PIAGGIO APE 50 E4 Manual
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Piaggio would like to thank you
for choosing one of its products. We have drawn up this booklet to show you all features of our product. Please read the booklet carefully before using
your vehicle. It includes information, suggestions and warnings regarding your vehicle. You will also be informed of features, details and devices that
will prove the excellence of your choice. We believe that if you follow our suggestions you will soon tune in with your vehicle and use it for a long time
at full satisfaction.
This booklet is an integral part of the vehicle, and upon sale, it should be transferred to the new owner.
APE 50 E4
Ed. 03_07/2018 - Cod. 1Q000649 (IT-ES) 1Q000650 (FR-EN) 1Q000651 (DE-PT) 1Q000652 (EL-NL) 1Q000653 (DA-PL)
The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; details are also given of routine maintenance
procedures and regular checks that should be carried out on the vehicle at an Authorised PIAGGIO Dealer or Service Centre. The booklet also
contains instructions for simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical
knowledge: to carry out these operations refer to any authorised PIAGGIO Dealer of Service Centre. Read this booklet carefully before using your
vehicle. Follow the instructions contained in this booklet for your personal safety and to ensure long-lasting use of your vehicle. Failure to observe these
instructions may cause personal injury or damage to the vehicle.
2
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.
The signs indicated on this page are very important, they highlight the parts of the booklet
that should be read with particular care. Each sign consists of a different graphic symbol,
making it quick and easy to locate the various topics.
3
Vehicle identification number....................................................
9
Engine identifications numbers.................................................
10
Inside view................................................................................
11
Outside view.............................................................................
12
SAFE RIDING..............................................................................
15
Safety rules...............................................................................
16
Safe drive..................................................................................
16
Engine exhaust gas..................................................................
17
Maintenance..........................................................................
18
Ventilation system.................................................................
19
Running-in period......................................................................
19
VEHICLE USE..............................................................................
21
Checks......................................................................................
22
Refuelling..................................................................................
22
Before starting the engine.........................................................
26
Engine start up..........................................................................
27
Stopping the engine..................................................................
29
Vehicle Start-up........................................................................
30
Starting difficulties.....................................................................
31
Gear position.............................................................................
32
SEATS AND SAFETY BELTS.....................................................
35
Using the safety belts................................................................
36
Fasting the safety belt...........................................................
37
Adjusting the safety belt........................................................
38
To release the safety belt......................................................
38
INSTRUMENT PANEL AND CONTROLS...................................
39
Dashboard................................................................................
40
Controls.....................................................................................
41
Ignition switch...........................................................................
43
12V accessories socket............................................................
44
GAUGES AND WARNING LIGHTS............................................
45
Instrument unit and indicators...................................................
46
Indicator lights...........................................................................
47
Brake fluid level warning light................................................
48
Turn signal indicator light......................................................
48
Indicators..................................................................................
48
Speedometer.........................................................................
49
Odometer..............................................................................
49
Fuel level indicator................................................................
49
MIRRORS AND WINDOW GLASSES.........................................
51
Adjusting the mirror...............................................................
52
Wipers and Brushes..................................................................
52
ELECTRICAL SYSTEM...............................................................
55
EMERGENCY..............................................................................
59
Wheel replacement...................................................................
60
Spare wheel removal.............................................................
60
Removing the wheel..............................................................
60
MAINTENANCE...........................................................................
69
Checking the brake fluid level...................................................
70
Gear box oil level......................................................................
71
Differential-gear oil level...........................................................
73
Window washer fluid level.........................................................
74
Body maintenance....................................................................
74
Outside cleaning....................................................................
74
Checking and replacing the air cleaner element.......................
75
Checking and replacing the pre-heating plugs..........................
75
Checking the battery status......................................................
77
Bulbs.........................................................................................
78
Replacing the lights...............................................................
80
Fuses........................................................................................
83
Brake pedal...............................................................................
86
Headlights adjustment..............................................................
86
Tyres.........................................................................................
87
Periods of inactivity...................................................................
88
5
Troubleshooting / What to do if.................................................
89
TECHNICAL DATA......................................................................
95
Vehicle......................................................................................
96
Engine.......................................................................................
99
SCHEDULED MAINTENANCE - CHECKS................................. 103
Checks...................................................................................... 104
Scheduled maintenance service............................................... 104
Recommended products........................................................... 106
6
Manufacturer plate (01_01, 01_02, 01_03, 01_04)
Located under the right side seat.
MANUFACTURER'S PLATE KEY:
1. Manufacturer of the vehicle.
2. Type-approval number.
3. Vehicle Identification Number V.I.N.
4. Noise level (dB) under prescribed engine (Rpm)
5. Type of engine.
6. Vehicle code.
7. Country of production.
01_02
COLOUR LABEL:
This colour label indicates:
1. Original paintwork manufacturer
2. Paintwork colour
3. Paintwork code
8
1 Identification
To know the front and rear tyre pressure, read the values specified on the tyre label,
situated inside the driving cabin.
01_05
Vehicle identification number (01_05, 01_06)
The identification registration numbers are made up of a prefix that identifies the ve-
hicle type and a progressive number punched on the chassis and engine. These
numbers must always be quoted in the spare parts requests.
It is advisable to check that the identification registration numbers on the vehicle and
on the engine correspond with those indicated in the vehicle registration documents.
9
1 Identification
Check that the prefix and number punched on the chassis correspond to that shown
on the vehicle documents.
The chassis identification number is located on the right side of the cross member
under the seat.
CAUTION
BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS
MAY LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE.
ETC.)
VEHICLE IDENTIFICATION NUMBER
CHASSIS PREFIX
ZAPC81 ÷ 00000000001
01_07
Engine identifications numbers (01_07)
We always recommend checking that the prefix and number stamped on the engine
correspond to those reported on the vehicle's identification documents.
The identification number is stamped on the engine's left side.
10
1 Identification
BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS
MAY LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE.
ETC.)
ENGINE IDENTIFICATION NUMBER
ENGINE PREFIX
C804M *01001*
ENGINE IDENTIFICATION NUMBER (VERSION WITH
SPEED LIMITED TO 25 KM/H)
ENGINE PREFIX
C805M *01001*
Inside view (01_08)
11
1 Identification
Safety rules (02_01)
The catalytic converter is an emission control device, mounted in the exhaust system,
whose function is to reduce the polluting agents from the exhaust gases.
CAUTION
DURING OPERATION, THE CATALYTIC SILENCER DEVELOPS HIGH TEMPER-
ATURES; THEREFORE, DO NOT STOP OR PARK THE VEHICLE ON: GRASS,
DRY LEAVES OR OTHER INFLAMMABLE MATERIALS, TO AVOID THE RISK OF
FIRE.
02_02
Safe drive (02_02)
Follow these simple recommendations to use your vehicle every day, confidently and
safely. Your skills and your mechanical knowledge are the basis for safe driving. We
recommend practising driving your vehicle in traffic-free zones, in order to get well
familiar with it.
1.
Always drive within the limits of your ability, strictly following the road regu-
lations of the country where you are driving.
2.
Carefully adjust the position of the rear-view mirrors to easily check the road
behind you.
3.
Ensure nothing hinders the travel of controls or pedals (mats, etc.)
4.
Ensure that all headlamps and lights are working properly.
5.
To start the vehicle, with idling engine, engage the 1st gear and gently release
the clutch lever, accelerating at the same time.
6.
Reduce speed and drive carefully when on rough roads.
7.
Do not brake hard on a wet, unsurfaced or slippery roads.
8.
Do not downshift with the engine at high speed to avoid damaging the engine
or the gear.
9.
When going downhill, do not keep the gearbox in neutral or the engine off,
but decrease speed untwisting the throttle grip. Use the brakes to help slow-
ing down the vehicle, but do not keep them pressed for extended periods, to
16
2 Safe riding
prevent brake overheating, which could reduce their efficiency. Shift down
gears to increase the engine braking effect.
10. For rapid «pick up», e.g. for overtaking, shift down a gear to get the required
torque.
11. When driving up demanding slopes, shift down to employ the maximum pow-
er.
12. Check that the load is evenly distributed on the vehicle, and do not exceed
the foreseen loads (see «Technical data» chapter) to prevent tilting while
turning on a corner.
ALWAYS DRIVE YOUR VEHICLE WITHIN THE LIMITS OF YOUR ABILITY. DRIV-
ING WHILE DRUNK OR UNDER THE EFFECT OF DRUGS OR CERTAIN MEDI-
CINES IS EXTREMELY DANGEROUS AND INFRINGES THE ROAD REGULA-
TIONS.
02_03
Engine exhaust gas (02_03)
To avoid accidents due to exhaust fumes, take the following precautions.
WARNING
•
DO NOT INHALE THE EXHAUST FUMES. THEY CONTAIN CARBON
MONOXIDE, A POISONOUS, COLOURLESS AND ODOURLESS GAS.
INHALATION OF THIS GAS CAN CAUSE LOSS OF CONSCIOUSNESS
AND MAY EVEN BE FATAL.
•
WHEN YOU SUSPECT THAT EXHAUST FUMES HAVE ENTERED THE
VEHICLE SEARCH FOR THE CAUSE AND ELIMINATE IT IMMEDIATELY.
IF YOU HAVE TO DRIVE IN THESE CONDITIONS, DO SO WITH THE SIDE
WINDOWS FULLY OPEN.
17
2 Safe riding
Always keep the exhaust system, bodywork and air-conditioning system in good
working order. Ensure there are no loose connections or holes in the exhaust system.
It is advisable to have the exhaust system and the bodywork checked by an Author-
ised Piaggio Service Centre in the following cases:
•
whenever there is a change in the sound of the exhaust.
•
whenever the exhaust system is damaged or corroded.
•
whenever it collides with an object.
CAUTION
•
IT IS ALSO RECOMMENDED NOT TO LEAVE THE ENGINE RUNNING
WHEN THE VEHICLE IS STOPPED OR PARKED FOR LONG PERIODS
OF TIME, AS THERE IS A POSSIBILITY THAT EXHAUST FUMES MAY
ENTER THE VEHICLE DUE TO POOR MAINTENANCE OR TO A FAULT
IN THE EXHAUST SYSTEM.
•
BEFORE STARTING UP THE ENGINE INSIDE A GARAGE OR SIMILAR
ENVIRONMENT, ALWAYS ENSURE THAT THE AREA IS NOT CLOSED
AND PERFORM ONLY PARKING MANOEUVRES.
•
ENSURE THE EXHAUST PIPE IS COMPLETELY FREE FROM SNOW OR
OTHER DEBRIS IN ORDER TO PREVENT THE EXHAUST GASES FROM
ACCUMULATING UNDERNEATH THE BODY.
18
2 Safe riding
Ventilation system (02_05)
To allow the ventilation system to work properly, ensure the air intake grille, adjacent
to the headlight covers, is always clear of snow, leaves and any other obstructions.
02_06
Running-in period (02_06)
It is advisable to observe the following precautions during the first 1,000 km so as not
to compromise the vehicle performance.
•
Avoid opening the throttle fully.
•
Avoid travelling for any length of time at a constant speed, whether high or
low.
•
Avoid abrupt braking mainly during the first 300 km, except in case of an
emergency.
It is recommended to not exceed the speeds listed below:
•
1st 7 km/h;
•
2nd 13 km/h;
•
3rd 18 km/h;
•
4th 28 km/h;
N.B.
4TH GEAR IS INHIBITED IN THE VERSION WITH SPEED LIMITED TO 25 km/h;
THEREFORE POSITION "4" WILL NOT BE PRESENT ON THE GEAR INDICATOR.
19
2 Safe riding
Before using the vehicle, check:
1.
that the petrol and oil tanks are refilled.
2.
The brake fluid level.
3.
That the tyre inflation pressure is correct.
4.
Correct operation of side/taillights, headlights and turn indicators.
5.
Front and rear brake operation.
6.
The oil level in the gearbox.
7.
The oil level in the differential unit.
8.
The water level in the windscreen washer fluid reservoir and the orientation
of the water jet.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.
03_02
Refuelling (03_02, 03_03, 03_04, 03_05, 03_06, 03_07, 03_08,
03_09)
FUEL TANK:
The fuel tank is located on the left side of the vehicle.
22
3 Vehicle use
Fuel type plate - E10 gasoline
The plate illustrated in the image indicates the fuel type to be used for refilling.
03_04
To open the refilling plug, insert the supplied key and turn it anti-clockwise, then re-
move the plug.
03_05
To close, refit the plug in its seat, then turn the key clockwise and remove it.
CAUTION
WHEN REFUELLING, KEEP THE PLUG CLEAN FROM DUST AND DIRT.
23
3 Vehicle use
STOP THE ENGINE BEFORE REFILLING WITH GASOLINE. NEVER EXCEED
THE TANK'S MAXIMUM CAPACITY, AS THE EXCESS FUEL WILL END UP FILL-
ING THE DELIVERY HOSE AS WELL, THUS RESULTING IN POSSIBLE FUEL
SPILLAGE AND THE CONSEQUENT RISK OF FIRE AND/OR DAMAGE TO THE
VEHICLE'S BODYWORK. DO NOT SMOKE AND KEEP AWAY FROM OPEN
FLAMES: FIRE HAZARD. DO NOT INHALE THE FUEL VAPOURS.
WARNING
ALWAYS USE GASOLINE WITH A MAXIMUM OF 10% BIOETHANOL CONTENT
(E10). DO NOT USE GASOLINE WITH AN ETHANOL CONTENT HIGHER THAN
10%; THIS USE COULD DAMAGE THE FUEL SYSTEM COMPONENTS AND/OR
COMPROMISE ENGINE PERFORMANCE.
CAUTION
USING MOBILE PHONES DURING GASOLINE REFILLING OPERATIONS IS
HIGHLY DANGEROUS, IT MAY CAUSE EXPLOSION OR FIRE. SWITCH OFF THE
MOBILE PHONE WHEN REFILLING WITH FUEL, IN THE VICINITY OF CHEMICAL
OR INFLAMMABLE SUBSTANCES.
24
3 Vehicle use
The oil tank is located on the right side of the vehicle.
03_07
To open the refilling plug, turn it anti-clockwise.
03_08
To close it, refit the plug in its seat and turn it clockwise.
CAUTION
USE OF OILS DIFFERENT THAN THOSE RECOMMENDED MAY COMPROMISE
THE SERVICE LIFE OF THE ENGINE.
25
3 Vehicle use
The minimum oil level is indicated by the specific warning light on the instrument panel.
03_10
Before starting the engine (03_10)
Before starting the vehicle, check:
•
that the hand brake is not engaged.
•
that the reverse gear control lever is forward or backward according to wheth-
er you want to move forward or in reverse.
26
3 Vehicle use
Engine start up (03_11, 03_12, 03_13, 03_14, 03_15, 03_16,
03_17, 03_18)
Make sure the fuel cock is open, making sure to unscrew it completely.
03_12
Make sure that the hand brake is engaged.
03_13
Make sure that the gear is in neutral position, identified by the "N" position on the gear
indicator.
27
3 Vehicle use
Turn the key supplied by setting the switch to the "ON" position.
03_15
With the starter key on «ON» , the warning lights on the instrument panel, the low
beam and the parking lights are always lit.
03_16
Keep the throttle hand grip at idle.
28
3 Vehicle use
When starting the engine cold, pull the starter knob. Release it a few seconds after
the ignition of the engine.
03_18
Press the start-up button for a few seconds until the engine starts. Do not try the switch
in the event of ignition failure, refer to the procedure described in paragraph"Difficult
starting".
WARNING
EXHAUST GASES ARE TOXIC. DO NOT START THE ENGINE IN A CLOSED
PLACE.
03_19
Stopping the engine (03_19, 03_20)
After stopping the vehicle, before turning off the engine put the gear into neutral po-
sition identified by the "N" position on the gear indicator.
29
3 Vehicle use
Turn the switch key to «OFF».
03_21
Vehicle Start-up (03_21, 03_22)
With the engine at idle, pull the clutch lever and turn the gearshift lever to 1st speed
position, identified by the "1" position on the gear indicator.
03_22
Slowly release the clutch lever and at the same time increase the number of revolu-
tions of the engine with the throttle hand grip.
WARNING
EXHAUST GASES ARE TOXIC. DO NOT START THE ENGINE IN A CLOSED
PLACE.
30
3 Vehicle use
Starting difficulties (03_23)
Should there be any problem, proceed as follows:
•
Carburettor flooded.
Close the fuel cock, turn the start key to position "ON"; with closed starter open the
gas and press the start-up button 5 - 6 times; open the fuel cock and, with the switch
key in the «ON» position, press the start-up button. In any case, do not try with the
starter motor engaged.
•
Inefficiency of the battery or starter motor.
Use an auxiliary battery with equivalent or slightly higher specifications with respect
to the original battery.
If you need to bump start the vehicle (by pushing or towing), follow these instructions:
engage a high gear (2nd or 3rd), do not exceed 20 km/h (even when freewheeling),
release the clutch lever gradually. Before performing this operation, check the reverse
lever position.
If you cannot start the engine even with the procedure described above, contact an
Authorised PIAGGIO Service Centre.
CAUTION
NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID
POSSIBLE DAMAGE. WHEN DRIVING DOWNHILL, DO NOT EXCEED TOP
SPEED OR THE ENGINE COULD BE DAMAGED BY PROLONGED OVERREV-
VING.
31
3 Vehicle use
AFTER A LONG JOURNEY ALLOW THE ENGINE TO RUN AT IDLE SPEED FOR
A FEW SECONDS BEFORE SWITCHING IT OFF
03_24
Gear position (03_24, 03_25, 03_26, 03_27, 03_28)
To reverse the vehicle, proceed as follows:
in a stationary position put the gear in neutral position identified by the "N" position of
the gear indicator, keeping the engine at idle.
03_25
Pull the reverse gear lever back until the reverse gear is engaged.
WARNING
ENGAGE REVERSE GEAR ONLY WHEN THE VEHICLE IS AT A STANDSTILL.
OTHERWISE, THE GEARS COULD BE DAMAGED.
32
3 Vehicle use
Engage the 1st gear identified by the "1" position of the gear indicator, release the
clutch lever slowly, and at the same time operate the throttle hand grip to start the
vehicle in reverse gear.
WARNING
PAY PARTICULAR ATTENTION WHILE GUIDING IN REVERSE GEAR TO AVOID
THE LOSS OF CONTROL OF THE VEHICLE.
03_28
To resume moving forward, stop the vehicle, put the gear in neutral and bring the
reverse gear control lever forward up to the end of stroke.
33
3 Vehicle use
Once reverse gear is engaged, there are 4 separate ratios available for reversing (for
the version with speed limited to 25 km/h there are 3 ratios). For safety reasons, it is
nonetheless recommended to always keep the same ratio until the end of the ma-
noeuvre.
WARNING
TO ENSURE MAXIMUM SAFETY DURING THE REVERSING MANOEUVRE, AL-
WAYS KEEP THE SAME RATIO, PREFERABLY 1ST GEAR.
34
3 Vehicle use
Using the safety belts (05_01)
Observe the following suggestions for using the seat belts correctly. Failure to follow
these instructions may lead to severe injury in the event of an accident or sudden
braking. Check the seat belts periodically to ensure proper functioning. If its operation
appears faulty, have it checked at an Authorised PIAGGIO Service Centre imme-
diately.
Pregnant women: PIAGGIO recommends using the seat belt. The waist height seat
belt length should adhere snugly to your body as low as possible (on the hips) and not
at your waist. Ask your doctor for advice.
Injured people: PIAGGIO recommends using the seat belt. Ask your doctor for ad-
vice.
WARNING
THE SAFETY BELTS ARE DESIGNED TO EXERT THEIR ACTION ON THE BONE
STRUCTURE OF YOUR BODY. THE DIFFERENT BELT SECTIONS SHOULD FIT
SNUGLY TO THE PELVIS, THE CHEST AND SHOULDERS DO NOT WEAR THE
SECTION WHICH IS SUPPOSED TO FIT ON THE HIPS OVER THE ABDOMEN.
SAFETY BELTS SHOULD BE ADJUSTED TO FIT SNUGLY AND SHOULD BE
ADAPTED TO THE PERSON WEARING THEM, SO AS TO OFFER THE PROTEC-
TION THEY ARE DESIGNED FOR. A LOOSE BELT WOULD CONSIDERABLY
REDUCE PROTECTION TO THE PASSENGER WEARING IT. BE CAREFUL NOT
TO DAMAGE BELTS WHEN CLOSING THE DOORS. DO NOT REMOVE BELTS
FOR CLEANING. WASH THEM WITH WATER AND NEUTRAL SOAP, RINSE AND
LET DRY IN A WARM PLACE. PAY SPECIAL ATTENTION NOT TO DAMAGE THE
SEAT BELTS WITH CLEANING PRODUCTS, OIL, ABRASIVE DETERGENTS,
CHEMICAL AGENTS OR BATTERY FLUIDS
WARNING
AFTER A SEVERE ACCIDENT, IT IS ESSENTIAL TO HAVE THE ENTIRE SEAT
BELT ASSEMBLY REPLACED, EVEN IF IT MAY NOT APPEAR DAMAGED. DO
36
4 Seats and safety belts
NOT WEAR A TWISTED SEAT BELT. DO NOT WEAR THE SEAT BELT WITH THE
SHOULDER LENGTH UNDER YOUR ARM OR BEHIND YOUR BACK. DO NOT
FASTEN THE SEAT BELT OVER HARD OR FRAGILE OBJECTS, SUCH AS
GLASSES, JEWELLERY, PENS, KEYS. DO NOT WEAR THE SEAT BELT OVER
VERY THICK CLOTHES, AS THIS MAY PREVENT IT FROM BEING POSITIONED
CORRECTLY. DO NOT MODIFY OR DISASSEMBLE THE SEAT BELT ASSEM-
BLY. AFTER AN ACCIDENT OF A CERTAIN SEVERITY, WE RECOMMEND THAT
YOU HAVE THE SEAT BELT WHICH WAS BEING WORN REPLACED AT AN AU-
THORISED PIAGGIO SERVICE CENTRE, EVEN IF IT DOES NOT APPEAR DAM-
AGED.
05_02
Fasting the safety belt (05_02)
Take the metal tongue from its housing.
Insert the metal tongue in the buckle until it clicks.
CAUTION
TO GUARANTEE THE OPTIMAL PERFORMANCE OF THE SEAT BELT, AFTER
HAVING INSERTED THE METAL TONGUE INTO THE BUCKLE, CHECK IT IS SE-
CURELY BLOCKED AND THE SEAT BELT IS NOT TWISTED.
37
4 Seats and safety belts
Adjusting the safety belt (05_03)
Place the seatbelt as low as possible on the hips, not on the waist.
Adjust the seatbelt so that there is space for a fist between the seatbelt and the chest.
Keep the anchorage at a right angle with the seatbelt and pull the latter in order to
extend or shorten it.
05_04
To release the safety belt (05_04)
Press the button. Insert the metal tongue in its housing when it is not in use.
CAUTION
TO PREVENT DAMAGING SEAT BELTS CHECK THEY DO NOT REMAIN
PINCHED BETWEEN A DOOR AND THE CAR BODY, OR BEHIND THE SEAT
BACK.
38
4 Seats and safety belts
Instrument panel key:
A = Reverse gear lever
B = Horn button
C = Turn indicator switch
D = Gear shift knob
E = Clutch lever
F = 12V power socket
G = Instrument panel
H = Throttle grip
I = Windscreen wiper control switch
L = Ignition switch
M = Ignition switch
N = Hand brake lever
O = Brake pedal
06_02
Controls (06_02, 06_03, 06_04, 06_05, 06_06)
Glass windscreen control/cab ventilation
Cursor «A»:
•
position 1 = Air vents closed (black);
•
position 2 = Air vents open (green).
Cursor «B»: air direction control.
41
5 Instrument panel and controls
RIGHT BUTTONS UNIT:
06_03
WINDSCREEN WIPER SWITCH
The switch has three positions:
1. Windscreen wiper turned off.
2. Windscreen wiper turned on.
3. Windscreen washer enabling.
06_04
START-UP BUTTON
LEFT BUTTONS UNIT:
42
5 Instrument panel and controls
TURN INDICATOR SWITCH
The turn indicator switch has three positions:
1. Left side turn indicator turned on.
2. Turn indicator turned off.
3. Right side turn indicator turned on.
06_06
AUDIBLE WARNING DEVICE
06_07
Ignition switch (06_07)
Key switch "A"
LOCK = Ignition grounded, extractable key, anti-theft engaged.
OFF = Ignition grounded, extractable key, anti-theft disengaged.
ON = Position of start-up preparation, anti-theft disengaged, non-extractable key,
mixer oil warning light check ignition lights operation.
43
5 Instrument panel and controls
ON THE APE CROSS VERSION
P = Parking position ignition grounded, front and rear daylight running light turned on,
clock lighted and extractable key.
Locking the steering (antitheft):turn the handlebar to the left (end of the stroke), turn
the key to the «LOCK» position and remove it.
Unlocking the steering:Re-insert the key and turn it to the «OFF» position.
WARNING
DO NOT TURN THE KEY TO POSITION «OFF» WHILE DRIVING.
06_08
12V accessories socket (06_08)
An accessories socket is available on the instrument panel where you can connect
12V powered devices. Do not charge the socket beyond 180W.
44
5 Instrument panel and controls
Instrument group key:
A = Speedometer
B = Odometer
C = Fuel gauge
D = Turn indicator warning light
E = "Lights on" warning light
F = Brake fluid level warning light
G = MìLow mixer oil warning light
H = Low fuel warning light
Indicator lights
The warning lights indicate faults in the systems or their activation.
CAUTION
•
IF, IN AN EMERGENCY, THE ENGINE STOPS, PUSH THE VEHICLE TO
A SAFE PLACE ON THE SIDE OF THE ROAD. SHUT OFF THE ENGINE
AND SWITCH ON THE HAZARD LIGHTS.
•
BEFORE CHECKING ANY PART OF THE ENGINE LET IT COOL DOWN
TO AVOID BURNS.
•
KEEP YOUR HANDS, CLOTHING AND OTHER OBJECTS AWAY FROM
THE MOVING PARTS OF THE ENGINE TO AVOID SERIOUS INJURY.
47
6 Gauges and Warning Lights
Brake fluid level warning light (07_02)
If the brake liquid level lowers as far as the «MIN» level in the container with the engine
on, the relative warning light comes on. Add brake fluid, if necessary, and check for
leaks. With the warning light on, it is necessary to exert more pressure on the brake
pedal, and consequently the stopping distance will be greater.
CAUTION
DO NOT DRIVE WITH THE WARNING LIGHT ON, TO AVOID ACCIDENTS. HAVE
THE BRAKE CIRCUIT CHECKED IMMEDIATELY BY AN AUTHORISED PIAGGIO
SERVICE CENTRE.
07_03
Turn signal indicator light (07_03)
Warning light for right and left indicators on.
Indicators
48
6 Gauges and Warning Lights
The instrument needle indicates vehicle speed, the speedometer has two scales, one
from 0 - 80 km/h and an internal one from 0 - 50 mph.
CAUTION
ADJUST SPEED TO COMPLY WITH ROAD TRAFFIC REGULATIONS.
07_05
Odometer (07_05)
The odometer «A» indicates the distance travelled in Km.
07_06
Fuel level indicator (07_06)
The analogue dial needle indicates the fuel level in the tank.
Position "E" = Spent fuel.
Position "F" = full fuel level.
49
6 Gauges and Warning Lights
DO NOT DRIVE WITH THE FUEL GAUGE BELOW THE "E" MARK (TANK EMPTY).
UNDER SUCH CONDITIONS THE VEHICLE COULD STOP SUDDENLY CAUSING
POSSIBLE SITUATIONS OF DANGER FOR PEOPLE.
RESTORING FUNCTIONALITY OF THE ENGINE THAT HAS BEEN WITHOUT
FUEL MEANS THE INJECTION SYSTEM HAS TO BE BLED; THIS PARTICULAR
OPERATION REQUIRES SPECIFIC TECHNICAL EXPERTISE SO PLEASE CON-
TACT AN AUTHORISED SERVICE CENTRE.
50
6 Gauges and Warning Lights
Adjusting the mirror (08_01)
Rear-view mirrors are adjusted by moving the mirror body manually until the ideal
angle is obtained to guarantee full visibility.
CAUTION
NEVER ADJUST MIRRORS WHILE DRIVING AS YOU MAY LOSE CONTROL OF
THE VEHICLE.
08_02
Wipers and Brushes (08_02, 08_03, 08_04)
Blade
•
Clean regularly the rubber part with specific products.
•
Replace the blade if the rubber is misshapen or worn. In any case, blades
should be replaced approximately once a year.
Some simple recommendations can minimise the possibility of damage to the blade:
•
- If the temperature is below zero, make sure the rubber part is not frozen to
the windscreen. If required, use a de-icing product to release the blade
•
- Remove any snow from the windscreen: this will protect the blade and avoid
overloading and overheating the electric motor
•
Do not operate the windscreen wiper on a dry windscreen.
DRIVING WITH A WORN WINDSCREEN WIPER BLADE CAN BE EXTREMELY
DANGEROUS AS VISIBILITY IS DECREASED IN POOR WEATHER CONDITIONS.
52
7 Mirrors and Window Glasses
Replace the windscreen wiper blade as follows:
1.
Lift the windscreen wiper arm "A" and position the blade so that it forms a
right angle with the arm;
2.
Press retainer tab "B" of the latching spring and extract the blade for arm
"A";
3.
Fit a new blade. Insert the tab in its seat on the arm. Make sure it is locked.
08_04
Nozzles
•
If there is no jet of fluid, first of all check whether the windscreen washer
reservoir is full.
•
Check whether the holes «A» are clogged. If so, open them with a pin.
•
Direct the windscreen washer nozzles so that the jets are directed towards
the highest position of the blade stroke.
53
7 Mirrors and Window Glasses
Electrical system (10_01, 10_02, 10_03)
The circuits of the electrical system are protected by fuses placed under the panel on
the vehicle's left side and under the driver's seat.
CAUTION
IN THE EVENT OF ANY ELECTRICAL SYSTEM INTERVENTION, MAKE SURE
THAT THE WIRES OF THE CONTROL UNIT ARE CONNECTED CORRECTLY BY
FOLLOWING THE COLOURS REPORTED ON THE CONTROL UNIT.
N.B.
"CROSS" VEHICLES ARE PREPARED FOR THE INSTALLATION OF A CAR RA-
DIO (SPEAKER PANEL, WIRING OF THE RELATED ANTENNA).
10_03
The electrical system has a battery placed under the seat on the vehicle's right side.
Should the battery be removed from its location in order to be replaced or recharged,
disconnect the negative terminal first and, then, the positive one. Disconnect the elas-
tic belt from the fastening hooks and remove the battery.
CAUTION
NEVER DISCONNECT THE CABLES WHILE THE ENGINE IS RUNNING IN OR-
DER TO AVOID DAMAGING THE ELECTRICAL SYSTEM.
56
8 Electrical system
USED BATTERIES ARE HARMFUL TO THE ENVIRONMENT. COLLECTION AND
DISPOSAL MUST BE CARRIED OUT IN COMPLIANCE WITH THE CURRENT
REGULATIONS.
57
8 Electrical system
Spare wheel removal (11_01, 11_02)
Spare wheel and jack
The spare wheel is located under the deck on the right side; to release it, loosen the
nut on the support bracket of the same wheel after having removed the cotter pin. The
jack and its rod are placed inside cab under the driver seat.
CAUTION
THE JACK IS INTENDED EXCLUSIVELY FOR REPLACING WHEELS. THE JACK
SHOULD NEVER BE USED TO PERFORM REPAIRS UNDERNEATH THE VEHI-
CLE UNDER ANY CIRCUMSTANCES. THE INCORRECT POSITIONING OF THE
JACK COULD CAUSE THE RAISED VEHICLE TO FALL.
CAUTION
PERIODICALLY CHECK THE TYRE PRESSURE, RESPECTING THE VALUES IN-
DICATED IN THE FOLLOWING SECTION: "MAINTENANCE".
Removing the wheel (11_03, 11_04, 11_05, 11_06, 11_07, 11_08,
11_09, 11_10, 11_11, 11_12, 11_13, 11_14, 11_15, 11_16, 11_17,
11_18, 11_19)
60
9 Emergency
2. Rear lifting point.
11_04
REMOVING THE REAR WHEEL
Remove the rear wheel by following this procedure:
Turn off the vehicle so that it is not dangerous for the traffic in order to remove the
wheel safely. Put on the hand brake.
11_05
Place the jack under the suspension's triangle by matching the triangle's ribs and the
jack's grooves.
62
9 Emergency
Temporary remove the wheel cup. Keep the wheel on the ground and loosen the nuts
connecting the wheel to the hub.
11_07
Turn the jack rod clockwise until the wheel to be replaced is lifted a few centimetres
from the ground and can easily spin by hand.
11_08
Completely unscrew the fixing nuts, then remove the wheel.
63
9 Emergency
Unscrew the fastening nuts and remove the internal rim.
Reinstall the internal rim on the spare wheel by thoroughly tightening the fastening
nuts.
11_10
Make sure that, where the spare wheel touches the hub, everything is clean and that
there are no impurities that might lead to a wrong fastening of the nuts. Gradually lock
the fastening nuts after lowering the vehicle.
11_11
Install the wheel cup by making it click into the corresponding grooves.
CAUTION
A WRONG INSTALLATION OF THE WHEEL CUP MAY CAUSE ITS DETACHMENT
WHILE THE VEHICLE IS RUNNING.
64
9 Emergency
FRONT WHEEL REMOVAL
Remove the front wheel by following this procedure:
Turn off the vehicle so that it is not dangerous for the traffic in order to remove the
wheel safely. Put on the hand brake.
11_13
Temporary remove the wheel cup. Keep the wheel on the ground and loosen the nuts
connecting the wheel to the hub.
11_14
Place the jack under the central strut by matching the strut's ribs and the jack's
grooves.
65
9 Emergency
Turn the jack rod clockwise until the wheel to be replaced is lifted a few centimetres
from the ground and can easily spin by hand.
11_16
Completely unscrew the fixing nuts, then remove the wheel.
11_17
Unscrew the fastening nuts and remove the internal rim.
Reinstall the internal rim on the spare wheel by thoroughly tightening the fastening
nuts.
66
9 Emergency
Make sure that, where the spare wheel touches the hub, everything is clean and that
there are no impurities that might lead to a wrong fastening of the nuts. Gradually lock
the fastening nuts after lowering the vehicle.
11_19
Install the wheel cup by making it click into the corresponding grooves.
CAUTION
A WRONG INSTALLATION OF THE WHEEL CUP MAY CAUSE ITS DETACHMENT
WHILE THE VEHICLE IS RUNNING.
67
9 Emergency
Checking the brake fluid level (12_01)
The rear brake fluid tank is located into the driver compartment, near the brake pedal.
Check the level as follows:
1.
Stop the vehicle on level ground;
2.
Check the oil level is between 1 cm under the surface of cap «A» (MAX level)
and 1 cm over the bottom of the reservoir (MIN level).
12_01
If the oil is under the minimum level contact a PIAGGIO Dealer or Authorised Service
Centre to have the brake system checked.
Topping up brake fluid
To fill the reservoir, unscrew cap «A» and top up.
Under normal climatic conditions, the replacement of the liquid must be carried out as
described in the scheduled maintenance table.
Qualified and skilled personnel are required for this operation. We recommend you
go to a Dealer or Authorised PIAGGIO Service Centre.
CAUTION
ONLY USE DOT 4 CLASSIFIED BRAKE FLUIDS.
WARNING
BRAKING SYSTEM LIQUID IS HAZARDOUS: WASH WITH WATER IN THE
EVENT OF ACCIDENTAL CONTACT.
70
10 Maintenance
BRAKING CIRCUIT FLUID IS VERY CORROSIVE;. AVOID CONTACT WITH PAIN-
TED PARTS.
CAUTION
BRAKING SYSTEM LIQUID IS HYGROSCOPIC, I.E., IT ABSORBS HUMIDITY
FROM THE SURROUNDING AIR. IF THE HUMIDITY IN THE BRAKE FLUID EX-
CEEDS A CERTAIN VALUE, IT WILL LEAD TO INEFFICIENT BRAKING. NEVER
USE BRAKE FLUID FROM PREVIOUSLY OPENED OR PARTLY-EMPTY CON-
TAINERS.
12_02
Gear box oil level (12_02, 12_03)
To check the gearbox oil, proceed as follows:
Unscrew the inspection cover, then check the oil level reaches the thread correspond-
ing to the hole.
71
10 Maintenance
To replace the gearbox oil proceed as follows:
Unscrew the oil drainage plug; when drainage is complete, replace the plug.
Put in a little bit of new oil from the loading hole, let the engine run for a few seconds
and empty the crankcase again.
Put the new oil from the loading hole, until the oil level reaches the thread corre-
sponding to the hole.
CAUTION
REPLACE THE OIL WHEN THE ENGINE IS WARM. RIDING THE VEHICLE WITH
INSUFFICIENT GEARBOX LUBRICATION OR WITH CONTAMINATED OR IM-
PROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOV-
ING PARTS AND CAN CAUSE IRREPARABLE DAMAGE. REPLACE THE OIL
WHEN THE ENGINE IS WARM. OPERATING THE VEHICLE GEARBOX WITH
CAUTION
AN EXCESSIVE AMOUNT OF OIL CAN SPILL OUT AND DIRTY THE ENGINE.
WARNING
USED OIL IS HARMFUL TO THE ENVIRONMENT. WHEN REPLACING THE OIL,
WE SUGGEST TO CONTACT A PIAGGIO AUTHORISED SERVICE CENTRE
EQUIPPED FOR DISPOSING SPENT OILS IN THE RESPECT OF NATURE AND
IN COMPLIANCE WITH THE LAWS IN FORCE.
72
10 Maintenance
Differential-gear oil level (12_04, 12_05, 12_06)
To check the differential oil level, proceed as follows:
Unscrew the inspection cap and clean the dipstick with a cloth. Screw it again until it
reaches the closing point.
12_05
Unscrew the cap again and make sure the oil level is between the «MIN» and
«MAX» positions on the dipstick.
12_06
To replace the differential oil proceed as follows:
Unscrew the oil drain plug; screw the cap once the oil has been completely drained.
Unscrew the oil fill plug and add new oil.
73
10 Maintenance
Window washer fluid level (12_07)
The windscreen washer fluid reservoir is located inside the cab, under the right side
seat of the vehicle.
To fill the reservoir, unscrew the cap and top-up. Use a specific detergent.
Body maintenance
12_08
Outside cleaning (12_08)
You must first soak the dirt and mud left on painted surfaces, using a jet of water at a
low pressure. Once soaked, mud and dirt must be removed with a soft bodywork
sponge soaked in a solution of water and "Shampoo" (2-4% of shampoo in water).
Then rinse thoroughly with water and dry with chamois leather.
To clean the exterior of the engine, use oil, brushes and rags.
Oil is harmful to the paint.
Please note that any polishing with silicone wax should always be preceded by wash-
ing.
WARNING
DETERGENTS POLLUTE THE WATER, SO THE WASH MUST BE PERFORMED
IN THE AREA EQUIPPED FOR THE COLLECTION AND PURIFICATION OF LIQ-
UIDS USED FOR THE CLEANING ITSELF.
74
10 Maintenance
NEVER WASH IN THE SUN, ESPECIALLY IN SUMMER. SHAMPOO IF LEFT TO
DRY ON HOT BODYWORK BEFORE RINSING MAY DAMAGE THE PAINT. NEV-
ER USE RAGS SOAKED IN PETROL OR NAPHTHA TO WASH PAINTED OR
PLASTIC SURFACES, SO AS TO PREVENT THEM FROM LOSING THEIR SHINE.
12_09
Checking and replacing the air cleaner element (12_09)
To remove and clean the air filter, observe the indications from the scheduled main-
tenance table, contact an Authorised Service Centre.
12_10
Checking and replacing the pre-heating plugs (12_10, 12_11,
12_12)
To access the spark plug, proceed as follows:
Disconnect the HV cable's cap from the spark plug.
75
10 Maintenance
Unscrew the spark plug by using the supplied wrench.
12_12
Check the spark plug's wear status and cleanliness, and, if necessary, clean it with
pure petrol and a metallic brush. Check the status of the spark plug's insulation, and
replace the spark plug if any cracks or breaks are encountered.
Reinsert the spark plug manually at the appropriate angle, and only use the wrench
to tighten it.
CAUTION
THE SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD. THE
SPARK PLUG MUST BE REPLACED AT THE TIME INTERVALS INDICATED ON
THE SCHEDULED MAINTENANCE TABLE. THE USE OF SPARK PLUGS OF DIF-
FERENT THERMAL GRADE FROM THAT REQUIRED OR WITH INAPPROPRIATE
THREADS COULD SERIOUSLY DAMAGE THE ENGINE.
76
10 Maintenance
Checking the battery status (12_13, 12_14)
The electrical system has a battery placed under the seat on the vehicle's right side.
Should the battery be removed from its location in order to be replaced or recharged,
disconnect the negative terminal first and, then, the positive one. Disconnect the elas-
tic belt from the fastening hooks and remove the battery.
CAUTION
NEVER DISCONNECT THE CABLES WHILE THE ENGINE IS RUNNING IN OR-
DER TO AVOID DAMAGING THE ELECTRICAL SYSTEM.
WARNING
USED BATTERIES ARE HARMFUL TO THE ENVIRONMENT. COLLECTION AND
DISPOSAL MUST BE CARRIED OUT IN COMPLIANCE WITH THE CURRENT
REGULATIONS.
The battery is the electrical device requiring the utmost attention and most thorough
maintenance. The main maintenance rules will be listed below:
77
10 Maintenance
SET-UP OF A NEW BATTERY
Make sure the terminals are properly connected.
CAUTION
DO NOT INVERT THE POLES: SHORT-CIRCUIT AND FAILURE RISK ON ELEC-
TRICAL DEVICES.
PROLONGED INACTIVITY
If the vehicle remains inactive for a long time the battery needs to be periodically
recharged: please notice that the battery usually gets completely empty after approx-
imately three months . If the battery is removed, please make sure the terminals are
properly connected upon refitting.
12_15
Bulbs (12_15)
This section lists the bulb types for the vehicle equipment.
78
10 Maintenance
Low beam light bulb
Type: With leds
Power: 7W
Quantity: 1 RH + 1 LH
Front turn indicator bulb
Type: Spherical (amber colour)
Power: 12V / 10W
Quantity: 1 RH + 1 LH
Cab internal light bulb
Type: With leds
Quantity: 1
Indicators unit bulb
Type: Capless
Power: 12V / 2W
Quantity: 1 + 1
Warning light unit bulb
Type: Capless
Power: 12V / 2W
Quantity: 5
Stop light bulb
Type: Spherical
Power: 12V / 10W
Quantity: 1 RH + 1 LH
Rear turn indicator bulb
Type: Spherical (amber colour)
Power: 12V / 10W
79
10 Maintenance
Quantity: 1 RH + 1 LH
Rear daylight running light bulb
Type: Spherical
Power: 12V / 5W
Quantity: 1 RH + 1 LH
Licence plate light bulb
Type: Spherical
Power: 12V / 5W
Quantity: 1
Replacing the lights
12_16
Headlight (12_16)
The front headlights are of the «LED» type. In case of malfunctions, please contact
an Official Assistance Point for the replacement.
80
10 Maintenance
Front direction indicator (12_17, 12_18)
In order to replace the bulbs of the front turn indicators, proceed as follows:
Loosen the fixing screws of the transparent plastic.
12_18
Press lighty and turn the bulb anticlockwise to take it out;
12_19
Plate lights (12_19)
In order to remove the number plate light bulb, proceed as follows:
- Undo the two fixing screws of the transparent cover;
- Replace the bulb and reassemble.
81
10 Maintenance
Front inside light (12_20)
The cab has a courtesy light placed above the left door, the switch is on the same light
fitting. As it is an LED light, it requires no maintenance.
12_21
Tail lights (12_21, 12_22)
To replace the bulbs of turn indicator lights, stop lights, and daylight running light,
proceed as follows:
Remove the transparent plastic by unscrewing the four fixing screws.
12_22
To replace the turn indicators bulb, press the bulb "1" down slightly and turn it anti-
clockwise.
To replace the stop lights bulb, press the bulb "2" down slightly and turn it anticlock-
wise.
To replace the daylight running light bulb, press the bulb "3" down slightly and turn it
anticlockwise.
82
10 Maintenance
Fuses (12_23, 12_24)
The circuits of the electric system are protected by two main fuses located under the
driver's seat and by four fuses located under the instrument panel, on the left side of
the vehicle.
FUSES
Fuse No. 1
Capacity: 20 A
Power supply input: directly from
the battery.
Protected
circuits:
voltage
regulator,
internal
lighting,
cigarette lighter, ignition switch.
83
10 Maintenance
Fuse No. 2
Capacity: 15 A
Power supply input: switched
live.
Protected circuits: windscreen
wiper motor.
Fuse No. 3
Capacity: 10 A
Power supply input: battery
protected by fuse No. 1.
Protected
circuits:
internal
lighting, cigarette lighter.
Fuse No. 4
Capacity: 7.5 A
Power supply input: switched
live.
Protected
circuits:
horn,
windscreen wiper control switch,
turn indicators flasher relay, stop
button on rear brake, oil level
sensor, instrument panel, fuse No.
2, mixer oil warning light flasher
relay.
Fuse No. 5
Capacity: 4 A
Power supply input: switched
live.
Protected circuits: ignition switch
(PARKING function, if available),
cigarette lighter, full headlamp,
front turn indicators.
Fuse No. 6
Capacity: 4 A
84
10 Maintenance
Power supply input: switched
live.
Protected
circuits:
front
headlamps (low beam lights).
CAUTION
BEFORE REPLACING THE BLOWN FUSE, TRY TO ELIMINATE THE FAULT
THAT HAS CAUSED IT TO BLOW. NEVER ATTEMPT TO REPLACE A FUSE US-
ING DIFFERENT MATERIAL (FOR EXAMPLE A PIECE OF ELECTRICAL WIRE)
OR A FUSE WITH A GREATER AMP RATING THAN THAT WHICH IS INDICATED.
CAUTION
IF YOU WANT TO INSTALL ADDITIONAL SYSTEMS (E.G. ADDITIONAL LIGHTS),
PLEASE NOTICE THAT INAPPROPRIATE BRANCHING ON THE WIRING'S CON-
NECTIONS MAY DAMAGE THE SYSTEM: CONTACT A PIAGGIO OFFICIAL AS-
SISTANCE POINT.
85
10 Maintenance
Brake pedal (12_25)
Air bleeding from the braking system
In case of anomalies of the brake performance, accompanied by idle pumping, have
the system drained by the Concessionaires or Authorised PIAGGIO Service Cen-
tres.
IN FACT, THE BRAKE FLUID IS HIGHLY CORROSIVE AND IT MUST BE DIS-
POSED ACCORDING TO PRECISE REGULATIONS. MOREOVER, ANY INTER-
VENTION TO THE BRAKING SYSTEM MUST BE CARRIED OUT ONLY BY
QUALIFIED PERSONNEL.
12_26
12_27
Headlights adjustment (12_26, 12_27)
Proceed as follows:
1.
Place the vehicle in conditions of use, without load, with the tyres inflated to
the prescribed pressure on flat grounds at 10 m from a white screen placed
in semidarkness. Make sure the vehicle axis is perpendicular to the screen;
2.
Draw two vertical lines "a-a" at a distance «A» corresponding to the distance
between headlight axes. Draw a horizontal line "b-b" at height «B» from
ground corresponding to the headlight centre height from ground multiplied
by 0.9;
3.
Start the engine and lock the throttle twist grip at approximately 1/3 of its
travel. Switch the dipped beam headlight on. Direct the beam so that the
horizontal line between the light and the shade falls above the horizontal "b-
b" drawn on the screen;
4.
if this is not so, adjust the headlight by means of the two screws «A» to correct
any beam alterations.
86
10 Maintenance
BEFORE CARRYING OUT THE OPERATION FOR HEADLIGHTS AIMING, CHECK
THAT THE TYRES ARE INFLATED TO THE INDICATED PRESSURES.
12_28
Tyres (12_28)
•
Periodically check the inflation pressure of each tyre.
•
Tyres feature wear indicators; replace tyres as soon as these indicators be-
come visible on the tyre tread.
•
Also check that the tyres do not show signs of splitting at the sidewalls or
irregular tread wear; In this case, consult a Dealer or an Authorised Piaggio
Service Centre.
CAUTION
ACCORDING TO THE PROVISIONS OF THE REGULATIONS IN FORCE, THE
TYRE TREADS MUST BE OVER 1 MM THICK.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD. AN IN-
CORRECT PRESSURE CAUSES ABNORMAL WEAR OF TYRES AND MAKES
DRIVING HAZARDOUS.
87
10 Maintenance
2.5" x 10
Tyres
100/90 - 10 56J
Front tyre pressure without load
1.8 bar
Rear tyre pressure without load
2.2 bar
12_29
Periods of inactivity (12_29)
Perform the following operations:
1.
general vehicle cleaning;
2.
With the engine off and the piston at bottom dead center, remove the spark
plug, enter 10 to 15 cc of oil from the corresponding hole. Then press the
engine start-up button 3-4 times, making the engine and the spark plug slowly
turn.
3.
Drain the fuel tank. Cover the unpainted metal parts with rustproof grease;
4.
for the battery, follow the procedures indicated in the chapter: "Maintenance".
Brakes
88
10 Maintenance
Brake adjustment (12_30)
CAUTION
TO ADJUST THE BRAKES RELATED TO THE BRAKING SYSTEM, IT IS REC-
OMMENDED TO CONTACT AN AUTHORISED PIAGGIO SERVICE CENTRE.
12_30
HAND BRAKE
During vehicle use, a slight elongation of the hand brake stroke may be noted, due to
normal wear.
CAUTION
WARNING
IF YOU NOTICE THAT THE NUMBER OF CLICKS NECESSARY TO ENSURE THE
VEHICLE REMAINS STATIONARY WHEN USING THE HANDBRAKE INCREA-
SES, HAVE THE SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE
IMMEDIATELY.
Characteristic
Parking brake lever travel
2 ÷ 3 units.
Troubleshooting / What to do if...
89
10 Maintenance
Connector to the mixer oil reserve
control disconnected.
Reconnect
Spark plug connectors
disconnected
Reconnect.
IGNITION DIFFICULTIES
No fuel in the tank.
Refill
Filters, jets, carburettor body
obstructed or dirty
Contact a PIAGGIO Official
Assistance Point
IGNITION IRREGULARITIES
No spark from spark plug
Make sure the electrodes are
properly adjusted (0.5 mm)
Make sure the electrodes are clean
(use pure petrol and a metal brush
or sand paper).
Check the spark plug's insulation
and replace the spark plug in case
of cracks or damages. If the spark
plug is in good conditions, contact
a PIAGGIO Official Assistance
Point.
90
10 Maintenance
DUE TO THE PRESENCE OF HIGH VOLTAGE, THIS CHECK MUST
BE PERFORMED BY QUALIFIED PERSONS.
INSUFFICIENT COMPRESSION
Spark plug housing thread
damaged; head tightening loose;
worn-out piston circlips
Contact a PIAGGIO Official
Assistance Point
HIGH CONSUMPTIONS AND LOW PERFORMANCE
Air filter blocked or dirty
Wash with water and shampoo.
INSUFFICIENT BRAKING
Greasy drums, worn-out brake
shoes
Contact a PIAGGIO Official
Assistance Point
Air in the circuit's pipes
Let the air out
Faulty brake shoe self-adjustment
device
Contact a PIAGGIO Official
Assistance Point
Irregular consumption of friction
material
Contact a PIAGGIO Official
Assistance Point
Oil leaks from the circuit
Contact a PIAGGIO Official
Assistance Point
91
10 Maintenance
Air in the brake circuit
Let the air out; Contact a PIAGGIO
Official Assistance Point.
SUSPENSIONS INEFFICIENCY
Oil leaks; spring load leaks; worn-
out stop buffers.
Contact a PIAGGIO Official
Assistance Point
GEARBOX IRREGULARITIES
Malfunctions of gearbox or
differential gear.
Contact a PIAGGIO Official
Assistance Point.
SILENCER EXCESSIVELY NOISY
SAS valve malfunction
Contact a PIAGGIO Official
Assistance Point.
INEFFICIENCY OF THE ELECTRICAL SYSTEM
Malfunctions of controls (switches)
or light activation
Contact a PIAGGIO Official
Assistance Point
Inefficient battery
Contact a PIAGGIO Official
Assistance Point
92
10 Maintenance
Deck length (INTERNAL)
1,350
1,190
1,350
1,190
1,190
5
Deck length (EXTERNAL)
1410
1250
1410
1250
1250
6
Deck width (INTERNAL)
1,200
1,140
1,140
1,140
1,140
6
Deck width (EXTERNAL)
1,260
1,200
1,200
1,200
1,200
7
Width including mirrors
1,460
1,460
1,460
1,460
1,460
-
Board height
230
230
230
230
-
WEIGHTS
Kilograms (kg)
TOP
CROSS
LONG Deck
SHORT deck
VAN
Technically permissible maximum total weight
500
500
500
500
490
Kerb vehicle mass
255
255
255
240
268
Kerb vehicle mass with driver
330
330
330
315
345
Maximum weight permissible on the front axle
150
150
150
150
150
Maximum weight permissible on rear axle
410
410
410
410
410
Useful load capacity ±3%
170
170
170
185
145
97
11 Technical data
Fuel tank (reserve)
10 litres (2 litres)
Mixer oil tank (reserve)
2.0 litres (0.6 litres)
Gearbox oil
750 cm³
Differential Oil
420 cm³
Windscreen washer fluid tank
1.5 litres
BRAKES
Braking system
Hydraulic dual circuit and foot
pedal operation.
Front brakes
Ø 170-mm drum brake.
Rear brakes
Ø 170-mm drum brake.
SUSPENSIONS
Front suspension
Swinging arm with helical spring an
coaxial hydraulic shock absorber.
Rear suspension
Independent swinging arms,
hydraulic shock absorbers and
helical springs.
98
11 Technical data
2.5" x 10
Tyres
100/90 - 10 56J
Front tyre pressure without load
1.8 bar
Rear tyre pressure without load
2.2 bar
ELECTRICAL SYSTEM
Battery
12V 32Ah 150A
Voltage regulator
14.5 V at 5,000 rpm (regulated
voltage), 20 A (maximum current
on the battery)
Starter motor
≥0.06 kgm at 4,200 rpm; 9.5÷10V;
60A
Engine
ENGINE EURO 4
Engine
2-stroke single-cylinder with
rotating timing
Bore
38 mm
99
11 Technical data
Maximum declared torque ±5% (*) 3,3 Nm at 5.200 rpm
Maximum declared power ±5% (*)
1,9 kW at 6.000 rpm
Engine idle speed
approx. 1500 ± 100 g/min
Ignition
Capacitor discharge.
Fuel supply
Petrol-oil mix by means of
automatic carburettor/mixer
(capacity under engine speed and
throttle valve opening) and gravity
system.
Cooling system
Air.
Lubrication
Performed by the mixture's oil for:
piston, cylinder, drive shaft,
bearing on the fly-wheel's side.
Transmission
From the drive shaft to the rear
wheels through the clutch and the
gearbox-differential gear-axle
group.
Transmission
4 speeds, direct drive gears.
NOTE: THE VERSION WITH
SPEED LIMITED TO 25 Km/h
HAS 3 SPEEDS.
Differential
Connected to the gearbox's gear
shaft by means of cylindrical gears;
conical planetary gear and
satellites. The differential box is
connected to the two axle shafts
100
11 Technical data