Datalogic DX8200A-3002 Quick Reference Manual

2 UPDATES AND LANGUAGE AVAILABILITY UK/US The latest drivers and documentation updates for this product are available on Internet. Log on to: www.automation.datalogic.com I Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo prodotto. Questo manuale è disponibile anche nella versione italiana. Collegarsi a: www.automation.datalogic.com F Les versions mises à jour de drivers et documentation de ce produit sont disponibles sur Internet. Ce manuel est aussi disponible en version française. Cliquez sur : www.automation.datalogic.com D Im Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem Produkt. Die deutschsprachige Version dieses Handbuches ist auch verfügbar. Adresse : www.automation.datalogic.com E En Internet están disponibles las versiones actualizadas de los drivers y documentación de este producto. También está disponible la versión en español de este manual. Dirección Internet : www.automation.datalogic.com SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website. Log on to www.automation.datalogic.com and click on the links indicated for further information:  PRODUCTS Search through the links to arrive at your product page which describes specific Info, Features, Applications, Models, Accessories, and Downloads including the Genius™ utility program, which allows device configuration using a PC. It provides RS232 and Ethernet interface configuration.  SERVICE - Overview - Warranty Extensions and Maintenance Agreements - Sales Network- Listing of Subsidiaries, Repair Centers, Partners - Helpdesk - Material Return Authorization LEGAL NOTICES © 2005 - 2010 Datalogic Automation S.r.l.  ALL RIGHTS RESERVED.  Protected to the fullest extent under U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U. Genius, PackTrack, ACR, ASTRA, CD SQUARE and ID-NET are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.

3 DX8200A-3002 GENERAL VIEW Figure A Laser Beam Output Windows 1 Mounting Slots 2 Laser Safety Label 3 Mounting Reference Label 4 Figure B Programming Keypad 1 Phase On LED (Yellow) 3 Power On LED (Green) 2 TX Data LED (Green) 5 Network LED (Red) 6 Encoder LED (Yellow) 4 LCD Display 7 Figure C Lonworks 17-pin Male Connector 1 2 Lonworks 17-pin Female Connector NOTE For further details on product installation, see the complete Reference Manual available on the configuration CD-ROM included with this product. 1 2 7 1 2 3 4 5 6 2 1 2 3 4

4 CONNECTIVITY Local Lonworks Network Large Synchronized Network with DX8200A and DS8100A Scanners Example Large Synchronized Network Reading Station Conveyor SC6000 A H G C D B E F PWO Extended I/O Host HUB ETHERNET SC6000 AUX CAB-SC6003 CAB-SC6013 Power/Net VAC INPUT CAB-SC6103 Cable PWO LONWORKS ENCODER PS PS Aux CAB-85xx CAB-85xx CAB-85xx CAB-85xx CAB-85xx BTK-8500 Bus Return DX8200A-3002 CAB-85xx CAB-85xx BTK-8500 Bus Return CAB-85xx B A C E G H F D DS8100A-3002 DX8200A-3002 DS8100A-3002 DX8200A-3002 DS8100A-3002 DX8200A-3002 DS8100A-3002

5 Redundant Reading Station Layout with DX8200A and DS8100A Scanners AUX CAB-SC6103 Extended I/O ETHERNET SC6000 CAB-SC6003 CAB-SC6013 Power/Net VAC INPUT PWO LONWORKS ENCODER PS PS Aux CAB-85xx CAB-85xx BTK-8500 CAB-85xx CAB-85xx CAB-85xx Extended I/O ETHERNET SC6000 CAB-SC6003 CAB-SC6013 Power/Net VAC INPUT PWO CAB-PWO 03 Redundancy CAB-85xx CAB-85xx CAB-85xx BTK-8500 DX8200A-3002 ENCODER PS PS Aux LONWORKS Working Controller Protecting Controller to Host to Host A H G C D B E F DS8100A-3002 DX8200A-3002 DS8100A-3002 DX8200A-3002 DS8100A-3002 DX8200A-3002 DS8100A-3002

6 Example Redundant Reading Station ELECTRICAL CONNECTIONS Two 17-pin connectors provide access to the scanner’s local Lonworks network used for both input and output connections to build a multi-sided or omni-station system. 17-pin Lonworks Connector Pinout Pin Name Function A1 GND Supply voltage (negative pin) A2 VS Supply voltage 20 to 30 Vdc (positive pin) Cable shield A - internally connected by 1 CHASSIS capacitor to chassis 2 n.c. Not connected Cable shield B - internally connected by 3 CHASSIS capacitor to chassis 4 TXAUX Transmit data of auxiliary RS232 (referred to SGND) 5 SGND Signal ground (connected to GND) 6 RXAUX Receive data of auxiliary RS232 (referred to SGND) 7 VS_I/O Supply voltage of I/O circuit 8 Lon A+ Lonworks a line (positive pin) 9 Lon A- Lonworks a line (negative pin) 10 Lon B+ Lonworks b line (positive pin) 11 Lon B- Lonworks b line (negative pin) 12 SYS_I/O System signal 13 SYS_ENC_I/O System signal 14 Reserved Internally connected 15 Ref_I/O Reference voltage of I/O circuit A1 A2 1 15 Female - Output A1 A2 1 15 Male - Input 17-pin Local Lonworks Connectors Conveyor SC6000 Working A H G C D B E F PWO SC6000 Protecting PWO

7 APPENDIX TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 20 to 30 Vdc Power Consumption 1.5 to 1.0 A; 30 W typical 1.75 to 1.17 A; 35 W Max. (including startup current) Communication Interfaces Auxiliary Baud Rate RS232 1200 to 115200 Other Lonworks 1.25 Mb/s OPTICAL FEATURES Light Receiver Avalanche photodiode Wavelength 630 to 680 nm Safety Class Class 2 - EN60825-1; Class II - CDRH Light Source Up to 4 semiconductor laser diodes Laser Control Security system to turn laser off in case of motor slow down READING FEATURES Scan Rate  1000 scans/s (500 per leg) Maximum Resolution Max. Reading Distance Max. Reading Width Max. Depth of Field (see reading diagrams on page 10) USER INTERFACE LCD Display 2 lines by 20 characters LCD Keypad 3 keys LED Indicators Power On (green) Phase On (yellow) Encoder (yellow) TX Data (green) Network (red) SOFTWARE FEATURES Readable Codes Interleaved 2/5 Code 39 Standard Codabar Code 128 EAN 128 Code 93 (standard and full ASCII) EAN/UPC (including Add-on 2 and Add-on 5) GS1 DataBar (including Limited and Expanded) Code Selection Up to 10 codes during one reading phase Operating Modes PackTrack™ Configuration Modes Genius™ utility program Parameter Storage Non-volatile internal FLASH

8 ENVIRONMENTAL FEATURES Operating Temperature 0° to +50 °C (+32° to +122 °F) Storage Temperature -20° to +70 °C (-4° to +158 °F) Humidity 90% non condensing Ambient Light Immunity 20000 lux Vibration Resistance EN 60068-2-6 2 hours on each axis Frequency range from 5 to 150 Hz; Constant displacement 3 mm pk-pk from 5 to 9 Hz; Constant acceleration 0.5 g from 9 to 150 Hz; Shock Resistance EN 60068-2-27 3 shocks on each axis 30 g; 11 ms Protection Class EN 60529 IP65* PHYSICAL FEATURES Mechanical Dimensions 470 x 300 x 141 mm (18.50 x 11.81 x 5.55 in) Weight about 11 kg (24 lbs 3 oz) * IP65 cables and connectors required (CAB-850x or BTK-8500). ACCESSORIES Name Description Part Number Power Supply PWO-480 Power and Connect System 480W 93ACC1767 Cables and Terminators BTK-8100 Bus Terminator Kit (5 pcs) 93ACC1090 BTK-8500 IP65 Terminator Kit (2 pcs) 93A051286 CAB-8100 10 wire shielded cable D 9.5 mm – 50 m 93ACC1120 CAB-8101 17-pin scanner/scanner connection cable 1.2 m 93A051020 CAB-8102 17-pin scanner/scanner connection cable 2.5 m 93A051030 CAB-8105 17-pin scanner/scanner connection cable 5 m 93A051040 CAB-8501 IP65 Cable Fam 8K 1,2 m 93A051283 CAB-8502 IP65 Cable Fam 8K 2,5 m 93A051284 CAB-8505 IP65 Cable Fam 8K 5 m 93A051285 Sensors S30 Photocell Kit 93ACC1782 MEP-593 Photocell kit – PNP (PH-1) 93ACC1791 MEP-543 Photocell Kit – NPN 93ACC1728 OEK-2 Optical Encoder Kit + 10 m cable + Spring 93ACC1770 OEK-1 Optical Encoder Kit + 10 m cable 93ACC1600 Miscellaneous PLL-8000 Optocoupled PLL device 93ACC1280 FS-1 Frame Shaper (8 pcs) 93ACC1750

9 MECHANICAL INSTALLATION DX8200A-3002 can be installed to operate in any position. There are 4 slots (dia. 8.5 mm) on the sides of the scanner for mounting. The diagram below can be used for installation; refer to the Reading Diagrams for correct positioning of the scanner with respect to the reading zone and scanner orientation. 470 [18.50] 300 [11.81] = = 180 [7.09] 22 [0.87] 406 [15.98] 22 [0.87] 8.5 [0.33] 141 [5.55] 147 [5.79] 10 [0.39] 370 [14.57] = = 370 [14.57] = = = = 60.5 [2.38] 70.5 [2.78] N° 4 DX8200A-3002 Overall Dimensions WARNING When installing several scanners, take care to position them correctly so that no laser beam enters the reading window perpendicularly and at the same level of the output beam of the other scanners. This condition could occur more frequently for side mounted applications. If these precautions are not followed, it may occur that the laser of the blinded scanner starts blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly. To resolve this problem, it is sufficient to slightly change the inclination and position of one of the two scanners involved. Mounting Stops X-axis Reference Point Stops Two washers and two spacers are provided in the DX8200A package to create two stops which can be used to facilitate DX8200A mounting and positioning. Create each stop by mounting a washer and spacer to the Reading Station Frame using Bosch T-bolts and nuts. See the figure above.  During initial mounting, affix the stops in approximation to the mounting position. The weight of the DX8200A can rest against this reference while the mounting bolts are being set. This avoids having to hold and maneuver the scanner (especially for vertical side mounted positions) while simultaneously affixing it to the frame. Create the stop by using the washer, spacer, t-bolt and nut. Z Y X PackTrack™ Coordinate Reference Point where x, y, z = 0

10  Once the scanner is correctly positioned for PackTrack, fix the stops against the scanner. The stops remain fixed to the station frame so that the scanner can be replaced without having to recalibrate the PackTrack coordinates. Referring to the figure above, the stop provides a reference point for the X-axis while the scanner should be centered on the frame to have a fixed reference for the Y-axis. SCANNER DIRECTION The different scanner orientations are illustrated in the following figures: DX8200A-3002 Scanner Direction 0° (Forward) DX8200A-3002 Scanner Direction 180° (Reverse) READING DIAGRAMS Note: x = 0 and z = 0 correspond to the edge of the DX8200A-3002 scanner as shown in the figure below. DX8200A-3002 (0.50 mm/20 mils) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS = 0.90 0 -24 -40 (in) -32 -48 0 -60 -80 (cm) -100 -120 -140 -160 -56 -64 (in) -30 -20 0 -10 (cm) -50 -60 -70 -40 30 20 10 50 60 70 40 -12 -8 0 -4 -20 -24 -28 -16 12 8 4 20 24 28 16 -40 -15 z x Top View Conveyor Direction Top View Conveyor Direction

11 COMPLIANCE See the DX8200A Reference Manual for the Declaration of Conformity. LASER SAFETY Figure D Warning and Device Class Label 1 2 Device Identification Label The scanner is classified as a Class 2 laser product according to EN60825-1 regulations and as a Class II laser product according to CDRH regulations. Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. There is a safety device, which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed. The laser beam can be switched off through a software command (see also the Genius™ Help On-Line). LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT MAXIMUM OUTPUT RADIATION 1 mW EMITTED WAVELENGTH 630~680 nm TO EN 60825-1:2001 CAUTION-CLASS 3B LASER LIGHT WHEN OPEN AVOID EXPOSURE TO BEAM LASER LIGHT EMITTED FROM THIS APERTURE Warning and Device Class Label Model No. Amp. Serial No. Datalogic Automation S.r.l. Via Candini, 2 40012 Calderara di Reno - Bologna - Italy Manufactured Volt This product conforms to the applicable requirements of 21CFR1040 at the date of manufacture. Device Identification Label The laser diodes used in this device are classified as Class 3B laser products according to EN 60825-1 regulations and as Class IIIb laser products according to CDRH regulations. Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode (30 mW at 630~680 nm). 2 1

12 FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. POWER SUPPLY This product is intended to be installed by Qualified Personnel only. - This scanner is intended to be supplied by either a UL Listed power supply marked 'Class 2' or 'LPS', output rated 20 - 30 V dc, minimum 1.75 A or by a UL Listed computer with LPS outputs. - This scanner must be supplied by a Class II Power Supply Unit conforming to the EN 60950 safety regulation. CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. PATENTS This product is covered by one or more of the following patents. U.S. patents: Re. 36,251; 5,483,051; 5,992,740; 6,347,740 B1; 6,177,979 B1; 6,394,352 B1; 6,443,360 B1; 6,527,184 B1; 6,629,639 B2; 6,688,524 B1; 6,742,710 B2; 7,161,685 B1; 5,028,772; 5,124,538; 5,466,921; 5,548,107; 6,206,289 B1; 6,669,091 B2; 7,000,838 B2. European patents: 652,530 B1; 789,315 B1; 851,376 B1; 926,615 B1; 959,426 B9; 1,096,416 B1; 1,217,571 B1; 1,363,228 B1; 1,607,901 B1. Japanese patents: 3,793,585; 4,033,958; 4,376,353. Additional patents pending.