MR MSENSE BM Operating Instructions Manual
Text of the manual
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.
Table of contents
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Table of contents
1
Introduction......................................................................................................................... 8
1.1
Manufacturer....................................................................................................................................... 8
1.2
Completeness..................................................................................................................................... 8
1.3
Safekeeping........................................................................................................................................ 8
1.4
Notation conventions .......................................................................................................................... 8
1.4.1
Hazard communication system............................................................................................................................. 8
1.4.2
Information system.............................................................................................................................................. 10
1.4.3
Instruction system ............................................................................................................................................... 10
1.4.4
Typographic conventions .................................................................................................................................... 11
2
Security ............................................................................................................................. 12
2.1
Appropriate use ................................................................................................................................ 12
2.2
Inappropriate use.............................................................................................................................. 13
2.3
Fundamental safety instructions....................................................................................................... 13
2.4
Personnel qualification...................................................................................................................... 15
2.5
Personal protective equipment ......................................................................................................... 16
3
IT security.......................................................................................................................... 18
4
Product description.......................................................................................................... 21
4.1
Scope of delivery .............................................................................................................................. 21
4.2
Function description.......................................................................................................................... 21
4.3
Performance features ....................................................................................................................... 22
4.4
Operating modes .............................................................................................................................. 23
4.5
Design............................................................................................................................................... 24
4.5.1
Bushing adapter and bushing coupling unit ........................................................................................................ 25
4.5.2
Control cabinet.................................................................................................................................................... 25
5
Packaging, transport and storage .................................................................................. 31
5.1
Packaging......................................................................................................................................... 31
5.1.1
Suitability............................................................................................................................................................. 31
5.1.2
Markings.............................................................................................................................................................. 32
5.2
Transportation, receipt and handling of shipments........................................................................... 32
5.3
Storage of shipments........................................................................................................................ 33
5.4
Unpacking shipments and checking for transportation damages ..................................................... 34
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6
Mounting ........................................................................................................................... 36
6.1
Preparation ....................................................................................................................................... 36
6.2
Installing the bushing adapter........................................................................................................... 36
6.3
Installing the bushing coupling unit................................................................................................... 38
6.4
Fitting the control cabinet to the transformer .................................................................................... 41
6.5
Connecting the device ...................................................................................................................... 43
6.5.1
Cable recommendation....................................................................................................................................... 43
6.5.2
Information about connecting serial interfaces RS232 and RS485..................................................................... 44
6.5.3
Information about laying fiber-optic cable ........................................................................................................... 47
6.5.4
Connecting the bushing adapter to the bushing coupling unit ............................................................................ 47
6.5.5
Connecting the bushing coupling unit to the control cabinet............................................................................... 48
6.5.6
Connecting the voltage transformers for the reference system .......................................................................... 53
6.5.7
Connecting additional leads (optional)................................................................................................................ 54
6.5.8
Connecting the power supply.............................................................................................................................. 55
6.6
Checking functional reliability ........................................................................................................... 56
7
Commissioning................................................................................................................. 57
7.1
Determining the capacitance and dissipation factor of the bushings................................................ 57
7.2
Establishing connection to visualization ........................................................................................... 57
7.3
Setting the language......................................................................................................................... 59
7.4
Setting date and time........................................................................................................................ 60
7.5
Setting the parameters ..................................................................................................................... 60
7.5.1
Commissioning wizard ........................................................................................................................................ 60
7.5.2
Setting the parameters manually ........................................................................................................................ 61
7.6
Performing standardization............................................................................................................... 62
7.7
Performing tests................................................................................................................................ 62
7.7.1
Performing function tests .................................................................................................................................... 62
7.7.2
Electrical high-voltage tests on the transformer.................................................................................................. 63
7.7.3
Dielectric tests on transformer wiring.................................................................................................................. 63
8
Operation........................................................................................................................... 64
8.1
Establishing connection to visualization ........................................................................................... 64
8.2
Operating concept ............................................................................................................................ 65
8.3
General............................................................................................................................................. 67
8.3.1
Setting general device functions ......................................................................................................................... 67
8.3.2
Set up automatic logout ...................................................................................................................................... 68
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8.3.3
Activating/deactivating service user access........................................................................................................ 69
8.4
Configuring the network.................................................................................................................... 69
8.5
Setting the device time ..................................................................................................................... 72
8.6
Configuring syslog ............................................................................................................................ 74
8.7
SCADA ............................................................................................................................................. 75
8.7.1
Configuring IEC 61850 (optional)........................................................................................................................ 76
8.7.2
Configuring IEC 60870-5-101 (optional) ............................................................................................................. 78
8.7.3
Configuring IEC 60870-5-103 (optional) ............................................................................................................. 81
8.7.4
Configuring IEC 60870-5-104 (optional) ............................................................................................................. 84
8.7.5
Configuring Modbus (optional)............................................................................................................................ 85
8.7.6
Configuring DNP3 (optional) ............................................................................................................................... 87
8.7.7
Configure data points (optional).......................................................................................................................... 89
8.8
Linking signals and events................................................................................................................ 97
8.8.1
Linking digital outputs.......................................................................................................................................... 98
8.8.2
Linking control system messages ....................................................................................................................... 99
8.9
Setting the transformer data for the reference system (optional) ................................................... 100
8.10
Circuit breaker monitoring............................................................................................................... 101
8.11
Configuring bushing monitoring...................................................................................................... 102
8.11.1
Set the field designation.................................................................................................................................... 102
8.11.2
Configuring capacitance monitoring.................................................................................................................. 103
8.11.3
Configuring dissipation factor monitoring.......................................................................................................... 107
8.12
Displaying the state of the bushings............................................................................................... 108
8.13
Displaying the capacitance progression ......................................................................................... 109
8.14
Displaying the dissipation factor progression ................................................................................. 110
8.15
Displaying measured value recorder (optional) .............................................................................. 110
8.16
Configuring digital inputs and outputs............................................................................................. 112
8.17
Event management......................................................................................................................... 114
8.17.1
Displaying and acknowledging events .............................................................................................................. 114
8.17.2
Configuring events ............................................................................................................................................ 115
8.17.3
Displaying event memory.................................................................................................................................. 116
8.18
User administration......................................................................................................................... 117
8.18.1
User roles.......................................................................................................................................................... 118
8.18.2
Changing the password .................................................................................................................................... 119
8.18.3
Creating, editing and deleting users.................................................................................................................. 120
8.18.4
Setting access rights to parameters and events ............................................................................................... 122
8.18.5
User authentication via RADIUS (optional)....................................................................................................... 123
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8.19
Information about device ................................................................................................................ 125
8.19.1
Hardware........................................................................................................................................................... 125
8.19.2
Software............................................................................................................................................................ 126
8.20
Import/export manager ................................................................................................................... 126
8.20.1
Exporting data................................................................................................................................................... 126
8.20.2
Importing data (software version 3.44 and later)............................................................................................... 128
8.21
Configuring media converter with managed switch ........................................................................ 129
8.21.1
Commissioning.................................................................................................................................................. 129
8.21.2
Configuration..................................................................................................................................................... 131
8.22
TAPCON® Personal Logic Editor (TPLE)....................................................................................... 132
8.22.1
Function ............................................................................................................................................................ 132
8.22.2
Configuring TPLE.............................................................................................................................................. 145
9
Inspection and maintenance ......................................................................................... 149
9.1
Care................................................................................................................................................ 149
9.2
Inspection ....................................................................................................................................... 149
9.3
Maintenance ................................................................................................................................... 149
10
Fault elimination............................................................................................................. 150
10.1
General faults ................................................................................................................................. 150
10.2
Signal lights and digital outputs ...................................................................................................... 150
10.3
Human-machine interface............................................................................................................... 151
10.4
Other faults ..................................................................................................................................... 151
11
Messages ........................................................................................................................ 153
11.1
Event messages ............................................................................................................................. 153
12
Uninstallation.................................................................................................................. 164
12.1
Removing the control cabinet ......................................................................................................... 164
12.2
Removing the bushing adapter and bushing coupling unit............................................................. 166
13
Disposal........................................................................................................................... 168
14
Technical data................................................................................................................. 169
14.1
Bushing adapter.............................................................................................................................. 169
14.2
Bushing coupling unit...................................................................................................................... 172
14.3
Control cabinet................................................................................................................................ 173
14.3.1
Connection terminals ........................................................................................................................................ 174
14.3.2
Voltage measurement UI 5-3 ............................................................................................................................ 175
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14.3.3
DIO 28-15 digital inputs and outputs................................................................................................................. 176
14.3.4
CPU (central processing unit) I ......................................................................................................................... 178
14.3.5
System networking............................................................................................................................................ 180
14.3.6
Bus extension module....................................................................................................................................... 181
14.4
Connection cable............................................................................................................................ 182
15
Appendix ......................................................................................................................... 183
15.1
Measured value log ........................................................................................................................ 183
Glossary .......................................................................................................................... 185
List of key words ............................................................................................................ 186
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1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg
Tel.: (+49) 9 41/40 90-0
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical file is incomplete without the supporting documents.
The following documents are considered supporting documents:
▪ Connection diagrams
▪ Supplement (optional)
1.3 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.4 Notation conventions
1.4.1 Hazard communication system
Warnings in this technical file are displayed as follows.
1.4.1.1
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
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WARNING
Type of danger!
Source of the danger and outcome.
►Action
►Action
1.4.1.2
Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.4.1.3
Signal words and pictograms
The following signal words are used:
Signal word
Definition
DANGER
Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE
Indicates measures to be taken to prevent damage to property.
Table 1: Signal words in warning notices
Pictograms warn of dangers:
Pictogram
Definition
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
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Pictogram
Definition
Warning of danger of tipping
Warning of danger of crushing
Table 2: Pictograms used in warning notices
1.4.2 Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.4.3 Instruction system
This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
ü Requirements (optional).
►Step 1 of 1.
ð Result of step (optional).
ð Result of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
ü Requirements (optional).
1. Step 1.
ð Result of step (optional).
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2. Step 2.
ð Result of step (optional).
ð Result of action (optional).
1.4.4 Typographic conventions
The following typographic conventions are used in this technical file:
Typographic convention
Purpose
Example
UPPERCASE
Operating controls, switches
ON/OFF
[Brackets]
PC keyboard
[Ctrl] + [Alt]
Bold
Software operating controls
Press Continue button
…>…>…
Menu paths
Parameter > Control parameter
Italics
System messages, error messages,
signals
Function monitoring alarm triggered
[► Number of pages].
Cross reference
[► 41].
Table 3: Typographic conventions
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2 Security
▪ Read this technical file through to familiarize yourself with the product.
▪ This technical file is a part of the product.
▪ Read and observe the safety instructions provided in this chapter.
▪ Read and observe the warnings in this technical file in order to avoid func-
tion-related dangers.
▪ The product is manufactured on the basis of state-of-the-art technology.
Nevertheless, risks to life and limb for the user or impairment of the prod-
uct and other material assets due to the function may arise in the event of
improper use.
2.1 Appropriate use
The product is a monitoring system and is used to monitor capacitance-
graded bushings on power transformers in the Um = 123...420 kV voltage
levels (with voltage levels up to 765 kV on request). You can use the product
to detect breakdowns at partial capacitances in the bushing and to monitor-
ing aging in the bushings.
The product is designed solely for use in electrical energy systems and facili-
ties. It may be used only if you observe the requirements and conditions
listed in this technical file as well as the warnings in this technical file and the
warnings posted on the product. This applies across the entire service life of
the product, from delivery to installation and operation through to disassem-
bly and disposal.
The following is considered appropriate use:
▪ Use the product only with the bushings specified in the order.
▪ Use the product only for high-voltage transformer bushings and subject to
similar installation conditions and thermal loads.
▪ Use the product only for bushings of the same type (manufacturer, series,
technology, model year)
▪ Use the product only for bushings that were not previously damaged.
▪ Operate the product in accordance with this technical file, the agreed-
upon delivery conditions and the technical data.
▪ Ensure that all necessary work is performed by qualified personnel only.
▪ Only use the equipment and special tools included in delivery for the in-
tended purpose and in accordance with the specifications of this technical
file.
▪ Only operate the product in industrial areas. Observe the notes in this
technical file regarding electromagnetic compatibility and the technical
data.
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2.2 Inappropriate use
Use is considered to be inappropriate if the product is used other than as de-
scribed in the Appropriate use section. In addition, observe the following:
▪ The product is not suited for extending the permitted service life of the
bushing specified by the bushing manufacturer.
▪ The product is not a protective device. Do not use it to handle safety-re-
lated functions.
▪ Risk of explosion and fire from highly flammable or explosive gases, va-
pors, or dusts. Do not operate the product in areas at risk of explosion.
▪ The product is not intended for use in environments subject to strong cor-
rosion effects.
▪ Unauthorized or inappropriate changes to the product may lead to per-
sonal injury, material damage and operational faults. Only modify the
product after consultation with Maschinenfabrik Reinhausen GmbH.
▪ Do not connect the product components to measurement systems from
other manufacturers, because this can lead to bushing monitoring errors.
2.3 Fundamental safety instructions
To prevent accidents, malfunctions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:
Personal protective equipment
Loosely worn or unsuitable clothing increases the danger of becoming
trapped or caught up in rotating parts and the danger of getting caught on
protruding parts. This poses a danger to life and limb.
▪ Wear appropriate personal protective equipment such as a helmet, work
gloves, etc. for the respective activity.
▪ Never wear damaged personal protective equipment.
▪ Never wear rings, necklaces, or other jewelry.
▪ If you have long hair, wear a hairnet.
Work area
Untidy and poorly lit work areas can lead to accidents.
▪ Keep the work area clean and tidy.
▪ Make sure that the work area is well lit.
▪ Observe the applicable laws for accident prevention in the relevant coun-
try.
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Working during operation
The product may only be operated in a sound, operational condition. Other-
wise it poses a danger to life and limb.
▪ Regularly check the operational reliability of safety equipment.
▪ Comply with the inspection work, maintenance work and maintenance in-
tervals described in this technical file.
Invisible laser radiation
Looking directly into the beam or the reflected beam can cause eye damage.
The beam is emitted at the optical connections or at the end of the fiber-optic
cables connected to them on the assemblies. Read the chapter "Technical
Data" [►Section 14, Page 169] for further information.
▪ Never look directly into the beam or the reflected beam.
▪ Never look into the beam with the aid of optical instruments such as a
magnifying glass or a microscope.
▪ In the event that the laser beam strikes your eyes, close your eyes imme-
diately and move your head out of the path of the beam.
Working with current transformers
Dangerous high voltages may occur when a current transformer is operated
with an open secondary circuit. This can lead to injuries and property dam-
age.
▪ Never operate a current transformer with an open secondary circuit; short-
circuit the current transformer to prevent this.
▪ Observe the information in the current transformer operating instructions.
Handling electrical components
Electrical components can be damaged by electrostatic discharges.
▪ Never touch electrical components during commissioning, operation or
maintenance work.
▪ Take suitable measures (e.g. covers) to ensure that personnel cannot
touch components.
▪ Wear suitable personal protective equipment (e.g. grounded strap).
Explosion protection
Highly flammable or explosive gases, vapors and dusts can cause serious
explosions and fire.
▪ Do not install or operate the product in areas where a risk of explosion is
present.
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Safety markings
Warning signs and safety information plates are safety markings on the
product. They are an important aspect of the safety concept.
▪ Observe all safety markings on the product.
▪ Make sure all safety markings on the product remain intact and legible.
▪ Replace safety markings that are damaged or missing.
Ambient conditions
To ensure reliable and safe operation, the product must only be operated
under the ambient conditions specified in the technical data.
▪ Observe the specified operating conditions and requirements for the in-
stallation location.
Modifications and conversions
Unauthorized or inappropriate changes to the product may lead to personal
injury, material damage and operational faults.
▪ Only modify the product after consultation with Maschinenfabrik Rein-
hausen GmbH.
Spare parts
Spare parts not approved by Maschinenfabrik Reinhausen GmbH may lead
to physical injury, damage to the product and malfunctions.
▪ Only use spare parts that have been approved by Maschinenfabrik Rein-
hausen GmbH.
▪ Contact Maschinenfabrik Reinhausen GmbH.
2.4 Personnel qualification
The person responsible for assembly, commissioning, operation, mainte-
nance and inspection must ensure that the personnel are sufficiently quali-
fied.
Electrically skilled person
The electrically skilled person has a technical qualification and therefore has
the required knowledge and experience, and is also conversant with the ap-
plicable standards and regulations. The electrically skilled person is also pro-
ficient in the following:
▪ Can identify potential dangers independently and is able to avoid them.
▪ Is able to perform work on electrical systems.
▪ Is specially trained for the working environment in which (s)he works.
▪ Must satisfy the requirements of the applicable statutory regulations for
accident prevention.
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Electrically trained persons
An electrically trained person receives instruction and guidance from an
electrically skilled person in relation to the tasks undertaken and the poten-
tial dangers in the event of inappropriate handling as well as the protective
devices and safety measures. The electrically trained person works exclu-
sively under the guidance and supervision of an electrically skilled person.
Operator
The operator uses and operates the product in line with this technical file.
The operating company provides the operator with instruction and training
on the specific tasks and the associated potential dangers arising from im-
proper handling.
Technical Service
We strongly recommend having maintenance, repairs and retrofitting carried
out by our Technical Service department. This ensures that all work is per-
formed correctly. If maintenance is not carried out by our Technical Service
department, please ensure that the personnel who carry out the mainte-
nance are trained and authorized by Maschinenfabrik Reinhausen GmbH to
carry out the work.
Authorized personnel
Authorized personnel are trained by Maschinenfabrik Reinhausen GmbH to
carry out special maintenance.
2.5 Personal protective equipment
Personal protective equipment must be worn during work to minimize risks to
health.
▪ Always wear the personal protective equipment required for the job at
hand.
▪ Never wear damaged personal protective equipment.
▪ Observe information about personal protective equipment provided in the
work area.
Protective clothing
Close-fitting work clothing with a low tearing strength,
with tight sleeves and with no protruding parts. It mainly
serves to protect the wearer against being caught by
moving machine parts.
Safety shoes
To protect against falling heavy objects and slipping on
slippery surfaces.
Safety glasses
To protect the eyes from flying parts and splashing liq-
uids.
Visor
To protect the face from flying parts and splashing liq-
uids or other dangerous substances.
Hard hat
To protect against falling and flying parts and materials.
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Hearing protection
To protect against hearing damage.
Protective gloves
To protect against mechanical, thermal, and electrical
hazards.
Table 4: Personal protective equipment
3 IT security
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3 IT security
Observe the following recommendations for secure operation of the product.
General
▪ Ensure that only authorized personnel have access to the device.
▪ Only use the device within an ESP (electronic security perimeter). Do not
connect the device to the Internet in an unprotected state. Use mecha-
nisms for vertical and horizontal network segmenting and security gate-
ways (firewalls) at the transition points.
▪ Ensure that the device is only operated by trained personnel who are fa-
miliar with IT security.
Commissioning
Observe the following recommendations for device commissioning:
▪ User IDs must be unique and assignable. Do not use a "Group account"
function or the "Auto login" function.
▪ Activate the "Auto logout [►Section 8.3.2, Page 68]" function.
▪ Restrict the rights of the individual user groups as much as is feasible; this
helps avoid errors during operations. A user with the "Operator" role, for
example, should only perform operations and should not be able to
change any device settings.
▪ Delete or disable the default "admin" user ID. This requires first creating a
new user account with the "Administrator" role. You can then use it to
delete or disable the default "admin" account.
▪ Deactivate service user access [►Section 8.3.3, Page 69].
▪ Enable SSL/TLS encryption [►Section 8.3, Page 67]; access to the de-
vice is then only possible using the SSL/TLS protocol. In addition to en-
crypting communication, this protocol also checks the authenticity of the
server.
▪ Use TLS version 1.2 or higher wherever possible.
▪ Integrate the device into a public key infrastructure. Create your own SSL
certificates for this if necessary and then import them.
▪ Connect the device to a central log server by using the syslog interface
[►Section 8.6, Page 74].
Operation
Observe the following recommendations during device operation:
▪ Change the password at regular intervals.
▪ Export the security log [►Section 8.20.1, Page 126] at regular intervals.
▪ Check the log files regularly for unauthorized system access and other se-
curity-related events.
3 IT security
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Interfaces
The device uses the following interfaces for communication:
Figure 1: Interfaces of the CPU assembly
Interface
Protocol
Port
Description
CAN 1
-
-
Connection of the DIO assembly
CAN 2
-
-
Communication with other ISM® devices
(e.g. parallel operation)
COM 1
-
-
Internal system interface
COM 2
-
-
Serial interface (SCADA)
USB
-
-
Import or export of data
ETH 1
TCP
80
HTTP for web-based visualization1), 2)
ETH 1
TCP
443
HTTPS for web-based visualization1), 2)
ETH 1
TCP
102
IEC 61850
ETH 1
TCP
502
Modbus3)
ETH 1
TCP
20000
DNP33)
ETH 2.x
TCP
21
FTP1) (only for MR service)
ETH 2.x
TCP
80
HTTP for web-based visualization1)
ETH 2.x
TCP
443
HTTPS for web-based visualization1)
ETH 2.x
TCP
990
FTPS (only for MR service)
ETH 2.x
TCP
8080
HTTP for web-based visualization1)
ETH 2.x
TCP
8081
HTTPS for web-based visualization1)
Table 5: Interfaces and open ports of the CPU assembly
1) Port is closed if you activate the device's SSL encryption.
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2) Depending on the setting of the parameter Visualization release [►Page
71].
3) Default setting; if you have modified the port for the control system proto-
col, only the set port is opened.
Encryption standards
The device supports the following TLS versions:
▪ TLS 1.0
▪ TLS 1.1
▪ TLS 1.2
The device uses the following cipher suites for a TLS-secured connection:
Key exchange
Authentication
Encryption
Key length
Operating
mode
Hash func-
tion
TLS
ECDHE
RSA
WITH
AES
128
CBC
SHA1)
DHE
SHA265
ECDHE
ECDSA
GCM
SHA256
ECDH
256
CBC
SHA1)
RSA1)
SHA256
GCM
SHA384
Table 6: Cipher suite
1) Not available with TLS version >= 1.2
The device uses the SHA256 hash function to save passwords.
Also refer to
2 Exporting data [► 126]
2 General [► 67]
4 Product description
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4 Product description
4.1 Scope of delivery
The following items are included in the delivery:
▪ Control cabinet with MSENSE® BM bushing monitoring
▪ For each bushing to be monitored (3 or 6):
– Bushing adapter
– Connection cable for the bushing adapter and bushing coupling unit
– Bushing coupling unit
– Set of fasteners for the bushing coupling unit
– Connection cable for the bushing coupling unit and ISM® control cabi-
net
▪ Technical documentation
Please note the following:
▪ Check the shipment for completeness on the basis of the shipping docu-
ments.
▪ Store the parts in a dry place until installation.
4.2 Function description
The product is a monitoring system and is used to monitor capacitance
graded bushings on power transformers. You can use the product to detect
breakdowns at partial capacitances in the bushings and to monitor aging in
the bushings.
In order to evaluate the state of the bushing, the bushings are equipped with
a measuring device with which the system can continuously determine the
change in capacitance ΔC1 and the change in dissipation factor Δtanδ of the
bushings during operation. In addition, the system records the voltage of the
3-phase reference system.
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The monitoring system takes advantage of the implemented algorithms to
largely compensate for voltage fluctuations and temperature fluctuations in
the 3-phase system, thereby ensuring reliable monitoring for the bushings.
Figure 2: Operating principle
4.3 Performance features
The MSENSE® BM monitoring system monitors the bushings of a power
transformer and has the following features:
▪ Monitoring of oil-impregnated paper bushings (OIP) and resin-impreg-
nated paper bushings (RIP) at voltage levels of Um = 123...420 kV (with
voltage levels up to 765 kV on request)
▪ Optional: Monitoring of 6 bushings, where 3 bushings each form one set
(field 1 and field 2)
▪ Online monitoring of the bushing by means of capacitance measurement
and dissipation factor measurement
– Monitoring the change in capacitance C1
– Monitoring the change in the dissipation factor tanδ
– 3-phase reference system (e.g. voltage transformer)
– Compensation for temperature fluctuations
– Compensation for the effects of weather
– Compensation for voltage fluctuations
– Compensation for grid asymmetry
▪ Display of the measured and calculated values
▪ Status messages via digital outputs
▪ Web-based visualization
▪ SCADA
– IEC 60870-5-101
– IEC 60870-5-103
– IEC 60870-5-104
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– IEC 61850 (edition 1 and edition 2)
– Modbus (RTU, TCP, ASCII)
– DNP3
4.4 Operating modes
Local mode (LOCAL)
In the Local operating mode, you can make entries and input commands us-
ing the device's operating controls. You cannot use inputs or the control sys-
tem to make entries or enter commands.
Remote mode (REMOTE)
In the Remote operating mode, you can make entries and carry out com-
mands using digital inputs or the control system, depending on the setting of
the Remote behavior [►Page 68] parameter.
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4.5 Design
The complete system consists of the following subassemblies:
Figure 3: Design
1 Bushing adapter
2 Connection cable for the bushing
adapter and bushing coupling unit
3 Bushing coupling unit
4 Connection cable for the bushing
coupling unit and control cabinet
5 Control cabinet with monitoring
system
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4.5.1 Bushing adapter and bushing coupling unit
The bushing adapter is used to pick up the measured voltage at the bushing
test tap. The downstream bushing coupling unit is used to adjust the mea-
sured voltage. Both components are tuned to the bushings to be monitored
in accordance with your order. They may be used only for those bushings.
The following components are used:
▪ Bushing adapter (A001...A008)
▪ C002: Bushing coupling unit
Type
Bushing types
A001
Micafil RTKF
Micafil RTKG
A002
HSP SETFt 1550/420-1800
HSP SETFt 600/123-2000
A003
ABB GOB 1050-750-1100-0.6-B
ABB GSA 123-OA/1600/0.5
ABB GSA 52-OA/2000/0.5
A004
Trench COT 750-800
A005
HSP SETFt 750-170-4000
HSP SETFt 1200/245-1250
HSP SETFt 1425-420-1600
HSP SESTFt 1050-245-B E6 B
HSP SESTFt 1425-420-B E6 B-1600A
HSP EKTG 72.5-800 kV
A006
PCORE CSA standard POC ser. 2
ABB GOE, GSB (245...550 kV)
A007
PCORE B-81515-57-70
A008
Passoni Villa PNO, POBO, PCTO, PAO < 110 kV
Table 7: Bushing adapter
4.5.2 Control cabinet
The control cabinet contains the control system for monitoring the bushings
as well as various display elements and operating controls.
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4.5.2.1
Display elements and operating controls
The control cabinet contains the following components:
Figure 4: Control cabinet display elements and operating controls
1 Local/Remote switch
2 Signal light (yellow, red)
3 Ethernet interface ETH1.1 (RJ45)
4 Plug socket X19, max. 10 A
5 Fuses F14 and F25
4.5.2.2
Assemblies
Depending on configuration, the device may have various assemblies which
perform the functions required. The functions of the assemblies are de-
scribed in the following sections. You will find more information about the as-
semblies in the Technical data [►Section 14, Page 169] section.
4.5.2.2.1
Power supply
The G1 PULS DIMENSION QS3.241 assembly supplies power to the de-
vice.
Figure 5: G1 PULS DIMENSION QS3.241 assembly
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4.5.2.2.2
CPU (central processing unit) I
The CPU I assembly is the central processing unit for the device. It contains
the following interfaces:
▪ Internal system interface RS232 (COM1)
▪ Serial interface RS232/485 (COM2)
▪ 3x Ethernet (ETH1, ETH 2.1, ETH 2.2)
▪ USB (USB 2.0)
▪ 2x CAN bus (CAN 1, CAN 2)
Figure 6: CPU I assembly
4.5.2.2.3
Voltage measurement
The UI 5-3 assembly is used for measuring 3-phase voltage.
Figure 7: UI 5-3 assembly
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4.5.2.2.4
DIO 28-15 digital inputs and outputs
The DIO 28-15 assembly makes 28 inputs and 15 outputs (6 N/O contacts, 9
change-over contacts) available.
Figure 8: DIO 28-15 assembly
Warning of a danger point. Read the information given in the product oper-
ating instructions.
Warning of dangerous electrical voltage.
Table 8: Safety-relevant symbols on the assembly
4.5.2.2.5
Media converter
The MC 2-2 assembly is a media converter, which converts 2 electrical con-
nections (RJ45) to one fiber-optic cable connection each. Each is converted
independently of the other. The following interfaces are available:
▪ 2x RJ45 (ETH12, ETH22)
▪ 2x Duplex-LC (SFP module) (ETH11, ETH21)
The media converter is designed to be transparent for the network and does
not have its own IP address.
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Figure 9: MC 2-2 assembly
4.5.2.2.6
Media converter with managed switch
The assembly SW 3-3 is a media converter with managed switch. It com-
bines two independent functions and provides you with the following inter-
faces:
▪ A media converter converts an electric connection (RJ45) into a fiber-optic
cable connection
– RJ45 (ETH12)
– Duplex-LC (SFP module) (ETH11)
▪ Managed switch with redundancy function (PRP or RSTP)
– 2x RJ45 (ETH23, ETH24), device-internal connection
– 2x Duplex-LC (SFP module) (ETH21, ETH22), redundancy connection
The following redundancy functions are available to you according to your
order:
▪ PRP (standard setting)
▪ RSTP
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Figure 10: SW 3-3 assembly
4.5.2.2.7
Bus extension module
The assemblies BEM 1 (master) and BES 1 (slave) are bus extension mod-
ules which are used to extend the system by one additional busbar with ad-
ditional assemblies. Data is transmitted via fiber-optic cable. The assembly
BES 1 has a connection for supplying voltage to the additional busbar.
Figure 11: Assemblies BEM 1 and BES 1
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5 Packaging, transport and storage
5.1 Packaging
The products are sometimes supplied with sealed packaging and sometimes
in a dry state, depending on requirements.
Sealed packaging surrounds the packaged goods with plastic foil on all
sides.
Products that have also been dried are identified by a yellow label on the
sealed packaging. In the dry state, delivery is also possible in a transport
container.
The information in the following sections should be applied as appropriate.
5.1.1 Suitability
NOTICE
Property damage due to incorrectly stacked crates!
Stacking the crates incorrectly can lead to damage to the packaged goods.
►The outer marking on the packaging states if, for example, the on-load
tap-changer or selector has been packed upright. Never stack these
crates.
►General rule: Do not stack crates above a height of 1.5 m.
►For other crates: Only stack up to 2 equally sized crates on top of one an-
other.
The packaging is suitable to ensure undamaged and fully functional means
of transportation in compliance with local transportation laws and regula-
tions.
The packaged goods are packed in a sturdy crate. This crate ensures that,
when in the intended transportation position, the packaged goods are stabi-
lized to prevent impermissible changes in position, and that none of the parts
touch the loading surface of the means of transport or touch the ground after
unloading.
Sealed packaging surrounds the packaged goods with plastic foil on all
sides. The packaged goods are protected from humidity using a desiccant.
The plastic foil was bonded after the desiccant is added.
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5.1.2 Markings
The packaging bears a signature with instructions for safe transport and cor-
rect storage. The following symbols apply to the shipment of non-hazardous
goods. Adherence to these symbols is mandatory.
Protect against
moisture
Top
Fragile
Attach lifting
gear here
Center of mass
Table 9: Shipping pictograms
5.2 Transportation, receipt and handling of shipments
WARNING
Danger of death or severe injury!
Danger of death or serious injuries due to tipping or falling load.
►Only transport the crate when closed.
►Do not remove the securing material used in the crate during transport.
►If the product is delivered on a pallet, secure it sufficiently.
►Only trained and authorized persons may select the sling gear and se-
cure the load.
►Do not walk under the suspended load.
►Use means of transport and lifting gear with a sufficient carrying capacity
in accordance with the weight stated on the delivery slip.
In addition to oscillation stress, jolts must also be expected during trans-
portation. In order to prevent possible damage, avoid dropping, tipping,
knocking over and colliding with the product.
If a crate tips over, falls from a certain height (e.g. when slings tear) or is
subject to an unbroken fall, damage must be expected regardless of the
weight.
Every delivered shipment must be checked for the following by the recipient
before acceptance (acknowledgment of receipt):
▪ Completeness based on the delivery slip
▪ External damage of any type
The checks must take place after unloading when the crate or transport con-
tainer can be accessed from all sides.
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Visible damage
If external transport damage is found upon receipt of the shipment, proceed
as follows:
▪ Immediately record the identified transport damage in the shipping docu-
ments and have this countersigned by the carrier.
▪ In the event of severe damage, total loss or high damage costs, immedi-
ately notify the manufacturer and the relevant insurance company.
▪ After identifying damage, do not modify the condition of the shipment fur-
ther and retain the packaging material until an inspection decision has
been made by the transport company or the insurance company.
▪ Record the details of the damage immediately on site together with the
carrier involved. This is essential for any claim for damages.
▪ Photograph damage to packaging and packaged goods. This also applies
to signs of corrosion on the packaged goods due to moisture inside the
packaging (rain, snow, condensation).
▪
NOTICE! If the product is delivered in sealed packaging, inspect this im-
mediately. If the sealed packaging is damaged, do not under any circum-
stances install or commission the packaged goods. Either re-dry the dried
packaged goods as per the operating instructions, or contact the manu-
facturer to agree on how to proceed. Failure to do so may result in dam-
age to the packaged goods.
▪ Identify the damaged parts.
Hidden damage
When damages are not determined until unpacking after receipt of the ship-
ment (hidden damage), proceed as follows:
▪ Make the party responsible for the damage liable as soon as possible by
telephone and in writing, and prepare a damage report.
▪ Observe the time periods applicable to such actions in the respective
country. Inquire about these in good time.
With hidden damage, it is very hard to make the transportation company (or
other responsible party) liable. Any insurance claims for such damages can
only be successful if relevant provisions are expressly included in the insur-
ance terms and conditions.
5.3 Storage of shipments
Packaged goods dried by Maschinenfabrik Reinhausen
Upon receipt of the shipment, immediately remove the packaged goods
dried by Maschinenfabrik Reinhausen from the sealed packaging and store
air-tight in dry insulating fluid until used if the packaged goods were not sup-
plied in insulating fluid.
Non-dried packaged goods
Non-dried packaged goods but with a functional sealed packaging can be
stored outdoors when the following conditions are complied with.
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When selecting and setting up the storage location, ensure the following:
▪ Protect stored goods against moisture (flooding, water from melting snow
and ice), dirt, pests such as rats, mice, termites and so on, and against
unauthorized access.
▪ Store the crates on timber beams and planks as a protection against ris-
ing damp and for better ventilation.
▪ Ensure sufficient carrying capacity of the ground.
▪ Keep entrance paths free.
▪ Check stored goods at regular intervals. Also take appropriate action after
storms, heavy rain or snow and so on.
Protect the packaging foil from direct sunlight so that it does not disintegrate
under the influence of UV rays, which would cause the packaging to lose its
sealing function.
If the product is installed more than 6 months after delivery, suitable mea-
sures must be taken without delay. The following measures can be used:
▪ Correctly regenerate the drying agent and restore the sealed packaging.
▪ Unpack the packed goods and store in a suitable storage space (well ven-
tilated, as dust-free as possible, humidity < 50% where possible).
5.4 Unpacking shipments and checking for transportation
damages
▪
NOTICE! Transport the packaged crate to the place where installation will
take place. Do not open the sealed packaging until just before installation.
Otherwise, damage to the packaged goods may occur due to ineffectively
sealed packaging.
▪
WARNING! When unpacking, check the condition of the packaged
goods. Place packaged goods in an upright crate and protect against tip-
ping out. If this is not done, the packaged goods may be damaged and se-
rious injuries may result.
▪ Check completeness of accessories based on the delivery slip.
Attachment points for lifting gear
WARNING
Risk of tipping and danger of falling load!
Danger of death and damage to property due to tipping or falling load.
►Only trained and appointed persons may select the sling gear and secure
the load.
►Do not walk under the hanging load.
►Use means of transport and lifting gear with a sufficient carrying capacity
in accordance with the weight stated in the Technical data [►Section 14,
Page 169] section.
▪ Control cabinet:
– Retractable brackets on top left and right, opening size 25 x 25 mm.
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Figure 12: Lifting-gear limit stop of the control cabinet
–
WARNING! The cable angle of the lifting gear must always be less
than 45° in relation to the vertical. Otherwise, the control cabinet may
be damaged and serious injuries may result.
Figure 13: Maximum permissible cable angle for the lifting-gear limit stop of the control cabinet
Also refer to
2 Technical data [► 169]
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6 Mounting
This chapter describes how to correctly install and connect the device. Note
the connection diagrams provided.
DANGER
Electric shock!
Risk of fatal injury due to electrical voltage. Always observe the following
safety regulations when working in or on electrical equipment.
►Disconnect the equipment.
►Lock the equipment to prevent an unintentional restart.
►Make sure all poles are de-energized.
►Ground and short-circuit.
►Cover or cordon off adjacent energized parts.
CAUTION
Fire hazard!
If you commission the transformer and the bushing's test tap is not
grounded, depending on the type of bushing, there is a risk that the bushing
will be destroyed and the transformer will catch fire.
►Observe the operating instructions for the bushing.
►Only commission the transformer if the cap for the bushing test tap is fit-
ted or if the bushing adapter and bushing coupling unit are fitted and con-
nected.
NOTICE
Damage to the device!
Electrostatic discharge may cause damage to the device.
►Take precautionary measures to prevent the build-up of electrostatic
charges on work surfaces and personnel.
6.1 Preparation
Before installation, check that the serial numbers of the bushing adapter and
bushing coupling unit match those on the delivery slip and are appropriate
for the bushing you have specified.
6.2 Installing the bushing adapter
Carry out the operating steps listed below on all bushings.
To install the bushing adapter, proceed as follows:
1. Remove the cap for the bushing test tap. Store the cap in a safe place for
possible operation of the bushing later without the monitoring system.
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2. Ensure that the test tap and the bushing adapter are dry and free of dirt. If
this is not the case, clean and dry them with a cloth.
3. Ensure that the sealing ring of the bushing adapter is present and posi-
tioned correctly.
Figure 14: Checking the sealing ring (bushing adapter A001 and A002)
4. NOTICE! Install the bushing adapter at the bushing test tap. During the
installation, ensure that the tightening torque corresponds to the specifica-
tions from the bushing manufacturer regarding installing the cap on the
test tap. Otherwise damage to the bushing may result.
Figure 15: Installing the bushing adapter (example using bushing adapter A002)
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6.3 Installing the bushing coupling unit
You can also use your own supporting plate instead of the provided sup-
porting plate. In this case, you must ensure that the bushing coupling unit is
continuously connected to the transformer tank by a low-resistance connec-
tion (e.g. via lock washers under the screw heads of the M4 fixing screws).
The necessary dimensions for the holes can be found in the technical data
for the bushing coupling unit [►Section 14.2, Page 172].
Carry out the operating steps listed below on all bushings.
The bushing coupling unit must be fastened to the bushing flange near the
bushing adapter. To do so, proceed as follows:
1. Unscrew the cover bolts for the bushing coupling unit and lift off the cover.
Figure 16: Loosening the screws and removing the cover
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2. Insert Allen screws with lock washers into the intended holes and fasten
the supporting plate on the other side with lock washers and nuts.
Figure 17: Fastening the bushing coupling unit to the supporting plate
3. Check whether the jumper is inserted. If not, insert the jumper.
Figure 18: Checking the jumper
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4. Place the cover on the bushing coupling unit and screw it in place.
Figure 19: Fastening the cover
5. Unscrew the fixing screw for the bushing flange.
6. Install the supporting plate on the bushing flange.
Figure 20: Installing the supporting plate on the bushing flange
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7. Connect the grounding electrode conductor to the supporting plate and
transformer.
Figure 21: Connecting the grounding electrode conductor
6.4 Fitting the control cabinet to the transformer
This section describes how to install the control cabinet on the transformer.
The special design with vibration dampers must be used on transformers
where the control cabinet is subjected to vibration.
The control cabinet has 4 fixing attachments on the rear for securing it. To
mount the control cabinet on the transformer, proceed as follows:
1. Attach 4 stud bolts (not supplied by MR) to the transformer tank.
Figure 22: Fastening the stud bolts
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2. Use the fixing attachments to attach the control cabinet to the stud bolts
and align it vertically on the transformer tank.
Figure 23: Attaching the control cabinet
3. NOTICE! Secure the control cabinet without subjecting it to mechanical
tension. Otherwise, the control cabinet may be damaged.
Figure 24: Fastening the control cabinet
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4. Connect the grounding cable to the control cabinet and transformer tank,
holding it against the control cabinet using a size 36 wrench.
Figure 25: Connecting the grounding cable to the control cabinet
6.5 Connecting the device
6.5.1 Cable recommendation
Please note the following Maschinenfabrik Reinhausen recommendation
when wiring the device.
Excessive line capacitance can prevent the relay contacts from breaking the
contact current. In control circuits operated with alternating current, take into
account the effect of the line capacitance of long control cables on the func-
tion of the relay contacts.
If you want to route Ethernet connections from a control cabinet or building,
we recommend the use of fiber-optic cables (in accordance with the IEC
61850-90-4 recommendation).
Cable
Assembly,
terminal
Cable type
Conductor cross-sec-
tion
Max. length
Voltage supply
X1
Unshielded
2.5 mm²
-
Voltage measurement
X10 (UI 5-3)
Shielded
2.5 mm²
-
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Cable
Assembly,
terminal
Cable type
Conductor cross-sec-
tion
Max. length
Digital signal inputs
DIO 28-15,
DIO 42-20
Shielded
1.5 mm2
400 m (<25 Ω/km)
Digital signal outputs*
DIO 28-15,
DIO 42-20
Shielded
1.5 mm2
-
RS232, SUB-D
CPU I
Shielded
0.25 mm2
25 m
RS485; SUB-D
CPU I
Shielded
0.25 mm2
140 m
CAN bus
CPU I
Shielded
0.75 mm²
2,000 m (total CAN bus)
Ethernet RJ45
CPU I
Min. CAT5, shielded
S/FTP
-
100 m
Ethernet FO
MC2-2, SW3-3
Duplex LC, 1310 nm
-
2000 m
Grounding connection
Housing
Unshielded
16 mm²
-
Table 10: Recommendation for connection cables
*) Observe line capacitance, see note above.
6.5.2 Information about connecting serial interfaces RS232 and RS485
NOTICE
Damage to the device!
Using the wrong data cable may damage the device.
►Only use data cables which comply with the description below.
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RS232 (D-SUB 9-pole)
To connect the device via the RS232 interface (COM2), use a data cable
with the following structure:
Figure 26: RS232 data cable (9-pole)
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RS485 (D-SUB 9-pole)
To connect the device via the RS485 interface (COM2), use a data cable
with the following structure:
Figure 27: RS485 data cable
D-SUB 9-pole plug connection
Only use 9-pole D-SUB plugs with the following characteristics:
▪ Plug housing is metallic or metal-plated
▪ Cable shielding is connected with the plug using one of the two following
variants:
– Shielding is screwed down with traction relief.
– Shielding is soldered with plug housing.
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Figure 28: Example of a soldered shielding on a plug housing
6.5.3 Information about laying fiber-optic cable
To ensure the smooth transfer of data via the fiber-optic cable, you must en-
sure that mechanical loads are avoided when laying the fiber-optic cable and
later on during operation. Also observe the information from the manufac-
turer of the fiber-optic cable and the following instructions:
▪ Radii must not fall below the minimum permissible bend radii (do not bend
fiber-optic cable).
▪ The fiber-optic cables must not be over-stretched or crushed. Observe the
permissible load values.
▪ The fiber-optic cables must not be twisted.
▪ Be aware of sharp edges because they can damage the fiber-optic cable's
coating during laying or can place mechanical loads on the coating later
on.
▪ Provide a sufficient cable reserve near distributor cabinets. Lay the re-
serve such that the fiber-optic cable is neither bent nor twisted when tight-
ened.
6.5.4 Connecting the bushing adapter to the bushing coupling unit
The bushing adapter must be connected to the bushing coupling unit with
the connection cable provided. To do so, proceed as follows:
1. Ensure that the plug of the connection cable and the connections of the
bushing adapter and bushing coupling unit are dry and free of dirt. If this is
not the case, clean and dry them with a cloth.
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2. Attach the connection cable plug to the bushing adapter and screw it in
place.
Figure 29: Connecting the connection cable to the bushing adapter
3. Attach the connection cable plug to the bushing coupling unit and screw it
in place.
Figure 30: Connecting the connection cable to the bushing coupling unit
6.5.5 Connecting the bushing coupling unit to the control cabinet
The bushing coupling unit must be connected to the control cabinet with the
connection cable provided. To do so, proceed as follows:
1. Remove the cover cap from the U connection of the bushing coupling unit.
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2. Ensure that the plug of the connection cable and the U connection of the
bushing coupling unit are dry and free of dirt. If this is not the case, clean
and dry them with a cloth.
3. Attach the connection cable plug to the U connection of the bushing cou-
pling unit and screw it in place.
Figure 31: Connecting the connection cable to the bushing coupling unit
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4. NOTICE! Laying the connection cable on the transformer to the control
cabinet. When laying the cable, observe the minimum permitted bending
radius of 50 mm and take precautions to protect the cable from mechani-
cal damage (e.g. protective tubes). Otherwise the connection cable may
become damaged.
Figure 32: Laying the connection cable to the control cabinet
5. Shorten the connection cable to the desired length.
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Connecting the connection cable in the control cabinet
The connection cable must be connected to the terminal in the control cabi-
net in accordance with the connection diagram. The cable shielding must be
attached to the grounding bar using a shielding terminal.
Figure 33: Connection of the connection cable in the control cabinet
1 Connection terminal
2 Shielding terminal
3 Connection cable
1. Remove 50 mm of outer insulation from the cable. Ensure that the shield-
ing is not damaged when doing so.
Figure 34: Removing the outer insulation
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2. Shorten the shielding to a length of 30 mm.
Figure 35: Shortening the shielding
3. Remove 13 mm of inner insulation.
Figure 36: Removing the inner insulation
4. Connect the connection cable to the terminal in the control cabinet in ac-
cordance with the connection diagram.
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5. Fit the cable shielding to the grounding bar using a shielding terminal and
tighten the shielding terminal with a tightening torque of 3 Nm.
Figure 37: Attaching the shielding terminal
6.5.6 Connecting the voltage transformers for the reference system
NOTICE
Damage to the device!
If the voltage transformer and device have different potentials, current may
flow across the shielding. This current may damage the device.
►Connect the devices to a potential equalization rail to equalize the poten-
tial.
►If both devices have different potentials, only connect the cable's shield-
ing to one device.
To connect the voltage transformers for the reference system, proceed as
follows:
1. Remove the cable insulation and crimp a wire end sleeve to the end.
Figure 38: Removing the cable insulation
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2. Connect the voltage transformers to terminal X10 in accordance with the
connection diagram.
UI
L1
L2
L3
N
VT
VT
VT
L1
L2
L3
N
Figure 39: Connecting the voltage transformers for the reference system
3. Fit the shielding for the cables to the control cabinet grounding bar and
tighten the shielding terminal with a tightening torque of 3 Nm.
Figure 40: Attaching the shielding terminal
6.5.7 Connecting additional leads (optional)
Connect additional leads as necessary in accordance with the connection di-
agram:
▪ Digital inputs and outputs
▪ Control system
▪ Visualization
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Routing information for connecting the control system or visualization
When connecting the device to a control system or to your network for ac-
cessing the visualization, observe the following recommendation on the ca-
ble routing in the control cabinet:
Figure 41: Recommendation on the cable routing in the control cabinet for the connection of the
control system or visualization
6.5.8 Connecting the power supply
You may only connect the control cabinet to circuits with an external over-
current protection device and an isolating device with all poles disconnected
so the equipment can be fully de-energized if required (service, maintenance
etc.).
Suitable equipment includes isolating devices in accordance with IEC
60947-1 and IEC 60947-3 (e.g. circuit breaker). Note the properties of the
relevant circuits (voltage, maximum currents) when selecting the circuit
breaker type. In addition, observe the following:
▪ It must be easy for the operator to access the isolating device
▪ The isolating device must be labeled for the device and circuits to be iso-
lated
▪ The isolating device may not be a part of the power line
▪ The isolating device may not interrupt the main protective conductor
You must connect the power supply circuit with a conductor cross-section of
at least 2.5 mm2 (AWG 13) and protect it with a C6A or B6A type miniature
circuit breaker.
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To connect the voltage supply, proceed as follows:
►Connect the power supply of the control cabinet to terminal X1 in accor-
dance with the connection diagram provided.
6.6 Checking functional reliability
To ensure that the device is wired correctly, check its functionality.
NOTICE
Damage to device and system periphery!
An incorrectly connected device can lead to damage to the device and sys-
tem periphery.
►Check the entire configuration before commissioning.
To check the functionality, proceed as follows:
►Apply voltage to the control cabinet.
ð The device's control system boots up; after a brief period, the relay
switches the operating contact STATUS OK (DIO 28-15:1B).
The device is fully mounted and can be configured. The actions required for
this are described in the following chapter.
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7 Commissioning
7.1 Determining the capacitance and dissipation factor of the
bushings
To ensure that the bushings are in the proper condition, Maschinenfabrik
Reinhausen GmbH recommends taking an initial measurement on new
bushings when commissioning the bushing monitoring. If you are retrofitting
the bushing monitoring on bushings already in operation, an initial measure-
ment is absolutely essential.
To do this, use a suitable measuring device (Schering bridge) to measure
the capacitance C1 and dissipation factor tanδ on the fitted bushings. Follow
the notes in the operating instructions from the bushing manufacturer.
Enter the measured values in the measured value log [►Section 15.1, Page
183].
7.2 Establishing connection to visualization
You can use the ETH1.1 interface or the optional ETH2.2 interface of the
CPU assembly to establish the connection to the visualization. The inter-
faces do not use a DHCP server. Therefore, you must assign a static IP ad-
dress to your PC. To do this, observe the following configuration example:
Interface
Configuration
Standard
ETH1.1
IP address: 192.168.165.1 (not adjustable)
PC
IP address: 192.168.165.100
Subnet mask: 255.255.255.0
Optional
ETH2.2
IP address: 192.0.1.230 (factory setting) [►Section
8.4, Page 69]
Subnet mask: 255.255.255.0
PC
IP address: 192.0.1.100
Subnet mask: 255.255.255.0
Table 11: Interface configuration example
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Establishing a connection via the ETH1.1 interface
To establish a connection via the ETH1.1 interface, proceed as follows:
1. Connect the PC and device using an Ethernet cable (RJ45 plug) via the
ETH1.1 interface.
Figure 42: Establishing a connection via the front interface
2. Assign a unique IP address to the PC in the same subnet as the device
(e.g. 192.168.165.100).
3. Enter the visualization's IP address http://192.168.165.1, or if SSL
encryption is active enter https://192.168.165.1, in the browser on
the PC.
ð The visualization is accessed.
Establishing a connection via the ETH2.2 interface on the CPU module
(optional)
The device is supplied with the IP address 192.0.1.230 at the factory. If
you have changed the IP address, you can view the IP address in the Com-
munication menu.
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To connect via the ETH2.2 interface, proceed as follows:
1. Connect the PC and device using an Ethernet cable (RJ45 plug) via the
ETH2.2 interface.
Figure 43: Establishing a connection via the ETH2.2 interface on the back
2. Assign a unique IP address to the PC in the same subnet as the device
(e.g. 192.0.1.100).
3. Enter the visualization's IP address (e.g. http://192.0.1.230, if SSL
encryption is active enter https://192.0.1.230) in the browser on the
PC.
ð The visualization is accessed.
7.3 Setting the language
You can use this parameter to set the display language for the device. The
device comes with a maximum of four languages.
English
Italian*
German
Portuguese*
French*
Russian*
Spanish*
Chinese*
Korean*
Polish*
Table 12: Available display languages
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*) Language is available as an option
1. Select the Language button in the status bar, or as an alternative, go to
Settings> System > General > Language.
Figure 44: Setting the language
2. Select the desired language from the list box.
3. Press the Accept button to save the modified parameter.
ð The "Restart device" dialog appears.
4. Restart the device to apply the changed language setting.
7.4 Setting date and time
You can set the date and time in the following ways:
▪ Manually
▪ Time synchronization via control system (SCADA)
▪ Time synchronization via SNTP time server
If you are using a control system, the device automatically synchronizes the
date and time with the control system. If you would like to use an SNTP time
server, you must set the required parameters.
For more information, refer to the information in the section Setting the de-
vice time [►Section 8.5, Page 72].
7.5 Setting the parameters
Commissioning the device requires setting some parameters. You can set
the necessary parameters with the help of the commissioning assistant or
set each parameter individually.
7.5.1 Commissioning wizard
If you want the device to help when setting the relevant parameters, you can
use the commissioning wizard. The commissioning wizard provides a selec-
tion of parameters that you can configure in order.
A detailed description of each of the parameters can be found in the Opera-
tion [►Section 8, Page 64] chapter.
To call up the commissioning wizard, you will need the necessary access
rights [►Section 8.18, Page 117].
When in delivery status, you can log in as the administrator as follows:
▪ User name: admin
▪ Password: admin
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To set the parameters with the help of the commissioning wizard, proceed
as follows:
1. Log in as a user with the necessary access rights.
2. Go to Settings > Commissioning wizard.
Figure 45: Calling up the commissioning wizard
3. Press the Next button to launch the commissioning wizard.
4. Follow the on-screen instructions.
Once you have entered all of the parameters relevant to commissioning,
continue with the function test.
7.5.2 Setting the parameters manually
If bushing monitoring with the option "Monitoring of 6 bushings" is used, the
parameters for both field 1 (F1) and field 2 (F2) must be set. Field 1 and
field 2 each describe a set consisting of 3 bushings respectively. If bushing
monitoring with the option "Monitoring of 3 bushings" is used, only the pa-
rameters for field 1 are displayed.
Commissioning the bushing monitoring requires setting the following param-
eters:
Setting the transformer data for the reference system [►Section 8.9,
Page 100]
1. Set primary transformer voltage.
2. Set secondary transformer voltage.
Configuring capacitance monitoring [►Section 8.11.2, Page 103]
1. C: Activate capacitance monitoring.
2. C: Set C1 phase L1.
3. C: Set C1 phase L2.
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4. C: Set C1 phase L3.
5. C: Set ΔC1 >.
6. C: Set ΔC1 >>.
Configuring dissipation factor monitoring [►Section 8.11.3, Page 107]
1. tanδ: Activate dissipation factor monitoring.
2. tanδ: Set Δtanδ >.
Setting control system protocol (optional)
If you need a control system protocol, you must set the parameters required
for this. More information on this (e.g. data points) can be found in the en-
closed supplement for the control system protocol.
7.6 Performing standardization
Once you have set all required parameters, you must perform a standardiza-
tion for commissioning the device. The standardization is used to compen-
sate for measurement tolerances along the measurement chain (bushing,
bushing adapter and bushing coupling unit).
Follow the notes on this in the following sections:
▪ Configuring capacitance monitoring [►Section 8.11.2, Page 103]
▪ Configuring dissipation factor monitoring [►Section 8.11.3, Page 107]
7.7 Performing tests
Please contact Maschinenfabrik Reinhausen GmbH (MR) if any aspect of
the tests is not clear.
7.7.1 Performing function tests
To check that the monitoring system is functioning correctly, proceed as fol-
lows:
1. Check the pending event messages [►Section 8.17.1, Page 114]. If event
messages are pending, resolve the cause of the event and acknowledge
the event.
2. Optional: Check the control system.
ð The monitoring system is ready to function.
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7.7.2 Electrical high-voltage tests on the transformer
It is essential that you ensure only trained, instructed expert personnel who
are familiar with and comply with the pertinent safety and technical regula-
tions, who are aware of the potential risks, and who consistently use the oc-
cupational safety equipment provided to prevent injury and property damage
are assigned to perform such a transformer test.
Note the following points before undertaking high voltage tests on the trans-
former:
▪ Check that the ground connections on the control cabinet and the control
cabinet fixings are free of paint.
▪ Only perform high voltage test if the control cabinet door is closed.
▪ Disconnect external connections to electronic components in the control
cabinet to prevent damage from overvoltage.
▪ Remove the bushing adapter and fit the cap of the bushing test tap.
▪ When connecting the control cabinet's supply voltage, only use the bush-
ings in the protective housing base intended for lead insertion.
▪ Guide all ground connecting leads to one central connection point (estab-
lishment of suitable reference earth).
▪ Disconnect all electronic components before the high voltage test. Before
a dielectric test of the wiring, remove all devices with a withstand voltage
of < 1,000 V.
▪ Remove leads used for testing before the high voltage test as these func-
tion as antennas.
▪ Wherever possible, route the measurement leads and data leads sepa-
rately to the energy cables.
7.7.3 Dielectric tests on transformer wiring
Note the following points for dielectric testson the transformer wiring:
The monitoring system has been put through dielectric tests before delivery.
►Before the dielectric test for the transformer wiring, disconnect the moni-
toring system from the section to be tested to rule out increased compo-
nent loading for those components fitted in the control cabinet.
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8 Operation
This chapter describes all the functions and setting options for the device.
8.1 Establishing connection to visualization
You can use the ETH2.1 interface or the optional ETH2.2 interface of the
CPU assembly to establish the connection to the visualization. The inter-
faces do not use a DHCP server. Therefore, you must assign a static IP ad-
dress to your PC. To do this, observe the following configuration example:
Interface
Configuration
Standard
ETH2.1
IP address: 192.168.165.1 (not adjustable)
PC
IP address: 192.168.165.100
Subnet mask: 255.255.255.0
Optional
ETH2.2
IP address: 192.0.1.230 (factory setting) [►Section
8.4, Page 69]
Subnet mask: 255.255.255.0
PC
IP address: 192.0.1.100
Subnet mask: 255.255.255.0
Table 13: Interface configuration example
To establish a connection, proceed as follows:
1. Connect the PC and device using an Ethernet cable (RJ45 plug) via the
ETH2.1 or ETH2.2 interface.
Figure 46: Establishing a connection via the ETH2.1 or ETH2.2 interface
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2. Assign a unique IP address to the PC. This IP address must be in the
same subnet as the device (e.g. ETH2.1: 192.168.165.100).
3. Enter the IP address of the visualization (e.g. ETH2.1:
http://192.168.165.1; if SSL encryption is active, enter
https://192.168.165.1) in the browser on the PC.
ð The visualization is accessed.
8.2 Operating concept
You can operate the device using the web-based ISM™ Intuitive Control In-
terface visualization via a PC.
User rights and user roles
The device is equipped with a rights system and a roles system. The display
and access rights to device settings or events can therefore be controlled at
user level.
You can configure the rights system and roles system to meet your require-
ments. You will find more information on user rights and user roles in the
User administration [►Section 8.18, Page 117] section.
You can only modify the device settings or parameters if you have the nec-
essary user rights.
Logging on, logging off and changing users
The control of access rights to device settings and parameters is user-
based. Various users can log in at the same time (e.g. via the visualization)
and access the device.
To log in as a user, proceed as follows:
1. Select the LOGIN or CHANGE button in the status line.
2. Enter your user name and password and select the OK button.
ð The name of the logged-in user appears in the status line.
To log out as a user, proceed as follows:
►Press the LOGOUT button in the status line.
Navigation
If you are operating the device using the web-based visualization, you can
navigate by clicking on the appropriate buttons.
Example
To navigate to the "Date" parameter, proceed as follows:
1. Go to Settings.
2. Go to Parameters.
3. Go to Time synchronization.
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4. Select Time.
In these operating instructions, the path for navigating to a parameter is al-
ways shown in an abridged form: Go to Settings > Parameters > Time syn-
chronization.
Parameter search
You can use the quick search function in the parameter menu to search for a
parameter. Enter the name of the desired parameter in the Search entry
field.
Figure 47: Quick search
Expert mode
The device has an expert mode for entering the parameters. You can enter
the parameters directly into the overview screen of the respective menu in
this mode.
Figure 48: Expert mode
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To activate the expert mode, proceed as follows:
1. Go to Settings > Parameters.
2. Select the Expert mode checkbox.
ð Expert mode is active.
Hiding/showing parameters
Depending on how you set the parameters, the device will hide or show ad-
ditional parameters related to this function.
8.3 General
You can set general parameters in this menu item.
Also refer to
2 Setting the language [► 59]
8.3.1 Setting general device functions
You can set general device functions with the following parameters.
1. Go to Settings > Parameters > System > General.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Commissioning wizard
You can use this parameter to set whether the commissioning wizard
[►Section 7.5.1, Page 60] is to launch automatically when the device is
restarted.
Measured value display
You can use this parameter to set whether the displayed measured values
and control parameters are to refer to the primary side or secondary side of
the measuring transducers.
Transformer name
You can use this parameter to enter a transformer name for identification
purposes. The transformer name will be displayed on the main screen in the
visualization.
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Remote behavior
You can use this parameter to select the behavior of the device in remote
operating mode. You can select the following options:
Option
Description
Hardware only
The device accepts commands via digital inputs.
SCADA only
The device accepts commands via SCADA.
Hardware and SCADA
The device accepts commands via digital inputs and
SCADA.
Table 14: Selecting Remote behavior
USB interface
You can use this parameter to deactivate the USB interface. You can select
the following options:
▪ On: USB interface is activated
▪ Off: USB interface is deactivated
8.3.2 Set up automatic logout
You can change the settings so that the device of a logged-in user automati-
cally logs the user out after a certain period of inactivity.
These settings apply to all users. If you have activated the Auto login
[►Section 8.18.3, Page 120] function for a user, then this user will not be
automatically logged out.
1. Go to Settings > Parameters > System > General.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Auto logout
You can use this parameter to activate th automatic logout function.
Time until auto logout
You can use this parameter to set the time period of inactivity after which a
user is automatically logged out.
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8.3.3 Activating/deactivating service user access
The device is equipped with user access for the Maschinenfabrik Rein-
hausen GmbH Technical Service department. This access is for error diag-
nostics and troubleshooting in the event of device faults. Only activate ser-
vice user access for a limited time period for remedying faults in order to
safeguard IT security.
If you deactivate the service user access and lose your password for the ad-
ministrator role, it is not possible to reset the administrator password. If the
administrator password is lost, the device must be reset to the default set-
tings. When doing so, all information stored on the device (parameters,
measured values, etc.) will be lost.
You must be assigned the administrator role in order to set parameters.
When in delivery status, you can log in as the administrator as follows:
▪ User name: admin
▪ Password: admin
1. Go to Settings > Parameters > System > General.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
5. Restart the device to apply the change.
Service user access activation
You can use this parameter to activate or deactivate service user access.
8.4 Configuring the network
You can configure the ETH 1 and ETH 2.2 network interfaces of the CPU as-
sembly in this menu item.
You can only set the parameters for ETH 1 if the device is equipped with the
optional control system connection via Ethernet (TCP/IP):
▪ IEC 61850
▪ IEC 60870-5-104
▪ Modbus (Modbus type TCP active)
▪ DNP3 (DNP3 transmission type TCP active)
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You can only set the parameters for ETH 2.2 if the device is equipped with
the optional interface for visualization.
Figure 49: Network settings
1. Go to Settings > Parameters > System > Network settings.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
IP address ETH 1/ETH 2.2
You can use this parameter to assign an IP address to the device.
Assign IP addresses to both web-based visualization and SCADA (optional)
in different subnets. Otherwise you will not be able to establish a connec-
tion.
Subnet mask ETH 1/ETH 2.2
You can use this parameter to set the subnet mask.
Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not
be possible to connect to the device.
Gateway address ETH 1/ETH 2.2
You can use this parameter to set the gateway's IP address.
If you set the value to 0.0.0.0, no gateway is used.
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Visualization release
You can use this parameter to set the interfaces via which you can access
the visualization:
▪ Only ETH 2.x
▪ ETH 1 and ETH 2.x
You can only set this parameter if the device is equipped with the optional
control system connection via Ethernet (TCP/IP) and the optional interface
for visualization.
SSL/TLS encryption
You can use this parameter to set whether the process for accessing the vi-
sualization should be carried out over an SSL/TLS-encrypted connection.
TLS version
You can use this parameter to set the accepted TLS versions. If you would
like to establish an encrypted connection to the visualization, you must use
an accepted TLS version. You can select the following options:
Option
Accepted TLS versions
>= 1.0
▪
1.0
▪
1.1
▪
1.2
>= 1.1
▪
1.1
▪
1.2
>= 1.21)
▪
1.2
Table 15: TLS version
1) This option can be selected only if the TLS version is supported by the
connected peripheral equipment.
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8.5 Setting the device time
You can set the the device time manually or automatically via an SNTP time
server. The device must be connected to an SNTP time server via Ethernet
for this purpose.
Figure 50: Time synchronization
1. Go to Settings > Parameters > System > Time synchronization.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Time
You can use this parameter to set the date and time manually.
Time synchronization via SNTP
You can use this parameter to activate time synchronization using an SNTP
time server.
SNTP time server
You can use this parameter to enter the IP address of a SNTP time server. If
you are using a time server, the device uses the time of the time server as
the system time.
Be sure to enter a valid time server address that is not 0.0.0.0, otherwise it
will not be possible to connect to the device.
Synchronization interval
You can use this parameter to set the interval at which the device is to call
up the time from the time server.
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Automatic daylight saving / standard time
You can use this parameter to activate the automatic switchover between
daylight saving time and standard time. Depending on the time zone (region)
set, the device switches automatically between daylight saving time and
standard time on the specified days.
Time zone
If the time information is transmitted to the device by a network service
(SNTP or SCADA), this time is transferred depending on the set reference
time. To adjust the device time to your local time, you can use the time shift
parameter to set the time shift to UTC.
Example:
Region
Time shift to UTC
Mumbai, India
UTC +5:30 h
Beijing, China
UTC +8:00 h
Brasilia, Brazil
UTC -3:00 h
Table 16: Time shift to UTC (Coordinated Universal Time)
Activate second time server (optional)
As an option, you can use a second time server, e.g. as a backup should the
first one fail. When you activate the second time server, the device synchro-
nizes the time with the second time server if a connection cannot be estab-
lished with the first time server. If the device is able to re-establish the con-
nection to the first time server, it automatically synchronizes the time with the
first time server again.
You can only use the second time server if you have activated the Time
synchronization via SNTP parameter and entered an IP address for the
first time server.
SNTP time server 2 (optional)
You can use this parameter to enter the IP address of the second time
server (optional).
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8.6 Configuring syslog
The device supports the transmission of log messages via the syslog proto-
col in accordance with the standards RFC 5424 and RFC 3164.
Figure 51: Syslog
1. Go to Settings > Parameters > System > Syslog.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Activate syslog
You can use this parameter to activate transmission of syslog messages via
the device.
Syslog standard
You can use this parameter to adjust the transmission process and the for-
mat for the syslog messages. You can select the following options:
Standard
Transport
Message format
RFC 5425 (recom-
mended)
TLS
RFC 5424
RFC 5426
UDP
RFC 6587
TCP
RFC 3164
UDP
RFC 3164
Table 17: Syslog standard
If you use the standard RFC 5245 (TLS), you have to import the root certifi-
cate and the client certificate with the corresponding key to the syslog
server. For more information, refer to the section titled Importing data
[►Section 8.20.2, Page 128].
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Syslog server
You can use this parameter to set the IP address of the syslog server.
Syslog server port
You can use this parameter to set the port of the syslog server.
Reconnect delay time
You can use this parameter to determine how long the device will wait be-
fore it attempts to reconnect after the connection has been interrupted earlier
or a syslog message could not be transmitted (only for TCP or TLS).
Device designation
You can use this parameter to set the device designation that the device will
be identified with on the syslog server.
Severity level
You can set which syslog messages the device will send. You can also acti-
vate or deactivate messages for each severity level.
Severity level
Description
Emergency
The system is unusable.
Alert
Immediate intervention required.
Critical
Critical state
Error
Error state
Warning
Warning state
Notice
Notice state
Info
Information state
Debug
Debug state
Table 18: Severity levels
8.7 SCADA
The following section describes how you can configure the device to connect
to a control system (SCADA). You can download the data points with the
help of the export manager [►Section 8.20, Page 126].
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8.7.1 Configuring IEC 61850 (optional)
If you want to use the IEC 61850 control system protocol, you must set the
following parameters. Also refer to the section Configuring the network
[►Section 8.4, Page 69].
Figure 52: IEC 61850
1. Go to Settings > Parameters > System > IEC 61850.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
IED name
You can use this parameter to assign the device an IED name in order for it
to be identified in the IEC 61850 network.
The IED name must start with a letter and may contain no more than 11
characters.
Device ID
You can use this parameter to assign a device ID to the device in order that
it can be identified in the IEC 61850 network.
Access point
You can use this parameter to assign a name to the access point in the IEC
61850 network.
Edition
You can use this parameter to switch between edition 1 and edition 2 of the
IEC 61850 control system protocol.
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8.7.1.1
Downloading an ICD file
You can download the ICD file from the device via the Import/Export Man-
ager [►Section 8.20, Page 126]. To do this, you have to establish an Ether-
net connection between the device and your PC.
For a smooth download with Windows Vista/7/8 operating systems, use
Windows Explorer.
8.7.1.2
Importing CID/SCD file (optional)
Note the following definitions for importing a CID file or SCD file.
Only the following elements may differ between the imported IED and the
exported IED from the TEMPLATE.icd.
▪ DataSet elements can be created in each LN
▪ ReportControl elements can be created in the LN containing the associ-
ated DataSet
▪ IP address (if this is not present, the preset one is used)
▪ Subnet mask (if this is not present, the preset one is used)
▪ Gateway IP address (if this is not present, the preset one is used)
▪ Name of IED (IED name)
▪ Name of AccessPoint (AccessPoint attribute name)
▪ Name of logical device (LDevice attribute inst)
OSI-PSEL, OSI-SSEL, and OSI-TSEL cannot be adjusted.
The SCD file may contain no more than 45 IEDs. It may take several min-
utes to import a complete SCD file. The SCD file should only contain the
IEDs needed.
You can import the CID/SCD file via the Import/Export Manager. To do so,
proceed as follows:
1. Go to Settings > Import.
2. Select and import the desired CID/SCD file.
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8.7.2 Configuring IEC 60870-5-101 (optional)
If you want to use the IEC 60870-5-101 control system protocol, you must
set the following parameters.
Figure 53: IEC 60870-5-101
1. Go to Settings > Parameters > System > IEC 60870-5-101.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
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Transmission procedure
You can use this parameter to set the transmission procedure. You can se-
lect the following options:
▪ Unbalanced transmission
▪ Balanced transmission
Number of link address octets
You can use this parameter to set how many octets are provided for the link
address.
Link address
You can use this parameter to set the link address.
Number of ASDU address octets
You can use this parameter to set how many octets are provided for the
ASDU address.
ASDU address
You can use this parameter to set the address of the ASDU.
No. of information object address octets
You can use this parameter to set how many octets are provided for the in-
formation object address.
Number of cause of transmission octets
You can use this parameter to set how many octets are provided for the
cause of transmission.
Number of data bits
You can use this parameter to set the number of databits.
Parity
You can use this parameter to set the parity. You can select the following
options:
▪ None
▪ Even
▪ Odd
Number of stop bits
You can use this parameter to set the number of stop bits.
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ASDU single character confirmation
You can use this parameter to set whether a confirmation is to be sent as
single characters instead of as a complete message. Single character confir-
mation is only possible for requesting data of class 2 (Class 2 Request).
RES bit test
You can use this parameter to set whether the device is to check the RES bit
(Reserved Bit) in the control field. You can select the following options:
Option
Description
On
Messages from the master with RES bit = 1 are declined
by the device.
Off
Messages from the master with RES bit = 1 are accepted
by the device.
Table 19: RES bit test
ASDU sequence optimization
With this parameter, you can set which method is to be used for optimizing
the ASDU types. The standard enables optimization in order to be able to
transfer multiple value changes in a telegram in a sequence of ascending in-
formation object addresses. This is displayed by the sequence bit. The se-
lection of ASDU types for which this optimization is allowed is based on the
edition of the standard.
You can select the following options:
Option
Description
None
The device does not optimize the ASDU types.
Ed. 1
Optimization in accordance with IEC 60870 Edition 1
(Type 1, 3, 9, 11, 21, 126).
Ed. 1 Amendment2
Optimization in accordance with IEC 60870 Edition 1,
Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126).
Ed. 2
Optimization in accordance with IEC 60870 Edition 2
(Type 1, 3, 5, 7, 9, 11, 13, 15, 20, 21, 126).
Table 20: ASDU sequence optimization
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Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 8.5, Page 72]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 73]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 73].
Table 21: Reference time
8.7.3 Configuring IEC 60870-5-103 (optional)
If you want to use the IEC 60870-5-103 control system protocol, you must
set the following parameters.
Figure 54: IEC 60870-5-103
1. Go to Settings > Parameters > System > IEC 60870-5-103.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
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Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
ASDU address
You can use this parameter to set the address of the ASDU.
Number of data bits
You can use this parameter to set the number of databits.
Parity
You can use this parameter to set the parity. You can select the following
options:
▪ None
▪ Even
▪ Odd
Number of stop bits
You can use this parameter to set the number of stop bits.
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DFC compatibility
You can use this parameter to set how the device is to use the DFC bit (Data
Flow Control) in the control field. You can select the following options:
Option
Description
Standard
The device sets the DFC bit in each response to a com-
mand. The device thus indicates that the master may not
send any further commands. The master must react to
the ACD bit (Access Demand) and retrieve the response
to the command e.g. via a request for data of class 1
from the slave queue.
Alternative
The device sets the DFC bit in a response if a second
command is received without the master having previ-
ously sent a request for data of class 1.
Table 22: DFC compatibility
Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 8.5, Page 72]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 73]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 73].
Table 23: Reference time
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8.7.4 Configuring IEC 60870-5-104 (optional)
If you want to use the IEC 60870-5-104 control system protocol, you must
set the following parameters. Also refer to the section Configuring the net-
work [►Section 8.4, Page 69].
Figure 55: IEC 60870-5-104
1. Go to Settings > Parameters > System > IEC 60870-5-104.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
TCP port
You can use this parameter to set the TCP port.
ASDU address
You can use this parameter to set the address of the ASDU.
ASDU sequence optimization
With this parameter, you can set which method is to be used for optimizing
the ASDU types. The standard enables optimization in order to be able to
transfer multiple value changes in a telegram in a sequence of ascending in-
formation object addresses. This is displayed by the sequence bit. The se-
lection of ASDU types for which this optimization is allowed is based on the
edition of the standard.
You can select the following options:
Option
Description
None
The device does not optimize the ASDU types.
Ed. 1
Optimization in accordance with IEC 60870 Edition 1
(Type 1, 3, 9, 11, 21, 126).
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Option
Description
Ed. 1 Amendment2
Optimization in accordance with IEC 60870 Edition 1,
Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126).
Ed. 2
Optimization in accordance with IEC 60870 Edition 2
(Type 1, 3, 5, 7, 9, 11, 13, 15, 20, 21, 126).
Table 24: ASDU sequence optimization
Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 8.5, Page 72]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 73]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 73].
Table 25: Reference time
8.7.5 Configuring Modbus (optional)
If you want to use the Modbus control system protocol, you must set the cor-
responding parameters depending on the Modbus type selected. Also refer
to the section Configuring the network [►Section 8.4, Page 69] if you want
to use Modbus TCP.
Figure 56: Modbus
1. Go to Settings > Parameters > System > Modbus.
2. Select the desired parameter.
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3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Modbus type
You can use this parameter to set the Modbus type. You can select the fol-
lowing options:
▪ RTU
▪ TCP
▪ ASCII
Modbus address
You can use this parameter to set the Modbus address.
TCP port
You can use this parameter to set the TCP port.
Maximum TCP connections
You can use this parameter to set the maximum number of TCP connec-
tions.
TCP Keepalive
You can use this parameter to activate/deactivate the "TCP Keepalive" func-
tion.
Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
Number of data bits
You can use this parameter to set the number of databits.
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Parity
You can use this parameter to set the parity. You can select the following
options:
▪ None
▪ Even
▪ Odd
Number of stop bits
You can use this parameter to set the number of stop bits.
8.7.6 Configuring DNP3 (optional)
If you would like to use the DNP3 control system protocol, you must set the
parameters listed below. Also refer to the section Configuring the network
[►Section 8.4, Page 69] if you want to use the DNP3 via TCP.
Figure 57: DNP3
1. Go to Settings > Parameters > System > DNP3.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
8.7.6.1
DNP3 transmission type
You can use this parameter to set the transmission type. You can select the
following options:
▪ TCP
▪ Serial
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TCP port
You can use this parameter to set the TCP port.
Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
8.7.6.2
Device address
You can use this parameter to set the device link address.
8.7.6.3
Destination address
You can use this parameter to set the destination master link address.
8.7.6.4
Unsolicited messages
You can use this parameter to set whether the device is to support unso-
licited messages. If you activate unsolicited messages, the device sends a
message via the control system every time a value is changed.
8.7.6.5
Repetition of unsolicited messages
You can use this parameter to set how often the device is to send an unso-
licited message until it receives a response from the DNP3 master.
8.7.6.6
Repeat unsolicited messages indefinitely
You can use this parameter to set the device to send an indefinite number of
unsolicited messages until it receives a response from the DNP3 master.
8.7.6.7
Timeout
You can use this parameter to set the timeout for unsolicited messages.
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8.7.6.8
Timeout for response confirmation
You can use this parameter to set the timeout for response confirmation for
unsolicited messages.
8.7.6.9
User ID code
You can use this parameter to set the user ID code.
Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 8.5, Page 72]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 73]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 73].
Table 26: Reference time
8.7.7 Configure data points (optional)
You can use the optional "Configure data points" function to adjust the con-
trol system data points of the device. You can only configure the data points
on a PC using the web-based visualization.
8.7.7.1
Configuring IEC 60870-5-101 data points
You can adjust the following data point properties for the IEC 60870-5-101
control system protocol:
Column
Description
Modifiable
Setting range
Active
You can use the checkbox to set whether the data point is
to be transferred via the control system protocol or not.
Yes
Active/inactive
IOA
Data point address. The setting range is based on the set-
ting for the "Octet number of information object address"
parameter (octet 2 or 3).
Yes
Octet 2: 1...65,535
Octet 3:
1...16,777,215
Name
Data point designation.
No
-
Type
Data point type.
No
-
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Column
Description
Modifiable
Setting range
Group
Data point group or groups. You must enter the group
membership as a binary code (5 bits). A maximum of 5
groups is possible. Example:
▪
00000: belongs to no groups
▪
00001: group 1
▪
01000: group 4
▪
01001: group 1 and group 4
Yes
00000...11111
INTG
The value indicates whether the data point is to be in-
cluded in a general query (1) or not (0).
Yes
0, 1
TH
Threshold value for measured values. The data point is
only transferred again if the change of value is greater
than the threshold value.
▪
If you enter the value 0, no threshold value is active.
▪
If you do not enter any value, the device adopts the
threshold value defined by the device parameter. If no
device parameter is available for the threshold value,
no threshold value is active either.
▪
Notice: You can only enter a threshold value for data
points of type 9, 10, 11, 12, 13, 14, 21, 34, 35 or 36.
Yes
0...32,768
CT
Interval in ms for periodic transmission of the data point. If
you set 0, the data point is not transmitted periodically.
Notice: You can only enter an interval for data points of
type 9, 11 or 13.
Yes
0...10,000
Table 27: Configuring IEC 60870-5-101 data points
Figure 58: Configuring IEC 60870-5-101 data points
Proceed as follows to configure the data points:
1. Go to Settings > Data point configuration.
2. Adjust the data points as required.
3. Press the Accept button to adopt the modified list of data points.
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4. Restart the device to activate the modified list of data points.
8.7.7.2
Configuring IEC 60870-5-103 data points
You can adjust the following data point properties for the IEC 60870-5-103
control system protocol:
Column
Description
Modifiable
Setting range
Active
You can use the checkbox to set whether the data point is
to be transferred via the control system protocol or not.
Yes
Active/inactive
TYP
Data point type code.
No
-
FUN
Data point function type.
Notice: You can only use function type 254 for data points
with type code 10 or 11.
Yes
0...255
INF
Data point information number.
Notice: You can only use information number 0 for data
points with function type 254.
Yes
0...255
GIN
Data point generic identification number.
Notice: You can only use generic identification number 0
for data points with a function type other than 254.
Yes
0...65,535
Data Type
Data point data type.
No
-
Name
Data point designation.
No
-
Interrogation
The value indicates whether the data point is to be in-
cluded in a general query (1) or not (0).
Yes
0, 1
Threshold
Threshold value for measured values. The data point is
only transferred again if the change of value is greater
than the threshold value.
▪
If you enter the value 0, no threshold value is active.
▪
If you do not enter any value, the device adopts the
threshold value defined by the device parameter. If no
device parameter is available for the threshold value,
no threshold value is active either.
Yes
0...1,000,000,000
Table 28: Configuring IEC 60870-5-103 data points
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Figure 59: Configuring IEC 60870-5-103 data points
Proceed as follows to configure the data points:
1. Go to Settings > Data point configuration.
2. Adjust the data points as required.
3. Press the Accept button to adopt the modified list of data points.
4. Restart the device to activate the modified list of data points.
8.7.7.3
Configuring IEC 60870-5-104 data points
You can adjust the following data point properties for the IEC 60870-5-104
control system protocol:
Column
Description
Modifiable
Setting range
Active
You can use the checkbox to set whether the data point is
to be transferred via the control system protocol or not.
Yes
Active/inactive
IOA
Data point address.
Yes
1...16,777,215
Name
Data point designation.
No
-
Type
Data point type.
No
-
Group
Data point group or groups. You must enter the group
membership as a binary code (5 bits). A maximum of 5
groups is possible. Example:
▪
00000: belongs to no groups
▪
00001: group 1
▪
01000: group 4
▪
01001: group 1 and group 4
Yes
00000...11111
INTG
The value indicates whether the data point is to be in-
cluded in a general query (1) or not (0).
Yes
0, 1
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Column
Description
Modifiable
Setting range
TH
Threshold value for measured values. The data point is
only transferred again if the change of value is greater
than the threshold value.
▪
If you enter the value 0, no threshold value is active.
▪
If you do not enter any value, the device adopts the
threshold value defined by the device parameter. If no
device parameter is available for the threshold value,
no threshold value is active either.
Notice: You can only enter a threshold value for data
points of type 9, 10, 11, 12, 13, 14, 21, 34, 35 or 36.
Yes
0...32,768
CT
Interval in ms for periodic transmission of the data point. If
you set 0, the data point is not transmitted periodically.
Notice: You can only enter an interval for data points of
type 9, 11 or 13.
Yes
0...10,000
Table 29: Configuring IEC 60870-5-104 data points
Figure 60: Configuring IEC 60870-5-104 data points
Proceed as follows to configure the data points:
1. Go to Settings > Data point configuration.
2. Adjust the data points as required.
3. Press the Accept button to adopt the modified list of data points.
4. Restart the device to activate the modified list of data points.
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8.7.7.4
Configuring Modbus data points
You can adjust the following data point properties for the Modbus control
system protocol:
Column
Description
Modifiable
Setting range
Active
You can use the checkbox to set whether the data point is
to be transferred via the control system protocol or not.
Yes
Active/inactive
Type
Data point type
No
-
Index1
Data point address
Yes
0...65,535
Index2
Optional second data point address. This is used auto-
matically for data points able to transfer values greater
than 16 bits. Please note that the Index2 address always
follows on from the Index1 address exactly.
No
-
Name
Data point designation
No
-
Table 30: Configuring Modbus data points
Figure 61: Configuring Modbus data points
Proceed as follows to configure the data points:
1. Go to Settings > Data point configuration.
2. Adjust the data points as required.
3. Press the Accept button to adopt the modified list of data points.
4. Restart the device to activate the modified list of data points.
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8.7.7.5
Configuring DNP3 data points
You can adjust the following data point properties for the DNP3 control sys-
tem protocol:
Column
Description
Modifiable
Setting range
Active
You can use the checkbox to set whether the data point is
to be transferred via the control system protocol or not.
Yes
Active/inactive
OBJGROUP
The OBJGROUP column indicates the data point object
group:
▪
AI = Analog Input
▪
AO = Analog Output
▪
BI = Binary Input
▪
BO = Binary Output
▪
CT = Counter
No
-
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Column
Description
Modifiable
Setting range
INDEXADDR
Data point address.
Yes
0...4,294,967,296
CLASS
Data point class.
▪
0: Static
▪
1...3: Event
Notice: You can only set the data point class for data
points of object groups AI, BI, and CT.
Yes
0...3
PREFSTATICVAR
For a data point of class 0 (Static), you can define the fol-
lowing variation depending on the object group:
▪
BI: 1, 2
▪
BO: 2
▪
AI: 2, 4
▪
AO: 2
▪
CT: 1, 2, 5, 6
Yes
0...6
PREFEVENTVAR
For a data point of classes 1...3 (Event), you can define
the following variation depending on the object group:
▪
BI: 1, 2, 3
▪
BO: no value
▪
AI: 2, 4
▪
AO: no value
▪
CT: 1, 2, 5, 6
Yes
0...6
NAME
Data point designation.
No
-
Deadband
Threshold value for analog inputs. The data point is only
transferred again if the change of value is greater than the
threshold value.
▪
If you enter the value 0, no threshold value is active.
▪
If you do not enter any value, the device adopts the
threshold value defined by the device parameter. If no
device parameter is available for the threshold value,
no threshold value is active either.
Notice: The threshold value has the same unit as the data
point value. Take note of the list of data points.
Yes
0...32,768
Table 31: Configuring DNP3 data points
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Figure 62: Configuring DNP3 data points
Proceed as follows to configure the data points:
1. Go to Settings > Data point configuration.
2. Adjust the data points as required.
3. Press the Accept button to adopt the modified list of data points.
4. Restart the device to activate the modified list of data points.
8.7.7.6
Resetting the data point configuration to factory settings
If you want to reset the data point configuration to factory settings, proceed
as follows:
1. Go to Settings > Data point configuration.
2. Press the Reset button.
ð The message Reset appears.
3. Press the Yes button to reset the data point configuration to the factory
settings.
4. Restart the device to activate the modified list of data points.
8.7.7.7
Exporting and importing the data point configuration
You can export the data point configuration, e.g., to back it up or import it
into another device. You will find more information in the Import/Export Man-
ager [►Section 8.20, Page 126] section.
8.8 Linking signals and events
The device enables you to link digital inputs (GPI) and control system com-
mands (SCADA) with device functions, digital outputs (GPO), and control
system messages.
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The digital inputs available are each permanently linked to a Generic digital
input event message and the control system commands available are each
permanently linked to aGeneric SCADA command event message for this
purpose.
Input/command
Event message
Digital input 11)
Generic digital input 1
Digital input 21)
Generic digital input 2
...
...
Digital input 421)
Generic digital input 42
Generic SCADA command 1
Generic SCADA command 1
Generic SCADA command 2
Generic SCADA command 2
...
...
Generic SCADA command 10
Generic SCADA command 10
Table 32: Linking of digital inputs and control system commands with event messages
1) The number of available digital inputs depends on the order-specific device
configuration.
You can link the event messages with device functions, digital outputs, and
control system messages. You can also link all other event messages (e.g.
Undervoltage U<) with digital outputs and control system messages. Corre-
sponding parameters, for which you need to enter the relevant event num-
ber, are provided for this purpose.
8.8.1 Linking digital outputs
You can link each event with a digital output. The device provides a maxi-
mum of 20 digital outputs for this purpose. When you link a digital output to
an event, the device issues a signal to this output if the event occurs. The
signal persists until the event stops. A parameter is available for each avail-
able digital output.
To forward input signals or control system commands, you need to link the
digital outputs or control system messages with the Generic digital input or
Generic SCADA command events.
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Figure 63: Linking digital outputs
ü The desired event number is known [►Section 8.17, Page 114].
1. Go to Settings > Parameters > System > Link outputs.
2. Select the desired parameter.
3. Enter the desired event number.
4. Press the Accept button to save the modified parameter.
Generic digital output X
You can use this parameter to link the digital output with an event message.
To do so, enter the desired event number.
If you enter event number 500, the link is disabled.
8.8.2 Linking control system messages
You can link each event with a control system message. The device pro-
vides 10 SCADA messages for this purpose. When you link a SCADA mes-
sage to an event, the device sets the data point to "On" when the event oc-
curs. When the event stops, the device sets the data point to "Off". A param-
eter is available for each available SCADA message.
To forward control system commands, you need to link the control system
messages to the Generic digital input or Generic SCADA command events.
Maschinenfabrik Reinhausen GmbH 2019
100
5089542/06 EN
MSENSE® BM
Figure 64: Linking SCADA messages
ü The desired event number is known.
1. Go to Settings > Parameters > System > Link messages.
2. Select the desired parameter.
3. Enter the desired event number.
4. Press the Accept button to save the modified parameter.
Generic SCADA message X
You can use this parameter to link the SCADA message with an event mes-
sage. To do so, enter the desired event number.
If you enter event number 500, the link is disabled.
8.9 Setting the transformer data for the reference system
(optional)
You can use the following parameters to set the transformer data. You can
only access these parameters when the device allows for the measurement
of the reference line voltage.
If bushing monitoring with the option "Monitoring of 6 bushings" is used, the
parameters for both field 1 (F1) and field 2 (F2) must be set. Field 1 and
field 2 each describe a set consisting of 3 bushings respectively. If bushing
monitoring with the option "Monitoring of 3 bushings" is used, only the pa-
rameters for field 1 are displayed.