MR ETOS TD Operating Instructions Manual
Text of the manual
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.
Table of contents
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Table of contents
1
Introduction....................................................................................................................... 10
1.1
Manufacturer..................................................................................................................................... 10
1.2
Completeness................................................................................................................................... 10
1.3
Safekeeping...................................................................................................................................... 10
1.4
Notation conventions ........................................................................................................................ 11
1.4.1
Symbols .............................................................................................................................................................. 11
1.4.2
Hazard communication system........................................................................................................................... 12
1.4.3
Information system.............................................................................................................................................. 13
1.4.4
Instruction system ............................................................................................................................................... 14
1.4.5
Typographic conventions .................................................................................................................................... 14
2
Safety................................................................................................................................. 15
2.1
Appropriate use ................................................................................................................................ 15
2.2
Inappropriate use.............................................................................................................................. 15
2.3
Fundamental safety instructions....................................................................................................... 16
2.4
Personnel qualification...................................................................................................................... 18
2.5
Personal protective equipment ......................................................................................................... 19
2.6
Drying transformer............................................................................................................................ 20
2.6.1
Drying transformer in autoclave .......................................................................................................................... 20
2.6.2
Drying transformer in its own tank....................................................................................................................... 20
3
IT security.......................................................................................................................... 21
4
Product description.......................................................................................................... 24
4.1
Scope of delivery .............................................................................................................................. 24
4.2
Function description.......................................................................................................................... 24
4.3
Performance features ....................................................................................................................... 25
4.4
Operating modes .............................................................................................................................. 26
4.5
Design............................................................................................................................................... 27
4.5.1
Name plate.......................................................................................................................................................... 28
4.5.2
Gear motor.......................................................................................................................................................... 28
4.5.3
Control cabinet.................................................................................................................................................... 29
4.5.4
ISM® assemblies ................................................................................................................................................ 31
4.6
Visualization...................................................................................................................................... 38
4.6.1
Main screen......................................................................................................................................................... 38
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4.6.2
Additional operating controls and display elements when using the MControl touch panel (optional)................ 42
4.6.3
Operating concept............................................................................................................................................... 42
5
Packaging, transport and storage .................................................................................. 46
5.1
Packaging......................................................................................................................................... 46
5.1.1
Suitability............................................................................................................................................................. 46
5.1.2
Markings.............................................................................................................................................................. 47
5.2
Transportation, receipt and handling of shipments........................................................................... 47
5.3
Storage of shipments........................................................................................................................ 48
5.4
Unpacking shipments and checking for transportation damages ..................................................... 49
6
Mounting ........................................................................................................................... 52
6.1
Fitting the control cabinet to the transformer .................................................................................... 52
6.2
Cable recommendation..................................................................................................................... 55
6.3
Information about connecting serial interfaces RS232 and RS485 .................................................. 55
6.4
Notes on connecting to the MR sensor bus...................................................................................... 57
6.4.1
MSENSE® DGA.................................................................................................................................................. 59
6.4.2
MESSKO® MTeC® EPT303 FO......................................................................................................................... 60
6.4.3
MESSKO® MTRAB® 2.5.................................................................................................................................... 61
6.4.4
MSENSE®-FO ECU-I/S...................................................................................................................................... 62
6.5
Information about connecting analog sensors.................................................................................. 62
6.6
Information about screening the cables for analog signals............................................................... 65
6.7
Information about laying fiber-optic cable......................................................................................... 65
6.8
Connecting motor-drive unit.............................................................................................................. 66
7
Commissioning................................................................................................................. 69
7.1
Performing tests................................................................................................................................ 69
7.1.1
Function test of the motor-drive unit.................................................................................................................... 69
7.1.2
High-voltage tests on the transformer................................................................................................................. 69
7.1.3
Dielectric tests on transformer wiring.................................................................................................................. 70
7.2
Transporting transformer to the operating site.................................................................................. 70
7.3
Commissioning the transformer at the operating site ....................................................................... 71
8
Operation........................................................................................................................... 72
8.1
Actuating motor-drive unit locally...................................................................................................... 72
8.2
Selecting the operating mode........................................................................................................... 72
8.3
Monitoring motor-drive unit............................................................................................................... 72
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9
Visualization...................................................................................................................... 73
9.1
Establishing connection to visualization ........................................................................................... 73
9.2
General............................................................................................................................................. 75
9.2.1
Setting general device functions ......................................................................................................................... 76
9.2.2
Set up automatic logout ...................................................................................................................................... 77
9.2.3
Activating/deactivating service user access........................................................................................................ 78
9.3
Configuring the network.................................................................................................................... 79
9.4
MQTT................................................................................................................................................ 81
9.5
Setting the device time ..................................................................................................................... 83
9.5.1
Time synchronization via PTP............................................................................................................................. 84
9.6
Configuring syslog ............................................................................................................................ 85
9.7
SCADA ............................................................................................................................................. 87
9.7.1
Configuring IEC 61850 (optional)........................................................................................................................ 87
9.7.2
Configuring IEC 60870-5-101 (optional) ............................................................................................................. 89
9.7.3
Configuring IEC 60870-5-103 (optional) ............................................................................................................. 92
9.7.4
Configuring IEC 60870-5-104 (optional) ............................................................................................................. 94
9.7.5
Configuring Modbus (optional)............................................................................................................................ 96
9.7.6
Configuring DNP3 (optional) ............................................................................................................................... 98
9.7.7
Configuring GOOSE (optional).......................................................................................................................... 100
9.7.8
Configure data points (optional)........................................................................................................................ 105
9.7.9
Display status of the SCADA connection.......................................................................................................... 112
9.8
Name plate ..................................................................................................................................... 113
9.8.1
Enter the name plate data................................................................................................................................. 113
9.8.2
Displaying the name plate................................................................................................................................. 114
9.9
Linking signals and events.............................................................................................................. 114
9.9.1
Linking functions ............................................................................................................................................... 115
9.9.2
Linking digital outputs........................................................................................................................................ 117
9.9.3
Linking control system messages ..................................................................................................................... 118
9.10
Cooling system control (optional) ................................................................................................... 119
9.10.1
Configuring cooling stages................................................................................................................................ 119
9.10.2
Set the operating mode..................................................................................................................................... 121
9.10.3
Deactivating cooling system control.................................................................................................................. 121
9.10.4
Configuring load-dependent mode.................................................................................................................... 121
9.10.5
Configuring periodic mode ................................................................................................................................ 123
9.10.6
Configuring alternating mode............................................................................................................................ 124
9.10.7
Configuring the frequency-based cooling system control ................................................................................. 125
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9.10.8
Displaying status of cooling stages................................................................................................................... 128
9.11
Cooling system monitoring (optional) ............................................................................................. 129
9.11.1
Setting the cooling system monitoring function................................................................................................. 129
9.11.2
Cooling efficiency monitoring (optional) ............................................................................................................ 130
9.11.3
Cooling system flow monitoring (optional) ........................................................................................................ 131
9.12
Drive overview ................................................................................................................................ 135
9.13
Displaying power characteristics .................................................................................................... 136
9.14
Regulation....................................................................................................................................... 137
9.14.1
Response to control system disconnection (optional)....................................................................................... 137
9.14.2
Setting control variable (optional)...................................................................................................................... 139
9.15
Voltage regulation........................................................................................................................... 140
9.15.1
Setting the desired value................................................................................................................................... 140
9.16
Reactive power regulation (optional) .............................................................................................. 157
9.17
Transformer data ............................................................................................................................ 160
9.17.1
Setting transformer data.................................................................................................................................... 161
9.17.2
Circuit examples for voltage transformers and current transformers ................................................................ 163
9.18
Measurement.................................................................................................................................. 176
9.18.1
UI measuring channels ..................................................................................................................................... 176
9.18.2
Control variable................................................................................................................................................. 177
9.18.3
Regulation mode............................................................................................................................................... 177
9.18.4
Display power factor negative........................................................................................................................... 177
9.19
Synchronizing the motor-drive unit ................................................................................................. 178
9.19.1
Single-column on-load tap-changer model ....................................................................................................... 178
9.19.2
Multi-column on-load tap-changer model.......................................................................................................... 179
9.20
Line drop compensation ................................................................................................................. 180
9.20.1
R&X compensation ........................................................................................................................................... 180
9.20.2
Z compensation................................................................................................................................................. 182
9.21
Parallel operation (optional)............................................................................................................ 183
9.21.1
Parallel operation methods ............................................................................................................................... 184
9.21.2
Configuring parallel operation ........................................................................................................................... 188
9.21.3
TAPCON® 2xx retrofit....................................................................................................................................... 192
9.21.4
Detecting parallel operation via group inputs (optional).................................................................................... 193
9.22
Monitoring functions........................................................................................................................ 194
9.22.1
Voltage monitoring ............................................................................................................................................ 194
9.22.2
Current monitoring ............................................................................................................................................ 196
9.22.3
Power monitoring .............................................................................................................................................. 199
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9.22.4
Power flow monitoring....................................................................................................................................... 201
9.22.5
Tap position monitoring (optional)..................................................................................................................... 203
9.22.6
U bandwidth monitoring .................................................................................................................................... 204
9.22.7
Q bandwidth monitoring (optional) .................................................................................................................... 206
9.22.8
Phase symmetry monitoring.............................................................................................................................. 208
9.22.9
Temperature monitoring.................................................................................................................................... 209
9.22.10 Monitoring the gas volume of the Buchholz relay (OLTC) ................................................................................ 210
9.22.11 Monitoring the gas volume of the Buchholz relay (transformer)........................................................................ 211
9.22.12 Monitoring the oil pressure (transformer).......................................................................................................... 211
9.22.13 Monitoring the oil pressure (on-load tap-changer) ............................................................................................ 212
9.23
Target-tap-position operation.......................................................................................................... 213
9.24
Measured values ............................................................................................................................ 213
9.24.1
Displaying current measured values................................................................................................................. 213
9.24.2
Displaying measured value recorder (optional)................................................................................................. 214
9.24.3
Setting the measured value recorder................................................................................................................ 218
9.24.4
Displaying temperature curve (optional) ........................................................................................................... 220
9.24.5
Displaying winding temperatures (optional) ...................................................................................................... 221
9.24.6
Displaying the measured values of the Buchholz relay (optional)..................................................................... 221
9.24.7
Displaying the measured values of the pressure relief device (optional).......................................................... 222
9.24.8
Displaying the measured value trend of the oil level and dehydrating breather (optional)................................ 222
9.25
On-load tap-changer monitoring..................................................................................................... 223
9.25.1
Changing tap position designation (optional).................................................................................................... 223
9.25.2
Setting the TCR calculation factor (optional)..................................................................................................... 223
9.25.3
Displaying tap-change operation statistics (optional)........................................................................................ 224
9.25.4
Motor Current Index (MCI) ................................................................................................................................ 225
9.25.5
Displaying information about contact wear (only OILTAP®)............................................................................. 229
9.25.6
Configuring OLTC PreCheck ............................................................................................................................ 230
9.25.7
Information about the on-load tap-changer....................................................................................................... 231
9.26
Transformer monitoring (optional) .................................................................................................. 232
9.26.1
Hot-spot calculation (optional)........................................................................................................................... 232
9.26.2
Hot-spot forecast (optional)............................................................................................................................... 235
9.26.3
Setting calculation of transformer's loss of life (optional) .................................................................................. 236
9.26.4
Displaying protective device status (optional)................................................................................................... 237
9.27
Dissolved gas analysis (optional) ................................................................................................... 237
9.27.1
Configuring DGA monitoring ............................................................................................................................. 238
9.27.2
Displaying measured values ............................................................................................................................. 241
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9.28
MR sensor bus................................................................................................................................ 246
9.28.1
Configuring MR sensor bus............................................................................................................................... 247
9.28.2
Managing sensors............................................................................................................................................. 248
9.28.3
Function assignment......................................................................................................................................... 250
9.28.4
Defining the sensors ......................................................................................................................................... 251
9.28.5
Displaying information on the connected sensors............................................................................................. 255
9.29
Configuring analog inputs and outputs (optional) ........................................................................... 257
9.30
Configuring digital inputs and outputs............................................................................................. 259
9.31
Maintenance (optional) ................................................................................................................... 261
9.31.1
Setting operator interval for OLTC maintenance............................................................................................... 262
9.31.2
Setting operator interval for transformer maintenance...................................................................................... 263
9.31.3
Undertaking and confirming maintenance......................................................................................................... 264
9.31.4
Displaying maintenance overview..................................................................................................................... 267
9.31.5
Displaying the maintenance logbook ................................................................................................................ 267
9.31.6
Suppressing a maintenance event.................................................................................................................... 269
9.32
Dynamic Transformer Rating (optional).......................................................................................... 270
9.32.1
Configuring the Dynamic Transformer Rating................................................................................................... 271
9.32.2
Displaying the Dynamic Transformer Rating..................................................................................................... 272
9.33
Event management......................................................................................................................... 274
9.33.1
Displaying and acknowledging events .............................................................................................................. 274
9.33.2
Configuring events ............................................................................................................................................ 275
9.33.3
Displaying event memory.................................................................................................................................. 277
9.34
User administration......................................................................................................................... 278
9.34.1
User roles.......................................................................................................................................................... 278
9.34.2
Changing the password .................................................................................................................................... 280
9.34.3
Creating, editing and deleting users.................................................................................................................. 281
9.34.4
Setting access rights to parameters and events ............................................................................................... 282
9.34.5
User authentication via RADIUS (optional)....................................................................................................... 283
9.35
Information about device ................................................................................................................ 285
9.35.1
Hardware........................................................................................................................................................... 285
9.35.2
Software............................................................................................................................................................ 286
9.35.3
Parallel operation .............................................................................................................................................. 286
9.36
Import/export manager ................................................................................................................... 287
9.36.1
Exporting data................................................................................................................................................... 287
9.36.2
Importing data (software version 3.44 and later)............................................................................................... 288
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9.37
Configuring media converter with managed switch ........................................................................ 289
9.37.1
Commissioning.................................................................................................................................................. 290
9.37.2
Configuration..................................................................................................................................................... 291
9.38
TAPCON® Personal Logic Editor (TPLE)....................................................................................... 292
9.38.1
Function ............................................................................................................................................................ 292
9.38.2
Configuring TPLE.............................................................................................................................................. 306
10
Fault elimination............................................................................................................. 310
10.1
Motor-drive unit............................................................................................................................... 310
10.2
Human-machine interface............................................................................................................... 311
10.3
Other faults ..................................................................................................................................... 311
11
Inspection and maintenance ......................................................................................... 312
11.1
Maintaining motor-drive unit ........................................................................................................... 312
11.2
Cleaning motor-drive unit................................................................................................................ 312
12
Event messages ............................................................................................................. 313
13
Disassembly.................................................................................................................... 324
14
Disposal........................................................................................................................... 326
15
Technical data................................................................................................................. 327
15.1
Gear motor...................................................................................................................................... 327
15.2
Control cabinet................................................................................................................................ 327
15.2.1
Connection terminals ........................................................................................................................................ 328
15.2.2
Drawings ........................................................................................................................................................... 329
15.3
ISM® assemblies............................................................................................................................ 335
15.3.1
Voltage measurement and current measurement............................................................................................. 335
15.3.2
UI 5-4 voltage measurement and current measurement................................................................................... 336
15.3.3
Digital inputs and outputs.................................................................................................................................. 338
15.3.4
Analog inputs and outputs................................................................................................................................. 340
15.3.5
CPU (central processing unit) I ......................................................................................................................... 341
15.3.6
CPU (central processing unit) II ........................................................................................................................ 343
15.3.7
System networking............................................................................................................................................ 345
15.4
Tests............................................................................................................................................... 347
Glossary .......................................................................................................................... 348
List of key words ............................................................................................................ 350
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1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg
Tel.: (+49) 9 41/40 90-0
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical file is incomplete without the supporting documents.
The following documents also apply in addition to this technical file:
▪ Connection diagrams
▪ Routine test report
▪ Supplement
Also observe generally valid legislation, standards, and guidelines as well as
specifications on accident prevention and environmental protection in the re-
spective country of use.
1.3 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
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1.4 Notation conventions
1.4.1 Symbols
Symbol
Meaning
Wrench size
Tightening torque
Number and type of fastening material used
Fill with oil
Cut open, cut through
Clean
Visual inspection
Use your hand
Adapter ring
Apply a coat of paint
Use a file
Grease
Coupling bolt
Use a ruler
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Symbol
Meaning
Use a saw
Hose clip
Wire eyelet, safety wire
Use a screwdriver
Apply adhesive
Lock tab
Table 1: Symbols
1.4.2 Hazard communication system
Warnings in this technical file are displayed as follows.
1.4.2.1
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING
Type of danger!
Source of the danger and outcome.
►Action
►Action
1.4.2.2
Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
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1.4.2.3
Signal words and pictograms
The following signal words are used:
Signal word
Definition
DANGER
Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE
Indicates measures to be taken to prevent damage to property.
Table 2: Signal words in warning notices
Pictograms warn of dangers:
Pictogram
Definition
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Warning of danger of crushing
Table 3: Pictograms used in warning notices
1.4.3 Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
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Important information.
1.4.4 Instruction system
This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
ü Requirements (optional).
►Step 1 of 1.
ð Result of step (optional).
ð Result of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
ü Requirements (optional).
1. Step 1.
ð Result of step (optional).
2. Step 2.
ð Result of step (optional).
ð Result of action (optional).
1.4.5 Typographic conventions
Typographic convention
Purpose
Example
UPPERCASE
Operating controls, switches
ON/OFF
[Brackets]
PC keyboard
[Ctrl] + [Alt]
Bold
Software operating controls
Press Continue button
…>…>…
Menu paths
Parameter > Control parameter
Italics
System messages, error messages,
signals
Function monitoring alarm triggered
[► Number of pages]
Cross reference
[► Page 41].
Dotted underscore
.............................................
Glossary entry, abbreviations, defini-
tions, etc.
Glossary entry
........................
Table 4: Typographic conventions used in this technical file
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2 Safety
▪ Read this technical file through to familiarize yourself with the product.
▪ This technical file is a part of the product.
▪ Read and observe the safety instructions provided in this chapter.
▪ Read and observe the warnings in this technical file in order to avoid func-
tion-related dangers.
▪ The product is manufactured on the basis of state-of-the-art technology.
Nevertheless, risks to life and limb for the user or impairment of the prod-
uct and other material assets due to the function may arise in the event of
improper use.
2.1 Appropriate use
If used as intended and in compliance with the requirements and conditions
specified in this technical document as well as with the warnings in this tech-
nical document and attached to the product, then the product does not
present any danger to people, property or the environment. This applies
throughout the product's entire life, from delivery through installation and op-
eration to disassembly and disposal.
The operational quality-assurance system ensures a consistently high qual-
ity standard, particularly in regard to the observance of health and safety re-
quirements.
The following is considered appropriate use:
▪ Only operate the product in accordance with this technical file and the
agreed delivery conditions and technical data
▪ Use the equipment and special tools supplied solely for the intended pur-
pose and in accordance with the specifications of this technical file
▪ Use the product only with the transformer specified in the order
▪ You will find the standard valid for the product and the year of issue on the
nameplate
▪ The serial numbers of on-load tap-changers and on-load tap-changer ac-
cessories (drive, drive shaft, bevel gear, protective relay etc.) must match
if the on-load tap-changers and on-load tap-changer accessories are sup-
plied as a set for one order
2.2 Inappropriate use
Use is considered to be inappropriate if the product is used other than as de-
scribed in the Appropriate use section. Please also note the following:
▪ Risk of explosion and fire from highly flammable or explosive gases, va-
pors, or dusts. Do not operate product in areas at risk of explosion.
▪ Unauthorized or inappropriate changes to the product may lead to per-
sonal injury, material damage, and operational faults. Only modify product
following discussion with Maschinenfabrik Reinhausen GmbH.
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2.3 Fundamental safety instructions
To prevent accidents, malfunctions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:
Personal protective equipment
Loosely worn or unsuitable clothing increases the danger of becoming
trapped or caught up in rotating parts and the danger of getting caught on
protruding parts. This poses a danger to life and limb.
▪ Wear appropriate personal protective equipment such as a helmet, work
gloves, etc. for the respective activity.
▪ Never wear damaged personal protective equipment.
▪ Never wear rings, necklaces, or other jewelry.
▪ If you have long hair, wear a hairnet.
Work area
Untidy and poorly lit work areas can lead to accidents.
▪ Keep the work area clean and tidy.
▪ Make sure that the work area is well lit.
▪ Observe the applicable laws for accident prevention in the relevant coun-
try.
Drying the transformer
Drying the motor-drive unit will cause damage to property as well as motor-
drive unit malfunctions.
▪ Never dry the motor-drive unit.
Working during operation
The product may only be operated in a sound, operational condition. Other-
wise it poses a danger to life and limb.
▪ Regularly check the operational reliability of safety equipment.
▪ Comply with the inspection work, maintenance work and maintenance in-
tervals described in this technical file.
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Invisible laser radiation
Looking directly into the beam or the reflected beam can cause eye damage.
The beam is emitted at the optical connections or at the end of the fiber-optic
cables connected to them on the assemblies. Read the chapter "Technical
Data" [►Section 15, Page 327] for further information.
▪ Never look directly into the beam or the reflected beam.
▪ Never look into the beam with the aid of optical instruments such as a
magnifying glass or a microscope.
▪ In the event that the laser beam strikes your eyes, close your eyes imme-
diately and move your head out of the path of the beam.
Working with current transformers
Dangerous high voltages may occur when a current transformer is operated
with an open secondary circuit. This can lead to injuries and property dam-
age.
▪ Never operate a current transformer with an open secondary circuit; short-
circuit the current transformer to prevent this.
▪ Observe the information in the current transformer operating instructions.
Handling electrical components
Electrical components can be damaged by electrostatic discharges.
▪ Never touch electrical components during commissioning, operation or
maintenance work.
▪ Take suitable measures (e.g. covers) to ensure that personnel cannot
touch components.
▪ Wear suitable personal protective equipment (e.g. grounded strap).
Explosion protection
Highly flammable or explosive gases, vapors and dusts can cause serious
explosions and fire. This increases the danger to life and limb.
▪ Do not install, operate or perform maintenance work on the product in ar-
eas where a risk of explosion is present.
Safety markings
Warning signs and safety information plates are safety markings on the
product. They are an important aspect of the safety concept.
▪ Observe all safety markings on the product.
▪ Make sure all safety markings on the product remain intact and legible.
▪ Replace safety markings that are damaged or missing.
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Ambient conditions
To ensure reliable and safe operation, the product must only be operated
under the ambient conditions specified in the technical data.
▪ Observe the specified operating conditions and requirements for the in-
stallation location.
Auxiliary materials and operating materials
Auxiliary materials and operating materials not approved by the manufac-
turer can lead to personal injury, damage to property and malfunctions of the
product.
▪ Only use conductive and grounded hoses, pipes, and pump equipment
that are approved for flammable liquids.
▪ Only use lubricants and auxiliary materials approved by the manufacturer.
▪ Contact the manufacturer.
Modifications and conversions
Unauthorized or inappropriate changes to the product may lead to personal
injury, material damage and operational faults.
▪ Only modify the product after consultation with Maschinenfabrik Rein-
hausen GmbH.
Spare parts
Spare parts not approved by Maschinenfabrik Reinhausen GmbH may lead
to physical injury, damage to the product and malfunctions.
▪ Only use spare parts that have been approved by Maschinenfabrik Rein-
hausen GmbH.
▪ Contact Maschinenfabrik Reinhausen GmbH.
2.4 Personnel qualification
The person responsible for assembly, commissioning, operation, mainte-
nance and inspection must ensure that the personnel are sufficiently quali-
fied.
Electrically skilled person
The electrically skilled person has a technical qualification and therefore has
the required knowledge and experience, and is also conversant with the ap-
plicable standards and regulations. The electrically skilled person is also pro-
ficient in the following:
▪ Can identify potential dangers independently and is able to avoid them.
▪ Is able to perform work on electrical systems.
▪ Is specially trained for the working environment in which (s)he works.
▪ Must satisfy the requirements of the applicable statutory regulations for
accident prevention.
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Electrically trained persons
An electrically trained person receives instruction and guidance from an
electrically skilled person in relation to the tasks undertaken and the poten-
tial dangers in the event of inappropriate handling as well as the protective
devices and safety measures. The electrically trained person works exclu-
sively under the guidance and supervision of an electrically skilled person.
Operator
The operator uses and operates the product in line with this technical file.
The operating company provides the operator with instruction and training
on the specific tasks and the associated potential dangers arising from im-
proper handling.
Technical Service
We strongly recommend having maintenance, repairs and retrofitting carried
out by our Technical Service department. This ensures that all work is per-
formed correctly. If maintenance is not carried out by our Technical Service
department, please ensure that the personnel who carry out the mainte-
nance are trained and authorized by Maschinenfabrik Reinhausen GmbH to
carry out the work.
Authorized personnel
Authorized personnel are trained by Maschinenfabrik Reinhausen GmbH to
carry out special maintenance.
2.5 Personal protective equipment
Personal protective equipment must be worn during work to minimize risks to
health.
▪ Always wear the personal protective equipment required for the job at
hand.
▪ Never wear damaged personal protective equipment.
▪ Observe information about personal protective equipment provided in the
work area.
Protective clothing
Close-fitting work clothing with a low tearing strength,
with tight sleeves and with no protruding parts. It mainly
serves to protect the wearer against being caught by
moving machine parts.
Safety shoes
To protect against falling heavy objects and slipping on
slippery surfaces.
Safety glasses
To protect the eyes from flying parts and splashing liq-
uids.
Visor
To protect the face from flying parts and splashing liq-
uids or other dangerous substances.
Hard hat
To protect against falling and flying parts and materials.
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Hearing protection
To protect against hearing damage.
Protective gloves
To protect against mechanical, thermal, and electrical
hazards.
Table 5: Personal protective equipment
2.6 Drying transformer
2.6.1 Drying transformer in autoclave
Observe the following information when drying the transformer in an auto-
clave.
NOTICE
Damage to drive and on-load tap-changer/de-energized tap-
changer!
If the drive is dried in an autoclave, the drive and on-load tap-changer/de-
energized tap-changer may be damaged.
►Do not dry drive in an autoclave.
►Remove on-load tap-changer head cover with gear motor before drying.
To do so, follow the operating instructions of the on-load tap-changer. Do
not remove gear motor from the on-load tap-changer head cover.
2.6.2 Drying transformer in its own tank
If you dry the transformer in its own tank, the drive can remain attached to
the transformer during drying.
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3 IT security
Observe the following recommendations for secure operation of the product.
General
▪ Ensure that only authorized personnel have access to the device.
▪ Only use the device within an ESP (electronic security perimeter). Do not
connect the device to the Internet in an unprotected state. Use mecha-
nisms for vertical and horizontal network segmenting and security gate-
ways (firewalls) at the transition points.
▪ Ensure that the device is only operated by trained personnel who are fa-
miliar with IT security.
Commissioning
Observe the following recommendations for device commissioning:
▪ User IDs must be unique and assignable. Do not use a "Group account"
function or the "Auto login" function.
▪ Activate the "Auto logout [►Section 9.2.2, Page 77]" function.
▪ Restrict the rights of the individual user groups as much as is feasible; this
helps avoid errors during operations. A user with the "Operator" role, for
example, should only perform operations and should not be able to
change any device settings.
▪ Delete or disable the default "admin" user ID. This requires first creating a
new user account with the "Administrator" role. You can then use it to
delete or disable the default "admin" account.
▪ Deactivate service user access [►Section 9.2.3, Page 78].
▪ Enable SSL/TLS encryption [►Section 9.2, Page 75]; access to the de-
vice is then only possible using the SSL/TLS protocol. In addition to en-
crypting communication, this protocol also checks the authenticity of the
server.
▪ Use TLS version 1.2 or higher wherever possible.
▪ Integrate the device into a public key infrastructure. Create your own SSL
certificates for this if necessary and then import them.
▪ Connect the device to a central log server by using the syslog interface
[►Section 9.6, Page 85].
▪ Only use the SNMP function if you can ensure that the communication is
protected by external security equipment.
Operation
Observe the following recommendations during device operation:
▪ Change the password at regular intervals.
▪ Export the security log [►Section 9.36.1, Page 287] at regular intervals.
▪ Check the log files regularly for unauthorized system access and other se-
curity-related events.
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Interfaces
The device uses the following interfaces for communication:
CPU
CAN 1
1
9
CAN 2
1
9
COM 1
1
9
COM 2
1
9
-
+
24V DC
RUN
INIT
ERR
USB2.0
4 6
2
A
8
C
H
TEST
PROG
RUN
4 6
2
A
E
0
8
C
L
ETH 1
ETH 2.1
ETH 2.2
Figure 1: CPU assembly interfaces
Interface
Protocol
Port
Description
CAN 1
-
-
DIO assembly connection
CAN 2
-
-
Communication with other ISM® devices
(e.g. parallel operation)
COM 1
-
-
Internal system interface
COM 2
-
-
Serial interface (SCADA)
USB
-
-
Import or export of data
ETH 1
TCP
80
HTTP for web-based visualization1), 2)
ETH 1
TCP
443
HTTPS for web-based visualization1), 2)
ETH 1
TCP
102
IEC 61850
ETH 1
TCP
502
Modbus3)
ETH 1
TCP
20000
DNP33)
ETH 1
UDP
161
SNMP4)
ETH 2.x
TCP
21
FTP1) (only for MR service)
ETH 2.x
TCP
80
HTTP for web-based visualization1)
ETH 2.x
TCP
443
HTTPS for web-based visualization1)
ETH 2.x
TCP
990
FTPS (only for MR service)
ETH 2.x
TCP
8080
HTTP for web-based visualization1)
ETH 2.x
TCP
8081
HTTPS for web-based visualization1)
ETH 2.x
UDP
161
SNMP4)
Table 6: Interfaces and open ports of the CPU assembly
1) Port is closed if you activate the device's SSL encryption.
2) Depending on the setting of the parameter Visualization release [►Page
80].
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3) Default setting; if you have modified the port for the control system proto-
col, only the set port is open.
4) Depending on the setting of the SNMP agent parameter.
Encryption standards
The device supports the following TLS versions:
▪ TLS 1.0
▪ TLS 1.1
▪ TLS 1.2
The device uses the following cipher suites for a TLS-secured connection:
Key exchange
Authentication
Encryption
Key length
Operating
mode
Hash func-
tion
TLS
ECDHE
RSA
WITH
AES
128
CBC
SHA1)
DHE
SHA265
ECDHE
ECDSA
GCM
SHA256
ECDH
256
CBC
SHA1)
RSA1)
SHA256
GCM
SHA384
Table 7: Cipher suite
1) Not available with TLS version >= 1.2
The device uses the SHA256 hash function to save passwords.
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4.1 Scope of delivery
The motor-drive unit is packaged with protection against moisture and is de-
livered as follows:
▪ Gear motor (pre-installed on the on-load tap-changer)
▪ Control cabinet
▪ Connection cable
▪ Product documentation
Please note the following:
1. Check the shipment for completeness using the shipping documents.
2. Store the parts in a dry place until installation.
3. The product must remain in its airtight, protective wrapping and may only
be removed immediately before installation.
4.2 Function description
The motor-drive unit adjusts the operating position of on-load tap-changers
in regulating transformers to the individual operating requirements.
To do so, the on-load tap-changer is delivered with a pre-installed gear mo-
tor that is controlled by an electronic control unit. The electronic control unit
is located in a control cabinet and connected to the gear motor via a connec-
tion cable.
A complex installation of drive shafts and bevel gears and the associated
coupling and centering of the individual modules is not required for the
ETOS® TD.
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The motor-drive unit control unit can be configured and the measured values
and results can be displayed using the web-based visualization. Here, the
functional scope is based on the ordered product version.
Figure 2: ETOS® TD and on-load tap-changer on one power transformer
4.3 Performance features
The motor-drive unit is characterized by the following features in particular:
▪ On-load tap-changer driven using the gear motor directly on top of the on-
load tap-changer head.
▪ Electronic control of the gear motor
▪ In multi-column on-load tap-changer model: Control of 3 gear motors with
one single control cabinet.
▪ Easy connection of the gear motor and control cabinet via integrated ca-
ble plug connection
▪ Automatic adjustment during commissioning
▪ OLTC pre-check: Check for compliance with the permissible operating
conditions (load current, oil level, oil temperature) prior to each on-load
tap-change operation
▪ Web-based visualization for configuring the motor-drive unit and display-
ing important data
▪ On-load tap-changer monitoring
▪ Transformer monitoring
▪ Integrated voltage regulation (optional)
▪ SCADA
– IEC 60870-5-101
– IEC 60870-5-103
– IEC 60870-5-104
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– IEC 61850 (edition 1 and edition 2)
– Modbus (RTU, TCP, ASCII)
– DNP3
▪ Free digital inputs and outputs, depending on the device configuration
▪ Free analog inputs and outputs, depending on the device configuration
4.4 Operating modes
You can select the operating mode of the motor-drive unit with the control
switch in the control cabinet [►Section 4.5.3, Page 29]. Depending on the
version of the motor-drive unit, the control switch is designated with S32
(without voltage regulation) or S132 (with voltage regulation). You can oper-
ate the motor-drive unit in the following operating modes:
LOCAL (S32/S132 in position LOC)
In the Local operating mode, you can operate the motor-drive unit via control
switch S3 only. Commands via SCADA are not possible. There is no auto-
matic voltage regulation.
REMOTE (S32/S132 in position REM)
In the Remote operating mode, you can operate the motor-drive unit via ex-
ternal keys or SCADA commands only depending on the setting of the Re-
mote behavior [►Page 76] parameter. Automatic voltage regulation is pos-
sible (optional).
AUTO (S132 in position AUTO, only with option "Automatic voltage
regulation")
In the Auto operating mode you can activate automatic voltage regulation.
You cannot actuate the motor-drive unit manually in this mode. Commands
via SCADA are possible depending on the setting of the Remote behavior
[►Page 76] parameter.
LOCAL
REMOTE
AUTO
Control using S3 control switch
Yes
No
No
Control using digital inputs
No
Yes
No
Control using SCADA1)
No
Yes
Yes
Automatic voltage regulation3)
No
Yes
Yes
Table 8: Overview of operating modes
1) Optional when connecting the motor-drive unit to a control system
(SCADA)
2) You can use the Remote behavior [►Page 76] parameter to set the be-
havior
3) Only with "Voltage regulation" option, function can be activated/deactivated
using digital inputs or SCADA
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4.5 Design
This chapter contains an overview of the design of the motor-drive unit. The
entire system consisting of the on-load tap-changer and motor-drive unit in-
cludes the following subassemblies:
Figure 3: Design
1 On-load tap-changer
3 Connecting cable
2 Gear motor
4 Control cabinet
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4.5.1 Name plate
The name plate is in the control cabinet of the motor-drive unit.
Figure 4: Name plate
1 Name plate
4.5.2 Gear motor
The gear motor is on the head of the on-load tap-changer. It is connected di-
rectly to the drive shaft of the on-load tap-changer and carries out the on-
load tap change operation. The gear motor is delivered pre-installed with the
on-load tap-changer and does not normally have to be uninstalled.
Figure 5: Gear motor
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4.5.3 Control cabinet
The control cabinet contains the following components:
Figure 6: Control cabinet
1 Tap position display
2 Control switch
3 Ethernet interface ETH1.1 (RJ45)
4 Plug socket X19, max. 10 A
5 Motor protective switch Q1
6 Fuses F14 and F25
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Operating controls
The control cabinet contains the following operating controls:
Figure 7: Operating controls
1 Control switch S32 LOC/REM or
S132 LOC/AUTO/REM
2 Control switch S3 RAISE/LOWER
Display elements
The control cabinet contains the following display elements:
Figure 8: Display elements
1 Motor running LED
2 Event yellow/red LED
3 Tap position display
4 Operation counter
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Cable duct for digital inputs and outputs
If you would like to connect digital inputs and outputs of the DIO assembly, a
cable duct is available in the control cabinet to route the cable harness.
Figure 9: Cable duct for digital inputs and outputs (example of control cabinet structure)
1 Cable duct in the control cabinet
4.5.4 ISM® assemblies
4.5.4.1
CPU (central processing unit) I
The CPU I assembly is the central processing unit for the device. It contains
the following interfaces:
▪ Internal system interface RS232 (COM1)
▪ Serial interface RS232/485 (COM2)
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▪ 3x Ethernet (ETH1, ETH 2.1, ETH 2.2)
▪ USB (USB 2.0)
▪ 2x CAN bus (CAN 1, CAN 2)
CPU
CAN 1
1
9
CAN 2
1
9
COM 1
1
9
COM 2
1
9
-
+
24V DC
RUN
INIT
ERR
USB2.0
4 6
2
A
8
C
H
TEST
PROG
RUN
4 6
2
A
E
0
8
C
L
ETH 1
ETH 2.1
ETH 2.2
Figure 10: CPU I assembly
4.5.4.2
CPU (central processing unit) II
The CPU II assembly is the central computing unit for the device. It contains
the following interfaces:
▪ Internal system interface RS232 (COM1)
▪ Serial interface RS232/485 (COM2)
▪ 3x Ethernet (ETH 1, ETH 2.1, ETH 2.2)
▪ USB (USB 2.0)
▪ 2x CAN bus (CAN 1, CAN 2)
CPU
CAN 1
1
9
CAN 2
1
9
COM 1
1
9
COM 2
1
9
-
+
24V DC
RUN
INIT
ERR
USB2.0
4 6
2
A
8
C
H
TEST
PROG
RUN
4 6
2
A
E
0
8
C
L
ETH 1
ETH 2.1
ETH 2.2
Figure 11: CPU assembly
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4.5.4.3
Voltage measurement and current measurement
The UI 1 assembly is used for measuring 1-phase voltage and current.
Figure 12: UI 1 assembly
The UI 3 assembly is used for measuring 3-phase voltage and current.
Figure 13: UI 3 assembly
Warning of a danger point. Read the information given in the product oper-
ating instructions.
Warning of dangerous electrical voltage.
This assembly is protected via double insulation or reinforced insulation.
Table 9: Safety-relevant symbols on the assembly
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4.5.4.4
UI 5-4 voltage measurement and current measurement
The UI 5-4 assembly is used for measuring 3-phase voltage and current.
Figure 14: UI 5-4 assembly
Warning of a danger point. Read the information given in the product oper-
ating instructions.
Warning of dangerous electrical voltage.
This assembly is protected via double insulation or reinforced insulation.
Table 10: Safety-relevant symbols on the assembly
4.5.4.5
Digital inputs and outputs
The assemblies DIO 28-15 and DIO 42-20 (HL) provide you with a number
of digital inputs and outputs that differs based on the version:
▪ DIO 28-15: 28 inputs, 15 outputs (6 N/O contacts, 9 change-over con-
tacts)
▪ DIO 42-20 (HL): 42 inputs, 20 outputs (8 N/O contacts, 12 change-over
contacts)
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Figure 15: DIO 42-20 assembly
Warning of a danger point. Read the information given in the product oper-
ating instructions.
Warning of dangerous electrical voltage.
Table 11: Safety-relevant symbols on the assembly
4.5.4.6
Analog inputs and outputs
The AIO 2 and AIO 4 assemblies provide analog inputs and outputs:
▪ AIO 2: 2 channels
▪ AIO 4: 4 channels
In accordance with the device configuration, the AIO assembly supports one
of the following signal types:
Input
Output
Voltage
Current
Voltage
Current
0...10 V
0...20 mA
4...20 mA
0...10 V
0...20 mA
4...20 mA
Resistance measurement (such as PT100, resistor contact series)
Table 12: Signal types supported by the AIO assembly
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Figure 16: AIO 4 assembly
4.5.4.7
Media converter
The MC 2-2 assembly is a media converter, which converts 2 electrical con-
nections (RJ45) to one fiber-optic cable connection each. Each is converted
independently of the other. The following interfaces are available:
▪ 2x RJ45 (ETH12, ETH22)
▪ 2x Duplex-LC (SFP module) (ETH11, ETH21)
The media converter is designed to be transparent for the network and does
not have its own IP address.
Figure 17: MC 2-2 assembly
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4.5.4.8
Media converter with managed switch
The assembly SW 3-3 is a media converter with managed switch. It com-
bines two independent functions and provides you with the following inter-
faces:
▪ A media converter converts an electric connection (RJ45) into a fiber-optic
cable connection
– RJ45 (ETH12)
– Duplex-LC (SFP module) (ETH11)
▪ Managed switch with redundancy function (PRP or RSTP)
– 2x RJ45 (ETH23, ETH24), device-internal connection
– 2x Duplex-LC (SFP module) (ETH21, ETH22), redundancy connection
The following redundancy functions are available to you according to your
order:
▪ PRP (standard setting)
▪ RSTP
Figure 18: SW 3-3 assembly
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4.6 Visualization
4.6.1 Main screen
The web-based visualization is split into various areas.
Figure 19: Main screen
1 Display area
2 Secondary navigation
3 Primary navigation
4 Status bar
The most important measured values of the transformer are displayed on the
main screen. The individual status displays of the transformer shown can be
selected directly when accessing them via the web browser. They act as
links to the corresponding menu items. If you are operating the device via
the front panel, you are only able to call up the elements via the Information
menu.
If the device does not have one of the optional functions, this will be indi-
cated in the main screen via a small padlock
.
Depending on the device configuration, the main screen displays the
schematic representation of a transformer for network applications or a
transformer for industrial applications.
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4.6.1.1
Transformer for network applications
Figure 20: Transformer data
1 DGA (status)
2 Top-oil temperature
3 Hot-spot temperature
4 Cooling system (status)
5 Load current and load voltage of
phases L1, L2, L3
6 Transformer name
Figure 21: Apparent power, oil level, and ambient temperature
1 Asset intelligence
2 Total apparent power
3 Ambient temperature
4 Oil level (transformer on left, on-
load tap-changer on right)
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Figure 22: On-load tap-changer and motor-drive unit
1 OLTC oil temperature
2 Current tap position
3 Voltage regulator
4 Tap-change operation statistics
5 OLTC status message (collective
message)
4.6.1.2
Transformer for industrial applications
Figure 23: Transformer data
1 DGA (status)
2 Top-oil temperature
3 Hot-spot temperature
4 Cooling system (status)
5 Load current an load voltage of the
phases L1, L2, L3 (high-voltage
side)
6 Transformer name
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Figure 24: Apparent power, oil level, and ambient temperature
1 Asset intelligence
2 Total apparent power
3 Ambient temperature
4 Oil level (transformer on left, on-
load tap-changer on right)
Figure 25: On-load tap-changer and motor-drive unit
1 OLTC oil temperature
2 Current tap position
3 Voltage regulator
4 Tap-change operation statistics
5 OLTC status message (collective
message)
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4.6.2 Additional operating controls and display elements when using
the MControl touch panel (optional)
If you are using the device with the optionally available MControl touch
panel, additional operating controls and display elements are displayed on
the left edge of the screen. Depending on the device configuration, a variety
of keys are available:
Figure 26: Additional display elements and operating controls
Status
LED status
Status display
1)
REMOTE key
Select the operating mode:
▪
On: REMOTE
▪
Off: LOCAL
2)
AVR AUTO key
Activate auto mode.
2)
RAISE key
Send a control command to the motor-drive
unit to increase the voltage. Only possible in
manual mode.
2)
AVR Manual key
Activate manual mode.
2)
LOWER key
Send a control command to the motor-drive
unit to reduce the voltage. Only possible in
manual mode.
1) Not available if local/remote is toggled using a digital input.
2) Only available in the "Automatic voltage regulation" function package.
4.6.3 Operating concept
You can operate the device using the web-based ISM™ Intuitive Control In-
terface visualization via a PC.
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User rights and user roles
The device is equipped with a rights system and a roles system. The display
and access rights to device settings or events can therefore be controlled at
user level.
You can configure the rights system and roles system to meet your require-
ments. You will find more information on user rights and user roles in the
User administration [►Section 9.34, Page 278] section.
You can only modify the device settings or parameters if you have the nec-
essary user rights.
Logging on, logging off and changing users
The control of access rights to device settings and parameters is user-
based. Various users can log in at the same time (e.g. via the visualization)
and access the device.
To log in as a user, proceed as follows:
1. Select the LOGIN or CHANGE button in the status line.
2. Enter your user name and password and select the OK button.
ð The name of the logged-in user appears in the status line.
To log out as a user, proceed as follows:
►Press the LOGOUT button in the status line.
Navigation
If you are operating the device using the web-based visualization, you can
navigate by clicking on the appropriate buttons.
Example
To navigate to the "Date" parameter, proceed as follows:
1. Go to Settings.
2. Go to Parameters.
3. Go to Time synchronization.
4. Select Time.
In these operating instructions, the path for navigating to a parameter is al-
ways shown in an abridged form: Go to Settings > Parameters > Time syn-
chronization.
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Parameter search
You can use the quick search function in the parameter menu to search for a
parameter. Enter the name of the desired parameter in the Search entry
field.
Figure 27: Quick search
Expert mode
The device has an expert mode for entering the parameters. You can enter
the parameters directly into the overview screen of the respective menu in
this mode.
Figure 28: Expert mode
To activate the expert mode, proceed as follows:
1. Go to Settings > Parameters.
2. Select the Expert mode checkbox.
ð Expert mode is active.
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Hiding/showing parameters
Depending on how you set the parameters, the device will hide or show ad-
ditional parameters related to this function.
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5 Packaging, transport and storage
5.1 Packaging
The products are sometimes supplied with sealed packaging and sometimes
in a dry state, depending on requirements.
Sealed packaging surrounds the packaged goods with plastic foil on all
sides.
Products that have also been dried are identified by a yellow label on the
sealed packaging. In the dry state, delivery is also possible in a transport
container.
The information in the following sections should be applied as appropriate.
5.1.1 Suitability
NOTICE
Property damage due to incorrectly stacked crates!
Stacking the crates incorrectly can lead to damage to the packaged goods.
►The outer marking on the packaging states if, for example, the on-load
tap-changer or selector has been packed upright. Never stack these
crates.
►General rule: Do not stack crates above a height of 1.5 m.
►For other crates: Only stack up to 2 equally sized crates on top of one an-
other.
The packaging is suitable to ensure undamaged and fully functional means
of transportation in compliance with local transportation laws and regula-
tions.
The packaged goods are packed in a sturdy crate. This crate ensures that,
when in the intended transportation position, the packaged goods are stabi-
lized to prevent impermissible changes in position, and that none of the parts
touch the loading surface of the means of transport or touch the ground after
unloading.
Sealed packaging surrounds the packaged goods with plastic foil on all
sides. The packaged goods are protected from humidity using a desiccant.
The plastic foil was bonded after the desiccant is added.
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5.1.2 Markings
The packaging bears a signature with instructions for safe transport and cor-
rect storage. The following symbols apply to the shipment of non-hazardous
goods. Adherence to these symbols is mandatory.
Protect against
moisture
Top
Fragile
Attach lifting
gear here
Center of mass
Table 13: Shipping pictograms
5.2 Transportation, receipt and handling of shipments
WARNING
Danger of death or severe injury!
Danger of death or serious injuries due to tipping or falling load.
►Only transport the crate when closed.
►Do not remove the securing material used in the crate during transport.
►If the product is delivered on a pallet, secure it sufficiently.
►Only trained and authorized persons may select the sling gear and se-
cure the load.
►Do not walk under the suspended load.
►Use means of transport and lifting gear with a sufficient carrying capacity
in accordance with the weight stated on the delivery slip.
In addition to oscillation stress, jolts must also be expected during trans-
portation. In order to prevent possible damage, avoid dropping, tipping,
knocking over and colliding with the product.
If a crate tips over, falls from a certain height (e.g. when slings tear) or is
subject to an unbroken fall, damage must be expected regardless of the
weight.
Every delivered shipment must be checked for the following by the recipient
before acceptance (acknowledgment of receipt):
▪ Completeness based on the delivery slip
▪ External damage of any type
The checks must take place after unloading when the crate or transport con-
tainer can be accessed from all sides.
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Visible damage
If external transport damage is found upon receipt of the shipment, proceed
as follows:
▪ Immediately record the identified transport damage in the shipping docu-
ments and have this countersigned by the carrier.
▪ In the event of severe damage, total loss or high damage costs, immedi-
ately notify the manufacturer and the relevant insurance company.
▪ After identifying damage, do not modify the condition of the shipment fur-
ther and retain the packaging material until an inspection decision has
been made by the transport company or the insurance company.
▪ Record the details of the damage immediately on site together with the
carrier involved. This is essential for any claim for damages.
▪ Photograph damage to packaging and packaged goods. This also applies
to signs of corrosion on the packaged goods due to moisture inside the
packaging (rain, snow, condensation).
▪
NOTICE! Damage to packaged goods due to damaged sealed packag-
ing. If the product is delivered in sealed packaging, check the sealed
packaging immediately. If the sealed packaging is damaged, do not under
any circumstances install or commission the packaged goods. Either re-
dry the dried packaged goods as per the operating instructions, or contact
the manufacturer to agree on how to proceed.
▪ Identify the damaged parts.
Hidden damage
When damages are not determined until unpacking after receipt of the ship-
ment (hidden damage), proceed as follows:
▪ Make the party responsible for the damage liable as soon as possible by
telephone and in writing, and prepare a damage report.
▪ Observe the time periods applicable to such actions in the respective
country. Inquire about these in good time.
With hidden damage, it is very hard to make the transportation company (or
other responsible party) liable. Any insurance claims for such damages can
only be successful if relevant provisions are expressly included in the insur-
ance terms and conditions.
5.3 Storage of shipments
Packaged goods dried by Maschinenfabrik Reinhausen
Upon receipt of the shipment, immediately remove the packaged goods
dried by Maschinenfabrik Reinhausen from the sealed packaging and store
air-tight in dry insulating fluid until used if the packaged goods were not sup-
plied in insulating fluid.
Non-dried packaged goods
Non-dried packaged goods but with a functional sealed packaging can be
stored outdoors when the following conditions are complied with.
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When selecting and setting up the storage location, ensure the following:
▪ Protect stored goods against moisture (flooding, water from melting snow
and ice), dirt, pests such as rats, mice, termites and so on, and against
unauthorized access.
▪ Store the crates on timber beams and planks as a protection against ris-
ing damp and for better ventilation.
▪ Ensure sufficient carrying capacity of the ground.
▪ Keep entrance paths free.
▪ Check stored goods at regular intervals. Also take appropriate action after
storms, heavy rain or snow and so on.
Protect the packaging foil from direct sunlight so that it does not disintegrate
under the influence of UV rays, which would cause the packaging to lose its
sealing function.
If the product is installed more than 6 months after delivery, suitable mea-
sures must be taken without delay. The following measures can be used:
▪ Correctly regenerate the drying agent and restore the sealed packaging.
▪ Unpack the packed goods and store in a suitable storage space (well ven-
tilated, as dust-free as possible, humidity < 50% where possible).
5.4 Unpacking shipments and checking for transportation
damages
▪
NOTICE! Transport the packaged crate to the place where installation will
take place. Do not open the sealed packaging until just before installation.
If this is not done, damage to the packaged goods may occur due to inef-
fectively sealed packaging.
▪
WARNING! When unpacking, check the condition of the packaged
goods. Secure packaged goods in an upright crate from tipping out. If this
is not done, the packaged goods may be damaged and serious injuries
may result.
▪ Check completeness based on the delivery slip.
Attachment points for lifting gears
WARNING
Danger of death and damage to property!
Danger of death and damage to property due to tipping or falling load!
►Only trained and appointed persons may select the sling gear and secure
the load.
►Do not walk under the hanging load.
►Use means of transport and lifting gear with a sufficient carrying capacity
in accordance with the weight stated in the Technical data [►Section 15,
Page 327] section.
▪ Control cabinet:
– Retractable brackets on top left and right, opening size 25 x 25 mm.
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Figure 29: Control cabinet lifting gear limit stop
–
WARNING! The cable angle of the lifting gear must always be less
than 45° in relation to the vertical. Otherwise, the control cabinet may
be damaged and serious injuries may result.
Figure 30: Maximum permissible cable angle for the control cabinet lifting gear limit stop
▪ Gear motor:
– Lifting using the slip around the gear motor
–
WARNING! Only suitable for lifting the gear motor. Use the on-load
tap-changer attachment points to lift the entire on-load tap-changer.
Otherwise, the gear motor and on-load tap-changer may be damaged
and serious injuries may result.
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Figure 31: Slip for lifting the gear motor
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6 Mounting
This chapter describes how to correctly install and connect the device.
WARNING
Danger of death or severe injury!
An energized transformer and energized on-load tap-changer components
can cause death or serious injuries during installation of the drive!
►Ensure the de-energized state of the transformer and on-load tap-
changer components during installation of the drive.
6.1 Fitting the control cabinet to the transformer
Alternatively, you can secure the control cabinet to another point away from
the transformer. The supplied connection cable between the control cabinet
and the gear motor is 6.5 m long. If required, you can contact Maschinenfab-
rik Reinhausen GmbH for other lengths.
The control cabinet has four fixing attachments on the rear to secure it.
1. Attach four stud bolts (not supplied by MR) to the transformer tank.
Figure 32: Fastening the stud bolts
Type
A ± 15 mm
B ± 2 mm
S (850 mm)
575 mm
500 mm
L (1350 mm)
575 mm
500 mm
XL (1800 mm)
790 mm
1290 mm
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2. For control cabinets with vibration damper: Attach the vibration damper to
the control cabinet.
Figure 33: Vibration damper
3. Use the fixing attachments to attach the control cabinet to the stud bolts
and align it vertically on the transformer tank.
Figure 34: Attaching the control cabinet
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4. NOTICE! Damage to the control cabinet due to mechanical tension. Se-
cure the control cabinet without subjecting it to mechanical tension.
Figure 35: Securing the drive
5. Connect the grounding cable to the control cabinet and transformer tank,
holding it against the control cabinet using a wrench (wrench size 36).
Figure 36: Connecting the grounding cable to the control cabinet
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6.2 Cable recommendation
Please note the following Maschinenfabrik Reinhausen GmbH recommenda-
tion when wiring the device.
▪ Excessive line capacitance can prevent the relay contacts from interrupt-
ing the contact current. In control circuits operated with alternating current,
take into account the effect of the line capacitance of long control cables
on the function of the relay contacts.
▪ If you want to route Ethernet connections from a control cabinet or build-
ing, we recommend using fiber-optic cables (in accordance with the
IEC 61850-90-4 recommendation).
▪ Ensure that the copper cables used have a temperature resistance of
70°C.
Cable
Assembly
Type
Cross section
Material
Max. length
Power supply
X1
Unshielded
2.5 mm²
Copper
-
Voltage measurement
X10 (UI1/3)
Shielded
2.5 mm²
Copper
-
Current measurement
X10 (UI1/3)
Unshielded
4 mm²
Copper
-
Digital signal inputs
DIO 28-15,
DIO 42-20
Shielded
1.5 mm2
Copper
400 m (<25 Ω/km)
Digital signal outputs*
DIO 28-15,
DIO 42-20
Shielded
1.5 mm2
Copper
-
Analog signal inputs
X6 (AIO 2/4)
Shielded
1 mm2
Copper
400 m (<25 Ω/km)
Analog signal outputs
X6 (AIO 2/4)
Shielded
1 mm2
Copper
-
RS232, SUB-D
CPU I
Shielded
0.25 mm2
-
25 m
RS485, SUB-D
CPU I
Shielded
0.25 mm2
-
140 m
CAN bus
CPU I
Shielded
0.75 mm²
-
2000 m (entire
CAN bus)
Ethernet RJ45
CPU I
Min. CAT5,
shielded S/FTP
-
-
100 m
Ethernet FO
MC 2-2, SW 3-3
Duplex LC,
1310 nm
-
2000 m
Grounding connection
Housing
Unshielded
16 mm²
Copper
-
Table 14: Recommendation for connection cables
*) Observe line capacitance, see note above.
6.3 Information about connecting serial interfaces RS232 and
RS485
NOTICE
Damage to the device!
Using the wrong data cable may damage the device.
►Only use data cables which comply with the description below.
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RS232 (D-SUB 9-pole)
To connect the device via the RS232 interface (COM2), use a data cable
with the following structure:
Figure 37: RS232 data cable (9-pole)
RS485 (D-SUB 9-pole)
To connect the device via the RS485 interface (COM2), use a data cable
with the following structure:
Figure 38: RS485 data cable
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D-SUB 9-pole plug connection
Only use 9-pole D-SUB plugs with the following characteristics:
▪ Plug housing is metallic or metal-plated
▪ Cable shielding is connected with the plug using one of the two following
variants:
– Shielding is screwed down with traction relief.
– Shielding is soldered with plug housing.
Figure 39: Example of a soldered shielding on a plug housing
6.4 Notes on connecting to the MR sensor bus
The optionally available MR sensor bus function lets you connect digital and
analog sensors to the device over Modbus RTU. The MR sensor bus sup-
ports the connection of up to 31 sensors (Modbus slaves). The ISM® device
operates as the Modbus master.
Ensure that no other Modbus master is connected over the MR sensor bus.
Assign a unique Modbus address to each sensor you are connecting over
MR sensor bus. The MR sensor bus may experience errors if multiple sen-
sors are using the same Modbus address.
Observe the following notes for connecting the sensors:
▪
NOTICE! Damage to the device or sensor. Connect all of the sensors to
the potential equalization rail to avoid circulating currents over the MR
sensor bus.
▪ The MR sensor bus uses Modbus in a 2-wire configuration (2W). The 4-
wire configuration (4W) is not supported.
▪ You must connect the sensors via a shielded line with 3 conductors (D0,
D1, Common). The data lines (D0, D1) must be in twisted pairs. Note the
cable recommendation.
▪ Stub lines from the bus node to the respective device must be shorter
than 20 m.
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▪ The CPU assembly contains a terminating resistor (120 Ω) at the COM2
interface. Install another terminating resistor (120 Ω, 0.5 W) at the other
end of the bus.
▪ The CPU assembly contains a pull-up resistor and a pull-down resistor
(each of 680 Ω in accordance with the Modbus specification). No addi-
tional pull-up/pull-down resistors are needed.
CPU-COM2
Sensor 1
Sensor x
D0 (A)
D1 (B)
Com. (C)
1
2
3
4
5
6
7
8
9
D0 (A)
D1 (B)
Com. (C)
D0 (A)
D1 (B)
Com. (C)
120 Ω
Figure 40: MR sensor bus
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6.4.1 MSENSE® DGA
If you would like to use an MSENSE® DGA sensor, you must connect the
sensor to the MR sensor bus in accordance with the following connection ex-
amples. If the MSENSE® DGA sensor is the only bus device or the last bus
device, you must use a terminating resistor (120 Ω, 0.5 W).
CPU-COM2
MSENSE DGA 2/3
D0 (A)
D1 (B)
Com. (C)
1
2
3
4
5
6
7
8
9
D0 (A)
D1 (B)
Com. (C)
1
4
2
3
5
1
2
3
4
5
D1 (B)
D0 (A)
Figure 41: Connection example MSENSE® DGA 2/3 (connector M12, type A, 5-pole in accor-
dance with IEC 61076-2-101)
CPU-COM2
MSENSE DGA 5
D0 (A)
D1 (B)
Com. (C)
1
2
3
4
5
6
7
8
9
(PhoneB)
(GND)
X302:5
X302:4
X302:3
X302:2
X302:1
(OUTA)
(OUTB)
(PhoneA)
Figure 42: Connection example MSENSE® DGA 5 (terminal X302)
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CPU-COM2
MSENSE DGA 9
D0 (A)
D1 (B)
Com. (C)
1
2
3
4
5
6
7
8
9
(PhoneB)
(GND)
X304:5a
X304:4b
X304:3
X304:1a
X304:1b
(OUTA)
(OUTB)
(PhoneA)
Figure 43: Connection example MSENSE® DGA 9 (terminal X304)
6.4.2 MESSKO® MTeC® EPT303 FO
If you would like to use a MESSKO® MTeC® EPT303 FO sensor, you must
connect the sensor to the RS485 plug terminals on the sensor bus. Use a
shielding clamp to apply the shield to the cable. You can directly connect ad-
ditional MESSKO® MTeC® EPT303 FO sensors to the plug terminal.
The EPT303 FO sensor module contains a terminating resistor. If you would
like to use the EPT303 FO sensor together with other sensor types on an
MR sensor bus, then we recommend connecting the EPT303 FO sensor to
the end of the bus.
CPU-COM2
EPT303 FO
D0 (A)
D1 (B)
Com. (C)
1
2
3
4
5
6
7
8
9
D+ (B)
GND
D- (A)
D+ (B)
GND
D- (A)
1
2
3
4
5
6
1
6
Figure 44: Connection example MESSKO® MTeC® EPT303 FO (terminal RS485)
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6.4.3 MESSKO® MTRAB® 2.5
If you would like to use a MESSKO® MTRAB® 2.5 sensor, you must con-
nect the sensor to the RS485 plug terminals on the sensor bus.
CPU-COM2
MTRAB 2.5
D0 (A)
D1 (B)
Com. (C)
1
2
3
4
5
6
7
8
9
D+ | Rx+
D- | Rx-
Comm
Tx-
Tx+
Shield
Figure 45: Connection example MESSKO® MTRAB® 2.5 (terminal RS485)
You must enable the half-duplex operating mode on the sensor by switching
the "Duplex mode" switch to the "HALF" setting. If the MESSKO® MTRAB®
2.5 sensor is the only bus device or the last bus device, you must activate
the sensor terminating resistor by switching the "BUS termination 120 ohms"
switch to the position "1 = ON" and "2 = OFF".
Figure 46: MESSKO® MTRAB® 2.5 Modbus configuration
1 Terminating resistor: in half duplex
mode: 1 = ON, 2 = OFF; in full du-
plex mode: 1 = ON, 2 = ON
2 Operating mode: HALF = half du-
plex, FULL = full duplex
3 Modbus address
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6.4.4 MSENSE®-FO ECU-I/S
If you would like to use an MSENSE®-FO ECU-I or ECU-S sensor, you must
connect the sensor to the RS485 plug terminals on the sensor bus. Use a
shielding clamp to apply the shield to the cable. If the MSENSE®-FO sensor
is the only bus device or the last bus device, you must use a terminating re-
sistor (120 Ω, 0.5 W). You must activate the half-duplex, 2-conductor operat-
ing mode on the sensor via the MSET-FO configuration software.
CPU-COM2
MSENSE®-FO
D0 (A)
D1 (B)
Com. (C)
1
2
3
4
5
6
7
8
9
Tx+ 1
2
3
4
5
Tx-
Rx+
Rx-
GND
Figure 47: Connection example MSENSE®-FO ECU-I and ECU-S (terminal RS485)
6.5 Information about connecting analog sensors
NOTICE
Damage to the device and sensors!
Incorrectly connected and configured analog inputs/outputs may result in
damage to the device and sensor.
►Follow information about connecting analog sensors [►Section 6.5, Page
62].
►Configure analog inputs and outputs according to the connected sensors.
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The AIO assembly has a separate plug connector for each channel (input or
output). The plugs are assigned as follows:
1
3
2
4
5
11
13
12
14
15
6
8
7
9
10
16
18
17
19
20
RDY
AIO
+
-
24V DC
1
3
2
4
5
1
2
3
4
5
Figure 48: Plug assignment of the AIO module (illustration using module AIO 4 as an example)
Interface
Pin
Description
1
6
11
16
I OUT (+): Current output +
2
7
12
17
I/U IN (+) U OUT (+): Voltage input
+, current input +, voltage output +
3
8
13
18
I/U IN (-): Voltage input -, current in-
put -
4
9
14
19
I/U OUT (-): Voltage output -, current
output -
5
10
15
20
Not used
Table 15: Analog inputs and outputs
You can connect the following types of analog sensors:
▪ 4...20 mA
▪ PT100/PT1000 (2-wire, 3-wire, 4-wire)
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4...20 mA sensor
You must connect a 4...20 mA sensor to the pins
and
. You must also
connect the supplied bridge to the pins
,
, and
.
I OUT (+)
I/U IN (+)
U OUT (+)
I/U IN (-)
I/U OUT (+)
1
2
3
4
5
---
4...20 mA signal source
Figure 49: Connection example for a 4...20 mA sensor
PT100/PT1000 sensor
Depending on type, you must connect a PT100 sensor or PT1000 sensor as
follows:
▪ 2-wire: pin
and
▪ 3-wire: pin
,
and
▪ 4-wire: pin
,
,
, and
I OUT (+)
I/U IN (+)
U OUT (+)
I/U IN (-)
I/U OUT (+)
1
2
3
4
5
---
2-wire
I OUT (+)
I/U IN (+)
U OUT (+)
I/U IN (-)
I/U OUT (+)
1
2
3
4
5
---
3-wire
I OUT (+)
I/U IN (+)
U OUT (+)
I/U IN (-)
I/U OUT (+)
1
2
3
4
5
---
4-wire
PT100/PT1000
Figure 50: Connection example for a PT100/PT1000 sensor
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6.6 Information about screening the cables for analog signals
In order to correctly record the analog signals, you must place the cable
screening in the motor-drive unit on the grounding bar. The cable shielding
should be removed as late as possible before connecting to keep the section
with unshielded cables as short as possible. The shielding must be con-
nected with shielding clips.
1
3
2
4
5
11
13
12
14
15
6
8
7
9
10
16
18
17
19
20
RDY
AIO 4
+
-
24V DC
11
12
13
14
15
16
17
18
20
19
1
2
3
4
5
6
7
8
9
10
Figure 51: Examples of supporting screening on ground bar (on left: Direct connection to AIO
assembly, on right: Connection using line-up terminal)
6.7 Information about laying fiber-optic cable
To ensure the smooth transfer of data via the fiber-optic cable, you must en-
sure that mechanical loads are avoided when laying the fiber-optic cable and
later on during operation. Also observe the information from the manufac-
turer of the fiber-optic cable and the following instructions:
▪ Radii must not fall below the minimum permissible bend radii (do not bend
fiber-optic cable).
▪ The fiber-optic cables must not be over-stretched or crushed. Observe the
permissible load values.
▪ The fiber-optic cables must not be twisted.
▪ Be aware of sharp edges because they can damage the fiber-optic cable's
coating during laying or can place mechanical loads on the coating later
on.
▪ Provide a sufficient cable reserve near distributor cabinets. Lay the re-
serve such that the fiber-optic cable is neither bent nor twisted when tight-
ened.
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6.8 Connecting motor-drive unit
NOTICE
Damage to the connecting cable!
Damage to the connecting cable due to impermissibly small bend radiuses
and kinks.
►When routing the connection cable, observe the minimum bend radiuses:
min. 51 mm for fixed routing, min. 170 mm if moved occasionally.
►When routing the connection cable, make sure that the maximum permit-
ted cable jacket temperature of 80 °C is not exceeded during operation.
You may only connect the control cabinet to circuits with an external over-
current protection device and an isolating device with all poles disconnected
so the equipment can be fully de-energized if required (service, maintenance
etc.).
Suitable equipment includes isolating devices in accordance with
IEC 60947-1 and IEC 60947-3 (e.g. circuit breakers). Observe the properties
of the relevant circuits (voltage, maximum currents) when selecting the cir-
cuit breaker type. In addition, observe the following:
▪ It must be easy for the operator to access the isolating device
▪ The isolating device must be labeled for the device and circuits to be iso-
lated
▪ The isolating device may not be a part of the power line
▪ The isolating device may not interrupt the main protective conductor
You must connect the power supply circuit with a conductor cross-section of
at least 2.5 mm2 (AWG 13) and protect it with a miniature circuit breaker. Se-
lect the miniature circuit breaker based on the product's electrical power data
(voltage and current, see nameplate) and the internal wiring's conductor
cross-sections (see connection diagram).
▪ Max. 10 A at 0.75 mm²
▪ Max. 16 A at 1.5...2.5 mm²
You have to connect the motor-drive unit to an uninterruptible power supply
to be able to switch the on-load tap-changer if the power supply fails.
To connect the motor-drive unit proceed as follows:
ü The control cabinet is installed at the desired location.
ü Use only the specified cables for wiring. Note cable recommendation
[►Section 6.2, Page 55].
1. Remove and dispose of the transport protective cap for the plug connector
of the gear motor.
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2. Connect the connection cable provided to the plug connector of gear mo-
tor. Connect the other end of the connection cable to the terminal in the
control cabinet in accordance with the connection diagram provided.
Figure 52: Connecting the connection cable to the gear motor
3. Connect the grounding cable to the ground connection of the gear motor
and connect it to the ground connection on the on-load tap-changer head
or transformer.
Figure 53: Connection of the grounding cable on the grounding bar of the gear motor
1 Grounding bar
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4. Connect the shield of the connection cable provided (electrical connection
between control cabinet and gear motor) using shielded clamps on the
grounding bar in the control cabinet.
Figure 54: Connection of the shielded clamps on the grounding bar of the control cabinet
1 Grounding bar
Tighten cable screw connections on control cabinet to the following tighten-
ing torques: M20: 8 Nm, M32: 20 Nm.
5. Optional: Connect digital inputs and outputs, analog sensors, voltage
measurement and current measurement of the transformer in accordance
with the connection diagram. For shielded cables, place the cable shield
on the grounding bar in the control cabinet.
6. Connect the power supply of the control cabinet in accordance with the
connection diagram provided.
7. Engage the motor protective switch Q1 in the control cabinet.
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7 Commissioning
7.1 Performing tests
Please contact Maschinenfabrik Reinhausen GmbH (MR) if any aspect of
the tests is not clear.
7.1.1 Function test of the motor-drive unit
WARNING
Risk of death or severe injury!
Danger of death or severe injury due to electrical voltage and incorrect as-
sembly!
►Ensure that the motor-drive unit is connected in accordance with the con-
nection diagrams provided.
►Ensure protection against contact; the cover plates must be closed.
►Ensure that the gear motor and on-load tap-changer head cover are fas-
tened properly.
NOTICE
Damage to the on-load tap-changer!
Damage to the on-load tap-changer by actuating the on-load tap-changer
without oil.
►Make sure that the selector is fully immersed in transformer oil and that
the oil compartment of the on-load tap-changer is completely filled with
oil.
To check that the motor-drive unit is functioning, proceed as follows:
1. Synchronize motor-drive unit [►Section 9.19, Page 178].
2. Move motor-drive unit into the lowest operating position.
3. Lower tap position of motor-drive unit once more.
ð Motor-drive unit tap position may not change since it is in the end posi-
tion.
4. Move motor-drive unit into the highest operating position.
5. Raise tap position of motor-drive unit once more.
ð Motor-drive unit tap position may not change since it is in the end posi-
tion.
ð The motor-drive unit function test is completed. Contact Maschinenfabrik
Reinhausen if faults occurred during the function test.
7.1.2 High-voltage tests on the transformer
Note the following points before performing high-voltage tests on the trans-
former:
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▪ Ensure that the oil compartment of the on-load tap-changer is completely
filled with insulating fluid.
▪ Ensure that all protective devices for the on-load tap-changer are function-
ing correctly and are ready for use.
▪ Ensure that the ground connections on the motor-drive protective housing
and protective housing fastening are free of paint.
▪ Only perform high voltage test if motor-drive unit door is closed.
▪ Disconnect external connections to electronic components in the motor-
drive unit to prevent damage from overvoltage.
▪ When connecting the motor-drive unit's supply voltage, only use the cable
bushings in the protective housing base intended for lead insertion.
▪ Guide all ground connecting leads to one central connection point (estab-
lishment of suitable reference earth).
▪ Disconnect all electronic components before the high voltage test. Before
a dielectric test of the wiring, remove all devices with a withstand voltage
of < 1000 V.
▪ Remove leads used for testing before the high voltage test as these func-
tion as antennas.
▪ Wherever possible, route the measurement leads and data leads sepa-
rately to the energy cables.
Contact the manufacturer if you have any questions about possible sources
of danger.
7.1.3 Dielectric tests on transformer wiring
Note the following points for dielectric tests on the transformer wiring:
The motor-drive unit is put through dielectric tests before delivery.
►Before the dielectric test for the transformer wiring, disconnect drive from
the section to be tested to rule out increased component loading for those
components fitted in the motor-drive unit.
7.2 Transporting transformer to the operating site
You can leave the motor-drive unit completely on the transformer if you
would like to transport the transformer to the installation location. If you have
to remove the gear motor for transporting the transformer, proceed as fol-
lows:
1. Remove the connecting cable plug.
2. Remove gear motor screw connection on the on-load tap-changer head
cover (3x M12).
3. Use lifting gear to remove gear motor from the on-load tap-changer head
cover.
4. Cover exposed shafts and seals to protect them from dirt and damage.
5. Set the gear motor on the installation location of the transformer from
above onto the on-load tap-changer head cover using the lifting gear.
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6. Tighten fixing screws (3x M12) using a tightening torque of 62 ± 6 Nm.
7. Connect gear motor [►Section 6.8, Page 66].
7.3 Commissioning the transformer at the operating site
Before commissioning the transformer, repeat the function tests.
WARNING
Danger of death or severe injury!
Danger of death or severe injury due to incorrect operation.
►Only commission the transformer once the functions have been checked
in accordance with section "Tests on the motor-drive unit".
NOTICE
Damage to motor-drive unit!
Damage to the motor-drive unit due to condensate in the control cabinet.
►Always keep the control cabinet of the motor-drive unit tightly closed.
►In the event of operation interruptions of more than 8 weeks prior to initial
use, connect and operate the anti-condensation heater in the control cab-
inet. If this is not possible, place a sufficient amount of desiccant in the
control cabinet.
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8 Operation
8.1 Actuating motor-drive unit locally
To actuate the motor-drive unit locally, proceed as follows:
ü Operating mode switch S32 or S132 is in the LOC position.
►Turn control switch S3 in the raise or lower direction.
ð The motor-drive unit performs the tap-change operation.
8.2 Selecting the operating mode
You can select the following operating modes:
▪ LOC (Local)
▪ REM (Remote)
▪ AUTO (only with option "Automatic voltage regulation")
To select the operating mode, proceed as follows:
►Turn control switch S32 or S132 to the desired position.
8.3 Monitoring motor-drive unit
WARNING
Danger of death or severe injury!
Danger of death or severe injury due to failure to observe the safety instruc-
tions!
►Make sure that only trained technicians perform work on the motor-drive
unit.
►Note relevant safety instructions.
Monitoring of the motor-drive unit is limited to occasional visual inspections.
For efficiency reasons these visual checks can be combined with the usual
checks on the transformer.
Pay particular attention to the following:
▪ Control cabinet seals
▪ Correct functioning of installed electrical heater in control cabinet of mo-
tor-drive unit
▪ Seal integrity of the control cabinet's cable bushings
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9 Visualization
The ETOS® TD motor-drive unit is equipped with web-based visualization .
This allows you to configure the device with a computer and to display mea-
sured values.
System requirements
To access the web-based visualization, you need a PC with an HTML5-ca-
pable browser. The display is optimized for the following browsers:
▪ Microsoft® Internet Explorer 10 or higher
▪ Google Chrome™
9.1 Establishing connection to visualization
You can use the ETH1.1 interface or the optional ETH2.2 interface of the
CPU assembly to establish the connection to the visualization. The inter-
faces do not use a DHCP server. Therefore, you must assign a static IP ad-
dress to your PC. To do this, observe the following configuration example:
Interface
Configuration
Standard
ETH1.1
IP address: 192.168.165.1 (not adjustable)
PC
IP address: 192.168.165.100
Subnet mask: 255.255.255.0
Optional
ETH2.2
IP address: 192.0.1.230 (factory setting) [►Section
9.3, Page 79]
Subnet mask: 255.255.255.0
PC
IP address: 192.0.1.100
Subnet mask: 255.255.255.0
Table 16: Interface configuration example
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Establishing a connection via the ETH1.1 interface
To establish a connection via the ETH1.1 interface, proceed as follows:
1. Connect the PC and device using an Ethernet cable (RJ45 plug) via the
ETH1.1 interface.
Figure 55: Establishing a connection via the front interface
2. Assign a unique IP address to the PC in the same subnet as the device
(e.g. 192.168.165.100).
3. Enter the visualization's IP address http://192.168.165.1, or if SSL
encryption is active enter https://192.168.165.1, in the browser on
the PC.
ð The visualization is accessed.
Establishing a connection via the ETH2.2 interface on the CPU module
(optional)
The device is supplied with the IP address 192.0.1.230 at the factory. If
you have changed the IP address, you can view the IP address in the Com-
munication menu.
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To connect via the ETH2.2 interface, proceed as follows:
1. Connect the PC and device using an Ethernet cable (RJ45 plug) via the
ETH2.2 interface.
Figure 56: Establishing a connection via the ETH2.2 interface on the back
2. Assign a unique IP address to the PC in the same subnet as the device
(e.g. 192.0.1.100).
3. Enter the visualization's IP address (e.g. http://192.0.1.230, if SSL
encryption is active enter https://192.0.1.230) in the browser on the
PC.
ð The visualization is accessed.
9.2 General
You can set general parameters in this menu item.
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9.2.1 Setting general device functions
You can set general device functions with the following parameters.
Settings
Parameters
General
Name
Value
Language
English
Commissioning wizard
Yes
Auto-logout
Off
Time until auto-logout
15.0 min
Measured value display
Primary values
Transformer name
Transformer
Remote behavior
Hardware and SCADA
USB interface
Off
Service user access activation
Activated
SNMP Agent
Off
Home
Events
Information
Recorder
Settings
EN
CHANGE
REBOOTadmin
14.04.2020 14:22
Figure 57: General
1. Go to Settings > Parameters > System > General.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Commissioning wizard
You can use this parameter to set whether the commissioning wizard is to
launch automatically when the device is restarted.
Measured value display
You can use this parameter to set whether the displayed measured values
and control parameters are to refer to the primary side or secondary side of
the measuring transducers.
Transformer name
You can use this parameter to enter a transformer name for identification
purposes. The transformer name will be displayed on the main screen in the
visualization.
Remote behavior
You can use this parameter to select the behavior of the device in remote
operating mode. Depending on the device configuration, you can set the re-
mote behavior as follows:
▪ Through the visualization (optional)
▪ By setting the digital inputs (optional)
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You can select the following settings:
Setting
Description
Hardware only
The device accepts commands through digital inputs.
SCADA only
The device accepts commands via SCADA.
Hardware and SCADA
The device accepts commands via digital inputs and
SCADA.
Table 17: Selecting remote behavior
USB interface
You can use this parameter to deactivate the USB interface. You can select
the following options:
▪ On: USB interface is activated
▪ Off: USB interface is deactivated
9.2.2 Set up automatic logout
You can change the settings so that the device of a logged-in user automati-
cally logs the user out after a certain period of inactivity.
These settings apply to all users. If you have activated the Auto login
[►Section 9.34.3, Page 281] function for a user, then this user will not be
automatically logged out.
Settings
Parameters
General
Name
Value
Language
English
Commissioning wizard
Yes
Auto-logout
Off
Time until auto-logout
15.0 min
Measured value display
Primary values
Transformer name
Transformer
Remote behavior
Hardware and SCADA
USB interface
Off
Service user access activation
Activated
SNMP Agent
Off
Home
Events
Information
Recorder
Settings
EN
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14.04.2020 14:22
Figure 58: General
1. Go to Settings > Parameters > System > General.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
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Auto logout
You can use this parameter to activate th automatic logout function.
Time until auto logout
You can use this parameter to set the time period of inactivity after which a
user is automatically logged out.
9.2.3 Activating/deactivating service user access
The device is equipped with user access for the Maschinenfabrik Rein-
hausen GmbH Technical Service department. This access is for error diag-
nostics and troubleshooting in the event of device faults. Only activate ser-
vice user access for a limited time period for remedying faults in order to
safeguard IT security.
If you deactivate the service user access and lose your password for the ad-
ministrator role, it is not possible to reset the administrator password. If the
administrator password is lost, the device must be reset to the default set-
tings. When doing so, all information stored on the device (parameters,
measured values, etc.) will be lost.
Settings
Parameters
General
Name
Value
Language
English
Commissioning wizard
Yes
Auto-logout
Off
Time until auto-logout
15.0 min
Measured value display
Primary values
Transformer name
Transformer
Remote behavior
Hardware and SCADA
USB interface
Off
Service user access activation
Activated
SNMP Agent
Off
Home
Events
Information
Recorder
Settings
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Figure 59: General
You must be assigned the administrator role to set parameters.
When in delivery status, you can log in as the administrator as follows:
▪ User name: admin
▪ Password: admin
1. Go to Settings > Parameters > System > General.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
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5. Restart the device to apply the change.
Service user access activation
You can use this parameter to activate or deactivate service user access.
9.3 Configuring the network
You can configure the ETH 1 and ETH 2.2 network interfaces of the CPU as-
sembly in this menu item.
You can only set the parameters for ETH 1 if the device is equipped with the
optional control system connection via Ethernet (TCP/IP):
▪ IEC 61850
▪ IEC 60870-5-104
▪ Modbus (Modbus type TCP active)
▪ DNP3 (DNP3 transmission type TCP active)
▪ MQTT
You can only set the parameters for ETH 2.2 if the device is equipped with
the optional interface for visualization.
Settings
Parameters
Network ...ngs
Name
Value
IP address Eth 1
192.168.10.254
Subnet mask Eth 1
255.255.255.0
Gateway address Eth 1
0.0.0.0
IP address Eth 2.2
192.0.1.230
Subnet mask Eth 2.2
255.255.255.0
Gateway address Eth 2.2
0.0.0.0
Visualization release
Only ETH 2.x
SSL/TLS encryption
Off
TLS version
>= 1.0
Home
Events
Information
Recorder
Settings
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04.02.2020 11:14
Figure 60: Network settings
1. Go to Settings > Parameters > System > Network settings.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
IP address ETH 1/ETH 2.2
You can use this parameter to assign an IP address to the device.
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Assign IP addresses to both web-based visualization and SCADA (optional)
in different subnets. Otherwise you will not be able to establish a connec-
tion.
Subnet mask ETH 1/ETH 2.2
You can use this parameter to set the subnet mask.
Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not
be possible to connect to the device.
Gateway address ETH 1/ETH 2.2
You can use this parameter to set the gateway's IP address.
If you set the value to 0.0.0.0, no gateway is used.
Visualization release
You can use this parameter to set the interfaces via which you can access
the visualization:
▪ Only ETH 2.x
▪ ETH 1 and ETH 2.x
You can only set this parameter if the device is equipped with the optional
control system connection via Ethernet (TCP/IP) and the optional interface
for visualization.
SSL/TLS encryption
You can use this parameter to set whether the process for accessing the vi-
sualization should be carried out over an SSL/TLS-encrypted connection.
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TLS version
You can use this parameter to set the accepted TLS versions. If you would
like to establish an encrypted connection to the visualization, you must use
an accepted TLS version. You can select the following options:
Option
Accepted TLS versions
>= 1.0
▪
1.0
▪
1.1
▪
1.2
>= 1.1
▪
1.1
▪
1.2
>= 1.21)
▪
1.2
Table 18: TLS version
1) This option can be selected only if the TLS version is supported by the
connected peripheral equipment.
Activate DNS (optional)
You can use this parameter to activate DNS for name resolution. If you
would like to use the MQTT protocol, you can establish the connection to the
MQTT via a DNS server as an option. Also set the parameters necessary for
the MQTT [►Section 9.4, Page 81] protocol.
DNS server (optional)
You can use this parameter to set the IP address of the DNS server.
9.4 MQTT
You can activate and configure the MQTT message protocol in this menu
point. To do so, you must connect the device to an MQTT server (Broker) via
Ethernet via the ETH 1 or ETH2.x interface on the CPU assembly. Note that
the device will only send messages (publish). The receive message function
is not active.
There are 2 options available for configuring the protocol:
▪ Via the IP address of the MQTT server:
– Enter the IP address as the broker address.
– It is not necessary to configure a DNS server.
▪ Via DNS server:
– Configure the DNS server in "Network settings".
– Enter the URL as the broker address.
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Settings
Parameters
MQTT
Name
Value
Activate MQTT
Off
Broker address
Broker port
8883
Client username
Password
SSL/TLS encryption
Off
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Figure 61: MQTT
ü When using a URL on the broker, it may be necessary to enter and acti-
vate [►Page 81] the IP address [►Page 81] of the DNS server.
ü If a DNS server is not available, enter the IP address [►Page 79] of the
MQTT server.
1. Go to Settings > Parameters > System > MQTT.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Activate MQTT
You can use this parameter to activate the transmission of messages to the
MQTT server (broker).
Broker address
If you use a URL address, you can use this parameter to enter the domain
name of the MQTT server (broker). Otherwise, you can enter the IP address
of the MQTT server.
Broker port
You can use this parameter to set the port of the MQTT server (broker). The
following ports are used as standard:
▪ 8883 (SSL/TLS)
▪ 1883
Client username (optional)
You can use this parameter to set the client user name for authentication at
the broker. When using authentication, you must configure the broker ac-
cordingly.
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Password (optional)
You can use this parameter to set the password for authentication at the bro-
ker. When using authentication, you must configure the broker accordingly.
SSL/TLS encryption
You can use this parameter to set whether the data should be transmitted
over an SSL/TLS-encrypted connection.
Note that an encrypted data transmission does not work if you are using an
SSL proxy.
9.5 Setting the device time
You can set the the device time manually or automatically via an SNTP time
server. The device must be connected to a time server via Ethernet for this
purpose. You can operate SNTP and PTP at the same time. In this case, the
PTP time is queried in slave operation.
Settings
Parameters
Time synch...ion
Name
Value
Time synchronization via SNTP
Off
Time synchronization via SNTP
Off
SNTP time server
0.0.0.0
Synchronization interval
60 s
PTP hops
1
PTP version
IEEE 1588-2008
PTP interface
ETH 2.x
Automatic Daylight Savings Time
Off
Time zone
UTC +01:00
Time zone
(UTC+01:00) Amsterdam, Berlin,
Activate second time server
Off
SNTP time server 2
0.0.0.0
Home
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Figure 62: Time synchronization
1. Go to Settings > Parameters > System > Time synchronization.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Time
You can use this parameter to set the date and time manually.
Time synchronization via SNTP
You can use this parameter to activate time synchronization using an SNTP
time server.
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SNTP time server
You can use this parameter to enter the IP address of a SNTP time server. If
you are using a time server, the device uses the time of the time server as
the system time.
Be sure to enter a valid time server address that is not 0.0.0.0, otherwise it
will not be possible to connect to the device.
Synchronization interval
You can use this parameter to set the interval at which the device is to call
up the time from the time server.
Automatic daylight saving / standard time
You can use this parameter to activate the automatic switchover between
daylight saving time and standard time. Depending on the time zone (region)
set, the device switches automatically between daylight saving time and
standard time on the specified days.
Time zone
If the time information is transmitted to the device by a network service
(SNTP or SCADA), this time is transferred depending on the set reference
time. To adjust the device time to your local time, you can use the time shift
parameter to set the time shift to UTC.
Example:
Region
Time shift to UTC
Mumbai, India
UTC +5:30 h
Beijing, China
UTC +8:00 h
Brasilia, Brazil
UTC -3:00 h
Table 19: Time shift to UTC (Coordinated Universal Time)
SNTP time server 2 (optional)
You can use this parameter to enter the IP address of the second time
server (optional).
9.5.1 Time synchronization via PTP
You can use this parameter to activate time synchronization via a PTP time
server.
PTP hops
You can use this parameter to enter the number of network sections be-
tween master and slave. You can set up to 16 hops.
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PTP version
You can use this parameter to select the PTP version.
▪ PTP version 1 (IEEE 1588-2002)
▪ PTP version 2 (IEEE 1588-2008)
PTP interface
You can use this parameter to select the interface that the device is to use
for PTP.
9.6 Configuring syslog
The device supports the transmission of log messages via the syslog proto-
col in accordance with the standards RFC 5424 and RFC 3164.
Settings
Parameters
Syslog
Name
Value
Activate syslog
Off
Syslog standard
RFC 5425
Syslog server
0.0.0.0
Syslog server port
6514
Reconnect delay time
10 s
Device designation
m200
Emergency severity level
Off
Alert severity level
Off
Critical severity level
Off
Error severity level
Off
Warning severity level
Off
Notice severity level
Off
Info severity level
Off
Home
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Figure 63: Syslog
1. Go to Settings > Parameters > System > Syslog.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Activate syslog
You can use this parameter to activate transmission of syslog messages via
the device.
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Syslog standard
You can use this parameter to adjust the transmission process and the for-
mat for the syslog messages. You can select the following options:
Standard
Transport
Message format
RFC 5425 (recom-
mended)
TLS
RFC 5424
RFC 5426
UDP
RFC 6587
TCP
RFC 3164
UDP
RFC 3164
Table 20: Syslog standard
If you use the standard RFC 5245 (TLS), you have to import the root certifi-
cate and the client certificate with the corresponding key to the syslog
server. For more information, refer to the section titled Importing data
[►Section 9.36.2, Page 288].
Syslog server
You can use this parameter to set the IP address of the syslog server.
Syslog server port
You can use this parameter to set the port of the syslog server.
Reconnect delay time
You can use this parameter to determine how long the device will wait be-
fore it attempts to reconnect after the connection has been interrupted earlier
or a syslog message could not be transmitted (only for TCP or TLS).
Device designation
You can use this parameter to set the device designation that the device will
be identified with on the syslog server.
Severity level
You can set which syslog messages the device will send. You can also acti-
vate or deactivate messages for each severity level.
Severity level
Description
Emergency
The system is unusable.
Alert
Immediate intervention required.
Critical
Critical state
Error
Error state
Warning
Warning state
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Severity level
Description
Notice
Notice state
Info
Information state
Debug
Debug state
Table 21: Severity levels
9.7 SCADA
The following section describes how you can configure the device to connect
to a control system (SCADA). You can download the data points with the
help of the export manager [►Section 9.36, Page 287].
9.7.1 Configuring IEC 61850 (optional)
If you want to use the IEC 61850 control system protocol, you must set the
following parameters. Also refer to the section Configuring the network
[►Section 9.3, Page 79].
Settings
Parameters
IEC 61850
Name
Value
IED name
TAPCON
Device ID
TAPCON
Access point
MRTCAP
Edition
Edition 1
Home
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Figure 64: IEC 61850
1. Go to Settings > Parameters > System > IEC 61850.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
IED name
You can use this parameter to assign the device an IED name in order for it
to be identified in the IEC 61850 network.
The IED name must start with a letter and may contain no more than 11
characters.
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Device ID
You can use this parameter to assign a device ID to the device in order that
it can be identified in the IEC 61850 network.
Access point
You can use this parameter to assign a name to the access point in the IEC
61850 network.
Edition
You can use this parameter to switch between edition 1 and edition 2 of the
IEC 61850 control system protocol.
9.7.1.1
Downloading an ICD file
You can download the ICD file from the device via the Import/Export Man-
ager [►Section 9.36, Page 287]. To do this, you have to establish an Ether-
net connection between the device and your PC.
9.7.1.2
Importing CID/SCD file (optional)
Note the following definitions for importing a CID file or SCD file.
Only the following elements may differ between the imported IED and the
exported IED from the TEMPLATE.icd.
▪ DataSet elements can be created in each LN
▪ ReportControl elements can be created in the LN containing the associ-
ated DataSet
▪ IP address (if this is not present, the preset one is used)
▪ Subnet mask (if this is not present, the preset one is used)
▪ Gateway IP address (if this is not present, the preset one is used)
▪ Name of IED (IED name)
▪ Name of AccessPoint (AccessPoint attribute name)
▪ Name of logical device (LDevice attribute inst)
OSI-PSEL, OSI-SSEL, and OSI-TSEL cannot be adjusted.
The SCD file may contain no more than 45 IEDs. It may take several min-
utes to import a complete SCD file. The SCD file should only contain the
IEDs needed.
You can import the CID/SCD file via the Import/Export Manager. To do so,
proceed as follows:
1. Go to Settings > Import.
2. Select and import the desired CID/SCD file.
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9.7.2 Configuring IEC 60870-5-101 (optional)
If you want to use the IEC 60870-5-101 control system protocol, you must
set the following parameters.
Settings
Parameters
IEC 60870-5-101
Name
Value
Serial interface
RS232
Baud rate
9600
Transmission procedure
Unbalanced
Number of link address octets
1
Link address
1
Number of ASDU address octets
1
ASDU address
1
No. of information object address...
1
Number of cause of transmission o...
1
Number of databits
8
Parity
Even
Number of stop bits
1
ASDU single character confirmatio...
Off
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Figure 65: IEC 60870-5-101
1. Go to Settings > Parameters > System > IEC 60870-5-101.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
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Transmission procedure
You can use this parameter to set the transmission procedure. You can se-
lect the following options:
▪ Unbalanced transmission
▪ Balanced transmission
Number of link address octets
You can use this parameter to set how many octets are provided for the link
address.
Link address
You can use this parameter to set the link address.
Number of ASDU address octets
You can use this parameter to set how many octets are provided for the
ASDU address.
ASDU address
You can use this parameter to set the address of the ASDU.
No. of information object address octets
You can use this parameter to set how many octets are provided for the in-
formation object address.
Number of cause of transmission octets
You can use this parameter to set how many octets are provided for the
cause of transmission.
Number of data bits
You can use this parameter to set the number of databits.
Parity
You can use this parameter to set the parity. You can select the following
options:
▪ None
▪ Even
▪ Odd
Number of stop bits
You can use this parameter to set the number of stop bits.
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ASDU single character confirmation
You can use this parameter to set whether a confirmation is to be sent as
single characters instead of as a complete message. Single character confir-
mation is only possible for requesting data of class 2 (Class 2 Request).
RES bit test
You can use this parameter to set whether the device is to check the RES bit
(Reserved Bit) in the control field. You can select the following options:
Option
Description
On
Messages from the master with RES bit = 1 are declined
by the device.
Off
Messages from the master with RES bit = 1 are accepted
by the device.
Table 22: RES bit test
ASDU sequence optimization
With this parameter, you can set which method is to be used for optimizing
the ASDU types. The standard enables optimization in order to be able to
transfer multiple value changes in a telegram in a sequence of ascending in-
formation object addresses. This is displayed by the sequence bit. The se-
lection of ASDU types for which this optimization is allowed is based on the
edition of the standard.
You can select the following options:
Option
Description
None
The device does not optimize the ASDU types.
Ed. 1
Optimization in accordance with IEC 60870 Edition 1
(Type 1, 3, 9, 11, 21, 126).
Ed. 1 Amendment2
Optimization in accordance with IEC 60870 Edition 1,
Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126).
Ed. 2
Optimization in accordance with IEC 60870 Edition 2
(Type 1, 3, 5, 7, 9, 11, 13, 15, 20, 21, 126).
Table 23: ASDU sequence optimization
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Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 9.5, Page 83]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 84]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 84].
Table 24: Reference time
9.7.3 Configuring IEC 60870-5-103 (optional)
If you want to use the IEC 60870-5-103 control system protocol, you must
set the following parameters.
Settings
Parameters
IEC 60870-5-103
Name
Value
Serial interface
RS232
Baud rate
9600
ASDU address
1
Number of databits
8
Parity
Even
Number of stop bits
1
DFC compatibility
Standard
Reference time
UTC
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Figure 66: IEC 60870-5-103
1. Go to Settings > Parameters > System > IEC 60870-5-103.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
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Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
ASDU address
You can use this parameter to set the address of the ASDU.
Number of data bits
You can use this parameter to set the number of databits.
Parity
You can use this parameter to set the parity. You can select the following
options:
▪ None
▪ Even
▪ Odd
Number of stop bits
You can use this parameter to set the number of stop bits.
DFC compatibility
You can use this parameter to set how the device is to use the DFC bit (Data
Flow Control) in the control field. You can select the following options:
Option
Description
Standard
The device sets the DFC bit in each response to a com-
mand. The device thus indicates that the master may not
send any further commands. The master must react to
the ACD bit (Access Demand) and retrieve the response
to the command e.g. via a request for data of class 1
from the slave queue.
Alternative
The device sets the DFC bit in a response if a second
command is received without the master having previ-
ously sent a request for data of class 1.
Table 25: DFC compatibility
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Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 9.5, Page 83]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 84]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 84].
Table 26: Reference time
9.7.4 Configuring IEC 60870-5-104 (optional)
If you want to use the IEC 60870-5-104 control system protocol, you must
set the following parameters. Also refer to the section Configuring the net-
work [►Section 9.3, Page 79].
Settings
Parameters
IEC 60870-5-104
Name
Value
TCP port
2404
ASDU address
1
ASDU sequence optimization
None
Reference time
UTC
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Figure 67: IEC 60870-5-104
1. Go to Settings > Parameters > System > IEC 60870-5-104.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
TCP port
You can use this parameter to set the TCP port.
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ASDU address
You can use this parameter to set the address of the ASDU.
ASDU sequence optimization
With this parameter, you can set which method is to be used for optimizing
the ASDU types. The standard enables optimization in order to be able to
transfer multiple value changes in a telegram in a sequence of ascending in-
formation object addresses. This is displayed by the sequence bit. The se-
lection of ASDU types for which this optimization is allowed is based on the
edition of the standard.
You can select the following options:
Option
Description
None
The device does not optimize the ASDU types.
Ed. 1
Optimization in accordance with IEC 60870 Edition 1
(Type 1, 3, 9, 11, 21, 126).
Ed. 1 Amendment2
Optimization in accordance with IEC 60870 Edition 1,
Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126).
Ed. 2
Optimization in accordance with IEC 60870 Edition 2
(Type 1, 3, 5, 7, 9, 11, 13, 15, 20, 21, 126).
Table 27: ASDU sequence optimization
Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 9.5, Page 83]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 84]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 84].
Table 28: Reference time
IP address Client 1/2/3 (optional)
If you use the optional "Multi-client" function, you can use these parameters
to set the IP addresses of the SCADA clients. The device only accepts com-
mands through the control system from end devices that have their IP ad-
dresses set here.
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Note that all SCADA clients communicate with the device on an equal basis,
because the device does not prioritize commands. If you transmit com-
mands from several SCADA clients to the device at the same time, the de-
vice will execute the last transmitted command.
9.7.5 Configuring Modbus (optional)
If you want to use the Modbus control system protocol, you must set the cor-
responding parameters depending on the Modbus type selected. Also refer
to the section Configuring the network [►Section 9.3, Page 79] if you want
to use Modbus TCP.
Settings
Parameters
Modbus
Name
Value
Modbus type
RTU
Modbus address
1
TCP port
502
Maximum TCP connections
10
TCP Keepalive
Off
Serial interface
RS232
Baud rate
9600
Number of databits
8
Parity
Even
Number of stop bits
1
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Figure 68: Modbus
1. Go to Settings > Parameters > System > Modbus.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
Modbus type
You can use this parameter to set the Modbus type. You can select the fol-
lowing options:
▪ RTU
▪ TCP
▪ ASCII
Modbus address
You can use this parameter to set the Modbus address.
TCP port
You can use this parameter to set the TCP port.
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Maximum TCP connections
You can use this parameter to set the maximum number of TCP connec-
tions.
TCP Keepalive
You can use this parameter to activate/deactivate the "TCP Keepalive" func-
tion.
Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
Number of data bits
You can use this parameter to set the number of databits.
Parity
You can use this parameter to set the parity. You can select the following
options:
▪ None
▪ Even
▪ Odd
Number of stop bits
You can use this parameter to set the number of stop bits.
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9.7.6 Configuring DNP3 (optional)
If you would like to use the DNP3 control system protocol, you must set the
parameters listed below. Also refer to the section Configuring the network
[►Section 9.3, Page 79] if you want to use the DNP3 via TCP.
Settings
Parameters
DNP3
Name
Value
DNP3 transmission type
TCP
TCP port
20000
Device address
1
Timeout for response confirmation
5 s
Unsolicited messages
Off
Destination address
10000
Timeout confirmation
5 s
Indefinite unsolicited retries
Off
Number of unsolicited retries
3
User ID code
ISM
Reference time
UTC
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Figure 69: DNP3
1. Go to Settings > Parameters > System > DNP3.
2. Select the desired parameter.
3. Set the parameter.
4. Press the Accept button to save the modified parameter.
9.7.6.1
DNP3 transmission type
You can use this parameter to set the transmission type. You can select the
following options:
▪ TCP
▪ Serial
TCP port
You can use this parameter to set the TCP port.
Serial interface
You can use this parameter to select the serial interface for data transmis-
sion. You can select the following options:
▪ RS232
▪ RS485
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Baud rate
You can use this parameter to set the serial interface's baud rate. You can
select the following options:
▪ 9600 baud
▪ 19200 baud
▪ 38400 baud
▪ 57600 baud
▪ 115200 baud
9.7.6.2
Device address
You can use this parameter to set the device link address.
9.7.6.3
Destination address
You can use this parameter to set the destination master link address.
9.7.6.4
Unsolicited messages
You can use this parameter to set whether the device is to support unso-
licited messages. If you activate unsolicited messages, the device sends a
message via the control system every time a value is changed.
9.7.6.5
Repetition of unsolicited messages
You can use this parameter to set how often the device is to send an unso-
licited message until it receives a response from the DNP3 master.
9.7.6.6
Repeat unsolicited messages indefinitely
You can use this parameter to set the device to send an indefinite number of
unsolicited messages until it receives a response from the DNP3 master.
9.7.6.7
Timeout
You can use this parameter to set the timeout for unsolicited messages.
9.7.6.8
Timeout for response confirmation
You can use this parameter to set the timeout for response confirmation for
unsolicited messages.
9.7.6.9
User ID code
You can use this parameter to set the user ID code.
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Reference time
You can use this parameter to set which time is to be transmitted by the con-
trol system. The device uses this information for time synchronization
[►Section 9.5, Page 83]. You can select the following options:
Option
Description
Local
The control system transmits the local time.
Note: If you use this option, you must deactivate the au-
tomatic changeover between daylight saving time and
standard time [►Page 84]. Otherwise the device will use
an incorrect time.
UTC
The control system transmits the time as UTC. The de-
vice calculates the local time from UTC and the set time
zone [►Page 84].
Table 29: Reference time
9.7.7 Configuring GOOSE (optional)
You can use the optional GOOSE function to send GOOSE messages
(GOOSE publisher) or receive GOOSE messages (GOOSE subscriber) via
the IEC 61850 control system protocol with the device.
The configuration of GOOSE is described in the following sections.
9.7.7.1
Configuring GOOSE publisher
If you configure the device as a GOOSE publisher, you can send all data
points which the device provides via MMS as GOOSE messages. To do this,
you have to configure the data points using DataSets in an SCD/CID file.
SCD/CID file requirements
▪ The GOOSE control block (GSEControl) and the associated DataSet can
only be created in LLN0.
▪ GSE elements for the configuration of the GOOSE message can be cre-
ated under ConnectedAP.
▪ The maximum number of data points per GOOSE message is defined in
Private Element type="MR-MAX-GOOSE-PUBLISH-FCDA". You cannot
adjust this value.
▪ The maximum number of usable GSEControl elements is defined in TEM-
PLATE.icd under Services GOOSE. You cannot adjust this value.
▪ The shortest repeat time is defined in Private Element type="MR-
MINTIME-GOOSE". You cannot adjust this value.