Pelltech PK250 Operation & User’s Manual
Read Online
Read the Pelltech PK250 Operation & User’s Manual online using the built-in PDF viewer.
Text of the manual
User manual for PK250…1000
Vers: A2 page 1 / 26
Pellet boiler PK250-PK1000
User manual
User manual for PK250…1000
Vers: A2 page 2 / 26
Contents
1
General .................................................................................................................................................. 4
1.1
References to other documents .................................................................................................... 4
1.2
Unit description ............................................................................................................................. 4
2
Safety ..................................................................................................................................................... 5
2.1
Safety Instructions for installation, use and service ..................................................................... 5
2.2
Safety instructions regarding maintenance and cleaning ............................................................. 6
2.3
Warnings ....................................................................................................................................... 7
2.4
Safety devices ................................................................................................................................ 7
2.5
Permitted usage ............................................................................................................................ 7
3
Technical specifications and dimensions .............................................................................................. 8
3.1
Description .................................................................................................................................... 8
3.2
Technical data ............................................................................................................................... 9
3.3
Dimensions .................................................................................................................................. 10
3.4
Recommended distances for the boiler room ............................................................................ 11
4
Monitoring and control equipment .................................................................................................... 12
4.1
Boiler control unit........................................................................................................................ 12
4.2
Internet module .......................................................................................................................... 13
5
Handling and transport ....................................................................................................................... 14
6
Installation ........................................................................................................................................... 15
6.1
Installation room requirements .................................................................................................. 15
6.2
Required installation on site ....................................................................................................... 16
6.3
Connecting the boiler to the chimney ......................................................................................... 18
6.4
Connecting safety devices ........................................................................................................... 19
6.5
Connecting PV-series burner ....................................................................................................... 19
6.6
Hydraulic connecton scheme ...................................................................................................... 19
7
Electrical connections .......................................................................................................................... 20
8
Liquid in the heating system ............................................................................................................... 20
9
Initial start-up ...................................................................................................................................... 21
9.1
Filling the fuel tank ...................................................................................................................... 21
10
Cleaning and maintenance .............................................................................................................. 22
User manual for PK250…1000
Vers: A2 page 3 / 26
10.1
Instructions for inspection and maintenance ............................................................................. 22
10.2
Maintenance ............................................................................................................................... 23
10.3
Cleaning the boiler ...................................................................................................................... 24
10.4
Cleaning the burner ..................................................................................................................... 24
11
Warranty and manufacturer's liability ............................................................................................ 25
12
Declaraton of conformity ................................................................................................................ 26
User manual for PK250…1000
Vers: A2 page 4 / 26
1
General
The instruction manual is an integral and essential part of the product and must be kept by the user or
system manager. The owner / user shall read and understand this manual before installation and operation
of the boiler. This manual is intended for all users and contains general information, installation
instructions and handling with following boilers: PK250, PK350, PK500, PK700 and PK1000, which are heat
generators in boiler category 5 for heating systems with hot water with a safety temperature of 110 °C.
PK-series industrial boilers may only be set up and comissioned by specialists. This rules out any incorrect
assembly. We recommend you pay great attention to the safety regulations.
The manufacturer of the equipment, Pelltech OÜ, demands that the operator of the device is competent
and has sufficient knowledge in the field. The manufacturer does not take responsibility any damage
done to the equipment, personal injury, harm to animals or property damage if an incompetent person
or persons performs work for which he is not qualified or if the person operating of the device fails to
observe the instructions contained in the manual.
Note: Operator is the person or persons responsible for the installation, operation, adjustment,
maintenance, cleaning, repair or removal of the machinery.
1.1 References to other documents
Following document is original user and installation manual for PK250, PK350, PK500, PK700 and PK1000
pellet boilers. In this document are references made to:
Maintenance and cleaning manual for the boiler and burner
Software and problem handling manual for the burner
Software and problem handling manual for BBB series burners (PV350a-PV1000a)
Software and problem handling manual for SBB series burners (PV250a)
1.2 Unit description
Present device is a solid fuel boiler that produces low pressure warm water. PK – series boilers are highly
efficient 3-pass boilers which are meant to go together with PV – series pellet burners. All boilers are
equipped with automatic cleaning of the heating surfaces and fully automatic ash removal system which
extend the maintenance intervals and keep the efficiency high.
Main data is given in section Technical specifications and dimensions.
User manual for PK250…1000
Vers: A2 page 5 / 26
2
Safety
Read and follow these directions carefully. Read the safety instructions carefully before installation.
Always follow the safety instructions during installation and during maintenance.
Installation, operation, service and other work must be carried out by qualified personnel in accordance
with local codes and regulations.
Proper installation of the boiler is necessary for safe and efficient operation. Installing this product
improperly may result to damage of the goods. Contact your local building inspector to obtain any
necessary permits or inspection guidelines before installing the product. Contact local building or fire
officials about restrictions and installation inspection requirements in your area. Contact your local
authority (such as municipal building department, fire department, fire prevention bureau, etc.) to
determine the need for a permit. A working smoke detector is required and must be installed in the same
room as the boiler.
2.1 Safety instructions for installation, use and service
The owner / user shall read and understand this manual before installation and operation of the burner.
For proper function and to avoid accidents and damage, these instructions must be followed. Wrong
handling and incorrect settings can result in injury, damage and / or malfunction of the equipment.
Following instructions apply to PK-series boilers PK250...PK1000:
The boiler room where the boiler is installed must fulfil all rules and recommendations given by the
local authorities.
To guarantee the efficiency of the appliance and ensure that it functions correctly, it is vital that
qualified personnel performs annual maintenance.
Specified safety requirements must be followed in accordance with nationally applicable
regulations, standards and guidelines.
Before performing any cleaning or maintenance make sure that the boiler is switched off from the
main power supply for atleast two hours.
Keep children away from the equipment .
Do not touch the equipment during operation.
Make sure that no flammable materials are stored in the boiler room or nearby the boiler.
It is recommended to wear a respirator while handling pellets.
The room where the boiler is installed must fulfill all rules and recommendations in accordance
with local rules and regulations.
All electrical installation, plumbing, chimney sweeping and service work must be done by certified
and qualified personnel in accordance with local rules and regulations.
User manual for PK250…1000
Vers: A2 page 6 / 26
Do not obstruct the terminals of intake/ outlet ducts.
Ensure that flue systems are clear. Ensure an adequate supply of combustion air.
2.2 Safety instructions regarding maintenance and cleaning
Touching live components can result in life threatening injuries. After switching the control unit off, there
are still live components inside the control unit until enclosure:
Switch OFF the power supply, e.g. a mains, and check the system is disconnected.
Hot surfaces and fluids can lead to burns:
Before maintenance and cleaning work, switch OFF the system and let it cool down.
Never touch hot surfaces on the boiler, burner, flue system or pipework.
Wear suitable personal protective equipment.
Hot surfaces and fire from aperatures can result in severe burns:
Doors, covers and aperatures fastened shut with screws must not be opened during heating
operation.
Allow hot components to cool down before removing.
When operating the ash container, there is a risk of fire and burns:
Wear suitable personal protective equipments.
Only dispose the hot ash in fireproof containers with covers.
Disposal of hot ash in an unsuitable vacuum cleaner creates a risk of fire from ignition of filters and plastics:
Use an ash vacuum cleaner that is specially designed for this purpose.
Never use domestic vacuum cleaners made of plastic with fabric/paper filters.
Wood dust, pellet dust, cinders and soot pose a risk to the eyes, skin and airways:
Wear suitable personal protective equipment, especially breathing equipment and safety goggles.
Note: Before restarting the heating system, all opened covers and flaps on the boiler must be closed again.
Note: Observe the country-specific regulations on the disposal of materials, waste and system components.
Note: Carry out the cleaning at the specified intervals.
User manual for PK250…1000
Vers: A2 page 7 / 26
2.3 Warnings
For personal and operational safety, use only spare parts provided or approved by Pelltech OÜ in
order to avoid any damage to the boiler and dangers resulting from it. Use of spare parts not
provided or approved by Pelltech OÜ will void the warranty.
Do not open any boiler door while the burner is in operation.
Before carrying out any cleaning or maintenance operations, disconnect the appliance from the
mains power supply using the system switch and/ or the relevant external components and let it
cool down.
The appliance must not be used by anyone with little excperience and knowledge, unless they are
supervised or have been instructed to use the appliance by the person in charge of its safety.
2.4 Notice
Manufacturer of boilers has the right to make changes in construction of boiler.
2.5 Safety devices
The manufacturer obligates the end user to use following safety devices with appliances that are described
in this manual:
Working thermostat
Safety thermostat
Boil-dry protection
Overpressure valve
Depending on the local laws and regulations there might be the need for following safety devices:
Overpressure pressure switch
Underpressure pressure switch
2.6 Permitted usage
The appliance is only intended to be installed and operated in sealed unvented heating systems, with due
attention paid to the associated installation, service and operating instructions. It is only designed for the
heating of heating water that is of potable water quality. Any usage beyond this must be approved by the
manufacturer in each individual case.
Incorrect usage or operation is prohibited and will result in an exclusion of liability. Incorrect usage also
occurs if the components in the heating system are modified from their intended use (e.g. if the flue gas
and ventilation air paths are sealed) or if other fuels than those intended for this appliance are used.
User manual for PK250…1000
Vers: A2 page 8 / 26
3
Technical specifications and dimensions
3.1 Description
The PK250…PK1000 pellet boilers are high-efficiency three-pass water boilers for wood pellet burners and
are designed to supply heat energy to multi-storey buildings or industrial buildings. The boilers are also
suitable for heating networks of smaller settlements. All boilers are non-condensing boilers. To ensure
good burning quality and stable underpressure in the furnace, a smoke extractor must be installed. To
reduce air pollution, an ash cyclone can be installed.
The boiler door is designed symmetrically, which enables opening the door both to right and left.
Automatic cleaning of the heating surfaces and fully automatic ash removal improve efficiency and extend
the maintenance intervals. The burner controller controls the frequency of the cleaning cycles according
to predefined parameters. Ash is cleaned from third and second pass pneumatically and from the furnace
with ash scrape and auger. Although the boiler has its cleaning systems, it has to be cleaned from time to
time manually to keep the burning quality and efficiency of the boiler as high as possible.
The boiler is equipped with following cleaning systems:
Pneumatic cleaning – Third pass heat exchanger tubes and second pass tube are cleaned
pneumatically. Residues are blown back of the boiler into an smoke collector box where the ash is
moved with ash augers to ash container.
Ash scrape – Combustion residues that falls on the bottom of the furnace are scraped to ash auger
and moved to ash container.
Ash auger – Accumulated ash inside the boiler and cyclone is moved with ash auger to ash container
behind the boiler or outside the boiler house.
Ash cyclone – Ash cyclone (if in use) catches fine particles to ensure cleanest flue gases.
Ash container – Ash is collected in a suitable container which shall be regularly emptied.
Industrial PK boilers are specially designed for work with pellet burners accordingly:
PK250 with PV250
PK350 with PV350
PK500 with PV500
PK700 with PV700 or PV500
PK1000 with PV1000 or PV700 (additional flange required)
User manual for PK250…1000
Vers: A2 page 9 / 26
3.2 Technical data
Boiler model
Unit
PK250
PK350
PK500
PK700
PK1000
Rated heating output
kW
235
329
490
650
893
Rated heat input
kW
250
350
530
700
950
Heat output range
kW
66-235
94-329
150-490
188-650
235-893
Permiss. operating temperature
°C
95 (110*)
Permiss. operating pressure
bar
4
6
Minimum return temperature
°C
55
Test pressure
bar
5.75
9
Required draught
mbar
-0.04 … -0.12
Total height
mm
1349
1349
1618
1785
Total width
mm
1170
1170
1300
1570
Total length
mm
2303
2794
3288
3712
Combustion chamber length
mm
1441
1933
1954
2784
Combustion chamber diameter
mm
475
621
734
Net weight
kg
983
1204
2037
3168
Boilers water volume
l
523
696
947
1850
Boiler flow and return connections
DN65/PN6
DN80/PN6 DN100/PN6
DN125/PN6
Distance between connections
mm
880
1372
1384
2094
Drain connection (inner thread)
¾"
1"
Safety valve connection
pc
1x 1¼
1x R2"
1x R2"
Mains supply
V
230VAC
3 x 380VAC
Electrical consumption at 𝑄𝑁 **
W
480
Electrical consumption at 𝑄𝑚𝑖𝑛**
W
Electrical consumption at stand by **
20
Heat exchange surface
m²
11.93
15.83
23.5
42.6
Flue gas outlet
mm
220x200
300x240
420x240
Flue gas temp. at 𝑄𝑁***
°C
150…170
Flue gas temp. at 𝑄𝑚𝑖𝑛***
°C
114
Flue gas amount at rated output
m³/h
1250
<2500
Efficiency
%
94
Boiler class
5
* Safety thermostat must be regulated accordingly
** Given are electrical consumption with burner corresponding to the boiler (e.g. PK250 with PV250,
PK500 with PV500 etc.)
*** Given are flue gas temperatures at boiler water temperature 75°C / 55°C
User manual for PK250…1000
Vers: A2 page 10 / 26
3.3 Dimensions
Boiler model
PK250
PK350
PK500
PK700
PK1000
a
196
195.7
216
218
b
271
291
331
c
1490
1982
2000
2828
d
286
285.5
336
335
e
550
550
702
600
f
70
70
70
62
g
2314
2808
2942
3550
h*
1000/2000
1000/2000/3000
i
1470
1517
j
235
235
k
1278
1278
1518
1688
l
1348
1349
1615
1785
m
1170
1170
1400
1570
n
1070
1070
1280
1450
o
3544
4539
p
305
305
308
358
r
880
1372
1384
2084
s
745
991
1000
1400
t
220
300
420
u
200
240
240
v
240
325
450
w
220
265
270
*Different possibilities for ash removal systems also available
User manual for PK250…1000
Vers: A2 page 11 / 26
3.4 Recommended distances for the boiler room
Given are the recommended clearances. To enable convenient installation and maintenance, observe the
stated clearance dimensions; maintain the minimum clearances where the space is tight (dimensions in
brackets).
PK250
PK350
PK500
PK700
PK1000
A1
1600
1800
1900
A2
1211
1390
1570
B
1776
2268
2336
2986
3180
C1
1300
1300
C2
570
660
660
D
500 (20)
E
1070
1280
1450
F
550
900
850
G1
610
810
1050
1165
G2
660
860
1100
1215
Figure 1 Single boilerhouse (left side) and dual boilerhouse (right side)
User manual for PK250…1000
Vers: A2 page 12 / 26
4
Monitoring and control equipment
The operation of the boiler is monitored and controlled by a burner controller and boiler control unit which
consists boiler controller. Boiler controller is meant to be used as a device for controlling boilers work, but
also as a smart home controller. All of the boilers safety devices are connected to the burners electrical
circuit. According to local laws and regulations, pressure and temperature gauges might be needed.
The boiler and burner operate in fully automatic mode and do not require constant monitoring. The daily
work of the burner is controlled by the boiler thermostat and the burner controller. The thermostat
switches the burner on and off according to the set temperature.
Burner’s controller:
controls the fuel supply and the quality of the combustion process
selects the optimal power levels
controls pneumatic cleaning of the heat exchanger tubes of third and second pass
controls the work of the ash scrape and ash auger
regulates the speed of the flue gas fan according to the pressure sensor or a predetermined power
level
ensures the safety of the entire system
In case of burner error/malfunction please look at document: Software and problem handling manual
DK0391 for PV250 and document DK0209 for PV350…PV1000.
Note: In the event of an emergency or power failure during the work process, the burner will shut down
the boiler and finish its cycle safely.
4.1 Boiler control unit
All of industrial PK-series boilers can be equipped with boiler control unit EB0005 which includes the
following:
Touch controller – can regulate up to 2 valves, up to 4 pumps for boiler circulation, up to 7 wired
temperature sensors, wireless sensors for room and outdoor temperature
Internet module for boiler – enables remote control and data observing and logging via internet
2 working thermostats (mechanical and electronical)
Safety thermostat – automatic cut-off switch
Oxygen sensor – for measuring O2 concentration in the flue gas
2 temperature sensors (1m and 2m) – for measuring flow and return water temperatures
Fluegas temperature sensor – for measuring fluegas temperature
User manual for PK250…1000
Vers: A2 page 13 / 26
Note: For further information about the use of boiler control unit please look at the document DK8001 –
EP0012 Instruction manual.
4.2 Internet module
Internet module EP0017 enables simple follow up, control and software upgrade of Pelltech burners and
boilers over the internet. Module is connected with burner or boiler control unit and local internet router.
Internet module is already installed with boiler control unit or inside the burner.
Connecting your burner/ boiler online, gives you opportunity to follow device anytime needed in your
laptop or in your phone. You will get a message in case some error should occur, for example when silo
runs out of pellets or there is an unexpected electrical cut off.
User manual for PK250…1000
Vers: A2 page 14 / 26
5
Handling and transport
Transport the boiler to the installation location in an upright position. It is permitted to lift the boiler using
pallet truck or by the lifting eyes . Any other transport method is prohibited.
User manual for PK250…1000
Vers: A2 page 15 / 26
6
Installation
Installation must be performed by qualified staff, which assumes complete responsibility for the definitive
installation and consequent good functioning of the product installed. One must also bear in mind all laws
and national, regional, provincial and town council standards present in the country in which the appliance
has been installed, as well as the instructions contained in this manual.
The flue gas exhaust and hydraulic connections must be carried out by qualified personnel who must issue
installation conformity documentation compliant with national standards.
The installation of the boiler is based on the required project documentation and, as a general rule, also a
building permit.
6.1 Installation room requirements
The boiler room must meet all the requirements, instructions, standards and regulations established by
local legislation, which means that the entire installation process requires the existence of project
documentation to the extent required by law.
Installation location requirements:
Dry, frost-proof and free of dust
High humidity levels to be avoided
Room must be at sufficient height, area and required fire resistance
Max. ambient temperature 30 °C
Reliable supply of fresh air
Room must provide possibility of installing (modular) chimney
The boiler must be positioned on a non-combustible substrate
The size and location of the pellet tank depends on the capacity of the boiler and the available free space
in the building or outdoors. In outdoor conditions, it is expedient to use prefabricated metal tanks with a
volume that guarantees the required amount of fuel for at least 7-10 days when the boiler / burner is
operating at maximum power. If there is a sufficient interior space, it is expedient to build a pellet tank in
the room adjacent to the boiler house. In both cases, there is a wide range of technical solutions that can
be determined with the help of a specialist.
User manual for PK250…1000
Vers: A2 page 16 / 26
6.2 Required installation on site
Step 1: Mounting ash auger under the boiler body
User manual for PK250…1000
Vers: A2 page 17 / 26
Step 2: Mounting an ash auger extension
Step 3: Mounting linear motors
User manual for PK250…1000
Vers: A2 page 18 / 26
Step 4: Mounting boiler side panels
6.3 Connecting the boiler to the chimney
Although PK boilers are highly efficient, flue gas temperatures below 90 °C can occur during partial load
operation of the boiler. Therefore moisture resistant flue gas duct and chimney should be connected to
the boiler. A boiler flue connection with condensate trap in the flue pipe should also be installed.
User manual for PK250…1000
Vers: A2 page 19 / 26
6.4 Connecting safety devices
The pressure relief valves in the boiler must not exceed the permissible operating pressure of the boiler
(see Technical data). To install the pressure switch, the boiler has a 3/4"pipe nipple on top of the boiler.
The dry-boiling protection is installed according to the design of the hydraulic part. The electrical switches
of all safety devices are connected to the pellet burner connector X13.
6.5 Connecting PV-series burner
Installation of the PV-series burner on the boiler door is described in document: Installation manual of
PV250…PV1500 pellet burner.
6.6 Hydraulic connecton scheme
Depicted are two samples of possible solutions for connecting the boiler. Inside the green square is the
consumer side of the system.
User manual for PK250…1000
Vers: A2 page 20 / 26
7
Electrical connections
None of the boilers have external electrical connections. All electrical equipment installed on the boiler is
connected directly to the burner. When using a boiler controller, all of the safety devices are connected
to the boiler controller. In the absence of the controller, the electrical connections of the safety devices
must be connected in series to the burner safety circuit.
The boiler comes with the following electrical equipment:
Linear motor for moving the ash scrape
Linear motor for the flue gas collector chamber damper
Pneumatic valve controller
Ash auger
PK250 is designed to operate from 230V/50Hz supply. The other boilers are designed to operate from
3x380V 50Hz supply. A description of the electrical connection diagram for the boiler and burner is given
in section “Electrical connections” of the corresponding pellet burners installation manual.
All of the electrical connections to the equipment may only be made by qualified personnel. All applicable
norms, rules, instructions and standards must be observed when performing electrical work. In
overvoltage hazardous areas, it is advisable to protect the equipment with appropriate overvoltage
limiters.
8
Liquid in the heating system
Unsuitable fill water increases the level of deposits and corrosion, and may lead to system damage.
Flush the heating system thoroughly before filling.
Only fill with water of potable quality.
Special antifreeze suitable for heating systems can be added to the fill water.
In the heating system is allowed:
softened water
up to 50% glycol solution
User manual for PK250…1000
Vers: A2 page 21 / 26
9
Initial start-up
The following preconditions must be met before the initial start-up:
The boiler is installed correctly and connected to the water supply and the heating system.
Thermostats sensitive elements must be placed in their pockets.
All safety devices are connected to burners safety circuit.
The heating system is washed, filled and ventilated.
Heat energy consumption is guaranteed.
The boiler is connected to the chimney.
The boiler is connected to the mains, the boiler and external auger plugs are firmly in their sockets.
There is a sufficient amount of pellets in the pellet tank.
The external auger is installed correctly and connected to the burner.
The boiler door are closed and air needed for combustion is provided by the burner.
The boiler thermostat is set to the lowest temperature.
The burner is installed correctly.
The burner housing and the combustion chamber are securely connected.
Note: The initial start-up must not be performed if one of the conditions is not met.
Prior to the initial start-up of the burner make sure that:
The boiler thermostat is installed and is functioning properly.
The feeding auger of the burner is installed and connected to the burner.
The smoke duct is connected to the chimney, the dampers for smoke gases are open and there is
sufficient draught. When the burner is operating, the negative pressure inside the furnace must
stay between 5-20 Pa.
Extinguisher system is in working condition and pressure switch is connected to safety circuit (see
extinguisher manual DK0004).
9.1 Filling the fuel tank
Prior to initial start-up, a quantity of pellets must be available in the fuel tank to ensure that the boiler
operates at least up to the set temperature at the boiler outlet. Fuel can be added to the tank at any time.
When the fuel runs out, the burner stops safely.
User manual for PK250…1000
Vers: A2 page 22 / 26
10
Cleaning and maintenance
Regular cleaning of the boiler is a guarantee of maximum efficiency and longevity. The main task of the
boiler is to transfer the heat energy generated by the combustion of fuel through the water jacket of the
boiler walls. The cleaner are the heat exchange surfaces, the higher is the efficiency of the boiler. The
cleaning system is also necessary to achieve the required draft level, which in turn ensures optimal burner
operation. Depending on the heating intensity and the quality of the pellets, the frequency of the boiler
cleaning cycles may vary, but the manufacturer recommends cleaning the first and second boiler walls of
accumulated ash and combustion residues at least twice a year and always after the heating period.
Before cleaning the boiler and burner, the burner must be switched off from the burner main menu. Allow
the burner to complete the combustion process and allow the boiler to cool for at least two hours before
starting cleaning work. Switch off the boiler at the main switch. Only now can you safely open the boiler
door and start cleaning. It is advisable to empty the ash container when it is 2/3 full (caution - the ash
container may also contain some glowing pellets). Periodic cleaning of the boiler always involves emptying
the ash container.
Regular maintenance and cleaning ensures troublefree, energy efficient and environmentally responsible
heating operation. Your heating system must be serviced and cleaned by an authorised contractor at least
once in a year. In this regard, the manufacturer recommends arranging an inspection and maintenance
contract with an authorized Pelltech representative.
10.1 Instructions for inspection and maintenance
Before carrying out maintenance operations, always perform the following operations:
Switch off the burner from the main menu.
Allow the burner to complete the combustion.
After the boiler has been switched off, wait for it to cool down for 2 hours. You need to wait for
the temperature of the water circulating in the boiler drops and for the surfaces of the heat
exchanger to have cooled down to safe levels.
Disconnect the main switch.
At this stage, the maintenance procedure can begin.
User manual for PK250…1000
Vers: A2 page 23 / 26
10.2 Maintenance
Maintenance and cleaning work on the boiler
Interval
Activities
System user
Heating
contractors
Every 2 months or *determined amount of fuel burned*
Check the fill level of ash container and empty if necessary
X
Check that ash auger and ash scrape are working properly
– in the furnace should not be redundant ash accumulation
X
Check that pneumatic cleaning system is functioning
properly – second and third passage should be clean
X
Annual service or determined amount fuel burned
Clean the furnace heat exchanger
X
Service the safety valves and check their operation
X
Check flue system and make sure it is working correctly
X
Clean lambda probe (if in use)
X
Check the flue gas collector chamber behind the boiler –
clean if necessary
X
Clean flue gas fan
X
Clean ash cyclone (if in use)
X
Maintenance and cleaning work on the burner
Interval
Activities
System user
Heating
contractors
Every 2 months or determined amount of fuel burned
Take out the combustion grates, clean them from slag,
clean the holes of the grates
X
Check that internal auger spiral has not burned too short
X
Clean the flame sensor
X
Clean combustion chamber and under the grates
X
Check visually refractory tiles
X
Check visually cast iron grates – make sure the grates are
moving in and out unhindered
X
Annual service or determined amount fuel burned
Check that extinguishers gauge is on green
X
Emissions testing
X
Every 5 years
Replace the battery inside the burner
X
User manual for PK250…1000
Vers: A2 page 24 / 26
Maintenance and cleaning work on the fuel store
Interval
Activities
System user
Heating
contractors
Yearly
Clean the boiler room
X
*Specified fuel amounts for the services*
Model
Burned fuel til annual service Burned fuel til every two
month service
250
100t
20t
350
125t
25t
500
200t
40t
700
300t
60t
1000
400t
80t
1500
500t
100t
Note: The cleaning intervals are intended as a guide that can differ, regard to the fuel quality and
operating conditions.
10.3 Cleaning the boiler
For PK – series boiler cleaning please look at Cleaning and maintenance manual for PK – series boilers.
10.4 Cleaning the burner
For PV – series burner cleaning please look at Cleaning and maintenance manual for PV – series burners.
User manual for PK250…1000
Vers: A2 page 25 / 26
11
Warranty and manufacturer's liability
The warranty protects the user of the appliance against the manufacturer's defects for 2 years if the boiler
has been used in accordance with these instructions. The warranty starts from the date on the sales
invoice, unless different agreements.
The warranty does not apply if defects have occurred:
by wrong mounting, incorrect operation of the product or defects caused by incorrect maintenance
during transport and / or handling by the user
improper installation by the installer
misuse of the device
unauthorized changes to the device design
irregular cleaning and maintenance or failure to clean and maintain due to disturbances or
interruptions caused by the external environment
User manual for PK250…1000
Vers: A2 page 26 / 26
12
Declaraton of conformity