Philips CEM210X Service Manual

Specifications

Brand: Philips
Category: Car audio
Model: CEM210X (Service Manual)
File Type: PDF
File Size: —
Pages: 29

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3141 785 34222

Car Entertainment System CEM210/98/55/51/56 Published by LX 0946 Service Audio Subject to modification © Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. CONTENTS Technical specification ..................................................................1-2 Service measurement setup..........................................................1-3 Service aids .................................................................................1-4 Instructions on CD playability ................................................2-1..2-2 Disassembly diagram............ ................................................3-1..3-2 Block diagram................................................................................4-1 Wiring diagram...............................................................................4-2 Main board Circuit diagram ..................................................................5-1..5-4 Layout diagram..................................................................5-5..5-6 Servo board Circuit diagram .........................................................................6-1 Layout diagram..................................................................6-2..6-3 Panel board Circuit diagram .........................................................................7-1 Layout diagram..................................................................7-2..7-3 Exploded view diagram .................................................................8-1 Mechanical parts list.............................................................. 8-2..8-3 Electrical parts list...................................................................9-1..9-4

12 V DC (11 V - 16

V), negative ground Fuse 15 A Suitable speaker impedance 4 - 8 Maximum power output 45 W x 4 channels Continuous power output 24 W x 4 RMS (4 10% T.H.D.) Pre-Amp output voltage 2.0 V ( USB play mode; 1 kHz, 0 dB, 10 k load) Aux-in level 300 mV Dimensions (W x H x D) 188 x 58 x 206 mm Weight 1.7 kg Radio Frequency range - FM 87.5 - 108.0 MHz (100kHz per step in auto search and 50kHz per step in manual search) Frequency range - AM(MW) 522 - 1620 KHz Usable sensitivity - FM 8 µV Usable sensitivity - AM(MW) (S/N = 20 dB) 30 µV TECHNICAL SPECIFICATION 1 - 2

Use Universal Test Cassette CrO2

SBC419 4822 397 30069 LEVEL METER e.g. Sennheiser UPM550 with FF-filter S/N and distortion mete e.g. Sound Technology ST170 L R DUT or Universal Test Cassette Fe SBC420 4822 397 30071 LEVEL METER e.g. Sennheiser UPM550 with FF-filter S/N and distortion meter e.g. Sound Technology ST1700B L R DUT CD Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184 Bandpass 250Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT S/N and distortion meter e.g. Sound Technology ST1700B Frame aerial e.g. 7122 707 89001 Tuner AM (MW,LW) To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz). RF Generator e.g. PM5326 Ri=50: Bandpass 250Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Ri=50: Tuner FM MEASUREMENT SETUP

All ICs and many other semi-conductors are

susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. ESD CLASS 1 LASER PRODUCT GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol ! . Lead free

Set remains closed!

N Y Play a CD for at least 10 minutes Y playability ok ? N playability ok ? add Info for customer "SET OK" check playability N Y playability ok ? check playability check playability return set Customer complaint "CD related problem" "fast" lens cleaning 1 2 3 For flap loaders (= access to CD drive possible) cleaning method 4 is recommended INSTRUCTIONS ON CD PLAYABILITY 2 - 1 Exchange CDM 1 - 4 For description - see following pages

For sets which are compatible with CD-RW discs

use CD-RW Printed Audio Disc....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 • playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 • jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge) • playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 • jump forward/backward (search) within a reasonable time 2 CUSTOMER INFORMATION It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations. 4 LIQUID LENS CLEANING Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below. Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. INSTRUCTIONS ON CD PLAYABILITY 2 - 2

EXPLODED VIEW DIAGRAM

8 - 1 8 - 1 6502 0003 PL03 PL06 PL02 PL05 6504 6503 CD01 6501 0001 PL05 PL06 PL08 PL01 PL12 PL26 PL16 PL20 SPR1/2 PL18 6507 PL09 SPR3/4 PL11 PL15 PL10 0002 PL25 PL19 PL21 PL17 PL04 PL22 PL23 PL24 PL14 PL13 M1

8 - 2

MECHANICAL PARTSLIST(only for -/98) 6501 996510027725 TOP_COVER 6502 996510027727 BOTTOM_COVER 6503 996510027756 FRAME 6504 996510027759 Bkt For Half Sleeve 6505 996510027712 SPRING "C" 6506 996510027749 SPRING "D" 6507 996510027792 LCD COVER 6508 996510027773 SHAFT-LOCK-RIGHT D=2.8 6509 996510027746 SHAFT-LOCK-Left CD01 996510027757 Car CD Mechanism CR01-PH SANYO PL01 996510027787 CABINET PL02 996510027726 HANDSPIKE PL03 996510027769 LOCKER PL04 996510027778 LIGHT-GUIDE W/Silkscreen white PL05 996510027717 KNOB-EJECT W/Spray Shining PL06 996510027721 6M-GEAR PL07 996510027731 Damper PL08 996510027714 LIGHTGUIDE PL09 996510027796 LCD Bracket PL10 996510027737 Slide-Left PL11 996510027722 Slide-Right PL13 996510027732 KNOB ENCODER PL14 996510027788 RING PL15 996510027789 Panel Back PL17 996510027781 BUTTON SKIP PL18 996510027708 BUTTON 1 PL19 996510027729 RETURN BUTTON PL20 996510027779 BUTTON OPEN PL21 996510027752 BUTTON EQ PL21 996510027752 BUTTON EQ PL22 996510027747 BUTTON DIAL UP PL23 996510027734 BUTTON DIAL DOWN PL24 996510027745 BUTTON DBB PL25 996510027767 BUTTON SOURCE PL26 996510027766 DECORAT DOWN SPR1 996510027784 SPRING B SPR2 996510027784 SPRING B SPR3 996510027711 SPRING"E" SPR4 996510027711 SPRING"E" 0001 996510027768 SERVO PCB-A 0002 996510027795 PANEL PCB-A 0003 996510027785 MAIN PCB-A ACCESSORIES 0004 996510027724 Remote Control PL12 996510027735 Trim Plate PL16 996510027794 Panel Front Note: Only these parts mentioned in the list are normal service parts.

8 - 3

MECHANICAL PARTSLIST (only for-X/78,-/55/51/56) 0001 996510027768 SERVO PCB-A(only for -X/78) 0002 996510027795 PANEL PCB-A(only for -X/78,-/55/56) 0003 996510029307 MAIN PCB-A(only for -X/78,-/55/56) 6501 996510027773 SHAFT-LOCK-RIGHT D=2.8 6502 996510027746 SHAFT-LOCK-Left 6503 996510027792 LCD COVER 6504 996510027727 BOTTOM_COVER 6505 996510027725 TOP_COVER CD01 996510028981 Car CD Mechanism(only for -X/78) FUSE1 ! 996510029304 Fues 15A (only for -X/78) PL02 996510027766 DECORAT DOWN PL03 996510029306 DECORAT UP PL05 996510027779 BUTTON OPEN PL06 996510027708 BUTTON 1 PL07 996510027722 Slide-Right PL09 996510027789 Panel Back PL10 996510027737 Slide-Left PL11 996510027767 BUTTON SOURCE PL12 996510027729 RETURN BUTTON PL13 996510027752 BUTTON EQ PL14 996510027781 BUTTON SKIP PL15 996510027714 LIGHTGUIDE PL16 996510027747 BUTTON DIAL UP PL17 996510027734 BUTTON DIAL DOWN PL18 996510027745 BUTTON DBB PL19 996510027788 RING PL20 996510029305 L PL20 996510029305 Lens PL21 996510027732 KNOB ENCODER PL22 996510029308 USB COVER PL23 996510027796 LCD Bracket PL24 996510027769 LOCKER PL25 996510027726 HANDSPIKE PL26 996510027717 KNOB-EJECT W/Spray Shining PL27 996510027731 Damper PL28 996510027721 6M-GEAR PL29 996510027778 LIGHT-GUIDE W/Silkscreen white PL30 996510027787 CABINET SOC1 996510029309 Socket Jensen 20P Housing SPR1 996510027784 SPRING B SPR2 996510027784 SPRING B SPR3 996510027711 SPRING"E" SPR3 996510027749 SPRING "D" SPR4 996510027711 SPRING"E" SPR4 996510028985 SPRING C WD=0.8mm ACCESSORIES TUN01 996510028975 Tuner Pack KST-C4011LVD-151M ASS01 996510028991 Rubber End Rubber(Black) ASS02 996510028973 Unit Key1mm EGIW/LOCKER ASS03 996510028988 Machine Screw M5x8 Flat RC01 996510027724 Remote Control (only for -X/78) SC01 996510028983 Standard connector Note: Only these parts mentioned in the list are normal service parts. 0001 996510030544 SERVO PCB-A(only for -/55/51/56) PL01 996510027735 Trim Plate FUSE1 ! 996510030485 Fues 15A (only for -/55/51) PL04 996510027794 Panel Front CD01 996510030494 Car CD Mechanism(only for -/55/51/56) RC01 996510030543 Remote Control (only for -/55/51) ACCESSORIES 0002 996510030551 PANEL PCB-A(only for -/51) 0003 996510030542 MAIN PCB-A(only for -/51) M1 996510035513 METAL BELT

ELECTRICAL PARTSLIST(only for -/98)

MAIN BOARD ASSEMBLY ANT 996510027755 Antenna Socket FFC2 996510027733 FFC 7 pin UL20624 P=1.0 L=35 FFC3 996510027739 FFC 24 pin UL20624 P=1.0 L=30 FU1 ! 996510027762 W/15A Fuse L1 996510027719 Ferrite Choke Transformer S1 996510027777 Surface Mount Tact Sw H=5.2 S2 996510027744 Surface Mount Tact Switch 4Pin S3 996510027758 Push Switch TU1 996510027706 Tuner Pack KST-C4011LVD-151T U10 996510027783 IC Supported USB/SD/MP3/WMA U13 996510027763 IC L7809CV U15 996510027776 IC L7805CV U2 996510027763 IC L7809CV U3 996510027707 IC TDA7388 U4 996510027736 IC LM2950L-50 U5 996510027771 IC LS4558F SOP-8 Op U7 996510027782 IC PLL - DTS LP9257 SOP-20-300- U8 996510027775 IC 7313 U9 996510027751 IC RDS Demodulator LP6579 XT2 996510027713 Crystal 4.332MHz XT3 996510027748 Crystal 32.768 KHz XT4 996510027774 Crystal 7.2MHz SERVO BOARD ASSEMBLY D703 996510027764 Infrared LED BIR-HM133A-TRB D704 996510027764 Infrared LED BIR-HM133A-TRB D704 996510027764 Infrared LED BIR-HM133A-TRB D705 996510027709 Rectifier SMD M7 1.0A/1000V FFC1 996510027728 FFC 16 Pin UL2896 P=1.0 L=100 SW702 996510027718 Push Switch SW-111 U702 996510027753 IC IS42S16400F-7TL U707 996510027754 IC S5L8030U U708 996510027738 IC AP1117 3.3V SOT223-3L U709 996510027715 IC AP1117-ADJ +/-2%1A U710 996510027771 IC LS4558F SOP-8 Op U711 996510027716 IC SA5888 U712 996510027786 IC S29AL004D70TF102 Y701 996510027765 Crystal SMD 16.9344MHz 9 - 1

ELECTRICAL PARTSLIST(only for -/98)

PANEL BOARD ASSEMBLY IC901 996510027793 IC SC75823 LCD1 996510027791 LCD LED10 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED11 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED12 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED13 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED14 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED15 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED16 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED19 996510027741 LED D3xL4.15mm LED20 996510027741 LED D3xL4.15mm LED21 996510027741 LED D3xL4.15mm LED22 996510027741 LED D3xL4.15mm LED3 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED4 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED5 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED6 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED7 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED8 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED9 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 PJ1 996510027743 Minature Ph Jack RE1 996510027772 Rotary Encoder SW1 996510027723 Surface Mount Tact Switch SW10 996510027723 Surface Mount Tact Switch SW11 996510027723 Surface Mount Tact Switch SW12 996510027723 Surface Mount Tact Switch SW13 996510027723 Surface Mount Tact Switch SW13 996510027723 Surface Mount Tact Switch SW14 996510027723 Surface Mount Tact Switch SW15 996510027723 Surface Mount Tact Switch SW16 996510027723 Surface Mount Tact Switch SW2 996510027723 Surface Mount Tact Switch SW3 996510027723 Surface Mount Tact Switch SW4 996510027723 Surface Mount Tact Switch SW5 996510027723 Surface Mount Tact Switch SW6 996510027723 Surface Mount Tact Switch SW7 996510027723 Surface Mount Tact Switch SW8 996510027723 Surface Mount Tact Switch SW9 996510027723 Surface Mount Tact Switch US1 996510027761 USB Socket. Flex Type Note: Only these parts mentioned in the list are normal service parts. 9 - 2

ELECTRICAL PARTSLIST (not for -/98)

MAIN BOARD ASSEMBLY ANT 996510028982 Antenna Socket D26 996510028974 LED 3.0X1.5MM RED D27 996510028974 LED 3.0X1.5MM RED FFC2 996510027733 FFC 7 pin UL20624 P=1.0 L=35 FFC3 996510028977 FFC Cable 24 pin S1 996510027777 Surface Mount Tact Sw H=5.2 S2 996510027744 Surface Mount Tact Switch 4Pin S3 996510028986 Push Switch U10 996510027783 IC Supported USB/SD/MP3/WMA U13 996510027763 IC L7809CV U15 996510027776 IC L7805CV U2 996510027763 IC L7809CV U3 996510027707 IC TDA7388 U4 996510027736 IC LM2950L-50 U5 996510027771 IC LS4558F SOP-8 Op U7 996510027782 IC PLL - DTS LP9257 SOP-20-300- U8 996510027775 IC 7313 XT3 996510027748 Crystal 32.768 KHz XT4 996510027774 Crystal 7.2MHz SERVO BOARD ASSEMBLY D703 996510027764 Infrared LED BIR-HM133A-TRB D704 996510027764 Infrared LED BIR-HM133A-TRB D705 996510027709 Rectifier SMD M7 1.0A/1000V FFC1 996510027728 FFC 16 Pin UL2896 P=1.0 L=100 SW702 996510027718 Push Switch SW-111 U702 996510027753 IC IS42S16400F-7TL U707 996510027754 IC S5L8030U U708 996510027738 IC AP1117 3.3V SOT223-3L U709 996510027715 IC AP1117-ADJ +/-2%1A U710 996510027771 IC LS4558F SOP-8 Op U711 996510027716 IC SA5888 U712 996510027786 IC S29AL004D70TF102 Y701 996510027765 Crystal SMD 16.9344MHz 9 - 3

ELECTRICAL PARTSLIST(not for -/98)

PANEL BOARD ASSEMBLY IC901 996510027793 IC SC75823 LCD1 996510027791 LCD LED10 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED11 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED12 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED13 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED14 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED15 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED16 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED19 996510027741 LED D3xL4.15mm LED20 996510027741 LED D3xL4.15mm LED21 996510027741 LED D3xL4.15mm LED22 996510027741 LED D3xL4.15mm LED3 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED4 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED5 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED6 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED7 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED8 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 LED9 996510027742 LED(SMD 0603)Size=1.6x0.8x0.8 PJ1 996510027743 Minature Ph Jack RE1 996510027772 Rotary Encoder SW1 996510027723 Surface Mount Tact Switch SW10 996510027723 Surface Mount Tact Switch SW11 996510027723 Surface Mount Tact Switch SW12 996510027723 Surface Mount Tact Switch SW13 996510027723 Surface Mount Tact Switch SW13 996510027723 Surface Mount Tact Switch SW14 996510027723 Surface Mount Tact Switch SW15 996510027723 Surface Mount Tact Switch SW16 996510027723 Surface Mount Tact Switch SW2 996510027723 Surface Mount Tact Switch SW3 996510027723 Surface Mount Tact Switch SW4 996510027723 Surface Mount Tact Switch SW5 996510027723 Surface Mount Tact Switch SW6 996510027723 Surface Mount Tact Switch SW7 996510027723 Surface Mount Tact Switch SW8 996510027723 Surface Mount Tact Switch SW9 996510027723 Surface Mount Tact Switch US1 996510027761 USB Socket. Flex Type Note: Only these parts mentioned in the list are normal service parts. 9 - 4

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