GE SPA11A Instructions Manual
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STATIC PILOT WIRE MONITORING RELAY
TYPES:
SPA11A
SPA11B
SPA12A
SPA12B
GE Protection and Control
205 Great Valley Parkway
Malvern, PA 19355-1337
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APPLICATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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OPTIONS AND FEATURES
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4
RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
TEMPERATURE
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5
DIELECTRIC STRENGTH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
CONTACTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
TARGET SEAL-IN UNIT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
SEISMIC CAPABILITY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
CHARACTERISTICS
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OPERATING PRINCIPLES
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OPEN PILOT WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
SHORTED PILOT WIRES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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GROUNDED PILOT WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
OPERATING TIMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
TRANSFER TRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
LOW PASS FILTER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
BURDENS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
SETTINGS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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CONSTRUCTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
RECEIVING, HANDLING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
ACCEPTANCE TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
MECHANICAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
CRADLE AND CASE BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
TARGET SEAL-IN UNIT (SPA 11 B AND 12B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
TELEPHONE RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
ELECTRICAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
250 DC RATING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
SENDING END
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
UNDERCURRENT DETECTION {SPA 11A AND 11 B) . . . . . . . . . . . . . . . . . . . . . . . .
14
OVERCURRENT DETECTION (SPA 11A AND 11 B) . . . . . . . . . . . . . . . . . . . . . . . . .
14
GROUND DETECTION (SPA 11A AND 11B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
TRANSFER TRIP {SPA 11 B)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
RECEIVING END
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
UNDERCURRENT DETECTION {SPA12A AND 12B} . . . . . . . . . . . . . . . . . . . . . . . .
15
TRANSFER TRIP {SPA 12B}
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
DIELECTRIC TESTS {HIGH POTENTIAL TESTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
INTRODUCTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
HIPOT TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
RESTORING RELAY TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
INSTALLATION PROCEDURE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
SETTING THE TAP OF THE TARGET SEAL-IN UNIT {SPA 11B AND 12B}
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17
SUPPLY VOLTAGE SETTING
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TERMINAL ARRANGEMENT SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
PERIODIC CHECKS AND ROUTINE MAINTENANCE
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18
CONTACTS
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18
ELECTRICAL TESTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
SERVICING
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19
TELEPHONE RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
TARGET SEAL-IN UNIT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
RENEWAL PARTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
LIST OF ILLUSTRATIONS
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21
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STATIC PILOT WIRE MONITORING RELAY
TYPES:
SPA11A
SPA11B
SPA12A
SPA12B
INTRODUCTION
The Type SPA static pilot-wire-monitoring relays are designed for use in conjunction
with an SPD pilot-wire system to provide detection of open, shorted, reversed or grounded
pilot wires. The relays are powered by a dual-rated, self-contained, isolated DC-to-DC
power supply, to reduce the possibility of battery grounds interfering with operation of
the pilot-wire scheme. Models are available with 48/110-125 volt DC ratings.
The Type SPA 11A and SPA 12A relays provide the basic pilot-wire-monitoring
functions. The SPA 11A is the sending-end relay and operates in conjunction with a Type
SPA 12A receiving-end relay at the remote terminal (or terminals) of two (or three)
terminal lines. These relays will close contacts and operate a light-emitting diode (LED)
when an abnormal pilot-wire condition is detected. The Type SPA 11 B and SPA 12B relays
include provisions for the transmission and reception of direct transfer-trip signals in
either direction, as well as the basic pilot-wire-monitoring functions.
The SPA monitoring scheme uses a low-level DC signal in order to avoid interfering
with the primary AC pilot wire signal (SPD relays).
Within the SPA relays, the DC
monitoring signal is separated from the AC signal by low-pass filters. SPA models are
available for use with 50 hertz and 60 hertz SPD relays.
The Types SPA11A, SPA11B, SPA12A and SPA12B are each packaged in the S2
drawout case, the outline and panel drilling of which is shown in Figure 11.
APPLICATION
The Type SPA static relays are intended for application as pilot-wire-monitoring
relays and/or transfer-trip relays. As noted above, they are designed specifically for use
with the SPD pilot-wire relaying system.
When only the monitoring function is desired, the Type SPA 11A is required at one
end of the pilot circuit, designated as the sending end; and the Type SPA 12A is required at
the remote receiving end, or at both remote ends in the case of a three-terminal line. The
SPA 11A relay at the sending end circulates a low-level DC current around the pilot loop,
which holds the contacts of the undercurrent (UC) functions in both the sending-end and
These instructions do not purport to cover all details or variations in equipment nor provide for every possible
contingency to be met in connection with installation, operation or maintenance. Should further information be desired
or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be
referred to the General Electric Company.
To the extent required the products described herein meet applicable ANSI, IEEE and NEMA standards; but
no such assurance is given with respect to local codes and ordinances because they vary greatly.
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receiving-end relays in the open position. An open pilot wire will result in the closure of
the UC contacts and operation of the UC LED at both the sending and receiving ends. A
shorted pilot wire, resulting in a significant increase in the monitoring current, will result
in closure of the contacts of the overcurrent (OC) function and operation of the OC LED in
the sending-end relay, and the closure of the UC function contacts at the receiving end. A
grounded pilot-wire circuit will result in closure of the contacts of the ground-detection
function and operation of the ground-indicating LED in the sending-end relay.
Specific information on the magnitude of the circulating current, and operating
levels of the UC, OC and ground-detection functions, is provided in the section on
CHARACTERISTICS. Elementary diagrams for the two-terminal and three-terminal applica
tions of the SPA 11A and SPA 12A relays are provided in Figures 20 and 21 respectively.
When direct transfer tripping over the pilot wire is desired, in addition to the
monitoring functions, the SPA 11 B is required at the sending end and the SPA 128 at the
receiving end. These "B" relays include the necessary circuits to transmit and receive the
direct transfer-trip signals, as well as the functions required to monitor the pilot-wire
circuit as previously described. Typical elementary diagrams for a pilot-wire relaying
system with monitoring and transferred tripping are provided in Figure 22 for two
terminal lines and in Figure 23 for three-terminal line applications. These diagrams
illustrate the two-way transfer-trip application in which the transfer-trip signal is initiated
by either the sending- end relay (SPA 11 B) or the receiving-end relay {SPA 128). When the
transfer-trip signal is to be sent in one direction only, the same relays are applied but the
TT unit would not be used at the transfer-trip initiating end and the TTA unit would not be
used at the transfer-trip receiving end. Diagrams for the one-way transfer-trip application
are available upon request.
OPTIONS AND FEATURES
There are four types of SPA relays: 1) a sending-end relay, 2) a sending-end relay
with transfer-trip capability, 3) a receiving-end relay, and 4) a receiving-end relay with
transfer-trip capability. A sending-end relay with the transfer-trip feature may be used
with a receiving-end relay without the transfer-trip feature and vice versa. The basic
functions of the four types of SPA relays are outlined in the table below.
TABLE I
FUNCTIONS OF THE SPA RELAYS
SENDING
RECEIVING
TRANSFER TRIP
UNDERCURRENT
OVERCURRENT
GROUND
RELAY
END
END
CAPABILITY
DETECTION
DETECTION
DETECTION
SPA 11A
X
X
X
X
SPA 11 B
X
X
X
X
X
SPA12A
X
X
SPA12B
X
X
X
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An open pilot wire will result in undercurrent detection; a shorted pilot wire will
result in overcurrent detection, and ground on either conductor of the pilot wire will result
in ground detection.
RATINGS
TEMPERATURE
These relays have been designed for continuous operation in ambient temperatures
between -20oC and + 55oC per ANSI Standard C37 .90-1978. Over this range, the detection
levels will vary by not more than three percent (3%) from their nominal values at 20oc.
In addition, these relays will not malfunction nor be damaged if operated in an
ambient up to 65oC.
DIELECTRIC STRENGTH (AC HIGH-POTENTIAL TEST)
For the purposes of dielectric tests, the SPA relays are rated 600 volts. Per ANSI/IEEE
C37.90-1978, the high-potential test voltage is 2200 volts AC for one minute. As described
in the standard, relays other than new should be tested at 75% of this voltage.
CONTACTS
The telephone-relay output contacts in the SPA will make and carry 30 amperes for
tripping duty and will make and carry 3 amperes continuously. The interrupting ratings
are given in Table II.
TABLE II
INTERRUPTING CURRENT RATINGS OF TELEPHONE-TYPE RELAY CONTACTS
AC VOLTS
DC VOLTS
115
230
48
125
250
AMPS
INDUCTIVE t
NON-INDUCTIVE
0.75
2.0
0.5
1.5
1.0
0.5
0.25
3.0
1.5
1.0
t The inductive rating is based on an UR ratio of 0.1 second.
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TARGET SEAL-IN UNIT
The target seal-in unit connected to studs 1 and 11 in the SPA 11 B and SPA 12B relays
has the ratings and characteristics shown in Table Ill.
TABLE Ill
RATINGS AND CHARACTERISTICS OF THE TARGET SEAL-IN UNIT
DC Resistance + 10% (Ohms)
Minimum Operating (Amperes)
Carry Continuously (Amperes)
Carry 30 Amps for (Seconds)
Carry 10 Amps for (Seconds)
60 Hz Impedance (Ohms)
Minimum Dropout (Amperes)
SEISMIC CAPABILITY
0.2
7
0.2
0.3
0.03
0.25
52
0.05
TAP
2.0
0.13
2.0
3
4
30
0.53
0.5
The Seismic Fragility Level exceeds 3.5g ZPA when tested using a biaxial multi
frequency input motion to produce a Required Response Spectrum in accordance with
ANSI/IEEE C37 .98-1978, Standard for Seismic Testing of Relays.
CHARACTERISTICS
OPERATING PRINCIPLES
The Type SPA relays are designed to detect an open pilot-wire, a shorted pilot wire,
and a grounded pilot wire in a protective system using pilot-wire relays. Type SPD pilot
wire relays are covered by instruction book GEK-49794.
The Type SPA relays operate by circulating a small direct current of approximately
0.75 milliamperes through the pilot wire. The current is provided by the power supply of
the sending-end monitoring relay (SPA 11A or SPA 11B). The receiving-end monitoring
relay(s) (SPA 12A or SPA 12B) completes the circuit loop for the circulating current without
adding or subtracting (sourcing or sinking) any current.
OPEN PILOT WIRES
The undercurrent units in the SPA relays are energized (or picked up} under normal
operating conditiops. When an open circuit of the pilot wire occurs, the current drops to
zero and the undercurrent units in both receiving- and sending-end relays drop out and
the UC LED indicators light. This is the extreme case of the undercurrent condition. The
undercurrent units will drop out for the circulating currents indicated below.
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SHORTED PILOT WIRES
GEK-65512
TABLE IV
UNDERCURRENT DETECTION LEVELS
ARRANGEMENT
UNDERCURRENT DETECTION
2 Terminal
2 Terminal
3 Terminal
3 Terminal
0.53 rna or less
0.43 rna or less
0.53 rna or less
0.21 ma or less
The overcurrent units in the SPA relays are normally de-energized (or dropped out).
When a short circuit of the pilot wire occurs, the current increases significantly, causing the
overcurrent unit in the sending-end relay to pick up, and causing the OC LED indicator to
light. All the current circulates through the short circuit, thereby reducing the current at
the receiving end(s) to zero. This is detected by the undercurrent unit in the receiving-end
relay(s).
A short circuit is the extreme case of the overcurrent condition. The overcurrent unit
of the sending-end relay will pick up for circulating currents of 1.35 milliamperes or
greater.
GROUNDED PILOT WIRES
When the resistance-to-ground of either conductor of the pilot wire falls below
10,000 ohms, the ground unit on the sending-end relay (normally dropped out) will pick
up and the GND indicator LED will light.
REVERSED PILOT WIRES
In the event that the conductors of the pilot wire are accidentally reversed, the
circulating current is shunted through a low-resistance path in the receiving-end relay.
This results in overcurrent detection by the sending-end relay and undercurrent detection
by the receiving-end relay. This condition is the same as in the case of shorted pilot wires.
OPERATING TIMES
The operating times of the undercurrent, overcurrent and ground detection circuits
were intentionally made slow in order to override transient disturbances. The operating
times vary, depending upon conditions on the primary system, application arrangements
(e.g., two terminals versus three terminals), and the extent of the abnormal condition on
the pilot wire. The values in Table V are approximate. They are intended to give a general
idea of the time involved.
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APPROXIMATE OPERATING TIMES
PILOT WIRE CONDITION
Open Circuit
Short Circuit
Grounded Conductor
DETECTION TIMEt
300 msec.
300 msec.
300 to 500 msec.
RESTORE TIME tt
2000 msec.
700 to 2000 msec.
400 to 800 msec.
t
Detection time of each function is the time to close its contact upon the
occurrence of the condition listed in the table.
tt
Restore time for each function is the time to reopen its contact when the
condition listed in the table is removed and normal circuit conditions are
restored.
TRANSFER TRIP
The SPA 11 B and SPA 12B relays can send a transfer-trip signal over the pilot wire to
initiate tripping at the other terminal(s). The signal can be sent from either the sending
end relay (SPA 11 B) or the receiving-end relay (SPA 12B). It will initiate the tripping of both
the local and remote breakers on a two-terminal line, or of all three breakers on a three
terminal line.
The transfer-trip signal is produced by energizing the coil of the TIA unit through an
external contact. When the TIA picks up, it reverses the polarity of the DC voltage applied
to the pilot wire through studs 7 and 8. The reversed-polarity voltage on the pilot wire
causes the operation of the transfer-trip (TI) unit in the local and remote SPA relays. The
n output contact connected between studs 1 and 11 is provided with a target seal-in unit
and is recommended for tripping duty. The n contact between studs 2 and 3 is an
auxiliary contact and has no target seal-in unit.
The operating time between energizing TIA at one end of the pilot wire and picking
up n at the other end (remote) varies slightly with the length of the pilot wire, as
indicated below. The time to pick up the local unit is approximately two (2) cycles,
independent of the length of the pilot wire.
Short Pilot Wire
(Series R = 0 ohm)
Long Pilot Wire
(Series R = 2000 ohms)
Remote TI Pickup Time
(60 Hertz Basis)
approximately 4 cycles
approximately 5 cycles
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Remote TI Dropout Time
(60 Hertz Basis)
approximately 6 cycles
approximately 6 cycles
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If the pilot wire is to be used only for the transfer trip function and no pilot-wire
differential relays are connected to the pilot wire, the operating time will be as follows:
Short Pilot Wire
Long Pilot Wire
Remote TI Pickup Time (60 Hertz Basis)
approximately 2 cycles
approximately 3 cycles
The transfer-trip operating time is virtually independent of station battery voltage for
two reasons: 1) the TT units are energized from the regulated 12 volt power supply in the
relay; and 2) the operating time of the TTA units varies only slightly with battery voltage, as
shown in Fig. 12.
LOW PASS FILTER
The current circulating through the pilot wire is monitored through a low-pass filter
in each of the SPA relays. The filter serves two purposes: 1) it screens out the AC signals
transmitted over the pilot wire by the SPD relays; and 2) it screens out any AC disturbances
or "noise" on the pilot wire. Relay models are available for use on 50 hertz systems and 60
hertz systems. The filters are slightly different, to ensure adequate attenuation at the
system frequency.
BURDENS
The table below indicates the burdens of the SPA relays on the DC station supply
under normal operating conditions.
SPA11A
SPA11B
SPA12A
SPA 12B
48 V
60 ma
60 ma
60 ma
60 ma
TABLE VI
DC BURDENS
WITH TTA ENERGIZED
110 v
125 v
48 V
110 v
125 v
25 ma
30 ma
25 rna
30 ma
150 rna
80 ma
90 ma
25 ma
30 ma
25 rna
30 ma
150 rna
80 ma
90 ma
Values may vary by up to 30 %
SETTINGS
The SPA relays were designed and are factory tested such that calibration by the user
is unnecessary. There are no adjustments to be made.
The power supplies within the relay must be set by the user to correspond with the DC
input voltage. This entails the positioning of two adjacent selectors on the printed-circuit
board that contains the power supply. The positions are clearly labeled on the printed
circuit board. The relays that include the transfer trip feature {SPA 11 B and 12B) contain an
additional voltage link to be set. It is located above the target seal-in unit on the mounting
plate.
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The receiving-end relays (SPA 12A and SPA 128) must be set for a two-terminal
application or a three-terminal application. This entails the positioning of a selector on
the printed-circuit board.
The target seal-in unit tap setting should satisfy the following two requirements: 1)
the minimum trip-circuit current should be enough to operate the target seal-in (at least
150% of tap is recommended); and 2) the target seal-in unit resistance on the tap chosen
must be low enough so that the required trip current will flow.
CONSTRUCTION
The Type SPA relays are assembled in the small-size, double-ended (52) drawout case
having studs at both top and bottom ends in the rear for external connections.
The
electrical connections between the relay and case studs are through stationary molded
inner and outer blocks, between which nests a removable connection plug. The outer
blocks attached to the case have the studs for the external connections, and the inner
blocks have the terminals for the internal connections.
The four types of SPA relays have the same nameplate, which is shown in Figure 14.
There are two cutouts for the LED indicators and the selector pins. One set of selector pins
sets the DC voltage rating, and the other selector pin sets the relay for two- or three
terminal line applications. The labels between the cutouts are identical for all four types
of SPA relays. The sending-end relays (SPA 11A and 11 B) have no selector pin to set the
relay for two- or three-terminal applications, and the receiving-end relays (SPA 12A and
128) have no OC and GND indicator LEOs.
Every circuit in the drawout case has an auxiliary brush, as shown in Figure 13, to
provide adequate overlap when the connecting plug is withdrawn or inserted. Some
circuits are equipped with shorting bars (see internal connections in Figures 1, 2, 3, and 4).
The relay mechanism is mounted in a steel framework called the cradle, and is a
complete unit with all leads terminated at the inner blocks. This cradle is held firmly in the
case with a latch at both top and bottom. The connection plug, besides making the
electrical connections between the respective blocks of the cradle and case, also locks the
latch in place. The cover, which is drawn to the case by thumbscrews, holds the connection
plugs in place. On the relays that include the transfer trip feature (SPA 11 B and SPA 12B),
the target-reset mechanism is a part of the cover assembly.
'
The relay case is suitable for either semiflush or surface mounting on all panels up to
two inches thick, and appropriate hardware is available. The relay is shipped with
hardware suitable for mounting on 1/8 inch steel panels. Panel thickness, if other than 1/8
inch, must be indicated on the relay order to ensure that proper hardware will be
included. Outline and panel drilling is shown in Figure 11.
A separate testing plug can be inserted in place of the connection plug to test the
relay in place on the panel, either from its own source of current and voltage, or from
other sources; or the relay can be drawn out and replaced by another that has been tested
in the laboratory.
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Figure 14 is a labeled photograph of an SPA 11 B relay. With the exception of the
printed circuit boards, the other SPA relays have the same construction, with parts as
indicated in Table VII. Surge capacitors are not included in Table VII (refer to the internal
connections diagrams, Fig. 1 through 4).
TABLE VII
CONSTRUCTION VARIATIONS
RELAY
TRANSFER TRIP PARTSt OC UNIT UC UNIT GND UNIT GND REACTOR
SPA 11A
SPA11B
SPA12A
SPA 12B
X
X
X
X
X
X
X
X
X
X
X
X
t Transfer Trip Parts:
IT Unit
Target Seal-in Unit
ITA Unit
DC Voltage Volt Link
R8 - 150 Ohm Resistor
R93 - 1000 Ohm Resistor
R94 - 1000 Ohm Resistor
R95 - MOV
There are six different printed-circuit boards used in the four SPA relays as indicated
in Table VIII. The sending-end relays, SPA 11 A and 11 B, each contain two printed-circuit
boards and the receiving-end relays, SPA 12A and 12B, each contain one printed-circuit
board. For later model SPA relays {identified by a "Rev.A" following the model number)
there is a new PCB-1, power supply and detection board. The following tables indicate
board positions for the original and "Rev.A" models. The internal-connection diagrams for
the printed-circuit boards are shown in Figures 5 through 10.
TABLE VIll-A
PRINTED CIRCUIT BOARD INFORMATION
Oriqinal Models
PCB
TRANSFER
ASSEMBLY
Hz
FRONT VIEW
TRIP
RELAY: PC Board NUMBER
50/60
POSITION
LED INDICA TORS
CIRCUITRY
SPA11A: PCB-1
0184B8614
G2/G1
Left Slot
(1} Power Supply (Yellow)
NO
SPA 11A: PCB-2
0184B8617
G2/G1
Right Slot
{3) UC, OC, GND {All Red)
NO
SPA11B: PCB-1
0184B8612
G2/G1
Left Slot
(1) Power Supply {Yellow)
YES
SPA11B: PCB-2
0184B8616
G2/G1
Right Slot
{3) UC, OC, GND (All Red)
YES
SPA 12A: PCB-1
0184B8615
G2/G1
Right Slot
(2) Power Supply (Yellow),
NO
UC (Red)
SPA12B: PCB-1
018488613
G2/G1
Right Slot
(2) Power Supply (Yellow),
YES
uc (Red)
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PRINTED CIRCUIT BOARD INFORMATION
SPA MODELS IDENTIFIED AS "REV.A"
PCB
ASSEMBLY
HZ FRONT VIEW
TRANSFER
TRIP
RELAY: PC BOARD NUMBER
50/60
POSITION
LED INDICATORS
CIRCUITRY
SPA11A: PCB-1
0184B8730 G2/G1
Left Slot
( 1) Power Supply (Yellow)
NO
SPA 11A: PCB-2
0184B8617 G2/G1
Right Slot
(3) UC, OC, GND (All Red)
NO
SPA11B: PCB-1
0184B8730 G4/G3
Left Slot
(1) Power Supply (Yellow)
YES
SPA 11 B: PCB-2
0184B8616 G2/G1
Right Slot
(3) UC, OC, GND (All Red)
YES
SPA12A: PCB-1
0184B8730 G6/G5
Right Slot
(2) Power Supply (Yellow),
NO
UC (Red)
SPA12B: PCB-1
0184B8730 G8/G7
Right Slot
(2) Power Supply (Yellow),
YES
UC (Red)
RECEIVING, HANDLING AND STORAGE
These relays, when not included as part of a control panel, will be shipped in cartons
designed to protect them against damage. Immediately upon receipt of a relay, examine it
for any damage sustained in transit. If injury or damage resulting from rough handling is
evident, file a damage claim at once with the transportation company and promptly notify
the nearest General Electric Sales Office. When the relay is received, check the nameplate
stamping to make sure that the model number and rating of the relay agree with the
requisition.
Reasonable care should be exercised in unpacking the relay in order that none of the
parts are injured or the adjustments disturbed.
If the relays are not to be installed immediately, they should be stored in their original
cartons in a place that is free from moisture, dust and metallic chips. Foreign matter
collected on the outside of the case may find its way inside when the cover is removed, and
cause trouble in the operation of the relay.
ACCEPTANCE TESTS
Immediately upon receipt of the relay an inspection and acceptance test should be
made to make sure that no damage has been sustained in shipment.
These tests may be performed as part of the installation, or as acceptance tests or
both, at the discretion of the user.
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Check the nameplate stamping to make sure that the model number and rating of the
relay agree with the requisition. Check that the model number on the label in the back of
the case agrees with the nameplate.
Remove the relay from its case and check that there are no broken or cracked molded
parts or other signs of physical damage, and that all screws are tight.
MECHANICAL INSPECTION
Cradle and Case Blocks
Check that the fingers on the cradle and the case agree with the internal connection
diagram. Each cradle finger should be flush or project above the barrier between fingers.
Check that there is a coil spring under each finger. The case fingers, if not held down by a
shorting bar, should come within one-sixteenth (1/16) of an inch of touching a straight
edge bridging the case block from side to side. If a finger is held down by a shorting bar, it
should require at least one pound of force (450 grams) to open the electrical circuit
between the finger and the shorting bar. See Figure 13. Check that each auxiliary brush
extends above the barrier between fingers.
Target Seal-in Unit (SPA 118 and 128)
Pick up the armature by hand. The orange target should appear. When the armature
is released, the target should remain in view. Push in on the reset arm. The target should
drop from view.
Hold the armature up by hand. The target should not be at the end of its travel.
Verify this by reaching in one of the windows of the target with a sharp instrument, such as
a knife or scribe, and pushing upward. The target should move definitely upward (at least
one sixty-fourth of an inch, or 0.4 millimeter). Release the armature. The target should fall
visibly downward (at least 0.010 inch or 1/4 millimeter) before the target is caught by the
latch.
Telephone Relays
Observe each telephone relay in the de-energized position. Check that each normally
open contact has a gap spacing of at least 0.010 inch or 0.25 millimeter. Check that each
normally-closed contact has a contact pressure of at least five grams {Sg) by deflecting the
stationary contact away from the moving contact with a force gage.
Operate each telephone relay by pressing on the armature. In the operated position,
check that each normally closed contact has at least 0.010 inch (0.25 millimeter) gap. Check
that each normally open contact has at least 0.005 inch (0.13 millimeter) of overtravel after
contact, by observing that the contact still closes with a 0.0025 inch (0.06 millimeter) shim
inserted between the armature and pole piece.
ELECTRICAL INSPECTION
The correct operation of the contacts may be verified by manually operating the
telephone relays and monitoring the contacts with an ohmmeter.
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250 DC Rating
The 250 DC rating is accomplished with an external pre-regulator, 0138B7511G2 and
G3. The pre-regulator is a DC-to-DC Convertor that reduces the 250 VDC station voltage to
the 125 VDC rating of the SPA relay. Therefore, when this pre-regulator is used, the SPA
relay DC pins on the 125 volt position.
The pre-regulator in designed to be mounted on the panel next to the relay.
The electrical connections for the pre-regulator are made as follows:
INPUT
PRE-REGULATOR
OUTPUT
TERMINAL
+ 250 VDC
A
+ 125 VDC
DC
C
DC
Sending End
Undercurrent Detection (SPA 11A and 11 B)
PRE-REGULATOR
TERMINAL
B
c
Refer to test plug connection diagram, Figure 15.
TO SPA RELAY
TERMINAL
4
5
Apply DC power to studs 4 (positive) {+) and 5 (negative) {-). Be sure that the power
supply selector pins on printed-circuit board # 1 {left hand board) are set properly for the
DC voltage being used. It is necessary to remove the nameplate and card guide to
reposition the selector pins.
Connect a 39,000 ohm external resistor {rated 1/4 watt) between studs 7 and 8. The UC
telephone relay should drop out and the UC indicator LED should light. Replace the resistor
with a 20,000 ohm resistor. The UC telephone relay should be picked up and the UC
indicator LED should be off.
Overcurrent Detection {SPA 11A and 11B)
Refer to test plug connection diagram, Figure 15.
Repeat the undercurrent test using the following resistors:
With 6,200 ohms {1/4 watt), the OC telephone relay should pick up and the OC
LED should light. With 13,000 ohms, the OC telephone relay should be dropped
out and the OC indicator LED should be off.
Ground Detection {SPA 11A and 11 B)
Refer to test plug connection diagram, Figure 16.
Apply DC power to studs 4 (positive) (+) and 5 (negative) {-). Connect a 10,000 ohm
external resistor {rated 1/4 watt) between studs 7 and 16. The GND telephone relay should
pick up and the GND indicator LED should light.
Transfer Trip {SPA 11 B)
Refer to test plug connection diagram, Figure 17.
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Connect a 24,000 ohm external resistor {rated 1/4 watt) between studs 7 and 8. Be
sure that the DC voltage link above the target seal-in unit is in the proper position.Apply
75% of rated voltage to studs 4 {positive) {+) and 5 (negative) {-) and to studs 19 (positive)
(+) and 20 (negative) (-). Verify that then A and TT telephone relays pick up.
Receiving End
Undercurrent Detection (SPA 12A and 128)
Refer to test plug connections diagram, Figure 18.
Apply de power to studs 4 (positive) (+) and 5 (negative) {-). Be sure that the power
supply selector pins on the printed-circuit board are set properly for the DC voltage being
used. Set the two- or three-terminal selector pin on the printed-circuit board in the two
terminal position. Connect a 24 volt DC power supply in series with a 30,000 ohm resistor
(rated 1/4 watt) between studs 7 (positive) (+)and 8 {negative) (-). The UC telephone relay
should drop out and the UC indicator LED should light. Replace the resistor with a 10,000
ohm resistor. The UC telephone relay should be picked up and the UC indicator LED should
be off.
Set the two or three-terminal selector pin in the three-terminal position. Repeat the
above tests using a 62,000 ohm resistor (UC LED should light) and a 30,000 ohm resistor (UC
LED should be off).
Transfer Trip (SPA 12B)
Refer to test plug connection diagram, Figure 19.
Connect a 24 volt DC supply in series with an 11,000 ohm resistor (rated 1/4 watt)
between studs 7 (positive) {+) and 8(negative) {-). Be sure that the DC voltage link above
the target seal-in unit is in the proper position. Apply 75% of rated voltage to studs 4
(positive) (+) and 5 (negative){-) and to studs 19 (positive) (+) and 20 (negative) (-). Verify
that the TI A and TI telephone relays pick up
DIELECTRIC TESTS (HIGH POTENTIAL TESTS)
Introduction
The surge capacitors {C24 through C41) used in the SPA relays do not have voltage
ratings to withstand AC hipot voltage; therefore, caution must be exercised when
hipotting, to avoid damaging these capacitors.
It is recommended that hi pot tests be performed on a bench with the relay in its case.
If the relay is to be hipot tested together with other apparatus in an equipment, all
external connections to terminals 6 and 16 (surge ground) must be removed.
The hipot test should be 2200 volts rms, 50 or 60 hertz for new relays or 1650 volts
rms, 50 or 60 hertz for other relays. New relays are defined as those that have not been in
service, which are not more than one year old from the date of shipment, and that have
been suitably stored to prevent deterioration. The duration of application of the test
voltage for both new and old relays should be 60 seconds.
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Hi pot Tests
a)
Remove internal connection from surge capacitor buses to surge ground
terminals 6 and 16.
b)
Common Mode Hi pot Tests (All terminals to case)
Temporary connections should be made to tie all relay terminals together. Hi pot
voltage can then be applied between this common connection and the relay
case.
c)
Transverse Mode Hi pot Tests (Between circuits)
For hipot tests between circuits of the relay, the surge capacitors must be
temporarily disconnected from the surge capacitor buses inside the relay. Hipot
voltage can then be applied between any two of the circuit groups indicated in
Table IX. Where there is more than one terminal in a group, those terminals
should be jumpered together.
An alternate test using a 500 DC MeggerTM can be performed between the
circuit groups of Table IX with the surge capacitors connected in their normal
manner. While this method does not test the relay to its full dielectric rating, it
will detect some cases of degraded insulation.
TABLE IX
CIRCUIT GROUPING FOR TRANSVERSE MODE HI POT TESTS
RELAY
TERMINALS OF CIRCUIT GROUPS
SPA11A
a. 4,5
b. 7, 8
c. 9, 10
d. 12, 13
e. 14, 15
f. 17, 18
SPA 11B
Same as SPA 11A plus:
g. 1, 11
h. 2, 3
I.
19, 20
SPA12A
a. 4,5
b. 7, 8
c. 9, 10
d. 12, 13
SPA 12B
Same as SPA 12A plus:
e. 1, 11
f. 2, 3
g. 19, 20
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RESTORING RELAY TO SERVICE
After the hipot testing is completed, the surge capacitors should be reconnected to
the surge capacitor buses, the surge capacitor buses reconnected to studs 6 and 16, and all
external wiring to terminals 6 and 16 (surge ground) should be reconnected.
INSTALLATION PROCEDURE
Mount the relay vertically in a clean, dry and well lighted place to allow accessibility
for cleaning, inspection and testing, and where it will not be subjected to excessive
vibration or heat. Unless mounted on a steel panel that adequately grounds the relay case,
the case should be grounded through a mounting stud or mounting screw with a conductor
not less than #12 AWG copper wire or its equivalent. It may be necessary to remove paint
from the case at the point of connection to ensure reliable contact.
Terminal 6 {bottom surge ground) should be connected to the lower case-mounting
stud and terminal 16 {top surge ground) should be connected to the upper case-mounting
stud using #12 AWG copper wire. Also, terminals 6 and 16 should be tied together with
#12 AWG copper wire to insure adequate grounding {see external jumpers in Figures 1
through 4).
Check the nameplate to be sure that the relay is the desired model number. The
section on ACCEPTANCE TESTS contains all the tests that the user, at his discretion, may
want to perform as part of the installation procedure.
SEITING THE TAP OF THE TARGET SEAL-IN UNIT {SPA11B and 12B)
The contact adjustment will not be disturbed if the following procedure is followed
when changing the tap. Take either one of the two screws from ttie left contact plate and
transfer it to the desired tap position in the right tap plate. Then remove the screw from
the undesired tap position in the right tap plate and transfer it to the vacant location in the
left contact plate. Do not leave the unit with screws in both the tap locations of the right
plate.
SUPPLY VOLTAGE SETTING
Be sure to set the two selector pins on the printed circuit containing the power supply
{left-hand board in the sending-end relays, only board in the receiving end relays) to
correspond with the station battery voltage. For SPA relays with REV A on the nameplate
there is only one power-selection link to set. Place in the setting corresponding to the
station battery. For the SPA 11 B and 12B, which contain the transfer-trip feature, it is also
necessary to set a link above the target seal-in unit.
TERMINAL ARRANGEMENT SETTING
The SPA 12A and 12B receiving-end relays are to be set for either a two- or a three
terminal arrangement. This is accomplished by positioning a selector pin on the printed
circuit board. The positions are clearly labeled on the board.
17
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PERIODIC CHECKS AND ROUTINE MAINTENANCE
WARNING: HIGH VOLTAGES MAY APPEAR ON PILOT WIRES UNEXPECTEDLY AT ANY
TIME. USE APPROPRIATE CARE WHEN MAKING CONTACT WITH PILOT
WIRES OR EQUIPMENT CONNECTED TO THEM
The pilot wire protective equipment, if installed, is designed to limit the pilot-wire
voltages to a level that will not damage the wires or equipment connected to them. It does
not limit the voltages to a level that is safe for unprotected personnel contacting the pilot
wires or connected equipment. THEREFORE, USE APPROPRIATE CARE WHEN MAKING
CONTACT WITH PILOT WIRES, EVEN WHEN THE PILOT-WIRE PROTECTIVE EQUIPMENT IS IN
PLACE.
In view of the vital role of protective relays in the operation of a power system, it is
important that a periodic test program be followed. It is recognized that the interval
between periodic checks will vary depending upon environment, type of relay and the
user's experience with periodic testing. Until the user has accumulated enough experience
to select the test interval best suited to his individual requirements, it is suggested that the
points listed under ACCEPTANCE TESTS be checked at an interval of from one to two years.
Check the items described under ACCEPTANCE TESTS
- VISUAL INSPECTION AND
MECHANICAL INSPECTION.
Examine each component for signs of overheating,
deterioration or other damage. Check that all connections are tight by observing that the
lockwashers are fully collapsed.
CONTACTS
Examine the contacts for pits, arc or burn marks, corrosion, and insulating films. For
cleaning contacts, a flexible burnishing tool should be used. This consists of a flexible strip
of metal with an etch-roughened surface, resembling in effect, a superfine file.
The
polishing action is so delicate that no scratches are left, yet any corrosion is thoroughly and
rapidly cleaned. The flexibility of the tool ensures the cleaning of the actual points of
contact. Do not use knives, files, abrasive paper or cloth of any kind to clean relay contacts.
ELECTRICAL TESTS
The tests described in the electrical inspection of the ACCEPTANCE TESTS suffice as
periodic checks for the SPA relays. Refer to Figures 15 through 19 for the test plug
connections.
If a relays fails to pass one or more of these tests, it requires servicing.
18
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ALL power from the relay before removing or inserting any of the printed-circuit
boards. Failure to observe this caution may result in damage to and/or misoperation
of the relay.
Telephone Relays
Adjustment of telephone relays requires skill and experience for best results. The
following guidelines may be of assistance. Increasing the stroke of the moving spring will
raise pickup, as will decreasing normally-closed contact overtravel. Increasing normally
open contact overtravel or increasing residual gap will increase dropout. After adjusting,
be sure to check gaps and overtravels and readjust if necessary to keep them above their
minimum values.
Target Seal-in Unit
As readjustment of the target seal-in unit may affect the Seismic Fragility Level, it is
advised that no mechanical adjustments be made if seismic capability is of concern.
The two moving contacts should be horizontal and both should meet the stationary
contacts together. There should be approximately one sixty-fourth inch (0.4 millimeter)
gap between the armature and the pole piece when the contacts touch. Adjust the
stationary contact positions if required to obtain these conditions.
Using well-filtered direct current (DC), check the pickup and dropout current and
compare the values to those given in RATINGS. If necessary, adjust the spring tension and
contact overtravel.
RENEWAL PARTS
It is recommended that sufficient quantities of renewal parts be carried in stock to
enable the prompt replacement of any that are worn, broken or damaged.
Should a printed-circuit card become inoperative, it is recommended that this card be
replaced with a spare. In most instances, the user will be anxious to return the equipment
to service as soon as possible and the insertion of a spare card represents the most
expeditious means of accomplishing this. The faulty card can then be returned to the
factory for repair or replacement.
Although it is not generally recommended, it is possible, with the proper equipment
and trained personnel, to repair cards in the field. This means that a troubleshooting
program must isolate the specific component on the card that has failed. By referring to
the internal-connection diagram for the card, it is possible to trace through the card circuit
by signal checking and, hence determine which component has failed. This, however, may
be time consuming and if the card is being checked in place in its unit, as is recommended,
will extend the outage time of the equipment.
See Cautions, next page.
19
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Great care must be taken in replacing components on the cards. Special soldering
equipment suitable for use on the delicate solid-state components must be used
and, even then, care must be taken not to cause thermal damage to the
components, and not to damage or bridge over the printed circuit buses. The
repaired area must be coated with a suitable high-dielectric plastic coating to
prevent possible breakdowns across the printed-circuit buses due to moisture or
dust.
ADDITIONAl CAUTION:
Dual in-line integrated circuits are especially difficult to remove and replace
without specialized equipment. Furthermore, many of these components are
used on printed-circuit cards that have bus runs on both sides. These additional
complications require very special soldering equipment and removal tools as well
as additional skills and trainmg, which must be considered before field repairs are
attempted.
When ordering renewal parts, address the nearest Sales Office of the General Electric
Company, specify quantity required, name of the part wanted, and the complete model
number of the relay for which the part is required.
Since the last edition, Figures 20 and 21 have been revised.
20
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LIST OF ILLUSTRATIONS
TITLES OF FIGURES
Internal-Connections Diagram for Type SPA 11A Relay
Internal-Connections Diagram for Type SPA 11 B Relay
Internal-Connections Diagram for Type SPA 12A Relay
Internal-Connections Diagram for Type SPA 12B Relay
Internal Connections for printed circuit board in position PCB-1 in SPA 11A (No
rev. letter) Board Identity: : 0184B8614 G-
lnternal Connections for printed circuit board in position PCB-1 in SPA 11A
(Rev.A) Board Identity: 0184B8730 G-
lnternal Connections for printed circuit board in position PCB-2 in SPA 11A (both
no Rev .letter and Rev.A) Board Identity: 0184B8617 G-
lnternal Connections for printed circuit board in position PCB-1 in SPA 11 B (No
rev. letter) Board Identity: 0184B8612 G-
lnternal Connections for printed circuit board in position PCB-1 in SPA 11 B (Rev.A)
Board Identity: 0184B8730 G-
lnternal Connections for printed circuit board in position PCB-2 in SPA 11 B (both
no rev. letter and Rev.A) Board Identity: 0184B8616 G-
lnternal Connections for printed circuit board in position PCB-1 in SPA12A (No
rev. letter) Board Identity: 0184B8615 G-
lnternal Conn·ections for printed circuit board in position
PCB-1 in SPA 12A
(Rev.A) Board Identity: 0184B8730 G-
lnternal Connections for printed circuit board in position PCB-1 in SPA 12B (No
rev. letter) Board Identity: 0184B8613 G-
lnternal Connections for printed circuit board in position PCB-1 in SPA 12B (Rev.A)
Board Identity: 0184B8730 G-
Outline and Panel Drilling
ITA Operating Time Versus Supply Voltage
Auxiliary Brush and Shorting Bar
Front View Photograph of SPA 11 B Relay with Nameplate Attached
Test-Plug Connections for SPA 11 A and 11 B UC and OC Acceptance Test
Test-Plug Connections for SPA 11 A and 11 B GND Acceptance Test
Test-Plug Connections for SPA 11B Transfer-Trip Acceptance Test
Test-Plug Connections for SPA 12A and 12B UC Acceptance Test
Test-Plug Connections for SPA 12B Transfer-Trip Acceptance Test
Elementary System Diagram for Pilot-Wire Relaying for Two-Terminal Lines Using
SPD11A, SPA 11A and SPA 12A Relays
Elementary System Diagram for Pilot-Wire Relaying for Three-Terminal Lines
Using SPD11A, SPA 11A and SPA12A Relays
Elementary System Diagram for Pilot-Wire Relaying and Two-Direction Transfer
Trip on Two-Terminal Lines Using SPD11A, SPA 11B and SPA 128 Relays
Elementary System Diagram for Pilot-Wire Relaying and Two-Direction Transfer
Trip on Three-Terminal Lines Using SPD11A, SPA 11B and SPA 128 Relays
21
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22
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Protection and Control
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205 Great Vall ey Parkway
Malvern, Pennsylvania 1 9355- 1 337
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