SecureALL SA-PHR Installation Manual

Version 5.0 SecureALL Corporation PHR Installation Guide Copyright © 2017 by SecureALL Corporation. All rights reserved under International and Pan-American copyright conventions. No part of this document may be reproduced in any form or any means, electronic or mechanical, including photocopying, without permission in writing from the Company. All inquiries should be addressed to SecureALL Corporation, 695 Woburn Court, Mountain View, CA 94040.

Page 2 of 18 Revision History Version Date Author Revision Description 1.0 1-3-2014 RAS Initial version 2.0 9-27-2014 RAS Text modified for UL approval 3.0 1-16-2015 RAS New design for full 3 hour fire rating 4.0 2-11-2015 RAS Add option for battery holder unit 5.0 12-11-2017 RAS Delete cardboard sleeve battery option

Page 3 of 18 Table of Contents Revision(History(...............................................................................................................(2( Table(of(Contents(.............................................................................................................(3( Introduction(......................................................................................................................(4( Check(the(Materials(........................................................................................................(4( Installation(Steps((............................................................................................................(4( Appendix(A(-(Panic(Hardware(Reader,(Exploded(View...........................18(

Page 4 of 18 Introduction These instructions are intended to show you how to install a SecureALL Panic Hardware Reader (SA-PHR) door assembly. This document assumes you have door hardware with a UL Certified Von Duprin Series 98/99 fire-exit device. If you have any other door lock, contact SecureALL for additional assistance. This installation guide applies to all door types requiring 3 hour fire rating. Required Tools 1. Phillips screwdriver 6. Pliers 2. Power drill 7. Sensor tester 3. Dremel tool 8. Flashlight (optional) 4. Utility knife 5. M5 screw tap Check the Materials Verify you have the following materials needed for installation and that there is no damage to anything from the packing, shipping, etc. If you find any damaged or missing items, contact SecureALL immediately for assistance. The following components are included with each door reader kit: 1. Back escutcheon unit 2. Front lock/antenna assembly 3. Microswitch sensor assembly and cabling 4. Metal pushbutton lockdown switch 5. Battery holder 6. Back mounting plate 7. Assorted screws and connectors Installation Steps 1. Remove the entire pushbar from inside the door. There are 3 screws in the endcap and 4 screws in the latch cover plate (Figures 1 and 2). After this is done, screws on the inside of the pushbar unit attached to the door are removed to allow it to become free (Figure 3). This will also allow the front lock to be removed (Figure 4). Figure 1 Figure 2 Pushbar screws Pushbar screws

Page 5 of 18 Figure 3 Figure 4 2. Slide the top rail of the pushbar unit away from the pushbar to expose the cavity area (Figure 5). Figure 5 3. Lay the pushbar unit on its side and drill a 5/8” hole in the middle of the underside, (Figure 6).! Figure 6 4. Take the Metal Pushbutton!Lockdown Switch (Figure 7) and remove the nut. Insert the switch into the hole drilled in Step 3. Fasten it with the nut (Figure 8). ! ! ! ! ! Hole to drill, 5/8” Pushbar top rail Remove four screws

Page 6 of 18 !!!! ! Figure 7 Figure 8 5. The battery box is installed next to the Lockdown Switch, with the spring toward the open end of the pushbar unit (Figure 9). On the outside of the rail, vertically center the battery box and use it as a template to mark locations of two screw holes (the battery box has 4 holes in the corners; pick 2 holes in opposite corners). Drill pilot holes using a #40 or #38 bit. Orient the battery box inside the rail, aligned with the pilot holes, and attach using sheet metal screws supplied in the battery holder bag. Do not install the batteries until the wires are connected (Step 14). Figure 9 6. Remove the rail from the bottom of the pushbar unit as shown in Figure 10. Lockdown switch Battery box with spring toward open end

Page 7 of 18 Figure 10 7. Turn the pushbar unit right side up, exposing the latching mechanism. There are two holes at the top of the latch, right next to the pushbar. These need to be tapped using an M5 screw tap (Figure 11). Figure 11 8. A microswitch sensor assembly needs to be installed. Figure 12 shows the sensor assembly being placed at an angle on top of the two tapped screw holes and then rotated into place in Figure 13. This is required to ensure the microswitch is in the closed position when the latch is extended. Figure 12 Figure 13 Bottom rail Holes to be tapped Microswitch closed Microswitch open

Page 8 of 18 9. Secure the microswitch with screws and lock washers. The top hole uses a screw, a lock washer, and a regular washer (Figure 14). The bottom hole uses a clip to capture the cable with flying leads, which is held in place with another screw and lock washer (Figure 15). Figure 14 Figure 15 10. The cable being held in place by the clip is routed along the side of the pushbar, just behind the latch assembly (Figure 16), and then fed along the bottom of the pushbar unit (Figure 17). Figure 16 Figure 17 11. The end of the cable is fished under the bottom rail and pulled through until it reaches the Lockdown Switch (Figures 18 and 19). Figure 18 Figure 19 Cable clip Cable routing along bottom of pushbar unit Cable routing behind latch assembly

Page 9 of 18 12. Hold the ends of the wires that are shown in Figure 19 and pull them lightly to tension the cable while sliding the bottom rail back onto the pushbar unit. Make sure that the cable remains seated in the channel between the rail and the pushbar unit. 13. The end of the cable and the Lockdown Switch are now connected using the fasteners in Figure 20. Place one white wire from both the Switch and the cable into a fastener and crimp it using a pair of pliers (Figure 21). Repeat for the second set of white wires. Figure 20 Figure 21 14. The same procedure is carried out to connect the cable and the battery holder. Connect the red battery wire to the red cable wire and the black battery wire to the black cable wire. Install the batteries, being careful to ensure correct polarity (negative at the spring connection). 15. Install the first mounting bracket that is used to attach the pushbar unit to the door (Figure 22). Figure 22 16. Place the bracket as shown in Figure 23 and secure with screws per Figure 24.

Page 10 of 18 Figure 23 Figure 24 17. Take the cable in the sensor assembly with the connector and fish it through the bottom of the bracket installed in Step 16 (Figure 25). The cable should always come out on the top side when mounted on the door. Use a tie-wrap to secure the cable and the bracket. Figure 25 18. Test the functionality of the latch sensors and the Lockdown Switch. Place the cable from Step 17 into the sensor tester as shown in Figure 26. The LED on the left hand side of the board will light. As the lever, deadlatch and Lockdown Switch are depressed, a different LED will light on the right hand side of the board. If any of the LEDs does not light, check to make sure all connections are in place. If everything is as designed, replace the sensor cable. Figure 26 Cable routing through the mounting bracket LEDs light as lever, deadlatch and pushbutton switch are depressed

Page 11 of 18 19. The hole pattern in the door that mounts the exit unit must be modified slightly to accept the SecureALL hardware. Use an electric drill or Dremel tool to modify the holes per the supplied template (See Appendix A). 20. SecureALL supplies the "front lock/antenna assembly" (Figure 27, outside view; Figure 28, inside view). Figure 27 Figure 28 21. Take the cables that are extending from the front lock/antenna assembly and feed it through the central hole in the uppermost set of holes on the door (Figure 29). Push the four metal posts into the top and bottom holes in the door until the unit is flush against the door (Figure 30). Make sure the cable is fully extended and not caught between the front lock/antenna assembly and the door. Figure 29 Figure 30

Page 12 of 18 22. Mount the back mounting plate (Figure 31). Attach with four screws. For improved fire safety, a fire barrier caulk, such as 3M's CP 25WB+, can be injected into the large upper hole. Figure 31 23. Remount the pushbar unit on the door. Slide the non-latch side into the mounting bracket at the far end (Figure 32) and push the latch side onto the spindle that extends from the back mounting plate (Figure 33). Figure 32 Figure 33 24. Screw the lever end of the pushbar unit to the door as shown in Figure 34 and tighten the screws that attach the rear bracket to the door. Replace the endcap over the rear bracket (Figure 35). Spindle Rear bracket Attach back mounting plate

Page 13 of 18 Figure 34 Figure 35 25. Insert the second (outside) mounting bracket (Figure 36) into the lever end of the pushbar (Figure 37) and screw to the door (Figure 38). Figure 36 Figure 37 Figure 38 26. Using the Dremel tool, cut a small slot in the metal cover that goes over the lever portion of the pushbar. The slot is located on the inside, top portion of the cover (Figure 39). The slot should be only be as large as the sensor cable diameter. Connect pushbar to door Mounting bracket Screws mounting bracket to door

Page 14 of 18 Figure 39 27. Slide the metal cover in Figure 39 over the lever portion of the pushbar, feeding the sensor cable that extends from under the first mounting bracket through the slot (Figure 40). Note that this cable contains connectors for both the deadlatch sensor and the battery holder. Figure 40 28. Screw the metal cover plate onto the lever portion of the pushbar using just the two screws at the bottom (Figure 41). Use the short thread-cutting screws that came with the pushbar unit. Figure 41 Sensor & battery cable Attach with inside and outside screws at bottom Slot for sensor & battery cable

Page 15 of 18 29. The back escutcheon unit has a printed circuit board mounted in it (Figure 42). The sockets on the board are a) front electronic connection (flat cable), b) solenoid, c) sensors and d) battery. Take the two cables that extend through the door and connect them to the two lower sockets, running both cables above the metal mounting bracket. Take the sensor/battery cable from the slot cut in the cover plate, run it below the metal mounting bracket and then connect the two leads to the two upper sockets. Always remember to connect the battery cable last. Observe the LED. It should come on solid red for approximately one second and then go out. If it stays on for more than that time, unplug all the cables and repeat this section. IMPORTANT CAUTION: This unit should never run hot. If it feels warm to the touch, immediately remove all the cables and repeat this section. If the problem reoccurs, set the unit aside for analysis. Figure 42 30. Complete installation by sliding the metal mounting bracket on the back escutcheon unit onto the metal mounting plate, making sure that the cables are not pinched. Put the two long thread-cutting screws (supplied by SecureALL) into the top holes of the metal cover (Figures 43 and 44). Flat cable Battery Solenoid Sensors Metal mounting bracket

Page 16 of 18 Figure 43 Figure 44

Page 17 of 18 APPENDIX A - INSTALLATION TEMPLATE

Page 18 of 18 APPENDIX B - PANIC HARDWARE READER, EXPLODED VIEW