Sakura Cyto-Tek 2500 Operating Manual
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The brand names of products that have been registered or trademarked by
and are owned by Sakura Finetek USA, Inc., Sakura Finetek Japan Co., Ltd.,
and Sakura Finetek Europe B.V. appear here:
Cyto-Tek
Sakura
Tissue-Tek
© 2015 Sakura Finetek USA, Inc.
All Rights Reserved
Printed in U.S.A.
Revised 21 Dec 2015
0007129-01 Rev. C
Manufactured for:
Sakura Finetek USA, Inc., Torrance, CA 90501 U.S.A.
Sakura Finetek Japan Co., Ltd., Tokyo, 103-0023, Japan
Sakura Finetek Europe B.V., 2408 AV Alphen aan den Rijn, NL
TABLE OF CONTENTS
Page - 1 -
1. INTRODUCTION
1.1 Intended Use ................................................................................................................................................................................... 3
1.2 General Description ........................................................................................................................................................................ 3
1.3 Physical Characteristics .................................................................................................................................................................. 3
1.3.1 Components and Figures ....................................................................................................................................................... 3
1.3.2 Guard Bowl Unit ...................................................................................................................................................................... 4
1.3.3 Control Panel ........................................................................................................................................................................... 5
1.4 Specifications.................................................................................................................................................................................. 6
1.5 Safety Standards ............................................................................................................................................................................ 6
2. INSTALLATION AND SET UP
2.1 General Information ........................................................................................................................................................................ 9
2.2 Installation Requirements .............................................................................................................................................................. 9
2.3 Unpacking ........................................................................................................................................................................................ 9
2.4 Unpacking the Instrument .............................................................................................................................................................. 9
2.5 Standard Accessories and Options .............................................................................................................................................. 12
2.5.1 Standard Accessories ........................................................................................................................................................... 12
2.5.2 Options/Consumables ........................................................................................................................................................... 12
2.5.3 Missing or Damaged Items? ................................................................................................................................................. 12
3. OPERATING INSTRUCTIONS
3.1 Operating Instructions .................................................................................................................................................................. 13
3.1.1 Workflow (Figure 3A) ............................................................................................................................................................ 13
3.2 Customization of Settings ............................................................................................................................................................ 13
3.2.1 Creating a Program ............................................................................................................................................................... 13
3.3 Assembling the Specimen Chamber and Dispensing the Specimen .......................................................................................... 16
3.4 How to Load the Rotor .................................................................................................................................................................. 18
3.5 Starting the Operation .................................................................................................................................................................. 19
3.6 Discontinuing the Operation ......................................................................................................................................................... 20
3.7 Emergency Stop ............................................................................................................................................................................ 20
3.8 Removing the Guard Bowl ............................................................................................................................................................ 20
Page - 2 -
4. CARE OF THE INSTRUMENT
4.1 General Information ...................................................................................................................................................................... 23
4.1.1 Cleaning the Control Panel ................................................................................................................................................... 23
4.1.2 Cleaning the Instrument ........................................................................................................................................................ 23
4.1.3 Disassembling and Cleaning the Guard Bowl Unit .............................................................................................................. 23
4.1.4 Cleaning 6mL/12mL specimen chambers, 6mL/12mL rubber gaskets, 6mL/12mL chamber cap and chamber holder .... 26
4.1.5 Gasket Replacement ............................................................................................................................................................. 27
4.1.6 Preventive Maintenance by a Service Contractor ................................................................................................................ 27
5. TROUBLESHOOTING AND SERVICE
5.1 Power Outage................................................................................................................................................................................ 29
5.2 Actions to be Taken When an Error Occurs ................................................................................................................................. 29
5.3 Troubleshooting Charts ................................................................................................................................................................ 30
5.3.1 Error Code of Monitored Errors ............................................................................................................................................. 31
5.3.2 Other Errors ........................................................................................................................................................................... 33
5.4 Service Information ....................................................................................................................................................................... 34
5.4.1 When there is a Problem with the Instrument ..................................................................................................................... 34
5.4.2 Cyto-Tek 2500 Cytocentrifuge PreService Checklist ........................................................................................................... 34
5.4 Accessory Items ............................................................................................................................................................................ 35
5.5 Replacement Parts ........................................................................................................................................................................ 35
5.6 Where to Order ............................................................................................................................................................................. 35
6. SAFETY PRECAUTIONS
6.1 Safety Precautions ........................................................................................................................................................................ 37
6.1.1 Dangers.................................................................................................................................................................................. 38
6.1.2 Warnings ............................................................................................................................................................................... 39
6.1.3 Cautions ................................................................................................................................................................................. 39
1.1 Intended Use
The Cyto-Tek® 2500 Cytocentrifuge is designed for the
purpose of transferring cells onto a glass slide from
cytological specimens contained in a specimen chamber
through the process of centrifugation. The instrument, as
part of the cytology process, is intended to facilitate the in
vitro examination of human and animal cells for morphology
changes by a cytopathologist.
1.2 General Description
The Cyto-Tek 2500 Cytocentrifuge (Figure 1A) is a self-
contained instrument designed to transfer cells from
suspension onto a glass slide by cytocentrifugation. This
instrument has the capacity for up to 12 specimen holders.
Each specimen holder will accommodate a specimen of up
to 12 mL. A mono-layer of cells from the specimen is
deposited on a glass slide in a specific, square area;
therefore, screening of the slide is simplified.
This instrument ensures specimen integrity through
automatic, paced controlled optimal acceleration. The rotor
speed is programmable in 10-rpm increments from 200 rpm
to 2500 rpm. Centrifugation times are programmable from
1 second to 99 minutes 59 seconds. The software can store
up to 30 programs.
The ON-OFF switch, control panel, and digital displays are
all located on the front of the instrument for easy access.
The Cyto-Tek 2500 was designed with enhanced features
focusing on user safety, including a new sealable rotor
housing with lid which significantly reduces aerosol
exposure. The rotor housing is completely removable and
transportable, which enable loading and unloading
specimens away from the cytocentrifuge. The Cyto-Tek
2500 Cytocentrifuge is designed for years of reliable,
efficient, smooth, and quiet operation.
1.3 Physical Characteristics
1.3.1 Components and Figures
(Figure 1B)
The components of the Cyto-Tek 2500 Cytocentrifuge are
shown and described in the following figures and
paragraphs. Read and review them carefully. Locate and
identify each component of this instrument before
attempting to install, program, and operate it.
Figure 1A
③
①
②
⑤
④
⑥
⑦
⑧
⑨
Figure 1B
① Power Switch
Turns the instrument power on and off.
② Control Panel
Provides the control buttons and indicators to display the
instrument status.
③ Instrument Lid
Is opened and closed when the guard bowl unit is placed into the
instrument. A lid interlock mechanism is provided to prevent access
to the guard bowl unit during operation. Also provided are the lid
sensor for detecting that the lid is closed and the lid lock sensor for
detecting that the lid is locked properly. The lid has a lid gasket to
prevent leakage from the guard bowl.
④ Transparent Window
Is provided in the instrument lid to allow the operator to view the
rotation status of the guard bowl.
⑤ Lid Open Push Button
Allows the instrument lid to lift up. By gently pressing the button
located in front of the transparent window, the lid is lifted up and
then opened by operator to the open position. To close the lid,
lower the lid toward the front and push down.
⑥ Emergency Lid Release Opening
⑦ Power Cord Connector (with fuse holders)
Accepts the instrument end of the power cord.
⑧ Lid Gasket
⑨ Spindle
Connects to the bowl shaft housing of the guard bowl to transfer
rotation from the motor.
1.3.2 Guard Bowl Unit (Figure 1C & 1D)
The guard bowl unit is comprised of the guard bowl, rotor,
and bowl lid.
The bowl lid must be put on the guard bowl during handling
and operation.
CAUTION: The guard bowl and bowl lid are adjusted
unit by unit. Avoid using a combination of the guard
bowl with the bowl lid of a different unit.
① Guard Bowl
Accommodates the rotor. The guard bowl is detachable and has its
own detachable bowl lid.
The bowl lid can reduce aerosols and splashes from specimen
chambers in the rotor during centrifugation.
The rotor is removed from the guard bowl by loosening two
thumbscrews that hold the rotor in place. Splashes from specimen
chambers during centrifugation are accumulated inside the guard
bowl. The guard bowl must be drained after every run.
② Rotor
Has compartments numbered 1 to 12 as an aid for chamber
management. The rotor fastened to the guard bowl serves as a
stand when fluid samples are dispensed into specimen chambers.
③ Bowl Shaft Housing
④ V-shape Gasket
⑤ Bowl Lid
Securely seals the guard bowl. The lid lock button is provided on
top of the lid knob. The bowl lid is locked by pushing down the
button and can be opened by pulling it up (Figure 1E).
⑥ Bowl Lid Gasket
⑦ Part Number of the Guard Bowl
①
②
④
③
Locked
Unlocked
Lock button
Lid knob
Figure 1C
Figure 1D
Figure 1E
1.3.3 Control Panel (Figure 1F)
① START/STOP key
Starts and stops the operation.
② SET key
Switches the Standby mode to the Program mode and the Set
& View mode.
③ (down-arrow) key
Changes a program number and decreases a setting value for
the rotation speed or process time.
④ (up-arrow) key
Changes a program number and increases a setting value for
the rotation speed or process time.
⑤ Program Number display (7-segment display)
Displays a program number from 1 to 30.
⑥ Speed display (7-segment display)
Displays a programmed rotation speed or an actual speed.
⑦ Time display (7-segment display)
Displays a programmed process time or a process time left.
⑧ Lid Lock indicator
An orange light is displayed when the instrument lid is locked
prior to the start of operation and goes out when the lid is
unlocked after the motor has stopped.
⑨ Power indicator
Lights up while the power is supplied to the instrument.
①
②
③
④
⑤
⑥
⑦
⑧
⑨
Figure 1F
Power Rating: AC100 to 240V, 50/60Hz
Power Consumption: 100VA
Power protection: Class I, Pollution Degree 2
Installation Category:
Class II
Weight Main Body:
10 Kg (22 lbs)
Weight: Guard Bowl
1.7Kg (3.7 lbs)
Overall Dimensions:
22.5 cm (8.9 in) high (with lid closed)
59.5 cm (23.4 in) high (with lid opened)
49.0 cm (19.3 in) deep
37.5 cm (14.8 in) wide
Holder Capacity:
12 Specimen Holders
1mL / 6mL / 12mL specimen chambers
Glass Slide Sizes:
Length: 76 +0/-1mm
Width: 26 +0/-1mm
Thickness: 1.1 +0.1/-0.2mm
Rotor Operating Speeds:
From 200 rpm to 2500 rpm; in 10 rpm increments
Programmable Time Settings:
Program memory-up to 30
From 1 second to 99 minutes 59 seconds; selectable in
minutes and seconds
Operating Conditions:
Operational temperature:
10 to 40°C (50 to 104°F)
Operational relative humidity: 30 to 85%RH
(non-condensing)
Storage temperature:
20 to 60°C (–4 to 140°F)
Storage relative humidity:
20-90% RH
(non-condensing)
Noise level:
50 dBA or lower
(when properly balanced)
Instrument Life Expectancy:
7 Years.
Conditions: The safety precautions provided in the
operating manual and medical package insert must be
observed. The instrument needs to be regularly maintained
according to the instructions in Section 4, Care of the
Instrument.
NOTE: It is recommended that preventative maintenance
is performed on the instrument once a year.
1.5 Safety Standards
Complies with: UL 61010-1, 2nd:2004
UL61010-2-020:2006
CAN/CSA C22.2 No. 61010-1-04
CAN/CSA C22.2 No. 61010-2-20-09
CAN/CSA C22.2 No. 61010-2-101
IEC 61010-2-101
Safety Features:
Lid lock, Guard bowl monitor (imbalanced rotation detector),
Over-current protection, Over-heat protection
CAUTION: The instrument is intended to be operated
indoors. Do not use it outdoors.
COMPARISION OF ROTATION SPEED RELATIVE
TO CENTRIFUGAL FORCE
Rotation speed
(rpm)
Relative
Centrifugal
Force (g) Approx.
Acceleration
(m/s2)
Approx.
200
5
46
300
11
104
400
19
184
500
29
288
600
42
414
700
58
564
800
75
737
900
95
932
1000
117
1151
1100
142
1393
1200
169
1658
1300
198
1946
1400
230
2256
1500
264
2590
1600
301
2947
1700
339
3327
1800
380
3730
1900
424
4156
2000
470
4605
2100
518
5077
2200
568
5572
2300
621
6090
2400
676
6631
2500
734
7195
NOTES:
・ The distance from the center of the rotor to a
specimen chamber installed is 105 mm.
・ Relative centrifugal force (RCF) = 11.739 x 10-5 x N2 (g)
・ N = Revolutions per minute (rpm)
2. INSTALLATION AND SETUP
Page 9
2.1 General Information
This section provides information on selecting a proper
location, unpacking, and installing the Cyto-Tek 2500
Cytocentrifuge. The instrument must be installed correctly
to ensure proper operation and service. Read this operating
manual carefully before attempting to operate the
instrument. Follow all instructions carefully.
The Cyto-Tek 2500 Cytocentrifuge is a precision instrument
and must be handled accordingly. Rough handling or
dropping of the instrument will disturb or damage internal
components. Always handle the instrument with care.
2.2 Installation Requirements
The Cyto-Tek 2500 Cytocentrifuge will deliver optimum
performance if the following requirements are observed:
1. Place the cytocentrifuge on a strong, level surface
away from any induced mechanical vibration.
2. Do not subject the cytocentrifuge to direct sunlight or
any other form of heat source.
3. The instrument must be in an area of minimal contact
with volatile combustibles and corrosive gases.
4. The instrument should not be on the same electrical
circuit servicing equipment with motors, cooling units,
heating units, or light sources.
5. Mark a 30 cm (one foot) boundary around the
cytocentrifuge and permit no person or hazardous
material within this zone while the cytocentrifuge is
operating.
2.3 Unpacking
Open the carton. The carton will contain the following
accessories:
Accessories packed in the secondary accessory carton
include:
NOTE: An English explanatory material on the Japanese
warranty card and medical package insert is also included
for overseas customers.
If any of these items are missing contact Sakura Technical
Support (see Section 5.4).
If there is any visible shipping damage to any item,
immediately file a complaint with the carrier. Then notify
your Sakura instrument distributor.
2.4 Unpacking the Instrument
CAUTION: Use proper lifting techniques when
removing the instrument from packaging.
1. Cut the two plastic straps on the sides of the
carton.
2. Remove both cardboard spacers (Figure 2A) and
instrument lid gasket (Figure 2B).
Figure 2A
Description
Quantity
Check box
Power Cord
1
□
Paper Filter, 1mL
12
□
Chamber Holder, 1mL
12
□
Specimen Chamber, 1mL
12
□
Chamber Cap, 1mL
12
□
Operating Manual
1
□
Description
Quantity
Check box
Guard Bowl Unit
1 set
□
Medical Package Insert
(Japan Customers Only)
1
□
Warranty Card
1
□
Unpacking Instructions
1
□
2. INSTALLATION AND SETUP
Page 10
Figure 2B
3. Remove box tape.
4. Slightly hold up the instrument lid and remove the
foam support inserts (Figure 2C).
Figure 2C
5. Remove the top foam block insert (Figure 2D).
Figure 2D
6. Unwrap the proactive vinyl sheet from the
instrument and completely open the lid (Figure 2E).
Figure 2E
7. Remove adhesive tape that holds the guard bowl
unit in place and close the lid (Figure 2F).
Figure 2F
8. Grasp the bottom of the instrument and carefully
remove the instrument from the carton (Figure 2G).
Figure 2G
Guard bowl unit
Adhesive tape
9. Open the lid by pressing the Lid Open button
(Figure 2H). Remove the guard bowl unit from the
instrument (Figure 2I).
Figure 2H
Figure 2I
10. Remove a foam cushion (Figure 2J).
Figure 2J
11. Install the lid gasket, see Section 4.1.3. (Figure 2K).
12. Replace the guard bowl into the instrument
(Figure 2K).
Figure 2K
Lid open push button
Guard bowl unit
Foam cushion
Lid gasket
Guard bowl unit
2. INSTALLATION AND SETUP
Page 12
2.5 Standard Accessories and
Options
2.5.1 Standard Accessories
NOTES:
・ The cell deposition area of 1mL paper filter is 6 x 6 mm.
・ The cell deposition area of 6mL paper filter and 6mL
rubber gasket is 14 x 14 mm.
・ The cell deposition area of 12mL paper filter and 12 mL
rubber gasket is 14 x 30 mm.
2.5.2 Options/Consumables
2.5.3 Missing or Damaged Items?
Check the contents of all shipping cartons and boxes
carefully for all of the listed items. If any items are visibly
damaged, or are missing, call 1-800-725-8723 or 1-310-
972-7800 (U.S. Customers only). If you are located outside
the U.S., contact your nearest Sakura instrument distributor
Description/Product Code
Quantity
① Power Cord (100/115V), A4010548
or
Power Cord (230V), A4010549
1
② Guard Bowl Unit, F60-755-00
(Guard Bowl, Rotor, Bowl Lid)
1 set
1mL Specimen Chamber Kit, 4301
Includes the following items:
12 each
③ Specimen Chamber, 1mL
④ Chamber Holder, 1mL
⑤ Chamber Cap, 1mL
⑥ Paper Filter, 1mL
Operating Manual, 0007129-01
1
Medical Package Insert (Japan Only)
1
Description/ Product Code
1mL Specimen Chamber Kit, 4301
Includes the following 4 items:
③ 1mL Specimen Chamber
④ 1mL Chamber Holder
⑤ 1mL Chamber Cap
⑥ 1mL Paper Filter
⑦ 6mL Specimen Chamber, 4331
⑧ 12mL Specimen Chamber, 4328
⑨ 6/12mL Chamber Holder, 4326
⑩ 6/12mL Chamber Cap, 4334
⑪ 6mL Rubber Gasket, 4327
⑫ 12mL Rubber Gasket, 4337
①
②
③
④
⑤
⑥
③
⑨
⑩
⑩
⑦
⑨
⑪
⑫
④
⑤
⑥
⑧
3. OPERATING INSTRUCTIONS
Page 13
3.1 Operating Instructions
3.1.1 Workflow (Figure 3A)
The following is a basic operating flow when using the
Cyto-Tek 2500 Cytocentrifuge:
Figure 3A
3.2 Customization of Settings
3.2.1 Creating a Program
The instrument starts up in the standby mode after power-
on. The control panel displays the program number and
settings of a currently-selected program. The instrument
saves up to 30 programs. Selectable rotation speed is from 200
to 2500 rpm, and is displayed in multiples of 10 rpm.
NOTE: The factory default settings are 1,000 rpm and 10
minutes. Programs can be edited as desired (Figure 3B).
Figure 3B
Setting a Rotation Speed (Figure 3C)
Figure 3C
1. Select the program number, then press the SET key.
NOTE: The Speed display starts to flash, indicating that
the speed setting mode is up.
2. Determine the desired rotor speed for the program
cycle samples. Press the UP () and DOWN () keys
until the Speed Display indicates the desired rotor
speed. Selectable rotation speed is from 200 to 2500
rpm, and is displayed in multiples of 10 rpm. If these
keys are held down for one second or more, the value
will change by 50.
3. Press the SET key to save the changes and enter the
time (minutes) setting mode.
Assemble the specimen chambers, dispense specimen into each chamber and
install the chamber cap securely.
CAUTION: Use microscopic glass slides with ground edges.
CAUTION: Glass slides might break, depending on their size and quality.
Determine if glass slides you want to use can be safely assembled
in the chamber holders and processed on the instrument before
use.
Load the rotor in the guard bowl with the assembled chambers.
(Balance the rotor while loading).
Put on the bowl lid and lock it.
Open the instrument lid and set the guard bowl unit in place.
Close the instrument lid.
Select the program number of a program to run, using the UP () and DOWN
() keys. If a desired program does not exist, edit and save a new program.
Press the START/STOP key to start the operation.
The lid is locked and the lid lock indicator is lit.
After the lid lock indicator has shut off, open the instrument lid.
Remove the guard bowl unit and close the instrument lid.
Remove the bowl lid.
Remove the specimen chamber holder assemblies from the rotor.
Carefully remove the glass slide from the chamber holder.
Disinfect or sterilize the guard bowl, bowl lid, and others.
When the operation is ended, the completion buzzer sounds.
3. OPERATING INSTRUCTIONS
Page 14
NOTE: To return to the standby mode without saving the
change, press the START/STOP key.
CAUTION: The rotation speed is selectable from 200
rpm to 2,500 rpm. However, the morphology of cells
may be degraded if a higher rotation speed is
selected. Consider an appropriate value before
setting the speed.
Setting a Process Time (minutes) (Figure 3D)
Figure 3D
1. Press the SET key.
2. Press the UP () and DOWN () keys until the Time
Display indicates the desired time in minutes.
3. Press the SET key to save the changes and enter the
time (seconds) setting mode.
NOTE: To return to the standby mode without saving the
change, press the START/STOP key.
CAUTION: The process time is selectable from 0
minute and 1 second to 99 minutes and 59 seconds.
However, a prolonged process time may dry out
specimens. Consider an appropriate value before
setting the time.
Setting a Process Time (seconds) (Figure 3E)
Figure 3E
1. Press the SET key.
2. Press the UP () and DOWN () keys until the Time
Display indicates the desired time in seconds.
3. Press the SET key to save the changes.
NOTE: To return to the standby mode without saving the
change, press the START/STOP key.
Set and View Mode
When the SET key is held down for 3 seconds or more and
released, the instrument will start the set & view mode for
setting system options and viewing the software version
number and error logs.
This set & view mode provides the following functions:
•
Selecting a completion buzzer
•
Turning ON or OFF an alert for preventing slides
from drying
•
Selecting the volume
•
Viewing the software version number
•
Viewing the error code of an error occurred
Selecting a Completion Alarm SET-1 (Figure 3F)
Figure 3F
1. In Standby mode, press the SET key for 3 seconds or
more. The completion buzzer setting mode displays
“SET-1” on the Speed display.
2. Use the UP () and DOWN () keys to change the
value in the Time display from 1 to 3. Each setting is
as follows:
1: (Pi--, Pi--, Pi--)
2: (Pi Pi, Pi Pi, Pi Pi)
3: (PiPiPi--, PiPiPi--, PiPiPi--)
3. To test the sound in the selected pattern, press the
START/STOP key. Press the key again to stop the
buzzer.
4. Press the SET key to save the change and enter the
alert On/Off setting mode.
Turning an Alert ON or OFF SET-2 (Figure 3G)
Figure 3G
1. Press the SET key in the completion alarm setting
mode. The alert On/Off setting mode display “SET-2”
in the Speed display.
NOTE: Allows the operator to turn On/Off a End of
Process alarm to prevent slides from drying.
2. Use the UP () and DOWN () arrow keys once at
the end of a run to select “Off” to sound the completion
buzzer. Or select a desired time interval in one-second
increments (selectable from 0 second to 60 seconds) to
keep the completion buzzer sounding. The value is
displayed in the Time display, like “On00” or “On60”,
and circulated on every key press.
3. Press the SET key to save the change and enter
the sound volume setting mode.
Selecting a Sound Volume SET-3 (Figure 3H)
Figure 3H
1. Press the SET key in the alert On/Off setting mode.
The sound volume setting mode displays “SET-3” in the
Speed display.
NOTE: Three sound volume levels are available for the
completion and error alarms. Use the UP () and DOWN
() arrow keys to change the value in the Time display from
1 - 3. Each setting is as follows:
1: (Low)
2: (Middle)
3: (Loud)
2. To test the sound volume, press the START/STOP key.
Press the key again to stop the alarm.
3. Press the SET key to save the change and switch to the
software version number display.
Viewing the Software Version Number (Figure
3I)
Figure 3I
1. Press the SET key in the sound volume setting mode.
The version number of the software currently installed
in the instrument is displayed.
2. Press the SET key to switch to the error code display.
Viewing Error Codes (Figure 3J)
Figure 3J
Error Codes have been programmed into the Cyto-Tek 2500
Cytocentrifuge. These 2-digit codes alert the operator to a
possible instrument malfunction or operating error. They
are displayed in the Speed Display window. An alarm
buzzer sounds when an error code is displayed.
1. Press the SET key when the software version number
is displayed. The error code display appears.
2. The last three errors codes are listed.
3. OPERATING INSTRUCTIONS
Page 16
NOTE: The occurrence order of the errors is displayed in
the Program display. The error code of each error is
displayed in the Speed display. If there is no error stored in
memory, the Speed display will show “E---“.
3. Press the SET key to return to the standby mode.
3.3 Assembling the Specimen
Chamber and Dispensing the
Specimen
CAUTIONS:
•
The 1mL specimen chamber, chamber holder,
chamber cap and paper filter are disposable.
Do not reuse them.
•
Confirm that a name and ID on each glass slide
match those of individual patients or subject.
•
The limit of rotating imbalance of load is 3
grams. Evenly fill the specimen chambers to be
placed in the rotor.
•
Use the 1mL specimen chamber only with the
1mL chamber holder, chamber cap, and paper
filter. Those for the 6mL and 12mL chambers
are not compatible.
•
When the paper filter is in use, cytocentrifuge
the chambers within 2 ~ 3 minutes of
dispensing the specimen.
•
The 6mL and 12mL specimen chambers, rubber
gaskets, 6/12mL specimen chamber holder and
cap are reusable after being disinfected and
washed. However, if they have cracks or are
deformed, do not use them.
•
Do not use glass slides that have flaws. They
will be broken during operation.
•
After the specimen has been dispensed,
immediately lock the bowl lid and start the
operation.
•
Do not place different types of the chamber
assemblies in the rotor at a time. Doing so will
cause an imbalance error to occur during
operation.
•
Glass slides might break, depending on their
size and quality. Determine if glass slides you
want to use can be safely assembled in the
chamber holders and processed on the
instrument before use.
•
If the specimen chamber using the rubber
gasket is overfilled, aerosoling will occur
inside the guard bowl. If it is under filled,
uneven and inadequate smearing will result.
Procedure for Using 1mL Disposable
Specimen Chambers
1. Write the name of the specimen on a clean glass
slide and place the slide, frosted side up, in the
specimen chamber holder (Figure 3K).
Figure 3K
2. Place the new paper filter on the slide (Figure 3L).
Figure 3L
3. Insert the two tabs at the bottom of a clean
specimen chamber into the corresponding holes of
the chamber holder, as shown below (Figure 3M).
Figure 3M
4. Align the square hole of the paper filter with the
hole in the specimen chamber holder. Press the
top of the specimen chamber back toward the
specimen chamber holder, flatting it out, until it
engages the restraining latch on the top of the
specimen chamber holder (Figure 3N).
Figure 3N
5. Prepare other specimen chamber assemblies.
6. Hold the specimen chamber holder vertically, so
that the graduations of 0.5 mL and 1.0 mL, marked
on the cylindrical portion of the specimen chamber
are clearly visible. Dispense from 0.1 mL to 1.0 mL
of specimen into the specimen chamber. Then
tightly seal the specimen chamber with a
specimen chamber cap (Figure 3O).
Figure 3O
NOTE 1: Do not fill the 1.0 mL specimen holder with more
than 1.0 mL of specimen, as excess specimen
may aerosol into the rotor bowl.
NOTE 2: A better dispersion of cells on the glass slide
may be obtained by diluting small volume
samples (0.3 mL or less) to a final volume of 0.5
mL with an appropriate diluent.
Handling of 6mL and 12mL Specimen
Chambers
1. Write the name of the specimen on a clean glass
slide and place the slide, frosted side up, in a
specimen chamber holder.
2. Place the 6mL rubber gasket on the glass slide to
use for the 6mL specimen chamber. Similarly, to
use for the 12mL specimen chamber, place the
12mL rubber gasket on the glass slide (Figure 3P).
Figure 3P
Chamber cap
1.0mL
0.5mL
6mL rubber gasket
The illustration is the 6mL chamber.
3. OPERATING INSTRUCTIONS
Page 18
3. Insert a specimen chamber into the bottom of the
chamber holder. Press in firmly to properly seat the
specimen chamber. Press the chamber holder clip
down to make it engage the hooks at each side of
the chamber holder (Figure 3Q).
Figure 3Q
Align the opening of the specimen chamber with the
opening of the rubber gasket.
4. Dispense the specimen into the specimen
chamber up to the level line (6mL or 12mL). Fill the
specimen chamber exactly to the level line.
(Figure 3R).
Figure 3R
3.4 How to Load the Rotor
CAUTION: In order to minimize a risk of infection,
place the guard bowl inside a biological safety hood
when installing or removing the bowl lid.
CAUTION: Confirm that a name and ID on each glass
slide match those of individual patients or subject.
CAUTION: Load the Cyto-Tek 2500 Cytocentrifuge
rotor so that it remains balanced. An improperly
loaded,
unbalanced
rotor
will
cause
the
cytocentrifuge to vibrate excessively. This can
shorten the life of the instrument.
1. Open the instrument lid to remove the guard bowl
unit.
2. Place the guard bowl inside a safety cabinet. To
unlock the lid, pull the lock button up on the top of
the lid (Figure 3S). Remove the lid (Figure 3T).
Figure 3S
Figure 3T
3. Load the rotor with an even number of assembled
chambers. Arrange them in the rotor so that pairs
of specimen chamber holder assemblies are
opposite one another (Figure 3U).
Figure 3U
6mL specimen chamber
Clip
Hooks
6/12mL chamber cap (option)
Level line
NOTE: An optional rubber
chamber cap is available for
centrifugation of infectious
specimens.
The illustration is the 6mL chamber.
4. If there are an odd number of specimen samples
to process, maintain the rotor balance by adding
one specimen chamber filled with water to pair
with the last unpaired specimen.
CAUTION: Be sure to orient the tab of the chamber
cap so that it will not make contact with the edge of
the rotor compartment, as shown by arrows (Figure
3V and 3W).
Figure 3V
Figure 3W
5. Place the lid back on the rotor and press down on
the button with your fingers to lock the lid (Figure
3X).
Figure 3X
CAUTION: Make sure that the bowl lid is firmly
locked.
CAUTION: If the guard bowl unit needs to be
transferred with the specimen-loaded chambers set
in the rotor, be sure to lock the bowl lid and carefully
carry the guard bowl with both hands.
3.5 Starting the Operation
1. Set the power switch to the ON position.
2. Place the guard bowl into the instrument and close the
instrument lid (Figure 3Y).
Figure 3Y
Figure 3Z
3. Press the UP () and DOWN () arrow keys (a) until the
desired program number is obtained (Figure 3Z).
NOTE: If a desired program does not exist, make changes
to create a new program.
①
②
3. OPERATING INSTRUCTIONS
Page 20
4. Press the START/STOP key (b) to start the operation
(Figure 3Z).
NOTE: The instrument lid is locked during operation.
CAUTION: The process time is selectable from 0
minute and 1 second to 99 minutes and 59 seconds.
However, a prolonged process time may make
specimens dry. Consider an appropriate process time
before setting the time.
CAUTION: After the start of operation, make sure that
the rotation speed reaches the set value and is
stable.
3.6 Discontinuing the Operation
To discontinue the operation, press the START/STOP key.
The instrument will start decelerating the motor and unlock
the instrument lid when the rotation speed reaches 50rpm
or less. An alarm will sound to the operator that the
instrument has stopped.
NOTE: While the lid is unlocked, the time left is still
displayed in the window. The operation, however, cannot
be restarted with the time left. When the lid is opened, the
instrument returns to the standby mode and resets the
displayed time to zero.
3.7 Emergency Stop
To stop the operation immediately, switch off the
instrument (Figure 3AA).
Figure 3AA
3.8 Removing the Guard Bowl
CAUTION: In order to minimize a risk of infection,
place the guard bowl inside a biological safety hood
when installing or removing the bowl lid.
1. When the operation has ended, a buzzer sounds to
inform the operator the run has completed. Open the
instrument lid and remove the guard bowl.
2. Place the guard bowl inside a safety cabinet. Pull up
the lock button to unlock the bowl lid and remove
(Figures 3BB and 3CC).
Figure 3BB
Figure 3CC
3. Remove the specimen chamber holders from the rotor.
4. Remove the glass slide from the chamber holder. Do
not to let the smeared area go out of alignment.
5. Drain the guard bowl of fluid waste. Disinfect or
sterilize the guard bowl and bowl lid.
Disinfect the 6mL or 12mL specimen chambers, chamber
caps, rubber gaskets, and 6/12mL chamber holders after
use. See Section 4.1.4 for cleaning instructions.
Dispose of the used 1mL specimen chambers, chamber
holders, chamber caps and filter paper, as appropriate
Power switch
according to the specimen processed or reagents used, as
they are disposable.
CAUTION: Drain the fluid waste accumulated in the
guard bowl after every run.
CAUTION: Do not leave the bowl lid locked after use.
If the pressure inside the guard bowl becomes
negative, the lid will become difficult to remove.
4. CARE OF THE INSTRUMENT
Page 23
4.1 General Information
The Cyto-Tek 2500 Cytocentrifuge is a precision instrument
designed for trouble-free operation and requires minimal
routine maintenance. Handle the instrument with care to
avoid damage to the sensitive electronics. The
cytocentrifuge may be kept in good operating condition by
carefully following these instructions. Before cleaning or
performing maintenance on the instrument, place the ON-
OFF Switch in the OFF position and unplug the power cord
from its electrical outlet.
WARNING: WHEN PERFORMING MAINTENANCE OR
CLEANING
THE
INSTRUMENT,
STANDARD
LABORATORY SAFETY PROCEDURES AND PERSONAL
PROTECTIVE EQUIPMENT SHOULD BE USED.
4.1.1 Cleaning the Control Panel
Wipe the internal surfaces (including the inside lid area and
the well) with a clean cloth moistened with neutral
detergent. Dry any excessively moist areas.
CAUTION: Do not use volatile liquids such as
solvents.
4.1.2 Cleaning the Instrument
Wipe the external surfaces (Lid Gasket area and Guard
Bowl Storage area) with a clean cloth moistened with 70-
80% ethyl alcohol or isopropyl alcohol for disinfection. Dry
any excessively moist areas.
CAUTION: Do not spray a disinfectant directly on or
over the instrument.
4.1.3 Disassembling and Cleaning
the Guard Bowl Unit
CAUTION: To lessen the infection risk, place the
guard bowl unit inside a safety cabinet before
removing and the lid.
To clean, disinfect, or sterilize the guard bowl unit, it is
necessary to place and disassemble it inside a safety
cabinet. Remove the lid gasket from the lid and the rotor
unit and the V-shape gasket from the guard bowl before
cleaning.
Disassembly of the bowl lid
1. Remove the bowl lid (Figure 4A).
Figure 4A
2. Remove the lid gasket (Figure 4B).
Figure 4B
4. CARE OF THE INSTRUMENT
Page 24
Disassembly of the Guard Bowl
1. Loosen two screws that hold the rotor unit in place.
Remove the rotor unit (Figure 4C and 4D).
Figure 4C
Figure 4D
2. Remove the V-shape gasket (Figure 4E).
Figure 4E
The guard bowl unit has been disassembled as shown
below (Figure 4F).
Figure 4F
Assembly of the Guard Bowl Unit
1. Install the V-shape gasket (Figure 4G and 4H).
Figure 4G
Figure 4H
CAUTION: Install the V-shape gasket on the bowl
shaft housing with the projecting part of the gasket
facing upward. Failure to do so may weaken the seal
capacity.
Bowl Lid
Guard Bowl
Rotor
Bowl Lid Gasket
V-shape
V-shape gasket
Bowl shaft
housing
2. Install the bowl lid gasket to the bowl lid (Figure 4I).
Figure 4I
CAUTION: Install the bowl lid gasket to the bowl lid
with the “UPSIDE” facing upward.
CAUTION: Install the bowl lid gasket so that it is
evenly applied around the bowl lid overall. Failure to
do so may weaken the seal capacity.
3. Place the rotor unit into the guard bowl and tighten the
two screws (Figure 4J).
Figure 4J
Installation (replacement) of the
Instrument Lid Gasket (Figure 4K)
1. Open the instrument lid and pull out the old lid gasket
from the groove.
2. Wipe clean the gasket groove with a cloth or paper
towel.
3. Confirm which side of the gasket faces inward. Direct
the projecting part of the gasket to the back side of the
groove as illustrated in the above section view.
4. Determine two points a and b so that the gasket is in
exact halves. Place the point a at the top of the gasket
groove and the point b at the bottom and fit two points
of the gasket into the groove. Next, determine two
points c and d so that the upper and lower lengths of
the gasket become the same. Fit these points into each
side of the groove in an appropriate place. Insert other
parts of the gasket into the groove evenly (Figure 4L).
5. Run your fingertip along the surface of the gasket.
Push the gasket into the groove where necessary
Bowl Lid Gasket
Bowl Lid
“UPSIDE”
on this surface
Instrument
Lid
Lid
Gasket
Figure 4L
Gasket groove
Lid gasket
Point a
Point a
Point a
Point b
Point b
Point b
Point c
Point c
Point d
Point d
Figure 4K
4. CARE OF THE INSTRUMENT
Page 26
List of Disinfection/Sterilization Methods
CAUTION: When sterilizing the guard bowl unit by
high pressure steam, wear protective clothing like
gloves and take care not to get burned.
CAUTION: All of the components of the guard bowl
are autoclaveable. Each component must be
sterilized separately.
CAUTION: If the bowl lid, rotor and guard bowl are
placed in the same container for disinfection, they
may be deteriorated faster (dissimilar metal
corrosion). It is recommended to disinfect them
separately.
4.1.4 Cleaning 6mL/12mL specimen
chambers, 6mL/12mL rubber
gaskets, 6mL/12mL chamber cap
and chamber holder (Figure 4M)
These assemblies consist of the following four parts:
1 specimen chamber holder
2 rubber gasket
3 specimen chamber
4 specimen chamber cap
Figure 4M
All these components should be carefully decontaminated
and cleaned prior to use.
1. All components should be soaked in an approved
disinfectant. A 0.5% chlorhexidine hydrochloride
solution or a 0.5% or less sodium hypochlorite solution
(common bleach) are the recommended disinfectants.
2. After soaking the components in an approved
disinfectant, they should be cleaned in hot water and
Component
Disinfection/Sterilization
Bowl Lid
Can be sterilized in an autoclave (121°C, 20
minutes).
Can be disinfected by soaking in ethyl alcohol
(80%), isopropyl alcohol (70%) or sodium
hypochlorite solution (0.5% or less in
concentration, for less than 20 minutes).
Rotor
Can be sterilized in an autoclave (121°C, 20
minutes).
Can be disinfected by soaking in ethyl alcohol
(80%), isopropyl alcohol (70%) or sodium
hypochlorite solution (0.5% or less in
concentration, for less than 20 minutes).
Guard Bowl Can be sterilized in an autoclave (121°C, 20
minutes).
Can be disinfected by soaking in ethyl alcohol
(80%), isopropyl alcohol (70%) or sodium
hypochlorite solution (0.5% or less in
concentration, for less than 20 minutes).
CAUTION:
If the guard bowl is autoclaved as it is
moistened with sodium hypochlorite
solution, it will be wear down faster.
Bowl
Lid
Gasket
Can be sterilized in an autoclave (121°C, 20
minutes).
Can be disinfected by soaking in ethyl alcohol
(80%), isopropyl alcohol (70%) or sodium
hypochlorite solution (0.5% or less in
concentration, for less than 20 minutes).
V-shape
Gasket
detergent. The water temperature should not exceed
40° C (104° F). Rinse the cleaned items thoroughly in
clear water and drain to dry.
3. The stainless steel specimen chamber holders a may
be soaked in an approved disinfectant for a maximum
of 10 minutes, followed by rinsing thoroughly in hot tap
water. These specimen chamber holders a may be
autoclaved as an alternative to the cleaning procedure.
Do not autoclave the plastic and rubber components [rubber
gasket b, specimen chamber c, and specimen chamber cap
d] and do not expose these items to xylene, thinner, or any
solvent. Do not store these items in direct sunlight or near
any source of heat. The chamber used to hold the
disinfectant for soaking the components may be glass or
metal, but not plastic. Be careful not to cause any abrasion
to the inner portion of the chamber or the raised portion
around the exit port hole of the chamber. Abrasions could
have a negative impact on cell harvest by providing a niche
(capture space) for the cells on their way to being deposited
on the slide.
CAUTION: The 6mL and 12mL specimen chambers,
rubber gaskets, 6/12mL specimen chamber holder
and cap are reusable after disinfected and rinsed.
However, if they have cracked or warped, do not use
them.
Decontamination
If any hazardous material is spilled on or inside the
instrument, decontaminate the instrument by following the
cleaning procedures contained this Section, Care of the
Instrument.
Transportation
Disinfect the instrument before transporting. See above,
Decontamination.
Please call the Sakura Technical Support Department at 1-
800-725-8723, option 2.
If located outside the United States, contact the nearest
Sakura instrument distributor or representative for
information and assistance
4.1.5 Gasket Replacement
Replace the bowl lid gasket and V-shape gasket when they
get deteriorated or at least once a year.
When installing replacement gasket, note the correct
orientation of the gasket.
4.1.6 Preventive Maintenance by a
Service Contractor
The following components can be inspected and replaced
as necessary. For more details, contact our Technical
Support Department or your nearest instrument distributor.
・Guard bowl unit
・Imbalance detection mechanism
・Lid lock mechanism
・Lid opening/closing mechanism
・Controller board
・Gaskets and consumables
4.1.7 Cleaning the Spindle
Clean the spindle after the end of every day’s work.
Use a soft cloth moistened with ethyl alcohol or isopropyl
alcohol for disinfection and wipe off the surface gently.
If the problem persists that the guard bowl unit is difficult
to remove from the instrument in spite of daily cleaning of
the spindle, apply grease (optional maintenance item) to the
spindle. For more information of the grease, contact
Sakura’s sales representative.
CAUTION: Do not use any grease other than the
grease specified by Sakura.
4.1.7 Greasing the Spindle
It is recommended to grease the spindle, using the optional
item, F61-058-00 Grease (Sealub S-11), whenever the guard
bowl unit becomes difficult to be removed easily from the
instrument or during periodic maintenance.
1. Open the instrument lid. Remove the guard bowl unit
from the instrument.
2. Clean the spindle by wiping gently with a soft cloth
moistened with a disinfectant alcohol such as ethyl
alcohol or isopropyl alcohol.
4. CARE OF THE INSTRUMENT
Page 28
Figure 4N
3. Put a small amount of grease on the spindle in eight
places as shown below.
4. Use a dry paper towel such as Kimwipe to spread the
grease evenly over the circumference of the protruding
rims on the side of the spindle.
5. TROUBLESHOOTING AND SERVICE
Page 29
5.1 Power Outage
Unlock the Lid Mechanically During
Power Outage
WARNING: MAKE SURE THAT THE ROTATION HAS
STOPPED BEFORE PERFORMING THE WORK.
In the event of a power outage, the instrument lid will
remain locked. The lid can be manually opened, if needed.
1. Set the power switch to the OFF position.
2. Remove a small cap located on the left side of the
instrument (Figure 5A)
Figure 5A
3. Insert a bar for unlocking the lid into the hole (Figure
5B).
Figure 5B
4. Push in the bar to release the lock mechanism. The lid
can be opened.
CAUTION: Use a rigid bar that is 4 to 6 mm across and
more than 5cm long.
WARNING: BEFORE OPENING THE INSTRUMENT LID
AFTER IT IS UNLOCKED, TAKE INFECTION CONTROL
MEASURES SUCH AS WEARING PROTECTIVE
CLOTHING AND PLACING THE INSTRUMENT IN A
SAFETY CABINET.
5.2 Actions to be Taken When an
Error Occurs
If an error occurs during operation, the instrument
immediately decelerates the motor and sounds the alarm.
After the motor has stopped, the lid lock indicator (LID
LOCK) is turned off. Open the instrument lid and take
corrective actions for the error occurred.
The alarm buzzer can be silenced by pressing any key on the
control panel (START/STOP, SET, UP and DOWN keys).
To exit from the error display, turn the instrument power off
and on again.
Description of the Error Display
(Figure 5C)
Figure 5C
Display of the error code of an error
Display of balance error
Cap
5. TROUBLESHOOTING AND SERVICE
Page 30
1. The error code of an error is displayed in the Speed
display window.
2. Up to three errors can be viewed with the latest one
first. The occurrence order is displayed in the Program
display window like “1”, “2” and “3”. If the same error
occurs successively, it is only registered once. If
multiple errors occur during one run, only one error that
has the highest priority is registered.
3. The error code is displayed as “E-xx“, except for the
balance error which is displayed as “bAL”. For details,
see the following tables.
5.3 Troubleshooting Charts
The following Troubleshooting Charts list caution messages
and error codes that could occur during operation of the
Cyto-Tek® 2500 Cytocentrifuge. Possible problems could be
electrical, operational, or mechanical. Probable causes and
recommended remedies are also included so that isolated
problems can be quickly corrected.
If additional assistance is required concerning an
instrument problem, an error code displays that is not listed
here, or if the problem cannot be isolated or is beyond the
scope of this manual, complete the “PreService Checklist”
at the end of this section. Then contact the Technical
Support Department of Sakura Finetek USA., Inc. by calling
toll free 1-800-725-8723, option 2 (U.S. only). If located
outside the United States, contact the nearest Sakura
instrument distributor or representative for information and
assistance.
5.3.1 Error Code of Monitored Errors
Error
Code
Description/Symptom
Major Causes
Action(s)
85
The instrument lid remains locked
Faulty solenoid or wiring
Contact Sakura Technical Support or distributor.
To remove specimen chambers, see “How to
unlock the lid mechanically during power outage”,
P2-15.
Poor connector contact
Controller board failure
Lid lock detection sensor failure
86
The instrument lid cannot be locked
Faulty solenoid or wiring
Contact Sakura Technical Support or distributor.
Poor connector contact
Controller board failure
Lid lock detection sensor failure
87
The instrument lid is opened during
operation.
Faulty lid sensor or improper wiring
Contact Sakura Technical Support or distributor.
Poor connector contact
Controller board failure
Lid lock detection sensor failure
88
The lock was released during
operation
Faulty solenoid or wiring
Contact Sakura Technical Support or distributor.
Poor connector contact
Controller board failure
Lid lock detection sensor failure
91
The instrument lid is open but the
solenoid is in the locked condition.
Faulty solenoid or wiring
Contact Sakura Technical Support or distributor.
Poor connector contact
Controller board failure
Lid lock detection sensor failure
5. TROUBLESHOOTING AND SERVICE
Page 32
Error
Code
Description/Symptom
Major Causes
Action(s)
94
Rotation detection error occurred
during acceleration
(the rotation speed does not increase)
Improper guard bowl placement
Place the guard bowl properly.
A run is started without the bowl lid put on
Put the bowl lid on the guard bowl and lock
properly.
Poor connector contact
Contact Sakura Technical Support or distributor.
Controller board failure
Faulty motor, motor driver or wiring
95
Rotation detection error occurred
during constant rotation
(the motor speed deviated ±100rpm
from the set value)
Place the guard bowl properly
Place the guard bowl properly.
Poor connector contact
Technical Support or distributor.
Controller board failure
Faulty motor, motor driver or wiring
96
Rotation detection error occurred
during deceleration
(the rotation speed does not decrease
during deceleration)
Improper guard bowl placement
Place the guard bowl properly.
Poor connector contact
Place the guard bowl properly. Contact Sakura
Technical Support or distributor.
Controller board failure
Faulty motor, motor driver or wiring
97
Motor error
(the motor’s alarm function was
triggered)
Temperature error
Turn the instrument power off. Operate the
instrument again in 30 minutes. If the same error
occurs, contact Sakura Technical Support or
distributor.
Locked motor
Overload
Faulty motor, motor driver or wiring
Contact Sakura Technical Support or distributor.
Controller board failure
Controller board failure
bAL
Balance error
Specimen chambers are not properly arranged in
the rotor.
Always arrange the specimen chambers
symmetrically.
Specimen volume in each specimen chamber is not
even.
Fill the specimen chambers evenly.
Eccentricity of motor shaft and/or spindle
Contact Sakura Technical Support or distributor.
Distortion of guard bowl and/or rotor
Improperly adjusted balance sensor
Rotation mechanism failure
Fluid is accumulated in the guard bowl (when paper
filters are used).
Drain the guard bowl of accumulated fluid.
5.3.2 Other Errors
Problem
Major Causes
Remedy
The instrument lid cannot be
opened.
Power was lost/interrupted during operation (due to
power failure, etc.).
Inspect power source, power plug and power switch.
The lid lock is released when the rotation speed goes
below ±50rpm after power restoration.
Instrument lid push button failure
Contact Sakura Technical Support or distributor.
To remove specimen chambers, see “How to unlock the
lid mechanically during power outage”.
Faulty spring(s)
Worn bushing
The bowl lid cannot be opened.
The bowl lid is locked.
Unlock the bowl lid.
The pressure inside the guard bowl is negative.
Warm the guard bowl and open the lid.
If the problem persists, contact Sakura Technical Support
or distributor.
Bowl lid lock/unlock mechanism failure
Warm the guard bowl and open the lid.
If the problem persists, contact Sakura Technical Support
or distributor. Contact Sakura Technical Support or
distributor.
The guard bowl is distorted.
Keys on the control panel do not
react.
Faulty membrane switch
Contact Sakura Technical Support or distributor.
Control panel board failure
The power is not supplied.
Power supply facility failure
Check if power supply on the facility side is normal.
Faulty power cord
Confirm that the power cord is firmly plugged.
Contact Sakura Technical Support or distributor.
Switching power supply failure
Leakage in switching power supply
Blown fuse(s)
An electric shock occurred.
The grounding wire to the power input is disconnected.
Make sure that grounding wire is firmly connected.
Leakage in the power input area
Contact Sakura Technical Support or distributor.
The 7-segment display is broken
or flickering.
Poor cable contact
Contact Sakura Technical Support or distributor.
Control panel board failure
7-segment display malfunction
Controller board failure
LED indicator is not illuminated.
Faulty membrane switch
Contact Sakura Technical Support or distributor.
Error/warning/click sounds are
not generated.
Control panel board failure
Contact Sakura Technical Support or distributor.
Abnormal noise is heard.
The outer casing surface vibrates
abnormally.
Specimen chambers are not properly arranged in the
rotor.
Always arrange the specimen chambers symmetrically.
Specimen volume in each specimen chamber is not even. Fill the specimen chambers evenly.
Eccentricity of motor shaft and/or spindle
Contact Sakura Technical Support or distributor.
Distortion of guard bowl and/or rotor
Improperly adjusted balance sensor
Loose mounting screws in each part
Improper instrument installation
Place the instrument on a sturdy laboratory table or
bench.
5. TROUBLESHOOTING AND SERVICE
Page 34
Guard bowl unit cannot be
removed from the instrument
Water or foreign particle exists between the spindle
and bowl shaft housing
By gently lifting up the flange of the guard bowl, make
a space between the spindle and bowl shaft housing
and remove the guard bowl unit from the instrument.
Clean the spindle and bowl shaft housing.
If the problem often occurs, apply grease (option) to the
spindle.
If the problem persists, contact Sakura Technical
Support or sales representative.
Worn spindle or bowl shaft housing
Contact Sakura Technical Support or sales
representative.
Rotor mounting screws cannot
be loosened by hand
Worn or corroded rotor mounting screw threads
Apply a flat-head screwdriver to a slot on the screw
head and loosen the mounting screw. Clean the
mounting screws.
If the problem persists, contact Sakura Technical
Support or sales representative.
Worn or corroded female threads in bowl shaft housing Contact Sakura Technical Support or sales
representative.
Corrosion of screw threads
5.4 Service Information
5.4.1 When there is a Problem with
the Instrument
Avoid problems by carefully following proper operating and
cleaning procedures for the Cyto-Tek 2500 Cytocentrifuge
and the specimen chamber holders. If problems arise during
the operation of the instrument, first refer to
TROUBLESHOOTING Section.
If the problem cannot be solved and an instrument failure is
apparent, our Technical Support Department is available to
assist you. Before calling for instrument service, collect the
information requested in the “PreService Checklist” of this
section. This information will help the Technical Support
Representative identify the probable cause of the
instrument malfunction. The instrument should be
disinfected prior to being serviced (See Section 4, CARE OF
THE INSTRUMENT, for disinfection instructions).
Where to Call for Service
If located within the United States, contact the
Technical Support Department of Sakura Finetek USA, Inc.
by calling toll free:
1-800-725-8723, option 2.
In countries other than the United States, contact the
nearest authorized Sakura instrument distributor or
representative for service information and assistance.
5.4.2 Cyto-Tek 2500 Cytocentrifuge
PreService Checklist
Serial Number: ______________________________
Date of Installation: ___________________________
Model Number: ______________________________
Warranty Period Date: _________________________
1. Is the power cord plugged into an appropriate power
source?
2. When the power switch is turned on, is the display
panel illuminated and are the Mode lights lit?
3. Is there electricity with the correct voltage in the outlet
the instrument is plugged into? If not, check the
corresponding fuse or circuit breaker.
4. What Error Codes(s), if any, are indicated on the control
panel?
5. Was the centrifugation interrupted for any reason after
START had been pressed?
6. Was there a power failure during operation?
5.4 Accessory Items
Product Number/Description
4301
Specimen Chambers Kits (1 mL)-Disposable
4331
Specimen Chambers (6 mL)
4328
Specimen Chambers (12 mL)
4334
Specimen Chamber Caps (6 mL or 12 mL)
4326
Specimen Chamber Holder with Clip Stainless
Steel (6 mL or 12 mL)
4327
Silicon Rubber Gasket (6 mL)
4337
Silicon Rubber Gasket (12 mL)
5.5 Replacement and
Maintenance Parts
Part Number/Description
F60-755-00
Guard Bowl Unit
F60-895-00
Bowl Lid
F60-896-00
Bowl Unit
F60-97-00
Rotor Unit
A3-400-048
Time Delay Fuse, HT 2AN5
B3-01-0000
V-Ring
0007129-01
Operating Manual
D9-60-003A
Grease; 10 g (North America)
F61-058-00
Grease; 10 g (other than North America)
5.6 Where to Order
If located within the United States Accessory Items and
Replacement Parts are available directly from:
Order Management
Sakura Finetek USA, Inc.
1750 West 214th Street
Torrance, CA 90501 U.S.A.
1-800-725-8723, option 1
Or contact the nearest authorized Sakura distributor or
representative. In countries other than the United States,
contact the nearest authorized Sakura distributor or
representative for service information and assistance.
6. SAFETY PRECAUTIONS
Page 37
6.1 Safety Precautions
Operation of the Cyto-Tek® 2500 Cytocytocentrifuge
requires expert knowledge of the intended application,
instructions for use, etc. Therefore, appoint a person
responsible for operation of the instrument in order to use
it properly and safely.
When the instrument is delivered, the responsible person
should receive full explanation on the handling of the
instrument from our sales representative.
・ Read this “Safety Precautions” beforehand to operate
the instrument properly.
・ The cautionary instructions provided herein are
intended to secure safety operation of the instrument
and prevent physical damage and injury to the operator.
Follow these important safety instructions fully.
・ In this manual, potential hazards at different levels are
classified as “Danger”, “Warning”, “Caution” and
“Note” indicated respectively where applicable. They
are defined as follows.
identifies a potential hazard in which failure to follow
instructions may result in death or serious injury to
the operator and/or other personnel.
indicates a potential hazard in which failure to follow
instructions may result in serious injury to the
operator and/or other personnel.
indicates a potential hazard in which failure to follow
instructions may result in injury to the operator
and/or other personnel or damage to the instrument
and/or other property.
indicates a reminder or other helpful information.
・ Images shown in this manual may be partially different from
those of the actual instrument.
・ Please note that we are not responsible for any effect of the
slides prepared by the instrument on diagnosis or any
effect derived from the instrument’s specification on
specimens and slides.
A label bearing this symbol specifies a
cautionary item. Improper handling against
the instruction may endanger the operator or
damage the instrument. Always follow the
instruction.
A label bearing this symbol requires the
operator or other personnel to wear
protective clothing for infection control
when using, inspecting, or disassembling
any part of the instrument where this label
is attached. Also, wash hands thoroughly
after use of the instrument.
6. SAFETY PRECAUTIONS
Page 38
6.1.1 Dangers
Do not wet the instrument.
Wetting any part of the instrument other than those specified in
“Daily Care and Maintenance” or other applicable sections may
cause fire or electric shock due to leak current.
Do not power the instrument if it is not free from
dew condensation.
Powering the instrument with condensation formed may
cause fire or electric shock due to leak current.
Do not bring fire sources close to the instrument.
Do not disassemble or modify the instrument.
The instrument may malfunction or cause an accident.
Do not pinch your hand between gaps in movable
components.
Your hand may be injured when pinched.
Do not operate the switches with wet hands or
connect/disconnect the power plug with wet
hands. Connect/disconnect the power plug by
holding the plug.
Doing so may result in electric shock.
Use only the supplied power cord.
Use of a power cord with inadequate current capacity may cause
electric shock or fire by short circuit. Use the power cord
appropriate to your local current capacity.
Regional safety regulations may require using a
standard power cord designated by statute. If
any other power cord than a PSE-certified or
UL/CSA-approved or European-made power cord
is needed, contact the nearest instrument
distributor.
Connect the power plug to an outlet with a
grounding terminal.
Connect the power plug to a dedicated, D-class grounded power
receptacle. Failure to do so may cause fire or electric shock due
to leak current.
In the event of system malfunction, turn off the
power and then remove the power plug from the
power outlet.
In the event of instrument malfunction, turn off the instrument
power and call Sakura Technical Support Center. Unplugging the
instrument can also turn off the main power supply. If the
instrument malfunctions, remove the power plug from the power
receptacle. At instrument installation, choose such a place as a
wall outlet is not hidden behind the instrument so that you can
quickly unplug the instrument in the event of emergency.
Do not connect to a piggybacked electric outlet.
Do not use an extension cord.
Doing so may cause breakdown by low voltage or fire due
to heat generation.
Do not use with incorrect power voltage.
Do not alter power supply components and
cables.
Do not use improper fuses.
Fuses must be replaced by authorized service
personnel.
Contact Sakura Technical Support when
needed.
Unplug the instrument before replacing fuses.
Failure to do so may cause the instrument to overheat or may lead
to electric shock, short circuit, or accidental fire. Check for
working voltage prior to operation of the instrument.
Do not damage the power cord.
Do not cut, break, modify, forcibly bend, twist, or bundle the
power cord. Do not put heavy things on the power cord or store in
a small place. Doing so may damage the power cord, leading to
fire or electric shock.
Do not locate the instrument in a place exposed
to direct sunlight or possibly getting wet with
splashes from rain or snow.
Ultraviolet rays or extreme temperature may cause breakdown.
Operate the instrument in a clean, less humid
place.
The instrument is intended to be operated indoors. Do not use it
outdoors.
Do not use the instrument in a place under
following conditions:
・ A place where it will be subjected to low or high
temperatures (allowable operating range is from 10°C to
40°C).
・ A humid place where condensation can build.
・ A place exposed to a lot of dust, oily smoke or steam.
・ Outdoors.
・ If the instrument needs to be installed in a special place,
contact a Sakura sales representative.
Be sure to open and close the guard bowl or
handle specimens in a safety cabinet.
Specimens should be regarded as biologically hazardous. Use of
the components like the guard bowl for biological safety may not
be enough to prevent contamination with pathogenic organisms.
The instrument and guard bowl, however, are not resistant to an
UV germicidal lamp or ozone.
6.1.2 Warnings
Avoid using deteriorated or broken or deformed
components, for instance, a specimen chamber,
chamber holder, guard bowl and gaskets.
Do not open the instrument lid when the rotor
(guard bowl) is rotating.
Doing so may result in an accident or injury.
Do not move the instrument when the rotor
(guard bowl) is rotating.
Doing so may result in accident or injury. After the rotor has
stopped, unplug the power cord before moving the instrument.
Arrange specimen chambers diagonal to each
other when placing them into the rotor.
Loading only one or an odd number of specimen chambers will
cause the rotor to become unbalanced during rotation, resulting
in abnormal, dangerous vibration. In the event of abnormal
vibration, immediately switch off the instrument.
Avoid selecting a longer process time.
The process time is selectable from 0 minute and 1 second to 99
minutes and 59 seconds. However, a prolonged process time
may make specimens dry. Consider an appropriate process time
before setting the time.
Connect the power cord firmly
Loose connections may cause the connected part to generate
heat or the voltage to decline, leading to not only improper
operation of the instrument but also unexpected accident or
injury.
Turn off the power before performing cleaning.
Turn off the power before performing cleaning unless
otherwise instructed in this manual.
After sterilized by an autoclave, the guard bowl
and other components will be very hot. Be
careful not to get burned.
Use specified fuses.
Place the instrument on a sturdy laboratory table
or bench.
Failure to do so may result injury or accident.
Install the instrument in a horizontal and vertical
posture.
The instrument in a slanted posture may lead to an accident.
Leave 30cm or more of clearance around the
instrument.
Do not remove caution labels from the
instrument.
Without these labels, the operator cannot be reminded of
necessary warnings and cautions for daily handling of the
instrument, which may result in an accident or injury.
Do
not
place
obstruction
on
movable
components.
Do not spill any organic solvent on the
instrument.
Open and close the guard bowl lid and
instrument lid slowly.
6.1.3 Cautions
Be careful not to pinch your hand when opening
or closing the instrument lid.
Do not make a strong impact on the transparent
window.
Doing so may break the transparent window and cause injury.
Do not remove warning/caution labels from the
instrument.
Without these labels, operator cannot be reminded of necessary
warnings and cautions for daily handling of the instrument, which
may result in an accident or injury.
When sterilizing the guard bowl unit by high
pressure steam, wear protective clothing like
gloves and avoid getting burned.
When disinfecting the exterior and interior of the
instrument, wear protective clothing and place
the instrument inside a safety chamber.
Do not use the disinfectants other than listed
below. Doing so may result in an accident.
・ Cleaning ethyl alcohol (80% or less)
・ Cleaning isopropyl alcohol (70% or less)
・ Sodium hypochlorite solution (0.5% or less, within 20
minutes)
6. SAFETY PRECAUTIONS
Page 40
Do not block the ventilation ports of the
instrument.
Blocking the ventilation ports may cause improper ventilation and
instrument failure.
Do not put an object and reagent on top of the
instrument.
Doing so may cause an accident. Spillage of a chemical solution
may damage or break down the instrument.
Open and close the instrument lid and guard
bowl lid slowly.
A strong impact may break the lid.
Do not open the instrument lid unless needed.
Open the instrument lid only when needed to operate the
instrument as instructed in this manual. The time the lid is opened
should be as short as possible.
Perform a test run before determining operating
parameters.
Operating parameters vary depending on specimen type. Test
operating parameters on the instrument actually before
determining them.
Use designated instrument accessories and
consumables.
Use consumables specified in this manual for replacement. Use
of wrong components will cause malfunction or failure.
Do not spill fluids like specimens or water on the
lid latch hole and the control panel.
Wipe spillage off immediately.
Do not put foreign matter into the lid latch hole
and the louver on the back and sides of the
instrument.
Doing so may cause instrument malfunction.
Always keep the spindle and bowl shaft housing
clean and dust-free.
Keep the guard bowl unit removed from the
instrument when it is not in use.
Failure to do so may cause the guard bowl to seize and make it
unable to remove.
Use microscopic glass slides (edge-ground).
Glass slides might break, depending on their size and quality.
Determine if glass slides can be safely assembled in the chamber
holders and processed on the instrument before use.
Confirm that a name and ID on each glass slide
match those of individual patients or subjects.
Do not leave the guard bowl lid locked after use.
The bowl lid left locked after use may become difficult to remove
if pressure inside the guard bowl becomes negative.
Do not put an obstruction on movable
components.
Doing so may cause instrument failure.
Store the instrument with the power cord
unplugged for extended non-use.
If the instrument is not used for a long period, clean the
instrument lightly, put the dust cover on to avoid dust and foreign
matter, and store in a place with low humidity.
Perform a periodic inspection once a year.
In order to operate the instrument safely and maintain its
capabilities, conduct a periodic inspection once a year. Contact a
Sakura sales representative for details
Do not clean the instrument with benzene or
thinner.
Do not wipe the instrument surface with benzene or thinner.
Doing so may cause the surface to dissolve or crack or its rigidity
to decrease. Wipe with a paper towel moistened with alcohol. Do
not spray with alcohol. Fluids running into electric components
may cause insulation failure or deterioration like corrosion.
Use specified cleaning agents.
Use a mild detergent. If an unspecified agent is used, the
instrument may corrode or malfunction.
Exercise due caution when handling reagents.
Wear gloves, mask and/or safety goggles, or
take other proper measures designed to protect
the operator, by following the applicable
regulation or guideline in your country or region.
Some reagents are a hazard to human health.
If any biologically hazardous substance is
handled, follow applicable regulations or
guidelines in your country or region to ensure
safety. Wear protective clothing and work in a safety
cabinet as appropriate to protect the operator. Sterilize
possible infectious waste and infectious medical waste and
dispose of them properly as per regulations and guidelines
in your country or region