Siemens VersiCharge Operating Instructions Manual
Text of the manual
VersiCharge AC Wallbox IEC
Operating Instructions
03/2021
A5E50366109-AA
Introduction
1
Safety information
2
Description
3
Mounting / Installing /
Connecting
4
Commissioning
5
Operation
6
Faults
7
Maintenance and service
8
Service & Support
9
Disposal
10
Technical specifications
11
Appendix
A
List of abbreviations
B
Ⓟ 03/2021 Subject to change
Copyright © Siemens AG 2021.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
3
Table of contents
1
Introduction ........................................................................................................................................... 5
1.1
Purpose of this documentation............................................................................................. 5
1.2
Conventions ........................................................................................................................ 5
1.3
Open-source software .......................................................................................................... 6
2
Safety information ................................................................................................................................. 7
2.1
General safety information................................................................................................... 7
2.2
Safety during setup, installation and maintenance.............................................................. 10
2.3
Safety during electrical installation ..................................................................................... 11
2.4
The five safety rules for electrical work ............................................................................... 13
2.5
Safety during operation ..................................................................................................... 14
2.6
Security information .......................................................................................................... 15
2.7
Safety-relevant symbols ..................................................................................................... 16
3
Description ........................................................................................................................................... 17
3.1
Application ........................................................................................................................ 17
3.2
Charging station structure .................................................................................................. 18
3.3
User interface structure ...................................................................................................... 19
3.4
Scope of delivery ............................................................................................................... 20
3.5
Meter ................................................................................................................................ 21
3.6
Identifying the device ........................................................................................................ 21
4
Mounting / Installing / Connecting ...................................................................................................... 23
4.1
Safety measures during assembly ....................................................................................... 23
4.2
Preparation before assembly .............................................................................................. 24
4.3
Assembly procedure........................................................................................................... 25
4.4
Requirements for the electrical connection ......................................................................... 28
4.5
Wiring position .................................................................................................................. 29
4.6
Connecting the supply cable .............................................................................................. 30
4.7
Limiting the charging current ............................................................................................. 32
4.8
Connecting the communication cable ................................................................................ 33
4.9
Closing the charging unit ................................................................................................... 35
4.10
Switching on and testing.................................................................................................... 36
5
Commissioning .................................................................................................................................... 37
Table of contents
VersiCharge AC Wallbox IEC
4
Operating Instructions, 03/2021, A5E50366109-AA
5.1
Commissioning with PC or mobile device ........................................................................... 37
5.2
Notes on setting up the communication connection ........................................................... 39
5.2.1
Wi-Fi connection ................................................................................................................ 39
5.2.2
SIM card ............................................................................................................................ 40
5.2.3
Overview of Modbus, RS485 and Ethernet .......................................................................... 41
5.2.4
Setting communication ...................................................................................................... 42
5.3
Managing and using RFID................................................................................................... 42
6
Operation ............................................................................................................................................. 45
6.1
Status displays ................................................................................................................... 45
6.2
Charging ........................................................................................................................... 48
7
Faults ................................................................................................................................................... 52
7.1
Fault elimination................................................................................................................ 52
7.2
Error messages .................................................................................................................. 53
8
Maintenance and service .................................................................................................................... 57
8.1
Storage and transport ........................................................................................................ 57
8.2
Cleaning and maintenance................................................................................................. 57
8.3
Maintenance ..................................................................................................................... 59
8.4
Diagnostic tests ................................................................................................................. 60
8.5
Software updates............................................................................................................... 60
9
Service & Support ................................................................................................................................ 61
9.1
Siemens Industry Support .................................................................................................. 61
10
Disposal ............................................................................................................................................... 62
10.1
Recycling and disposal ....................................................................................................... 62
11
Technical specifications....................................................................................................................... 63
11.1
Technical specifications ..................................................................................................... 63
A
Appendix ............................................................................................................................................. 65
A.1
Variants available for order ................................................................................................ 65
A.2
Accessories ........................................................................................................................ 66
A.3
Installation and maintenance schedule............................................................................... 67
A.4
Overview of dimensions of the VersiCharge charging unit .................................................. 69
A.5
Quality documentation ...................................................................................................... 70
B
List of abbreviations ............................................................................................................................ 71
B.1
Abbreviations .................................................................................................................... 71
Index .................................................................................................................................................... 72
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
5
Introduction
1
1.1
Purpose of this documentation
These operating instructions contain the information required for installing, commissioning,
and operating the VersiCharge Wallbox IEC charging station.
The operating instructions contain information on proper use of the charging station.
WARNING
Personal injury and damage to property when the information is not observed
Failure to comply with the information in these operating instructions may result in the
following:
• Personal injury
• Material damage
• Dangerous situations
• Loss of warranty
Follow also vehicle-specific operating instructions for the respective vehicle.
1.2
Conventions
Figures in these operating instructions may deviate from the delivered device.
Observe the notes labeled as follows:
Note
A note contains:
• Important product information
• Information on how to handle the product
1.3 Open-source software
VersiCharge AC Wallbox IEC
6
Operating Instructions, 03/2021, A5E50366109-AA
1.3
Open-source software
Open-source software is used in the firmware of the product described. The open-source
software is provided free of charge. We are liable for the product described, including the
open-source software contained in it, pursuant to the conditions applicable to the product.
Siemens accepts no liability for the use of the open-source software over and above the
intended program sequence, or for any faults caused by modifications to the software.
For legal reasons, we are obliged to publish the license terms and copyright notices in the
original text. Please also read the information that is supplied with the product or made
available for download on the Siemens homepage (https://siemens.com/versicharge).
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
7
Safety information
2
2.1
General safety information
This section contains important, generally valid information on:
• Avoiding accidents or damage to property
• Application planning
• Mounting and installation
• Operation
• Maintenance and cleaning of the charging station
• Disposal
Read this section carefully and follow the safety regulations. This will minimize safety risks.
Make your staff and customers aware of this section. Pass on the documentation to that
group of people.
Regulations and guidelines
The section "Safety" indicates hazards and precautions, which you must observe during
planning, assembly, installation, operation, and maintenance. You must also adhere to
regional and national guidelines and regulations on electrical safety and accident prevention
/occupational safety.
Make sure you also follow the following documents and regulations:
• Regional standards and connection conditions
• Building regulations for parking lots for electric vehicles and charging stations
• Guideline of the electricity supplier
• Equipment and foundation statics
The instructions in the documentation do not replace statutory safety instructions.
2.1 General safety information
VersiCharge AC Wallbox IEC
8
Operating Instructions, 03/2021, A5E50366109-AA
Target group
The sequence of the following safety instructions is based on the use stages of the product
life cycle. The description is addressed to the following groups of people:
• The operator responsible for the safe operation of the device
• Technicians who set up the device
• Electrically skilled personnel who connect and start up the device.
• Maintenance and cleaning staff who maintain the device
• Users who charge the vehicle
Qualified electricians are persons who can demonstrate a professional electrician
qualification. These persons are authorized to commission, ground, and label devices,
systems, and circuits in accordance with established safety practices and standards.
Areas of application of the device
• Charging electrically operated vehicles in public and semi-public areas
• Charging stations for depots, car parks, public parking areas, and retail
• Stations for car-to-go projects
Intended use
The device serves to charge batteries in fully electric and plug-in hybrid electric vehicles. The
charging station can be used both indoors and outdoors.
Charge electric vehicles according to IEC 61851-1 and 61851-22. If the device is used for any
other purpose, this is not intended use and constitutes a misuse of the device.
Under the Product Liability Act, you must also plan for predictable, unreasonable, and
improper use of the equipment.
Expiration of the manufacturer's warranty due to unauthorized modifications to the device
Modifications to the device are not permitted. Non-compliance will void the manufacturer's
warranty and invalidate the approvals.
Unauthorized opening of the device
Risk of electric shock
Only qualified personnel may open the device. Unauthorized persons risk causing
considerable property damage, serious injuries, or death.
2.1 General safety information
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
9
Qualified personnel
All activities, apart from use, are to be performed by qualified personnel. Due to their
qualifications, experience, and training, these people have knowledge of:
• Relevant standards and regulations
• Accident prevention regulations
They are authorized to perform the necessary activities and to detect and prevent possible
dangers.
Personal protective equipment
Avoid accidents and hazardous situations. Use your personal protective equipment according
to the activity you are performing, such as safety goggles, gloves, safety shoes.
Safety equipment
To rule out hazardous conditions, it is strictly prohibited to change, remove, bypass, or
override safety devices.
Failure to follow these instructions may result in hazardous situations that could cause death
or serious injury.
Risk of explosion and fire
Do not store or use flammable liquids that produce flammable fumes, such as gasoline or
ethanol, in the vicinity of the charging station. Electrostatic charge or heat generated during
charging can ignite explosive and flammable liquids.
Failure to follow these instructions may result in hazardous situations that could cause death
or serious injury.
Floodwater
If the charging unit is fully or partially submerged in water, e.g. due to backwater, flooding or
heavy rain, and liquid could therefore penetrate it, take the Wallbox out of operation.
Only qualified personnel may dry the station and check it for safe operation. Moisture or
water inside the station may cause an electric shock.
Charging cable as a tripping hazard
Make sure that the charging cable does not block an escape route or poses a tripping hazard.
The cable could block the way out and cause injuries.
Furthermore, in the event of a fall, the cable may be abruptly torn out of the socket and
cause damage to the vehicle and the charging station.
2.2 Safety during setup, installation and maintenance
VersiCharge AC Wallbox IEC
10
Operating Instructions, 03/2021, A5E50366109-AA
Cleaning
Protect the environment and use biodegradable cleaning agents to clean surfaces. Clean
surfaces of the charging station using a damp cloth.
Do not use steam jets or water jets for cleaning, as they may cause moisture or water to
infiltrate the charging station. Moisture inside the charging station poses a risk of electric
shock.
Failure to follow these instructions may result in hazardous situations that could cause death
or serious injury.
2.2
Safety during setup, installation and maintenance
To avoid hazards, only qualified personnel may place and install the charging station. The
charging station must be disconnected from the mains. Follow the installation and assembly
instructions provided. Observe the applicable regional standards and regulations, e.g. the five
safety rules. Failure to follow safety instructions may result in hazardous situations that could
cause death or serious injury.
Safety at the work site
When working on roads, construction sites and in public areas, ensure safety in line with local
requirements and regulations.
To perform the work properly, you need to observe:
• Legal specifications
• On-site safety requirements
• Road traffic conditions
Note the following:
• Secure the working area in accordance with the "Guidelines for the safety of workstations
on roads" or similar regional regulations.
• Use appropriate cordoning equipment if needed.
• Always wear a safety vest when working in the area of road traffic.
• Provide for adequate space in the working area. The working area should be at least 8
meters in diameter.
• Comply with the valid building regulations for parking spaces for electric cars including
charging stations.
Risk of accident in limited workspace
In order to avoid collisions and crushing, always ensure sufficient clearance to surrounding
obstacles when setting up the charging station.
There must be no objects on the ground in the working area to rule out the risk of tripping.
2.3 Safety during electrical installation
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
11
Electrical cables
There is a risk of electric shock due to exposed electrical connections and components.
Before starting the installation work, check that the supply cable has been disconnected from
the mains and secured against restart.
If damage or tampering is visible, do not commission the charging station.
Crushing hazard
Ensure that persons maintain sufficient distance to avoid injury when setting the charging
station down.
Cleaning
Protect the environment by using biodegradable cleaning agents to clean the surfaces. Clean
the surfaces of the charging station with a damp cloth.
Do not use steam jets or water jets for cleaning, as they may cause moisture to infiltrate the
charging station. Moisture inside the charging station poses a risk of electric shock.
Failure to follow these instructions may result in hazardous situations that could cause death
or serious injury.
2.3
Safety during electrical installation
Observe the following points for the electrical installation. The electrical connection of the
charging unit can only be performed by skilled electricians and can only be carried out at zero
current. Follow the installation and connection instructions. Observe the applicable regional
standards and regulations, e.g. the five safety rules. Failure to follow safety instructions may
result in hazardous situations that could cause death or serious injury.
Safety at the work site
When working on roads, construction sites and in public areas, ensure safety in line with local
requirements and regulations.
To perform the work properly, you need to observe:
• Legal specifications
• On-site safety requirements
• Road traffic conditions
Note the following:
• Secure the working area in accordance with the "Guidelines for the safety of workstations
on roads" or similar regional regulations.
• Use appropriate cordoning equipment where necessary.
• Always wear a safety vest when working in the area of road traffic.
2.3 Safety during electrical installation
VersiCharge AC Wallbox IEC
12
Operating Instructions, 03/2021, A5E50366109-AA
• Provide for adequate space in the working area. The working area should be at least 8
meters in diameter.
• Comply with the valid building regulations for parking spaces for electric cars including
charging stations.
Risk of electric shock
The charging unit uses 230 or 400 V AC supply voltage. Touching live parts may cause electric
shock and could be fatal. In order to avoid hazards, the charging unit may only be opened by
trained and instructed electricians.
Before opening the charging unit, switch off all power supplies for the device. Secure the
charging unit against being switched on again.
Damage to sockets and charging cable
Inspect sockets and the charging cable for damage on a regular basis. Damaged charging
cables endanger safe operation.
If you detect damage to the charging cable, do not commission the cable or stop a running
charging process. Disconnect the charging cable from the mains without touching it. Ensure
that the device cannot be switched back on.
If you notice damage to the charging unit, take it out of service. To do this, disconnect the
charging station from the power supply and secure it against a restart.
Defective connectors or cables may cause fire. The qualified personnel must decommission
the system and replace the damaged components immediately.
Condensed water
Before commissioning the charging unit, a skilled electrician must check whether there is
condensed water in the charging unit. Remove even small amounts of condensed water
before commissioning.
Moisture in the charging unit can lead to electric shock.
2.4 The five safety rules for electrical work
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
13
2.4
The five safety rules for electrical work
The European standard EN 50110-1 "Operation of electrical installations" prescribes safety
rules for electrical work on and in electrical installations. To ensure the safety of persons and
property in accordance with the standards, always comply with the following safety rules.
Securing an electrical system before starting work
Before starting work on and in electrical installations, apply the following five safety rules:
1. Disconnect
2. Secure against reclosing
3. Ensure there is no voltage present
4. Ground and short-circuit
5. Cover or shield adjacent live parts
Prepare to switch on again after work is finished
After finishing and checking the work, prepare the restart as follows:
• Inform persons no longer required that the work is completed and no further work is
permitted.
• Withdraw persons no longer required
• Remove all tools, equipment and aids used
Switch on the electrical system again
After finishing the work, remove the protective measures and switch the system on again:
1. Remove short-circuit
2. Remove grounding
3. Remove covers or barriers
4. Remove fuse to prevent restart
5. Switch the system back on
2.5 Safety during operation
VersiCharge AC Wallbox IEC
14
Operating Instructions, 03/2021, A5E50366109-AA
2.5
Safety during operation
Observe the following points when operating the charging station, as well as the applicable
regional standards and regulations. Failure to follow safety instructions may result in
hazardous situations that could cause death or serious injury.
Electrical hazards
The charging station uses 230 or 400 V AC supply voltage. Touching live parts may cause
electric shock and could be fatal.
Work on the electrical installation may only be carried out by trained electricians and at zero
current.
• Pull the plug, not the mains cord.
• Never touch the plug with wet hands.
• Do not perform any installation, maintenance, or configuration work during a
thunderstorm.
• Do not connect the vehicle to or disconnect it from the charging station during a storm.
Charging cable and socket
Defective connectors or cables may cause fire. Decommission the system if there are defects.
Have the defective parts repaired by qualified personnel.
Do not bend or squeeze the charging cable; do not run it over sharp edges, and use it only
within the permissible temperature range.
Inspect sockets and the charging cable for damage on a regular basis.
2.6 Security information
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
15
2.6
Security information
Siemens provides products and solutions with industrial security functions that support
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines, and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Operators of the charging station are responsible for preventing unauthorized access to their
plants, systems, machines, and networks. Such systems, machines and components should
only be connected to an enterprise network or the internet if and insofar such a connection is
necessary, and only when appropriate safety measures (e.g. firewalls and/or network
segmentation) are in place.
Additional information on industrial safety measures can be found under
(https://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends applying product updates as soon as they are available
and using the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under (https://www.siemens.com/industrialsecurity).
Password
Assign a secure password during commissioning to protect the charging unit against
unauthorized access.
When choosing a password, follow the current recommendations on security in information
technology.
2.7 Safety-relevant symbols
VersiCharge AC Wallbox IEC
16
Operating Instructions, 03/2021, A5E50366109-AA
2.7
Safety-relevant symbols
Symbols for VersiCharge
The following table explains icons than may be located on your product, on its packaging, or
in the accompanying documentation.
Symbol
Meaning
General warning sign Caution/Notice
You must read the product documentation. The product documentation contains information about
the type of potential hazard and helps to recognize risks and implement countermeasures.
ISO 7000 No. 0434B, DIN ISO 7000 No. 0434B
Read the information provided in the product documentation.
ISO 7010 M002
Ensure the device is only installed by an electrically skilled person.
IEC 60417 No. 6182
Adhere to the values for the mechanical load of the device.
Note that connected mains lines must be designed according to the expected minimum and maxi-
mum ambient temperature.
Note that the device must be installed and connected in accordance with EMC regulations.
When the device is connected to the mains, it must not be installed, dismantled, plugged in, or
unplugged.
Note that a device may be exposed to electrical voltages which can be dangerous.
ANSI Z535.2
Do not dispose of the old device with household waste. Follow local, national, and international
regulations for disposal.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
17
Description
3
3.1
Application
The VersiCharge AC Wallbox is used for safe and reliable charging of electrically powered
vehicles.
Use
Charging stations can be used both "stand-alone" and as network (parent-child architecture).
Fields of application
• Charging electrically powered vehicles in public and semi-public areas
• Charging in private areas
NOTICE
Special conditions
Charging of vehicles that require ventilation during the charging process is not possible with
the VersiCharge AC Wallbox.
Functions and properties
• Charging of electric vehicles in accordance with IEC 61851-1 and 61851-22
• Rust-free housing made from resistant plastic
• Connectable charging socket Type 2 or permanently installed charging cable with Type 2
plug according to IEC 62196
• Communication via OCPP
In conjunction with a Siemens backend system (e.g. Siemens Device Management), the
charging station offers additional functions:
• Connection and control via network, smartphones, and digital terminals
• Centralized monitoring, maintenance, and evaluation
• Firmware updates
3.2 Charging station structure
VersiCharge AC Wallbox IEC
18
Operating Instructions, 03/2021, A5E50366109-AA
3.2
Charging station structure
The following figure shows the construction of the VersiCharge AC Wallbox from the front
and the back.
①
User interface
②
Nameplate
③
Charging socket
④
Connection area protective cover
⑤
Mount point of wall bracket
⑥
Entry of supply cable
⑦
Entry of communication cable
⑧
SIM card slot
⑨
MID counter
⑩
Connecting terminals
⑪
LAN interface
Figure 3-1
Structure
3.3 User interface structure
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
19
3.3
User interface structure
①
Wi-Fi status
②
Remote control
③
Front panel locked
④
Bluetooth status (not used)
⑤
Multifunction display for charging status / RFID / time delay / error conditions
⑥
Touch button
⑦
RFID reader
⑧
Status LED Error
⑨
Status LED Charging active
⑩
Status LED Power
⑪
Status LED Vehicle connected
Figure 3-2
Charging station structure
3.4 Scope of delivery
VersiCharge AC Wallbox IEC
20
Operating Instructions, 03/2021, A5E50366109-AA
3.4
Scope of delivery
Scope of delivery
The following components are included with the delivery:
①
1x Wallbox (here as symbol drawing for lockable charging socket Type 2 or permanently installed charging cable
with Type 2 plug according to IEC 62196)
②
1x wall bracket
③
6x fastening screw DIN 7996 5x40
④
6x dowel 8x40
⑤
1x securing screw ISO 14583 M3x8
⑥
1x ferrite core
⑦
1x reducer cable entry
⑧
2x RFID card Admin
⑨
5x RFID card User
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
21
3.5
Meter
The VersiCharge has an integrated, MID-compliant electricity meter. The meter value is
available in the VersiCharge app / Device Manager.
See also
Technical specifications (Page 63)
3.6
Identifying the device
Nameplate
The nameplate is attached on the outside of the device and provides information on the
device ID, serial number, and key connection data.
Information on the nameplate will help service and support with troubleshooting and
procuring matching spare parts. For this reason, do not remove the rating plate. Make sure
that the information is legible.
3.6 Identifying the device
VersiCharge AC Wallbox IEC
22
Operating Instructions, 03/2021, A5E50366109-AA
Article number
The article number has the following structure:
8
E
M
1
3
1
①
-
②
③
④
⑤
⑥
-
⑦
⑧
⑨
⑩
①
0= Default version
②
2 =32 A single-phase / 7.4 kW
3= 32 A 3-phase / 22 kW
③
E= Integrated meter, MID-compliant
④
H= Socket type 2, outlet right
J= Cable with plug type 2 (7 m), outlet right
⑤
0= IEC
⑥
4= RTU/TCP Modbus + Ethernet+WiFi
⑦
0= without SIM card slot (without mobile wireless connection)
3= with SIM card slot (default modem GSM/ LTE)
⑧
G= prepared for ISO 15118 (upgradable) + RFID, without credit card function
⑨
A= Default color Silver Metallic Pantone 10077, Default cover
⑩
0= Child type
1= Parent type without SIM card
2= Parent unit including SIM card preconfigured
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
23
Mounting / Installing / Connecting
4
4.1
Safety measures during assembly
General information
Charging of electric cars must guarantee high electrical performance over long periods. The
installation and pre-installation of the charging station must comply with the power
requirements. To ensure that these requirements are fulfilled correctly, these installation
instructions are intended for qualified and trained electricians. As a qualified electrician, you
are responsible for safety, not only during installation, but also during subsequent use by the
operator and the end user.
To this end, follow The five safety rules for electrical work (Page 13).
Mount the charging station on a load-nearing wall or on a stele intended for this purpose.
Feed the cables through the base of the charging station.
DANGER
Risk of electric shock due to exposed electrical connections and components
Before starting the installation work, check that the supply cable has been disconnected
from the mains and secured against restart.
Do not connect the charging station if damage or tampering is visible.
WARNING
Follow all safety instructions. This will help you avoid hazardous situations that could result
in serious injury or death.
Comply with all national requirements for testing the installation. Only qualified personnel
may install the charging station. The following points described the step-by-step installation
of the charging unit. Additional steps may be necessary in your location of use. These
assembly instructions therefore do not claim to be exhaustive.
See also
Preparation before assembly (Page 24)
Mounting / Installing / Connecting
4.2 Preparation before assembly
VersiCharge AC Wallbox IEC
24
Operating Instructions, 03/2021, A5E50366109-AA
4.2
Preparation before assembly
Requirements
• Follow country-specific statutory installation requirements.
• Installation site:
– The wall is even and load-bearing
– When mounting on a column or anywhere else, observe the applicable notes on
installation and mounting information
• The power supply connection is available.
• All power supply connections are de-energized and secured against unintentional
reconnection.
Required tools
The required tools are not included in the scope of delivery.
• SW 36 open-ended wrench
• Optional cable gland
• Phillips head screwdriver set
• Slotted screwdriver set
• Torx TR screwdriver set
• Tool set for electricians
• Spirit level
• If applicable, Crimp and mounting tool for RJ45 plug
Tools for stone wall or concrete wall:
• Impact drill
• Masonry drill ∅ 8 mm
• Hammer
Mounting / Installing / Connecting
4.3 Assembly procedure
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
25
4.3
Assembly procedure
Specific safety measures
DANGER
Risk of electric shock when moist due to condensed water
Before commissioning the charging station, an authorized and qualified electrician must
check whether there is moisture in the charging station. Remove even small amounts of
condensed water before commissioning. Take appropriate measures for drying.
Do not switch off the power supply for an extended period of time after commissioning.
This will prevent condensation in the charging station. If the charging station is to be
switched off for a longer period of time, you need to provide suitable moisture protection.
WARNING
Risk of accident
Risk of accident when the charging station is not secured.
• Do not leave the charging station unattended.
• Place or lay down the charging station and its parts in such a way that the charging
station and its parts cannot tip over or fall down.
WARNING
Risk of accident
Risk of accident in limited space. Leave sufficient clearance to surrounding obstacles to
avoid collisions and crushing when setting up the charging station.
• Ensure that there is sufficient clearance to the surrounding obstacles when setting the
load down.
• Keep the working area free of objects to avoid the risk of tripping.
Mounting / Installing / Connecting
4.3 Assembly procedure
VersiCharge AC Wallbox IEC
26
Operating Instructions, 03/2021, A5E50366109-AA
Preparing the assembly
1. Check the requirements.
2. Carefully open the packaging.
3. Provide a base for setting the charging station down.
4. Carefully remove the charging station from the package.
5. Inspect the charging station for damage. Complaints filed after installation will not be
accepted.
6. Check the package content (Page 20)
DANGER
Risk of electric shock due to exposed electrical connections and components
Before starting the installation work, check that the supply cable has been disconnected
from the mains and secured against restart.
If damage or tampering is visible (e.g. on the enclosure, socket), do not operate the
charging station.
Mounting / Installing / Connecting
4.3 Assembly procedure
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
27
Mounting the wall bracket
1. Remove the wall bracket from the charging station.
Figure 4-1
Removing the wall bracket
2. Align the wall bracket to the mounting surface using a spirit level. Use the wall bracket to
mark the mounting holes.
Figure 4-2
Drill picture
3. Put the wall bracket to one side and drill the holes in the wall.
4. Insert the dowels in the drilled holes.
Mounting / Installing / Connecting
4.4 Requirements for the electrical connection
VersiCharge AC Wallbox IEC
28
Operating Instructions, 03/2021, A5E50366109-AA
5. Drive the dowels into the wall with the hammer until the dowels are flush with the wall.
6. Mount the wall bracket onto the wall using the screws. To avoid damage to the wall bracket,
do not tighten the screws too much. Ensure that the wall bracket is mounted securely.
Figure 4-3
Mounting the wall bracket
Note
When mounting on a column/pillar, observe the applicable mounting instructions. You may
need to use different screws and tools.
4.4
Requirements for the electrical connection
The Wallbox VersiCharge is approved exclusively for fixed installation and has no device for
disconnection from the mains. The national regulations and standards must be observed
during installation of the supply line. There is no integrated circuit breaker or residual current
device; these must be installed upstream. A Type A circuit breaker is generally sufficient due
to the integrated DC fault current monitoring.
Mounting / Installing / Connecting
4.5 Wiring position
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
29
4.5
Wiring position
Wiring position: Hook the charger into the upper and lower notch of the wall bracket.
Remove protective cover: Remove the protective cover of the Wallbox by pressing the two
clips upwards to obtain access to the electronics.
Mounting / Installing / Connecting
4.6 Connecting the supply cable
VersiCharge AC Wallbox IEC
30
Operating Instructions, 03/2021, A5E50366109-AA
4.6
Connecting the supply cable
Select the cable cross-section according to laying type, load and voltage drop:
Note
Three-phase operation
The charging station can be operated with 3 phases + N + PE. The specifications can be
obtained from the nameplate (Page 21).
Note
Single-phase operation
The charging station can be operated with 1 phase + N + PE. The specifications can be
obtained from the nameplate (Page 21).
Procedure
DANGER
Risk of electric shock
When connecting the charging unit, pay attention to the five safety rules.
Mounting / Installing / Connecting
4.6 Connecting the supply cable
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
31
To connect the supply cable, proceed as follows:
1. Insert the supply cable through the cable entry and connect the supply cable.
Note
Wire end sleeves with flexible cables
When connecting flexible cables, use wire end sleeves.
①
Cable entry
②
Ferrite core
③
Supply line at the terminal block
Figure 4-4
Infeed of VersiCharge Wallbox 8EM1310-..0.-….
a. Tighten the nuts of the cable gland by hand to ensure a tight seal and strain relief. Use the
supplied reducer for cables with 9-15 mm outer diameter. Check that the seal is sitting correctly.
Figure 4-5
Infeed of VersiCharge Wallbox 8EM1310-..0.-….
Mounting / Installing / Connecting
4.7 Limiting the charging current
VersiCharge AC Wallbox IEC
32
Operating Instructions, 03/2021, A5E50366109-AA
4.7
Limiting the charging current
The rated current of the respective model (see nameplate) is set for the VersiCharge charging
unit. This can be limited further using the selector switch placed on the charging controller.
See the figure below.
Note
Work can only be performed by an qualified electrician
Only a qualified electrician can limit the maximum charging current to the infeed power
using the rotary switch. The design and protection of the supplying current circuit must be
adapted to the set charging current. Observe the local regulations / connection conditions.
Setting the current of the VersiCharge unit*
Figure 4-6
Charging current
1. Open the cover.
2. Remove the protective cover.
3. Set the desired charging current by turning the selector switch to the corresponding value.
4. Close and secure the cover of the charging unit. Check that the seal is sitting correctly.
Note
In positions 5-9, the current is increased to no higher than the maximum value for which the
hardware is designed.
Mounting / Installing / Connecting
4.8 Connecting the communication cable
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
33
4.8
Connecting the communication cable
Connection of the communication cables
Proceed as follows to connect the communication cables for Ethernet or Modbus:
Note
Connect the plugs after insertion
Only mount the RJ45 plug or Modbus RTU plug after insertion through the sealing insert.
Mounting the plug before insertion results in damage to the sealing insert.
1. Guide the communication cables for Ethernet or Modbus through the wall bracket.
2. Make a small hole in the sealing insert using a small screwdriver, for example.
3. Guide the cables through the sealing insert at the bottom of the device into the Wallbox.
4. Mount the required plug-in connectors. Observe the specifications of the connector
manufacturer.
5. Insert the necessary connectors into the corresponding socket on the board.
Mounting / Installing / Connecting
4.8 Connecting the communication cable
VersiCharge AC Wallbox IEC
34
Operating Instructions, 03/2021, A5E50366109-AA
Connection plugs and DIP switches
The following figure shows the connection plugs and DIP switches for the communication
cables.
Note
DIP switch settings on device for Modbus RTU setup
A8 is the connection resistance switch for the Modbus RTU protocol. Set this switch to both
ends of the bus connection to ON.
On all devices in between, set this switch to OFF.
Additional information
You can find additional information on the topic of communication here (Page 41).
Mounting / Installing / Connecting
4.9 Closing the charging unit
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
35
4.9
Closing the charging unit
Attach the protective cover for the electronics again (not in illustration). Check that the seal is
sitting correctly. Make sure that the cables are not crushed or bent when hooking the charger
into the wall bracket. Lift the charger from the wiring position and close the charging station
by placing the charger onto the wall bracket. Secure the charging unit against unauthorized
opening with the supplied M3x8 screw.
Mounting / Installing / Connecting
4.10 Switching on and testing
VersiCharge AC Wallbox IEC
36
Operating Instructions, 03/2021, A5E50366109-AA
4.10
Switching on and testing
Procedure for switching on and checking the charging unit
Perform the following steps to switch on and check the charging unit.
1. Switch on the power supply for the supply of the charging unit.
2. Switch on the backup fuses, the load breaker switch and the RCCB.
3. The "Power" LED lights up on the charging station.
If the display does not light up on the charging unit, check the power supply with a
measuring instrument. When measuring, follow the regional regulations.
Test run with acceptance:
• Perform the measurements according to DGUV regulation 3 or the comparable regional
regulations.
Concluding work
1. Remove the packing material and protective films.
2. Clean the unit if required.
3. Complete the commissioning report in accordance with the regional regulations, e.g. DGUV
regulation 3.
Note
The VersiCharge charging units are designed for continuous operation. Daily reboots (power
cycle) may affect the service life of the components.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
37
Commissioning
5
5.1
Commissioning with PC or mobile device
You need an Internet connection for the integrated functions of the VersiCharge Wallbox to
connect to Siemens Device Management. The connection is set up during the commissioning
described here. Without an Internet connection, the VersiCharge Wallbox can be used but
without the following functions:
• Automatic firmware update
• Status display in the VersiCharge app
• Delay function in the VersiCharge app
Preparing commissioning
Commission the charging unit either with your smartphone using the VersiCharge app or
with a PC tool.
For a single VersiCharge Wallbox, we recommend the VersiCharge app on a smartphone.
To commission multiple devices in a network, use the "VersiCharge Configurator" PC tool.
You can find additional information in the download area of the respective tools.
Commissioning with the VersiCharge app
To perform the commissioning with the VersiCharge app, follow these instructions:
1. Install the VersiCharge app from the Google Play Store (https://play.google.com/store) or the
Apple App Store (https://www.apple.com/ios/app-store/) on your mobile device.
2. Create a user account in the app
– Change password
– Set notifications
– Manage contact details
3. Connect your smartphone to the Wi-Fi of the Wallbox
4. Connect the Wallbox to the Internet. The following options are available for this:
– Mobile Internet (SIM card only in the Parent device)
– Wi-Fi
– Ethernet
5. Connect the Wallbox with Siemens Device Management. This takes place automatically.
6. Assign a descriptive name for the VersiCharge Wallbox.
7. Check the settings.
5.1 Commissioning with PC or mobile device
VersiCharge AC Wallbox IEC
38
Operating Instructions, 03/2021, A5E50366109-AA
You can find detailed commissioning instructions here (https://siemens.com/versicharge).
Commissioning with the "VersiCharge Configurator" PC tool
To perform the commissioning with the "VersiCharge Configurator", follow these instructions:
1. Download the "VersiCharge Configurator" from the Internet
(https://siemens.com/versicharge).
2. Install the "VersiCharge Configurator"
3. Create a user account (https://versicharge.emobility.siemens.cloud/Account/Register)
– Change password
– Set notifications
– Manage contact details
4. Connect your PC to the Wi-Fi of the Wallbox
5. Connect the Wallbox to the Internet. Select an option for your project. The following options
are available.
– Mobile internet (SIM card)
– Wi-Fi
– Ethernet
6. Connect the Wallbox with Siemens Device Management. This takes place automatically.
7. Assign a descriptive name for the VersiCharge Wallbox.
8. Check the settings.
Only the parent unit is directly connected to the Internet. The child units can connect via the
shared Wi-Fi of the parent unit. This is only possible for parent units that are connected to the
Internet via a cellular modem or Ethernet.
You can find detailed commissioning instructions here (https://siemens.com/versicharge).
Changing the SSID and password
NOTICE
Changing the SSID and password
If you want to change network settings such as SSID and password after the charger has
been successfully connected to Siemens Device Management, proceed as follows:
1. Delete the link of the wallbox with Siemens Device Management via the VersiCharge app
or via https://versicharge.emobility.siemens.cloud/.
2. Repeat the above steps for commissioning.
If a Wi-Fi repeater is later employed, we recommend using the same SSID and password that
were used when registering the charger.
5.2 Notes on setting up the communication connection
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
39
Siemens Care Remote Service
Please note: To enable the Siemens Care Remote Service, you need to register via the
following website (https://emobility.siemens.cloud/register). You can find additional
information about the Siemens Care Remote Service on the Internet
(https://siemens.com/versicharge).
5.2
Notes on setting up the communication connection
5.2.1
Wi-Fi connection
Required open ports
These open ports are required for communication with Siemens Device Management, logging
server and OCPP server:
• 20
• 21
• 22
• 80
• 123
• 443
• 514
• 9019
• 20000
• Communications port for OCPP. This depends on the server.
Wi-Fi connection
The WLAN interface enables communication of devices with one another, as well as
communication with the Siemens Device Management. The following combinations are
possible:
• Wi-Fi connection from any VersiCharge device directly to Siemens Device Management via
local Wi-Fi receiver with an open Internet connection.
• Wi-Fi connection from each child to the central parent. Ethernet connection from parent
to Siemens Device Management via local LAN receiver with an open Internet connection.
• Wi-Fi connection from each child to the parent and then via mobile from the parent to the
Siemens Device Management.
5.2 Notes on setting up the communication connection
VersiCharge AC Wallbox IEC
40
Operating Instructions, 03/2021, A5E50366109-AA
5.2.2
SIM card
All 8EM131x-xxxxx-3xxx parent devices are designed with a micro SIM card slot for
establishing a mobile wireless connection. 8EM131x-xxxxx-3xx1 devices are supplied with a
SIM card. This must be supplemented by the customer if required. Observe the provider's
specifications for establishing a data connection. The 8EM131x-xxxxx-3xx2 parent devices
are delivered equipped with a factory-fitted SIM card for the connection to the Siemens
Device Management system (and also to the Siemens OCPP backend if necessary). Note that
the data connection can incur costs.
Requirement
When working on the SIM card, follow the instructions below:
1. Disconnect the charging station from the mains
2. Secure it against being switched on again
3. Open the charging station
4. Check the activation
5. Put on ESD clothing and use an ESD grounding wrist strap connected to the protective
conductor
Configuring a mobile wireless connection
When using SIM cards from third-party providers, follow these instructions:
1. You can use a micro or nano SIM card with an adapter. Make sure that the PIN request is
disabled.
To set up a third-party SIM card, you need the following information from the provider:
• Dial-up number (modem dial string)
• APN
• If applicable, Password and user name
5.2 Notes on setting up the communication connection
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
41
5.2.3
Overview of Modbus, RS485 and Ethernet
Properties
The charging station has two interfaces for networking
• An RJ45 socket for Ethernet (cable type: CAT 6 or better). RJ45 copper Ethernet port. This
10/100BASE-T connection enables data rates of up to 100 Mbps and supports the Modbus
TCP/IP protocol. Standard UTP cables of Category 6 or better are recommended at an
industry-standard maximum distance of 100 meters.
• An RS485 interface for Modbus RTU (cable type: Twisted Pair, shielded, 0.5 mm²)
You connect multiple VersiCharge devices via Modbus.
Note
Safety information
The ModBus protocol is an open protocol and it is the responsibility of the installer to ensure
the security of the wiring of these connections to prevent tampering.
Using the Modbus RTU protocol
VersiCharge charging stations can act as Modbus devices and make real-time data available
via the Modbus RTU protocol. Higher-level Modbus devices connected to the charger, e.g.
Modbus servers, can:
• Read data
• Write data to the registers of your charger
• Make changes to the device configuration
• Initiate control actions
This allows them to:
• Take on the function of Child Modbus devices
• Provide data in real time via Modbus protocol
Parent Modbus devices have the following tasks:
• Read-only access to this data
• Write data to the registers of your meter
• Make changes to the device configuration
• Initiate control actions
Modbus map
The Modbus map is available on request.
5.3 Managing and using RFID
VersiCharge AC Wallbox IEC
42
Operating Instructions, 03/2021, A5E50366109-AA
5.2.4
Setting communication
Information on the register maps command set is available here.
Supported function codes
1. 0x03 (read multiple Holding Registers)
2. 0x10 (write multiple Holding Registers)
3. 0x11 (Report Slave ID) – The prerequisite is that a unit is
connected with Modbus
Maximum number of RS485 charging units that can be con-
nected to the Parent Modbus unit or Modbus controller
24
Maximum communication bus length (Modbus RTU)
Note: The standard Ethernet segment lengths apply for
Modbus TCP
304.8 m (1000 ft)
Query rate
1 s (min. 500 ms)
Standard Modbus TCP server port
Port 502
The following parameters must be used to establish a Mod-
bus RTU connection
Baud rate = 38400
Parity = even
Data bits = 8
Stop bit = 1
5.3
Managing and using RFID
The Wallbox supports various authentication methods via OCPP.
In addition, it is possible to save the user IDs of authorized RFID cards in a local,
preconfigured list.
You manage the RFID cards via the following channels:
• Modbus controller
• OCPP-based server
• On the device using Admin RFID cards
The management of RFID cards via Admin cards in the local, preconfigured list is described
under Releasing/locking RFID cards.
Using RFID
With RFID cards, you authenticate yourself to start or end a charging process. The procedure
is described in section Charging (Page 48).
The supplied RFID User cards are not released. The next section describes the management of
the RFID User cards.
Alternatively, authentication via Modbus controller or OCPP server is possible. Authentication
can also be disabled in this way.
5.3 Managing and using RFID
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
43
Figure 5-1
RFID card types
Supported RFID cards
For authentication, the device has an integrated RFID reader that is activated ex works. The
following table lists the supported chip types.
Table 5- 1
Supported chip types
Card series
Memory
Security
Supported protocols
MIFARE Classic
1K/4K
Crypto1
ISO14443A Part 1–3
MIFARE Plus
1K, 2K, 4K
AES, Crypto1
ISO14443A Part 1–4
MIFARE DESFire
2K, 4K, 8K
AES, 3DES
ISO14443A Part 1–4
MIFARE Ultralight
40, 48, 128, 144
None, 3DES
ISO14443A Part 1–3
5.3 Managing and using RFID
VersiCharge AC Wallbox IEC
44
Operating Instructions, 03/2021, A5E50366109-AA
Releasing/locking RFID cards
A preconfigured list containing all user cards for which approval is given is saved locally in the
VersiCharge charging unit.
Figure 5-2
Locking and unlocking RFID cards
Releasing/locking with Admin card
1. Hold an Admin card in front of the RFID reader. An acoustic signal is emitted.
It is now possible to manage the RFID cards.
2. Adding and removing:
– Hold a new User card in front of the RFID reader. An acoustic signal is emitted.
The new User card has been added to the preconfigured list.
– Hold a released User card in front of the RFID reader. An acoustic signal is emitted.
The User card has been removed from the preconfigured list.
3. Hold another User card in front of the RFID reader to release or lock user cards in the
preconfigured list.
Repeat this process as often as desired.
4. Hold an Admin card in front of the RFID reader to end management of RFID cards. An
acoustic signal is emitted.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
45
Operation
6
6.1
Status displays
Display
Table 6- 1
Display
Description
Action
Lights up white
Charging station is ready
Lights up white
Vehicle connected
Lights up white
Charging in progress
Flashes white
After switch-on, the charger will go
to Access Point mode
Connect PC or mobile device for commissioning
Lights up red
No Wi-Fi reception
Check the router
6.1 Status displays
VersiCharge AC Wallbox IEC
46
Operating Instructions, 03/2021, A5E50366109-AA
Display
Description
Action
Lights up orange
Charger is connected to router.
Weak Wi-Fi.
Strengthen the Wi-Fi. Read the note about changing the SSID
and password in the section Commissioning with PC or mo-
bile device (Page 37).
Lights up green
Charger is connected to router.
Strong Wi-Fi.
Flashes blue
Attempting to connect to Siemens
Device Management
Lights up white
Ready for operation (with success-
ful connection and registration in
Siemens Device Management)
Lights up blue
Access blocked
Unlock via RFID/ OCPP/ MODBUS
6.1 Status displays
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
47
Display
Description
Action
Flashes white
2 h delay
Wait until charging process starts.
Flashes white
4 h delay
Wait until charging process starts.
Flashes white
6 h delay
Wait until charging process starts.
VersiCharge AC Wallbox IEC
48
Operating Instructions, 03/2021, A5E50366109-AA
Display
Description
Action
Flashes white
8 h delay
Wait until charging process starts.
Press the Touch button for 5 sec-
onds for maximum charging power
Power presetting is set to the maximum for the charging
process.
Note: Function is inactive with an existing OCPP connection.
6.2
Charging
Safety instructions during the charging process
DANGER
Risk of electric shock and fire
Touching live parts may cause electric shock or even death. Defective connectors or cables
may cause fire.
• Do not kink or squeeze the charging cable. Do not draw the charging cable over sharp
edges or hot surfaces.
• Do not use the charging station if dangerous damage or tampering is visible. Inform the
operator. Keep yourself and other persons away from the charging station.
• Grip the power plug to pull the charging cable out of the socket. Do not grip by the cable
itself.
• Never touch the mains plug with wet hands.
• Do not connect or disconnect any cables during a thunderstorm.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
49
DANGER
Risk of overheating and fire
Using unauthorized accessories increases the risk of fire due to overheating.
• Only use a charging cable approved for the vehicle.
• Do not use an extension to connect the charging station to the vehicle.
• Adapter and adapter cable are not permitted.
CAUTION
Risk of accident
Ensure that the charging cable does not block any escape route or constitute a tripping
hazard. In this case, the cable becomes an obstacle that can lead to injuries. The cable could
also be ripped out from the anchoring and cause damage to the vehicle or the charging
station.
Basic procedure
Connect the vehicle and the charging unit using a suitable cable. For a Wallbox with
permanently connected cable, insert this cable into the socket of the electric vehicle. After
successful authentication, the charging process is started automatically by the vehicle and
displayed via the Status LED. You have the option of preselecting a time delay and viewing
the status via the VersiCharge app. After the charging process ends, the device switches to
"Ready" status (LED display (Page 19)).
Different models
The charging process is described for the socket version with type 2 charging port.
The procedure is largely identical for the following versions.
• Fixed charging cables type 2
Possible deviations in the procedure:
• Plugging and unplugging directly on the charging unit
• Connector lock
VersiCharge AC Wallbox IEC
50
Operating Instructions, 03/2021, A5E50366109-AA
Start charging
Proceed as follows to start charging:
1. Check if the required charging point is ready for operation: The Power LED must be lit up.
2. Register on the device.
– If the RFID function is activated on your device, hold your RFID card in front of the card
reader. An acoustic signal is emitted.
– Register on the device with a method supported by the operator, for example via an
app.
3. After successful authorization, the charging unit can be used.
4. Open the cover and insert the plug of the charging cable into the socket of the charging
unit. Make sure that the charging cable and the connecting cables are not damp or dirty.
5. Insert the socket of the charging cable into the connector system of the electric vehicle.
Follow also the instructions of the vehicle manufacturer.
6. The communication connection to the vehicle is established. This process can take some
time depending on the connection speed and reaction speed of the backend and vehicle.
7. The device locks the plug into the socket. The "Vehicle connected" LED lights up.
8. After successfully locking the connector, the charging process starts automatically. The
"Charging active" LED lights up. The vehicle is now being charged. The connectors are still
protected against unauthorized removal.
9. The Status LEDs inform you about the current charging status.
10. As soon as the LED bar display and the "Charging active" LED are off, the charging has been
stopped (e.g. vehicle battery full).
The LED bar display indicates that current is flowing to the vehicle and the vehicle battery is
charging. The LED bar display is off in the following cases:
• The vehicle is not drawing power.
– The charging unit pauses, for example, because of load management
– The vehicle pauses the charging
• The charging of the vehicle battery is completed.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
51
Completing the charging
You or the electric vehicle can stop charging at any time.
Note
Option: Permanently installed charging cables
After charging, place the permanently installed charging cable in the holder provided.
Cables that are not stowed may cause the following hazards:
• You may trip over it
• Damage to the plug
• Damage to the cable
• Moisture may enter the plug
There are 3 different ways to terminate charging:
Proceed as follows to end the charging process with the RFID card:
1. Place the RFID card onto the icon for the card reader.
Once the RFID card has been identified, the validity is checked.
2. Charging stops.
3. Remove the charging cable.
4. Also unplug the connector from the socket of your electric vehicle.
5. Stow away the provided charging cable. To do this, follow the instructions in the manual for
your vehicle.
Proceed as follows to end the charging process with the operator app:
1. Charging point selection: Select your vehicle or the charging point by the operator.
2. End the charging process.
3. Remove the unlocked charging cable.
4. Also unplug the connector from the socket of your electric vehicle.
5. Stow away the provided charging cable. To do this, follow the instructions in the manual for
your vehicle.
Proceed as follows to end the charging process by disconnecting the vehicle:
1. Follow the instructions in the manual for your vehicle.
2. End the charging process.
3. Unlock the charging cable on the vehicle.
4. Remove the plug from the socket of your electric vehicle.
5. Remove the plug from the charging station.
6. Stow away the provided charging cable. To do this, follow the instructions in the manual for
your vehicle.
VersiCharge AC Wallbox IEC
52
Operating Instructions, 03/2021, A5E50366109-AA
Faults
7
7.1
Fault elimination
DANGER
Risk of electric shock and fire
Touching live parts may cause electric shock or even death. Damaged charging cables and
connectors can cause a fire.
• The system may only be opened and repaired by the manufacturer, its service
department or similarly qualified persons. This also applies to the replacement of a
damaged charging cable.
• Follow the five safety rules in the event of damage and faults.
Procedure in the event of a fault
If the charging station experiences a fault, proceed as follows:
1. You can find a selection of possible causes of faults in the Error messages (Page 53) section.
2. If you are unable to rectify the fault yourself, contact the operator's service hotline.
Resetting to factory settings
If you need to restore the factory settings, proceed as follows:
1. Switch off the device (close the connection to Siemens Device Management)
2. Log off from Siemens Device Management
3. Wait for 5 minutes
Logoff can be verified via the VersiCharge app or via the Internet
(https://versicharge.emobility.siemens.cloud/). Note that the charging station must go
through the commissioning process again after the factory settings are restored.
7.2 Error messages
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
53
7.2
Error messages
The following tables show excerpts of possible messages.
Faults
The symbols, their meaning and solutions are described in the three columns.
Table 7- 1
Fault messages
Display
Description
Solution
Lights up white
Ground fault (DC fault)
The device is in a fault state. Eliminate the fault
and then push the touch button to reset.
Flashes red
Some kind of fault has oc-
curred
Turn the supply voltage off and on again.
Lights up red
Fault has occurred
Error code: 001. Notify Technical Support.
Lights up red
Fault has occurred
Error code: 002. Notify Technical Support
7.2 Error messages
VersiCharge AC Wallbox IEC
54
Operating Instructions, 03/2021, A5E50366109-AA
Display
Description
Solution
Flashes red
Fault has occurred
Error code: 003. Notify Technical Support
Flashes red
Fault has occurred
Error code: 004. Notify Technical Support
Flashes red
Fault has occurred
Error code: 005. Notify Technical Support
Flashes red
Fault has occurred
Error code: 006. Notify Technical Support
7.2 Error messages
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
55
Display
Description
Solution
Flashes red
Fault has occurred
Error code: 007. Notify Technical Support
Flashes red
Fault has occurred
: 008. Notify Technical Support
Flashes red
Fault has occurred
Error code: 009. Notify Technical Support
Flashes red
Fault has occurred
Error code: 010. Notify Technical Support
7.2 Error messages
VersiCharge AC Wallbox IEC
56
Operating Instructions, 03/2021, A5E50366109-AA
Display
Description
Solution
Flashes red
Fault has occurred
Error code: 011. Notify Technical Support
Note
Some faults are not caused by the VersiCharge, but by EV compatibility or by settings
activated in the EV.
Check the settings in the EV if a fault has occurred. The user can define the charging time, for
example, in the settings of the electric vehicle. For safety reasons, such settings overwrite all
commands in the VersiCharge and end the charging process. Adapt the settings in your
electric vehicle.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
57
Maintenance and service
8
8.1
Storage and transport
Observe the following general conditions when storing and transporting the charging station:
• The permissible storage temperature of the charging station is -40 to +60 °C.
• The permissible air humidity is 5 to 98%, no condensation.
• The charging station may only be transported in the transport packaging provided for this
purpose using the supplied safety and shock-absorbing materials.
• To transport the charging station, disconnect all external cable connections.
Set switches of the fuses to the "Off" position.
Close any transport locks on the cover.
• Avoid shocks and impacts during transport.
8.2
Cleaning and maintenance
Safety measures
Note
Before cleaning or service work, disconnect the system from the power and ensure it cannot
be switched back on. To do this, deactivate at least all fuses to which the charging station is
connected.
DANGER
Risk of electrocution
Touching live parts may cause electric shock or death.
Turn off all power supply to the unit before cleaning charging cables. Secure the charging
unit against being switched on again.
DANGER
Risk of electrocution
Do not use steam jets or water jets for cleaning, as they may cause moisture to infiltrate the
charging station. Moisture inside the charging station poses a risk of electric shock.
The manufacturer is not liable for damage resulting from improper cleaning methods.
Maintenance and service
8.2 Cleaning and maintenance
VersiCharge AC Wallbox IEC
58
Operating Instructions, 03/2021, A5E50366109-AA
Cleaning guidelines
• Do not use solvents or corrosive or abrasive detergents.
• Use a mild, non-corrosive cleaning agent, e.g. dishwashing detergent, even if heavily
soiled.
• Wipe the charging station from the outside with a moist cloth and rub the station dry.
• Deionized water is particularly suitable for cleaning the unit.
• Do not scrape off stubborn dirt using hard objects.
• Do not use any sharp-edged tools.
• Soften paper stickers in advance for easy removal.
• Make sure that water does not get underneath the cover of the charging socket or into the
charging plug.
To ensure optimum quality and functionality, clean all charging stations according to agreed
intervals.
Note
Use environmentally friendly cleaning agents approved for cleaning plastics (polycarbonate).
Note
Cleaning the interior of the charging station is not normally required for regular
maintenance. Only qualified personnel may clean the inside of the charging station if the
situation demands (e.g. due to a dusty environment).
Maintenance and service
8.3 Maintenance
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
59
8.3
Maintenance
Note
High currents flow over a long period of time when charging the electric vehicle. The
electrical installation of the charging station must be checked regularly to prevent
overheating of cables and resulting damage.
Note
Only qualified personnel trained for these activities may perform this work.
The appendix contains the following lists:
• Installation and maintenance schedule (Page 67)
Inspecting fixed charging cables
Inspect fixed charging cables, charging plugs, and charging plug holders regularly for the
following:
• Damage
• Wear
• Contamination
• Humidity
The operator is responsible for safe operation. Set the inspection intervals in such a way that
safe operation is always guaranteed.
Maintenance and service
8.4 Diagnostic tests
VersiCharge AC Wallbox IEC
60
Operating Instructions, 03/2021, A5E50366109-AA
8.4
Diagnostic tests
Meter check
WARNING
Before starting work, disconnect the charging station from the power supply using the load
breaker switch.
Secure the charging station against being switched on again.
Only personnel authorized by the operator may work on the meter during testing.
Non-compliance will void the manufacturer's warranty and invalidate the approvals.
Remove the meter
Only personnel authorized by Siemens may perform work on the meter.
Non-compliance will void the manufacturer's warranty and invalidate the approvals.
8.5
Software updates
Software updates
Siemens makes software updates available as part of ongoing feature enhancements and
improvements. The software updates are installed automatically. Make sure that the Internet
connection is available.
Also read the information about this at the Siemens Care Remote Service under Internet
(https://siemens.com/versicharge).
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
61
Service & Support
9
9.1
Siemens Industry Support
Fast and easy access to current information on the following:
• Product support
All information and extensive know-how to do with your product; technical specifications;
FAQs; certificates; downloads, and manuals.
• mySupport
Your personal working area in Siemens Industry Online Support for notifications, support
queries, and configurable documents.
This information is provided by Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/)on the internet.
Technical Support
Technical Support helps you in the event of technical problems with the product.
You can reach Technical Support under the following phone number1: + 49-89-143770229
Opening hours are from 9 am until 5 pm CET.
Make sure that you have the following information to hand before making the phone call:
• Your contact details (name, e-mail, telephone number)
– Name
– E-mail address
– Telephone number
• Article number
• Serial number (nameplate on charger)
• Purchase date
• Installation location (country, town, street)
– Country
– Town
– Street
• Problem description
– Fault
– LED status
– Actions already performed
1 = Country-specific roaming fees possible.
VersiCharge AC Wallbox IEC
62
Operating Instructions, 03/2021, A5E50366109-AA
Disposal
10
10.1
Recycling and disposal
Disposing of packaging
The packaging of the VersiCharge contains no hazardous substances. Send the packaging for
recycling in accordance with the applicable regulations in your country.
Disposing of the charging station
For the environmentally friendly recycling and disposal of your old device, contact a certified
disposal service for electronic scrap. Dispose of the device in accordance with the applicable
regulations in your country. "Waste electrical equipment must not be disposed of as unsorted
municipal waste, e.g. household waste. The current local national/international regulations
must be observed for disposal."
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
63
Technical specifications
11
11.1
Technical specifications
Performance features and options
Designation
VersiCharge Wallbox IEC
Charging mode according to IEC 61851-1
Mode 3
Connection to vehicle according to IEC 62196-2
8EM1310-..H..-…. : Socket Type 2
8EM1310-..J..-…. : Permanently connected charging cable
(7 m)
Electrical data
Connection voltage
8EM1310-2...: 1~ 230 V AC (-20%/ +15%), 50/60 Hz
8EM1310-3...: 3~ 230/400 V AC (-20%/ +15%), 50/60 Hz
Max. output power/connection power
8EM1310-2...: 7.4 kW
8EM1310-3...: 22 kW
Rated current (adjustable)
10/ 13/ 16/ 20/ 32 A
Cable cross-section (power cable)
1.5 ... 10 mm² (depending on the max. current setting)
Low voltage network
TT/TN
Energy measurement
Integrated MID counter, Class B (± 1%)
Protection
Ground fault 30 mA AC/6 mA DC, undervoltage, overvolt-
age, overcurrent, overvoltage category III
Residual current circuit breaker (RCCB)/Miniature circuit
breaker (MCB)
Not contained
Mechanical specifications
Mounting
Wall or column (available as accessories)
Dimensions (H x W x D)
446 x 180 x 158 mm
Weight
8EM1310-..H..-…. : 4.3 kg
8EM1310-..J..-…. : 7.8 kg
Color
Silver Metallic (Pantone 10077), black
Ambient conditions
Ambient temperature operation
-30 ... +50 °C
Direct sunlight can influence the operating temperature.
Ambient temperature storage
-40 ... 60 °C
Relative humidity
5 ... 98% (no condensation)
Max. installation altitude
2000 m above sea level
Degree of protection (IP) according to IEC 60529
8EM1310-..H..-.... : IP 56
8EM1310-..J..-.... : Wallbox IP56, Coupler (Vehicle Plug)
IP54
Degree of impact resistance according to EN 62262
IK 10
Communication and authentication
Interfaces
Ethernet, WiFi (Dual-Band), RS-485
Parent types 8EM1310-….-3..1 additionally GSM, 4G, LTE
11.1 Technical specifications
VersiCharge AC Wallbox IEC
64
Operating Instructions, 03/2021, A5E50366109-AA
Designation
VersiCharge Wallbox IEC
Communication protocols
OCPP 1.6
Modbus RTU
Modbus TCP
Parent/ Child
Up to 24 Child types per Parent
SIM card (recommended data volume)
250 MB / month
RFID acc. to
• ISO 14443A
• ISO 14443B
• ISO 18092 ECMA-340
Reader integrated, 2 Admin cards + 5 User cards in scope of
delivery
Standards and legal bases:
EN IEC 61851-1, EN IEC 61851-21-2, EN IEC 60068-2-52,
EN IEC 61000-6-1, EN 61000-6-3, EN IEC 61000-6-4, EN
330 330, EN 300 328, EN 301 511, EN 301 893, IEC 62955
A list of order options can be found in section Variants available for order (Page 65) in the
appendix.
Times for full charging
Charging times depend on many variables, but mainly on the battery capacity of the vehicle.
To determine the time required for full charging of the vehicle, refer to the vehicle
documentation.
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
65
Appendix
A
A.1
Variants available for order
Overview of variants
These variants of the VersiCharge Wallbox AC are available for order.
Design
Power
Type
Article number
Variant with socket
7.4 kW / 230 V AC
Child
8EM1310-2EH04-0GA0
7.4 kW / 230 V AC
Parent
incl. SIM card
8EM1310-2EH04-3GA2
7.4 kW / 230 V AC
Parent
without SIM card
8EM1310-2EH04-3GA1
22 kW / AC 400 V
Child
8EM1310-3EH04-0GA0
22 kW / AC 400 V
Parent
incl. SIM card
8EM1310-3EH04-3GA2
22 kW / AC 400 V
Parent
without SIM card
8EM1310-3EH04-3GA1
Variant with 7 m cable
7.4 kW / 230 V AC
Child
8EM1310-2EJ04-0GA0
7.4 kW / 230 V AC
Parent
incl. SIM card
8EM1310-2EJ04-3GA2
7.4 kW / 230 V AC
Parent
without SIM card
8EM1310-2EJ04-3GA1
22 kW / AC 400 V
Child
8EM1310-3EJ04-0GA0
22 kW / AC 400 V
Parent
incl. SIM card
8EM1310-3EJ04-3GA2
22 kW / AC 400 V
Parent
without SIM card
8EM1310-3EJ04-3GA1
VersiCharge AC Wallbox IEC
66
Operating Instructions, 03/2021, A5E50366109-AA
A.2
Accessories
Protection of persons and wiring
Siemens offers residual current circuit breakers and miniature circuit breakers as accessories.
The trained electrician makes the selection according to the local conditions and regulations
at the place of use.
The following table shows possible combinations of circuit breakers in connection with the
VersiCharge variant, including rated current setting.
Variant
Rated current
setting
MCB, C characteristic
RCCB, Type A
RCCB, Type B
VersiCharge
single-phase (7.4 kW /
230 V AC)
10 A
5SL6510-7
5SV3311-6
5SV3321-4
13 A
5SL6513-7
16 A
5SL6516-7
20 A
5SL6520-7
5SV3312-6
5SV3322-4
32 A
5SL6532-7
5SV3314-6
5SV3324-4
VersiCharge
3-phase (22 kW / 400 V AC)
10 A
5SL6610-7
5SV3342-6
5SV3342-4
13 A
5SL6613-7
16 A
5SL6616-7
20 A
5SL6620-7
32 A
5SL6632-7
5SV3344-6
5SV3344-4
Note
Additional information on personal protection
Follow deviating local regulations.
According to IEC 61851-1, a 30 mA RCCB Type A is sufficient due to the 6 mA DC fault current
monitoring integrated in the Wallbox.
The listed product recommendations relate to RCCBs with immediate tripping. Components
with delayed tripping (KK01 variant) are also suitable for installation in households and offer
an additional degree of ruggedness.
Note
Additional information on wiring protection
The tripping characteristic C is recommended for applications with high startup current and
power peaks. The tripping characteristic D is available optionally.
Depending on the installation case and country-specific regulations, different pole
configurations may be necessary. The recommended products relate to household
applications. MCBs of the 5SY4 and 5SY6 series are recommended for systems with multiple
charging stations for additional protection.
Additional information is available here (https://mall.industry.siemens.com/).
A.3 Installation and maintenance schedule
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
67
A.3
Installation and maintenance schedule
Introduction
Depending on the area of application, perform the general cleaning work and maintenance
work every 6 months. Shorten this interval according in the event of difficult usage
conditions.
Follow the regionally valid regulations on servicing and maintaining this type of electrical
charging equipment.
Cleaning
Remove dirt/dust/residue from the device and the usage area. Wipe the surfaces with a damp
cloth. For stubborn stains, use a cleaning agent containing alcohol. Do not clean the device
with a pressure washer. Do not use aggressive cleaning agents.
Check
Check the device for the following:
• Cuts, damage and soiling
• Defects and rust
• Clearly visible signs of faded colors
• Residue or damage on the cables, cable holders and plugs
• Signs of rust on the plug pins
• Accumulation of snow around the VersiCharge
Contact the supplier if you notice any anomalies.
Avoid accumulation of snow around the VersiCharge. Clear the area accordingly. In heavy
snowfall, clear the area daily.
A.3 Installation and maintenance schedule
VersiCharge AC Wallbox IEC
68
Operating Instructions, 03/2021, A5E50366109-AA
VersiCharge checklist
The following table shows the tasks and their expected duration for the following
applications:
• Installation/assembly
• Commissioning
• Maintenance
Table A- 1
Installation and maintenance schedule
Action
Installa-
tion/asse
mbly
Commis-
sioning
Mainte-
nance
Duration
in min.
Mark and drill holes
x
5
Mount the charging unit
x
10
Assemble and connect the connection cable
x
15
Visual and functional check for mechanical damage
• Type 2 plug or lid
• Housing
x
x
1
Commissioning with the mobile app / PC tool
x
10
Check
• Fault message
• Backend connection (e.g. Siemens Device Management)
• SIM card
x
x
5
Cleaning
x
5
Check charging sockets or charging cables
• Charging cable and plug for damage
x
2
Measurements acc. to DIN VDE, e.g.:
• Insulation measurement
• Grounding resistance measurement
• Loop impedance measurement
x
x
25*
Generate maintenance log
x
x
15*
Function test
• Trial charge (with commercial or electric vehicle)
x
x
x
10*
Setup time
x
x
10*
Indication of the next test date
x
x
2
Read out meter readings
x
x
2
Travel time
x
x
x
*Scope and duration may vary as they depend on local regulations.
A.4 Overview of dimensions of the VersiCharge charging unit
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
69
A.4
Overview of dimensions of the VersiCharge charging unit
Dimension drawing
The following graphic shows the general dimensions of the VersiCharge charging unit
regardless of the version.
Figure A-1
Dimension drawing of charging unit
Note that the dimensions of the charging unit with permanently installed charging cable and
Type 2 plug according to IEC 62196 differ and you will need additional space.
Figure A-2
Clearances for the wall or adjacent charger
A.5 Quality documentation
VersiCharge AC Wallbox IEC
70
Operating Instructions, 03/2021, A5E50366109-AA
A.5
Quality documentation
CE marking
The declaration of conformity is kept available for the competent authorities at:
Siemens AG
Smart Infrastructure
Distribution Systems
Mozartstr. 31c
91052 Erlangen, Germany
These files are also available for download on the Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww) pages, under "Declaration of Conformity".
VersiCharge AC Wallbox IEC
Operating Instructions, 03/2021, A5E50366109-AA
71
List of abbreviations
B
B.1
Abbreviations
AC
Alternating current
Alternating current
APN
Access Point Name
Gateway access point
DC
Direct current
Direct current
DGUV
Deutsche Gesetzliche Unfallversicherung
German statutory accident insurance
ESD
Electrostatic Discharge
Electrostatic discharge
EV
Electric Vehicle
Electric vehicle
FAQ
Frequently Asked Questions
Frequently asked questions
FI
Fehlerstromschutzschalter
Residual current circuit breaker
IEC
International Electronical Commission
International standardization commission under
private law
IK
Protection class for impact and mechanical stress
ISO
International Organization for Standardization
International standards organization
IP
International Protection
Protection class for solid foreign bodies/contact
and water
MCB
Miniature circuit breaker
Miniature circuit breaker
MID
Measurement Instruments Directive
OCPP
Open Charge Point Protocol
PC
Personal Computer
Single station computer
RCCB
Residual current operated circuit breaker
Residual current circuit breaker
RFID
Radio Frequency Identification
Radio frequency technology for identification
RSS
Rich Site Summary
Data format for summarizing article series and
message series
SW
Schlüsselweite (for wrenches)
Width across flats
WiFi
Wireless Fidelity
Specific type of WLAN
VersiCharge AC Wallbox IEC
72
Operating Instructions, 03/2021, A5E50366109-AA
Index
A
Amperage:, 32
App, 37
Area of application, 17
C
CE marking, 70
Charging, 49
checklist, 67
D
DIP switch settings, 34
E
EC Declaration of Conformity, 70
Error code, 53
F
Fault, 52
Fault messages, 53
Function extensions, 60
M
Messages, 53
Mobile wireless connection, 40
O
Operational messages, 45
Overview of variants, 65
R
Register map command set, 42
Required tools, 24
Requirements, 24
S
Safety rules for electrical work, 13
Service plan, 67
Siemens Care Remote Service, 60
Siemens Device Management, 37
Status displays, 45
Support, 61
V
VersiCharge Configurator, 38