Parker ZoomLock Fitting Installation

product specifications for more details. • Periodically check to ensure the ZoomLock jaws are meeting and aligned. • Wear proper eye protection during installation. • Keep hands and fingers away from the jaws during use. • Use supplied brush to ensure ZoomLock jaws are debris free. • Do not leave battery on charger unattended or overnight. • Do not braze or solder within 5 inches of a Zoom- Lock fitting. If brazing or soldering nearby, appro- priate heat sink or wet rag steps must be taken. STEP 8 Use the supplied deburring tool to remove any residual burrs from the outside and inside of the copper tube (sharp edges may damage the o-ring). STEP 7 The ZoomLock Crimp Gauge can ensure the tube end is perpendicular. STEP 6 Cut the copper tube using the supplied tube cutter. STEP 4 Slide charged battery into base of Crimping Tool. > CLICK < > CLICK < 1 2 STEP 2 Press the locking pin, then rotate 45° to release. 1 2 SD-404 / 52015 Parker Hannifn Corporation Sporlan Division 206 Lange Drive • Washington, MO 63090 USA phone 636 239 1111 • fax 636 239 9130 www.sporlanonline.com/zoom ⚠WARNING – USER RESPONSIBILITY Failure or improper selection or improper use of the products described herein or related items can cause death, personal injury and property damage. This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. For safety information see the Safety Guide at www.parker.com/safety or call 1-800-CParker. OFFER OF SALE The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the detailed “Offer of Sale” available at www.parker.com. FOR USE ON AIR CONDITIONING and REFRIGERATION SYSTEMS ONLY. © 2015 Parker Hannifn Corporation. STEP 3 Slide jaws over Crimping Tool head, then depress locking pin until it clicks. STEP 5 Press and hold the trigger on Crimping Tool to calibrate. Calibration is recommended daily, prior to use. STEP 1 Slide battery into charger. Plug charger into a power source. Check to see that the charging light is on. When red light turns off and green light turns on, battery is fully charged ~ 20 minutes. *Jaw quantity and sizes differ per Kit Item Number. WHAT’S IN THE BOX > < INSTALLATION AIDS NEEDED X2 * It’s easy to install ZoomLock fittings for a clean, secure, braze-free connection, but be sure to read and follow the instructions enclosed. Contact Parker’s technical support team at 636-392-3906 if you have questions regarding ZoomLock applications. IMAGE LIFE WITHOUT BRAZING. BRAZE-FREE FITTING INSTALLATION It’s easy to install ZoomLock fittings for a clean, secure, braze-free connection, but be sure to 636-392-3906 if you have questions regarding

measurement of the finished crimp band diameter. See crimp band locations noted in Step 16. It may be necessary to rotate the gauge in order to not interfere with the copper tube flashing left from the crimping process. STEP 16 A special “RLS” mark will be displayed on the tube to let you know the connection is crimped properly. Crimp Bands STEP 14 Press and hold the trigger on the ZoomLock Crimping Tool to begin the crimping process. Continue to hold the trigger until the ZoomLock Crimping Tool completes its cycle. STEP 15 Open the jaws of the ZoomLock Crimping Tool and remove from the fitting. If the jaws do not open, the crimping cycle was not completed. For manual override instructions, see ZoomLock FAQs, Form P-457. WARNING: ZOOMLOCK IS DIFFERENT THAN OTHER INDUSTRY CRIMP TECHNOLOGY. DO NOT CRIMP WITH JAW CENTERED ON O-RING. O-Ring Flange JAW MUST ALIGN BETWEEN O-RING AND OUTER FLANGE. STEP 13 Properly place the crimping jaws onto the fitting. Grooves in the jaws make it easy to align. See illustration at right for proper crimping alignment. O-Ring STEP 12 Open the jaws of the ZoomLock Crimping Tool. STEP 11 Push the fitting onto the tube. A reference dimple in the fitting helps assure insertion depth and secure fit. STEP 10 Using the dimple as a reference point for the center of the fitting, mark the tubing with a permanent marker to indicate proper insertion depth on every tube. STEP 9 Use a heavy duty scouring pad to clean the ends of the copper tubes to be joined. Tube ends should be free and clear of oxidation, dirt or debris.