Body Solid GDR80 Assembly Instructions & Owner's Manual
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A s s e m b l y I n s t r u c t i o n s
O W N E R ’ S M A N U A L
V. GDR80-060917
GDR80
W a r n i n g , S a f e t y & M a i n t e n a n c e
2
Be sure that all users carefully read and understand all
warning, safety and maintenance labels on the machine
before each use. Failure to do so may result in death or
serious injury.
It is imperative that you retain this Owner’s Manual and be
sure all warning labels are legible and intact. Replacement
Owner’s Manuals and warning labels are available from your
local Body-Solid dealer.
If you have any questions about the operation, set up or
maintenance of this machine please call our customer service
department at 1 (800) 556-3113.
T a b l e o f C o n t e n t s
3
•� SAFETY INSTRUCTIONS.............................. PAGE 4
•� PREPARATION............................................... PAGE 5
•� HARDWARE ILLUSTRATION......................... PAGE 6
•� PART / LIST ILLUSTRATION.......................... PAGE 7
•� ASSEMBLY INSTRUCTIONS......................... PAGE 8
•� EXPLODED VIEW.......................................... PAGE 13
•� CONTACT PAGE............................................ PAGE 14
I m p o r t a n t S a f e t y I n s t r u c t i o n s
4
Before�beginning�any�fitness�program,�you�should�obtain�a�complete�physical�examination�from�your�physician.
Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise.
Si vous avez des etourdissements ou des faiblesses, arretez les exercices immediatement.
Antes de comenzar cualquier programma de ejercicios, deberias tener un examen fisico con su doctor.
When using exercise equipment, you
should always take basic precautions,
including the following:
m Read�all�instructions�before�using�the�GDR80.
�������These�instructions�are�written�to�ensure�your�safety
�������and�to�protect�the�unit.
m Do not remove any safety labels from the
machine.
m Do�not�allow�children�on�or�near�the�equipment.
m Use�the�equipment�only�for�its�intended�purpose�
�������as�described�in�this�guide.�Do�not�use�accessory
�������attachments�that�are�not�recommended�by�the
�������manufacturer.�Such�attachments�might�cause���������
�������injuries.
m Wear�proper�exercise�clothing�and�shoes�for�your�
�������workout,�no�loose�clothing.
m Keep�hands,�limbs,�loose�clothing,�and�long�hair�well
�������out�of�the�way�of�all�moving�parts.
m Use�care�when�getting�on�or�off�the�unit.
m Do�not�overexert�yourself�or�work�to�exhaustion.
m If�you�feel�any�pain�or�abnormal�symptoms,�stop��������
�������your�workout�immediately�and�consult�your�
�������physician.
m Never�operate�unit�when�it�has�been�dropped�or
�������damaged.�Return�the�equipment�to�a�service�
�������center�for�examination�and�repair.
m Never�drop�or�insert�objects�into�any�opening�in�
�������the�equipment.
m Always�check�the�unit�and�its�cables�before�each�
�������use.�Make�sure�that�all�fasteners�and�cables�are�
�������secure�and�in�good�working�condition.
m Do�not�use�the�equipment�outdoors�or�near�water.
Personal Safety During Assembly
m Before�beginning�assembly,�please�take�the�time�
�������to�read�the�instructions�thoroughly.
m Read�each�step�in�the�assembly�instructions�and
�������follow�the�steps�in�sequence.�Do�not�skip�ahead.�
�������If�you�skip�ahead,�you�may�learn�later�that�you��
�������have�to�disassemble�components�and�that�you�
�������may�have�damaged�the�equipment.
m Assemble�and�operate�the GDR80�on�a�solid,�level
�������surface.�Locate�the�unit�a�few�feet�from�the�walls�
�������or�furniture�to�provide�easy�access.
The�GDR80 is�designed�for�your�enjoyment.�By��
following�these�precautions�and�using�common�sense,�
you�will�have�many�safe�and�pleasurable�hours�of�
healthful�exercise�with�your�Body-Solid�VERTICAL
DUMBBELL RACK.
After�assembly,�you�should�check�all�functions�to
ensure�correct�operation.�If�you�experience�problems,�
first�recheck�the�assembly�instructions�to�locate�any�
possible�errors�made�during�assembly.�If�you�are�unable�
to�correct�the�problem,�call�the�dealer�from�whom�you�
purchased�the�machine�or�call�1-800-556-3113�for�the�
dealer�nearest�you.�
Obtaining Service
Please�use�this�Owner’s�Manual�to�make�sure�that�all
parts�have�been�included�in�your�shipment.�When
ordering�parts,�you�must�use�the�part�number�and
description�from�this�Owner’s�Manual.�Use�only
Body-Solid�replacement�parts�when�servicing�this
machine.�Failure�to�do�so�will�void�your�warranty�and
could�result�in�personal�injury.
For�information�about�product�operation�or�service,
check�out�the�official�Body-Solid�website�at
www.bodysolid.com�or�contact�an�authorized
Body-Solid�dealer�or�a�Body-Solid�factory-authorized
service�company�or�contact�Body-Solid�customer
service�at�one�of�the�following:
Toll Free: 1-800-556-3113
Phone: 1-708-427-3555
Fax:
1-708-427-3556
Hours: M-F 8:30-5:00 CST
E-Mail: [email protected]
Or write to:
Body-Solid, Inc.
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for future
reference. If you need to order replacement
parts please be prepared to provide the
following information when contacting us so
that we can assist you better.
1. Model Number
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description
P r e p a r a t i o n
5
Thank�you�for�purchasing�the�GDR80.�This�bench�is�part�of�the�Body-Solid�line�of�quality�strength�training
machines,�which�lets�you�target�specific�muscle�groups�to�achieve�better�muscle�tone�and�overall�body
conditioning.�To�maximize�your�use�of�the�equipment�please�study�this�Owner’s�Manual�thoroughly.
Body-Solid�continually�seeks�ways�to�improve�the�performance,�specifications�and�product�manuals�in�order�to�ensure�that�only�
superior�products�are�released�from�our�factories.�Please�take�the�time�to�carefully�read�through�this�manual�thoroughly.�Instructions�
contained�in�this�document�are�not�intended�to�cover�all�details�or�variations�possible�with�Body-Solid�equipment,�or�to�cover�every�
contingency�that�may�be�met�in�conjunction�with�installation,�operation,�maintenance�or�troubleshooting�of�the�equipment.�Even�
though�we�have�prepared�this�manual�with�extreme�care,�neither�the�publisher�nor�the�author�can�accept�responsibility�for�any�errors�
in,�or�omission�from,�the�information�given.�Should�additional�information�be�required,�or�should�situations�arise�that�are�not�covered�
by�this�manual,�the�matter�should�be�directed�to�your�local�Body-Solid�representative,�or�the�Service�Department�at�Body-Solid�Inc.�
in�Forest�Park,�Illinois.
Required Tools
The�basic�tools�that�you�must�obtain�before�assembling
the�GDR80�include�but�are�not�limited�to:
m Metric�Allen�Key�Set
m Standard�Allen�Key�Set
m Standard�Wrench�Set
m Metric�Wrench�Set
m Adjustable�Wrench
m Screwdriver�(standard�and/or�phillips)
Installation Requirements
Follow�these�installation�requirements�when�assembling
the�GDR80:
Set�up�the�GDR80�on�a�solid,�flat�surface.�A�smooth,�flat
surface�under�the�machine�helps�keep�it�level.�A
level�machine�has�fewer�malfunctions.
Provide�ample�space�around�the�machine.�Open
space�around�the�machine�allows�for�easier�access.
Insert�all�bolts�in�the�same�direction.�For�aesthetic
purposes,�insert�all�bolts�in�the�same�direction�unless
specified�(in�text�or�illustrations)�to�do�otherwise.
Leave�room�for�adjustments.�Tighten�fasteners�such�as
bolts,�nuts,�and�screws�so�the�unit�is�stable,�but�leave
room�for�adjustments.�Do�not�fully�tighten�fasteners
until�instructed�in�the�assembly�steps�to�do�so.
Fill out and mail the warranty card.
Assembly Tips
Read�all�“Notes”�on�each�page�before�beginning�each�
step.
While�you�may�be�able�to�assemble�the�GDR80�using�the�
illustrations�only,�important�safety�notes�and�other�tips�
are�included�in�the�text.
Some�pieces�may�have�extra�holes�that�you�will�not�use.�
Use�only�those�holes�indicated�in�the�instructions�and�
illustrations.
NOTE:�
With�so�many�assembled�parts,�proper
�
alignment�and�adjustment�is�critical.�While
�
tightening�the�nuts�and�bolts,�be�sure�to�leave
�
room�for�adjustments.
NOTE:�
The�bottles�that�are�marked�“Poison”�is�your
�
touch�up�paint.�Keep�away�from�children.
CAUTION: Obtain�assistance!�If�you�feel�like�you�can’t
�
����assemble�the�GDR80�by�yourself�then�do
�
����not�attempt�to�do�so�as�this�could�result�in��
�
�
����injury.�Review�the�installation�requirements�� �
�
����before�proceeding�with�the�following�steps.
Your�S/N#�can
be�found�here
↑
G D R 8 0 H a r d w a r e I l l u s t r a t i o n
Part�#1�
�
BUTTON�HEAD�CAP�SCREW�M8X20mm�
�
�
QTY.�20
Part�#2�
�
PAN�HEAD�PHILLIPS�SCREW�M3.9x10mm�
�
QTY. 3
Part�#3�
�
FLAT�WASHER�M8��
�
�
�
�
�
QTY.�40
Part�#4�
�
NYLON�LOCK�NUT�M8�
�
�
�
�
�
QTY.�20
G D R 8 0 P a r t s L i s t / I l l u s t r a t i o n
Part# Qty
Description
A
1
DUMBBELL HOLDER FRAME A
B�
�
2�
�
DUMBBELL�HOLDER�FRAME�B
C
3
SIDE COVER
D
1
FOOT PLATE
E
1
TOP CAP
5�
�
20�
�
LEFT�PLASTIC�COvER
6�
�
20�
�
RIgHT�PLASTIC�COvER
7
40
PLASTIC PLUG
S T E P
1
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware in this step. Wrench tighten ALL hardware at the end until the
last step. Some components may be pre-assembled.
1A.� Attach�Dumbbell�Holder�Frame�A�(A)�to�Side�Covers�(C)�using:
6 - (#1) M8x20mm Button Head Cap Screw
12 - (#3) M8 Flat Washer
6 - (#5) M8 Nylon Lock Nut
1B.� Attach�Dumbbell�Holder�Frames�B�(B)�to�the�Side�Covers�(C)�using:
12 - (#1) M8x20mm Button Head Cap Screw
24 - (#3) M8 Flat Washer
12 - (#5) M8 Nylon Lock Nut
Note:��Make�sure�the�Dumbbell�Rack�sits�flat�on�the�floor�when�tightenning
�
�all�hardware.
S T E P
2
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware in this step. Wrench tighten ALL hardware at the end until the
last step. Some components may be pre-assembled.
2A.� Attach�Foot�Plate�(D)�to�Side�Cover�(C)�using:
2 - (#1) M8x20mm Button Head Cap Screw
4 - (#3) M8 Flat Washer
2 - (#5) M8 Nylon Lock Nut
Note:��Make�sure�the�Foot�Plate�is�installed�on�the�opposite�side�of�Dumbbell�
�
��Holder�Frame�A.
2B.� Attach�Top�Cap(E)�to�Side�Covers�(C)�using:
3 - (#2) M3.9x10mm Pan Head Phillips Screw
S T E P
2
Above�shows�Step�1�assembled�and�completed.
11
Note: �Make�sure�the�
Foot�Plate�is�installed�
on�the�opposite�side�of�
Dumbbell��Holder�Frame.�
Copyright 2009. Body-Solid. All rights reserved. Body-Solid reserves the right to change design and specifications when we feel it will improve the product.
Body-Solid machines maintain several patented and patent pending features and designs. All rights reserved on all design patents and utility patents.
PLEASE WRITE YOUR SERIAL NUMBER IN THE BOXES BELOW
S/N�# 012837-��-��-����-����
GDR80