Byron LySonix 3000 Operation Manual
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LySonix 3000® with PulseSelect™ Operation Manual
40-OM-0002
Page 2 of 43
Rev B
TABLE OF CONTENTS
1. SAFETY
Summary of Safety Notices (Warnings and Precautions)
5
2. GENERAL INFORMATION
2.1 Description of the System
8
2.2 Concept and Principles of Operation
8
2.3 Functional Components of the System
9
2.4 Controls and Indicators
11
2.5 Indications for Use
18
2.6 Device Specifications
18
3. UNPACKING INSTRUCTIONS
3.1 Reusables (Non-Sterile)
20
4. SYSTEM ASSEMBLY AND SET-UP
4.1 System Components Preparation
21
4.2 System Assembly
22
5. SYSTEM TEST
24
6. INSTRUCTIONS FOR PulseSelect™
6.1 Explanation of Front Panel with PulseSelect Feature
26
6.2 Set-up
26
6.3 System Test
26
6.4 Selection of Pulse Duration
27
6.5 Pulse Setting
28
7. SYSTEM TROUBLESHOOTING
7.1 Troubleshooting Guide
29
7.2 Mechanical Limit
30
7.3 Electrical Fault
30
8. SYSTEM DISASSEMBLY AND MAINTENANCE
8.1 Cleaning and Sterilization
31
8.2 Reuse Life of Components
33
8.3 Deviations form Cleaning and Sterilization Instructions
33
8.4 Technical Assistance
34
9. SERVICE, REPAIR, AND TECHNICAL CORRESPONDENCE
9.1 Fuse Replacement
35
9.2 Repair Service and Replacement Parts
35
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TABLE OF CONTENTS
9. SERVICE, REPAIR, AND TECHNICAL CORRESPONDENCE (continued)
9.3 Modifications
36
9.4 Damage or Loss In Shipment
36
9.5 Incorrect Items Shipped by Byron Medical
36
9.6 Policy On Returned Goods
36
Figure 1
PRINCIPLES OF OPERATION
12
Figure 2
HANDPIECE PROBE ASSEMBLY
13
Figure 3
FRONT PANEL
14
Figure 4
REAR PANEL
15
Figure 5
EXPLANATION OF SYMBOLS
16
Figure 6
FUSE REPLACEMENT PROCEDURE
17
2003 by Byron Medical
Byron Medical reserves all rights to this document. No part of this manual may be reproduced, stored,
or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, etc.)
without prior written permission of Byron Medical. Requests for permission to reproduce or distribute
this document should be addressed to:
Byron Medical, Inc.,
602 West Rillito Street,
Tucson, Arizona 85705
LySonix 3000® with PulseSelect™ Operation Manual
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Rev B
GENERAL SAFETY STATEMENTS
THE LySonix 3000® with PulseSelect™ SHOULD ONLY BE USED BY QUALIFIED MEDICAL
PERSONNEL.
THE LySonix 3000® with PulseSelect™ IS AN ELECTRO-MECHANICAL DEVICE THAT, UNDER
CERTAIN CIRCUMSTANCES, COULD PRESENT AN ELECTRICAL SHOCK HAZARD TO THE
OPERATOR AND/OR PATIENT. PLEASE READ MANUAL THOROUGHLY AND FOLLOW
DIRECTIONS STATED HEREIN TO ASSURE MAXIMUM SAFETY DURING OPERATION.
SINCE THE LySonix 3000® with PulseSelect™ IS INTENDED TO BE USED IN VARIOUS TYPES
OF INVASIVE SURGERY PROCEDURES, THERE MAY BE INDIRECT DANGER TO THE
PATIENT SHOULD THE UNIT FAIL DURING THE PROCEDURE. THEREFORE, IT IS
RECOMMENDED THAT A COMPLETE SPARE SYSTEM BE AVAILABLE FOR USE AS A
BACKUP.
FCC STATEMENTS
The LySonix 3000® with PulseSelect™ is designed and tested to comply with FCC regulations for
conducted and radiated emissions under 21CFR Subchapter J. It also has been designed and tested to
comply with EN 60601-1-2:2001 standards for Electrical Emissions and Electrical Immunity.
SAFETY STATEMENTS
The LySonix 3000® with PulseSelect™ has been designed and tested to comply with UL 2601-1 and EN
60601-1 Medical Device Standards with respect to Electrical Shock, Fire and Mechanical Hazards.
Made in the USA
The LySonix 3000® with PulseSelect™ is manufactured wholly in the United States of America.
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1. SUMMARY OF SAFETY NOTICES
Please read this section of the manual carefully. It contains a summary of all PRECAUTION,
WARNING and CAUTION statements contained in the manual. However, the user is advised to read
the entire manual and operate the LySonix 3000® with PulseSelect™ only in accordance with all of the
instructions contained herein.
Servicing of the device should only be performed by qualified technicians. Please contact Byron
Medical, Inc. There are no service controls accessible to the user.
CAUTION:
ALL REUSABLE COMPONENTS OF THE DEVICE MUST BE CLEANED
AND STERILIZED AND ALL DISPOSABLE COMPONENTS REPLACED
BEFORE USING THE DEVICE SYSTEM ON ANOTHER PATIENT.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF
PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS EXPOSURE TO ULTRASONIC ENERGY.
WARNING: TO AVOID ELECTRIC SHOCK, DO NOT REMOVE THE CASE COVER
FROM THE GENERATOR, HANDPIECE, IRRIGATION, OR ASPIRATION
PUMP UNIT. THERE ARE NO USER SERVICEABLE PARTS INSIDE ANY
OF THESE DEVICES.
WARNING: DO NOT ENCLOSE THE ENTIRE GENERATOR HOUSING, IRRIGATION
UNIT HOUSING OR ASPIRATION UNIT HOUSING IN A BAG, OR DRAPE
WHILE THEY ARE IN OPERATION. AIRFLOW MUST CIRCULATE
THROUGH UNITS DURING USE FOR PROPER COOLING OF ELECTRONIC
COMPONENTS.
WARNING: CARE MUST BE TAKEN NOT TO DAMAGE THE PROBE. DO NOT GOUGE,
KNICK, SCRATCH, BEND OR KINK PROBES DURING USE OR
CLEANING/STERILIZING. DISCARD ANY PROBES WHICH SHOW SIGNS
OF SUCH DAMAGE.
WARNING: WHEN ULTRASOUND OUTPUT POWER IS ON, DO NOT TOUCH THE
PROBE. DOING SO MAY RESULT IN INJURY. PLACE PROBE IN WATER
BEFORE ACTIVATING. DO NOT ALLOW PROBE TO RUN UNLESS
IMMERSED IN WATER.
WARNING: IF ELECTRICAL FAULT INDICATOR ILLUMINATES AND/OR AN
ELECTRICAL
FAULT
AUDIBLE
ALARM
SOUNDS,
IMMEDIATELY
SUSPEND OPERATION. TURN MAIN POWER SWITCH (REAR PANEL OF
GENERATOR) TO THE OFF POSITION AND REMOVE PROBE FROM
SURGICAL SITE. DO NOT TOUCH METALLIC PARTS OF HANDPIECE,
PROBE OR GENERATOR WHILE FAULT IS INDICATED.
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WARNING:
IF THE PROBE HAS BEEN USED IN A SURGICAL SITE DO NOT ACTIVATE
THE ULTRASONICS WITH THE PROBE IN OPEN AIR WITHOUT FIRST
WIPING THE PROBE LENGTH WITH A STERILE WIPE TO REMOVE BODY
FLUIDS.
CAUTION:
THE DISPOSABLE ITEMS ARE INTENDED FOR ONE PROCEDURE ONLY.
DO NOT ATTEMPT TO REUSE OR RESTERILIZE.
CAUTION:
ALL PROBES, HANDPIECES, HANDPIECE CABLES, WRENCHES AND
ACCESSORIES
ARE
SUPPLIED
INDUSTRIALLY
CLEANED,
BUT
NONSTERILE. ALL ITEMS INTENDED FOR USE IN THE STERILE FIELD
MUST BE CLEANED AND STERILIZED BEFORE FIRST USE AND BEFORE
EVERY SUBSEQUENT USE.
CAUTION:
DO NOT IMMERSE GENERATOR, IRRIGATION UNIT (IF SUPPLIED) OR
THE ASPIRATION UNIT (IF SUPPLIED). THESE UNITS ARE NOT SEALED
AGAINST LIQUIDS AND DAMAGE TO EQUIPMENT MAY RESULT.
CAUTION:
ENSURE ALL CONNECTIONS AND MATING SURFACES ARE CLEAN AND
DRY BEFORE ASSEMBLY.
CAUTION:
DO NOT USE THE PROBE OR REDUCED-DIAMETER SECTION OF THE
HANDPIECE AS A HAND GRIP. IT IS NOT MADE FOR THIS PURPOSE AND
MAY BREAK. HOLD THE MAIN BODY OF THE HANDPIECE ONLY.
CAUTION:
THE GENERATOR SHOULD NOT BE TURNED ON UNTIL THE CABLE HAS
BEEN CONNECTED TO BOTH THE GENERATOR AND HANDPIECE.
OTHERWISE, DAMAGE TO THE GENERATOR CAN RESULT.
CAUTION:
DO NOT APPLY EXCESSIVE PHYSICAL FORCE WHEN MANIPULATING
THE HANDPIECE PROBE ASSEMBLY IN THE TISSUE. DO NOT FORCE
THE PROBE THROUGH THE ANATOMIC AREA.
WARNING: IF AFTER FUSE REPLACEMENT THE FUSE FAILS WHEN THE
GENERATOR IS REACTIVATED, DISCONTINUE USE OF THE DEVICE
AND CONTACT BYRON MEDICAL INC, IMMEDIATELY. (800-777-3434 or
520-573-0857)
CAUTION:
USE ONLY GENUINE REPLACEMENT PARTS FURNISHED BY BYRON
MEDICAL INC. USE OF PARTS FURNISHED BY OTHER SOURCES MAY
RESULT IN DANGER OR FAILURE AND WILL VOID ANY WARRANTY
THAT MAY APPLY.
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WARNING: PLUGGING GENERATOR UNIT INTO SOCKET WHICH SUPPLIES
IMPROPER VOLTAGE MAY CAUSE GENERATOR TO MALFUNCTION OR
CREATE A SHOCK OR FIRE HAZARD. BE CERTAIN LINE INPUT
VOLTAGE SELECTOR SWITCH IS PROPERLY ADJUSTED.
WARNING: PROPER SYSTEM GROUNDING CANNOT BE INSURED UNLESS UNIT IS
CONNECTED TO A PROPERLY WIRED HOSPITAL GRADE OUTLET.
CAUTION:
DO NOT PLACE GENERATOR ON TOWEL, FOAM OR OTHER SOFT
SURFACE SINCE THE MATERIAL MAY BLOCK AIR VENTS LOCATED ON
THE BOTTOM OF THE GENERATOR. BLOCKING THESE VENTS MAY
CAUSE GENERATOR TO OVERHEAT AND MALFUNCTION OR CREATE A
SHOCK HAZARD.
CAUTION:
SYSTEM TEST SHOULD ALWAYS BE DONE IN ADVANCE OF PREPPING
PATIENT FOR SURGERY TO MINIMIZE RISK TO PATIENT IN CASE OF
SYSTEM MALFUNCTION.
WARNING: IF PROBE IS CRACKED, DAMAGED, OR IN NEED OF REPLACEMENT,
SURFACE TEMPERATURE CAN BECOME VERY HOT, SO THAT PROBE
MAY PRESENT A BURN HAZARD TO PATIENT OR CLINICIAN, IF
TOUCHED. EXERCISE CARE IN TESTING AND HANDLING OF PROBES
AT ALL TIMES. PROBES SHOULD BE TESTED FOR TEMPERATURE RISE
AT VARIOUS INTERVALS DURING PROCEDURE TO PREVENT BURNING
OF PATIENT DUE TO DAMAGED OR CRACKED PROBE. DO NOT TOUCH
PROBE WHILE IT IS ACTIVATED.
WARNING: DO NOT HOLD PROBE TIP UP TO EAR. THE OPERATING FREQUENCY
OF THE SYSTEM IS ABOVE THE RANGE OF HUMAN HEARING, BUT
DOES EMIT ACOUSTIC ENERGY. DO NOT ACTIVATE THE PROBE IN
OPEN AIR WITHIN 2 FEET OF THE EARS OF OPERATING ROOM STAFF
OR PATIENT.
CAUTION:
DURING CLEANING BE CERTAIN TO CLEAR DEBRIS FROM ALL
HOLLOW PROBE AND HANDPIECE INTERNAL PASSAGES BY BRUSHING.
FAILURE TO DO SO MAY HINDER STERILIZATION OF UNITS DURING
AUTOCLAVING.
CAUTION:
DO NOT USE ULTRASONIC CLEANERS TO CLEAN HANDPIECE CABLES
OR PROBES. USE MANUAL CLEANING TECHNIQUES ONLY.
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Rev B
CAUTION:
BEFORE USING LOOSE PACKING MATERIALS, SUCH AS FOAM
PELLETS, SHREDDED PAPER, OR EXCELSIOR, BE SURE TO WRAP THE
COMPONENT(S) SEPARATELY IN PLASTIC BAGS OR FILM OR OTHER
PROTECTIVE WRAPPING.
Electromagnetic Compatibility Guidance (in accordance with EN/IEC 60601-1-2:2001)
CAUTION:
THE LYSONIX 3000® WITH PULSESELECT™ IS CONSIDERED MEDICAL
ELECTRICAL EQUIPMENT. MEDICAL ELECTRICAL EQUIPMENT NEEDS
SPECIAL
PRECAUTIONS
REGARDING
ELECTROMAGNETIC
COMPATIBILITY (EMC) AND NEEDS TO BE INSTALLED AND PUT INTO
SERVICE ACCORDING TO THE EMC INFORMATION PROVIDED IN THIS
OPERATOR’S MANUAL.
CAUTION:
PORTABLE AND MOBILE RF COMMUNICATION EQUIPMENT CAN
EFFECT MEDICAL ELECTRICAL EQUIPMENT.
WARNING
THE USE OF ACCESSORIES, TRANSDUCERS AND CABLES OTHER THAN
THOSE SPECIFIED, WITH THE EXCEPTION OF TRANSDUCERS AND
CABLES SOLD BY THE MANUFACTURER OF THE LYSONIX 3000® WITH
PULSESELECT™
AS
REPLACEMENT
PARTS
FOR
INTERNAL
COMPONENTS,
MAY
RESULT
IN
INCREASED
EMISSIONS
OR
DECREASED IMMUNITY OF THE LYSONIX 3000® WITH PULSESELECT™.
WARNING: THE LYSONIX 3000® WITH PULSESELECT™ SHOULD NOT BE USED
ADJACENT TO OR STACKED WITH OTHER EQUIPMENT AND THAT IF
ADJACENT OR STACKED USE IS NECESSARY, THE LYSONIX 3000®
WITH PULSESELECT™ SHOULD BE OBSERVED TO VERIFY NORMAL
OPERATION IN THE CONFIGURATION IN WHICH IT WILL BE USED.
List of cables, transducers and accessories:
Item
Cable
Length
Type
Ultrasonic Transducer
NA
NA
Transducer cable
3.8m
shielded 4-conductor
AC Main Power cord
3.6m
unshielded 3-conducter
Foot Switch Cable
4.4m
unshielded 2-conductor
Pump Umbilical Cable
1.5m
unshielded 2-conductor
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Rev B
Guidance and manufacturer’s declaration – electromagnetic emissions (Table 201)
The LySonix 3000® with PulseSelect™ is intended for use in the electromagnetic environment specified
below. The customer or the user of the LySonix 3000® with PulseSelect™ should assure that it is used in
such an environment.
Emissions test
Compliance
Electromagnetic environment – guidance
RF emissions
CISPR 11
Group 1
The LySonix 3000® with PulseSelect™ uses RF
energy only for its internal function. Therefore, its RF
emissions are very low and are not likely to cause any
interference in nearby electronic equipment.
RF emissions
CISPR 11
Class A
Harmonic emissions
IEC 61000-3-2
Class A
Voltage fluctuations/
flicker emissions
IEC 61000-3-3
Complies
The LySonix 3000® with PulseSelect™ is suitable for
use in all establishments other than domestic and
those directly connected to the public low-voltage
power supply network that supplies buildings used for
domestic purposes.
Guidance and manufacturer’s declaration – electromagnetic immunity (Table 202)
The LySonix 3000® with PulseSelect™ is intended for use in the electromagnetic environment specified below.
The customer or the user of the LySonix 3000® with PulseSelect™ should assure that it is used in such an
environment.
Immunity test
IEC 60601
test level
Compliance level
Electromagnetic environment –
guidance
Electrostatic
discharge (ESD)
IEC 61000-4-2
±6 kV contact
±8 kV air
±6 kV contact
±8 kV air
Floors should be wood, concrete or
ceramic tile. If floors are covered with
synthetic material, the relative humidity
should be at least 30 %.
Electrical fast
transient/burst
IEC 61000-4-4
±2 kV for power
supply lines
±1 kV for input/output
lines
±2 kV for power
supply lines
±1 kV for input/output
lines
Mains power quality should be that of a
typical commercial or hospital
environment.
Surge
IEC 61000-4-5
±1 kV differential
mode
±2 kV common mode
±1 kV differential
mode
±2 kV common mode
Mains power quality should be that of a
typical commercial or hospital
environment.
Voltage dips, short
interruptions and
voltage variations
on power supply
input lines
IEC 61000-4-11
<5 % UT
(>95 % dip in UT)
for 0,5 cycle
40 % UT
(60 % dip in UT)
for 5 cycles
70 % UT
(30 % dip in UT)
for 25 cycles
<5 % UT
(>95 % dip in UT)
for 5 sec
<5 % UT
(>95 % dip in UT)
for 0,5 cycle
40 % UT
(60 % dip in UT)
for 5 cycles
70 % UT
(30 % dip in UT)
for 25 cycles
<5 % UT
(>95 % dip in UT)
for 5 sec
Mains power quality should be that of a
typical commercial or hospital
environment. If the user of the LySonix
3000® with PulseSelect™ requires
continued operation during power
mains interruptions, it is recommended
that the LySonix 3000® with
PulseSelect™ be powered from an
uninterruptible power supply or a
battery.
Power frequency
(50/60 Hz)
magnetic field
IEC 61000-4-8
3 A/m
3 A/m
Power frequency magnetic fields
should be at levels characteristic of a
typical location in a typical commercial
or hospital environment.
NOTE
UT is the a.c. mains voltage prior to application of the test level.
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Rev B
Guidance and manufacturer’s declaration – electromagnetic immunity (Table 204)
The LySonix 3000® with PulseSelect™ is intended for use in the electromagnetic environment specified below. The
customer or the user of LySonix 3000® with PulseSelect™ should assure that it is used in such an environment.
Immunity test
IEC 60601 test level
Compliance
level
Electromagnetic environment – guidance
Conducted RF
IEC 61000-4-6
Radiated RF
IEC 61000-4-3
3 Vrms
150 kHz to 80 MHz
3 V/m
80 MHz to 2.5 GHz
3 V
3 V/m
Portable and mobile RF communications equipment
should be used no closer to any part of the LySonix
3000® with PulseSelect™, including cables, than
the recommended separation distance calculated
from the equation applicable to the frequency of the
transmitter.
Recommended separation distance
P
d
2.1
=
P
d
2.1
=
80 MHz to 800 MHz
P
d
3.2
=
800 MHz to 2.5 GHz
where P is the maximum output power rating of the
transmitter in watts (W) according to the transmitter
manufacturer and d is the recommended separation
distance in metres (m).
Field strengths from fixed RF transmitters, as deter-
mined by an electromagnetic site survey,a should be
less than the compliance level in each frequency
range.b
Interference may occur in the vicinity
of
equipment
marked
with
the
following symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land
mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically
with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site
survey should be considered. If the measured field strength in the location in which the LySonix 3000® with
PulseSelect™ is used exceeds the applicable RF compliance level above, the LySonix 3000® with
PulseSelect™ should be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as re-orienting or relocating the LySonix 3000® with PulseSelect™.
b
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
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Rev B
Recommended separation distances between
portable and mobile RF communications equipment and the LySonix 3000® with
PulseSelect™ (Table 206)
The LySonix 3000® with PulseSelect™ is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The customer or the user of the LySonix 3000® with PulseSelect™ can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications
equipment (transmitters) and the LySonix 3000® with PulseSelect™ as recommended below, according to the
maximum output power of the communications equipment.
Separation distance according to frequency of transmitter
m
Rated maximum output power
of transmitter
W
150 kHz to 80 MHz
P
d
2.1
=
80 MHz to 800 MHz
P
d
2.1
=
800 MHz to 2,5 GHz
P
d
3.2
=
0.01
0.12
0.12
0.23
0.1
0.37
0.37
0.37
1
1.2
1.2
2.3
10
3.7
3.7
7.4
100
12
12
23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d
in metres (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is
the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and
reflection from structures, objects and people.
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Rev B
2. GENERAL INFORMATION - SYSTEM OVERVIEW
2.1 Description of the System
The LySonix 3000® with PulseSelect™ is a system of electromechanical components designed to
ultrasonically fragment and aspirate a broad range of soft tissue. The system includes a Generator
that produces a 22.5 kHz electrical signal and feeds that signal via the cable to a piezoelectric
crystal stack mounted in the autoclavable Operating Handpiece. The crystal stack converts the
electrical signal to mechanical vibration at that same frequency. This ultrasonic vibration is
amplified as it traverses the length of the titanium Probe attached to the front of the Operating
Handpiece. The Operating Handpiece and Probe have a central aspiration channel for use with an
aspiration system to remove fragmented material and waste liquids.
2.2 Concept and Principles of Operation
The LySonix 3000® with PulseSelect™ uses ultrasound, or sound waves for fragmentation of soft
tissues. Unlike standard cutting or Opto-Thermal systems, the LySonix 3000® with PulseSelect™
offers precise control of tissue ablation due to the controlled ultrasound field generated. This
precise control allows the surgeon to perform traumatic fragmentation and removal of tumors and
other biomass with minimal disturbance to surrounding tissue structure.
The LySonix 3000® with PulseSelect™ ultrasonically fragments living and necrotic tissue by a
process known as cavitation. Cavitation is basically the formation and collapse of microscopic
bubbles which are produced at the tip of the titanium Probe mounted on the Handpiece. The
Generator unit (Power Supply) feeds a 22.5kHz (22,500 cycles per second) electrical signal to
piezoelectric crystals mounted in the Handpiece. The active elements of the Handpiece then vibrate
at that same 22.5 kHz frequency. The vibration is amplified by a titanium Front Driver integral to
the Handpiece and further amplified down the Probe (or Horn). The distal end of the Probe (the
Radiating Face) vibrates at this high amplitude and at the same frequency. When placed in a liquid,
the vibrating probe tip causes microscopic bubbles to grow and then collapse with great energy
intensity, thus causing the tissue directly in front of the Probe to be liquefied or fragment.
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2.3 Functional Components of the System
2.3.1. Generator
The Generator supplies a 22.5 kHz electrical signal to the Handpiece. A feedback circuit tracks
frequency changes in the Probe caused by load and temperature changes, and maintains maximum
electrical efficiency at all times.
In addition, the Generator incorporates an automatic gain control that maintains the amplitude
selected by the user. As the Probe meets resistance, the Generator will automatically supply greater
power (wattage) to the Handpiece, thereby keeping the amplitude constant. This is analogous to
cruise control on an automobile, which will maintain the car's speed as the road conditions vary.
Amplitude, which is the distance the Probe moves out from rest and back in each cycle, determines
the extent of tissue disruption. The Generator has a self-limiting feature that prevents damaging
overload. Amplitude Setting is indicated by an LED bar graph display on the front panel.
The PulseSelect™ Feature allows the user to initiate a Pulsed Wave Output as opposed to having a
Continuous Wave Output. A rocker switch allows the user to change modes while a rotary knob
sets the Pulse Duration of the Pulsed Wave Output.
Main power is controlled by the Main Power switch on the back panel of the Generator. Ultrasonic
power is controlled by the Ultrasonic Enable switch on the front panel and by a footswitch
connected to the rear panel of the generator.
An elapsed time meter records cumulative ultrasonic on-time during a procedure. A reset button
resets the elapsed time meter to zero. A Mechanical Limit Detector may detect breakage along the
Probe, Handpiece failure, or system overload. These faults will activate an indicator light and an
audible alarm. An Electrical Fault Detector detects an open ground wire and short or break in an
output circuit. These faults will activate an indicator light as well as an audible alarm. Both fault
alarms will deactivate the ultrasonic output of the generator.
2.3.2. Handpiece
The handle section of the Handpiece houses the piezoelectric crystals that transform the electrical
energy from the Generator into mechanical vibration. The Front Driver transmits and amplifies the
vibration out of the Handpiece casing. A Probe is attached to the Front Driver by an integral
mounting stud. This Probe amplifies the motion and provides the debriding surface of the device.
As applications require, various Probe configurations will be used to extend the working length,
provide increased amplification of vibration, or for fast removal of tissue. The Handpiece
incorporates a provision for aspiration fluid connection. The Handpiece is attached to the Generator
by a 12-foot long autoclavable Handpiece Umbilical Cable. Two sizes of Handpieces are available,
the Standard Handpiece and the FineLine™ Handpiece.
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Rev B
2.3.3. Probes
Broad range of sizes and lengths for micro and macro tissue removal.
Probes can be used on two Handpieces, standard and micro..
2.3.4. Aspiration Unit (Optional)
An optional basic Aspiration unit or a complete Aspiration and Infiltration Platform may also be
ordered for use in the surgical site. An optional Aspiration Unit (Model: PT-ASP-III-110 or 220)
includes a vacuum pump, vacuum gauge, and vacuum control to adjust the level of vacuum
available at the Probe. A reservoir is attached to the pump via a suction line to collect waste liquid.
A filter assembly is provided to protect the pumps and the environment from aerosolized aspirant
droplets. The Aspiration units are connected to the Handpiece with sterile disposable flexible
tubing that is replaced before each procedure.
A separate ON/OFF switch is provided on the Aspiration units to allow independent use and testing
of the aspirating feature of the device.
The liquid reservoirs recommended by Byron Medical, Inc., prevents liquid from being transported
to the pump via the suction line.
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Rev B
2.4 Controls and Indicators
The controls and indicators available to the operator of the LySonix 3000® with PulseSelect™ are as
follows:
Generator:
Main Power ON/OFF Switch (on rear panel)
(LED Readout serves as Pilot Light)
Line Input Voltage Selector Switch (on rear panel)
Ultrasound Enable ON/OFF Switch
Amplitude Control Knob
Ultrasound On Indicator Light
Mechanical Limit Indicator Light
Electrical Fault Indicator Light
Ultrasonic Use Timer with Reset
Amplitude Setting LED Barograph Display
Continuous/Pulse Mode Switch
Pulse Duration Control Knob
Aspiration Pump:
Power ON/OFF Switch
Vacuum Control
Vacuum Gauge
Footswitch(s):
Waterproof and Low Voltage
Control Umbilical
Cable:
Connects Generator Footswitch control to Irrigation Unit
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Rev B
Figure 1 - Principles of Operation
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Figure 2 - Handpiece-Probe Assembly
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Figure 3 - Front Panel
LySonix 3000
®
with PulseSelect ™
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Rev B
Figure 4 - Rear Panel
MODEL NO. LY-3000
MANUFACTURED BY: MISONIX, INC.
EXCLUSIVELY FOR SALE BY MENTOR
CORPORATION UNDER EXCLUSIVE
LICENSE FROM SONIQUE SURGICAL
MISONIX, INC. 1938 NEW HIGHWAY, FARMINGDALE, NY 11736
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Figure 5 - Explanation of Symbols
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Figure 6 - Fuse Replacement Procedure
•
Turn unit OFF and REMOVE power cord from BOTH wall outlet and the Generator.
•
Use your thumb to REMOVE the fuse holder below the power cord connector by releasing the
spring-loaded snap clips.
•
PULL out fuse holder.
•
REMOVE and replace with new fuses of the same type. There is no required orientation of the
fuses. BE sure to REPLACE BOTH fuses.
•
Reinsert the fuse holder by pressing it into the power connector until it snaps into place.
•
If the NEW fuse blows, promptly contact Byron Medical, Inc:
(800) 777-3434
(520) 573-0857
MODEL NO. LY-3000
MANUFACTURED BY: MISONIX, INC.
EXCLUSIVELY FOR SALE BY MENTOR
CORPORATION UNDER EXCLUSIVE
LICENSE FROM SONIQUE SURGICAL
MISONIX, INC. 1938 NEW HIGHWAY, FARMINGDALE, NY 11736
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2.5
Indications for Use
2.5.1 The LySonix 3000® with PulseSelect™ Ultrasonic Surgical System is indicated for use in
the fragmentation and aspiration of soft tissue in the following surgical specialties:
Neurosurgery
Gastrointestinal and Affiliated Organ Surgery
Urological Surgery
Plastic and Reconstructive Surgery
General Surgery
Orthopedic Surgery
Gynecology
External
Condyloma
Benign tumors (lipomas, fibromas, and leiomyomas)
Malignant primary and metastatic tumors of all types and the following
cystic lesions:
Bartholin’s cysts, Vestibular adenitis, Inclusion cysts and
sebaceous cysts.
Abdominal area
Any abnormal growth, cystic or solid, benign or malignant,
involving the ovary, fallopian tube, uterus or the supporting
structures of the uterus.
Thoracic Surgery
Limited
pulmonary
resection
such
as
segmetectomies,
non-anatomical
subsegmentectomies, and metastatectomies.
2.6 Device Specifications
2.6.1 Ultrasonic Generator
Power Input: 110-130VAC 60Hz /200-240V AC 50Hz 250 VA
Operating Frequency: 22.5 kHz ± 500 Hz
Mode of Operation: Continuous Wave or Pulsed Wave (user selectable)
Controls: Amplitude Control
Main Power ON-OFF Switch (rear panel)
Footswitch Control for Ultrasonic Output
Timer Reset
Ultrasonic Enable Switch
Continuous/Pulse Mode Switch
Pulse Duration Setting Knob
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2.6.1 Ultrasonic Generator (Continued)
Display Indicators: Ultrasonic Use Time - digital display
Ultrasonic Amplitude Level -LED barograph display
Mechanical Limit Indicator - LED
Electrical Fault Indicator - LED
Ultrasonic On Indicator - LED
Operating Conditions:
Temperature 55-95°F
Relative Humidity 20-90% (non condensing)
Dimensions: 7 1/2" W x 19" D x 11" H
Weight: 17 lbs.
2.6.2 Handpiece (Typical)
Operating Frequency: 22.5 kHz ± 150 Hz
Power Capability: 150 Watts
Operating Conditions: Temperature 55-95°F
Dimensions: 6.75" L (nom) x 2" Dia. (nom)
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3. UNPACKING INSTRUCTIONS
Carefully inspect shipping container before opening. After visual inspection of container, carefully
unpack all components and place on a table or cart. Visually inspect all components for obvious shipping
damage. Retain the shipping container and immediately notify the shipping carrier of any damage
The following components are included:
3.1 Reusables (Non Sterile):
3.1.1. LySonix 3000® with PulseSelect™ System Are Supplied In the Following
Configurations
Catalog Number
Description
3000S (includes the following):
3000 S STANDARD SYSTEM
3000G
1 each 3000 Generator
3000HP
2 each 3000 Handpiece
30000CAB
2 each 3000 Cable
2020-50
1 each Footswitch
2010- 55
1 each Power Cord
2020-32
1 each Wrench Set
2010-31
1 each Brush Set for Probes
5610-530
5mm x 30cm Hollow Bullet Tip
5620-420
4mm x 20cm Hollow Golf Tip
5620-530
5mm x 30cm Hollow Golf Tip
2010-30
Probe Tray Autoclavable
Catalog Number
Description
3000 MS (includes the following):
3000 S MICRO SYSTEM
3000G
1 each 3000 generator
3000MHP
Micro Handpiece and cable
2020-50
1 each footswitch
2010- 55
1 each Power Cord
2010-31
1 each Brush Set for Probes
2020-32
1 each Wrench Set
3000M-220BTS
Micro Cannula 2mm x 20cm Solid Bullet Tip
3000M-210BTS
Micro Cannula 2mm x 10cm Solid Bullet Tip
3000M-310BTH
Micro Cannula 3mm x 10cm Hollow Bullet Tip
3000M-3520BTH
Micro Cannula 3.5mm x 20cm Hollow Bullet Tip
CAUTION: Use only genuine replacement parts distributed by Byron Medical, Inc. Use of parts
furnished by other sources may result in danger or failure and will void any warranty that may apply.
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4. OPERATING INSTRUCTIONS
4.1 System Components Preparation
CAUTION - All Probes, Handpieces, Handpiece cables, wrenches and accessories are supplied
industrially cleaned, but non-sterile. All items intended for use in the sterile field must be cleaned and
sterilized as per following instructions before first use and every subsequent use.
All the following reusable items must be cleaned and sterilized prior to the procedure in accordance
with appropriate protocols as provided herein.
HANDPIECES
HANDPIECE FRONT CAPS
PROBES
HANDPIECE CABLES (If removable from Handpiece)
WRENCHES
All the components are steam sterilizable. THESE MUST ALWAYS BE CLEANED AND
STERILIZED PRIOR TO USE AND AFTER USE, TO PROTECT CLINICIANS, TECHNICIANS
AND PATIENTS DURING ROUTINE HANDLING AND USE.
The front panels of the Generator, Irrigation and/or Aspiration Units may also be covered with clear
sterile plastic covers during the procedure.
WARNING – DO NOT enclose the entire generator housing, irrigation unit housing or aspiration unit
housing in a bag, or drape while they are in operation. Airflow must circulate through units during use in
order for proper cooling of electronic components.
4.1.1 Cleaning and Sterilizing
Refer to Maintenance Section (Section 8.0) for cleaning and sterilizing instructions.
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4.2
System Assembly
NOTE: - It is recommended that the Generator Irrigation Unit (if supplied) and Aspiration Unit (if
supplied) be positioned on a cart or table outside the sterile field of the Operating Theater. The Generator
must be placed on a smooth and level hard surface.
CAUTION: - DO NOT place generator on towel, foam or other soft surface since the material may block
air vents located on the bottom of the generator. Blocking these vents may cause generator to overheat
and malfunction or create a shock hazard.
4.2.1. Main Power Switch
WARNING: - Plugging generator unit into a socket which supplies improper voltage may cause generator
to malfunction or create a shock or fire hazard. Be certain line input voltage selector switch is properly
adjusted. Use a small screw driver to move switch to desired setting (110v or 220v) . See Figure 4 Rear
Panel
Verify that the Main Power Switch on the rear panel of the Generator and the Ultrasonic Enable
Switch on the front panel of the Generator are in the "OFF" position and that the Amplitude
Control on the front panel is set at zero. Verify that the Line Input Voltage Selector on rear panel
of Generator is set to the proper setting for the line voltage to be supplied by the outlet. Plug the
female end of the line cord into the rear of the Generator. Plug other end of line cord into Hospital
grade socket receptacle.
WARNING: - Proper system grounding cannot be insured unless unit is connected to a properly wired
hospital grade outlet.
CAUTION: - The generator should not be turned on until the Handpiece cable has been connected to both
the Generator and Handpiece. Otherwise, damage to the generator may result.
4.2.2 Attaching Footswitch
Attach the plug from the Footswitch into the connector on the rear panel of the Generator. Make
certain that connector is fully inserted. Position Footswitch on floor in area easily accessible
during procedure.
4.2.3 Handpiece
Handpiece, Handpiece Front Cap, Probes, and Aspiration Tubing (if used) - should be assembled
on a tabletop covered with a sterile drape. Only persons authorized to be in sterile field should
assemble these components.
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4.2.3.1 Front Driver of Handpiece
Thread Probe into Front Driver of Handpiece by hand until tight. Refer to Figure 2. DO
NOT force the Probe into the Handpiece threads; it must turn in smoothly all the way until
the mating faces touch. Use the two open end wrenches supplied and fit them into the flats
on both the Probe and Front Driver of the Handpiece for final tightening. If a two piece
Probe is used, attach distal end of Probe to Extender in like manner.
CAUTION: - Ensure all connections and mating surfaces are clean and dry before assembly.
CAUTION: - Use two wrenches at all times. DO NOT attempt to tighten or loosen Probes by holding
the Handpiece case. Never apply pipe or strap wrench to the Handpiece case.
WARNING: - Care must be taken not to damage the Probe. DO NOT gouge, knick, scratch, bend or kink
Probes during use or cleaning/sterilizing. Discard any Probes that show signs of such damage.
4.2.3.2 Front Cap of Handpiece
Thread on the Handpiece Front Cap. Finger tighten only. DO NOT USE WRENCH OR
PLIERS TO TIGHTEN CAP TO HANDPIECE BODY.
4.2.4
Connecting Handpiece Cable to Generator
Attach one end of high frequency Handpiece Cable to output connector on Generator front panel.
Line up the red dot on the cable connector with the corresponding line on the front panel
connector. Push the cable connector into place. Assure that the connection snaps into place, as
indicated when the red markings line up.
4.2.5
Connecting Handpiece Cable to Handpiece (Removable cables Only)
Connect other end of Handpiece Cable to the connector at rear of Handpiece. Assure that
connection snaps into place as in the previous step.
4.2.6
Connecting Aspiration Tubing to Handpiece
Connect one end of the sterile aspiration tubing to the rear aspiration port of the Handpiece pushing
firmly on the tubing connector and connect the other end of the tubing to the Waste Reservoir of
the ASPIRATION UNIT. Set-up and test the unit according to the instructions supplied with that
device.
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5. SYSTEM TEST
CAUTION - System test should always be done in advance of prepping patient for surgery to minimize
risk to patient in case of system malfunction.
5.1 Turn the Main Switch (rear panel) to the ON position. Fan should start and the Ultrasonic Use
Timer LED Display should illuminate.
5.2 Turn on the IRRIGATION UNIT (if so equipped).
5.3 Turn on the ASPIRATION UNIT (if so equipped). If hollow Probes are utilized, then suction
should be felt at the distal end of the Probe. Placing the distal end of the Probe in sterile saline
should result in liquid being evacuated from the container and deposited in the Waste Reservoir.
Check all aspirant line connections for leaks and repair or replace as necessary.
WARNING - When ultrasound output power is on DO NOT touch the Probe. Doing so may result in
injury. Place Probe in water BEFORE activating. DO NOT allow Probe to run unless immersed in water.
5.4 Place the Ultrasound Enable Switch (front panel) in the ON position, set the Pulse Mode Switch to
"CONTINUOUS". Turn the Amplitude Control Knob to setting “5”.
5.5 Depress the Footswitch. The Ultrasound ON Light should illuminate. A Bell type sound should
be heard for 1 second upon pressing of the Footswitch. The Ultrasound Use Time readout should
count-up in 1 second increments. Placing the distal end of the Probe in sterile liquid should result
in an audible hiss or noise and bubbles of liquid should appear below the distal end of the Probe in
the liquid.
WARNING - When ultrasound output power is on DO NOT touch the Probe. Doing so may result in
injury. Place Probe in water BEFORE activating. DO NOT allow Probe to run unless immersed in water.
WARNING – DO NOT hold Probe tip up to ear. The Operating frequency of the system is above the
range of human hearing, but does emit acoustic energy. DO NOT activate the Probe in open air within 2
feet of the ears of operating room staff or patient.
5.6 Release the Footswitch. The Ultrasound output should be disabled. The Ultrasound Use Time
indicator should freeze at the last reading. If so, reset timer by pressing and releasing the RESET
BUTTON.
5.7 Repeat steps 5.5 through 5.6 two more times to verify operation of system. If performance cannot
be verified or if Mechanical Limit Light or Electrical Fault Light illuminates or audible alarm is
heard, go to Troubleshooting Chart for instructions. Otherwise, proceed to next step.
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5.8 Reset Ultrasound Use Timer by pressing Reset Button momentarily. Depress Footswitch to turn on
Ultrasound Output Power. Hold distal end of Probe in air and run system for 30 seconds. Unit
should run normally with no visual or audible alarms activated. Running unit for 30 seconds
checks Probe for defects and proofs all electrical and mechanical connections.
5.9 Release Footswitch. Gently feel along length of Probe. Probe temperature should not be
significantly above ambient temperature, regardless of how long it was operating. If Probe feels
hot at the junction of the Handpiece and Probe, retighten with wrenches supplied and retest. If
Probe feels hot at any point along its length, replace Probe and retest.
WARNING - If Probe is cracked, damaged, or in need of replacement, surface temperature can become
very hot, so that Probe may present a burn hazard to patient or clinician, if touched. Exercise care in
testing and handling of Probes at all times. Probes should be tested for temperature rise at various
intervals during procedure to prevent burning of patient due to damaged or cracked Probe. DO NOT
touch Probe while it is activated.
5.10 Refer to the Instruction Sheet Supplied with the Probe. Note the maximum value of Amplitude
Setting allowed for the Probe in use. DO NOT exceed this value at any time during testing or
actual use with the Probe.
5.11 Refer to Section 6 for Instructions on the PulseSelect™ Feature.
LySonix 3000® with PulseSelect™ SYSTEM IS NOW READY FOR USE.
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6. INSTRUCTIONS FOR PULSESELECT™ FEATURE
6.1 Explanation of Front Panel with PulseSelect™ Feature
6.2 Setup
6.2.1 Verify that the Pulse Mode Switch is in the "CONTINUOUS" position. Verify that the
Pulse Duration Control at the front panel is set to the minimum position (fully counter
clockwise).
6.2.2 Attach the Handpiece cable to the corresponding connector. Align markings and push the
cable connector in place. Assure that the connection snaps into place.
6.3 System Test
6.3.1 Perform system test as follows:
6.3.2 Flip the Pulse Mode Switch to the "PULSE" position.
6.3.3 Depress the Footswitch as described in the user’s manual. The ultrasound light shall
illuminate and shall be flashing. A Bell type sound should be heard for 1 second upon
pressing of the Footswitch. The Ultrasound Use Time readout shall count-up in 1 second
increments. (Note that the Ultrasound Use Time will indicate the duration of time the
Footswitch is being depressed when the “Continuous” feature is selected).
Pulse Mode Switch
Pulse Duration Control
Ultrasonic Enable Switch
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DUTY CYCLE
Setting
"OFF"
0%
10%
20%
30%
40%
50%
60%
"ON"
100%
90%
80%
70%
60%
50%
40%
Cont.
9
8
7
6
5
4
PULSE DURATION
depiction of "ON" signal over 5 cycles
Cont.
9
8
7
6
5
4
Setting
Time
6.4 Selection of Pulse Duration
6.4.1 Verify that the Pulse Mode Switch is in the "PULSE" position.
6.4.2 The following figure will present an overview of the available Pulse cycles. The Pulse
cycle (also referred to as Duty cycle) is divided into an ON period and an OFF period.
Variations of this relationship are described below.
The energy input is reduced
by switching between "ON"
and "OFF" periods. For
example, at setting "4" the
energy input is reduced by
60% compared to 100% at
continuous mode.
6.4.3 The figure below exhibits variations of the pulse duration over the same the time-period.
Note that the individual cycle
remains the same while the
"ON" and "OFF" periods are
varied.
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50%
40%
90%
6.5 Pulse Settings
Pulse settings 40% to 90% are determined by rotating the Pulse Duration
Control. Detents spaced approximately 30 degrees apart predetermine
these settings. Minimum setting or setting "40%" is with the Pulse
Duration Control knob in full counter clockwise position. Maximum
setting or setting "90%"is with the Pulse Duration Control knob in full
clockwise position.
(Settings illustration)
6.5.1 Set the Pulse Duration Control Knob to the desired setting.
6.5.2 Depress Footswitch and verify that the Ultrasound Output is pulsing and not continuous.
NOTE -The timer will only Increment when the ultrasound output is ON and will NOT advance when
the output is OFF regardless if the Footswitch is being continuously depressed.
6.5.3 Release the Footswitch, disengage the Ultrasound Enable Switch and place the
Handpiece/Probe on a sterile drape.
LySonix 3000® with PulseSelect™ SYSTEM IS NOW READY FOR USE.
70%
60%
80%
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7. SYSTEM TROUBLESHOOTING
7.1
Troubleshooting Guide (Symptom, Possible Cause, and Remedial Action)
WARNING - To avoid electric shock, DO NOT remove the case cover from the Generator, Handpiece,
irrigation or aspiration pump units. There are no user serviceable parts inside any of these devices.
CAUTION – Do not apply excessive physical force when manipulating the Handpiece Probe assembly in
the tissue. Do not force the Probe through the anatomic area.
WARNING - If electrical fault indicator illuminates, suspend operation immediately. Remove Probe
from patient. DO NOT touch metallic parts of Handpiece, Probe or Generator.
SYMPTOM
POSSIBLE CAUSE
REMEDIAL ACTION
Power cord not connected
Check power cord
Power outlet off
Check wall socket for voltage
System does not turn on
Blown line fuse(s)
Replace fuse(s)
Loose Probe to Handpiece connection
Retighten Probe to Handpiece.
Cracked, damaged, or broken Probes.
Replace Probe.
Power overload condition at Probe tip. Release pressure on Probe.
Overheated Probe.
Cool Probe. Retest. If Probe heats,
replace.
Clogged Probe or Handpiece.
Use brush set to clear debris from Probe/
Handpiece.
Mechanical limit light
illuminated and pulsing
audible alarm activated.
Handpiece malfunction or defective.
Replace Handpiece.
Handpiece and/or cable disconnected. Check all electrical connections.
Faulty cable or Handpiece.
Replace cable or Handpiece.
Electrical
fault
light
illuminated and steady
audible alarm activated.
Faulty Generator.
Replace Generator.
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7.2 Mechanical Limit Alarm Reset
7.2.1 Release Footswitch.
7.2.2 Depress Footswitch again. If Mechanical Limit Light and Audible Alarm sounds, refer to
Troubleshooting Guide.
7.3 Electrical Fault Alarm Reset
7.3.1 Switch ULTRASOUND ENABLE switch OFF.
7.3.2 Flip MAIN POWER switch OFF. Refer to Troubleshooting Guide and go through ALL
steps given.
7.3.3 Flip MAIN POWER switch ON and then ULTRASOUND ENABLE switch ON.
7.3.4 Depress Footswitch. If Electrical Fault Alarm activates again, DISCONTINUE USE,
REPLACE ENTIRE SYSTEM WITH BACKUP, SET UP AND TEST BACKUP and
continue operation. Call Byron Medical Inc., for further instructions.
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8. SYSTEM DISASSEMBLY AND MAINTENANCE
8.1 Cleaning and Sterilization
CAUTION - All Probes, Handpieces, Handpiece Cables, Wrenches and accessories are supplied
industrially clean, but non-sterile. All items intended for use in the sterile field must be cleaned and
sterilized as per the following instructions before first use and before every subsequent use.
8.1.1 Follow ANSI/AAMI ST35, Good Hospital Practice: Handling and Biological
Decontamination of Reusable Medical Devices (1991) or latest edition, or such other
guidelines as may be directed by Hospital or Clinic GHP’s.
8.1.2 Disassemble all components of system in reverse order of assembly (refer to Figure 2),
including the Probe from the Handpiece, the Front Cap from the Handpiece and the tubing
from the Handpiece, and the Irrigation and/or Aspiration Unit. Unplug all power cords.
Use Wrenches supplied and rotate wrenches as shown in Figure 3 to untighten Probes from
Handpiece. Separate Probes from Handpiece.
8.1.3 Dispose of all flexible tubing (but NOT the Handpiece Cable if detachable) and the Waste
Reservoir Container in accordance with standard hospital procedures for disposal of
contaminated biological wastes.
8.1.4 Rinse the Probes, Wrenches and Handpiece under warm running water. Handpiece should
not be immersed fully under water.
8.1.5 Brush hole in Handpiece and Hollow Probes using the brushes as follows:
Item To Be Cleaned
Brush
3.5mm Diameter Probe
Small Cleaning Brush-Probe
4mm Diameter Probe
Small Cleaning Brush-Probe
5mm Diameter Probe
Small Cleaning Brush-Probe
Handpiece
Large Cleaning Brush-Handpiece
8.1.6 Brushing should be done with anti-microbial and anti-viral soap and warm running water.
This insures clearing of debris from the internal passages. Rotate brush as it is inserted to
help clear debris and stains. Brushes should be inserted fully through the unit. Repeat this
procedure at least four (4) times. A standard soft bristle cleaning brush may be used to
scrub exterior surfaces of Handpiece, Front Cap and Probes. Rinse all soap residue from
interior and exterior of unit under warm running water for a minimum of 1 minute.
Handpiece should not be immersed fully under liquid.
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CAUTION: - Be certain to clear debris from all Hollow Probes and Handpiece internal passages by
brushing. Failure to do so may hinder sterilization of units during autoclaving.
CAUTION: - DO NOT use ultrasonic cleaners to clean Handpieces Cables or Probes. Use manual-
cleaning techniques only.
8.1.7. Wash wrenches under warm water mixed with anti-microbial and anti-viral soap.
Wrenches may be fully immersed. Rinse soap from wrenches under warm running water
for a minimum of 1 minute to clear soap residue.
8.1.8. Dry all components with absorbent towel or paper. Dispose of cloth or paper in accordance
with Hospital or Clinic practices for contaminated wastes.
8.1.9 With a cloth or absorbent paper moistened with an anti-microbial and anti-viral cleaning
agent, wipe down the Handpiece Cable, Generator, Irrigation Unit (if supplied) and
Aspiration Unit (if supplied). Clean all surfaces of bloodstains and obvious signs of
contamination. Dispose of cloth or paper with contaminated wastes.
8.1.10
Examine the Probe, Handpiece, and Handpiece Cable for obvious signs of damage (cracks,
gouges, cuts in Cable, etc.). Remove any items that show signs of damage from service
after cleaning and sterilizing. Mark damaged items clearly to prevent future use before
disposal.
CAUTION - DO NOT immerse the Handpiece Cable, Generator, Irrigation Unit, (if supplied) or the
Aspiration Unit (if supplied). Units are not sealed against liquids and damage to equipment may result.
8.1.11
Probes, Handpiece, Front Cap, Handpiece Cable and Wrenches can be sterilized by steam
autoclave. If autoclaving, place Handpiece, Probes and Cables in suitable sterilizer tray,
such as LySonix Tray, part number 2010-30.
CAUTION – Allow time for all components to cool to room temperature before use
8.1.12
Sterilizing by Steam Autoclave:
8.1.12.1
Handpiece and Cap (with front cap removed):
121°C gravity 50 minutes wrapped or unwrapped
132°C gravity 10 minutes unwrapped, 20 minutes wrapped
PREVAC, 132°C 3 minutes wrapped or unwrapped
8.1.12.2
Cannulated Probes:
121°C gravity 60 minutes wrapped or unwrapped
132°C gravity 30 minutes wrapped or unwrapped
PREVAC, 132°C 5 minutes wrapped or unwrapped
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8.1.12.3
Cable:
121°C gravity 50 minutes wrapped or unwrapped
132°C gravity 10 minutes unwrapped, 20 minutes wrapped
PREVAC, 132°C 3 minutes wrapped or unwrapped
8.1.13
Dry cycle: MINIMUM of 5 minutes is recommended.
8.2 Reuse Life of Components
8.2.1 The estimated reuse life of system components is listed below. All reuse life estimates are
approximate and may be affected by rough handling, damage, and wear due to vigorous
cleaning, etc.
Component
Reuse Life (Number of sterilization cycles)
Handpiece
200 cycles
Handpiece Cable
200 cycles
Front Cap
200 cycles
All Probes
>200 cycles
Wrenches
>200 cycles
NOTE: - The Reuse Life given takes into account wear and tear due to cleaning and sterilization only.
Damage or wear caused by actual use in surgery will affect life of components.
8.3 Deviations from Cleaning and Sterilization Instructions
8.3.1 It is highly recommended that the procedures given in this manual for cleaning and
sterilizing the LySonix 3000® with PulseSelect™ and related accessories be followed. It is
the responsibility of the user of this device or any accessories used with it to validate
procedures for cleaning and/or sterilization if they differ from the procedures as outlined in
this manual.
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8.4 Technical Assistance
8.4.1. Should the user wish further information or instructions regarding any aspect of cleaning or
sterilizing procedures, please contact;
Byron Medical, Inc.
602 West Rillito Street
Tucson, Arizona 85705
(800) 777-3434 (Toll Free)
(520) 573-0857 (outside USA)
(520) 746-1757 (Fax)
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9. SERVICE, REPAIR and TECHNICAL CORRESPONDENCE
WARNING: To avoid electric shock DO NOT remove the case cover from the Generator, the
irrigation and aspiration units, or the handpiece. There are no user-serviceable parts inside any of
these components.
9.1. Fuse Replacement
9.1.1. Switch Mains Switch to OFF. Switch Ultrasound Enable Switch to OFF.
9.1.2. Unplug Power Cord from both wall outlet and the Generator. Use a small screwdriver to
remove the fuse holder below the Power Cord connector by releasing the spring-loaded
snap connectors.
9.1.3. Pull out the fuse holder.
9.1.4. Remove and replace with new fuses of the same type as installed. There is no required
orientation of the fuses. Be certain to replace both fuses.
9.1.5. Reinstall the fuse holder by pressing it into the power connector until it snaps in place.
9.1.6. Reattach Power Cord to both rear panel connector and wall socket. Switch Main Switch to
ON. Continue to test unit as instructed in Section 4.
WARNING: If after fuse replacement and the fuse fails when the generator is reactivated, discontinue
use of the device and contact Byron Medical, Inc., immediately.
9.2. Repair Service and Replacement Parts
9.2.1. If repairs are necessary due to damage other than that incurred during initial shipment (see
section labeled DAMAGE OR LOSS IN SHIPMENT), contact Byron Medical
(800) 777-3434 or (520) 573-0857 to return your unit. A Return Goods Authorization
number must be obtained from Byron Medical’s Customer Service Department prior to
returning any merchandise. When requesting a Return Goods Authorization number, please
follow the return policy as listed under the section labeled POLICY ON RETURNED
GOODS. Then, please carefully repack and return it post-paid to:
Byron Medical, Inc.
Attn: Repairs Department
RGA #:________________
602 West Rillito Street
Tucson, Arizona 85705
LySonix 3000® with PulseSelect™ Operation Manual
40-OM-0002
Page 40 of 43
Rev B
9.2.2. Repairs must be made by Byron Medical or by an approved authorized agent. Attempting
repair without prior authorization nullifies all warranties.
9.3. Modifications
9.3.1. Modifications of any kind are NOT recommended and will void all warranties.
9.4. Damage or Loss in Shipment
9.4.1. Thoroughly inspect shipment immediately upon arrival. If goods are received short or in
damaged condition, it is important that you notify the transportation company and insist on
a notation of the loss or damage on the freight bill. Otherwise, it may be difficult to make a
claim against the transportation Company.
9.4.2. If concealed loss or damage is discovered, retain all packaging materials, notify the
transportation company immediately, and request an inspection. The agent will make an
inspection and grant a concealed damage notation. A concealed damage report must be
made within seven (7) days of shipment delivery. After seven (7) days, the transportation
company reserves the right to refuse any claim for loss or damage.
9.5. Incorrect Items Shipped by Byron Medical
9.5.1. Please check your shipment immediately for any shortage or incorrect items. If any
discrepancies exist, notify Byron Medical, (520) 573-0857 or 1-800-777-3434, at once.
Your prompt attention will ensure credit or exchange.
9.5.2. ALL DISCREPANCIES BETWEEN THE PACKING LIST AND THE PRODUCTS
RECEIVED MUST BE REPORTED WITHIN 48 HOURS OF RECEIPT OF THE
PACKAGE TO QUALIFY FOR A CREDIT.
9.6. Policy on Returned Goods
CAUTION: USE ONLY APPROVED SHIPPING MATERIALS AND BOXES. USE OF
UNAPPROVED SHIPPING MATERIALS CAN RESULT IN ADDITIONAL DAMAGE AND VOID
WARRANTIES.
9.6.1. NO RETURNS OR EXCHANGES WILL BE ACCEPTED UNLESS YOU HAVE
RECEIVED A RETURN OF GOODS AUTHORIZATION NUMBER (RGA) FROM
BYRON MEDICAL. THIS NUMBER MUST BE ON THE RETURN BOX AND ALL
WRITTEN COMMUNICATION.
9.6.2. Return numbers will expire if items are not returned within 30 days.
LySonix 3000® with PulseSelect™ Operation Manual
40-OM-0002
Page 41 of 43
Rev B
9.6.3. Credit will only be issued if the merchandise is in saleable condition. If the product has
been used in surgery, the product must be CLEANED WITH A DISINFECTANT and a
written statement confirming such must accompany the product(s).
9.6.4. Full credit will be issued for any item returned in 30 days that is in undamaged and saleable
condition.
9.6.5. A restocking charge of 25% will be charged to any product returned between 31-90 days.
A credit memo, based on the dollar amount, will be issued to the account.
9.6.6. OPENED PACKAGES OR BOXES containing disposable items are not returnable for
credit or exchange. Each package or sales unit specifically states “Not Returnable if
Package Seal is Broken.”
9.6.7. NO CREDIT WILL BE ISSUED ON ANY ITEM RETURNED AFTER 90 DAYS.
9.6.8. CREDIT MEMOS EXPIRE TWO YEARS AFTER DATE OF ISSUE.
Manufacturer:
Distributor:
EU Representative:
Misonix, Inc.
Byron Medical, Inc.
Labcaire Systems Ltd
1938 New Highway
602 West Rillito Street
175 Keen Road
Farmingdale, New York 11735
Tucson, Arizona 85705
Clevedon, North Somerset BS216
(631) 694-9555
(520) 573-0857
England
(800) 645-9846
(800) 777-3434
Page 42 of 43
Rev B
BYRON MEDICAL LIMITED WARRANTY
Byron Medical warrants each LySonix® product distributed by it to be free from defects in material and
workmanship under normal use and service from the period(s) and components set forth below. Byron
Medical’s obligation under this warranty is limited to the repair or replacement, at its sole option, or any
product, or part thereof, which has been returned within the applicable time period shown below after
delivery of the product to the original purchaser, and which examination discloses to Byron Medical’s
contracted factory in a way so as in Byron medical’s judgment, to affect stability or reliability, or which
has been subjected to misuse, neglect or accident. Shipping this product without proper packaging
materials or failing to use proper packing procedures in Byron Medical’s judgment may void this
warranty.
Because Byron medical has no control over the conditions of use, patient selection, surgical procedure,
post surgical course or handling of the device after it leaves our possession, Byron Medical does not
warrant either a good effect or against an ill effect following use. Byron Medical shall not be
responsible for any incidental or consequential loss, damage or expense directly or indirectly arising
from the use of this product.
This warranty is in lieu of all other warranties, expressed, or implied, including without
limitation, the warranties of merchantability and fitness for a particular purpose, and of all other
obligations or liabilities on the part of Byron Medical. Byron medical neither assumes nor
authorizes any other person to assume for it any other liability in connection with the sale or use
of any Byron Medical Products. Not withstanding any other provision herein or in any other
document or communication, Byron medical’s ability with respect to this aggregate purchase price
for the goods sold by Byron Medical to the Customer. There are no warranties, which extend
beyond the terms hereof. Byron medical disclaims any liability hereunder or elsewhere in
connection with the sale of this product, for indirect or consequential damages.
This warranty and the rights of obligations hereunder shall be construed under the laws governed by the
State of Arizona, USA. The sole forum for resolving disputes arising under or relating in any way to this
warranty is the District Court for the County of Pima, State of Arizona.
Byron Medical, its dealers and representatives, reserve the right to make changes in equipment built
and/or sold by them at any time without incurring any obligation to make the same or similar changes on
equipment previously built and/or sold by them.
Use of replacement products other than those recommended by Byron Medical may void the warranty
herein described.
Page 43 of 43
Rev B
The warranty period for the LySonix® Ultrasonic Surgical System components are as follows:
Electrosurgical Generator:
-2000 Model
One year from date of shipment
-3000 Model
One year from date of shipment
-Refurbished model
Six months from date of shipment
Operating Handpiece(s)
-Standard
Six months from date of shipment
-Micro FineLine
Six months from date of shipment
-Refurbished
Three months from date of shipment
Umbilical Cables
Six months from date of shipment
Footswitches (all models)
One year from date of shipment
Ultrasonic Probes
Six months from date of shipment
(These disposable components are
warranteed against defects in
workmanship for their useful life).
Page 44 of 43
Rev B
Distributed by:
Byron Medical
602 West Rillito Street
Tucson, Arizona 85705
(520) 573-0857
Printed in the USA
Reference Misonix Part # E5000AML30