
Factory Setting: 0
Settings
0
Digital keypad UP/DOWN keys or Multi-function Inputs UP/DOWN.
Last used frequency saved. (Digital keypad is optional)
1
0 to +10V from AVI
2
4 to 20mA from ACI or 0 to +10V from AVI2
3
RS-485 serial communication (RJ-45)
4
Digital keypad potentiometer
These parameters set the Master Frequency Command Source of the AC motor drive.
The factory setting for master frequency command is 1. (digital keypad is optional.)
Setting 2: use the ACI/AVI switch on the AC motor drive to select ACI or AVI2. When setting
to AVI, AVI2 is indicated.
When the AC motor drive is controlled by external terminal, please refer to Pr.02.05 for details.
The first /second frequency/operation command is enabled/disabled by Multi Function Input
Terminals. Please refer to Pr.04.05 ~ 04.08.
02.01
aSource of First Operation Command
Factory Setting: 1
Settings
0
Digital keypad (Digital keypad is optional)
1
External terminals. Keypad STOP/RESET enabled.
2
External terminals. Keypad STOP/RESET disabled.
3
RS-485 serial communication (RJ-45). Keypad STOP/RESET
enabled.
4
RS-485 serial communication (RJ-45). Keypad STOP/RESET
disabled.
The factory setting for source og first operation command is 2. (digital keypad is optional.)
When the AC motor drive is controlled by external terminal, please refer to Pr.02.05/Pr.04.04
for details.
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5-35
02.10
aCombination of the First and Second Master Frequency
Command
Factory Setting: 0
Settings
0
First Master Frequency Command Only
1
First Master Frequency + Second Master Frequency
2
First Master Frequency - Second Master Frequency
02.02
Stop Method
Factory Setting: 0
Settings
0
STOP: ramp to stop
E.F.: coast to stop
1
STOP: coast to stop
E.F.: coast to stop
2
STOP: ramp to stop
E.F.: ramp to stop
3
STOP: coast to stop
E.F.: ramp to stop
The parameter determines how the motor is stopped when the AC motor drive receives a
valid stop command or detects External Fault.
Ramp:
the AC motor drive decelerates to Minimum Output Frequency (Pr.01.05)
according to the deceleration time and then stops.
Coast:
the AC motor drive stops the output instantly upon command, and the motor
free runs until it comes to a complete standstill.
The motor stop method is usually determined by the characteristics of the motor load and
how frequently it is stopped.
(1)
It is recommended to use “ramp to stop” for safety of personnel or to prevent
material from being wasted in applications where the motor has to stop after
the drive is stopped. The deceleration time has to be set accordingly.
(2)
If motor free running is allowed or the load inertia is large, it is recommended to
select “coast to stop”. For example: blowers, punching machines, centrifuges
and pumps.
Chapter 5 Parameters_VFD-E Series
5-36
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
RUN
STOP
RUN
STOP
Frequency
Frequency
Time
Time
output
frequency
output
frequency
motor
speed
motor
speed
operation
command
operation
command
stops according to
decel eration time
free run to stop
ramp to stop and free run to stop
EF
Frequency
Frequency
frequency output
motor
speed
EF
operation
command
stops according to
decel eration time
When Pr.02.02 is set to 2 or 3
frequency
output
free run to stop
operation
command
When Pr.02.02 is set to 0 or 1
motor
speed
02.03
PWM Carrier Frequency Selections
Unit: 1
115V/230V/460V Series
Power
0.25 to 15hp (0.2kW to 11kW)
Setting Range
1 to 15 kHz
Factory Setting
8 kHz
This parameter determines the PWM carrier frequency of the AC motor drive.
1kHz
8kHz
15kHz
Carrier
Frequency
Acoustic
Noise
Electromagnetic
Noise or leakage
current
Heat
Dissipation
Current
Wave
Significant
Minimal
Significant
Minimal
Minimal
Significant
Minimal
Significant
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5-37
From the table, we see that the PWM carrier frequency has a significant influence on the
electromagnetic noise, AC motor drive heat dissipation, and motor acoustic noise.
The PWM carrier frequency may derate the rated current. The higher carrier frequency will
decrease rated current to prevent AC motor drive overheat and extend IGBT’s life. Therefore,
it is necessary to have this kind of protection method. The rated current for the AC motor drive
with carrier frequency (8kHz and below) is 100%. The curve between the rated current and
carrier frequency (at 50oC) is shown as follows.
40%
50%
60%
For 460V Series at 50
(122
)
ദ
ബ
80%
90%
100%
70%
Carrier
Frequency
Rated Current (%)
40%
50%
60%
For 115V/230V Series at 50
(122
)
ദ
ബ
80%
90%
100%
2kHz
4kHz
8kHz
10kHz
12kHz
14kHz
16kHz
6kHz
70%
Rated Current (%)
2kHz
4kHz
8kHz
10kHz
12kHz
14kHz
16kHz
6kHz
Carrier
Frequency
02.04
Motor Direction Control
Factory Setting: 0
Settings
0
Forward/Reverse operation enabled
1
Reverse operation disabled
2
Forward operation disabled
This parameter is used to disable one direction of rotation of the AC motor drive direction of
rotation. See Chapter 2 for definition of direction of rotation.
02.05
Line Start Lockout
Factory Setting: 1
Settings
0
Disable. Operation status is not changed even if operation
command source Pr.02.01 is changed.
1
Enable. Operation status is not changed even if operation command
source Pr.02.01 is changed.
2
Disable. Operation status will change if operation command source
Pr.02.01 is changed.
3
Enable. Operation status will change if operation command source
Pr.02.01 is changed.
This parameter determines the response of the drive upon power on and operation command
source is changed.
Chapter 5 Parameters_VFD-E Series
5-38
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Pr.02.05
Start lockout (Run when power is ON)
Operation status when operation
command source is changed
0
Disable (AC motor drive will run)
Keep previous status
1
Enable (AC motor drive doesn’t run)
Keep previous status
2
Disable (AC motor drive will run)
Change according to the new
operation command source
3
Enable (AC motor drive doesn’t run)
Change according to the new
operation command source
When the operation command source is from external terminal and operation command is ON
(FWD/REV-DCM=closed), the AC motor drive will operate according to Pr.02.05 after power
is applied.
1.
When Pr.02.05 is set to 0 or 2, AC motor drive will run immediately.
2.
When Pr.02.05 is set to 1 or 3, AC motor drive will remain stopped until operation
command is received after previous operation command is cancelled.
RUN
RUN
STOP
STOP
Pr.02.01=1 or 2
This action will follow MI1/DCM
or MI2/DCM status
(ON is close/OFF is open)
ON
OFF
MI1-DCM (close)
Pr.02.01=0
output frequency
Pr.02.05=2 or 3
Change operation
command source
output frequency
Pr.04.04=0 or 1
When the operation command source isn’t from the external terminals, independently from
whether the AC motor drive runs or stops, the AC motor drive will operate according to
Pr.02.06 if the two conditions below are both met.
1.
When operation command source is changed to external terminal (Pr.02.01=1 or 2)
2.
The status of terminal and AC motor drive is different.
And the operation of the AC motor drive will be:
1.
When setting 0 or 1, the status of AC motor drive is not changed by the terminal status.
2.
When setting 2 or 3, the status of AC motor drive is changed by the terminal status.
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5-39
It needs to received a run command
after previous command is cancelled
ON
OFF
MI1-DCM (close)
power is applied
output frequency
Pr.04.04=0 or 2
output frequency
Pr.04.04=1 or 3
ON
OFF
ON
it will run
it won't run
when power is applied
The Line Start Lockout feature does not guarantee that the motor will never start under this
condition. It is possible the motor may be set in motion by a malfunctioning switch.
02.06
Loss of ACI Signal (4-20mA)
Factory Setting: 0
Settings
0
Decelerate to 0Hz
1
Coast to stop and display “AErr”
2
Continue operation by the last frequency command
This parameter determines the behavior when ACI is lost.
When set to 1, it will display warning message “AErr” on the keypad in case of loss of ACI
signal and execute the setting. When ACI signal is recovered, the warning message will stop
blinking. Please press “RESET” key to clear it.
02.07
Up/Down Mode
Factory Setting: 0
Settings
0
By digital keypad up/down keys mode
1
Based on Accel/Decel Time acc. to Pr.01.09 to 01.12
2
Constant speed (acc. to Pr. 02.08)
3
Pulse input unit (acc. to Pr. 02.08)
02.08
Accel/Decel Rate of Change of UP/DOWN Operation with
Constant Speed
Unit: 0.01
Settings
0.01~10.00 Hz/ms
Factory Setting: 0.01
Chapter 5 Parameters_VFD-E Series
5-40
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
These parameters determine the increase/decrease of the master frequency when operated
via the Multi-function Inputs when Pr.04.05~Pr.04.08 are set to 10 (Up command) or 11
(Down command).
02.11
aKeyboard Frequency Command
Unit: 0.01
Settings
0.00 to 600.0Hz
Factory Setting: 60.00
This parameter can be used to set frequency command or read keypad frequency command.
02.12
aCommunication Frequency Command
Unit: 0.01
Settings
0.00 to 600.0Hz
Factory Setting: 60.00
This parameter can be used to set frequency command or read communication frequency
command.
02.13
The Selections for Saving Keypad or Communication Frequency
Command
Factory Setting: 0
Settings
0
Save Keypad & Communication Frequency
1
Save Keypad Frequency only
2
Save Communication Frequency only
This parameter is used to save keypad or RS-485 frequency command.
02.14
Frequency Command Selections at Stop (for Keypad and
Communication)
Factory Setting: 0
Settings
0
By Current Freq Command
1
By Zero Freq Command
2
By Frequency Display at Stop
02.15
Frequency Display at Stop
Unit: 0.01
Settings
0.00 ~ 600.0Hz
Factory Setting: 60.00
These parameters are used to determinate the frequency at stop:
When setting Pr.02.14 to 0: the frequency at stop will be current frequency.
When setting Pr.02.14 to 1: the frequency at stop will be 0.
When setting Pr.02.14 to 2: the frequency at stop will be Pr.02.15.
02.16
Display the Master Freq Command Source
Settings
Read Only
Factory setting: ##
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5-41
You can read the master frequency command source by this parameter.
Display Value
Bit
Function
1
Bit0=1
Master Freq Command Source by First Freq Source (Pr.02.00).
2
Bit1=1
Master Freq Command Source by Second Freq Source (Pr.02.09).
4
Bit2=1
Master Freq Command Source by Multi-input function
8
Bit3=1
Master Freq Command Source by PLC Freq command
02.17
Display the Operation Command Source
Settings
Read Only
Factory setting: ##
You can read the operation source by this parameter.
Display Value
Bit
Function
1
Bit0=1
Operation Command Source by Digital Keypad
2
Bit1=1
Operation Command Source by RS485 communication
4
Bit2=1
Operation Command Source by External Terminal
8
Bit3=1
Operation Command Source by Multi-input function
16
Bit4=1
Operation Command Source by PLC Operation Command
Chapter 5 Parameters_VFD-E Series
5-42
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Group 3: Output Function Parameters
03.00
Multi-function Output Relay (RA1, RB1, RC1)
Factory Setting: 8
03.01
Multi-function Output Terminal MO1
Factory Setting: 1
Settings
Function
Description
0
No Function
1
AC Drive Operational
Active when the drive is ready or RUN command is “ON”.
2
Master Frequency
Attained
Active when the AC motor drive reaches the output
frequency setting.
3
Zero Speed
Active when Command Frequency is lower than the
Minimum Output Frequency.
4
Over-Torque Detection
Active as long as over-torque is detected. (Refer to Pr.06.03
~ Pr.06.05)
5
Baseblock (B.B.)
Indication
Active when the output of the AC motor drive is shut off
during baseblock. Base block can be forced by Multi-function
input (setting 09).
6
Low-Voltage Indication
Active when low voltage(Lv) is detected.
7
Operation Mode
Indication
Active when operation command is controlled by external
terminal.
8
Fault Indication
Active when a fault occurs (oc, ov, oH, oL, oL1, EF, cF3,
HPF, ocA, ocd, ocn, GFF).
9
Desired Frequency
Attained
Active when the desired frequency (Pr.03.05) is attained.
10
Terminal Count Value
Attained
Active when the counter reaches Terminal Count Value.
11
Preliminary Count Value
Attained
Active when the counter reaches Preliminary Count Value.
12
Over Voltage Stall
supervision
Active when the Over Voltage Stall function operating
13
Over Current Stall
supervision
Active when the Over Current Stall function operating
14
Heat Sink Overheat
Warning
When heatsink overheats, it will signal to prevent OH turn off
the drive. When it is higher than 85oC (185oF), it will be ON.
15
Over Voltage supervision
Active when the DC-BUS voltage exceeds level
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-43
Settings
Function
Description
16
PID supervision
Active when the PID function is operating
17
Forward command
Active when the direction command is FWD
18
Reverse command
Active when the direction command is REV
19
Zero Speed Output
Signal
Active unless there is an output frequency present at
terminals U/T1, V/T2, and W/T3.
20
Communication Warning
(FbE,Cexx, AoL2, AUE,
SAvE)
Active when there is a Communication Warning
21
Brake Control (Desired
Frequency Attained)
Active when output frequency tPr.03.14. Deactivated when
output frequency dPr.03.15 after STOP command.
03.02
Desired Frequency Attained
Unit: 0.01
Settings
0.00 to 600.0 Hz
Factory Setting: 0.00
If a multi-function output terminal is set to function as Desired Frequency Attained (Pr.03.00 to
Pr.03.01=09), then the output will be activated when the programmed frequency is attained.
-2Hz
4Hz
2Hz
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
ON
ON
detection
range
Frequency
master
frequency
desired
frequency
03.02
detection range
detection
range
DC braking time
during stop
Time
waiting time
for
frequency
run/stop
master freq. attained
(output signal)
desired freq. attained
setting 03 zero speed indication
setting 19 zero speed indication
output timing chart of multiple function terminals
when setting to frequency attained or zero speed indication
Chapter 5 Parameters_VFD-E Series
5-44
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
03.03
aAnalog Output Signal (AFM)
Factory Setting: 0
Settings
0
Analog Frequency Meter (0 to Maximum Output Frequency)
1
Analog Current Meter (0 to 250% of rated AC motor drive current)
This parameter sets the function of the AFM output 0~+10VDC (ACM is common).
03.04
aAnalog Output Gain
Unit: 1
Settings
1 to 200%
Factory Setting: 100
This parameter sets the voltage range of the analog output signal AFM.
When Pr.03.03 is set to 0, the analog output voltage is directly proportional to the output
frequency of the AC motor drive. With Pr.03.04 set to 100%, the Maximum Output Frequency
(Pr.01.00) of the AC motor drive corresponds to +10VDC on the AFM output.
Similarly, if Pr.03.03 is set to 1, the analog output voltage is directly proportional to the output
current of the AC drive. With Pr.03.04 set to 100%, then 2.5 times the rated current
corresponds to +10VDC on the AFM output.
NOTE
Any type of voltmeter can be used. If the meter reads full scale at a voltage less than 10V,
Pr. 03.04 should be set using the following formula:
Pr. 03.04 = ((meter full scale voltage)/10) x 100%
For Example: When using the meter with full scale of 5 volts, adjust Pr.03.04 to 50%. If
Pr.03.03 is set to 0, then 5VDC will correspond to Maximum Output Frequency.
03.05
Terminal Count Value
Unit: 1
Settings
0 to 9999
Factory Setting: 0
This parameter sets the count value of the internal counter. To increase the internal counter,
one of Pr.04.05 to 04.08 should be set to 12. Upon completion of counting, the specified
output terminal will be activated. (Pr.03.00 to Pr.03.01 set to 10).
When the display shows c555, the drive has counted 555 times. If display shows c555x, it
means that real counter value is between 5,550 and 5,559.
03.06
Preliminary Count Value
Unit: 1
Settings
0 to 9999
Factory Setting: 0
Chapter 5 Parameters_VFD-E Series
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5-45
When the counter value reaches this value, the corresponding multi-function output terminal
will be activated, provided one of Pr.03.00 to Pr.03.01 set to 11 (Preliminary Count Value
Setting). This multi-function output terminal will be deactivated upon completion of Terminal
Count Value Attained.
The timing diagram:
Terminal Count Value
(Pr. 03.00~Pr. 03.01=10)
Preliminary Count Value
(Pr. 03.00~Pr. 03.01=11)
Display
(Pr.00.04=1)
TRG
Counter Trigger
The width of trigger signal
should not be less than
2ms(<250 Hz)
2msec
2msec
Ex:03.05=5,03.06=3
03.07
EF Active when Terminal Count Value Attained
Factory Setting: 0
Settings
0
Terminal count value attained, no EF display
1
Terminal count value attained, EF active
If this parameter is set to 1 and the desired value of counter is attained, the AC drive will treat
it as a fault. The drive will stop and show the “EF” message on the display.
03.08
Fan Control
Factory Setting: 0
Settings
0
Fan always ON
1
1 minute after AC motor drive stops, fan will be OFF
2
Fan ON when AC motor drive runs, fan OFF when AC motor drive
stops
3
Fan ON when preliminary heatsink temperature attained
This parameter determines the operation mode of the cooling fan.
Chapter 5 Parameters_VFD-E Series
5-46
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
03.09
The Digital Output Used by PLC
Settings
Read Only
Factory setting: ##
Bit0=1: RLY used by PLC
Bit1=1: MO1 used by PLC
Bit2=1: MO2/RA2 used by PLC
Bit3=1: MO3/RA3 used by PLC
Bit4=1: MO4/RA4 used by PLC
Bit5=1: MO5/RA5 used by PLC
Bit6=1: MO6/RA6 used by PLC
Bit7=1: MO7/RA7 used by PLC
The equivalent 8-bit is used to display the status (used or not used) of each digital output. The
value that Pr.03.09 displays is the result after converting 8-bit binary into decimal value.
For standard AC motor drive, it only has 2-bit (bit0 and bit1). When extension card is installed,
the number of the digital output terminals will increase according to the extension card. The
maximum number of the digital output terminals is shown as follows.
1
0
Weights
Bit
Relay 1
MO1
3
2
5
4
7
6
MO2/RA2
MO3/RA3
MO4/RA4
MO5/RA5
MO6/RA6
MO7/RA7
0=no use
1=Used by PLC
For example: when Pr.03.09 is set to 3 (decimal) = 00000011 (binary) that indicates Relay1
and MO1 are used by PLC. (Pr.03.09= 20+21=3)
1
1
Weights
Bit
Relay 1
MO1
0
0
0
0
0
0
MO2/RA2
MO3/RA3
MO4/RA4
MO5/RA5
MO6/RA6
MO7/RA7
0=no use
1=Used by PLC
03.10
The Analog Output Used by PLC
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-47
Settings
Read Only
Factory setting: ##
Bit0=1: AFM used by PLC
The equivalent 1-bit is used to display the status (used or not used) of each analog output.
The value that Pr.03.10 displays is the result after converting 1-bit binary into decimal value.
0
Weights
Bit
0=no use
1=Used by PLC
AFM
For Example:
If Pr.03.10 displays 1, it means that AFM is used by PLC.
03.11
Brake Release Frequency
Unit: 0.01
Settings
0.00 to 600.0Hz
Factory Setting: 0.00
03.12
Brake Engage Frequency
Unit: 0.01
Settings
0.00 to 600.0Hz
Factory Setting: 0.00
These two parameters are used to set control of mechanical brake via the output terminals
(Relay or MO1) when Pr.03.00~03.01 is set to 21. Refer to the following example for details.
Example:
1. Case 1: Pr.03.12 t Pr.03.11
2. Case 2: Pr.03.12 d Pr.03.11
Case 1: Pr.03.12
Case 2: Pr.03.12
Pr. 03.11
Frequency
Output
Time
Run/Stop
Case 1: MO1=21
Case 2: MO1=21
Note: MO1: setting value of Pr.03.01
03.13
Display the Status of Multi-function Output Terminals
Settings
Read Only
Factory setting: ##
Bit0: RLY Status
Bit1: MO1 Status
Chapter 5 Parameters_VFD-E Series
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Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
Bit2: MO2/RA2 Status
Bit3: MO3/RA3 Status
Bit4: MO4/RA4 Status
Bit5: MO5/RA5 Status
Bit6: MO6/RA6 Status
Bit7: MO7/RA7 Status
For standard AC motor drive (without extension card), the multi-function output terminals are
falling-edge triggered and Pr.03.13 will display 3 (11) for no action.
1
0
Weights
Bit
0=Active
1=Off
Relay 1
MO1
For Example:
If Pr.03.13 displays 2, it means Relay 1 is active.
The display value 2 =bit 1 X 21
When extension card is installed, the number of the multi-function output terminals will
increase according to the extension card. The maximum number of the multi-function output
terminals is shown as follows.
1
0
Weights
Bit
Relay 1
MO1
3
2
5
4
7
6
MO2/RA2
MO3/RA3
MO4/RA4
MO5/RA5
MO6/RA6
MO7/RA7
0=Active
1=Off
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-49
Group 4: Input Function Parameters
04.00
aKeypad Potentiometer Bias
Unit: 0. 1
Settings
0.0 to 100.0%
Factory Setting: 0.0
04.01
aKeypad Potentiometer Bias Polarity
Factory Setting: 0
Settings
0
Positive Bias
1
Negative Bias
04.02
aKeypad Potentiometer Gain
Unit: 0.1
Settings
0.1 to 200.0%
Factory Setting: 100.0
04.03
Keypad Potentiometer Negative Bias, Reverse Motion
Enable/Disable
Factory Setting: 0
Settings
0
No Negative Bias Command
1
Negative Bias: REV Motion Enabled
Example 1: Standard application
This is the most used setting. The user only needs to set Pr.02.00 to 01. The frequency command
comes from keypad potentiometer on AVI.
60Hz
0Hz
0V
5V
10V
Pr.01.00=60Hz--Max. output Freq.
Potentiometer(AVI)
Pr.04.00 =0%--Bias adjustment
Pr.04.01 =0--Positive bias
Pr.04.02 =100%--Input gain
Pr.04.03 =0--No negative bias command
30Hz
Example 2: Use of bias
This example shows the influence of changing the bias. When the input is 0V the output frequency is
10 Hz. At mid-point a potentiometer will give 40 Hz. Once the Maximum Output Frequency is
reached, any further increase of the potentiometer or signal will not increase the output frequency.
(To use the full potentiometer range, please refer to Example 3.) The value of external input
voltage/current 0-8.33V corresponds to the setting frequency 10-60Hz.
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60Hz
0Hz 0V
5V
10V
Pr.01.00=60Hz--Max. output Freq.
Potentiometer(AVI)
Pr.04.00 =16.7%--Bias adjustment
Pr.04.01 =0--Positive bias
Pr.04.02 =100%--Input gain
Pr.04.03 =0--No negative bias command
Gain:100%
Bias adjustment:((10Hz/60Hz)/(Gain/100%))*100%=16.7%
10Hz
Bias
Adjustment
40Hz
Example 3: Use of bias and gain for use of full range
This example also shows a popular method. The whole scale of the potentiometer can be used as
desired. In addition to signals of 0 to 10V, the popular voltage signals also include signals of 0 to 5V,
or any value under 10V. Regarding the setting, please refer to the following examples.
60Hz
0Hz 0V
5V
10V
Pr.01.00=60Hz--Max. output Freq.
Potentiometer(AVI)
Pr.04.00 =20.0%--Bias adjustment
Pr.04.01 =0--Positive bias
Pr.04.02 =83.3%--Input gain
Pr.04.03 =0--No negative bias command
Gain:(10V/(10V+2V))*100%=83.3%
Bias adjustment:((10Hz/60Hz)/(Gain/100%))*100%=20.0%
10Hz
Bias
Adjustment
-2V
XV
Example 4: Use of 0-5V potentiometer range via gain adjustment
This example shows a potentiometer range of 0 to 5 Volts. Instead of adjusting gain as example
below, you can set Pr. 01.00 to 120Hz to achieve the same results.
Pr.01.00=60Hz--Max. output Freq.
Potentiometer(AVI)
Pr.04.00 =0.0%--Bias adjustment
Pr.04.01 =0--Positive bias
Pr.04.02 =200%--Input gain
Pr.04.03 =0--No negative bias command
Gain:(10V/5V)*100%=200%
60Hz
0Hz 0V
5V
30Hz
Gain
adjustment
10V
Chapter 5 Parameters_VFD-E Series
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5-51
Example 5: Use of negative bias in noisy environment
In this example, a 1V negative bias is used. In noisy environments it is advantageous to use
negative bias to provide a noise margin (1V in this example).
60Hz
0Hz
0V
10V
Pr.01.00=60Hz--Max. output Freq.
Potentiometer(AVI)
Pr.04.00 =10.0%--Bias adjustment
Pr.04.01 =1--Negative bias
Pr.04.02 =100%--Input gain
Pr.04.03 =0--No negative bias command
Gain:100%
Bias adjustment:((6Hz/60Hz)/(Gain/100%))*100%=10.0%
Negative
bias 6Hz
1V
54Hz
Example 6: Use of negative bias in noisy environment and gain adjustment to use full
potentiometer range
In this example, a negative bias is used to provide a noise margin. Also a potentiometer frequency
gain is used to allow the Maximum Output Frequency to be reached.
60Hz
0Hz
0V
10V
Pr.01.00=60Hz--Max. output Freq.
Negative
bias 6.6Hz
1V
Bias
adjustment
Potentiometer(AVI)
Pr.04.00 =10.0%--Bias adjustment
Pr.04.01 =1--Negative bias
Pr.04.02 =111%--Input gain
Pr.04.03 =0--No negative bias command
Gain:(10V/9V)*100%=111%
Bias adjustment:((6.6Hz/60Hz)/(Gain/100%))*100%=10.0%
Example 7: Use of 0-10V potentiometer signal to run motor in FWD and REV direction
In this example, the input is programmed to run a motor in both forward and reverse direction. The
motor will be idle when the potentiometer position is at mid-point of its scale. Using the settings in
this example disables the external FWD and REV controls.
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Pr.01.00=60Hz--Max. output Freq.
Potentiometer(AVI)
Pr.04.00 =50.0%--Bias adjustment
Pr.04.01 =1--Negative bias
Pr.04.02 =200%--Input gain
Pr.04.03 =1--Negative bias: REV motion enabled
Gain:(10V/5V)*100%=200%
Bias adjustment:((60Hz/60Hz)/(Gain/100%))*100%=200%
60Hz
30Hz
0Hz
0V
5V
10V
30Hz
60Hz
REV
FWD
Example 8: Use negative slope
In this example, the use of negative slope is shown. Negative slopes are used in applications for
control of pressure, temperature or flow. The sensor that is connected to the input generates a large
signal (10V) at high pressure or flow. With negative slope settings, the AC motor drive will slow stop
the motor. With these settings the AC motor drive will always run in only one direction (reverse). This
can only be changed by exchanging 2 wires to the motor.
60Hz
0Hz
0V
10V
Pr.01.00=60Hz--Max. output Freq.
Potentiometer(AVI)
Pr.04.00 =100%--Bias adjustment
Pr.04.01 =0--Positive bias
Pr.04.02 =100%--Input gain
Pr.04.03 =1--Negative bias: REV motion enabled
Gain:(10V/10V)*100%=100%
Bias adjustment:((60Hz/60Hz)/(Gain/100%))*100%=100%
negative slope
04.11
Minimum AVI Voltage
Unit: 0.1
Settings
0.0 to 10.0V
Factory Setting: 0.0
04.12
Minimum AVI Frequency (percentage of Pr.01.00)
Unit: 0.1
Settings
0.0 to 100.0%
Factory Setting: 0.0
04.13
Maximum AVI Voltage
Unit: 0.1
Settings
0.0 to 10.0V
Factory Setting: 10.0
04.14
Maximum AVI Frequency (percentage of Pr. 01.00)
Unit: 0.1
Settings
0.0 to 100.0%
Factory Setting: 100.0
04.15
Minimum ACI Voltage
Unit: 0.1
Settings
4.0 to 20.0mA
Factory Setting: 4.0
04.16
Minimum ACI Frequency (percentage of Pr. 01.00)
Unit: 0.1
Settings
0.0 to 100.0%
Factory Setting: 0.0
04.17
Maximum ACI Voltage
Unit: 0.01
Settings
4.0 to 20.0mA
Factory Setting: 0.00
Chapter 5 Parameters_VFD-E Series
Revision August 2006, 01EE, SW--PW V1.03/CTL V2.03
5-53
04.18
Maximum ACI Frequency (percentage of Pr. 01.00)
Unit: 0.1
Settings
0.0 to 100.0%
Factory Setting: 100.0
04.19
ACI Terminal Mode Selection
Factory Setting: 0
Settings
0
ACI
1
AVI2
04.20
Minimum AVI2 Voltage
Unit: 0.1
Settings
0.0 to 10.0V
Factory Setting: 0.0
04.21
Minimum AVI2 Frequency (percentage of Pr.1-00)
Unit: 0.1
Settings
0.0 to 100.0%
Factory Setting: 0.0
04.22
Maximum AVI2 Voltage
Unit: 0.1
Settings
0.0 to 10.0V
Factory Setting: 10.0
04.23
Maximum AVI2 Frequency (percentage of Pr.1-00)
Unit: 0.1
Settings
0.0 to 100.0%
Factory Setting: 100.0
Please note the ACI/AVI switch on the AC motor drive. Switch to ACI for 4 to 20mA analog
current signal (ACI) (Pr.04.19 should be set to 0) and AVI for analog voltage signal (AVI2)
(Pr.04.19 should be set to 1).
The above parameters are used to set the analog input reference values. The min and max
frequencies are based on Pr.01.00 (during open-loop control) as shown in the following.
01.00
analog input
04.14
04.18
04.12
04.16
04.21
04.11
04.15
04.20
04.17
04.22
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01.00=60.00 Hz
AVI
ACI
analog input
04.14=70
04.18=50
04.12=30
04.16=0
04.11=0V
04.15=4mA
04.13=10V
04.17=20mA
04.04
Multi-function Input Terminal (MI1, MI2) 2-wire/ 3-wire Operation
Control Modes
Factory Setting: 0
Settings
0
2-wire: FWD/STOP, REV/STOP
1
2-wire: FWD/REV, RUN/STOP
2
3-wire Operation
There are three different types of control modes:
04.04
External Terminal
0
2-wire
FWD /STOP
REV / STOP
VFD-E
MI1:("OPEN":STOP)
("CLOSE":FWD)
MI2:("OPEN": STOP)
("CLOSE": REV)
DCM
FWD/STOP
REV/STOP
1
2-wire
FWD/ REV
RUN / STOP
VFD-E
MI1:("OPEN":STOP)
("CLOSE":RUN)
MI2:("OPEN": FWD)
("CLOSE": REV)
DCM
RUN/STOP
FWD/REV
2
3-wire
VFD-E
MI3:("OPEN":STOP)
MI1 ("CLOSE":RUN)
:
MI2:("OPEN": FWD)
("CLOSE": REV)
DCM
STOP
REV/FWD
RUN
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5-55
04.05
Multi-function Input Terminal (MI3)
Factory Setting: 1
04.06
Multi-function Input Terminal (MI4)
Factory Setting: 2
04.07
Multi-function Input Terminal (MI5)
Factory Setting: 3
04.08
Multi-function Input Terminal (MI6)
Factory Setting: 4
Settings
Function
Description
0
No Function
Any unused terminals should be programmed to 0 to insure they
have no effect on operation.
1
Multi-Step Speed
Command 1
2
Multi-Step Speed
Command 2
3
Multi-Step Speed
Command 3
4
Multi-Step Speed
Command 4
These four inputs select the multi-speed defined by Pr.05.00 to
Pr.05.14 as shown in the diagram at the end of this table.
NOTE: Pr.05.00 to Pr.05.14 can also be used to control output
speed by programming the AC motor drive’s internal PLC
function. There are 17 step speed frequencies (including
Master Frequency and Jog Frequency) to select for
application.
5
External Reset
The External Reset has the same function as the Reset key on
the Digital keypad. After faults such as O.H., O.C. and O.V. are
cleared this input can be used to reset the drive.
6
Accel/Decel Inhibit
When the command is active, acceleration and deceleration is
stopped and the AC motor drive maintains a constant speed.
7
Accel/Decel Time
Selection
Command
Used to select the one of 2 Accel/Decel Times (Pr.01.09 to
Pr.01.12). See explanation at the end of this table.
8
Jog Operation
Control
Parameter value 08 programs one of the Multi-function Input
Terminals MI3 a MI6 (Pr.04.05~Pr.04.08) for Jog control.
NOTE: Programming for Jog operation by 08 can only be
done while the motor is stopped. (Refer to parameter
Pr.01.13~Pr.01.15)