Lenze MQA Mounting And Switch-on Instructions

4 Document description 4 Further documents 4 Notations and conventions 5 Safety instructions 6 Basic safety instructions 7 Application as directed 8 Foreseeable misuse 8 Residual hazards 9 Product information 11 Identification of the products 11 Nameplates 11 Product codes 12 Equipment 14 Transport 15 Storage 16 Mechanical installation 17 Important notes 17 Preparation 17 Installation 17 Dimensions 17 Mounting 18 Electrical installation 19 Important notes 19 Preparation 19 Motor connection 20 Connection via terminal box 20 Connection via ICN connector 22 Commissioning 27 Important notes 27 Before initial switch-on 27 Functional test 27 Maintenance 28 Repair 29 Diagnostics and fault elimination 30 Malfunctions 30 Technical data 31 Standards and operating conditions 31 Conformity and approvals 31 Protection of persons and device protection 31 EMC data 31 Environmental conditions 32 Rated data 33 Inverter power supply 400 V, forced ventilated motors 33 Environmental notes and recycling 35 Contents 3

WARNING! Read this documentation carefully before starting any work. ▶Please observe the safety instructions! Document description This document is intended for skilled personnel who work with the products described. The data and information compiled in this document serve to support you in the electrical and mechanical installation and commissioning. • The document is only valid together with the complete documentation of the product! • For safety-rated attachments observe the enclosed operating instructions of the manufacturer! • The document includes safety instructions which must be observed. • All persons working on and with the drives must have the documentation at hand during work and observe the information and notes relevant for it. • The documentation must always be complete and in a perfectly readable state. Further documents Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads About this document Document description 4

Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings UL Are used in English and French. UR warnings UR Text Engineering Tools " " Software Example: "Engineer", "EASY Starter" Icons Page reference ¶ Reference to another page with additional information. Example: ¶ 16 = see page 16 Documentation reference , Reference to other documentation with additional information. Example: , EDKxxx = see documentation EDKxxx Layout of the safety instructions DANGER! Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death. WARNING! Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death. CAUTION! Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury. NOTICE Indicates a material hazard. Failure to comply with this instruction may result in material damage. About this document Notations and conventions 5

personal injury and damage to property! Observe all specifications of the corresponding documentation supplied. This is the precondition for safe and trouble-free operation and for obtaining the product features specified. Please observe the specific safety information in the other sections! Safety instructions 6

DANGER! Dangerous electrical voltage Possible consequences: Death or severe injuries from electric shock ▶Any work on the device must only be carried out in a deenergized state. ▶After switching off the mains voltage, observe the signs on the product. Product • The product must only be used as directed. • Never commission the product in the event of visible damage. • The product must never be technically modified. • Never commission the product before assembly has been completed. • The product must never be operated without required covers. • Connect/disconnect all pluggable terminals only in de-energized condition. • Only remove the product from the installation in the de-energized state. Personnel Only qualified and skilled personnel are allowed to work with the product. IEC 60364 and/or CENELEC HD 384 define the qualifications of these persons as follows: • They are familiar with the installation, mounting, commissioning, and operation of the product. • They possess the appropriate qualifications for their tasks. • They are familiar with all regulations for the prevention of accidents, directives, and laws applicable at the location and are able to apply them. Electrical connection When working on energized products, comply with the applicable national accident prevention regulations. The electrical installation work must be carried out according to the appropriate regulations (e.g. cable cross-sections, fusing, PE conductor connection). Additional information can be obtained from this documentation. This documentation contains notes about installation according to EMC regulations. Also observe these notes for CE-marked products. The manufacturer of the system or machine is responsible for adherence to the limits required in connection with EMC legislation. Operation Where appropriate, you must equip the system with additional monitoring and protective devices. Comply with the safety regulations and other regulations applicable at the place of operation. After disconnecting the product from the supply voltage, do not touch live device parts and power terminals immediately because capacitors may be charged. Observe the corresponding information labels on the product. Dirt or dust deposits impede the heat dissipation and cooling. Remove any such deposits where appropriate at regular intervals. Process engineering The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described. Safety instructions Basic safety instructions 7

• The harmonized standards of the series IEC/EN60034 are used. • The product must only be actuated under the operating conditions and power limits specified in this documentation. • The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive. • The product is not classed as a machine under 2006/42/EG: Machinery Directive. • No machine is to be commissioned or put into operation as intended in conjunction with the product until it has been determined that the machine meets the regulations of EC Directive 2006/42/EG: Machinery Directive; observe EN 60204−1. • Commissioning or putting into operation as intended is only permitted in compliance with the EMC Directive 2014/30/EU. • The product is not a household appliance. Instead, it is a component that is intended exclusively for further use in the context of commercial or professional use as defined by EN 61000−3−2. • The product can be used according to the technical data if the drive systems have to comply with categories in accordance with EN 61800−3. • Do not use the built-in brakes as fail-safe brakes. Disruptive factors that cannot be influenced may cause the braking torque to be reduced. • The product is only to be operated together with an inverter. Foreseeable misuse • Operate directly on the mains voltage • Use in potentially explosive atmospheres • Operate in aggressive environments (acids, gases, vapors, dusts, oils) • Operate under water • Operate under radiation • Operate in generator mode Safety instructions Application as directed 8

the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system. If the above is disregarded, this can lead to severe injuries to persons and damage to property! Product Observe the warning labels on the product! Dangerous electrical voltage: Before working on the product, make sure there is no voltage applied to the power terminals! After mains disconnection, the power terminals will still carry the hazardous electrical voltage for the time given next to the symbol! High leakage current: Carry out fixed installation and PE connection in compliance with: EN 61800−5−1 / EN 60204−1 Hot surface: Use personal protective equipment or wait until the device has cooled down! Protection of persons • The product does not provide any safety-related functions. - A higher-level safety system must be implemented. - Provide additional monitoring and protective equipment complying with the safety regulations applicable in each case. • The power terminals may carry voltage in the switched-off state or when the motor is stopped. - Before working, check whether all power terminals are deenergized. • Voltages may occur on the drive components (e.g. capacitive, caused by inverter supply). - Careful earthing must be carried out at the marked positions of the components. • There is a risk of burns from hot surfaces! - Provide protection against accidental contact. - Use personal protective equipment or wait until the device has cooled down! - Prevent contact with flammable substances. • Risk of injury from rotating parts. - Before working on the drive system, ensure that the motor is at a standstill. • There is a danger of unintentional start-up or electric shocks! • Installed brakes are no fail-safe brakes. - torque may be reduced by disruptive factors that cannot be influenced such as ingressing oil. Safety instructions Residual hazards 9

- Never disconnect the plug when energized. The plug could be destroyed. - Switch off the voltage supply or disable the inverter prior to disconnecting the plug. • Installed thermal detectors are no full protection for the machine. - Limit the maximum current if necessary. Parameterize the inverter so that it will be switched off after several seconds of operation with I > Irated especially if there is a danger of blocking. - The integrated overload protection does not prevent overloading under all conditions. • The fuses are no motor protection. - Use a current-dependent motor protection switch. - Use the built-in thermal detectors. • Excessively high torques cause a fracture of the motor shaft. - Do not exceed the maximum torques according to the technical data on the nameplate. • Lateral forces on the motor shaft are possible. - Align the shafts of motor and driven machine exactly to each other. Safety instructions Residual hazards 10

Nameplates Asynchronous servo motors 1 15 11 2 4 5.5 5.8 5.2 5.4 5.3 5.6 5.9 5.10 5.11 22 5.7 14.2 14.1 27 14.3 9 12 8 18 10.2/10.3 l Pops. Contents 1 Manufacturer / production location 2 Motor type 4 Motor type 5 Technical data 5.2 Rated torque 5.3 Rated speed 5.4 Rated frequency 5.5 Rated voltage 5.6 Rated current 5.7 Maximum current 5.8 Rated power [kW] 5.9 Rated power [HP] 5.10 Continuous standstill torque 5.11 Power factor cos ϕ 8 Brake data Type, supply voltage, electrical power consumption, braking torque 9 Feedback 10 Production data 10.2 Material number 10.3 Serial number 11 Bar code 12 Motor number 14 Additional motor specifications 14.1 Temperature class 14.2 Degree of protection 14.3 Motor protection 15 Applicable conformities, approvals and certificates 18 Year of manufacture / week of manufacture 22 C86 = motor code for controller parameterization (code 0086) 27 Permissible ambient temperature (e.g. Ta < 40°C) Product information Identification of the products Nameplates 11

Example M Q A 20 L 14 - RS0 B0 Meaning Variant Product code Product family Motor M Type Compact servo motors Q Variant Asynchronous A Motor frame size Square dimension 200 mm 20 Square dimension 220 mm 22 Square dimension 260 mm 26 Overall length L P T Rated speed rpm x 100 05 ... 29 Inverter mains connection 3 x 400 V H Feedback SinCos absolute value encoder, single-turn, EnDat AS2048-5V-E ECN SinCos absolute value encoder, multi-turn, EnDat AM32-5V-E EQI SinCos absolute value encoder, multi-turn, EnDat AM2048-5V-E EQN Resolver RS0 Safety resolver RV03 RV0 SinCos safety incremental encoder, single-turn IG1024-5V-V3 S1S SinCos incremental encoder, single-turn IG2048-5V-S S20 SinCos absolute value encoder, multi-turn, Hiperface® AM1024-8V-H SRM SinCos absolute value encoder, single-turn, Hiperface® AS1024-8V-H SRS TTL incremental encoder IG2048-5V-T T20 TTL incremental encoder IG4096-5V-T T40 Brake Without brake B0 Spring-applied brake DC 24 V F1 Spring-applied brake DC 24 V, reinforced F2 Spring-applied brake AC 230 V FG Spring-applied brake AC 230 V, reinforced FH Product information Identification of the products Product codes 12

Example AS 1024 - 8 V - K 2 Meaning Variant Product code Product family Resolver RS Resolver for safety function RV Incremental encoder IG Incremental encoder with commutation signal IK Absolute value encoder, singleturn AS Absolute value encoder, multiturn AM Number 2-pole Resolver for servo motors 0 2-pole Resolver for three-phase AC motors 1 Number of pole pairs for resolvers 2 3 4 ... Number of bits, steps or increments per revolution 20 32 128 512 1024 2048 ... Supply voltage 5 V 8 V 15 V 24 V ... Interface or signal level Standard TTL T HTL (for incremental encoders) H Hiperface (for absolute value encoders) H EnDat E SinCos 1 Vss S Digital D For safety function TTL U HTL (for incremental encoders) K Hiperface (for absolute value encoders) K EnDat F SinCos 1 Vss V Digital D Safety Integrity Level (SIL) 1 2 3 4 Product information Identification of the products Product codes 13

Their position, size and appearance may vary. Brake Motor connection Feedback Temperature monitoring Output flange Output shaft Motor connection Power Brake Cooling Feedback Temperature monitoring Product information Equipment 14

• Make sure that all component parts are securely mounted. Secure or remove loose component parts. • Only use safely fixed transport aids (e.g., eye bolts or support plates). • Do not damage any components during transport. • Avoid electrostatic discharges on electronic components and contacts. • Avoid impacts. • Check the carrying capacity of the hoists and load handling devices. The weights can be found in the shipping documents. • Secure the load against tipping and falling down. • Standing beneath suspended loads is prohibited. Transport 15

• If possible, in the manufacturer's packaging • In dry, low-vibration environment without aggressive atmosphere • Protect against dust and impacts • Observe the climatic conditions according to the technical data - 4Environmental conditions ^ 32 Storage 16

conditions". 4Standards and operating conditions ^ 31 • The technical data and the data regarding the supply conditions can be found on the nameplate and in this documentation. • Ambient media − especially chemically aggressive ones − may damage shaft sealing rings, lacquers and plastics. • Lenze offers special surface and corrosion protection in this case. Preparation • Protect shaft sealing rings from contact with solvents. • Remove protection covers from shafts. • Thoroughly remove anticorrosion agents from the shaft and from flange faces. • Draw the transmission elements onto the output shaft only by using the centering thread. • Align the output shaft and transmission elements exactly to avoid tensions. • Mount belt pulleys, sprockets, or gear wheels as close as possible to the shaft shoulder in order to keep the bending load of the shaft and the bearing forces at a minimum level. • Tighten all screw connections with the specified torques and secure them with standard screw locking adhesive. • Check paint for damage and repair professionally. Thread M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 M27 M30 Strength Tightening torque Nm ±10 % 8.8 Nm 1.3 3.0 5.9 10.1 24.6 48 84 206 415 714 1050 1428 10.9 Nm 1.9 4.6 8.6 14.9 36.1 71 123 302 592 1017 1496 2033 Installation • The mounting surfaces must be plane, torsionally rigid and free from vibrations. • The mounting areas must be suited to absorb the forces and torques generated during operation. • Ensure an unhindered ventilation. • For versions with a fan, keep a minimum distance of 10 % from the outside diameter of the fan cover in intake direction. Dimensions Dimensions are contained in the configuration document. Mechanical installation Important notes 17

• For fitting the transmission elements use the center hole in the shaft. • Avoid impacts and shocks. • In case of a belt drive, tension the belt in a controlled manner according to manufacturer information. • Be sure to carry out mounting in a manner free from distortion. • Compensate minor inaccuracies by suitable flexible couplings. Fastening • Use screws with a minimum property class of 8.8. • Observe prescribed tightening torques. • Secure against unintended loosening. • For alternating loads, we recommend applying anaerobic curing adhesive between flange and mounting surface. Mechanical installation Mounting 18

Power terminals may also carry voltage in the switched-off state or when the motor is stopped and may cause life-threatening cardiac arrhythmia and serious burns. ▶Disconnect the product from the mains. ▶Check that the power terminals are deenergized before starting work. • When working on energized products, comply with the applicable national accident prevention regulations. • The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, PE connection). • The manufacturer of the system or machine is responsible for adherence to the limits required in connection with EMC legislation. Operation on an external inverter A max. pulse voltage amplitude of Upk = 1560 V at the motor terminals must not be exceeded. Here, the minimum pulse rise time must be tR = 0.1 µs. If it cannot be ruled out that the permissible voltage peaks will be exceeded or that the minimum pulse rise time will not be reached, the following measures must be initiated: • Reduction of the DC-bus voltage (threshold for brake chopper voltage) • Use of filters, chokes • Use of special motor cables Preparation The notes for the electrical connection can be found in the enclosed mounting instructions. EMC-compliant wiring The EMC-compliant wiring is described in detail in the documentation of the Lenze inverters. Electrical installation Important notes 19

Observe the notes on wiring, data on the nameplate, and the connection diagram in the terminal box. The connection must ensure a continuous and safe electrical supply: • No protruding wire ends • Use assigned cable end fittings • Ensure good electrical conductivity of the contact (remove paint residues) if an additional PE connection is used • Establish a safe protective earth connection • After the connection is completed, make sure that all connections on the terminal board are firmly tightened • The terminal box has to be free of foreign bodies, dirt, and humidity • All unused cable entries and the terminal box itself must be sealed so that they are dust- tight and waterproof The smallest air gaps between uncoated, live parts and against earth must not fall below the following values: Minimum requirements for basic insulation according to IEC/EN 60664-1 (CE) Higher requirements for UL design Motor diameter 3.87 mm 6.4 mm <178 mm 9.5 mm > 178 mm Position of the connections 1 3 2 Position Meaning 1 Power connection Brake connection PE connection 2 Feedback connection Connection of temperature monitoring 3 Blower connection Electrical installation Motor connection Connection via terminal box 20

The cable glands are arranged on both sides with MQA20. The cable glands are arranged on one side with MQA22 and MQA26. If required, the terminal box can be rotated by 180 ° after loosening the screws in the terminal box. Motor MQA20 MQA22 MQA26 Screwed connections 2x M20 x 1.5 2x M25 x 1.5 2x M32 x 1.5 1x M40 x 1.5 1x M50 x 1.5 1x M20 x 1.5 1x M16 x 1.5 1x M50 x 1.5 1x M63 x 1.5 1x M20 x 1.5 1x M16 x 1.5 Cable cross-section mm2 2.5 ... 16 10 ... 35 - Terminal design Spring-loaded terminal Screw terminal Threaded bolt Stripping length mm 18 ... 20 18 - Threaded bolt - - M12 Tightening torque Nm - 3.2 15.5 Terminal box, power Contact Name Meaning U1 L1 Motor winding phase V1 L2 W1 L3 PE PE PE conductor Terminal box, DC brake Contact Name Meaning BD1 + Brake + BD2 - Brake - Terminal box, AC brake Contact Name Meaning ~ L1 Mains N + + Holding brake (factory-wired) - - Schalter Switching contact - DC switching Terminal box, temperature monitoring Contact Name Meaning R1 + Temperature sensor + R2 - Temperature sensor - Terminal box, 1-phase separate fan Contact Name Meaning PE PE PE conductor U1 L1 Mains U2 N Terminal box, 3-phase separate fan Contact Name Meaning PE PE PE conductor U1 L1 Mains connection V1 L2 W1 L3 Electrical installation Motor connection Connection via terminal box 21

Position of the connections 1 3 2 Position Meaning 1 Power connection Brake connection PE connection 2 Feedback connection Connection of temperature monitoring 3 Blower connection Electrical installation Motor connection Connection via ICN connector 22

Valid for MQA20 ICN-M40 connector assignment 8-pole 1 2 W U V - + + ICN M40 8-pole Contact Name Meaning + BD1 Holding brake + - BD2 Holding brake - PE PE PE conductor U U Power phase U V V Power phase V W W Power phase W 1 Not assigned 2 Not assigned Electrical installation Motor connection Connection via ICN connector 23

ICN-M23 connector assignment Resolver 1 2 3 4 5 6 7 8 9 10 11 12 P Code 0° ICN M23 for resolvers Contact Name Meaning 1 +Ref Transformer windings 2 -Ref Transformer windings 3 +VCC ETS Supply: Electronic nameplate (Only for motors and inverters that support this function) 4 +COS Cosine stator windings 5 -COS Cosine stator windings 6 +SIN Sine stator windings 7 -SIN Sine stator windings 8 Not assigned 9 Not assigned 10 Schirm Encoder housing shield 11 + Temperature monitoring: PT1000 12 - Temperature monitoring: PT1000 ICN-M23 connector assignment Incremental and SinCos absolute value encoder Hiperface© 1 2 3 4 5 6 7 8 9 10 11 12 P Code 20° ICN M23 for incremental and SinCos absolute value encoder Hiperface Contact Name Meaning 1 B Track B / + SIN 2 A¯ Track A inverse /-COS 3 A Track A / + COS 4 +UB Supply + 5 GND Mass 6 Z¯ Zero track inverse /-RS485 7 Z Zero track / + RS485 8 Not assigned 9 B¯ Track B inverse/-SIN 10 Schirm Encoder housing shield 11 + Temperature monitoring: PT1000 12 - Temperature monitoring: PT1000 Electrical installation Motor connection Connection via ICN connector 24

SinCos absolute value encoder with EnDat interface 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 8 Code 0° ICN M23 SinCos absolute value encoder with EnDat Contact Name Meaning 1 UP Sensor Up Sensor 2 Not assigned 3 Not assigned 4 0 V Sensor 0 V sensor 5 + PT1000/KTY temperature sensor 6 - PT1000/KTY temperature sensor 7 +UB Supply + 8 Takt EnDat interface cycle 9 Takt- Inverse EnDat interface cycle 10 GND Mass 11 Schirm Encoder housing shield 12 B Track B 13 B- Track B inverse/-SIN 14 Daten EnDat interface data 15 A Track A 16 A- Track A inverse /-COS 17 Daten- Data inverse EnDat interface Electrical installation Motor connection Connection via ICN connector 25

NOTICE Live cables! Possible destruction of the connector. ▶Never remove connector when voltage is being applied! ▶Disable inverter before removing the connector! NOTICE Loss of the protection class due to incorrect mounting! Malfunctions may occur. ▶ICN connector with screwed connection: Do not remove O-ring ▶ICN connector with bayonet lock: remove O-ring and dispose of it. 1 1.When connecting the connector to the motor connector, make sure that the aids to orientation (pos. 1) are facing each other. 2.Tighten the box nut of the connector! Electrical installation Motor connection Connection via ICN connector 26

Short-circuit braking may damage the motor. Before initial switch-on • That the drive does not show any visible signs of damage. • Is the mechanical fixing o.k.? • Is the electrical connection ok? • Are all rotating parts and surfaces that may become hot protected against contact? • Is the featherkey radially secured during the test run without output elements? • Have all screwed connections of the mechanical and electrical parts been tightened? • Is it ensured that the cooling air can be freely supplied and discharged? • Has the PE conductor been connected correctly? • Are the protective devices against overheating (e.g. thermal sensor evaluation) working? • Has the inverter been parameterized suitably for the motor? • Is the phase sequence of the motor connection correct? • Is the contact of good electrical conductivity if a PE connection on the motor housing is used? After a long period of downtime or after overhauling the motor, check the insulation resistance prior to initial switch-on, as condensation may have formed. • If the values measured are ≤1 kΩ per volt of the rated voltage, the insulation resistance is inadequate and no voltage is to be applied. • Dry the winding until the insulation resistance is >1 kΩ per volt of the rated voltage. Functional test After commissioning, check all individual functions of the drive: • Rotating direction in decoupled state • Torque behavior and current consumption • Function of the feedback system • Brake function During operation, carry out inspections on a regular basis. Pay special attention to: • Unusual noises • Irregular running • Increased vibration • Loose fixing elements • Condition of electrical cables • Speed variations • Deposits on the drive and in the cooling channels Commissioning Important notes 27

Disregarding the following safety measures may lead to severe personal injury and damage to property. ▶Only work on the drive system when it is de-energised. ▶Wait for the surfaces to cool down. ▶Put the drive system in a load-free state or secure any loads acting on the drive. ▶Protect the motors against the ingress of foreign bodies. • Clean surfaces regularly • If equipped with blower: clean the air inlets regularly Brake • The brakes are not accessible from the outside. • Maintenance work of the brake must only be carried out by Lenze Service personnel. Feedback DANGER! Any work on the safety encoder which has not been executed professionally will cause a loss of the safety functions. Possible consequences: damage to property and/or injury to persons. ▶The safety encoder may only be repaired or replaced by the Lenze service or its authorised persons. Maintenance 28

If faults occur during the operation of the drive system: • First check the possible causes of malfunction according to the 4Diagnostics and fault elimination ^ 30 • If the fault cannot be remedied using one of the measures listed, please contact the Lenze service department. The contact data can be found on the rear of this documentation. Repair 29

Malfunctions If faults occur during the operation of the drive, the table below helps you to identify the causes. If it is not possible to remedy the fault using the measures listed, please contact the Lenze service department. Error Possible causes Remedy Motor too hot Can only be evaluated by measuring the surface temperature: • Non-ventilated motors >140 °C • Externally ventilated or self-ventilated motors > 110 °C Insufficient cooling air, blocked air ducts. Ensure unimpeded circulation of cooling air Preheated cooling air Ensure a sufficient supply of fresh cooling air Overload, with normal mains voltage the current is too high and the speed too low Use larger drive (determined by power measurement) Rated operating mode (S1 to S8 IEC/EN 60034-1) exceeded Adjust rated operating mode to the specified operating conditions. Determination of correct drive by expert or Lenze customer service Loose contact in supply cable (temporary single-phase operation!) Tighten loose contact Fuse has blown (single-phasing!) Replace fuse Overload of the drive Check load and, if necessary, reduce by means of longer ramp-up times Check winding temperature Heat dissipation impeded by deposits Clean surface and cooling fins of the drives Heat dissipation hindered by thermally insulated attachment Note the cooling effect of the mounting flange during project planning Motor suddenly stops and does not restart Overload monitoring of the inverter is activated Check inverter settings Reduce load caused by longer acceleration times Incorrect direction of rotation of the motor, correct display on the inverter Motor cable with reverse polarity Check and correct polarity Polarity of encoder cable reversed Motor rotates normally but does not reach the expected torque Motor cable interchanged cyclically Not all motor phases connected Connect the phases at the motor cable connection correctly Motor turns in one direction at maximum speed in an uncontrolled manner Motor cable interchanged cyclically Check motor connection and, if necessary, correct Polarity of encoder cable reversed Check encoder connection and, if necessary, correct Motor slowly rotates in one direction and is not influenced by the inverter Polarity of motor cable and encoder cable reversed Check and correct polarity Irregular running Insufficient shielding of motor or resolver cable Checking shielding and earth connection Inverter gain too large Adjust the gains of the controllers (see operating instructions for the inverter) Vibrations Insufficiently balanced coupling elements or machine Rebalance Inadequate alignment of drive train Realign machine unit, check foundation, if necessary. Loose fixing screws Check and tighten screw connections Running noises Foreign particles inside the motor Repair by the manufacturer, if necessary Bearing damage Diagnostics and fault elimination Malfunctions 30

Conformity and approvals Conformities CE 2011/65/EU RoHS Directive 2014/30/EU EMC Directive (reference: CE-typical drive system) 2014/35/EU Low-Voltage Directive EAC TP TC 020/2011 Eurasian conformity: Electromagnetic compatibility of technical means TP TR 004/2011 Eurasian conformity: Safety of low voltage equipment Approvals cURus - UL 1004-1 for USA and Canada (requirements of the CSA 22.2 No. 100) servo motor, Lenze File No. E210321 UL 1004-6 UkrSepro for Ukraine Protection of persons and device protection Degree of protection EN EN 60529,EN 60034-5 IP23S Temperature class Insulation system EN 60034-1 F (155 °C) Insulation system Permissible voltage Limit curve A of the pulse voltage IEC/TS 60034-25:2007 IEC/TS 60034-25:2007 IVIC C IEC 60034-18-41 at 500 V EMC data Noise emission Fulfils requirements according to EN 60034-1 A final overall assessment of the drive system is indispensable Noise immunity Fulfils requirements according to EN 60034-1 A final overall assessment of the drive system is indispensable Technical data Standards and operating conditions Conformity and approvals 31

>3 months 1K3 (-20 ... +60 °C) <3 months Transport EN IEC 60721-3-2:1997 2K3 (-20 ... +70 °C) Operation EN IEC 60721-3-3:1995 + A2:1997 3K3 (-10 ... +40 °C) Operation with brake 3K3 (-15 ...+40 °C) Operation, without brake Site altitude 0 … 1000 m amsl - without current derating 1000 … 4000 m amsl reduce power by 5 %/1000 m Air humidity Without condensation - Average relative humidity 85 % Vibration resistance Operation EN IEC 60721-3-3:1995 + A2:1997 3M6 Vibration severity A EN 60034-14 - - Vibration velocity Free suspension - 1.6 mm/s Smooth running, axial runout, concentricity Normal class EN 50347 / IEC 60072-1 - - Technical data Standards and operating conditions Environmental conditions 32

Motor MQA 20L29H MQA 20L14H MQA 22P29H MQA 22P17H MQA 22P14H MQA 22P08H Degree of protection IP23 IP23 IP23 IP23 IP23 IP23 Standstill torque M0 Nm 76.0 76.0 156 156 156 156 Rated torque MN Nm 66.2 71.3 125 130 135 145 Max. torque Mmax Nm 250 250 500 500 500 500 Rated speed nN rpm 2930 1420 2935 1670 1425 760 Max. speed nmax rpm 6500 6500 6500 6500 6500 6500 Rated power PN kW 20.3 10.6 38.4 22.7 20.1 11.5 Standstill current I0 A 54.0 27.0 102 59.0 51.0 29.5 Rated current IRated A 46.9 26.5 86.0 50.3 45.6 27.6 Max. current Imax A 188 106 344 201 182 110 Rated voltage VRated V 360 360 360 360 360 360 Rated frequency fRated Hz 100 50 100 58 50 28 Moment of inertia J kgcm² 171 171 487 487 487 487 Efficiency η 0.900 0.800 0.900 0.880 0.860 0.770 Stator terminal resistance RUV 20 °C Ω 0.183 0.731 0.089 0.268 0.357 1.072 Stator terminal resistance RUV 150 °C Ω 0.276 1.102 0.134 0.404 0.538 1.616 Mutual inductance LH mH 13.68 57 23.2 23.86 93.3 92.8 Stator leakage inductance L1σ mH 0.493 1.979 0.892 0.895 3.568 3.53 Rotor leakage inductance L2σ mH 0.524 2.103 1.203 1.206 4.813 4.762 Stator resistance R1, 20 Ω 0.0915 0.365 0.134 0.134 0.536 0.536 Rotor resistance R2‘, 20 Ω 0.09 0.361 0.12 0.12 0.477 0.477 Weight m kg 63.0 63.0 102 102 102 102 Technical data Rated data Inverter power supply 400 V, forced ventilated motors 33

IP23 IP23 IP23 IP23 Standstill torque M0 Nm 325 325 325 325 Rated torque MN Nm 257 282 288 296 Max. torque Mmax Nm 1100 1100 1100 1100 Rated speed nN rpm 2235 1200 1030 550 Max. speed nmax rpm 5500 5500 5500 5500 Rated power PN kW 60.2 35.4 31.1 17 Standstill current I0 A 171 109 85.5 48.5 Rated current IRated A 138 88.8 76.2 44.5 Max. current Imax A 552 355 305 178 Rated voltage VRated V 340 360 360 360 Rated frequency fRated Hz 76 42 36 20 Moment of inertia J kgcm² 1340 1340 1340 1340 Efficiency η 0.920 0.820 0.870 0.810 Stator terminal resistance RUV 20 °C Ω 0.05 0.15 0.196 0.589 Stator terminal resistance RUV 150 °C Ω 0.075 0.226 0.295 0.888 Mutual inductance LH mH 18.38 16.8 69.23 69.96 Stator leakage inductance L1σ mH 0.78 0.65 2.91 2.873 Rotor leakage inductance L2σ mH 1.3 0.69 5.09 5.049 Stator resistance R1, 20 Ω 0.075 0.075 0.294 0.294 Rotor resistance R2‘, 20 Ω 0.0621 0.1 0.25 0.25 Weight m kg 193 193 193 193 Technical data Rated data Inverter power supply 400 V, forced ventilated motors 34

Lenze has been certified to the worldwide DIN EN ISO 14001 environmental management standard for many years. As part of our environmental policy and the associated climate responsibility, please note the following information on hazardous ingredients and the recycling of Lenze products and their packaging: Lenze products are partly subject to the EU Directive 2011/65/EU on the restriction of certain hazardous substances in electrical and electronic equipment (RoHS). This is documented accordingly in the EU declaration of conformity and with the CE mark. Lenze products are not subject to EU Directive 2012/19/EU on waste electrical and electronic equipment (WEEE), but some contain batteries/rechargeable batteries in accordance with EU Directive 2006/66/EC (Battery Directive). The disposal route, which is separate from household waste, is indicated by corresponding labels with the "crossed-out trash can". Any batteries/rechargeable batteries included are designed to last the life of the product and do not need to be replaced or otherwise removed by the end user. Lenze products are usually sold with cardboard or plastic packaging. This packaging complies with EU Directive 94/62/EC on packaging and packaging waste (Packaging Directive). The required disposal route is indicated by material-specific labels with the "recycling triangle". Example: "21 - other cardboard" REACH Lenze products are subject to the European Regulation EC No. 1907/2006 (REACH Chemicals Regulation). When used as intended, exposure of substances to humans, animals and the environment is excluded. Lenze products are industrial electrical and electronic products and are disposed of professionally. Both the mechanical and electrical components such as electric motors, gearboxes or inverters contain valuable raw materials that can be recycled and reused. Proper recycling and thus maintaining the highest possible level of recyclability is therefore important and sensible from an economic and ecological point of view. • Coordinate professional disposal with your waste disposal company. • Separate mechanical and electrical components, packaging, hazardous waste (e.g. gear oils) and batteries/rechargeable batteries wherever possible. • Dispose of the separated waste in an environmentally sound and proper manner (no household waste or municipal bulky waste). What? Material Disposal instructions Pallets Wood Return to manufacturers, freight forwarders or reusable materials collection system Packaging material Paper, cardboard, pasteboard, plastics Collect and dispose of separately Products Electronic devices Metal, plastics, circuit boards, heatsinks As electronic waste give to professional disposer for recycling Gearbox Oil Drain oil and dispose of separately Casting, steel, aluminium Dispose as metal scrap Motors Casting, copper, rotors, magnets, potting compound As engine scrap give to professional disposer for recycling Dry-cell batteries/rechargeable batteries As used batteries give to professional disposer for recycling Further information on Lenze's environmental and climate responsibility and on the topic of energy efficiency can be found on the Internet: www.Lenze.com à search word: "Sustainability" Environmental notes and recycling 35

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