Omron E5ZN Manual 

Text of the manual

E5ZN (Orders for the E5ZN series will not be accepted after March 31, 2019.)

• The E5ZN is a Temperature Controller that features the ability to be built into equipment. • The E5ZN is equipped with RS-485 communications, so process values can be monitored and parameters can be read or written from the host system. • The Terminal Unit can be separated from the Controller, so maintenance can be performed on the Controller without changing the wiring. • If two or more Controllers are connected to the same host system, use an expansion Terminal Unit and close mounting to safe space and reduce wiring. Using Setting Switches Controller Front panel Terminal Unit Standard Model Expansion Model Baud Rate Operation Indicators Unit Number Switch Set the baud rate of the Controller to match the baud rate of the host system. • POWER Lights when power is turned ON. • ERROR Lights when an input error (e.g., memory error or input error for any channel) occurs. • SD/RD (Send Data/Receive Data) Light during communications with the host. • OUT1, OUT2 (Control Output 1, Control Output 2) Light when the control output 1 or the control output 2 functions are ON. • SUB1, SUB2 (Auxiliary Output 1, Auxiliary Output 2) Light when the auxiliary output 1 or the auxiliary output 2 functions are ON. Front Panel Set the unit number to identify the Controller connected to the host system and to the Setting Display Unit (E5ZN-SDL). The unit number is hexadecimal. Switch settings 0 to F correspond to unit numbers 00 to 15. Set a different unit number for each E5ZN if more than one is connected using RS-485 communications. Communications cannot be performed if the same unit number is used more than once on the same line. Setting 0 00 1 01 Default setting Default setting 2 02 3 03 4 04 5 05 6 06 7 07 8 08 9 09 A 10 B 11 C 12 D 13 E 14 F 15 Unit number Setting 0 4800 1 9600 2 19200 3 38400 4 5 6 Do not set. 7 8 9 Baud rate (bps) 0 1 2 3 4 5 9 8 7 6 0 1 2 3 4 5 6 7 F E D C B A 9 8

Note: All units are in millimeters unless otherwise indicated.

The following figure shows the Terminal Unit mounted. Note: 1. Always use this Terminal Unit if individual Controllers are used. 2. Use this Terminal Unit from the second Controller on if two or more Controllers are mounted side by side. Mounting Terminal Units Together From 0 to 15 Expansion Terminal Units (E5ZN-SCT18S) can be connected to a standard Terminal Unit (E5ZN-SCT24S). Terminal Units can be mounted together by interlocking their side connectors. Attach a connector cover to the Terminal Unit on the right end. Terminal Unit E5ZN-SCT24S (See note 1.) Terminal Unit E5ZN-SCT18S (See note 2.) 30 4.7 4.7 27 35 46 112 5.2 22.5 27 35 46 112 130 72.8 130 72.8 Side connectors Connector cover

Mounting to the DIN Track

Mounting Catch the hook located on the top of the Controller onto the DIN Track and press the Controller until it locks into place. Removing the Controller Pull down on the hooks with a flat-blade screwdriver and lift up on the Controller. Mounting the End Plate Always attach End Plates on both ends of the Controller. Mounting Bracket Mount the E5ZN on a DIN Track. Mount the DIN Track using screws in at least three places in the control panel. • DIN Track PFP-50N (50 cm) PFP-100N (100 cm) Install the DIN Track vertically to the ground. Mounting the Controller Mounting Procedure Firmly insert the Controller following the guides on the Controller and Terminal Unit. Removing the Controller (1) Lower the hooks. (2) Catch the upper hook onto the DIN Track. (3) Press in on the Controller. (4) Make sure the Controller is locked into place. Flat-blade screwdriver Mounting one Controller Side-by-side Mounting (1) (2) Vertical Correct Horizontal Incorrect Push in the Controller following the guides until it clicks into place. Pull out the Controller while pushing the hook on the end of the Controller. (1) (2) (1)

The sensor input type, alarm type, control cycle, and other initial hardware settings that were made using DIP switches on previous models are

now made using the setup display on the E5ZN-SDL. Change the setup display by pressing the LEVEL and MODE Keys. The amount of time the keys are pressed determines what parameter is entered. Interpreting Typical Examples Typical Example 1 M M M This symbol means that there are further parameters. Keep pressing the MODE Key until the system switches to the intended parameter. Changing Parameters Changing Values Set values in each display can be changed by pressing the U and D Keys. Input type: 0 K thermocouple −200 to 1300°C Control method: ON/OFF control Alarm type: 2 upper limit Alarm value 1: 20°C (Set the deviation in Set point: 100°C E5ZN unit number: 3 Channel number: 1 Power ON Start operation. Set the channel number. Set the unit number. Set the control method. Set the alarm type. Set input specifications. Set alarm values. Power ON Process value/ set point Input type For ON/OFF control Alarm 1 type For PID control Control stops. Operation Level Initial Setting Level Press the Key for at least three seconds. Set the unit number and channel by pressing the UNIT and CH Keys. Press the Key for at least one second. M Process value/set point To operate Alarm value 1 To stop Operation Level M Operation Level Initial Setting Level Operation Level M M M M Select "Run" using the U and D Keys. Press the U and D Keys to set the alarm value to 20°C. Press the U and D Keys to set the set point to 100°C. Check the input type. Select ON/OFF control by using the U and D Keys. Check the alarm type. Setup Procedure

Typical Example 2

Input type: 4 T thermocouple −200 to 400°C Control method: PID control Calculate PID constants using AT (auto-tuning). Alarm type: 2 upper limit Alarm value 1: 30°C Set point: 150°C E5ZN unit number: 1 Channel number: 2 Check the alarm type. Operation Level Start operation Set the channel number. Set the unit number. Set the control method. Set the alarm type. Set input specifications. Power ON Process value/set point Input type For ON/OFF control Control period (OUT1) (unit: seconds) For PID control Control stops. Operation Level Initial Setting Level Press the Key for at least 3 s. Set the unit number using the UNIT Key. AT ends and operation starts. Initial Setting Level Set the channel number using the CH Key. Alarm 1 type Press the . Key for at least one second. Set to pid when PID control is used. M M M M Power ON Process value/ set point To operate Alarm value 1 To stop Operation level M M M PV/SP After AT execution. During AT execution. SP will flash while AT is being executed. After AT execution. During AT execution. Press the Key (for less than 1 s). To execute AT Execute AT. Adjustment Level Press the Key for less than one second. To stop AT AT execution Adjustment Level (for PID control) Use the U and D Keys to set the input type to 4. Use the U and D Keys to check that the control is PID. Check the control period. Check the alarm type. Press the U and D Keys to set the set point to 150°C. Press the U and D Keys to set the alarm value to 30°C. Select "Run" using the U and D Keys. Set to on to execute AT and to off to stop AT. Recommended settings: 20 s for a relay output and 2 s for a voltage/ SSR output. Setup Procedure

Using Copy Mode

This function can be used only when control is stopped. When copying settings, first finish making settings for the Temperature Controller in the normal mode, then upload and download in Copy Mode. Upload (Temperature Controller to Setting Display Unit) Step 1 Press the COPY Key for at least 1 s to enter Copy Mode. Step 2 Use the UP and DOWN Keys to select up on Display No. 2. Press the UNIT Key to select the unit number for the upload. Any unit number from 0 to f or "-" (all units) can be selected. Step 3 Press the LEVEL Key for at least 1 s to start the upload. Note: 1. up will flash on Display No. 2 during the upload. 2. The mode will return automatically to the Operation Level when the upload has been completed. Download (Setting Display Unit to Temperature Controller) Step 1 Press the COPY Key for at least 1 s to enter the copy mode. Step 2 Use the UP and DOWN Keys to select down. The possible selections are up and down. Step 3 Press the UNIT Key to select the unit number for which data has been uploaded. Any unit number from 0 to f can be selected (for each Unit). The unit number for any Controllers without uploaded data, however, will not be displayed. Also, selection will not be possible if the uploaded information in the display was uploaded from all Controllers. The UNIT display will be "-". Note: For example, to download setting data from unit number 1 to unit number 2, change the unit number from 2 to 1, and change the number of unit number 1 to another unit number or disconnect the socket connected to unit number 1. Be sure that there is only one Controller with the same unit number on the network at any one time. Step 4 Press the LEVEL Key for at least 1 s to start the download. Note: 1. down will flash on Display No. 2 during the download. 2. The mode will return automatically to the Operation Level when the download has been completed. Supplementary Explanation To download to all Temperature Controllers, use the same configuration as when the data was uploaded. Downloading is not possible in the following circumstances. If downloading is not possible, down will flash and then the upload display will be shown. • An E5ZN has been added or deleted since the upload. • The same number of Controllers are connected as when the upload was executed, but when the unit numbers are different. • The resistance thermometer/thermocouple type configuration is different. Copying Parameters from an E5ZN Master to Other E5ZNs This section describes how to copy parameters from Unit 1, used as the master, to Units 2 and 3, as shown in the following diagram. Data uploaded to the E5ZN-SDL can be downloaded only to a Controller whose unit number has been uploaded. Therefore, after copying the Master parameters, change the unit number of the Controller where the data is to be downloaded to the unit number from which data was uploaded (i.e., the master's unit number), and then download the parameter data. Step 1 Select Copy Mode. Press the COPY Key for at least 1 s to enter Copy Mode. Step 2 Press the UNIT Key to select the unit number of the master. In this example, the master is unit number 1, so select 1. Step 3 Upload all the parameters from the Master. In this example, all the parameters from unit number 1 will be uploaded to the E5ZN-SDL. Press the LEVEL Key for at least one second to start the upload. up will flash on the display during the upload. The mode will return automatically to Run Mode when the upload has been completed. copy up 0 copy down 0 23 0 0 E5ZN-SDL System Configuration Master E5ZN 1 E5ZN 2 E5ZN 3 23 0 0 copy up 1 copy up 1

Change the unit number of the Controller to which the data is to be

downloaded to the unit number of the Controller from which the data was uploaded. When uploading has been completed, turn OFF the power and disconnect the uploaded Controller (unit number 1) from the socket or change the unit number to avoid using the same unit number twice during the download. In this example, change the unit number of the master from 1 to 5, and change the unit number of the Controller to which the data is to be downloaded from number 2 to number 1. The system configuration will change to the configuration shown in the following diagram. Step 5 Select Copy Mode. Turn ON the power and press the COPY Key for at least 1 s to enter the Copy Mode. Step 6 Set the download mode and the copy destination. Use the DOWN Key to select down on Display No. 2. Press the UNIT Key to select unit number 1. (The lowest unit number that is being uploaded will be displayed in the download unit number display. At initialization, there is no upload data, so the unit number display is blank.) Step 7 Press the UNIT Key for at least 1 s to start the download. down will flash on the display during the download. The mode will return automatically to Run Mode when the download has been completed. Step 8 Copying to Other Controllers Repeat steps 4 to 7 to continue copying the data. The following example shows copying data to unit number 3. Turn OFF the power and change unit number 1 back to unit number 2. Change unit number 3, where the data is to be downloaded, to unit number 1. The system configuration is shown in the following diagram. Turn ON the power and follow steps 4 to 7 to copy data to unit number 3. Step 9 Changing back to the original unit number. After copying has been completed, turn OFF the power and change back to the original the unit numbers. In this example, turn OFF the power and change unit number 5 to unit number 1, and change unit number 1 to unit number 3. 23 0 0 Master Copy destination E5ZN 5 E5ZN 1 E5ZN 3 copy up 0 copy down 1 copy down 1 23 0 0 Master Copy source Copy destination E5ZN 5 E5ZN 2 E5ZN 1

Operating Procedure Overview

Parameters are divided into groups called levels. Each of the items that is set in any of the levels is called a parameter. The parameters on the E5ZN are divided into the following seven levels: ❍: Indicates items that can be set. Note: To move to the Advanced Function Setting Level, set the Initial Setting/Communications Protection parameter in the Protect Level to 0. Of these levels in normal mode, the Initial Setting Level, Communications Setting Level, and Advanced Function Setting Level can be used only when operation is stopped. Operation stops when any of these four levels are selected. It is possible to enter Copy Mode while control is being performed, but copy operations (e.g., upload and download) can be used only when control has stopped. Mode/Level During operation Operation stopped Normal mode Protect Level ❍ --- Operation Level ❍ --- Adjustment Level ❍ --- Initial Setting Level --- ❍ Advanced Function Setting Level --- ❍ Communications Setting Level --- ❍ Copy mode --- ❍ Operation Level Adjustment Level Power ON Initial Setting Level Communications Setting Level Advanced Function Setting Level Protect Level Copy Mode Control stops. Password input set value "−169" During operation Operation stopped and M Keys 3 s min. and M Keys 1 s min. Key less than 1 s Key 3 s min. Normal Mode COPY Key less than 1 s COPY Key 1 s min. Key less than 1 s Key 1 s min. Flashes for Key 1 s or longer. Key 1 s min.

Description of Modes

Protect Level • To enter the Protect Level, simultaneously press the and M Keys for at least 3 s in the Operation Level or Adjustment Level. The Protect Level is for preventing unwanted or accidental modification of parameters. Protected levels will not be displayed, and so the parameters in that level cannot be modified. Operation Level • This level is displayed first when you turn ON the power to the E5ZN. You can move to the Protect Level, Initial Setting Level, or Adjustment Level from this level. • During operation, the PV, SP, and MV can be monitored, and the SP, alarm value, upper limit alarm and lower limit alarm can be monitored and modified. Adjustment Level • To enter the Adjustment Level, press the Key for less than 1 s. • This level is for entering set values and offset values for control. The level contains parameters for setting the auto-tuning, communications writing ON/OFF, hysteresis, multi-SP, input correction values, heater burnout alarm (HBA) settings, PID constants, etc. You can move to the top parameter of the Initial Setting Level and Operation Level from here. Initial Setting Level • To enter the Initial Setting Level, press the Key for at least 3 s in the Operation Level or Adjustment Level. The first display flashes after 1 s. The Initial Setting Level is for specifying the input type, selecting the control method, setting the control period, setting direct/reverse operation, and selecting the alarm type. You can move to the Advanced Function Setting Level or Communications Setting Level from this level. To return to the Operation Level, press the Key for at least 1 s. To move to the Communications Setup Level, press the Key for less than 1 s. (The display will be blank ("----") when you move from the Initial Setting Level to the Operation Level.) Advanced Function Setting Level • To enter the Advanced Function Setting Level, you must enter 0 for the Initial Setting/Communications Protection parameter in Protect Level, and then enter the password (−169) in the Initial Setting Level. • You can move only to the Initial Setting Level from the Advanced Function Setting Level. • The Advanced Function Setting Level sets the MV limits, event input assignments, standby sequences, alarm hysteresis, and other parameters. Communications Setting Level • To enter the Communications Setting Level, press the Key for less than 1 s in the Initial Setting Level. When the communications settings are to be used, set the communications conditions in this level. Communications with a host device (e.g., computer) enables SPs to be read and written, and MVs to be monitored.

Initial setting value

CH CH L Key 1 s min. CH L Key L Key A P A A A A A A A A A A A Top of initial setting level P P A P Top of advanced function setting level CH ch2: ch1: Advanced function setting level Move to the advanced function setting level by entering the password "−169". Multi-SP used SP ramp set value Parameter initialize Number of multi-SP used Event input allocation Standby sequence reset Alarm 1 open in alarm Alarm 1 hysteresis Alarm 2 open in alarm Alarm 2 hysteresis Alarm 3 open in alarm Alarm 3 hysteresis HBA used Heater Burnout Latch Heater burnout hysteresis Operation after power ON OUT1 transfer output upper limit OUT1 transfer output lower limit Control output 2 allocation Auxiliary output 1 allocation Auxiliary output 2 allocation Auxiliary output 3 allocation Auxiliary output 4 allocation OUT2 transfer output upper limit OUT2 transfer output lower limit SUB3 transfer output upper limit SUB3 transfer output lower limit SUB4 transfer output upper limit SUB4 transfer output lower limit Current output type Input type Scaling upper limit Scaling lower limit Decimal point Temperature unit PID control and ON/OFF control switching Alarm 1 type Alarm 2 type Alarm 3 type Control output 1 allocation SP upper limit SP lower limit Control period (heat) Control period (cool) Direct/reverse operation in-h 100 01 in-h 100 01 in-h 100 0 alh1 0.2 C 1 0 alh2 0.2 C 1 0 hbu on u 0 hbl off u 0 mspu off u 0 eV-m 1 u 0 M M M M M M a1lt off 1 0 a2lt off 1 0 a3lt off 1 0 inf 0.0 1 0 pVad off u 0 M isdp off u 0 init off u 0 eV none u 0 rest a u 0 al1n n-o 1 0 al2n n-o 1 0 alfa 0.65 u 0 ol-h 105.0 1 0 ol-l - 5.0 1 0 sero off u 0 hbh 0.1 1 0 M ot-2 0 u 0 M amoV 0 u 0 sedu 3 u 0 M istp 0 u 0 cjc on u 0 sprt 0 1 0 M M M M M M M M M M M M M M M M M al3n n-o 1 0 alh3 0.2 C 1 0 M M M sub4 17 u 0 out2 5 u 0 M sub1 2 u 0 M sub2 7 u 0 M sub3 12 u 0 M tr1h 1300 u 0 M cont no u 0 M tr3h 1300 u 0 M tr1l -200 u 0 M tr2h 1300 u 0 tr2l -200 u 0 M M tr3l -200 u 0 M tr4h 1300 u 0 M M ot-1 0 u 0 tr4l -200 u 0 in-l 0 1 0 dp 0 1 0 sl-h 1300 C 1 0 sl-l - 200 C 1 0 cntl onof 1 0 alt1 2 1 0 cp 2 1 0 alt2 2 1 0 in-t 0 u 0 in-h 100 1 0 d-u c u 0 alt3 2 1 0 c-cp 2 1 0 oreV or-r 1 0 out1 0 u 0 M M M M M M M M M M M M M M M len 7 u 0 sbit 2 u 0 prty eVen u 0 sdwt 20 u 0 M M M M 2 M Additional PV display The display below indicates that there is setting data for ch1 or ch2. CH Press the Button to switch between the screens for ch1 and ch2. : This symbol indicates setting data that is displayed only for models with pulse output. ("Models with pulse output" is used here to indicate models with voltage output or transistor output.) : This symbol indicates setting data that is displayed only for models with analog output. Communications setting level L Key 1 s max. Communica- tions data length Communica- tions stop bit Communica- tions parity Communica- tions response wait time Voltage output type Sensor error indicator used Move to advanced function setting level α MV upper limit MV lower limit Input digital filter Additional temperature input shift value display Temperature input shift type Alarm 1 latch Alarm 2 latch Alarm 3 latch Input error output Cold junction compensating method The setting data that can be set from the E5ZN-SDL Setting Display Unit is shown below. Depending on the protection settings and other factors, some settings may not be displayed. A password is required to move to the advanced function setting level.

L Key, 1 s min.

Adjustment level Operation level Protect level Copy mode COPY Key 1 s min. L Key, 1 s min. L and M Keys 1 s min. L and M Keys 3 s min. Top of operation level P P P Top of adjustment level Returns automatically or when the COPY Key is pressed for 1 s max. Run/stop Alarm value 1 Upper-limit alarm value 1 Lower-limit alarm value 1 Alarm value 2 PV PV/SP Multi-SP SP ramp monitor Heater current value monitor Upper-limit alarm value 2 Lower-limit alarm value 2 Alarm value 3 MV monitor for heating MV monitor for cooling SP 0 SP 1 Temperature input shift Cancel AT execution. Allow/prohibit communications writing Heater current value monitor Heater burnout detection Upper-limit temperature input shift value Lower-limit temperature input shift value Proportional band Integral time Derivative time M wtpt off u 0 M M at off 1 0 ct 0.0 1 0 hb 0.0 1 0 sp-0 0 C 1 0 sp-1 0 C 1 0 cmwt on u 0 oapt 0 u 0 icpt 0u 0 M M M M M 25 0 C 1 0 sp-m 0 C 1 0 ct 0.0 1 0 m-sp 0 1 0 r-s stop 1 0 al-1 0 C 1 0 al1h 0 C 1 0 al1l 0 C 1 0 al-2 0 C 1 0 al2h 0 C 1 0 al2l 0 C 1 0 al-3 0 C 1 0 o 0.0 1 0 c-o 0.0 1 0 25 C 1 0 ins 0.0 C 1 0 insh 0.0 C 1 0 insl 0.0 C 1 0 p 8.0 C 1 0 i 233 1 0 d 40 1 0 M M M M M M M M M M M M M M M M M M M M M M c-sc 1.00 1 0 c-db 0.0 C 1 0 of-r 50.0 1 0 hys 1.0 C 1 0 chys 1.0 C 1 0 M M M M M Operation/ adjustment protection Initial setting/ communications protection Setting change protection During control Control stopped 1 s min. 3 s min. Cooling coefficient Dead band Manual reset value Heating hysteresis Cooling hysteresis

Set the input type corresponding to the sensor used. The E5ZN

supports two types of inputs: resistance thermometers and thermocouples. The setting is different for each input type. Refer to the following tables and set the correct value for the temperature range and the sensor used. The same input type is used by channel 1 and channel 2. Resistance Thermometer Input Thermocouple Input Note: The default settings are 0. Output Assignments • The following table shows the default functions assigned to each output terminal. Note 1. Only for models with analog output. The functions can be changed as desired by setting output assignments. Refer to the following table for functions that can be allocated. Different outputs can be allocated to the same function. Note 2. Assignment is not possible for SUB1 or SUB2. • If Control Output (Cooling) is assigned to an output for channel 1, heating/cooling control will be performed for channel 1. If Control Output (Cooling) is assigned to an output for channel 2, heating/ cooling control will be performed for channel 2. Input Type Name Set Value Input SP Range Resistance thermome- ter Pt100 0 −200 to 850 (°C)/ −300 to 1500 (°F) 1 −199.9 to 500.0 (°C)/ −199.9 to 900.0 (°F) 2 0.0 to 100.0 (°C)/ 0.0 to 210.0 (°F) JPt100 3 −199.9 to 500.0 (°C)/ −199.9 to 900.0 (°F) 4 0.0 to 100.0 (°C)/ 0.0 to 210.0 (°F) Input Type Name Set Value Input SP Range Thermo- couple K 0 −200 to 1300 (°C)/ −300 to 2300 (°F) 1 −20.0 to 500.0 (°C)/ 0.0 to 900.0 (°F) J 2 −100 to 850 (°C)/ −100 to 1500 (°F) 3 −20.0 to 400.0 (°C)/ 0.0 to 750.0 (°F) T 4 −200 to 400 (°C)/ −300 to 700 (°F) 17 −199.9 to 400.0 (°C)/ −199.9 to 700.0 (°F) E 5 0 to 600 (°C)/ 0 to 1100 (°F) L 6 −100 to 850 (°C)/ −100 to 1500 (°F) U 7 −200 to 400 (°C)/ −300 to 700 (°F) 18 −199.9 to 400.0 (°C)/ −199.9 to 700.0 (°F) N 8 −200 to1300 (°C)/ −300 to 2300 (°F) R 9 0 to 1700 (°C)/ 0 to 3000 (°F) S 10 0 to 1700 (°C)/ 0 to 3000 (°F) B 11 100 to1800 (°C)/ 300 to 3200 (°F) ES1A Infrared Tempera- ture Sensor K10 to 70°C 12 0 to 90 (°C)/ 0 to 190 (°F) K60 to 120°C 13 0 to 120 (°C)/ 0 to 240 (°F) K115 to 165°C 14 0 to 165 (°C)/ 0 to 320 (°F) K160 to 260°C 15 0 to 260 (°C)/ 0 to 500 (°F) Analog input 0 to 50 mV 16 One of following ranges depending on the scaling: −1999 to 9999, −199.9 to 999.9 Name Terminal number Setting OUT1 (control output 1) 7, 8 Channel 1 control output (heating) OUT2 (control output 2) 1, 2 Channel 2 control output (heating) SUB1 (auxiliary output 1) 13, 15 Channel 1 Alarm 1 and HB alarm OR output SUB2 (auxiliary output 2) 14, 15 Channel 2 Alarm 1 and HB alarm OR output SUB3 (auxiliary output 3) 16, 17 Channel 1 Transfer output: PV (See note 1.) SUB4 (auxiliary output 4) 16, 18 Channel 2 Transfer output: PV (See note 1.) Set value Function 0 Channel 1 Control output (heating) 1 Channel 1 Control output (cooling) 2 Channel 1 Alarm 1 and HB alarm OR output 3 Channel 1 Alarm 2 output 4 Channel 1 Alarm 3 output 5 Channel 2 Control output (heating) 6 Channel 2 Control output (cooling) 7 Channel 2 Alarm 1 and HB alarm OR output 8 Channel 2 Alarm 2 output 9 Channel 2 Alarm 3 output 10 Channel 1 Transfer output: Present SP (See note 2.) 11 Channel 1 Transfer output: Ramp SP (See note 2.) 12 Channel 1 Transfer output: PV (See note 2.) 13 Channel 1 Transfer output: MV (heating) (See note 2.) 14 Channel 1 Transfer output: MV (cooling) (See note 2.) 15 Channel 2 Transfer output: Present SP (See note 2.) 16 Channel 2 Transfer output: Ramp SP (See note 2.) 17 Channel 2 Transfer output: PV (See note 2.) 18 Channel 2 Transfer output: MV (heating) (See note 2.) 19 Channel 2 Transfer output: MV (cooling) (See note 2.) Allocating an Alarm 2 Output to the SUB2 Auxiliary Output 2 for Channel 1 Use host communications or the E5ZN-SDL Setting Display Unit to set 3 as assignment for auxiliary output 2.

Alarms 1 and 2

Note: 1. With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type and are expressed as "L" and "H." 2. Set value: 1, Upper- and lower-limit alarm 3. Set value: 4, Upper- and lower-limit range 4. Set value: 5, Upper- and lower-limit with standby sequence For upper- and lower-limit alarms in the above diagrams, the alarm is always OFF in cases 1 and 2 if the hysteresis for the upper and lower limits overlaps, and the alarm is always OFF for case 3. 5. Set value: 5, Upper- and lower-limit with standby sequence alarm. Alarm is always OFF when the upper-limit and lower-limit hysteresis overlaps. 6. Refer to Alarm Hysteresis for information on standby sequences. Alarm 3 Note: If the alarm type is set to value from 1 to 7, set the alarm value as the deviation from the SP. Use host communications or the E5ZN-SDL Setting Display Unit to set the alarm type separately for each alarm for alarms 1 to 3. The default settings are for an upper-limit alarm (set value: 2). Set the alarms separately for each channel. Set value Alarm type Alarm output When alarm value X is positive When alarm value X is negative 0 No alarm Output OFF 1 Upper and lower limits (See note 1.) (See note 2.) 2 Upper limit 3 Lower limit 4 Upper and lower limits of range (See note 1.) (See note 3.) 5 Upper- and lower-limit alarm with standby se- quence (See notes 1 and 6.) (See note 5.) (See note 4.) 6 Upper-limit alarm with standby se- quence (See note 6.) 7 Lower-limit alarm with standby se- quence 8 Absolute-val- ue upper limit 9 Absolute-val- ue lower limit 10 Absolute-val- ue upper limit with standby sequence (See note 6.) 11 Absolute-val- ue lower limit with standby sequence (See note 6.) L ON OFF H SP ON OFF X SP X ON OFF SP X ON OFF SP X ON OFF SP L ON OFF H SP L ON OFF H SP ON OFF X SP X ON OFF SP X ON OFF SP X ON OFF SP ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 L H SP L H SP L H SP L H SP SPLH Case 1 Case 2 Case 3 (Always ON) H < 0, L < 0 H < 0, L > 0 H < L H > 0, L < 0 H > L H < 0, L > 0 H ≥ L H > 0, L < 0 H ≤ L L H SP L H SP L H SP H L SP L H SP Case 1 Case 2 Case 3 (Always ON) H < 0, L < 0 H < 0, L > 0 H > 0, L < 0 H < 0, L > 0 H ≥ L H > 0, L < 0 H ≤ L Set value Alarm type Alarm output When alarm value X is positive When alarm value X is negative 0 No alarm Output OFF 1 Upper and lower limits Always ON 2 Upper limit 3 Lower limit 4 Upper and lower limits of range Always OFF 5 Upper- and lower-limit alarm with standby se- quence Always OFF 6 Upper-limit alarm with standby se- quence 7 Lower-limit alarm with standby se- quence 8 Absolute-val- ue upper limit 9 Absolute-val- ue lower limit 10 Absolute-val- ue upper limit with standby sequence 11 Absolute-val- ue lower limit with standby sequence X ON OFF X SP ON OFF X SP X ON OFF SP X ON OFF SP X ON OFF SP X ON OFF X SP X ON OFF X SP ON OFF X SP X ON OFF SP X ON OFF SP X ON OFF SP ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0 ON OFF X 0

If an error occurs, an error message will be displayed on the E5ZN-SDL Setting Display Unit.

Use the error message to check the type of error and correct the error accordingly. PV display Error Meaning Action Operation Input error The input value has exceeded the control range∗. ∗Control Range Resistance thermometer or thermocouple input: SP lower limit −20°C to SP upper limit 20°C (SP lower limit −40°F to SP upper limit 40°F) ES1A input: Same as input indication range Analog input: −5% to 105% of scaling range Check the wiring of inputs for mistakes in wiring, disconnections, short-circuits, and the input type. If no abnormality is found in the wiring and input type, turn the power OFF then back ON again. If the display remains the same, the E5ZN must be repaired. If the display is restored, then electrical noise may be affecting the control system. Check for electrical noise. After the error occurs, the error is displayed, and control outputs turn OFF. Alarm outputs operate as if the upper limit has been exceeded. This error message is displayed when the PV or PV/ SP is displayed. Display Range Over This message does not indicate an error. It is displayed if the PV exceeds the display range and the control range is larger than the display range (−1999 (−199.9) to 9999 (999.9)). • Less than -1999 (−199.9): • More than 9999 (999.9): --- Control continues and operation is normal. This message is displayed when the PV or PV/SP is displayed. Memory Error There is an error in the internal memory operation for the E5ZN-SDL Setting Display Unit. First, turn the power OFF then back ON again. If the display remains the same, the E5ZN must be replaced. If the display is restored, then electrical noise may be affecting the control system. Check for electrical noise. Key operations are not possible. Current Value Exceeded This error is displayed when the heater current value exceeds 55.0 A. --- Control continues and operation is normal. This error message is displayed when the heater current value monitor is displayed. Disabled Status This error is displayed when one of the following errors has occurred in the connection with the E5ZN. • The connecting cable is disconnected. • The power supply to the E5ZN-SDL has been turned OFF while in Copy Mode. • A memory error has occurred in the E5ZN. The control output and alarm outputs will be OFF for the E5ZN generating the error. --- Controllers that do not show this disabled status will continue operation and will operate normally. The selected Controller and the channel status will be displayed. In the interest of product improvement, specifications are subject to change without notice. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

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