Philips CEM210X Service Manual
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Text of the manual
3141 785 34222
Car Entertainment System
CEM210/98/55/51/56
Published by LX 0946 Service Audio Subject to modification
© Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Disassembly diagram............ ................................................3-1..3-2
Block diagram................................................................................4-1
Wiring diagram...............................................................................4-2
Main board
Circuit diagram ..................................................................5-1..5-4
Layout diagram..................................................................5-5..5-6
Servo board
Circuit diagram .........................................................................6-1
Layout diagram..................................................................6-2..6-3
Panel board
Circuit diagram .........................................................................7-1
Layout diagram..................................................................7-2..7-3
Exploded view diagram .................................................................8-1
Mechanical parts list.............................................................. 8-2..8-3
Electrical parts list...................................................................9-1..9-4
12 V DC (11 V - 16
V), negative ground
Fuse
15 A
Suitable speaker
impedance
4 - 8
Maximum power
output
45 W x 4 channels
Continuous power
output
24 W x 4 RMS (4
10% T.H.D.)
Pre-Amp output
voltage
2.0 V ( USB play
mode; 1 kHz, 0 dB,
10 k
load)
Aux-in level
300 mV
Dimensions (W x H
x D)
188 x 58 x 206 mm
Weight
1.7 kg
Radio
Frequency range
- FM
87.5 - 108.0 MHz
(100kHz per step in
auto search and 50kHz
per step in manual
search)
Frequency range -
AM(MW)
522 - 1620 KHz
Usable sensitivity
- FM
8 µV
Usable sensitivity -
AM(MW) (S/N =
20 dB)
30 µV
TECHNICAL SPECIFICATION
1 - 2
Use Universal Test Cassette CrO2
SBC419 4822 397 30069
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion mete
e.g. Sound Technology ST170
L
R
DUT
or Universal Test Cassette Fe
SBC420 4822 397 30071
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc
(replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
Ri=50:
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50:
Tuner FM
MEASUREMENT SETUP
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
ESD
CLASS 1
LASER PRODUCT
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
! .
Lead free
Set remains closed!
N
Y
Play a CD
for at least 10 minutes
Y
playability
ok ?
N
playability
ok ?
add Info for customer
"SET OK"
check playability
N
Y
playability
ok ?
check playability
check playability
return set
Customer complaint
"CD related problem"
"fast" lens cleaning
1
2
3
For flap loaders (= access to CD drive possible)
cleaning method 4 is recommended
INSTRUCTIONS ON CD PLAYABILITY
2 - 1
Exchange CDM
1 - 4 For description - see following pages
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint
10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint)
TR 10 (1000µ wedge)
• playback of all these tracks without audible disturbance
playing time for: 1000µ wedge 10seconds
Fingerprint
10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which
informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.
The final wording in national language as well as the printing
is under responsibility of the Regional Service Organizations.
4
LIQUID LENS CLEANING
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
“Cleaning Solvent
The actuator is a very precise mechanical component and
may not be damaged in order to guarantee its full function.
Clean the lens gently (don’t press too hard) with a soft and
clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in
the picture below.
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
INSTRUCTIONS ON CD PLAYABILITY
2 - 2
EXPLODED VIEW DIAGRAM
8 - 1
8 - 1
6502
0003
PL03
PL06
PL02
PL05
6504
6503
CD01
6501
0001
PL05
PL06
PL08
PL01
PL12
PL26
PL16
PL20
SPR1/2
PL18
6507
PL09
SPR3/4
PL11
PL15
PL10
0002
PL25
PL19
PL21
PL17
PL04
PL22
PL23
PL24
PL14
PL13
M1
8 - 2
MECHANICAL PARTSLIST(only for -/98)
6501
996510027725
TOP_COVER
6502
996510027727
BOTTOM_COVER
6503
996510027756
FRAME
6504
996510027759
Bkt For Half Sleeve
6505
996510027712
SPRING "C"
6506
996510027749
SPRING "D"
6507
996510027792
LCD COVER
6508
996510027773
SHAFT-LOCK-RIGHT D=2.8
6509
996510027746
SHAFT-LOCK-Left
CD01
996510027757
Car CD Mechanism CR01-PH SANYO
PL01
996510027787
CABINET
PL02
996510027726
HANDSPIKE
PL03
996510027769
LOCKER
PL04
996510027778
LIGHT-GUIDE W/Silkscreen white
PL05
996510027717
KNOB-EJECT W/Spray Shining
PL06
996510027721
6M-GEAR
PL07
996510027731
Damper
PL08
996510027714
LIGHTGUIDE
PL09
996510027796
LCD Bracket
PL10
996510027737
Slide-Left
PL11
996510027722
Slide-Right
PL13
996510027732
KNOB ENCODER
PL14
996510027788
RING
PL15
996510027789
Panel Back
PL17
996510027781
BUTTON SKIP
PL18
996510027708
BUTTON 1
PL19
996510027729
RETURN BUTTON
PL20
996510027779
BUTTON OPEN
PL21
996510027752
BUTTON EQ
PL21
996510027752
BUTTON EQ
PL22
996510027747
BUTTON DIAL UP
PL23
996510027734
BUTTON DIAL DOWN
PL24
996510027745
BUTTON DBB
PL25
996510027767
BUTTON SOURCE
PL26
996510027766
DECORAT DOWN
SPR1
996510027784
SPRING B
SPR2
996510027784
SPRING B
SPR3
996510027711
SPRING"E"
SPR4
996510027711
SPRING"E"
0001
996510027768
SERVO PCB-A
0002
996510027795
PANEL PCB-A
0003
996510027785
MAIN PCB-A
ACCESSORIES
0004
996510027724
Remote Control
PL12
996510027735
Trim Plate
PL16
996510027794
Panel Front
Note:
Only these parts mentioned in the list are
normal service parts.
8 - 3
MECHANICAL PARTSLIST (only for-X/78,-/55/51/56)
0001
996510027768
SERVO PCB-A(only for -X/78)
0002
996510027795
PANEL PCB-A(only for -X/78,-/55/56)
0003
996510029307
MAIN PCB-A(only for -X/78,-/55/56)
6501
996510027773
SHAFT-LOCK-RIGHT D=2.8
6502
996510027746
SHAFT-LOCK-Left
6503
996510027792
LCD COVER
6504
996510027727
BOTTOM_COVER
6505
996510027725
TOP_COVER
CD01
996510028981
Car CD Mechanism(only for -X/78)
FUSE1
! 996510029304
Fues 15A (only for -X/78)
PL02
996510027766
DECORAT DOWN
PL03
996510029306
DECORAT UP
PL05
996510027779
BUTTON OPEN
PL06
996510027708
BUTTON 1
PL07
996510027722
Slide-Right
PL09
996510027789
Panel Back
PL10
996510027737
Slide-Left
PL11
996510027767
BUTTON SOURCE
PL12
996510027729
RETURN BUTTON
PL13
996510027752
BUTTON EQ
PL14
996510027781
BUTTON SKIP
PL15
996510027714
LIGHTGUIDE
PL16
996510027747
BUTTON DIAL UP
PL17
996510027734
BUTTON DIAL DOWN
PL18
996510027745
BUTTON DBB
PL19
996510027788
RING
PL20
996510029305
L
PL20
996510029305
Lens
PL21
996510027732
KNOB ENCODER
PL22
996510029308
USB COVER
PL23
996510027796
LCD Bracket
PL24
996510027769
LOCKER
PL25
996510027726
HANDSPIKE
PL26
996510027717
KNOB-EJECT W/Spray Shining
PL27
996510027731
Damper
PL28
996510027721
6M-GEAR
PL29
996510027778
LIGHT-GUIDE W/Silkscreen white
PL30
996510027787
CABINET
SOC1
996510029309
Socket Jensen 20P Housing
SPR1
996510027784
SPRING B
SPR2
996510027784
SPRING B
SPR3
996510027711
SPRING"E"
SPR3
996510027749
SPRING "D"
SPR4
996510027711
SPRING"E"
SPR4
996510028985
SPRING C WD=0.8mm
ACCESSORIES
TUN01
996510028975
Tuner Pack KST-C4011LVD-151M
ASS01
996510028991
Rubber End Rubber(Black)
ASS02
996510028973
Unit Key1mm EGIW/LOCKER
ASS03
996510028988
Machine Screw M5x8 Flat
RC01
996510027724
Remote Control (only for -X/78)
SC01
996510028983
Standard connector
Note:
Only these parts mentioned in the list are
normal service parts.
0001
996510030544
SERVO PCB-A(only for -/55/51/56)
PL01
996510027735
Trim Plate
FUSE1
! 996510030485
Fues 15A (only for -/55/51)
PL04
996510027794
Panel Front
CD01
996510030494
Car CD Mechanism(only for -/55/51/56)
RC01
996510030543
Remote Control (only for -/55/51)
ACCESSORIES
0002
996510030551
PANEL PCB-A(only for -/51)
0003
996510030542
MAIN PCB-A(only for -/51)
M1
996510035513
METAL BELT
ELECTRICAL PARTSLIST(only for -/98)
MAIN BOARD ASSEMBLY
ANT
996510027755
Antenna Socket
FFC2
996510027733
FFC 7 pin UL20624 P=1.0 L=35
FFC3
996510027739
FFC 24 pin UL20624 P=1.0 L=30
FU1
! 996510027762
W/15A Fuse
L1
996510027719
Ferrite Choke Transformer
S1
996510027777
Surface Mount Tact Sw H=5.2
S2
996510027744
Surface Mount Tact Switch 4Pin
S3
996510027758
Push Switch
TU1
996510027706
Tuner Pack KST-C4011LVD-151T
U10
996510027783
IC Supported USB/SD/MP3/WMA
U13
996510027763
IC L7809CV
U15
996510027776
IC L7805CV
U2
996510027763
IC L7809CV
U3
996510027707
IC TDA7388
U4
996510027736
IC LM2950L-50
U5
996510027771
IC LS4558F SOP-8 Op
U7
996510027782
IC PLL - DTS LP9257 SOP-20-300-
U8
996510027775
IC 7313
U9
996510027751
IC RDS Demodulator LP6579
XT2
996510027713
Crystal 4.332MHz
XT3
996510027748
Crystal 32.768 KHz
XT4
996510027774
Crystal 7.2MHz
SERVO BOARD ASSEMBLY
D703
996510027764
Infrared LED BIR-HM133A-TRB
D704
996510027764
Infrared LED BIR-HM133A-TRB
D704
996510027764
Infrared LED BIR-HM133A-TRB
D705
996510027709
Rectifier SMD M7 1.0A/1000V
FFC1
996510027728
FFC 16 Pin UL2896 P=1.0 L=100
SW702
996510027718
Push Switch SW-111
U702
996510027753
IC IS42S16400F-7TL
U707
996510027754
IC S5L8030U
U708
996510027738
IC AP1117 3.3V SOT223-3L
U709
996510027715
IC AP1117-ADJ +/-2%1A
U710
996510027771
IC LS4558F SOP-8 Op
U711
996510027716
IC SA5888
U712
996510027786
IC S29AL004D70TF102
Y701
996510027765
Crystal SMD 16.9344MHz
9 - 1
ELECTRICAL PARTSLIST(only for -/98)
PANEL BOARD ASSEMBLY
IC901
996510027793
IC SC75823
LCD1
996510027791
LCD
LED10
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED11
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED12
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED13
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED14
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED15
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED16
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED19
996510027741
LED D3xL4.15mm
LED20
996510027741
LED D3xL4.15mm
LED21
996510027741
LED D3xL4.15mm
LED22
996510027741
LED D3xL4.15mm
LED3
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED4
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED5
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED6
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED7
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED8
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED9
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
PJ1
996510027743
Minature Ph Jack
RE1
996510027772
Rotary Encoder
SW1
996510027723
Surface Mount Tact Switch
SW10
996510027723
Surface Mount Tact Switch
SW11
996510027723
Surface Mount Tact Switch
SW12
996510027723
Surface Mount Tact Switch
SW13
996510027723
Surface Mount Tact Switch
SW13
996510027723
Surface Mount Tact Switch
SW14
996510027723
Surface Mount Tact Switch
SW15
996510027723
Surface Mount Tact Switch
SW16
996510027723
Surface Mount Tact Switch
SW2
996510027723
Surface Mount Tact Switch
SW3
996510027723
Surface Mount Tact Switch
SW4
996510027723
Surface Mount Tact Switch
SW5
996510027723
Surface Mount Tact Switch
SW6
996510027723
Surface Mount Tact Switch
SW7
996510027723
Surface Mount Tact Switch
SW8
996510027723
Surface Mount Tact Switch
SW9
996510027723
Surface Mount Tact Switch
US1
996510027761
USB Socket. Flex Type
Note:
Only these parts mentioned in the list are
normal service parts.
9 - 2
ELECTRICAL PARTSLIST (not for -/98)
MAIN BOARD ASSEMBLY
ANT
996510028982
Antenna Socket
D26
996510028974
LED 3.0X1.5MM RED
D27
996510028974
LED 3.0X1.5MM RED
FFC2
996510027733
FFC 7 pin UL20624 P=1.0 L=35
FFC3
996510028977
FFC Cable 24 pin
S1
996510027777
Surface Mount Tact Sw H=5.2
S2
996510027744
Surface Mount Tact Switch 4Pin
S3
996510028986
Push Switch
U10
996510027783
IC Supported USB/SD/MP3/WMA
U13
996510027763
IC L7809CV
U15
996510027776
IC L7805CV
U2
996510027763
IC L7809CV
U3
996510027707
IC TDA7388
U4
996510027736
IC LM2950L-50
U5
996510027771
IC LS4558F SOP-8 Op
U7
996510027782
IC PLL - DTS LP9257 SOP-20-300-
U8
996510027775
IC 7313
XT3
996510027748
Crystal 32.768 KHz
XT4
996510027774
Crystal 7.2MHz
SERVO BOARD ASSEMBLY
D703
996510027764
Infrared LED BIR-HM133A-TRB
D704
996510027764
Infrared LED BIR-HM133A-TRB
D705
996510027709
Rectifier SMD M7 1.0A/1000V
FFC1
996510027728
FFC 16 Pin UL2896 P=1.0 L=100
SW702
996510027718
Push Switch SW-111
U702
996510027753
IC IS42S16400F-7TL
U707
996510027754
IC S5L8030U
U708
996510027738
IC AP1117 3.3V SOT223-3L
U709
996510027715
IC AP1117-ADJ +/-2%1A
U710
996510027771
IC LS4558F SOP-8 Op
U711
996510027716
IC SA5888
U712
996510027786
IC S29AL004D70TF102
Y701
996510027765
Crystal SMD 16.9344MHz
9 - 3
ELECTRICAL PARTSLIST(not for -/98)
PANEL BOARD ASSEMBLY
IC901
996510027793
IC SC75823
LCD1
996510027791
LCD
LED10
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED11
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED12
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED13
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED14
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED15
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED16
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED19
996510027741
LED D3xL4.15mm
LED20
996510027741
LED D3xL4.15mm
LED21
996510027741
LED D3xL4.15mm
LED22
996510027741
LED D3xL4.15mm
LED3
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED4
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED5
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED6
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED7
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED8
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
LED9
996510027742
LED(SMD 0603)Size=1.6x0.8x0.8
PJ1
996510027743
Minature Ph Jack
RE1
996510027772
Rotary Encoder
SW1
996510027723
Surface Mount Tact Switch
SW10
996510027723
Surface Mount Tact Switch
SW11
996510027723
Surface Mount Tact Switch
SW12
996510027723
Surface Mount Tact Switch
SW13
996510027723
Surface Mount Tact Switch
SW13
996510027723
Surface Mount Tact Switch
SW14
996510027723
Surface Mount Tact Switch
SW15
996510027723
Surface Mount Tact Switch
SW16
996510027723
Surface Mount Tact Switch
SW2
996510027723
Surface Mount Tact Switch
SW3
996510027723
Surface Mount Tact Switch
SW4
996510027723
Surface Mount Tact Switch
SW5
996510027723
Surface Mount Tact Switch
SW6
996510027723
Surface Mount Tact Switch
SW7
996510027723
Surface Mount Tact Switch
SW8
996510027723
Surface Mount Tact Switch
SW9
996510027723
Surface Mount Tact Switch
US1
996510027761
USB Socket. Flex Type
Note:
Only these parts mentioned in the list are
normal service parts.
9 - 4