Detecto 854F Owner's Manual

0066-M110-O1 Rev H PO Box 151 y Webb City, MO 64870 09/11 Ph: 417-673-4631 y Fax: 417-673-5001 Printed in USA www.detectoscale.com Technical Support: Ph: 866-254-8261 y [email protected] This Document is Hosted by: www.oldwillknottscales.com

SCALE ASSEMBLY DIAGRAM AND INSTRUCTIONS ..................... 2 BASE ASSEMBLY PARTS DIAGRAM AND LIST .............................. 3 COLUMN ASSEMBLY PARTS DIAGRAM ......................................... 4 COLUMN ASSEMBLY PARTS LIST .................................................. 5 BEAM ASSEMBLY PARTS DIAGRAM............................................... 6 BEAM ASSEMBLY PARTS LIST........................................................ 7 854DB DOUBLE BEAM PARTS DIAGRAM....................................... 8 854DB DOUBLE BEAM PARTS LIST................................................ 9 Thank you for purchasing our Detecto 854F/954F Series Scale. Manufactured with Detecto quality and reliability at our factory in Webb City, Missouri U.S.A., this scale has been calibrated and tested before leaving our factory to insure accuracy and dependability for years to come. Remove your scale from its packing and inspect it for signs of damage such as exterior dents and scratches. Keep the carton and packing for return shipment or relocation if it should become necessary. It is the responsibility of the purchaser to file all claims for any damage or loss incurred during transit, unless this responsiblity has been accepted by the Seller in its proposal. NOTICE All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, the Seller assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. All instructions and diagrams have been checked for accuracy and ease of application; however, success and safety in working with tools depend to a great extent upon the individual accuracy, skill and caution. For this reason the Seller is not able to guarantee the result of any procedure contained herein. Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk.

Refer to Figure Number 1 and follow the instructions below for scale assembly. 1. Assemble wheels to scale base with four 5/8-11 x 3 1/2" hex head bolts, four sleeves and eight 5/8 flat washers. To secure the wheel, tighten the bolt against the sleeve to the scale base. 2. Insert column (B) into scale base assembly (A) and secure with two 3/8 split lock washers and two 3/8 -16 hex nuts. NOTE: Detecto decal should be facing toward the platform. 3. Lower steelyard rod assembly (C) into column (B). 4. Hook hanger bearing (C1) into pivot (A1). 5. Column cap (H) may now be placed over column (B) together with weight racks (J). NOTE: If using only one weight rack, we recommend it be assembled to the back of the column. Secure with four 1/4 - 20 x 3/4" hex head bolts and four 1/4 split lock washers. 6. Attach trig loop (G) to column cap (H) with two 1/4 - 20 x 3/4" carriage bolts, two 1/4 split lock washers and two 1/4 - 20 hex nuts. 7. Guide beam assembly (D) through the trig loop (G) and back into the column (B) opening. 8. Attach steelyard rod (C) onto the load loop assembly (F). 9. Secure the fulcrum loop assembly (E) to the column cap (H) with one 1/4-20 x 1" hex head bolt, one 1/4 split lock washer and one 1/4 flat washer. 10. Hook counterpoise (K) into beam loop assembly (L). Scale assembly is now complete. FINAL SEALING AND ADJUSTING INSTRUCTIONS 1. Place capacity poise at Zero, move balance ball (D2) to center of adjusting area by turning zero adjust screw (D1). 2. Remove screw from counterpoise cup (K). Remove sufficient shot from cup (K) until scale is in balance. NOTE: Screw must be used as part of weight when removing shot. 3. Replace and tighten screw into counterpoise cup (K). NOTE: Beam must arc freely, otherwise, all bearings and hook connections must be rechecked for proper assembly. Scale is now ready for operation. (Note: Scale must be set up and operation must be on a level surface. The scale is level when the air bubble is in the target on the bulls-eye level.) A K L G A1 C1 B C E D2 D1 D F H J J Figure Number 1 SCALE ASSEMBLY DIAGRAM

954F Part No. Part Name Quantity 1 0066-C017-08 0066-D057-0A Deck Plate 1 2 0066-D012-0A 0066-D107-0A Weighbridge Assembly 1 3 0066-D006-0A 0066-D060-0A Long Lever Assembly 1 4 0066-D007-0A 0066-D061-0A Short Lever Assembly 1 5 0066-B004-0A 0066-B004-0A Long Hanger Assembly 2 6 0066-B005-0A 0066-B005-0A Short Hanger Assembly 2 7 0066-B008-0A 0066-B008-0A Center Hanger Assembly 1 8 0066-B003-08 0066-B003-08 Bearing 4 9 0066-B010-0A 0066-B010-0A Nose Iron Assembly 1 10 6021-1458 6021-1458 5/16 -18UNC x 1 3/4" Hex head Bolt 1 11 6021-1833 6021-1833 5/16 -18UNC x 4" Hex head Bolt 1 12 0066-D002-0A 0066-D067-0A Base Weldment 1 13 0066-B199-08 0066-B199-08 5" Rubber Wheel 4 14 6007-0240 6007-0240 5/8 -11 x 3 1/2" Hex head Bolt 4 15 0066-B200-08 0066-B200-0A Sleeve 4 16 6024-0015 6024-0015 5/8 Flat Washer 8 17 6690-0001 6690-0001 Bulls-eye Level 1 Figure Number 2 BASE ASSEMBLY PARTS DIAGRAM 17 6 8 7 4 13 16 15 14 12 8 5 11 9 3 2 1 10 BASE ASSEMBLY

COLUMN ASSEMBLY PARTS DIAGRAM 26 28 24 21 25 27 28 31 29 28 30 37 36 34 35 22 23 32 33

1 854F/954F 24 6P2009X Trig Loop 1 854F/954F 25 345MV0406 1/4 - 20 X 3/4" Carriage Bolt 2 854F/954F 26 6013-0045 1/4 - 20 Hex Nut 2 854F/954F 27 6021-1454 1/4 - 20 x 3/4" Hex Head Bolt 4 854F/954F 28 6024-0039 1/4 Split Lock Washer 7 854F/954F 29 6021-1428 1/4-20 x 1" Hex Head Bolt 1 854F/954F 30 6024-0003 1/4 Flat Washer 1 854F/954F 31 6P1007 Weight Rack 1 or 2 854F/954F as required 32 6024-0045 3/8 Split Lock Washer 2 854F/954F 33 6P23 3/8 - 16 Hex Nut 2 854F/954F 34 593M729 Serial No. Plate 1 854F/954F 35 6680-0073 Pop Rivet 2 854F/954F 36 6PSS1002 Detecto Logo Decal 1 854F/954F 37 6PP3000X Weight Pack Assembly 1000lb 1 854F100P 6PP3050X Weight Pack Assembly 500lb 1 854F50P 6PK2500X Weight Pack Assembly 500kg 1 854F50K 6PK2550X Weight Pack Assembly 1000lb/500kg 1 854F100PK 6PL1000X Weight Pack Assembly 1000 libra/500kg 1 854FFS 6PK10 Weight 1 0066-C241-1A Weight 1 6PK20 Weight 1 0066-C239-1A Weight 1 854F-50PK 0066-C234-1A Weight 1 0066-C236-1A Weight 1 0066-C233-1A Weight 1 0066-C234-1A Weight 1 0066-C236-1A Weight 2 954F100P 0066-C237-1A Weight 3 0066-C239-1A Weight 1 0066-C241-1A Weight 1 954F50K 0066-C242-1A Weight 4 0066-C239-1A Weight 1 0066-C241-1A Weight 1 0066-C242-1A Weight 4 954FFS 0066-C234-1A Weight 1 0066-C236-1A Weight 2 0066-C237-1A Weight 3 } } } } 500 lb/ 200 kg 2000 libra 2000 libra/ 1000 kg 1000 kg 2000 lb 1000 lb

BEAM ASSEMBLY PARTS DIAGRAM 55 64 63 62 54 66 52 60 54 61 51 67 57 59 58 56 65 60 53

954F Part No. Part Name Quantity Model No. 51 6P10037 6P10037 Beam 1 52 & 53 6P11037 6P11037 Insert 100lb (Rear) 1 854F100P/954F100P 6P11137 6P11137 Insert 100lb (Front) 1 854F100P/954F100P 6P11042 Insert 50lb (Rear) 1 854F50P 6P11142 Insert 50lb (Front) 1 854F50P 6P11038 6P11038 Insert 50kg (Rear) 1 854F50K/954F50K 6P11138 6P11138 Insert 50kg (Front) 1 854F50K/954F50K 6P11044 Insert 20kg (Rear) 1 854F50PK 6P11142 Insert 50lb (Front) 1 854F50PK 6P11043 Insert 100lb (Rear) 1 854F100PK 6P11138 Insert 50kg (Front) 1 854F100PK 6P11039 6P11039 Insert 100 libra (Rear) 1 854FFS/954FFS 6P11138 6P11138 Insert 50kg (Front) 1 854FFS/954FFS 54 0066-B040-08 0066-B040-08 Pivot 3 55 0066-D112-0A 0066-D112-0A Poise Assembly 1 854F100P/954F100P 6P1031X 6P1031X Poise Assembly 1 854F50P 854F50PK 0066-D112-3A 0066-D112-3A Poise Assembly 1 854F50K/954F50K 854F100PK 854FFS/954FFS 56 2P60 2P60 Adjusting Spring 1 57 6029-0032 6029-0032 Snap Ring 1 58 6P27 6P27 Balance Weight 1 59 6P22 6P22 Adjusting Screw 1 60 6029-0022 6029-0022 Snap Ring 2 61 6P72 6P72 Pin 1 62 6P74 6P74 Pin 1 63 0066-C041-1A 0066-C041-1A Beam Loop Assem. 1 64 6P10021X 0066-B109-0A Counter Poise Assem. 1 65 0066-B126-1A 0066-B126-1A Fulcrum Loop Assem. 1 66 0066-B125-0A 0066-B125-0A Load Loop Assem. 1 67 6024-1043 6024-1043 Washer Nylon 1

(Assembly for avoirdupois, unit available in metric) Only 1700 Demountable Heads can be used with these scales. ITEM PART PART NAME QUANTITY NUMBER NUMBER 1 6P7037X Beam W/Pivots 1 2 6P6042 Tare Beam 1 3 6P11138 Insert 50K Front 2 4 6P11038 Insert 50K Rear 2 5 6P11137 Insert 100P Front 2 6 6P11037 Insert 100P Rear 2 7 6P11142 Insert 50P Front 2 8 6P11042 Insert 50P Rear 2 9 6P10021X C-Poise Assy. 1 10 0066-B109-0A C-Poise Assy. 1 11 0066-C041-1A Beam Loop Assy. 1 12 0066-B125-0A Load Loop Assy. 1 13 0066-B126-1A Fulcrum Loop Assy. 1 14 6P166X Balance Wt. Assy. 1 15 6560-1061 Loctite #262 or Equal A/R 16 6P22 Adjusting Screw 1 17 6P27 Balance Weight 1 18 6029-0022 E-Ring 3/8” 2 19 6029-0032 E-Ring 5/16” 1 20 6P167 Spacer 1 21 548R590810 Roll Pin 4 22 6013-0295 Nut Hex #10-32 4 23 6021-1001 Scw Rd Head #10-32 4 24 6024-1010 Washer Lock #10 4 25 6021-1454 Scw Hex Hd 1/4-20 2 26 6024-0039 Washer Lock 1/4 2 27 6024-1043 Washer Flat 5/16 1 28 6007-0011 Blt Hex Head 1/4-20 1 29 6024-0003 Washer Flat 1/4 1 30 2P60 Spring 1 31 6P1065 Poise Screw REF 32 6P65X Poise Screw Assy REF 33 6P5042X Beam W/Pivots 1 34 0066-D112-0A Poise Assy (Uses Item 32) 2 35 6P1031X Poise Assy Alum (Uses Item 31) 1 36 0066-D112-3A Poise Assy (Uses Item 32) 1

Detecto Scale warrants its equipment to be free from defects in material and workmanship as follows: Detecto warrants to the original purchaser only that it will repair or replace any part of equipment which is defective in material or workmanship for a period of one (1) year from date of shipment. Detecto shall be the sole judge of what constitutes a defect. During the first ninety (90) days Detecto may choose to supply all necessary replacement parts and service during normal weekday working hours at no charge to the buyer. After the first ninety (90) days Detecto will supply parts and service at the job site provided the owner agrees to pay the Dealer for all travel time, including mileage and test equipment, as well as any expenses incurred over the direct labor of the technician at the job site. This limited warranty honors only labor performed by Detecto authorized dealers. This warranty does not apply to peripheral equipment not manufactured by Detecto; this equipment will be covered by certain manufacturer’s warranty only. This warranty does not include replacement of expendable or consumable parts. This does not apply to any item which has deteriorated or damaged due to wear, accident, misuse, abuse, improper line voltage, overloading, theft, lightning, fire, water or acts of God, or due to extended storage or exposure while in purchaser’s possession. This warranty does not apply to maintenance service. Purchased parts will have a ninety (90) day repair or replacement warranty only. Detecto may require components be returned to the factory; they must be properly packed and shipping charges prepaid. A return authorization number must be obtained for all returns and marked on the outside of all returned packages. Detecto accepts no responsibility for loss or damage in transit.

Conditions Which Void Limited Warranty This warranty shall not apply to equipment which: A.) Has been tampered with, defaced, mishandled or have had repairs and modifications not authorized by Detecto. B.) Has had serial number altered, defaced, or removed. C.) Has not been grounded according to Detecto’s recommended procedure. Freight Carrier Damage Claims for equipment damaged in transit must be referred to the freight carrier in accordance with freight carrier regulations. This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or use of the product. Detecto will not be liable for consequential damages of any nature, including but not limited to, loss of profit, delays or expenses, whether based on tort or contract. Detecto reserves the right to incorporate improvements in material and design without notice and is not obligated to incorporate improvements in equipment previously manufactured. The foregoing is in lieu of all other warranties, express or implied including any warranty that extends beyond the description of the product including any warranty of merchantability or fitness for a particular purpose. This warranty covers only those Detecto products installed in the forty-eight (48) contiguous continental United States. Ph. (800) 641-2008 E-mail: [email protected] 203 E. Daugherty Webb City, MO 64870 02/06 Printed in USA D268-WARRANTY-DET