Siruba 700QD Instruction Book
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Text of the manual
GENERAL SAFETY INSTRUCTIONS
1
重要安全事項說明
IMPORTANT SAFETY INSTRUCTIONS
3
特別事項
WARNING
7
警告標籤
WARNING TAG
7
護針安全圖說
SAFETY ILLUSTRATION OF THE NEEDLE GUARD
8
搬運縫紉機
MOVING THE SEWING MACHINE
9
縫紉機的安裝位置
THE INSTALLATION POSITION OF THE SEWING
9
MACHINE
規格
SPECIFICATION
10
各部件名稱
NAMES OF MAJOR PARTS
12
安裝
INSTALLATION
13
照明設備
LIGHTENING EQUIPMENT
15
新機器啟用規定
HOW TO OPERATE THE NEW MACHINE
16
潤滑油之注入與更換
LUBRICATION AND DRAINAGE
16
穿線方法
THREADING
18
控線調整
ADJUST THREAD TENSION
20
換針方法
REPLACE THE NEEDLE
23
針距調整
ADJUST THE STITCH LENGTH
23
差動比調整
ADJUST THE DIFFERENTIAL FEED RATIO
24
更換切刀
REPLACE THE TRIMMERS
26
包邊寬度調整
ADJUST THE HEM WIDTH
27
針高度之調整
ADJUST THE NEEDLE HEIGHT
28
押具調整
ADJUST THE PRESSER FOOT
28
送具調整
ADJUST THE FEED DOG
30
針與勾針之關係
THE RELATIONSHIP BETWEEN NEEDLE AND LOOPER
31
環勾針運動量之調整
ADJUST THE CHAINSTITCH LOOPER MOVEMENT
34
AMOUNT
濾網清潔
FILTER CLEANING
35
CONTROL BOX SPECFICATION (SIMPLE TYPE)
35
控制箱調整
CONTROL BOX SETTING
37
控制箱故障排除(簡易型)
CONTROL BOX TROUBLESHOOTING (SIMPLE TYPE) 38
電控系統(多功能標準型)
ELECTRIC CONTROL SYSTEM (MULTIFUNCTION
41
STANDARD TYPE)
參數說明
PARAMETER LIST
44
電眼感測器調整說明
DESCRIPTION OF ADJUSTING THE ELECTRIC
60
EYE SENSOR
電眼自動感應切線系統
ELECTRONIC EYE AUTOMATIC SENSOR SWITCH
71
SYSTEM
操作環境照明
LIGHTENING OF THE OPERATION ENVIRONMENT
72
操作者條件
CONDITION OF ALL OPERATORS
72
保養
MAINTENANCE
73
故障檢修
TROUBLESHOOTING
74
控制箱故障排除
CONTROL BOX TROUBLESHOOTING
80
桌板圖
TABLE CUT-OUT
82
報廢流程
DEMOLITION PROCEDURE
86
Consider environment’s safety
may be caught in moving parts.Wear
object.
cause
-1-
P1
7.Hazardous Voltage will cause injury,
please turn off the power switch or
disconnect it for any one of the
circumstances of the followings:
(1) Turn off the main switch and wait for 5
minutes, before opening this cover to
protect yourself from danger.
(2) When threading needle(s), adjusting
thread Take-up(s),thread
guide(s),and/or replacing bobbin(s).
(3) When replacing needles, presser
feet, needle plates, feed dogs needle
guard, folder, cloth guides and other
parts or accessories.
7.此符號代表高電壓易導致發生危
險,以下情形,請先關閉電源或拔
掉插頭:
(1)若需拆開電控箱蓋時,請先關閉
電源五分鐘後,才能拆開電控箱
蓋,以避免誤觸電壓造成危險。
(2)穿針線﹑線導片﹑天平等以及更換
梭子時。
(3)更換針板押具﹑送具﹑頂針片﹑喇
叭﹑車布導板,以及其他附屬配件
時。
P3
Ÿ Safety protection device and Safety
protection device.(Fig.2)
Ÿ 安全防護裝置及轉動方向(圖2)
圖1/Fig. 1
-8-
3
Spectacles
Finger guard
Rotary
direction
P8
To move the sewing machine, please follow
the figure shows. Using left hand to hold
the front machine cover body, and right
hand to hold the bottom plate to move.
Please wear safety shoes while
moving.(Fig.4)
縫紉機之搬運, 應按圖示用左手托住前
機殼本體,右手撐扶住底盤進行搬運。
搬運時須穿著安全鞋。(圖4)
-9-
5
5
搬運縫紉機
縫紉機的安裝位置
P9
747 QD - 514 M 2 - 2 4 CTE
(7)
(1) Thread numbers / Four types: 737, 747,
757, 767
(2) Machine type
(3) Sewing type(Chart1)
(1) 表示線數分 737, 747, 757, 767
(2) 機種別
(3) 縫合方式(圖表1)
型式
TYPE
504
512
514
516
514+401
圖形
PATTERN
(8)
-10-
圖表1/Chart1
P10
F: Fine weight material
L: Light weight material
M: Medium weight material
H: Heavy weight material
X: Extra heavyweight materia
(5)Feed dog type
(6)Needle width
(7)Seam width
3: 3mm, 4: 4mm, 5: 5mm, 6: 6mm
(8)Attachment
(4)車縫布料
F: 輕薄布料
L: 薄布料
M: 中厚布料
H: 厚布料
X: 特厚布料
(5)送具型式
(6)針寬
(7)包邊寬度
3: 3mm, 4: 4mm, 5: 5mm, 6: 6mm
(8)配件
2.Specification (Table1)
2.規格說明 (表1)
機型 Model
700QD/988QD
最高縫速 Max Stitch Speed
7500rpm
噪音值 Noise Level
82分貝以下 under 82 dB
(6500 rpm 測試數值 test value)
縫距 Stitch Length
4 / 5 / 6 mm
針棒行程 Stroke of the needle bar
24.3 ±0.2 mm
押具揚程 Presser Foot Lift
7mm
押具壓力 Presser Foot Pressure
5kg
送具高度(凸出針板面)
Feed Dog Height (over the plate)
0.7~0.9mm
使用針 Needle for Use
DCX27
送具傳動方式 Feed Dog Transmission
偏心輪、連桿 Eccentric, Connecting Rod
送具齒寬度
Teeth Width of the Feed Dog
1.6mm
縫目調整裝置 Stitch Adjusting Device
按鈕調整 Button Adjustment
押具裝置 Presser Foot Device
彈簧式、旋紐調整式
Spring Type, Knob Adjustment Type
加油方式 Oil Filling
儲油槽儲存方式,毛氈、棉線毛細管自動供油
Oil tank storage type. Automatic oil supply by
felt, cotton thread capillary action.
回油方式 Oil Return Solution
偏心泵浦 Eccentric Pump
使用油 Oil for Use
提供專用油 (MOBIL #10)
Provide Specific Oil (MOBIL #10)
-11-
表1/Table1
P11
(1)Lifting lever (Fig. 6)
(2)Presser foot
(3)Control box
(4)Thread stand
(5)Oil gauge window
(6)Pulley (Hand Wheel)
圖6/Fig. 6
-12-
P12
1.While moving the sewing machine, please
do not hold the below side of the cloth cover
.(Fig. 7)
圖7/Fig. 7
-13-
安裝
INSTALLATION
30
30
P13
2. Please refer to the attached table cut-out
diagram and the parts list to orderly
assemble the machine base supporter
and plastic oil tank . (Fig.8)
2.依本機所附桌板裁製圖及零件組合圖
所列之配件,依序安裝機板支撐架
及塑膠油盤 。(圖8)
(1) Fix the oil pot fixed seat
with 4 fixed
(1)用4個固定螺絲
,把油壺固定座
固
圖8/Fig. 8
-14-
3. Assemble the waste disposal set and the
thread stand. (Fig.9)
3.裝置導布屑及線架。(圖9)
圖9/Fig. 9
P14
4. Assemble the motor starting pedal
to the left side, and the presser foot
pedal to he right side. (Fig.10)
圖10/Fig.10
照明設備
LIGHTENING EQUIPMENT
-15-
貼心使用者設計的照明機構,其採用
不發熱、壽命長之 LED燈具 ,讓使
用者能方便於穿線。
11
(圖
)
Thoughtful lightening equipment is
deigned for the operators. Non-heating
and long life LED lamps are adopted
so that the operators can thread
easily.(Fig.11)
圖11/Fig. 11
P15
1.Fill the lubrication oil
(1)Remove the oil level inspection leng ,
and fill it with the attached ultra high
speed lubricating oil, or choose ESSO#32
(or MOBIL #10)or equivalent. Tighten the
oil level inspection leng after the oil livel
indicator locates between the two marking
lines.
(2)Please lubricate the needle bar and the
upper looper shaft before starting
operating a new machine or a long idling
machine.
(Fig.12)
1
(圖12)
1 油鏡 旋開,以包裝箱內所附之超高
速潤滑油或選用 ESSO#32(或MO
BIL#10 )等相當之機油加入,使油量
指示桿位於油標上下之間即可,然後
再鎖緊油鏡 。
.潤滑油之注入
( )
(2)開箱新機器或久置未使用時,請在針
棒、上勾針台等加油潤滑。
潤滑油之注入與更換
LUBRICATION AND DRAINAGE
圖12/Fig. 12
-16-
新機器啟用規定
HOW TO OPERATE
THE NEW MACHINE
1. Please operate this machine in 80% of the
maximum speed in the first four weeks for
engagement. After four weeks, please do
not operate under the maximum speed until
replacing the new lubrication oil.
2. Periodically maintain and clean the machine
to ensure and extend the usage term of the
machine.
1 .新機器在最初啟用磨合期的四個星期
內,請用低於最高速度2 0%的速度運
轉,之後換上新潤滑油,才可運轉至
最高速度。
2 .定期之清潔保養,確保延長機器之使
用壽命。
P16
2.Drainage and refill the oil (Fig. 13 )
(1)Loosen the screw and drain all the oil
inside the oil tank. Then, tighten the
screw again.
(2)In order to extend the term of usage,
please replace the oil after the first four
week, and then replace it every four
months.
(3)To extend the usage term, this machine
has equipped an oil filter. Please
disassemble and clean it every month,
as well as change it if needed.
2.潤滑油之更換 (圖13)
( 1)將螺絲 放鬆旋開,使油槽內的油
完全排出後再鎖緊。
( 2)為延長本機器之壽命,請於開始使
用後四星期更換新油,爾後約每四
個月更換一次。
( 3)為延長此機器之壽命,特別裝有濾
油器之機構,請在每使用一個月後
卸下清洗乾淨,必要時得更換新
品。
圖13/Fig. 13
-17-
3.Needle cooling lubrication oil: SILICON
OIL.(Fig. 14 )
3.針之冷卻油使用油:矽油(圖14)
P17
Follow the procedures for threading. Wrong
threading may cause thread breaking, stitch
skipping, puckering or unexpected sewing.
1.For three thread only 737(Fig. 15)
請確實按照圖示穿線,錯誤之穿線將引
起斷線、跳針及車縫不平坦 … 等現象。
1. 737用穿線圖(圖15)
圖15/Fig. 15
-18-
P18
2.For four thread only 747 .(Fig. 16)
2.747用穿線圖。(圖16)
-19-
3.For five thread only 757 .(Fig. 17)
3.757用穿線圖。(圖17)
圖17/Fig. 17
P19
ADJUST THREAD TENSION
4.76 7穿線圖(圖1 8 )
4.For six thread only 767(Fig18)
-20-
線張力必須根據縫合布料種類,布料厚
薄,線及包邊寬度等之差異而做不同的
調整。順時針旋轉張力控制螺帽,縫線
張力加大,反之減弱。
1 .調整鈕之控線關係(圖1 9 )
( 1 )第一調整鈕 控制雙環針線或左邊
拷克線
( 2 )第二調整鈕 控制包邊針線
( 3 )第三調整鈕 控制上勾針線
( 4 )第四調整鈕 控制下勾針線
( 5 )第五調整鈕 控制雙環勾針線
The thread tension should be adjusted
properly according to the kinds and the
thickness of the materials, stitch length, and
seam width, etc. In addition, adjust the nuts
case by case individually. Turn the nuts
clockwisely will increase the thread tension.
Otherwise, the thread tension will be
decreased
1. Thread tension adjusting nuts (Fig19)
(1)The first adjusting knob controls
double chain stitch threads or the left
over-lock needle thread.
(2)The second adjusting knob controls
the seam lock needle thread.
(3)The third adjusting knob controls the
upper looper thread.
(4)The fourth adjusting knob controls the
lower looper thread.
(5)The fifth adjusting knob controls the
double chain looper thread.
P20
( 1)在縫合方式 504 、 512 、 514 時,
將過線組件 移至最下端,縫合
方式 516 時,則將過線組 、
移至最上端。
( 2) 表示增加針線放線量
( 3) 表示減少針線放線量。
(圖2 0 )
2.Needle thread control
(1)When the sewing type is set to 504, 512, or
514, move the threading part to the
lowest part. When the sewing type is 516,
move the threading part and to the
highest point.
(2)The direction indicates to increase the
needle thread length.
(3) means to decrease the needle thread
length.
(Fig20)
-21-
圖19/Fig. 19
圖20/Fig. 20
Weak
Strong
P21
THE MACHINE HEAD
-22-
3
21
1
503 , 504 , 505及上勾
針移至最低時,將 及 調整至
位置。若縫合方式為505 時,則移至
端。
( 2)固定線導板 、 如下: 方向為
縫合線較多,反之較少。
.勾針控線關係(圖
)
( )若縫合方式為
3.Looper thread control(Fig.21)
(1)When the sewing type is 503, 504, 505,
and the upper looper is on the lowest
point, adjust and at the position of
. When the sewing type is 505, set the
take-up and at the position of .
(2)Adjust fixed thread guide plate and
as the following: The direction is for
more thread in sewing seam, and the
direction is for less thread in sewing
seam.
11
12
11
12
圖21/Fig. 21
4
22
1
(
)
( 2) 表示增加針線放線量。
( 3) 表示減少針線放線量。
.環縫線凸輪控線關係(圖
)
( )調整線導致線環不穩定鬆塌或成形
不足時。
4.Chainstitch thread cam control (Fig.22)
(1)Adjusting the lower thread causes the
thread ring unstable (too loose or didn’t
form a thread ring).
(2) means to have more thread amount
while sewing.
(3) means to have less thread amount
while sewing
圖22/Fig. 22
P22
1.Please use the needle DCX27 or the
equivalents.
2.Loosen the screw and take off the needle.
3.Insert the new needle till reaching the end,
as well as the long groove faces your side.
Tighten the screw . (Fig.23)
1 .使用 DCX27 或同規格之針。
2 .旋開螺絲 並取下針。
3 .將新針插至針孔最底端,並使針之長
溝面向自己,固定螺絲 。(圖
)
23
圖23/Fig. 23
換針方法
REPLACE THE NEEDLE
針距調整
ADJUST THE STITCH LENGTH
The stitch length is adjusted according to the
fabrics, the differential ratio or other factors.
Keep pressing the button and turn the pulley
till the button is locked. Then, release the
button after reaching the desired stitch
length.(Fig.24)(Table2)
通常依縫合布料,差動比等之不同而調
整。持續壓下按鈕 並轉動手輪使鈕卡
住,轉動手輪至所需之針距後放開此按
鈕。(圖
)
2 4
(表2 )
最大差動比
Maxi Diff ratio
機種
Machine type
皮帶輪刻度 Pulley scale
1
2
3
4
5
6
7
1:1.3
包邊 Serging
0.8
1.5
2.2
2.9
3.6
4.3
5
1:2
接縫 Seaming
0.6
1.13
1.66
2.19
2.72
3.25
3.8
1:3
摺縫 Shirring
0.6
1.03
1.46
1.89
2.32
2.71
3.2
1:4
特規 Special
0.6
1.02
1.44
1.66
2.28
2.7
-
表2/Table2
P23
If the stroke of the main feed dog is larger than
the stroke of the differential feed dog, the
fabric will be extended while sewing.
Otherwise, it will be shrunk
1.Adjust solution 1:
Loosen the adjusting nut . Adjust the
adjusting rod downward will shrink the
fabric, whereas move it upward will extend
the fabric. Tighten the adjusting nut after
the adjustment finishes. (Fig.25)(Table3)
若主送具之運動行程大於差動送具運動行
程時,布料車縫時會伸張,反之則會收
縮。
1.調整方法一:
放鬆調整鈕 ,當調整桿 向下調整時
使布料收縮,反之則伸張,調整後再鎖
調整鈕 。(圖25)
3
(表)
-24-
差動比調整
ADJUST THE DIFFERENTIAL
FEED RATIO
圖24/Fig. 24
刻度 Scale
1
2
3
4
5
差動傳送比
Differential feed ratio
1:1.3
-
1:0.7
1:0.9
1:1.1
1:1.3
1:2
1:0.7
1:1
1:1.14
1:1.17
1:2
1:3
1:1
1:1.5
1:2
1:2.5
1:3
1:4
1:1.1
1:1.3
1:2.3
1:2.8
1:3.3
表3/Table3
thick
thin
P24
2.Adjust solution 2:(Fig.26)
(1)Loosen the screw and remove the
cover from the rear side of the
machine bed.
(2)Loosen the nut , and move the
connecting rod upward and
downward. To increase the differential
feed ratio, move the connecting rod to
direction. To decrease it, move the
connecting rod to .
(3)After adjusting, put the cover back to
the rear of the machine bed and tighten
the screw .
2.調整方法二:(圖
)
( 1)鬆開螺絲 ,並從機台後方移開外
蓋 。
( 2)鬆開螺帽 ,上下移動連桿 。欲增
加差動比,把連桿 往 方向移
動。欲減少差動比,把連桿 往
方向移動。
( 3)在調整過後,把外蓋 放回機台後
方並鎖回螺絲 。
26
圖25/Fig. 25
圖26/Fig. 26
P25
1.Replace the upper trimmer :
(1)Loosen the screw and move the lower
trimmer holder to the left. Then, tighten
the screw a little.
(2)Remove the screw and put the new
trimmer. Then, tighten the screw a little.
(3)Turn the pulley to move the upper trimmer
to the lower dead point. Adjust the height
of the upper trimmer so that the upper
trimmer can cross the lower trimmer
about 0.5 ~ 1.0 mm. After that, tighten the
screw .
(4)Loosen the screw and return the lower
trimmer to its original position. Test if the
upper and the lower trimmer can cut the
thread exactly, and then tighten the screw
.
2.Replace the lower trimmer:
(1)Loosen the screw and move the lower
trimmer holder to the left. Then,
tighten the screw a little.
(2)Loosen the screw . Take off the trimmer
and replace a new one.
(3)Adjust the edge of the lower trimmer to
be alight with the surface of the needle
plate. Then, tighten the screw .
(4)Loosen the screw to return the lower
trimmer holder to its original position and
test if the upper and the lower trimmer
can cut the thread exactly. Then, tighten
the screw .(Fig 27)
1.更換上切刀:
(1)放鬆螺絲 將下刀座 向左邊推,輕
鎖螺絲 。
(2)取下螺絲 ,換上新刀片後,輕輕鎖
上螺絲 。
(3)轉動手輪使上刀移至下死點,調整上
刀高低使上刀與下刀相交約 0.5 ~ 1.0
mm ,鎖緊螺絲。
(4)放鬆螺絲 ,使下刀座還原位置,並
試驗上下刀能剪斷車縫線,鎖緊螺絲
。
2.更換下切刀:
(1)放鬆螺絲 將下刀座 向左邊推,輕
鎖螺絲 。
(2)放鬆螺絲 ,取下舊刀換上新刀。
(3)調整下刀之刀口與針板面平齊後,鎖
緊螺絲 。
(4.) 放鬆螺絲 ,使下刀座還原位置,並
試驗上下刀能確實剪斷車縫線,鎖緊
螺絲 。(圖27)
-26-
更換切刀
REPLACE THE TRIMMERS
P26
1.Turn the pulley to move the upper trimmer to
the lower dead point. (Fig28)
2.Loosen the screw and move the lower
trimmer holder to the left, and then
tighten the screw a little.
3.Loosen the screw and move the upper
trimmer holder left or right till reaching the
desired width. Then, tighten the screw
.
4.Loosen the screw to return the lower
trimmer holder to its original position.
Test if the trimmers can cut the thread, and
then tighten the screw .
1.
2.放鬆螺絲 ,向左移動下刀座疊 後,暫
時輕鎖螺絲 。
3.放鬆螺絲 ,移動上刀座向左或向右,直
到達到所要的包邊寬度後再鎖緊螺絲 。
4.放鬆螺絲 ,使下刀座 位置還原,並
測試能切斷車縫線後,鎖緊螺絲 。
轉動皮帶輪,將上刀移至下死點。(圖28)
包邊寬度調整
ADJUST THE HEM WIDTH
P27
ADJUST THE NEEDLE HEIGHT
1.The is the distance from the needle tip to
the surface of the needle plate when the
needle is rised to the highest point after
turning the pulley.(Fig.29)
2.Adjustments:
(1)Open and remove the upper cover .
(2)Loosen the screw , and move the
needle bar to the desired height. Then,
tighten the screw .
(3)Put the upper cover back, and seal it.
1.轉動皮帶輪使針上升至最高點時,針尖
至針板面之距離為 。(圖29)
2.調整:
( 1)打開上蓋 。
( 2)放鬆螺絲 ,移動針棒至所需高度
鎖緊螺絲回 。
( 3)放回上蓋 ,並且密合鎖緊。
圖29/Fig. 29
押具調整
ADJUST THE PRESSER FOOT
1.Adjust the presser foot position:(Fig.30)
(1)Release the pressure spring of the
presser foot and the screw of the
presser foot.
(2)Move the presser foot so that the
groove of the presser foot can align with
the groove of the needle plate. Also, the
bottom of the presser foot can stand on
the needle plate flatly, and then tighten
the screw .
(3)Loosen the screw , and move left
and right so that can match and
can move upward and downward
smoothly. Then, tighten the screw .
1.押具位置調整:(圖30)
( 1)放鬆押具彈簧壓力 及押具螺絲 。
( 2)移動押具 ,使其押具槽與針板槽一
致,使押具底平壓於針板上,鎖緊螺
絲 。
( 3)放鬆螺絲 ,左右移動 ,使 與
疊吻合,且 能上下活動輕順,鎖緊
螺絲 。
standard stroke10.4~10.6mm
high strok 11.8~12mm
P28
(4)To adjust to a proper pressure: turn the
screw clockwise will increase the
pressure, where as turn it counter
clockwise will decrease the pressure.
( 4)調整適當壓力,螺絲 順時針方向
旋轉時,壓力加大,反之減弱。
圖30/Fig. 30
2.Adjust the lift amount of the presser foot.
(1)Rotate the pulley to move the feed dog
downward until the feed dog is under the
needle plate, as well as the bottom of the
presser foot touches the needle plate
flatly.
(2)Loosen the nut , and press the pull rod
in order to rise the presser foot from
the needle plate in about 5.0 ~ 5.5 mm.
Then, adjust the screw and tighten the
nut .
(3)There should be a clearance of 0.5 mm
between the pull rod and the fixed
bracket , which can be adjusted by
loosening the screw slightly.
(4)After all the adjustments above please
tighten the screw .(Fig.31)
2.押具提升量調整
( 1)轉動皮帶輪使送具降至針板下,押
具底平貼針板。
( 2)放鬆螺帽 ,壓下拉桿 使押具上
升至適當位置約 5.0 ~ 5.5mm ,調
整螺絲 及固定螺帽 。
( 3)拉桿 與固定座 須保持有0.5mm
的間隙,可輕輕放鬆螺絲 調整。
( 4)要確實鎖緊螺絲 。(圖31)
11
13
12
-29-
11
13
12
11
11
圖31/Fig. 31
strong
weak
P29
(2)放鬆螺絲 ,上下移動主送具 ,使
其齒面高出針板面約0.7 ~ 0.9mm ,
鎖緊螺絲 。
(3)放鬆螺絲 ,上下移動差動送具 使
其齒面高出針板面約0.7 ~ 0.9mm 鎖
緊螺絲 。
1.Adjust the feed dog height(Fig 32)
(1)Rotate the pulley to rise the feed dog the
highest point of the needle plate.
(2)Loosen the screw , and move the main
feed dog up and down in order to
keep the teeth side over the needle plate
about 0.7 ~ 0.9mm. Then tighten the
screw .
(3)Loosen the screw , and move the
differential feed dog up and down in
order to keep the teeth side over the
needle plate about 0.7 ~ 0.9mm. Then,
tighten the screw .
-30-
送具調整
ADJUST THE FEED DOG
圖32/Fig. 32
2.送具水平調整 (圖33)
(1)送具齒的齒面在運轉的循環中,必須
保持針板面呈水平。
(2)調整時放鬆螺絲 ,旋轉後支軸 齒
面呈水平後固定螺絲 。
2.Adjust the feed dog horizontally (Fig 33)
(1)During operation, the teeth side of the
feed dog should keep parallel with the
surface of the needle plate.
(2)For adjustment, loosen the screw , and
rotate the rear support shaft . Do not
tighten the screw until the teeth side of
the feed dog is horizontal.
P30
3.Adjust the auxiliary feed dog height.
The teeth side of the auxiliary feed dog is
0.3 ~ 0.5mm lower than the feed dog. The
height can be adjusted by loosening the
screw .(Fig.34)
3. 輔助送布齒高度
輔助送具 ,其齒面比送布齒齒面低0.3
~ 0.5mm ,可放鬆螺絲 來調整。(圖
34)
-31-
圖34/Fig. 34
針與勾針之關係
THE RELATIONSHIP BETWEEN
NEEDLE AND LOOPER
1.The relationship between the needle and the
upper looper
When the upper looper moves to the leftest
point, the distance from the looper tip to the
middle line of the needle is 4.4 ~ 4.7mm. For
double needles model, the distance from the
looper tip to the middle line of the left needle
is 5.4 ~ 5.7mm.(Fig.35)
1. 針與上勾針之關係
當上勾針移至最左時,勾針尖端與針中
心距約4.4 ~ 4.7mm ,雙針時其左針中
心與勾針尖端距約5.4 ~ 5.7mm 。(圖35)
P31
中心距約3.7 ~ 3.9mm(雙針時以左針
為主)。(圖36)
2.The relationship between the needle and the
lower looper.
(1) When the lower looper moves to the
leftest point, the distance between the
looper tip and the middle line of the
needle should be about 3.7 ~ 3.9mm. For
double needles model, the distance is
from the lower looper tip to the middle
line of the left needle.(Fig.36)
-32-
圖36/Fig.36
(2)當下勾針向右移至針中心時(雙針時
以左針為主),針與勾針之間隙為0 ~
0.05 mm。(圖37)
(2)
middle line of the needle (use the left
needle as standard when it’s double
needle model), the clearance between
them should be 0 ~ 0.05mm.(Fig.37)
When the lower lopper moves right to the
圖35/Fig.35
圖37/Fig.37
P32
3.The relationship between the upper looper
and the lower looper.
When the upper and the lower looper cross,
keep them as close as possible. Somehow,
the loopers shall not either touch or collide
to each other. The clearance is 0.5 mm, as
well as the clearance is 0.2 mm.(Fig.38)
3.上勾針與下勾針之關係
當上下勾針相交時,兩勾針盡量接近,
但不可摩擦或碰撞。其間隙 為0.5 mm,
為0.2mm。(圖38)
-33-
圖38/Fig. 38
4.The relationship between the needle and the
chainstitch looper.
When the chainstitch looper moves to the
leftest point, the distance from the
chainstitch looper pin to the middle line of
the needle is 1.4 ~ 1.6mm.(Fig.39)
4.針與環縫勾針之關係
當環縫勾針移至最左時,勾針尖端與針
之中心距離為1.4 ~ 1.6mm 。(圖39)
圖39/Fig. 39
5.The relationship between the needle and the
needle guard
(1)When the lower looper moves from left to
right to the central line of the needle
(when it’s double needle model, it means
the left needle), the clearance from the
needle to the rear needle guard is 0 ~
0.05 mm.
5.針與擋針片之關係
(1)當下勾針由左向右至針中心時(雙針
時以左針為主),針與後檔針片之間
隙為0 ~ 0.05mm 。
P33
ADJUST THE CHAINSTITCH
LOOPER MOVEMENT AMOUNT
(2)When the needle is at the lower dead
point, the clearance between the needle
and the front needle guard is 0.1 ~
0.2mm.(Fig.40)
(2)當針在下死點時,針與前擋針片之間
隙為0.1 ~ 0.2mm(圖40)
圖40/Fig. 40
The movement of the chainstitch looper is
oblong shape. When the difference of the
changed needle number is too large, or if
necessary to adjust the front/rear movement
amount of the chainstitch looper, please
follow the steps below to adjust.
1.Open the sealed cover in the back side of
the machine.
2.Loosen the screw slightly.
3.Turn the screw to adjust. To increase the
movement amount, turn to direction. To
decrease the movement amount, turn to
direction.
4.Tighten the screw after the adjustment.
5.Then, seal the cover .(Fig.41)
環勾針之運動呈橢圓形,當針號數變動過
大時或有必要調整環勾針之前後運轉量
時,請依照以下步驟調整。
1.打開縫紉機背面的封蓋 。
2.輕輕放鬆螺絲 。
3.旋轉調整螺絲 ,向 方向轉動加大前
後運動量,向 方向轉動減少前後運動
量。
4.調整後鎖緊螺絲 。
5.鎖緊封蓋 。(圖41)
-34-
P34
1.Loosen the screw and take out the filter for
cleaning and the tighten it.
2.To extend the machine life, please clean the
filter regularly.(Fig.42)
1.將螺絲放鬆旋開,取出濾網清理乾淨
後,再鎖緊。
2.為延長本機器之壽命,請在每使用一段
時間後卸下,清潔乾淨。(圖42)
圖42/Fig.42
圖41/Fig. 41
控制箱規格說明(簡易型)
CONTROL BOX SPECFICATION
(SIMPLE TYPE)
1.Description
(1)Motor : Alternating Current Servo Motor
(2)Input Voltage : AC 200V-240V
(3)Input Frequency : 50Hz-60Hz
(4)Output Power : 400W
(5)Output Torsion : 0.577N-m at 6000rpm
(6)Maximum RPM : 7500rpm
(7)Minimum RPM : 200rpm
(8)RPM Speed Time : Less Than 200ms
(9)Illumination : DC12V/40mA(Fig43)
1.規格
(1)電機類型:交流伺服電機
(2)輸入電壓:AC 200V-240V
(3)輸入頻率:50Hz-60Hz
(4)電機輸出功率:400W
(5)電機輸出扭力:0.577N-m at 6000rpm
(6)電機最大輸出轉速:7500rpm
(7)電機最小輸出轉速:200rpm
(8)電機轉速爬升與下降時間:小於
200ms
(9)照明燈規格:DC12V/40mA (圖43)
P35
*LED燈 DC12V 輸出
*停針功能:(共三段)
1:上停針
2:下停針
3:下停針後踩踏板提針
*速度調整旋鈕:(共 10 段)
1:500 2:1000 3:1500
4:2000
5:3000
6:4000
7:5000
8:6000
9:7000
0:7500
註:出廠值:6000 rpm
*電源/故障指示燈
*保險絲備品附一顆
*說明書為光碟版
*轉速範圍 200~7500 RPM; 加速斜率 200
ms
2 Function:
* LED DC12V output
* Function of stopping needle: (total 3
sections)
1: top stop needle
2: bottom stop needle
3: treadle the pedal to arise the bottom stop
needle
* Speed adjusting knob: (total 10 sections)
1: 500
2:1000
3:1500
4:2000
5:3000
6:4000
7:5000
8:6000
9:7000
0:7500
Note: default:6000rpm
*Power/ Breakdown indicator
*A attached spare fuse
*A manual disk
* Rotary range 200~7500RPM;
Acceleration ramp: 200ms
.
(Fig.44)
Motor Power
Encoder
External LED
LED lndicater
(Normal:GREEN
Error:RED)
Front Suction
Needle Numbers
Rear Suction
Needle Numbers
Speed Controller
CONTROL BOX SETTING
1.電機轉速操作設定(圖45)
本公司出廠設定為6000rpm。如需修正
電機最大轉速時,轉動速度調整旋鈕。
1.Motor speed settings(Fig.45)
The factory default setting is at 6000rpm.To
amend the maximum motor speed turn the
speed setting knob.
圖45/Fig. 45
圖44/Fig. 44
LED
速度設定旋鈕
Speed setting knob
控速器插座
Speed controller socket
2.Control Box Adjustment(Fig.45)
2.控制箱調整(圖45)
為LED燈,綠色燈表示控制器正常運
作,紅燈表示控制器異常,若閃燈其
原因請詳閱故障檢修。
速度設定旋鈕
停針設定旋鈕
控速器插座
LED: Green color stands for the controller
being working well and red color stands
for the controller being abnormal. Please
refer to the troubleshooting section if you
see LED is blinking.
Speed setting knob
Needle stop adjustment knob
Speed controller socket
速度設定
Speed setting
停針設定
Needle stop
adjustment
停針
Needle stop adjustment knob
設定旋鈕
(1)Product main function and protecting
function
This product is operated with digital AC
servo motor driving system, controlled
digitally to facilitate user operation, along
with the function of lifting and lowering the
sewing machines, precise positioning
function.In addition, this product provides
DC12V/40mA for sewing machine lightings.
Finally, to ensure user safety, the product
protecting functions are as follows: high &
low voltage alarm, driver module over-
temperature alarm, motor encoder error
alarm, over-current alarm, motor stall alarm
or machine.
(2)Notes
a.Turn off power supply when performing
following actions
*Remove the power supply
*Plugging controller into any connector
*Maintaining machines or controllers
b.After the power is turned off, please wait
for 30 seconds to return the power.
控制箱故障排除(簡易型)
CONTROL BOX
TROUBLESHOOTING
(SIMPLE TYPE)
Green color LED represents the controller is
working well and the red color represents the
abnormal controller. User can determine the
cause by observing the blinking frequencies
within 5 seconds. (Table4)
警示L E D為綠色燈表示控制器正常運作,
紅燈表示控制器異常,使用者可以藉由
五秒內閃燈的次數判斷問題發生的原
因,如下表所示:
4
(表)
Awhen temperature sensor fails,
MCU will detect that the
temperature does not meet
specifications, thus MCU is
judged to be abnormal, and the
Motor will not start.
步驟1: 關閉電源後,再重新開啟電源。
Step1:Turn off the power,and turn on the
power again.
步驟2: 故障無法排除,請更換控制基板。
Step2:If faults cannot be solved, please
replace the control board.
02
檢知Bulk voltage發生最大值時,
Motor 不再啟動。
When detector Bulk voltage
detector reaches maximum,
Motor will not start.
步驟1: 確認輸入電壓是否異常過高
(280Vac)。
Step1:Confirm if the input voltage is
abnormally high (280Vac).
步驟2: 故障無法排除,請更換控制基板。
Step2:If fault can not be solved, replace the
control board.
04
(
值≧20A時
(1) When Motor controller detects
the current value ≧ 20A
(2) V bulk電壓大於470Vdc時
,Motor 不再啟動。
(2) V bulk voltage is greater than
470Vdc, Motor will not start.
1) 控制器檢知Motor運轉電流
步驟1: 檢查負載是否過大?或機構大心卡住?
Step1:Check if the load is too large or main
shaft is stuck.
步驟2: 更換控制器。
Step2:Turn off the power,and turn on the
power again.
步驟3: 故障仍無法排除,更換馬達。
Step3:During motor abnormal stop
protection period, within the fault LED
flashes 5 times in 5 seconds
05
馬達encoder訊號因斷線或損毀,
導致MCU偵測發生異常,Motor不
再啟動。
Due to the disconnection or the
damage,MCU detects the
abnormal and the Motor cannot
reboot.
步驟1: 馬達encoder 訊號線是否斷線或損
毀。
Step1:Check if motor cable is disconnected
or damaged.
步驟2: 故障仍無法排除,更換馬達。
Step2:If fault can not be solved, please
replace the motor.
06
IGBT藉ON/OFF動作,呈現近似Sin
wave波形控制Motor運轉及動作
電流,在Switch動作頻繁及負載
電流通過,形成熱損增加與溫度
上升。
IGBT shows a similar Sin wave
form controlling Motor and
operating current by the ON /
OFF operation, the temperature
rises and heat loss increases by
frequently switching and load
current passing.
步驟1: 檢查是否負載過大?或運轉時間過長?
Step1:Check if the load is too large or under
long time running.
步驟2: 關閉電源後,再重新開啟電源
Step2:Turn off the power,and turn on the
power again.
步驟3: 故障無法排除,請更換控制基板。
Step3: If the fault can not be solved, replace
the control board.
Remark: Blinking endures 0.5 seconds and
the interval takes 1 seconds.
註:閃爍時間為0.5 秒閃一下,中間間隔
1秒
紅燈閃燈
次數
Red LED
Blinking
說明
DESCRIPTION
故障排除
TROUBLESHOOTING
07
電磁鐵 24V異常
(電磁鐵 24V電壓小於12VDC判
定異常)
24V solenoid abnormal (When
24V solenoid voltage is
below12VDC, it’s determined
abnormal.)
步驟1:檢查電磁閥是否故障(機構部分) 。
Step1:Check whether the solenoid is
malfunctioned (mechanical part)
步驟2: 關閉電源後,再重新開啟電源。
Step2:Turn off the power,and turn on the
power again.
步驟3: 故障無法排除,請更換控制基板。
Step3:If the fault can not be solved, replace
the control board
恆亮
Permanent
Bright
因機台零件損毀或不可抗拒因素
造成馬達堵轉
When the motor is blocked due to
spare part damages or
uncontrollable causes.
步驟1:檢查機台是否有異物纏繞手輪上造
成卡住或機體有零件損毀或馬達損
毀。
Step1:Check whether there’s any object
winding around the machine, or if
there’s any spare part damage or
motor damage.
步驟2:關閉電源後,再重新開啟電源。
Step2:Turn off the power,and turn on the
power again.
步驟3:故障無法排除,請更換控制基板。
Step3:If the fault can not be solved, replace
the control board.
表4/Table4
1.The illustration of the sockets positions on
the electric control box is as below(Fig.46/47)
1.電控箱插座位置說明,如下圖示(圖
46/47)
電控系統(多功能標準型)
ELECTRIC CONTROL SYSTEM
(MULTIFUNCTION STANDARD
TYPE)
圖46/Fig. 46
圖47/Fig. 47
電控箱下方插座位置說明
Sockets positions beneath the electric
control box.
Electromagnet
sensor
Socket
2.The description of the functional keys on the
operation box.(Fig.48)
2.操作盒功能鍵說明:(圖48)
圖48/Fig. 48
(1) for selecting the parameter setting (up)
(2) for selecting the parameter setting
(down)
(3) for selecting the parameter setting (left)
(4) for selecting the parameter setting
(right)
(5) * for adjusting the LED
(6) P for setting the parameters
(7) S for saving the selected parameters
(1) 功能鍵:參數設定選擇鍵(上)
(2) 功能鍵:參數設定選擇鍵(下)
(3) 功能鍵: 參數設定選擇鍵(左)
(4) 功能鍵: 參數設定選擇鍵(右)
(5) *功能鍵: LED燈調整鍵
(6) P功能鍵: 參數設定鍵
(7) S功能鍵: 參數存取確認鍵
3.The manner of setting the parameters:
(1)Description: When the parameter setting
values do not correspond with the sewing
demands, the parameters default can be set
by will, for reaching the required sewing
efficiency and quality.
(2)Adjusting steps:Keep pressing the “P” key
around 2 seconds until the static parameter
code is displayed on the operation box to
enter the mode of setting the parameters.
Select or upwards or downwards as
demand and choose the parameters to
set(Please refer to the paramter instruction
list for the parameter codes' functions.). If
chose the parameter code to set, the code
would be flicking by pressing the “S” key.
The operators can select or or or
to adjust the parameter defaults. After
adjusting defaults, press the “P”key to finish
the parameters' settings. Press P again, it
will back to the main window.
3.參數設定方式:
(1)說明:當參數設定值不符合車縫需求
時,可自行調整參數內定值,以達車縫
效率、品質符合所需。
(2)調整步驟:按住"P功能鍵"約2秒,此
時,操作盒上之數字會呈現靜態參數
碼,表示已進入參數設定模式,可依需
求上下移動選擇 或 ,選擇所要
設定之參數(參數碼功能請參閱參數說明
表),若已選擇要設定之參數碼時,按下
"S功能鍵"此時參數碼會呈現閃爍狀態,
操作者請依需求設定參數,可選擇
或 或 或 按鍵進行調整參數內
定值 ,調整所需之參數值後,按下"P功
能鍵"則完成參數設定,再按1次P,即回
到主畫面。
(3)回復出廠值設定:按住 再開電源。
(4)進入26項以後參數之方式:
在首頁按S鍵進入會顯示
輸入密碼即可進入。預設密碼為168。
(5) Example 1:To adjust the rotary speed to
3500 r.p.m.
Operation step:
1.Keep pressing the P key (around 2 sec)
(5)範例一:操作者欲調整轉速至3500
r.p.m.
操作步驟:
1.按P鍵(約2秒)
2.使用 或 選擇參數 碼 " 01. H"
3.按S(進入參數設定模式) .
4.選擇 或 或 或 設定3500之轉
速值.
5.按P(跳出參數設定)
再按P一次(回到主畫面,如下圖示).
2.Using or to select the parameter
code " 01. H"
3.Press S (enter the mode of setting the
parameters).
4.Select or or or to set the rotary
speed 3500.
5.Press P(Escape from the parameter setting)
(3) Back to the default:
Turn on the power while holding down
(4)If want to enter the parameters after the
previous 26 parameters, press the key S on
the home page, it will display” ”
and then enter the password to enter. The
default password is 168.
Press P again (Back to the main window as
below).
So far, the software of 700QD/988QD
collocates with four kinds of sewing machines
(ECA/ECB、VTE/CTE) and three kinds sewing
modes: Semi-auto (MA), auto treadle control
(OT) and the auto electronic-eye control (A).
The description below with the mark “●”
represent ECA/ECB;“▲” VTE/CTE adjustable
parameters and “★” means that the function
only valid under the mode of OT, A.(Table5)
700QD/988QD軟體目前會搭配4種縫紉機台
(ECA/ECB、VTE/CTE)與三種車縫模式:半
自動(MA)、全自動踏板控制(OT)與全自動電
眼控制(A)。以下說明標駐有“●”代表
ECA/ECB;“▲”代表VTE/CTE可調參數、
“★”則代表OT,A模式下才能開啟功能。
(表5)
參數說明
PARAMETER LIST
參數
項
Item
參數碼
Code
參數功能
Function
設定
範圍
Range
出廠值
Default
單位
Unit
說明
Description
1
H
速度調整
Speed
Adjustment
200~
7500
5600
rpm
本參數受"56.HL"最高速度限制管
制,亦即“01.H”設定值若高於
“56.HL”時無效。(註:●、▲)
This parameter is limited by the
highest speed limit “56.HL.”, i.e. if
the setting value“01.H”is higher
than“56.HL”, the function is
invalid. (Note:●、▲)
2
LMS
前慢速起縫
功能開啟選
擇
Selection of
slow start
function
ON/
OFF
OT/A:
ON
MA:
OFF
//
ON:開啟 OFF:關閉
參數02, 03, 04為慢速起縫組合參
數,“02.LMS”設為ON後,馬達在
縫紉機開始運轉時會以“03.L”設定
之轉速運轉,在“04.LSS”設定之
針數到達後恢復“01.H”設定之轉
速。(註:●、▲、★)
ON: turn on OFF: turn off
Parameters 02, 03, 04 are
combination parameters. When set
“02.LMS”to be ON, the motor
starts to rotate with the setting rotary
speed“03.L”. Then, as reach the
setting stitches “04.LSS”, back to
the setting rotary speed“01.H”.
(Note:●、▲、★)
3
L
慢速起縫速
度設定
Setting of
slow start
speed
200~
6000
3000
rpm
4
LSS
慢速起縫針
數設定
Stitch
setting of
slow start
1~
100
30
針
stitch
參數05, 06, 07為計數模式組合
參數,“05.KMS”設為UTS
後,控制何會紀錄“一個完成
的車縫流程”的執行次數,並
顯示於“07.KV”,當計數次數
到達“06.KT”設定值後,馬達
運轉功能Disable。另外,進入
此參數按左鍵(←)可清除計數值
與解除馬達運轉鎖定。(註:
●、▲)
NOP: deactivate UTS:
activate
Parameters 05, 06, 07 are
combination parameters.
When set“05.KMS”to be
UTS, the control box would
record the execution times of
“a completion of sewing cycle”
and display on“07.KV”. As
the stitches reaches the setting
value“06.KT”, the motor
rotation would be disable. In
addition, enter this parameter
and press the left key (←) could
clear the stitches times and
unlock the motor rotation.
(Note:●、▲)
6
KT
計數目標
值設定
Setting of
stitch
target
value
1~
9999
99
次
times
7
KV
計數值顯
示
Stitch
display
即時顯示
Instantaneous
displa
10
MRM
馬達運轉
模式設定
Setting of
motor
rotary
mode
MA/
OT/A
MA
//
MA:半自動 (經踏板踩踏控速
器運轉,各電磁閥、電磁鐵依
據設定與時序自動動作)
OT:一次觸發(踩踏板一下後,
馬達立即運轉與各電磁閥、電
磁鐵依據設定值自行運轉至車
縫結束)
A:全自動 (經前電眼檢測訊號啟
動後,馬達運轉與各電磁閥、
電磁鐵依據設定值自行運轉至
車縫結束)
(註:●、▲)
MA: semi-auto (By pedaling,
the speed controller rotates,
and each solenoid and
electromagnet auto works
according the setting and the
timing.)
OT: one-shot (After pedaling
once, the motor will immediate
work, and each solenoid and
electromagnet auto works
according the setting and the
timing until the sewing is finished.)
A: automatic (When the front sensor
detects the signal, the motor rotates and
each solenoid and electromagnet works
according to the setting values until the
sewing finished.)(Note:●、▲)
11
TCT
切刀手
動/自動
模式選
擇
Trimmer
selection
of
manual /
auto
mode
M/A
A
//
M:手動,ECA/ECB模式下車縫機能為一般
車,手動切刀在馬達停止時可動作;
VTE/CTE模式下車縫機能為一般車。(註:
●、▲)
M模式下參數16可設定前布漏吸風時間。
A:自動,切刀隨ECA/ECB機能動作,馬達
停止時可操作手動切刀;VTE/CTE模式
下,在車縫機能完成後,按壓手動切刀按
鈕可執行“切刀吸風輔助功能”。(註:
●、▲)
M: Manual, under the mode of ECA/ECB,
the sewing function is general type; the
manual trimmer will work when the motor
stops. Under the mode of VTE/CTE, the
sewing function is general machine.
(Note:●、▲)
Under the mode M, the parameter 16cab
be set the suction timing of the front fabric.
A: Automatic, the trimmer works with the
ECA/ECB. The manual trimmer could be
used while the motor stops. Under the
mode VTE/CTE, after the sewing finished,
press the manual trimmer to execute
“auxiliary function of trimming and
suction.”(Note:●、▲)
12
TFS
前切刀
啟動針
數設定
Stitch
Setting
of
starting
the front
trimmer
0~
999
ECA/E
CB:7
VTE/CT
E:0
針
Stitch
馬達起始運轉後吸風針數設定
參數12, 13為設定前吸風時機與時間:前
電眼偵測到布料時,馬達運轉“12.TFS”
針數後,持續吸風“13.TFT”。
備註:此參數名稱在ECA/ECB,
VTE/CTE共用,但參數值獨立紀錄儲存。
(註:●、▲)
Suction with the stitches setting after the
motor rotates.
Parameters12, 13 are to set the front
suction timing and duration. When the
front sensor detects the fabric, the motor
rotates for the stitches“12.TFS”, and
keep suction for “13.TFT”.
Remark: The parameter is shareable in
ECA/ECB and VTE/CTE, but is
independently recorded and memorized
parameter values. (Note:●、▲)
13
TFT
前吸風
持續時
間針數
設定
Stitch
setting
of the
front
suction
duration.
0~99
ECA/E
CB:6
VTE/CT
E:15
針
Stitch
P46
Under the mode of ECA/ECB, the
front trimmer works, the setting
value of the synchronous suction
duration is “14.TSF.” (Note:●)
15
TIN
車縫中吸風間
隔針數設定
Stitch setting
of suction
interval
during
sewing
0~
999
50
針
Stitch
ECA/ECB模式下,執行完前切刀
步驟後,布料未離開後電眼且馬
達持續運轉時,固定延遲
“15.TIN”針數後,吸風
“16.TIT”時間;VTE/CTE模式
下,執行完前吸風模式後,布料
未離開前電眼且馬達持續運轉
時,固定延遲“15.TIN”針數後,
吸風“16.TIT”時間。備註:此參
數名稱在ECA/ECB, VTE/CTE共
用,但參數值獨立紀錄儲存。
(註:●、▲)
“16.TIT”值若設為“0”則關閉
車縫中吸風功能。
Under the mode of ECA/ECB, after
the procedure of the front trimmer
and the fabric is not left from the
rear sensor and the motor keeps
rotating, delay the stitches
“15.TIN”and suck for the time
“16.TIT.” Under the mode of
VTE/CTE, after the procedure of
the front suction, the fabric is not
left from the front sensor and the
motor keeps rotates, delay the
stitches“15.TIN”and suck for the
time“16.TIT.” Remark: The
parameter is shareable in
ECA/ECB and VTE/CTE, but is
independently recorded and
memorized parameter values.
(Note:●、▲)
If set the value“16.TIT”to“0,”
the suction function would be
turned off during sewing.
16
TIT
車縫中吸風時
間設定
The suction
duration
setting when
sewing
0~
3000
0
ms
P47
Under the mode of ECA/ECB, after the
procedure of the front trimmer, the
rear sensor does not detect the
fabric, the trimmer would delay for the
stitches“17.TBS”and execute the
trimming. After trimming, delay for the
time“18.TSD,”and then execute the
suction for the setting time
“19.TST.” (Note:●)
18
TSD
後切刀完延
遲吸風時間
Delay the
suction
timing after
the rear
trimmer
0~
2000
100
ms
19
TST
後切刀動作
後吸風時間
The suction
timing after
the trimmer
0~
2000
50
ms
20
TS2
後吸風啟動
針數設定
Stitch
setting
when start
the rear
suction
0~
999
0
針
Stitch
VTE/CTE模式下,前吸風流程執行完
畢後,前電眼無偵測到布料時,吸風
動作延遲〝20.TS2〞針數後,吸風持
續時間〝21.TBT〞設定針數。(註:
▲)
With the VTE/CTE mode, after the
front suction and the front sensor
detect no fabric, suction motion
delays for the stitches〝20.TS2〞, and
the suction duration〝21.TBT〞with
the setting stitches. (Note:▲)
21
TBT
後吸風持續
時間針數設
定
Stitch
setting of
the rear
suction
duration
0~
999
36
針
Stitch
22
SWC
吸風動作模
式選擇
Select the
mode of
suction
1/2/3
/4/5
4
1.無吸風動作 2.僅前吸風 3.僅後吸
風 4.前後吸風 5.常吸風(VTE/CTE
mode)
1. No suction 2. Only the front
suction 3. Only the back suction 4.
The front and back suction 5.
Always suction (Only valid in VTE/CTE
P48
1.No trimming 2. Only the
front trimming 3.Only the
back trimming 4. Front and
back trimming
24
TN1
針上/針下定位功能
選擇
Function selection
of the needle up/
down location
U/D/
UD
U
//
U為上停針、D為下停針、
UD模式則為下停針,但全後
踩執行提針抬壓腳。
U: The highest location D:
The lowest location UD: The
lowest location, but when the
fully pedaling, the presser
foot will be risen.
25
BUZ
按鍵蜂鳴器開關
Switch of buzzer
ON/
OFF
ON
//
當壓腳保護(30秒)或計數值到
達時,蜂鳴器會發出嗶嗶兩
聲。
When reaching the presser
protection (30sec) or the
counter-stitches value, the
buzzer will beep twice.
26
TT
切刀電磁鐵初始全
額出力時間
The initial full
output time of the
trimmer
electronmagne
0~
300
40
ms
切刀電磁鐵通電時間設定
ECA/ECB模式下,切刀持續
動作時間依“26.TT”設定,
切刀動作時機依“23.TC”選
擇:
1:無切線動作 2:僅前切線
3:僅後切線 4:前後切線 (註:
●)
Time setting of powering the
trimming electromagnet
1.No trimming 2. Only the
front trimming
3.Only the back trimming 4.
Front and back trimming
(Note:●)
28
EYE
VTE/CTE後吸風完
成後自動停車
After VTE/ CTE
back suction
finished, it will
stop automatically.
ON/
OFF
OT/A:
ON
MA:
OFF
//
VTE/CTE後吸風完成後自動停
車。備註:此參數在MA與
(OT/A)模式下參數值獨立儲存
記憶。(註:▲)
After VTE/ CTE back suction
finished, it would stop
automatically. Remark: With
the mode of MA and (OT/A),
the parameter value is
independently saved and
memorized. (Note:▲)
P49
Step2: LED Display顯示press下,
放入所有要車縫之布料,再次按住
左鍵直到LED Display顯示scan後即
可放開,自動調整完畢後會顯示set
ok。
2.手動設定:
Step1: 依據有無布料之AD值,調
整參數31使之參數值在兩者中間。
Step2: 若兩者差異過小,請將參數
30之電眼強度調小,再重複step1。
(註:●)
1.
Auto setting:
Step1: Keep the sensors clear with
no things, and in the parameter 29
keep pressing the left key until LED
displays “scan.” Then, the back
sensor will adjust itself with no
fabric. When LED displays “Press”,
it means the adjustment is
done.Step2: When the LED displays
“press,” set the sewing fabric, and
keep pressing the left key until LED
displays “scan,” and LED shows
“set ok” which means the auto
adjustment is done.
2.
Manual setting:
Step1: Based on the AD value with
or without fabric, adjust the
parameter 31 to make the value in
the middle.
Step2: If the difference is too little,
please lower down the sensor
strength of parameter 30, and then
repeat the step 1. (Note:●)
30
IRD
後電眼強度調
整
Adjust the
strength of the
back sensor
3~10
4
1
31
IRT
後電眼門檻值
Threshold
The back
electronic eye
Threshold
10~
990
350
10
32
TFD
模擬測試檢查
選擇
Mock test
exam
0~9
0
//
1~9開啟狀態下按遞增鍵個位數由
1~9每往上遞增即觸發對應動作,
檢查輸出是否正常;0:關閉。
各數字代表:1.抬壓腳氣動(動作2
秒) 2.抬壓腳電動(目前無功能) 3.切
刀(動作50ms) 4.切刀吸風(動作2秒)
5.吸布屑(動作2秒) 6.控速器(對應參
數82) (註:●、▲)
1~9 Under the ON state, press the
increment keys 1~9 to activate the
P50
motion to check the solenoid
output. 0: Turn off.
The meaning of numbers:
1.Pneumatic presser foot
(motion 2 sec) 2. Electric
presser foot (no function so
far) 3.Trimmer (motion 50ms)
4. Trimmer suction (motion 2
sec) 5. Suction (motion 2
sec) 6. Speed
controller(refer to the
parameter)(Note:●、▲)
33
FMS
自動抬壓腳提
升器型式選擇
Type of auto
presser foot
liftert
M/A
A
//
電動抬壓腳相關參數設定,
目前無功能。(註:●、▲)
Relevant parameters
settings of electric presser
foot lifter have no functions
so far. (Note:●、▲)
34
FT
抬壓腳電磁鐵
出力初始全額
輸出時間
The initial full
output time of
presser
electromagnet
0~
990
250
ms
35
FD
抬壓腳電磁鐵
出力動作週期
%
The motion
cycle % of the
presser foot
electromagne
10~
50%
25
%
電動抬壓腳相關參數設定,
目前無功能。(註:●、▲)
Relevant parameters
settings of electric presser
foot lifter have no functions
so far. (Note:●、▲)
36
FPM
抬壓腳電磁鐵
動作時的保護
功能開啟選擇
Protection
functions when
the presser
foot
electromagnet
performs.
ON/
OFF
ON
//
37
FP
抬壓腳動作時
的保護時間設
定
Protection
time setting
during the
presser foot
motion
1~300
電磁閥:120
電磁鐵:30
Solenoid:120
Electromagnet
:30
秒
sec
P51
When the presser foot is risen
and the “38.FMM” is on, the
front sensor detects the fabric
and delays for “39.FMS”.
Then, the presser foot
descends automatically.
Remark: The parameter
“38.FMM”would be saved
in the memory under the
mode of MA and (OT/A).
(Note:●、▲)
39
FMS
壓腳放下延遲
時間設定
Delay time
setting when
the presser
foot
descends.
1~
3000
OT/A:200
MA:50
ms
40
HT
半後踏抬壓腳
確認時間
Confirm the
time of half
pedaling the
presser foot
0~
990
100
ms
半後踩延遲時間設定 (註:
●、▲)
Set the delay time as pedaling
back half. (Note:●、▲)
41
HFS
抬壓腳功能選
擇
Function
selection of
the presser
foot.
ON/
OFF
OT/A:
ON
MA:
OFF
//
〝41.HFS〞設定為ON時,在
ECA/ECB模式下後切刀吸風
流程完畢後,自動將壓腳抬
起;在VTE/CTE模式後吸風流
程完畢後,自動將抬壓腳抬
起。〝41.HFS〞OFF則關閉自
動抬壓腳功能。(註:●、▲)
When setting “41.HFS” as
ON, with the mode of
ECA/ECB, the presser foot
will rise after the trimming and
suction is finished. Under the
mode of VTE/CTE, after the
suction is done, the presser
foot will rise automatically. If
“41.HFS” is OFF, the function
of auto presser foot will be
shut down. (Note:●、▲).
P52
Type of pedal
ON/
OFF
ON
//
在OT/A模式下可選擇使用立式踏板
或一般控速器:ON:控速器
OFF:立式踏板。備註:急停: 馬達
運轉中踩踏任何一個踏板“一下”
(踩下放開)皆緊急煞車。(註:●、
▲、★)
Under the mode of OT/A, the pedal
or the speed controller are both
available. ON: the speed controller
OFF: the pedal. Remark:
Emergency stop: During the motor
rotation, pedal any pedal “once”
(pedal and release) to brake in
emergency. (Note:●、▲、★)
43
BTM
後切刀動作馬
達運轉停止
After the
trimming, the
motor stops
ON/
OFF
OT/A:
ON
MA:
OFF
//
ON為開啟自動停車,OFF為關閉自
動停車。
ON is to activate the auto stop; OFF
is to deactivate the auto stop.
44
FTM
後切刀動作馬
達運轉停止再
啟動間隔時間
After the
trimming, the
motor stops,
and then
activate the
interval time.
0~
9990
50
ms
如功能描述,ON為開啟自動停車,
OFF為關閉自動停車。備註:
“43.BTM”參數在MA與(OT/A)模式
下參數值獨立儲存記憶。(註:●)
As the function description, ON is to
turn on the auto stop; OFF is to turn
off the auto stop. Remark: Under
the mode of MA and (OT/A), the
parameter is saved independently.
(Note:●)
45
ATF
氣動切線組件
功能開啟/關閉
The function of
the pneumatic
trimming
componentsa
ON/OFF.
ON/
OFF
OFF
//
VTE機型裝氣動式切刀組才有此功
能,預留參數目前無機能。(註:
▲)
The function is valid only when the
VTE type is equipped with the
pneumatic trimmer combination.
The spare parameter has no
function so far. (Note:▲)
46
AVT
電磁閥單次動
作時間
The time of the
solenoid single
movement
1~
300
50
ms
47
ACC
氣動式切線機
構作動次數
The motion
times of the
pneumatic
trimming
mechanism
1~10
3
次
times
P53
Delay the time
of activating
the motor.
50~
500
OT/A:
200
MA:
50
ms
壓腳放下延遲時間〝48.FMD〞經過
後,才允許馬達啟動。 備註:此參
數在MA與(OT/A)模式下參數值獨立
儲存記憶。(註:●、▲)
Descend the presser foot and after
delaying for “48.FMD,” the motor will
activate. Remark: This parameter is
saved independently under the
mode of MA and (OT/A). (Note:
●、▲)
49
SF
手動切刀保護
Manual
trimmer
protection
ON/
OFF
ON
//
ON:當後電眼被遮住時按切刀不動
作;OFF:有動作 (註:●)
ON: When the sensor is obstructed,
the trimmer is deactivated. OFF:
Activate. (Note:●)
50
MSW
安全開關功能
選擇
Function
selection of
safety switch
ON/
OFF
ON
//
ON:開啟安全開關保護功能(當近接
開關被移開時,停止所有機能且馬
達不轉動) ,OFF:取消安全開關保
護。 備註:壓腳安裝完畢後3秒才能
再啟動馬達與恢復電磁閥機能。
(註:●、▲)
ON: Activate the protection function
from the safety switch (When
removing the photoelectric switch,
stop the entire device and the motor)
OFF: Deactivate the protection.
Remark: Activate the motor and the
solenoid 3 sec later after installing
the presser foot. (Note:●、▲)
51
MUS
馬達緊急停止
功能
Motor
emergency
stop.
ON/
OFF
ON
//
ON:開啟(在“010.MRM”項設為A或
OT模式設定下才有效,馬達運轉中
踩踏板立即停止);OFF:關閉。(註:
●、▲、★)
ON: Turn on (Only valid when the
item “010.MRM” is set to the mode of
A or OT. It will stop in emergency
during the motor rotation by
pedaling.) OFF: Turn off. (Note:
●、▲、★)
53
SDA
針下停止角度
The stop angle
as the needle
descending
0~
360
0
角度
Angle
上停針角度根據“54.SUA”設定;
下停針角度則根據“53.SDA”設
定,位置0=360。(註:●、▲)
The stop angle of the rising needle is
set according to “54.SUA”; the stop
angle of the descending needle is
set according to “53.SDA.” Position
0=360 (Note:●、▲)
54
SUA
針上停止角度
The stop angle
as the needle
rising
0~
360
220
角度
Angle
P54
The recent 10 sets of fault code can be
memorized. In the parameter “55.ER”
press the right (→) key to clear the
saved value. (Note:●、▲)
56
HL
車頭最高
速度限制
The
highest
speed
limit of the
machine
head
200~
7500
6000
rpm
最高速度限制(最高優先權),〝56.HL〞
設為7500rpm後參數〝01.H〞才能設定
為最高轉速。(註:●、▲)
The highest speed limit (the highest
priority), set “56.HL” as 7500rpm, and
the parameter “01.H” can be set as the
highest rotary speed. (Note:●、▲)
57
ACR
輔助切線
馬達速度
The motor
speed of
assistant
trimming
200-
5000
3000
rpm
VTE/CTE模式下,在車縫機能完成後,
按壓手動切刀開關可執行”切刀吸風輔助
功能”。馬達運轉轉速為“57.ACR”,
運轉針數為“58.ACS”。備註:僅
VTE、CTE模式下有裝切刀開關且參數
“11.TCT”為A模式時有效。 (註:▲)
With the mode of VTE/CTE, after
sewing, the function of “trimming and
assistant suction” can be activated by
pressing the button of manually
trimming. The motor speed rotation is
“57.ACR,” and the running stitches are
“58.ACS.” Remark: Only valid with the
mode of VTE, CTE equipped with the
trimmer switch and the parameter
“11.TCT” is in the mode A. (Note:▲)
58
ACS
輔助切線
運轉針數
The rotary
stitches of
assistant
trimming
1-99
20
針
Stitch
59
CS
踏板靈敏
度調整
Adjust the
sensor's
sensitivity
1-5段
1-5
section
2
1
調整〝59.CS〞可設定OT/A模式時控速
器”踩一下”之踩踏深度判斷,作為馬達
啟動訊號。段速越大則深度越深。 備
註:僅OT/A模式下調整才有效。(註:
●、▲、★)
Adjust 〝59.CS〞to set the OT/A mode
and decide the depth of pedaling by
stepping the speed control for the
motor start signal. The bigger section,
the greater depth. Only valid in the
mode of OT/A. (Note:●、▲、★)
60
NUF
開電自動
提針
Needle
auto-
rising
after
turning on
ON/
OFF
ON
//
ON:
OFF:無此功能
ON: The needle rises automatically to
the highest position after turning on.
OFF: None function
開電後將自動提針至上停位位置
P55
Safety switch of
side plate
ON/
OFF
OFF
//
ON:開啟 OFF:無此功能
ON: Turn on
OFF: None function
62
HVR
最高電壓紀錄顯
示
The highest
voltage record
display
//
//
//
〝62HVR〞、〝63LVR〞可
記錄控制盒AC入電最高與
最低電壓有效值,清除錯誤
碼紀錄時,可同時清除最高
與最低紀錄。“64.PV”則
即時顯示目前輸入交流電壓
有效值。(註:●、▲)
“62HVR” and “63LVR” can
record the highest and the
lowest current effective
value of the control box AC.
When clear error records, it
can also clear the highest
and the lowest record.
“64.PV” to instantaneously
display the present valid
value of input alternating
voltage. (Note:●、▲)
63
LVR
最低電壓紀錄顯
示
The lowest
voltage record
display
//
//
//
64
PV
目前電壓顯示
Present voltage
record display
//
即時顯示
Instantaneous
display
//
65
AOT
自動運轉測試全
程時間設定
Time setting of
auto rotary test
throughout
1~
1000
240
小時
hr
參數“65.AOT”、
“66.AO1”、67.AO2”、
“69.UTT”如功能描述,
“68.AOS” ON:自動運轉
測試開始;OFF:自動運轉
關閉 (關電即恢復OFF狀態)
(註:●、▲)
Parameter “65.AOT”,
“66.AO1”, “67.AO2”,
“69.UTT” as the function
described. “68.AOS” ON:
Start the auto performance
test; OFF: Close the auto
performance. (Back to the
OFF state by turning the
power off.) (Note:●、▲)
66
AO1
自動運轉啟動時
間設定
Time setting of
activating the
auto
performance
1~20
2
s
67
AO2
自動運轉停止時
間設定
Time setting of
deactivating the
auto
performance
1~20
2
s
68
AOS
自動運轉功能
Function of auto
rotation
ON/
OFF
OFF
//
69
UTT
自動運轉時間顯
示
Time display of
auto rotation
1~
1000
即時顯示
Instantaneous
display
小時
hr
P56
The display manner is
SXEXX. (Note:●、▲)
71
AFS
自動模式自動抬壓
腳設定
Auto mode of
setting auto
presser foot
ON/
OFF
OFF
ON: 全自動車縫(電眼檢測
到布料自動抬壓腳)
OFF:關閉此功能
ON: Fully auto sewing (Auto
raise the presser foot when
the sensor detects the
fabric.)
OFF: Turn the function off.
72
FBS
前後電眼間隔針數
設定
Stitches setting of
the space between
the front and the
back sensor.
1~50
30
針
Stitches
前後電眼之間檢測距離 間隔
針數
Detecting distance and the
interval stitches between
the front and the rear
sensors.
73
FN
前電眼ON防彈跳
Prevent rebound
by the front electric
eye ON
0~
3000
5
ms
如功能描述,前後電眼之
狀態需恆ON或恆OFF持續
設定值時間後,才判斷為
該狀態,如此可作為前後
電眼誤動作的防範。(註:
參數73, 74:●、▲;參
數:75, 76:●)
As the function description,
the state of the front back
sensor should be the
continuous setting value
time; eternal ON or eternal
OFF, the state would be
read for avoiding the errors
from the sensor. (Note:
parameter73, 74: ●、▲;
parameter 75, 76: ●)
74
FF
前電眼OFF防彈跳
Prevent rebound
by the front electric
eye OFF
0~
3000
5
ms
75
BN
後電眼ON防彈跳
Prevent rebound
by the rear electric
eye ON
0~
3000
5
ms
76
BF
後電眼OFF防彈跳
Prevent rebound
by the rear electric
eye OFF
0~
3000
5
ms
78
PS
Password
(密碼)
//
OFF
//
密碼鎖功能設為ON後,所
有選針盒參數皆不能更
改。解鎖密碼為:0168。
(註:●、▲)
Set the lock function as ON,
all the parameters of the
operation box cannot be
changes.
The unlock password: 0168
(Note:●、▲)
P57
Under the MA/OT/A mode, if the
front sensor detects no fabric,
the motor will stop. Under the
ECA/ECB mode, if the rear
sensor detects fabric, the motor
rotation will not influenced by
this parameter. Under the
VTE/CTE mode, if the front
suction is finished, the motor
rotation also will not be
influenced by the parameter.
(Note: ●、▲、★)
80
BKL
液晶面板
背光亮度
調整
LED
brightness
0-5
2
1
此參數只有在加裝液晶操作盒
調整才有效
The parameter is only valid
when being equipped with the
LED operation box.
81
操作語言
顯示
Language
中繁/中簡
/英
Traditional
Chinese /
Simple
Chinese /
English
3
3
此參數只有在加裝液晶操作盒
調整才有效
The parameter is only valid
when being equipped with the
LED operation box.
82
FOO
控制器
AD值檢查
AD value
of
controller
0~4096
顯示值
Display
value
//
控速器測試用
* 後踩到底AD值趨近於0
* 前踩到底AD值趨於4096
For test the speed controller
* Pedal backward AD value
approaching 0.
* Pedal forward AD value
approaching 4096.
83
ESS
車縫布料
種類選擇
Selection
kind of
sewing
fabric
ON/
OFF
OFF
//
ON: 網格布料(車縫網格布料調
整,搭配參數84, 85調整)
OFF: 一般布料
ON: Mesh fabric
(Corresponding to the
parameter 84, 85, adjust the
sewing mesh fabric.)
OFF: General fabric
Stitches for front
sensor
1~20
5
針
Stitches
當參數82項為ON狀態時,
此參數值調整才有效
The parameter adjusted
only valid when the
parameter No. 82 is ON.
85
BDS
後電眼針數
Stitches for rear
sensor
1~20
5
針
Stitches
當參數82項為ON狀態時,
此參數值調整才有效
The parameter adjusted
only valid when the
parameter No. 82 is ON.
表5/Table5
Note:
1. Parameter8, 9 are hiding items. First, keep
pressing the direction left key, upward key,
and then press the S key for 3 sec to enter.
Please reboot the panel after the
adjustment; otherwise, the parameter 8, 9
are still showed. To avoid the misuse
2. Reset (Back to the default): keep press the
direction upward key and then turn the
power on.
3. Enter the parameters after the parameter
item 26: Press the S key, and □□□□ are
showed, and key in 0168 to solve.
註:
1.參數8,9項為隱藏項,先壓住方向鍵左
鍵、上鍵,再按S鍵經三秒可進入。進入
後調整完畢建議重新開機,不然參數8,
9仍然會出現。以避免誤操作
2.Reset(恢復出廠值):按住方向鍵上鍵再
開電源。
3.進入參數26項以後參數:按S鍵出現□□
□□,輸入0168可解除。
DESCRIPTION OF ADJUSTING
THE ELECTRIC EYE SENSOR
請勿連接AC電源。有可能破裂、燒毀。
Do not connect AC power, or it may be broken or burnt.
Precautions:
1.Please fastening the screws with the
strength under 8kg-cm.
2.The longest time from connecting the power
to the performance is 60ms.
3.When placing outside, please put into a
shell for avoiding from the direct sunlight, or
rain.
4.Do not place the machine in the easy
vibrating or shocking environment, or it may
cause the displacement of the light axis.
5.If there is some water or oil splashed on the
lens, it may easily cause the error. Thus,
please set the defending board for avoiding
water or oil.
6.Do not use the machine in the environment
where having chemicals (organic solvent,
acid, alkali).
7.Use the machine in the environment with
chaotic lights, please cover it with a shell or
change the direction of installation to make
sure no error would happen.
8.When using the device in the environment
where in the dust, please install in the sealed
shell, or install an air purifier…etc to avoid
exposing the dust on the lens.
9.Although cables are oil resistance, please
do not use the machine in the environment
where easily splashed or permeated by
water and oil. Besides, please avoid the end
of cables being splashed by water and oil.
使用上的注意事項:
1.安裝螺絲時,請施加8kg-cm以下的力量
鎖緊。
2.從接通電源到作動的時間最長60ms。
3.設置在室外時,請裝入殼體內,防止陽
光照射、雨水淋濕。
4.應避免在振動、衝擊大的場所使用,否
則可能會導致光軸偏移。
5.水、油濺到透鏡面時,可能導致誤動
作。請設置遮擋板,以免水、油直接濺
上。
6.請勿在化學藥品(有機溶劑、酸、鹼)的環
境中使用。
7.在有大量外亂光的場所使用時,請用護
蓋等遮光或改變安裝方向,確認不會產
生誤動作。
8.在多塵埃的環境中使用時,請安裝於密
封外殼內,加裝空氣清淨等對策,以免
塵埃附著在透鏡面上。
9.雖然纜線為耐油型,但請勿在經常會濺
到或滲入水及油的場所使用。另外,請
避免纜線端部濺到水及油。
P60
10.Please keep the bending radius of the
cables behind the machine over 30mm.
Plus, please do not repeat to bend the
cables.
11.If pull cables with over strength, it may
cause cables broken. Thus, do not pull them
over 5kg.
12.Photoelectric switch is a precision device.
Never collision. In particular, the lens
surface has been damaged or cracked, then
will lose their identity.
13.If the lens or reflective panel is dirty, please
use a clean, soft cloth wipe directly or
moistened with water and gently erase. Do
not use the organ solvent such as, alcohol,
volatile oils, acetone, thinner…..etc.
14.It may cause the instability performance
that many photoelectric switches used
closely. After setting, please fully make sure
and use.
15.The lens flex may act unstable when
detecting the objects with high glossiness or
scattered polarization (such as the
transparent film-coated objects etc).
Therefore, please follow the
countermeasures.
16.Countermeasures
(1)Tilt the detecting object and install the
photoelectric switch.
(2)Open the distance between the
photoelectric switch and the detecting
object.
(3)Adjust without work pieces.(Note:Please
refer to the operation manner 3)
10.機體背面的纜線彎曲半徑請保持在
30mm以上。此外請避免反覆施加彎曲應
力的使用方式。
11.施力過當拉扯纜線的話,可能有斷線之
虞。請勿施加5kg以上的拉力。
12.光電開關是精密設備。絕對不可碰撞。
尤其透鏡面有所損傷或裂痕的話會喪失
其特性,因此請務必注意。
13.透鏡面或反射板上有污垢時,請用清潔
的軟布直接擦拭或沾水後輕輕拭除。還
有請勿使用酒精類、揮發油、丙酮、稀
釋劑等有機溶劑。
14.多個光電開關密接使用的話,可能會造
成作動不穩定。設置後,請充分確認後
再使用。
15.鏡片反射型在檢測光澤度非常高的物體
及產生散亂偏光的物體(例如:透明薄膜
包覆的物體等)時,作動可能不穩定。此
時請採取以下對策。
16.對策示例
(1)對檢測體傾斜安裝光電開關
(2)拉開光電開關與檢測體的距離
(3)進行無工件調整(註:參閱操作方法第
三點)
The adjustment of the first sensor, as the
below figure: (Fig.49)
第一段電眼感測器調整 ,如圖所示(圖49)
Turn on the power of the sewing machine;
the power indicator of the sensor should be
green, and the sensor indicator should be
orange. Both the indicators remain lit. If one of
them is extinguished, it needs to parallelize
the sensors and the working table , and then
adjust the front-rear position of the sensor
based on the demand until both indicators
remain lit. Then, tighten the screw .
For sewing test, the indicator (orange)
would be extinguished when putting the
sewing material. It means the sewing material
is detected. The indicator (orange) would be
lit again when removing the sewing material.
If the sensitivity of the sensor has sort of
inaccuracy, keep pressing the button until
both the indicators are lit for showing the
material is sensed successfully.
Repeat the above procedure several times,
if it normal means the adjustment is done.
Hence, the sewing can be activated.
The sensor is based on the principle of
photoelectric reflection, and it may cause error
by the following fabric (Note 1). It is suggested
to turn off the sensor.
Note 1 : Fabric easy to cause errors
※ mesh fabric
※ Reflective fabric
Note 2 : All the adjustment is finished before
correctly leaving the factory.
Note 3: Must use the light-color fabric to
adjust the electric eye; otherwise, it
will cause errors with using the dark-
color fabric for that the contrast of
the electric eye would be too high.
打開縫紉機電源,此時電眼感測器之
電源指示燈 為綠燈,感應狀態指示燈
為橙燈,且兩燈為恆亮狀態,若此時電源
指示燈 或感應狀態指示燈 之任何一燈
號呈現滅的狀態,則需調整電眼感測器與
工作平台 呈平行方向,再依需求調整整
電眼感測器 之前後位置,直至兩燈為恆
亮狀態,再鎖緊固定螺絲 。
以待縫製物測試,放入縫製物時,感
應狀態指示燈 (橙燈)為滅的狀態,表示
目前已檢測到縫製物;移除縫製物時,感
應狀態指示燈 (橙燈)會再度亮起。
若電眼感測器靈敏度有些許誤差,可
按住操作按鈕 ,持續至兩燈號亮起,即
表示電眼感應器已成功判讀布料種料。
以上述方式反覆測試電眼感測器數
次,若皆呈正常動作,即表示已調整完
成,此時即可開始進行縫作業。
電眼感測器為光電反射原理,若遇下
列布料(註 1)可能會造成誤判,建議將此電
眼感測器功能關閉。
註 1 :易造成誤判之布料:
※網格布料
※反光布料
註 2 :出廠時皆已正確調校。
註 3 :電眼調校需使用淺色布料或白色布料
做調整,若使用深色布料,電眼會出
現對比度過高之情形,易導致電眼誤
判問題產生。
圖49/Fig. 49
1.Switch Lighting ON / Obscuring ON:
If want to change the default mode, please
follow the below steps to operate.
※The default setting is obscuring ON, If it is
modified to lighting ON, it will cause the
detecting signals abnormal.
操作方法
1.入光ON / 遮光 ON 切換:
希望從出廠時的設定切換作動模式的情
形時,請依照下述順序操作。入光ON時
切換為遮光ON,遮光ON時切換為入光
ON。
※ 出廠值為遮光ON。若改為入光ON將造
成檢測訊號異常
從遮光ON變更為入光ON
Change from obscuring
ON to lighting ON
通常動作狀態
Normal operation state
僅橘色燈快速亮燈 (約10Hz)
(設定為入光ON)
Only the orange flashes fast
(About 10Hz)
(Set to Light ON)
連續按壓五次
Continuously press five times
從入光ON變更為遮光ON
Change from lighting ON
to obscuring ON.
通常動作狀態
Normal operation state
僅綠色燈快速亮燈 (約10Hz)
(設定為遮光ON)
Only the green flashes fast
(About 10Hz)
(Set to shading ON)
設定完成
自動回復通常作動(約2秒後)
Finish Setting
Auto back to the normal
operation state (after 2sec)
2. Two Points Adjustment:
Please practice the two points adjustment,
if: adjust the Transmission and the Lens
Reflex without work piece; the detecting
objects cannot obscure; the case of the
Reflex without work piece; detecting object
cannot light. Auto set the sensitivity
according to the middle light amount with
the detecting objects.
2. 兩點調整:
鏡片反射型無工件調整的結果; 檢測物體
無法遮光的情形時;請執行兩點調整。以
有檢測體時的中間光量自動設定作動靈
敏度。
※1 The state “with/without detecting objects”
can be set.
※2 If the indicators keep flashing, please
reset by following “Countermeasure of
indicators keep flashing.”
※1 設定順序中「有/無檢測體」的狀態亦
可設定
※2 指示燈持續閃爍的情形時,請依照
「指示燈持續閃爍時的對應」重新設
定
按住按鈕(約2秒)直到橙色燈快速閃爍(約10Hz)為止,離手(進入靈敏度調整模式)
Keeping pressing the button (for2sec) until the orange flashes fast (about
10Hz), and then hands back. (Enter the adjusting mode of the sensitivity)
在沒有檢測物體的狀態下,按住按鈕(約2秒)直到兩邊同時快速閃爍(約10Hz),
※1
離手
(可以量測無檢測體(無工件)狀態的光量))
Without detecting objects, keep pressing the button (for 2sec) until both the
※1
indicators flash fast and then hand back
(It can check the light under the state without detecting objects (no work
pieces))
在有檢測物體的狀態下快速觸壓按鈕
(量測有檢測體狀態的光量,設定2點調整的靈敏度)
With the state of having detecting objects, press the button fast.
(Check the light with detecting objects, and set the sensitivity of 2 points
adjustment.)
設定完成
※2
自動回復通常作動(約2秒後)
Finish Setting
※2
Auto back to the normal operation state (after 2sec)
3. Adjust without work piece:
If the default sensitivity (the max) cannot
detect the objects stably, please follow the
below procedure to operate the buttons.
(1)Lens Reflex:
For detecting transparent or
holed/incomplete objects, or for where
reflex of the sensor is around and objects
cannot be obscured completely. Even for
those detecting objects cannot form into the
obscuring state. Auto set the sensitivity
without detecting objects and under about
half amount of light.
3. 無工件調整:
以工廠出廠靈敏度(最大靈敏度)無法穩定
地檢測檢測體的情形時,請依照下敘順
序操作操作按鈕。
(1)鏡片反射型:
請於檢測透光的檢測體及有孔洞/缺角的
檢測體,或是由於周圍有感測器的反射
光,檢測體遮光不完全,即使有檢測體
也無法形成遮光狀態的情形時執行。以
無檢測體時約一半光量自動設定作動靈
敏度。
Due to the reflection from the background or
the surrounding, or cannot form the
obscured state even without detecting
objects, use this operation manner. Auto set
the sensitivity without detecting objects and
under about twice amount of light.
(2)反射型:
請於檢測透光的檢測體及有孔洞/缺角的
檢測體,或是由於周圍有感測器的反射
光,檢測體遮光不完全,即使有檢測體
也無法形成遮光狀態的情形時執行。以
無檢測體時約一半光量自動設定作動靈
敏度。
按住按鈕(約2秒)直到橙色燈快速閃爍(約10Hz)為止,離手(進入靈敏度調整模式)
Keeping pressing the button (for2sec) until the orange flashes fast (about
10Hz), and then hands back. (Enter the adjusting mode of the sensitivity)
在沒有檢測物體的狀態下,快速觸壓按鈕。兩邊同時熄燈
(可以量測無檢測體(無工件)狀態的光量,設定所定之靈敏度)
Without detecting objects, press the button fast, and both the sides would
extinguish.
(It can check the light under the state without detecting objects (no work
pieces) and set the sensitivity.)
設定完成
※3
自動回復通常作動(約2秒後)
Finish Setting
※3
Auto back to the normal operation state (after 2sec)
※3 If the indicators keep flashing, please
reset by following “Countermeasure of
indicators keep flashing.”
※3 指示燈持續閃爍的情形時,請依照
「指示燈持續閃爍時的對應」重新設
定。
4. The default sensitivity setting (the max) or
the case of not knowing the sensor state:
The default sensitivity is the max. Perform it
if want to back to the default. Besides, in the
case of forgetting the setting or set to which
step, this operation can solve the problem
whatever the flashing state; it can be back to
the default sensitivity.
4.工廠出廠時靈敏度設定(最大靈敏度設
定)或者不了解感設器狀態的情形時:
工廠出廠時設定為最大靈敏度。希望回
復工廠出廠時靈敏度的情形時候,執行
之。此外在操作時,忘記做了什麼設定
或設定到哪個步驟的情形時,執行之。
無論在何種閃爍狀態下都會回復為工廠
出廠靈敏度。
持續按住(約7秒)直到綠色燈快速閃爍為止(回復工廠出廠時的靈敏度設定)
Keep pressing (7sec) until the green light flashing.
(Back to the default sensitivity setting)
設定完成
自動回復通常作動(約2秒後)
Finish Setting
Auto back to the normal operation state (after 2sec)
5. Countermeasure of Indicators Keep
Flashing:
If the indicators keep flashing, the meanings
are shown as below. Please follow the
countermeasures to modify the
machine.(Table6)
5. 指示燈持續閃爍時的對應:
指示燈持續閃爍時,代表下表所示之意
義。請參照對應方法。利用下述對應仍
無法設定的情形時。請進行機種的更正
等。(表6)
LED 顯示
狀態 State
對應方法 Countermeasure
微調中
Inching
請持續按住(約7秒)直到綠燈迅速閃爍為止。
回復工場出廠時靈敏度(最大靈敏度)。
Keep pressing (7sec) until the green light
flashes fast. Back to the default sensitivity
(the max).
無工件調整:
無法設定。
光量不足。
Adjust without
work pieces
Cannot set
Insufficient light
透過型、鏡片反射型:
按一下按鈕的話,會以微調前的靈敏度,回
復通常作動。請調整光軸,再度進行調整。
Transmission, Lens Reflex
Press the button once to back to the default
sensitivity to adjust and back to the normal
operation. Before the adjusting, please
adjust the optic axis.
2點調整:
無法設定。
2點都光量不足。
2 Point
Adjustment
Cannot set
Insufficient light
on both points.
按一下按鈕的話,會以微調前的靈敏度,回
復通常作動。
透過型、鏡片反射型:
請調整光軸、再度進行調整。
反射型:
請設法縮短距離使來自檢測體的反射光量增
加,再度進行調整。
Press the button once to back to the default
sensitivity to adjust and back to the normal
operation.
Transmission, Lens Reflex:
Before the adjusting, please adjust the
optic axis.
Reflex:
Please try to shorten the distance to add
the reflective light and adjust.
2點調整:
無法設定。
2點都光量過大。
2 Point
Adjustment:
Cannot set
The light amount
on both points is
too large.
透過型:
按一下按鈕的話,會以微調前的靈敏度,回
復通常作動。
請設法使用狹光片或傾斜光軸等,降低光
量。再度進行調整。
Transmission:
Press the button once to back to the default
sensitivity to adjust and back to the normal
operation.
Please reduce the amount of light by the
light filter or tilt optic axis and adjust.
橘色燈持續快速閃爍或兩邊持
續快速閃爍(約10Hz)
The orange light or both the
lights are flashing fast.
(abut 10Hz)
僅橙色燈持續緩慢閃爍
( 約1Hz)
Only the orange light keeps
flashing slowing
(about 1Hz)
Adjust without work
pieces:
Finish the setting but the
light or obscuring is not
stable, or the amount of
light is too high.
按一下按鈕的話,會依照微調結果,回復通
常作動。請以檢測體確認作動。
透過型:
請設法使用狹光片或傾斜光軸等,降低光
量,再度進行調整。
反射型:
請設法將背景及周邊之反射物體塗黑等,降
低反射光量,再度進行調整。
Press the button once to back to the normal
operation based on the inching. Please make
sure the setting.
Transmission
Please reduce the amount of light by the light
filter or tilt optic axis and adjust.
Reflex:
Please reduce the amount of light by
blackening the reflectors around, and adjust.
無工件調整:
已經完成設定,但是有
時候無法穩定入光、遮
光。光量過大。
Adjust without work
pieces:
Finish the setting but the
light or obscuring is not
stable, or the amount of
light is too high.
透過型、鏡片反射型:
按一下按鈕的話,會依照調整結果,回復通
常作動。請調整光軸,再度進行調整。
Transmission, Lens Reflex
Press the button once to back to the normal
operation based on the adjusting. Before the
adjusting, please adjust the optic axis.
2點調整:
已經完成設定,但是有
時候無法穩定入光、遮
光。
2點的光量差過小。
2 Point Adjustment:
Finish the setting but the
light or obscuring is not
stable.
The light amount
difference between is
too low.
透過型、鏡片反射型、反射型
按一下按鈕的話,會依照調整結果,回復通
常作動。請確認作動後使用。
Transmission, Lens Reflex, Reflex
Press the button once to back to the normal
operation based on the adjusting. Please
make sure the setting before using.
6. Adjustment for rear electric eye:
1.Auto setting:
Step1: Clear the center region of the electric
eye, and then keep pressing the left key on
the setting of the parameter 29, until LED
displays “scan.” The electric eye would
auto adjusts without fabric. The adjustment
would finish when LED shows “press.”
6. 後電眼調整方式:
1.自動設定:
步驟1:電眼中間保持淨空,在參數29的
設定層裡按住左鍵直到LED顯示scan 後
即可放開.,此時後電眼進行無布料自動
調整動作,當LED顯示press即代表完成
無布料調整。
兩邊持續緩慢閃爍
(約1Hz)Both lights
keep flashing
slowing
(about 1Hz)
表6/Table6
Step 2: As LED displays “press”, put the
required fabric, and keep pressing the left
key again until LED displays “scan.” When
the auto adjustment finishes, it would
display “set ok.”
2.Manual setting:
Step1: Based on AD value with or without
fabric, adjust the parameter 31 to make the
parameter value be in the middle of the both
two.
Step2: If the differences between the two are
too small, please turn down the intensity of
the electric eye with the parameter 30, and
then repeat the step 1.
3.Upper/bottom electric eye should be aligned
correctly before performing; otherwise ,if the
displacement is too far, it will cause the
error.
步驟2: LED 顯示press下,放入所要車縫
之布料,再次按住左鍵直到LED 顯示
scan後即可放開,自動調整完畢後會顯
示set ok。
2.手動設定:
步驟1:依據有無布料之AD值,調整參數
31使之參數值在兩者中間。
步驟2:若兩者差異過小,請將參數30之
電眼強度調小,再重覆步驟1。
3. 上下電眼LED接收,發射須對準,若偏
移太大將造成檢測誤動作。
The adjustment of the second segment
sensor:
1.Turn on the power of the sewing machine.
The “dot” mark would not be shown on the
operation box next to the digit 0, if the
correspondence between the upper sensor
& the bottom sensor work normally, as
the below figure. If shows the dot, it
indicates the correspondence is abnormal.
(Fig.50/51)
第二段電眼感測器調整:
1.打開縫紉機電源,若上電眼感測器
&下電眼感測器 感測對應正常,此時
操作盒上0數字右下角不會出現”點”記
號,如下圖示 ; 若有出現”點”記號,則表
示上電眼感測器 &下電眼感測器 感
測對應不正常。(圖50/51)
圖50/Fig. 50
“點”記號
“dot” mark
A
B
A
B
B
A
表示前電眼記號
Display front sensor
表示後電眼記號
Display rear sensor
2.It shows the dot mark with the state of no
fabric, loosen the screw on the upper
sensor, and move the position of sensor
forward-backward and the horizontal
direction until the “dot” mark disappears on
the operation box. Then, tighten the screw
.(Fig.51)
(Fig.51)
3.The adjustment when the upper & lower
sensors respond to each other abnormally:
Loosen the screw on the upper sensor,
and move the upper sensor forwards and
backwards and its horizontal position. Make
it respond to the lower sensor normally.
Until there is no the dot next to the digit 0 on
the panel, the screw can be
fastened.
2.若無布料狀態出現點記號,可放鬆調整
上電眼感測器螺絲 ,移動上電眼感
測器 之前後及水平方向位置,直至
操作盒上0數字右下角”點”記號消失,再
鎖緊固定螺絲 。(圖51)
(圖51)
3.上電眼 &下電眼 對應異常時,調整方
式:
放鬆調整上電眼固定螺絲 ,移動上電
眼 之前後及水平方向位置,使之與
下電眼 感測對應正常,若操作盒 0 數字
右下角未出現“ 點”記號,再鎖緊固定
螺絲 。
圖51/Fig. 51
Adjustment of the safety sensor of the presser:
1.Turn on the sewing machine. Check if the
safety sensor and the induced plate
respond to each other normally, the state of
the safety sensor is eternal light and the
digit “0”on the panel is rotating.(Fig.52)
押具安全感測器調整:
1.打開縫紉機電源,押具安全感測器 與
感應片 感測對應正常,安全感測器
為恆亮狀態,且操作盒上之數字”0”為轉
動狀態。(圖52)
A
C
C
C
A
C
A
B
A
C
A
B
C
A
B
A
B
A
B
C
B
A
C
C
A
B
A
2.When remove the presser bard, because the
sensor and the induced plate could
not respond to each other and the light of
the sensor is extinguished and the digit
“0” on the panel is still. At that time, the
safety mechanism is activated; the sewing
would not start by pedaling and the operator
is away from the danger when pedaling
accidently.(Fig.53)
2.移除押具桿時,因感測器 與感應片
感測對應不到,感測器 呈現燈滅
的狀態,且操作盒上之數字”0”為靜止
狀態,此時,電控箱已啟動保護機制,
踩腳踏板不會有車縫動作,操作者 不
會因勿踩腳踏板而發生危險。(圖53)
A
C
C
C
A
C
A
B
數字”0”呈靜止狀態
The digit“0” is still.
3.Adjustment when the sensor and the
induced plate respond to each other
abnormally. (Fig.54)
(1)Adjust the gap between the sensor and
the induced plate within 2mm.
(2)Loosen the screw , and then adjust the
sensor forwards and backwards until it
respond to the induced plate normally.
3.感測器 與感應片 對應異常時,調整
方式:(圖54)
(1)調整感測器 與感應片 之對應間
隙,約 2mm 以內。
(2)放鬆螺絲 ,調整感測器 之前後位
置與感應片 對應。
A
A
B
A
B
A
B
A
B
A
B
A
B
C
A
B
圖53/Fig. 53
B
數字”0”呈轉動狀態
The digit“0” is rotating.
B
圖52/Fig. 52
ELECTRONIC EYE AUTOMATIC
SENSOR SWITCH SYSTEM
The red button is for the trimming system of
the electronic eye sensor. It can activate the
auto trimming function by pressing the button.
If you want to cancel this trimming function,
just press the button again.(Fig.55)
紅色按鈕為電眼感應切線系統,按鈕按
下即可啟動自動切線功能,若欲取消電
眼感應切線功能,再次按下按鈕即可。
(圖55)
圖55/Fig. 55
ON:開啓自動切線系統
ON:Turn on the auto trimming system
OFF:關閉自動切線系統
OFF:Turn off the auto trimming system
圖54/Fig. 54
LIGHTENING OF THE
OPERATION ENVIRONMENT
Provide a warning that an industrial sewing
unit or sewing system must always be
unplugged from the local lighting of the
sewing area before relamping, the marking of
maximum rated input of lamp shall be easily
discernible while the lamp is being replaced
indicated on or near the lamp socket as shown
on.(Fig.56)
提供一個警示標誌,告知使用者:工業
用縫紉品或是縫紉系統必須在該縫紉區
域未啟動照明裝置前,禁止插電或通
電;照明裝置的最大輸入功率應該能夠
輕易辨識,當照明裝置被重置或移動的
時候,警示標誌也應設置在照明裝置插
座上或是附近。警示標示如圖所示。
( Fig.56)
圖56/Fig. 56
1. Read and understand well the content of
this instruction book.
2. Know the functions of major parts and
understand the notices
3. Truly realize the meanings of all warning
tags
4. Realize and be familiar with how to operate
this machine.
5. Operators have to keep well mental status.
6. Operators shall wear appropriate and
proper working suits.
7. Develop the familiarity of how to operate the
machine if needed.
1. 熟讀並了解使用說明書內容。
2. 認識機器各部功能及注意事項。
3. 了解各警告標籤之意義。
4. 了解熟悉機器之操作方式。
5. 操作者須保持精神狀態良好。
6. 操作者須穿著合宜適當之工作服。
7. 視需要培養操作者使用機器之熟練度。
操作者條件
CONDITIONS OF ALL
OPERATORS
Periodical Maintenance Items(Table7)
定期保養項目(表7)
保養循環
Maintenance Cycle
保養項目
Maintenance Items
每天
Daily
1. 清潔送料具上之棉絮
1. Clean the lint on the feed dog.
2. 檢查油盤是否有足夠之液態油。(油量在油鏡之上、下兩紅漆記號
間)
2. Check if there has enough liquid oil inside the oil pan. (The amount
should be between the red up and down paint mark of the oil level
gauge.)
3. 保持機器及操作台清潔
3. Keep the machine and the operation table clean.
4. 清潔手輪濾網上之棉絮
4. Clean the fiber on the filter net of the hand wheel.
每週
Weekly
1. 保持電源外觀乾淨
1.Keep the power cords looking clean and neat.
2. 保持操作面板乾淨
2.Keep the operational panel clean
3. 檢查電源零件是否鬆脫或在正確位置
3.Check if the power parts is loosening or still at the right position
每三個月
Quarterly
1.更換油盤內之液態油
1.Change the liquid oil inside the oil pan
表7/Table7
檢查及調整 Exam and Adjustment
1.
針線太過緊密 / 鬆疏
Needle thread too
tight / loose
Q: 針線張力是否過大或過小?
A: 調整針線張力。
Q: The tension of the needle thread is too loose or to tight?
A: Adjust the needle thread tension
2.
針線的跳線現象
Q: 車針的選擇不對?
A: 選擇配合布料的車針與縫線號碼。
Q: Choose the wrong needle?
A: Select the needle and thread number match the fabrics
Q: 車針不良?
A: 換新車針。
Q: Bad needle?
A: Change a new needle
Q: 車針與左勾針尖端之間有間隙?
A: 調整左勾針尖端與車針之間隙為0~0.05mm
Q: Any clearance between the needle and the top of the left
looper?
A: Adjust the distance from the top of the left looper to the
needle to be 0~0.05mm
Q: 張力調整小彈簧不起作用?
A: (1.) 小彈簧不起作用時,要把彈簧拉緊一點。(注意)拉太
長則會發生斷線。
(2.) 張力調整體發生溝槽時,則須更換新調整盤。
Q: The small spring of tension adjustment does not function?
A: (1.) If the small spring does not function, pull it to be more
tightened. (Note) The broken thread will happen if pull
the spring too tight.
(2.) If there is any groove existing on the tension adjusting
plate, please change a new one.
在進行故障查詢之前,請先關閉電源並拔出電源插頭,否則如果誤觸啟動開關,
縫紉機會動作,易導致人身傷害。
檢查及調整 Exam and Adjustment
Q: 針線的張力太緊?
A: (1.) 把針線張力適度調整。
(2.) 把針線的線路調整在最高位置,使針線的勾線
器的針線放出量減少。
(3.) 把線路左傾一點,以增加勾針的線放出量。
Q: The tension of the needle thread is too tight?
A: (1.) Loose the tension of the needle thread properly.
(2.) Adjust the line of the needle thread to the highest
position, so that the release amount of the
needle thread from thread hooking will decrease.
(3.) Lean the line to left a little to increase the
release amount of the looper thread.
3.
右勾針線的跳線
The Skipping Stitch of the
Right Looper Thread
Q: 右勾針與車針的間隙太大?
A: 右勾針向右退後時,和車針的問隙必須為0.1mm 乃
使用正規的右勾針。(備有單針、雙針、厚料、薄
料用各機種最合適的右勾針)
Q:The space between the right looper and needle is too
wide?
A: When the right looper turn right and backward, the
distance to the needle has to be 0.1 mm, which is
using the correct right looper. (The appropriate right
looper for each type, such as single need, 2 needles,
materials, and thin fabrics, are included)
Q: 雙針時,右勾針與左針的問隙大?
A: 由於右勾針安裝時的左右位置以及右勾針座上下運
動位置之雙方關係,予以調整在勾針的運動軌跡,
在右勾針下降時,將左針到右針的下降量予以減
少。
Q: The distance is too wide between the right and left
needle when using 2 needles?
A: Because the correlationship of the left/right position
of the right looper while assembling and the
up/down moving position of the right looper seat,
adjust the movement path of the looper. When the
right looper descends, decrease the descending
amount from left needle to right needle.
4.
左勾針線的跳線
The Skipping Stitch of Left
Looper
Q: 左右勾針交叉時,右勾針不會勾到左勾針線?
A: 換新左勾針。(左勾針尖端磨損,要修正時,不得
把頭部凸出處予以磨低(磨薄)。
Q: The right looper didn’t hook the left looper
thread while they are crossing each other?
A: Change the new left looper. (The top of the left
looper is worn. When fix and replace, the
protrusion of the looper top shall not be worn.
Q: 右勾針尖端的磨損?
A: 換新勾針或用油石把尖端磨尖。
Q: The wear of the right looper top?
A: Change a new looper or use the oil stone to wear
the top.
檢查及調整 Exam and Adjustment
5.
斷針
Needle Broken
Q: 車針的選擇不對?
A: 在布料不發生針孔的範圍內,使用粗一點的車針。
Q: Choose the wrong needle?
A: Use thick needle within the range that there will
be no pinhole occurred on the fabric.
Q: 押具的安裝不良?
A: 安裝時必須使用車針會插進押具落針處中央。
Q: Bad assembling of the presser foot?
A: During assembly, make sure the needle can insert to
the central point of the presser foot.
Q: 送布齒的安裝高低不對?
A: 調整送布齒的高度為 0 . smm 一 lmm ,同時保持適
當的押具壓力。
Q: Wrong assembling height of the feeding teeth?
A: Adjust the height of the feeding teeth to be around
0.8 mn to 1 mm. Meanwhile, keep the appropriate
presser foot pressure.
Q: 縫線不良?
A: 縫線有結頭要事先加以處理後,重新穿線。
Q: Bad threading?
A: If there is any connecting part of the thread, it needs
to be dealt first. Then, rethreading.
6.
車針尖端受損
The Top of the Needle
Damaged
Q: 右勾針及車針高低不對?
A: 車針在上死點附近時,用手指故意把車針向前彎
曲,看看尖端會不會碰到右勾針,然後調整車針高
低或右勾針的運動位置。
Q: The right looper and the needle have wrong height
position?
A: When the needle moves close to the upper dead
point, push the needle forwards a little by finger. See
whether the top of the needle touches the right
looper or not. Then adjust the height of the needle
position or the moving position of the right looper.
Q: 頂針片太靠近?
A: 裡面的頂針片必須在左勾針的尖端到達車針右側面
時,就要從車針離開。前面頂針片與車針的問隙必
須留大約0.2mm 。
Q: The ejector plate is too close?
A: The ejector plate inside must leave from the
needle before the top of the left looper reaches
the right side of the needle. The distance
between the front ejector plate to the needle is
about 0.2 mm.
Q: 針板安裝位置不對?
A: 把針板拉前安裝使間隙大一點。
Q: Incorrect needle plate assembling position?
A: When assembling the needle plate, pull it
forwards a little so that the space can be larger.
檢查及調整 Exam and Adjustment
7.
斷線與縫合不順
Broken Thread and
Rough/Uneven Stitch
Q: 線架的線孔沒有磨光?
A: 用砂布把線孔周圍磨光。
Q: The thread hole of the thread stand did not polish?
A: Use emery cloth to polish the surroundings of the
thread hole.
Q: 線的選擇錯誤?
A: 更換較好的線,使粗細線均勻。
Q: Choose the wrong thread?
A: Change a better thread to balance the threads.
Q: 線的張力調整不好?
A: 注意左右勾針的線不要太鬆,要調整一支針線時也
要注意到有關的線變化。
(1.) 拉緊針線 → 左勾針線會鬆 → 右勾針線會緊。
(2.) 拉緊左勾針線 → 右勾針線會鬆 → 針線也會
鬆。
(3.) 拉緊右勾針線 → 左勾針線會鬆 → 針線會鬆。
Q: Cannot adjust to the best thread tension?
A: Please be noted that the threads of the left/right
looper should not be too loose. When adjust the
position of one needle, the related changes of the
threads are needed to be noticed.
(1.) Pull the needle thread tightly --> the left looper is
looser --> the right looper is tighter
(2.) Pull the left looper thread tightly --> the right
looper is looser --> the needle thread is looser,
too.
(3.) Pull the right looper thread tightly --> the left
looper thread is looser --> the needle thread is
looser.
Q: 押具彈簧調整不良?
A: 調整押具彈性配合所要用的布料
Q: Incorrect adjustment of the presser foot spring?
A: Adjust the presser foot flexibility to fit the fabric.
Q: 切刀磨損?
A: 磨利刀口或更換新品。
Q: The knife is worn?
A: Sharpening the knife or changing a new one.
Q: The differential ratio not match?
Q: 差動比未配合?
A: 調整配合布料的差動送料。
Q: The differential ratio not match?
A: Adjust the differential feeding to match the feeding
fabric.
8.
環縫不出線
The Thread does not Come
Out When Doing Chainstitch
Q: 環勾針線凸輪調整不當?
A: 調整適當的凸輪方位。
Q: The cam of the chain stitch looper is not
appropriate?
A: Adjust the cam to an appropriate position.
檢查及調整 Exam and Adjustment
Q: 控線器不良?
A: (1.) 調整彈簧強度
(2.) 拋光或換新
Q: Thread tension device does not work well?
A: (1.) adjust the spring strength
(2.) polishing or changing a new one
Q: 押具後彈簧安裝不良?
A: 重新調整彈簧或換新,使押具活動自如,並試其壓
力。
Q: The presser foot rear spring did not assemble well?
A: Read just the spring or change a new one to make
sure the presser foot can act smootfly and test its
pressure.
9.
粗細針不能分
Cannot Separate the Thin and
Thick Thread
Q: 偏心凸輪生誘?
A: 清除阻塞部分使油通到凸輪上。
Q: The eccentric is rusty?
A: Clean the stuck part so the the oil can reach the
cam.
Q: 偏心凸輪控制彈簧調整不當?
A: 調整適當之緊度,但不可太鬆。
Q: Inappropriate adjustment of the eccentric cam
control spring?
A: Adjust to the proper tension, but should not be
too loose.
Q: 與止輜淪配合之滑塊配合不當?
A: (1.) 校正 KP09D 寬度或磨小 KP06F 寬度。
(2.) 便換 KP09D / KP06F
Q: Inappropriate match with the slide block of the
stopper cam?
A: (1.) Correct the width of KP09D or polish the
width of KP06F short.
(2.) Change KP09D / KP06F
10.
大聲、異聲
Loud Noise, Strange Noise
Q: 布板聲?
A: (1.) 調整螺絲適當位置
(2.) 調整 KB06E 的 NK26 使布板蓋側蓋靠穩
Q: Sound of fabric Plate?
A: (1.) Adjust the screw to the proper positon
(2.) Adjust Nk26 of KB06E to stablize the side cover
of the fabric plate cover.
Q: 心軸鬆動出聲?
A: 把大心上的銅套之銅面膠清除,重新調整。
Q: The main shaft is loose and has noise?
A: Clean the copper glue from the copper cover of the
main shaft and readjust.
Q: 泵浦聲(沙沙聲) ?
A: 用治具加壓泵浦齒輪,使運轉3~5分鐘即可。
Q: Noise of the pump (scratchy?)
A: Use the fixture to add pressure on the gear of the
pump, and keep the pump running 3-5 minutes.
檢查及調整 Exam and Adjustment
Q: 針棒鬆動
A: 更換新品或磨合其接觸面使之問隙變小。
Q: The needle bar is loosening?
A: Change a new one or to polish the contacting surfact
so that the clearance is smaller.
Q: 連桿上控制問隙之固定勾鬆動、碰撞?
A: (1.) 螺絲加膠
(2.) 溝寬磨大或導角
(3.) 更換新品
Q: The fixed hook of the connecting rod controlling the
clearance is loosening or clashing?
A: (1.) Add glue onto the screw
(2.) Polish the goove width wider or chamfer
(3.) Change a new one.
Q: 上下刀位置不對?
A: 調整上刀下刀角度。
Q: Incoorect position of the upper and the lower knife?
A: Adjust the angles of the upper and the lower knife.
Q: 布板蓋之側蓋碰撞聲?
A: 校正布板蓋之側蓋的角度,使之不會撞到下勾針與
上刀台。
Q: Crashing noise form the side cover of the fabric plate
cover?
A: Correct the angle of the side cover of the fabric plate
cover to keep it from the lower looper and the upper
knife seat.
11.
不能噴油
The Oil Does Not Splash
Q: 泵浦不出油?
A: (1.) 重新鎖正確位置
(2.) 重新組配泵浦中齒輪與已軸位置
Q: The oil does not come out from the pump?
A: (1.) Relock it to the correct position
(2.) Reassemble the gear of the pump to the main shaft
and adjust the position.
Q: 上機構不噴油?
A: (1.) 清除毛頭換新出油螺絲
(2.) 換新濾油器
(3.) 清除污穢的東西或換新
(4.) 用鐵絲清通油路
Q: Upper mechenism does not splash the oil?
A: (1.) Clean the lints and change the oil releasing
screw.
(2.) Change a new filter
(3.) Clean the dirt or change a new one
(4.) Use the iron wire to clean through the oil path.
圖表2/Chart2
Cause of the
Problem
解決措施
Measurement and Solution
Err 1,2
過電流保護
(1:硬體/2:軟
體)
Over Current
Protection
(1: Hardware
2:Software)
1.關閉電源。
1.Turn off the power.
2.確認IPM模組工作正常。
2.Check if the IPM module is normal.
3.一分鐘後重新送電。控制器若仍有錯誤碼顯示,請更換控制
器並通知廠商。
3.Reboot the control box after 1 min. If the error code still
happens, please exchange control box and contact with
qualified technician.
Err 3,4
過電壓保護
(3.交流/4.整
流後電壓)
Over Voltage
Protection
(3. AC 4.
Rectify)
1.關閉電源。
1.Turn off the power.
2.請檢查是否插錯供應電源或電壓過高。
2.Check if the control box is applied to wrong power supply or
the voltage is too high.
3.如電壓過高,則待電壓回復正常後重新開機。如無,則
一分鐘後重新送電。
3.If the voltage is too high, please wait for reboot after power
becomes normal. If not, reboot the control box after 1 min.
4.控制器若仍有錯誤碼顯示,請更換控制器並通知廠商。
4.If the error code still happens, please exchange control box
and contact with qualified technician.
Err 5
低電壓保護
Under
Voltage
Protection
1.關閉電源。
1.Turn off the power.
2.請檢查是否插錯供應電源或電壓過低。
2.Check if the control box is applied to wrong power supply or
the voltage is too low.
3.如電壓過低,則待電壓回復正常後重新開機。如無,則
一分鐘後重新送電。
3.If the voltage is too low, please wait for reboot after power
becomes normal. If not, reboot the control box after 1 min.
4.控制器若仍有錯誤碼顯示,請更換控制器並通知廠商。
4.If the error code still happens, please exchange control box
and contact with qualified technician.
Err 7
堵轉檢知遮
斷
Over Torque
1.關閉電源。
1.Turn off the power.
控制箱故障排除
CONTROL BOX
TROUBLESHOOTING
The LED monitor will display error codes when
there are errors. In this case, please follow
troubleshooting manners to solve the error
problems.(Table.7)
當出現故障時L E D螢幕會出現故障碼,請
依故障碼故障排除方法進行排除(表7 )
Cause of the
Problem
解決措施
Measurement and Solution
2.檢查馬達動力線插頭配線是否接觸不良。
2.Check the connection for motor power cable.
3.是否有異物纏繞機頭、其他機械結構干涉異常、或紡織
物是否過厚。
3.Check if any abnormal on machine head, other mechanism
abnormal, or if the textile is too thick.
4.確認切刀是否磨耗需更換。
4.Check if the trimmer has been worn out and need
replacement.
5. 排除後重新送電,若仍無法正常運轉,請通知廠商。
5.Reboot the control box after troubleshooting. If the error code
is still there, please contact with qualified technician.
Err 8
通訊異常
Operation
Box
Communicati
on Error
1.關閉電源。
1.Turn off the power.
2.重新送電,若仍無法正常運轉,請通知廠商。
2.Turn on the power again. If the machine still cannot operate
normally, please contact with qualified technician.
Err 20
控制器過熱
保護
Control Box
Over Heat
Protection
1.關閉電源,10分鐘後重新送電。
1.Turn off the power. Reboot the control box after 10mins.
2.控制器若仍有故障燈顯示,請通知廠商。
2.If the error code still happens, please exchange control box
and contact with qualified technician
Err 21
電機編碼板
異常
Motor
Encoder
Abnormal
1.關閉電源。
1.Turn off the power.
2.檢查電機編碼器連接線是否接觸不良或馬達編碼器是否
故障。
2.Check the connector between motor encoder and control box
or if any malfunction on motor encoder board.
3.排除後重新送電,若仍無法正常運轉,請通知廠商。
3.Turn on the power again. If the machine still cannot operate
normally, please contact with qualified technician.
Err 22
控制器溫度
異常保護
Controller
temperature
abnormal
protection
1.關閉電源,10分鐘後重新送電。
1.Turn off the power. Reboot the control box after 10mins.
2.控制器若仍有故障燈顯示,請通知廠商。
2.If the error code still happens, please exchange control box
and contact with qualified technician.
安全開關檢
知遮斷
Safety Switch
Error
一般模式下,旋轉符號不轉動時:
When the motor rotating symbol stops during Normal Mode:
1.關閉電源,檢查縫紉機安全感測器是否故障。
1.Turn off the power and check the connection of safety sensor.
2.排除後重新送電,若仍無法正常運轉,請通知廠商。
2.Turn on the power again. If the machine still cannot operate
normally, please contact with qualified technician.
表8/Table8
The specification and/or the equipment described in the instruction book
are subject to change because of modification with out previous notice
700QD/988QD/700Qe/988Qe.FEB.2014