Meggitt VM600 Quick Start Manual

Tel: +41 26 407 1111 Fax: +41 26 407 1660 [email protected] www.meggittsensing.com/energy www.meggitt.com QUICK START MANUAL Title page VM600Mk2 machinery protection system (MPS) Document reference MAVM600MK2MPS-QS/E Edition 2 – February 2021

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 ii REVISION RECORD SHEET The duly signed master copy of this page is stored by the Technical publications department of Meggitt SA and can be obtained by writing to Technical publications. Edition Date of issue Written by / modified by Description Signature 1 19.01.2021 Peter Ward Original edition. PW 2 17.02.2021 Peter Ward Updated information on the MPC4Mk2 + IOCMk2 module’s LEDs (see 2.2.1 MPC4Mk2 module LEDs). Added additional information on the MPC4Mk2 + IOCMk2 module’s buttons (see 2.2.2 MPC4Mk2 module buttons). PW Department Name Date Signature Technical content of original issue approved by Engineering Product Line Management Michaël Hafner 10.11.2020 MH Document released by Technical Publications Peter Ward 17.02.2021 PW

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) iii Important notices IMPORTANT NOTICES All statements, technical information, and recommendations in this document which relate to the products supplied by Meggitt vibro-meter® (Meggitt SA) are based on information believed to be reliable, but unless otherwise expressly agreed in writing with Meggitt SA the accuracy or completeness of such data is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You should also check our website at www.meggittsensing.com/energy for any updates to data sheets, Ex certificates, product drawings, user manuals, service bulletins and/or other instructions affecting the product. Unless otherwise expressly agreed in writing with Meggitt SA, you assume all risks and liability associated with use of the product. Meggitt SA takes no responsibility for any statements related to the product which are not contained in a current English language Meggitt SA publication, nor for any statements contained in extracts, summaries, translations or any other documents not authored and produced by Meggitt SA. The certifications and warranties applicable to the products supplied by Meggitt SA are valid only for new products purchased directly from Meggitt SA or from an authorised distributor of Meggitt SA. Meggitt SA reserves the right to alter any part of this publication without prior notice. EXPORT CONTROL The information contained in this document may be subject to export control regulations of the European Community, USA or other countries. Each recipient of this document is responsible for ensuring that the transfer or use of any information contained in this document complies with all relevant export control regulations. ECN N/A. COPYRIGHT Copyright© 2020-2021 Meggitt SA. All rights reserved. Published and printed by Meggitt SA in Fribourg, Switzerland. The names of actual companies and products mentioned herein may be the trademarks of their respective owners. The information contained in this document is subject to change without notice. This information shall not be used, duplicated or disclosed, in whole or in part, without the express written permission of Meggitt SA (Meggitt vibro-meter®).

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 ii THIS PAGE INTENTIONALLY LEFT BLANK

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) v PREFACE About this manual This manual provides summary information on the VM600Mk2 machinery protection system (MPS) consisting of the MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module and the RLC16Mk2 relay module, from Meggitt’s vibro-meter® product line. It also offers some general information concerning the installation, configuration and general use of the system. About Meggitt and vibro-meter® Meggitt PLC is a global engineering group, headquartered in the UK, specialising in the design and manufacture of high-performance components and systems for aerospace and energy markets. The Meggitt facility in Fribourg, Switzerland, operates as the legal entity Meggitt SA (formerly Vibro-Meter SA). vibro-meter® is a product line of Meggitt that applies our core sensing and monitoring technologies to power generation, oil & gas and other industrial markets. Meggitt SA produces a wide range of vibration, dynamic pressure, proximity, air-gap and other sensors capable of operation in extreme environments, electronic monitoring and protection systems, and innovative software for aerospace and land-based turbomachinery. vibro-meter® products and solutions have been at the forefront of sensing and monitoring for more than 65 years and help keep machinery and equipment working safely, reliably and efficiently. This includes the VM600Mk2 machinery protection system (MPS) produced for the Meggitt vibro-meter® product line. To learn more about Meggitt Switzerland, our proud tradition of innovation and excellence, and our solutions for energy markets and applications, visit the Meggitt vibro-meter® website at www.meggittsensing.com/energy This manual SHOULD be read in conjunction with a VM600 machinery protection system (MPS) hardware manual, which is the reference installation manual (see Related publications and documentation). This manual SHOULD NOT be used as a replacement for the reference installation manual, since the installation instructions in this manual are incomplete.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 vi Who should use this manual? The manual is intended for use by qualified personnel, such as operators of process monitoring/control systems using a VM600Mk2 machinery protection system (MPS). NOTE: Personnel involved in the installation, operation and maintenance of Meggitt vibro-meter® systems are assumed to have the necessary technical training in electronics and/or mechanical engineering (professional certificate/diploma or equivalent) to enable them to install, configure, use and/or maintain the system correctly and safely. Applicability of the manual The manual is applicable to the VM600Mk2 machinery protection system (MPS) using MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring modules and optional RLC16Mk2 relay modules, that is, the evolution of the VM600 MPS based on existing VM600 rack infrastructure. Different versions of VM600Mk2/VM600 MPS racks and modules can be visually identified from the front panels of the rack and modules. For each module, the lower handle on the front panel includes the module’s name. For a VM600Mk2 MPS, the main modules are: • MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module • RLC16Mk2 relay module. Users of a VM600Mk2 MPS should use this VM600Mk2 machinery protection system (MPS) quick start manual and refer to a VM600 machinery protection system (MPS) hardware manual, as required. For reference, for a VM600 MPS, the main cards (modules) are: • MPC4/IOC4T machinery protection card pair • RLC16 relay card. Users of a VM600 MPS should refer to the VM600 machinery protection system (MPS) quick start manual and a VM600 machinery protection system (MPS) hardware manual, as required.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) vii Terminology To distinguish between the different generations of VM600Mk2/VM600 MPS racks and modules/cards from the Meggitt vibro-meter® product line, the following terminology is used in this document. Hardware VM600Mk2 rack – used to refer to a VM600Mk2 (or VM600) rack containing one or more of the following machinery protection system (MPS) modules: MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module, and RLC16Mk2 relay module. VM600Mk2 MPS – used to refer to a VM600Mk2 system consisting of a VM600Mk2 (or VM600) rack containing one or more of the following machinery protection system (MPS) modules: MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module, and RLC16Mk2 relay module. VM600 MPS – used to refer to a VM600 system consisting of a VM600 rack containing one or more of the following machinery protection system (MPS) cards (modules): MPC4/IOC4T machinery protection card pair, RLC16 relay card, and/or AMC8/IOC8T analog monitoring card pair. Software VibroSight® is proprietary software from Meggitt vibro-meter® for the configuration, operation and management of VM600 rack-based systems and VibroSmart® distributed monitoring system (DMSs). VibroSight Protect is a separate VibroSight® software module used for the configuration and operation of a VM600Mk2 MPS. This helps ensure complete separation (“segregation”) of machinery protection system (MPS) and condition monitoring system (CMS) in a single VM600 rack. Related publications and documentation Further information on products can be found in their corresponding data sheets, which are available from our website at www.meggittsensing.com/energy or can be obtained from your local Meggitt representative. For further information on the use of a VM600Mk2 or VM600 machinery protection system (MPS), refer to the following Meggitt vibro-meter® documentation: • VM600 machinery protection system (MPS) hardware manual – standard version (document reference MAMPS-HW/E) • VM600 machinery protection system (MPS) hardware manual – CSA version (document reference MAMPS-HW/E-CSA) • VM600 MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module data sheet (document reference DS 268-121). • VM600 RLC16Mk2 relay module data sheet (document reference DS 268-125). • VM600 CPUMk2 + IOCMk2 rack controller and communications interface module data sheet (document reference DS 268-035).

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 viii For further information on the use of the VibroSight® software, refer to the Getting started with VibroSight installation guide, the VibroSight software release notes and the VibroSight help. NOTE: To ensure that the latest version of documentation is being used, visit the Meggitt vibro-meter® Energy website at www.meggittsensing.com/energy and check for any updates. Alternatively, contact your local Meggitt representative.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) ix SAFETY Symbols and styles used in this manual The following symbols are used in this manual where appropriate: NOTE: This is an example of the NOTE paragraph style. This draws the operator’s attention to complementary information or advice relating to the subject being treated. The WARNING safety symbol THIS INTRODUCES DIRECTIVES, PROCEDURES OR PRECAUTIONARY MEASURES WHICH MUST BE EXECUTED OR FOLLOWED. FAILURE TO OBEY A WARNING MIGHT RESULT IN INJURY TO THE OPERATOR AND/OR THIRD PARTIES, AND/OR RESULT IN DAMAGE TO EQUIPMENT. The CAUTION safety symbol This draws the operator's attention to information, directives or procedures which must be executed or followed. Failure to obey a caution can result in damage to equipment. The ELECTROSTATIC SENSITIVE DEVICE symbol This indicates that the device or system being handled can be damaged by electrostatic discharges. See Handling precautions for electrostatic sensitive devices on page xii for further information. Direct current Signal 0 V (ground) terminal Alternating current Class II equipment Direct and alternating current Caution, general danger Earth (ground) terminal Caution, possibility of electric shock Protective conductor (ground) terminal Caution, hot surface Frame or chassis (ground) terminal

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 x Important remarks on safety Every effort has been made to include specific safety-related procedures in this manual using the symbols described above. However, operating personnel are expected to follow all generally accepted safety procedures. All personnel who are liable to operate the equipment described in this manual should be trained in the correct safety procedures. Meggitt does not accept any liability for injury or material damage caused by failure to obey any safety-related instructions or due to any modification, transformation or repair carried out on the equipment without written permission from Meggitt SA. Any modification, transformation or repair carried out on the equipment without written permission from Meggitt SA will invalidate any warranty. Electrical safety and installation FAILURE TO FOLLOW THE INSTRUCTIONS AND IMPLEMENT THE RECOMMENDATIONS IN THIS MANUAL MIGHT RESULT IN INJURY TO THE OPERATOR AND/OR THIRD PARTIES, AND/OR RESULT IN DAMAGE TO EQUIPMENT AND WILL INVALIDATE ANY WARRANTY. Read this manual carefully and observe the safety instructions before installing and using the equipment described. By doing this, you will be aware of the potential hazards and be able to work safely, ensuring your own protection and also that of the equipment. WHEN INSTALLING A VM600Mk2/VM600 RACK, OBSERVE ALL SAFETY (WARNING AND CAUTION) STATEMENTS IN THIS MANUAL AND FOLLOW ALL NATIONAL AND LOCAL ELECTRICAL CODES. ONLY TRAINED AND QUALIFIED PERSONNEL (SUCH AS A QUALIFIED/LICENSED ELECTRICIAN) SHOULD BE ALLOWED TO INSTALL OR REPLACE THIS EQUIPMENT. CHECK NATIONAL AND LOCAL ELECTRICAL CODES, REGULATIONS AND DIRECTIVES BEFORE WIRING. A VM600Mk2/VM600 RACK MUST BE DIRECTLY AND PERMANENTLY CONNECTED TO LIVE EARTH (PE), KNOWN AS AN EQUIPMENT GROUNDING CONDUCTOR IN THE US NATIONAL ELECTRICAL CODE, USING THE EARTH CONDUCTOR OF THE EXTERNAL MAINS POWER SUPPLY LEAD (POWER CORD), IN ORDER TO HELP PREVENT THE RISK OF ELECTRIC SHOCK. SELECT CABLE WIRE SIZES AND CONNECTORS (CURRENT-CARRYING CAPACITY), INCLUDING THE EXTERNAL MAINS POWER SUPPLY LEAD (POWER CORD), TO MEET THE REQUIREMENTS OF THE APPLICATION IN ACCORDANCE WITH THE APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES. CHECKS TO ENSURE ELECTRICAL SAFETY SHOULD BE CARRIED OUT BY A COMPETENT PERSON. DEFLECTION PLATES (BARRIERS) CAN BE INSTALLED ABOVE AND BELOW A VM600Mk2/VM600 RACK IN ORDER TO HELP REDUCE THE RISK OF ELECTRICAL SHOCK AND IN THE CASE OF THE BARRIER INSTALLED BELOW THE RACK, IN ORDER TO HELP PREVENT THE SPREAD OF FIRE TOO. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH, SERIOUS INJURY, AND/OR EQUIPMENT DAMAGE.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) xi Hazardous voltages and the risk of electric shock Hot surfaces and the risk of burning Heavy objects and the risk of injury HAZARDOUS VOLTAGES EXIST WITHIN A VM600Mk2/VM600 RACK. WHEN A MODULE/CARD, PANEL OR POWER SUPPLY IS REMOVED FROM A VM600Mk2/VM600 RACK, THE RACK BACKPLANE – CONTAINING HAZARDOUS VOLTAGES – IS EXPOSED AND THERE IS THE RISK OF ELECTRIC SHOCK, AS INDICATED BY THE USE OF THE FOLLOWING WARNING LABEL ON THE EQUIPMENT: REGARD ANY EXPOSED COMPONENT, CONNECTOR OR PRINTED CIRCUIT BOARD (PCB) AS A POSSIBLE SHOCK HAZARD AND DO NOT TOUCH WHEN ENERGISED. FOR SAFETY REASONS, ANY VM600Mk2/VM600 RACK SLOT (MODULE POSITION) NOT POPULATED BY A MODULE MUST BE COVERED BY A BLANK PANEL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH, SERIOUS INJURY, AND/OR EQUIPMENT DAMAGE. HOT SURFACES CAN EXIST WITHIN AND ON A VM600Mk2/VM600 RACK. DEPENDING ON THE AMBIENT OPERATING TEMPERATURE AND POWER CONSUMPTION, AND THE INSTALLATION AND COOLING OF A VM600Mk2/VM600 RACK, THE TOP OF THE RACK CAN BECOME HOT TO TOUCH AND THERE IS THE RISK OF BURNING WHEN HANDLING THE RACK, AS INDICATED BY THE USE OF THE FOLLOWING WARNING LABEL ON THE EQUIPMENT: REGARD THE TOP OF A VM600Mk2/VM600 RACK AS A HOT SURFACE AND DO NOT TOUCH UNLESS COOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY. A FULLY POPULATED VM600Mk2/VM600 SYSTEM RACK (ABE04X) WITH RPS6U RACK POWER SUPPLIES AND MODULES INSTALLED IS A HEAVY OBJECT. DEPENDING ON THE NUMBER OF RPS6U RACK POWER SUPPLIES AND MODULES INSTALLED, A VM600Mk2/VM600 SYSTEM RACK CAN BE TOO HEAVY TO HANDLE MANUALLY BY ONE PERSON AND THERE IS THE RISK OF INJURY DURING INSTALLATION OR REMOVAL. ACCORDINGLY, A FULLY POPULATED VM600Mk2/VM600 SYSTEM RACK SHOULD BE CONSIDERED AS A HEAVY OBJECT THAT REQUIRES TWO PEOPLE TO LIFT, LOWER OR OTHERWISE HANDLE MANUALLY. ALTERNATIVELY, THE RPS6U RACK POWER SUPPLIES (THE HEAVIEST SYSTEM COMPONENTS AND EASILY REMOVABLE), AND THEN THE MODULES AS NECESSARY, CAN BE REMOVED FROM THE RACK IN ORDER TO REDUCE THE WEIGHT AND ALLOW ONE PERSON TO SAFELY HANDLE MANUALLY. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 xii Replacement parts and accessories For information on replacement parts and accessories: • Visit the Meggitt vibro-meter® website at www.meggittsensing.com/energy • Contact your local Meggitt representative. Handling precautions for electrostatic sensitive devices Certain devices used in electronic equipment can be damaged by electrostatic discharges resulting from built-up static electricity. Because of this, special precautions must be taken to minimise or eliminate the possibility of these electrostatic discharges occurring. • Before handling electronic circuits, discharge the static electricity from your body by touching and momentarily holding a grounded metal object (such as a pipe or cabinet). • Avoid the build-up of static electricity on your body by not wearing synthetic clothing material, as these tend to generate and store static electric charges. Cotton or cotton blend materials are preferred because they do not store static electric charges. • Do not handle electronic circuits unless it is absolutely necessary. Only hold modules/cards by their handles or panels. • Do not touch printed circuit boards, their connectors or their components with conductive devices or with your hands. • Put the electronic circuit, printed circuit board or module containing electronic components into an antistatic protective bag immediately after removing it from a VM600Mk2/VM600 rack. Use only approved replacement parts and accessories. Do not connect with incompatible products or accessories. Only use replacement parts and accessories intended for use with VM600Mk2/VM600 racks that have been approved by Meggitt SA. Using incompatible replacement parts and accessories could be dangerous and may damage the equipment or result in injury. Read the following recommendations carefully before handling electronic circuits, printed circuit boards or modules containing electronic components.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) xiii TABLE OF CONTENTS TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i REVISION RECORD SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii IMPORTANT NOTICES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii 1 INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) . . 1-1 1.1 System overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Installing a rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.2.1 Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.2.2 Circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1.2.3 Supply wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.2.4 Instructions for locating and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.3 Connecting power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1.3.1 Front panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1.3.2 Associated rear panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 1.3.3 Power supply check relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 1.4 Handling VM600Mk2 modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 1.5 Installing VM600Mk2 modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 1.5.1 VM600Mk2/VM600 rack slots / module positions . . . . . . . . . . . . . . . . . . . 1-14 1.5.2 Installation restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 1.6 Communicating with a VM600Mk2 MPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 1.7 Connecting to a computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 1.8 Software configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 1.9 Hardware configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1.10 VibroSight networking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 1.10.1 Zero-configuration networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 1.10.2 VibroSight network requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1.10.3 Wide area networking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 xiv 1.11 MPC4Mk2 + IOC4Mk2 module network interface . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1.11.1 Configuring the network interface (IP address) for a MPC4Mk2 + IOC4Mk2 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 1.11.2 Identifying a MPC4Mk2 + IOC4Mk2 module in a configuration . . . . . . . . . . 1-24 2 OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.1 VM600 racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.1.1 VM600 system racks (ABE04x) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.1.2 VM600 slimline racks (ABE056) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.2 MPC4Mk2 machinery protection and condition monitoring module . . . . . . . . . . . . . 2-2 2.2.1 MPC4Mk2 module LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.2.2 MPC4Mk2 module buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2.2.3 MPC4Mk2 module factory assigned defaults . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.2.3.1 MPC4Mk2 module as part of a VM600Mk2 solution. . . . . . . . . . . 2-12 2.2.3.2 MPC4Mk2 module as a spare part . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.3 IOC4Mk2 input/output module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2.3.1 IOC4Mk2 module connector pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 2.3.2 IOC4Mk2 module factory assigned defaults. . . . . . . . . . . . . . . . . . . . . . . . 2-21 2.3.2.1 IOC4Mk2 module as part of a VM600Mk2 solution . . . . . . . . . . . 2-21 2.3.2.2 IOC4Mk2 module as a spare part . . . . . . . . . . . . . . . . . . . . . . . . 2-21 2.4 RLC16Mk2 relay module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2.4.1 RLC16Mk2 module connector pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2.4.2 RLC16Mk2 module factory assigned defaults . . . . . . . . . . . . . . . . . . . . . . 2-28 2.4.2.1 RLC16Mk2 module as part of a VM600Mk2 solution . . . . . . . . . . 2-28 2.4.2.2 RLC16Mk2 module as a spare part. . . . . . . . . . . . . . . . . . . . . . . 2-28 2.5 Connecting sensors/measurement chains to a VM600Mk2 MPS. . . . . . . . . . . . . . 2-29 2.5.1 Interfacing to an IOC4Mk2 module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29 3 OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.1 VibroSight System Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.2 VibroSight Protect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.3 Common VibroSight System Manager tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.3.1 Configuring the network interface for a MPC4Mk2 module . . . . . . . . . . . . . 3-2 3.3.1.1 Notes on configuring the IP settings for a MPC4Mk2 module. . . . 3-4 3.3.2 Identifying a MPC4Mk2 module in a VM600Mk2/VM600 rack using VibroSight System Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) xv 3.3.3 Displaying information about a MPC4Mk2 module . . . . . . . . . . . . . . . . . . . 3-5 3.3.3.1 Notes on displaying information about a MPC4Mk2 module . . . . 3-6 3.3.4 Checking the operating mode for a MPC4Mk2 module . . . . . . . . . . . . . . . . 3-6 3.3.5 Checking the firmware for a MPC4Mk2 module . . . . . . . . . . . . . . . . . . . . . 3-6 3.3.6 Changing the firmware for a MPC4Mk2 module . . . . . . . . . . . . . . . . . . . . . 3-7 3.3.6.1 Notes on changing the firmware for a MPC4Mk2 module . . . . . . 3-8 3.4 Common VibroSight Protect tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 3.4.1 Identifying a MPC4Mk2 module in a VibroSight Protect (MPS) configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 3.4.2 Identifying a MPC4Mk2 module in a VM600Mk2/VM600 rack using VibroSight Protect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 4 MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.1 MPC4Mk2 module firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.2 MPC4Mk2 module operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.2.1 Power-up mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.2.2 Operational mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.2.3 Fail-safe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4.2.4 Recovery mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4.2.5 Notes on MPC4Mk2 module operating modes . . . . . . . . . . . . . . . . . . . . . . 4-6 4.3 Resetting a VM600Mk2 MPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 5 SERVICE AND SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.1 Contacting us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.2 Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.3 Sales and repairs support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.4 Repairs and returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.5 End-of-life product disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

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QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 1 System overview INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1 INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) This chapter provides a brief overview of the installation of a VM600Mk2 machinery protection system (MPS). Information is provided on installing a rack, connecting power, handling and connecting modules, communicating with the rack and software configuration. NOTE: For further information on installing a VM600Mk2 machinery protection system (MPS), refer to a VM600 machinery protection system (MPS) hardware manual. 1.1 System overview The VM600Mk2 machinery protection system (MPS) uses MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring modules and optional RLC16Mk2 relay modules, and is an evolution of the VM600 MPS based on existing VM600 rack infrastructure. The VM600Mk2 MPS is a digital machinery protection system designed for use in industrial applications. It is intended primarily for vibration monitoring in order to assure the protection of rotating machinery as used in, for example, the power generation, petro-chemical and petroleum industries as well as in marine related applications. The VM600Mk2 series of machinery protection and condition monitoring systems from Meggitt’s vibro-meter® product line are based around a 19" rack containing various types of modules, depending on the application. There are basically two types of system: • VM600Mk2 machinery protection system (MPS in a 6U or 1U rack). • VM600Mk2 condition monitoring system (CMS in a 6U or 1U rack). It is also possible to integrate MPS and CMS hardware into the same VM600Mk2 rack (ABE04x). NOTE: This manual describes the VM600Mk2 machinery protection system (MPS) only. In its most basic configuration, a VM600Mk2 machinery protection system (MPS) consists of the following hardware: 1- VM600Mk2/VM600 rack: 19″ system rack × 6U (ABE04x) or 19″ slimline rack × 1U (ABE056) NOTE: ABE04x refers to both the ABE040 and ABE042, which are identical apart from the position of the rack mounting brackets. 2- RPS6U rack power supply (ABE04x only) When an AC-input version of the RPS6U is installed in a VM600 rack, the optional ASPS auxiliary sensor power supply can be used to replace external power supplies such as the APFxxx 24 VDC power supplies.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 2 System overview INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 3- MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module. The MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module provides 4 dynamic channels and 2 auxiliary channels configurable as either tachometer inputs or DC inputs. The MPC4Mk2 module is always used with an associated IOC4Mk2 module as a pair/set of modules. These modules are used primarily to monitor vibration for the purposes of machinery protection and condition monitoring. In general, a VM600Mk2/VM600 rack used for machinery protection and condition monitoring contains: • One or more MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring modules. Depending on the application, the following type of modules can also be installed in the VM600Mk2/VM600 rack (ABE04x or ABE056): 4- RLC16Mk2 relay module. The RLC16Mk2 relay module provides an additional 16 relays for when the 4 relays of a MPC4Mk2 + IOC4Mk2 module are not enough. Accordingly, the RLC16Mk2 is an optional module. All the above items can be used to make a stand-alone VM600Mk2 machinery protection system (MPS), that is, a VM600Mk2 MPS that is not permanently connected to a network. A networked VM600Mk2 machinery protection system (MPS), that is, a VM600Mk2 MPS that is permanently connected to a network will in addition contain the following hardware in the VM600 rack (ABE04x): 5- CPUMk2 + IOCMk2 rack controller and communications interface module. Depending on the application (and irrespective of whether the rack is used in a stand-alone or a networked configuration), one or more of the following power supplies can be used outside a VM600Mk2/VM600 rack (ABE04x): • APFxxx 24 VDC power supplies • Any equivalent low-noise power supply provided by the customer. These devices must be used for GSI1xx galvanic separation units, GSV safety barriers and transducer and signal conditioner front-ends having a current requirement greater than 25 mA. They will often be mounted in the cubicle in which the rack is installed. NOTE: Auxiliary sensor power supplies (ASPSs) installed in a VM600Mk2/VM600 rack (ABE04x) perform the same function as external power supplies such as the APFxxx 24 VDC power supplies. That is, they are used to power external hardware such as GSI galvanic separation units or signal conditioners that require more power than can be provided by a MPC4Mk2 + IOC4Mk2 module. NOTE: Refer to individual data sheets for full technical specifications of the VM600Mk2 MPS hardware.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 3 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) Finally, a combined machinery protection and condition monitoring system can integrate the following condition monitoring hardware in the VM600Mk2/VM600 rack (ABE04x): • XMx16 + XIO16T extended condition monitoring modules. Figure 1-1 shows front, rear and side views of a typical VM600Mk2 system rack (ABE040) containing machinery protection system (MPS) hardware. VM600Mk2 solutions can also be installed in a slimline rack (see Figure 1-2). NOTE: Refer to individual data sheets for full technical specifications of the VM600Mk2 MPS hardware. NOTE: Further information on installing VM600Mk2 machinery protection system (MPS) hardware (racks and modules/cards) can be found in a VM600 machinery protection system (MPS) hardware manual and in the corresponding data sheets. 1.2 Installing a rack A VM600Mk2 machinery protection system (MPS) is typically housed in a VM600Mk2/VM600 system rack (ABE04x), that is, a ‘standard’ a 19 inch rack (84TE) with a height of 6U (6HE). Two types of this rack exist: the ABE040 and the ABE042. These are identical, except for the position of the rack mounting brackets. An example of a VM600Mk2 MPS housed in a VM600 system rack (ABE040) is shown in Figure 1-1 and an example of a VM600Mk2 MPS housed in an VM600 slimline rack (ABE056) is shown in Figure 1-2. A VM600Mk2/VM600 rack contains a front module/card cage and a rear module/card cage. The module/card cages are separated by the rack backplane. The appearance of the front panel and rear panel of the rack depends entirely on the types of modules/cards installed in the two cages.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 4 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) Front Side view Rear view Front view (PS2) (PS1) MPC4Mk2 VM600 VM600 VM600 RPS6U RPS6U VM600 VM600 VM600 MPC4Mk2 MPC4Mk2 MPC4Mk2 VM600 VM600 VM600 VM600 VM600 VM600 VM600 RLC16Mk2 RLC16Mk2 RLC16Mk2 IOCMk2 IOCMk2 IOCMk2 IOCMk2 Figure 1-1: Views of a typical VM600Mk2/VM600 system rack (ABE040) with several modules/cards installed

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 5 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.2.1 Ventilation VM600Mk2/VM600 racks do not contain any ventilation units (fans). They therefore rely on either forced ventilation by fans in the cabinet or on natural ventilation (convection) for their cooling. All require the free flow of air in an upward direction, with air entering the rack through the vents in the base of the rack and leaving it through the vents on the top of the rack. When VM600Mk2/VM600 racks are installed in a cabinet or enclosure in which natural ventilation is used, a space of at least 50 mm should be present below and above each rack POWER SUPPLY CHECK POWER SUPPLY 18-58VDC 60Wmax VM600 VM600 RLC16Mk2 IOCMk2 POWER SUPPLY CHECK POWER SUPPLY 90-264VAC 100Wmax VM600 VM600 RLC16Mk2 IOCMk2 VM600 MPC4Mk2 Rear view (AC-input version) Figure 1-2: Views of a typical VM600Mk2/VM600 slimline rack (ABE056) with modules/cards installed Top view 3D view Front view Rear view (DC-input version)

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 6 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) for an ABE04x system rack (see Figure 1-3, Case A) and 20 mm for an ABE056 slimline rack (see Figure 1-4, Case A). It is possible to prevent warm air flowing from one rack to another, by placing inclined plates between them in order to deflect the airflow (see Figure 1-3, Case B for an ABE04x system rack and Figure 1-4, Case B for an ABE056 slimline rack). When inclined plates are used with VM600Mk2/VM600 racks, an inclined plate can also function as a non-flammable separation barrier, if required (see 1.2.4 Instructions for locating and mounting). In addition, the space of 50 mm should be present below and above system racks (ABE04x). If an ABE04x rack is assembled without empty slots between the MPS and/or CMS processing modules/cards, it is recommended to use forced ventilation if the temperature of the air flowing through the rack exceeds 40°C (104°F). If a 19″ × 6U rack has at least one empty slot between each processing module/card, it is recommended to use forced ventilation if the temperature of the air flowing through the rack exceeds 55°C (131°F). In a case where forced ventilation by fan units is used, the spacing above, below and between racks can be reduced to zero, providing that the airflow to/from neighbouring racks is ensured. Always ensure adequate spacing (minimum 50 mm for ABE04x racks) is provided below and above a VM600Mk2/VM600 rack to allow proper natural ventilation. Failure to adhere to this requirement will cause overheating of the rack and as a consequence will affect the correct operation of the system. HAZARDOUS TEMPERATURES CAN EXIST WITHIN AND ON VM600Mk2/VM600 SYSTEM RACKS (ABE04X). DEPENDING ON THE AMBIENT OPERATING TEMPERATURE, NUMBER OF MODULES/CARDS AND POWER SUPPLIES INSTALLED (AND THEIR CONFIGURATION AND OPERATION), THE INSTALLATION AND COOLING (FORCED OR NATURAL VENTILATION), THE TOP OF A VM600Mk2/VM600 RACK CAN BECOME HOT AND THERE IS THE RISK OF BURNING WHEN HANDLING THE RACK. SEE ALSO HOT SURFACES AND THE RISK OF BURNING ON PAGE XVIII.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 7 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) Rack-mounted Fan Rack-mounted Fan VM600 rack (side view) Rack-mounted Fan Rack-mounted Fan Front of rack VM600 rack Case A Case B Airflow Inclined plates to deflect airflow (for example: PNR 957.15.01.1103) (Side view) Figure 1-3: Minimum required spacing above, below and between VM600Mk2/VM600 system racks (ABE04x) in an enclosure using natural or forced ventilation Natural ventilation Forced ventilation Natural ventilation Forced ventilation Front of rack >50 mm >50 mm >50 mm >50 mm >50 mm >50 mm >50 mm >50 mm Airflow

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 8 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.2.2 Circuit breaker In some circumstances the operator must ensure a switch or circuit breaker is provided in order to comply with the IEC/EN 61010-1 standard. This standard stipulates that permanently connected equipment, such as a VM600Mk2/VM600 system rack (ABE04x), must employ a switch or circuit breaker as a means of disconnection from the mains supply. A VM600Mk2/VM600 system rack using the AC-input version of the RPS6U rack power supply already have an ON/OFF switch or switches (and a fuse or fuses) at the rear of the rack. However, this is not the case for the DC-input versions of the RPS6U rack power supply, so an appropriately rated external circuit breaker or equivalent must be used. Rack-mounted Fan Rack-mounted Fan Rack-mounted Fan Rack-mounted Fan >20 mm Front of rack Case A Case B Airflow Inclined plates to deflect airflow Side view Figure 1-4: Minimum required spacing above, below and between VM600Mk2/VM600 slimline racks (ABE056) in an enclosure using natural or forced ventilation Natural ventilation Forced ventilation Natural ventilation Forced ventilation Front of rack >20 mm >20 mm Airflow >20 mm >20 mm Side view >20 mm >20 mm >20 mm

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 9 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.2.3 Supply wiring A VM600Mk2/VM600 system rack (ABE04x) using the AC-input version of the RPS6U rack power supply is supplied with a mains power supply lead (power cord). Power supply rear panels with two AC inputs for independent mains supplies are supplied with two mains cables. However, no lead (cable) is supplied with a VM600Mk2/VM600 system rack using the DC-input version of the RPS6U. NOTE: Refer to the VM600 RPS6U rack power supply data sheet and VM600 system rack (ABE04x) data sheet for further information on the mains power supply lead (power cord) supplied with a VM600 rack. The AC-input rear panels with mains sockets used by VM600Mk2/VM600 system racks have a power entry module that requires temperature derating when a rack operates in environments with temperatures greater than 50°C (122°F). NOTE: Refer to a VM600 machinery protection system (MPS) hardware manual for further information on the temperature derating required for AC-input rear panels. For a VM600Mk2/VM600 system rack using a DC-input version of the RPS6U rack power supply, the mains power supply lead (power cord) linking the rack to the mains supply must pass through an external switch or circuit breaker. The switch or circuit breaker must be installed and used in accordance with the manufacturer’s instructions in order to ensure the correct and reliable protection of the VM600Mk2/VM600 rack. The switch or circuit breaker must be chosen in accordance with the version of the DC-input RPS6U rack power supply used, and in particular the maximum permitted input current and output power. The operator must have easy access to the switch or circuit breaker at all times. For further information, refer to a VM600 machinery protection system (MPS) hardware manual. In general, for a VM600Mk2/VM600 system rack, the mains power supply lead (power cord) used must be of sufficient cross-section to meet the power requirements of the connected equipment. In addition, the power supply lead (power cord) must meet certain requirements depending on whether it is used with an AC-input version or a DC-input version of the RPS6U rack power supply. For further information, refer to a VM600 machinery protection system (MPS) hardware manual.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 10 Installing a rack INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.2.4 Instructions for locating and mounting A POPULATED VM600Mk2/VM600 SYSTEM RACK (ABE04X) WITH MODULES/CARDS AND RACK POWER SUPPLIES INSTALLED IS A HEAVY OBJECT. DEPENDING ON THE NUMBER OF MODULES/CARDS AND RPS6U RACK POWER SUPPLIES INSTALLED, A VM600 SYSTEM RACK CAN BE TOO HEAVY TO LIFT, LOWER OR OTHERWISE HANDLE MANUALLY BY A SINGLE PERSON AND THERE IS THE RISK OF INJURY DURING INSTALLATION OR REMOVAL. SEE ALSO HEAVY OBJECTS AND THE RISK OF INJURY ON PAGE XI. The positioning of the VM600Mk2/VM600 rack shall allow easy access to the on/off switch for the main supply. A fully equipped VM600Mk2/VM600 rack can weigh 23 kg, so the following instructions apply: • Two people are required to carry or mount the rack in its cabinet. • Shelves, guide rails and other devices used to support the rack must be strong enough to bear the weight of the rack. For the standard version (PNR: 204-040-100-0xx), separate-circuits version (PNR: 204-040-100-1xx) and rear-mounting version (PNR: 204-042-100-0xx) of the VM600Mk2/VM600 rack, deflection plates (barriers) must be installed both above and below the rack. The barriers installed above and below a VM600Mk2/VM600 rack are required to prevent unintentional access to the equipment in order to help reduce the risk of electrical shock. In addition, the barrier installed below a VM600Mk2/VM600 rack is also required in order to help prevent the spread of fire in the unlikely event that one should occur. Accordingly, the barrier below the rack must be a non-flammable separation barrier made of metal or a UL94 V-1 rated (or better) material. See also ELECTRICAL SAFETY AND INSTALLATION ON PAGE X. When inclined plates are used with a VM600Mk2/VM600 rack in order to deflect airflow and prevent warm air flowing into a rack, an inclined plate can also function as a required deflection plate (barrier) if it is made from an appropriate material. See 1.2.1 Ventilation.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 11 Connecting power INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.3 Connecting power For a VM600Mk2 machinery protection system (MPS) housed in a VM600Mk2/VM600 system rack (ABE04x), the following versions of RPS6U rack power supply are available: • RPS6U power supply for use with an external AC-mains supply. • RPS6U power supplies for use with different external DC-mains supplies. The RPS6U rack power supply must be used with an appropriate connection panel mounted at the rear of the VM600Mk2/VM600 rack. Several types of these associated rear panels exist in order to allow the connection of external AC-mains and/or DC-mains power to the rack. NOTE: For further information, refer to the VM600 RPS6U rack power supply data sheet and a VM600 machinery protection system (MPS) hardware manual. As shown in Figure 1-1, one or two RPS6U power supplies can be installed in a VM600Mk2/VM600 system rack (ABE04x). When two RPS6Us are installed in a rack, the RPS6U on the right (slots 18 to 20) is power supply 1 (PS1) and the RPS6U on the left (slots 15 to 17) is power supply 2 (PS2). A rack can have two RPS6U power supplies installed for different reasons: • In order to support rack power supply redundancy. • In order to supply power to the modules/cards (non-redundantly). NOTE: A VM600Mk2/VM600 system rack configuration with two RPS6U power supplies (330 W) operating non-redundantly to supply power to the modules/cards is typically only necessary for a full rack of modules/cards in an application where the operating environment requires RPS6U output power derating. The number and type of RPS6U power supplies installed in a VM600Mk2/VM600 system rack, together with the number of modules/cards installed and the environmental conditions, helps determine the mode of operation of the RPS6U power supplies as either redundant or non-redundant. NOTE: For further information on RPS6U power supply configurations, including ‘redundant’ configurations, refer to a VM600 machinery protection system (MPS) hardware manual. To connect power to a VM600Mk2/VM600 system rack: • Determine the type of RPS6U rack power supply or supplies used by the rack: DC-input, AC-input or both (that is, 1 × DC-input and 1 × AC-input). See 1.3.1 Front panels. • Connect the external mains power supply to the rack via the DC-input rear panel(s) and/or AC-input rear panel(s), or combined AC-input and DC-input rear panel using appropriate mains power supply leads (power cords). HAZARDOUS VOLTAGES EXIST WITHIN VM600Mk2/VM600 SYSTEM RACKS (ABE04X). SEE HAZARDOUS VOLTAGES AND THE RISK OF ELECTRIC SHOCK ON PAGE XI.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 12 Connecting power INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.3.1 Front panels Figure 1-5 shows the panels of RPS6U rack power supplies with different inputs: AC or DC. NOTE: For a VM600Mk2/VM600 system rack (ABE04x) with two RPS6U rack power supplies connected to two external mains supplies, if one of the external mains supplies is not connected/operating, the +5V LED on the RPS6U connected to that (non-operating) external mains supply can still show yellow even though that particular RPS6U’s +5 V output is not operating normally. (This incorrect 5V LED indication is due to reverse/leakage current across an ORing diode used to connect the +5 V outputs from both RPS6Us.) Figure 1-5: Front panels for the different versions of the RPS6U rack power supply (a) Panel of later (higher-power) version of the RPS6U rack power supply (b) Panels of earlier (original) version of the RPS6U rack power supply: AC-input version (left) and DC-input version (right) IN, AC or DC LED: Green indicates that the external mains supply is present and is within the normal range. This LED is on when the RPS6U is operating normally. +5V, +12V and −12V LEDs: Yellow indicates that the corresponding internal supply voltage is being generated and is within the normal range. These LEDs are on when the RPS6U is operating normally. (AC-input version) (DC-input version)

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 13 Handling VM600Mk2 modules INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.3.2 Associated rear panels NOTE: For further information on RPS6U power supply configurations, including associated rear panels, refer to a VM600 machinery protection system (MPS) hardware manual. 1.3.3 Power supply check relay The power supply check relay provides an indication that the +5 V, +12 V and −12 V supplies are being correctly generated and delivered by the RPS6U rack power supply or supplies to the VM600Mk2/VM600 system rack (ABE04x) backplane. The connector for the power supply check relay is available at the rear of the rack, on the rear panel associated with the RPS6U power supply or supplies. NOTE: For further information, refer to the VM600 system rack (ABE040 and ABE042) data sheet and a VM600 machinery protection system (MPS) hardware manual. 1.4 Handling VM600Mk2 modules 1.5 Installing VM600Mk2 modules Before installing VM600Mk2 modules/cards or otherwise working with a VM600Mk2/VM600 rack, it is important to refer to the information given in the safety section of this manual (see Safety). THE POWER SUPPLY CHECK RELAY IS SPECIFIED FOR OPERATION WITH SEPARATED OR SAFETY EXTRA-LOW VOLTAGE (SELV) SYSTEM VOLTAGE LEVELS: • MAXIMUM SWITCHING VOLTAGE OF ±30 VRMS / ±42.4 VAC(PEAK) OR 60 VDC. Operating personnel should remember to observe the handling precautions mentioned in Handling precautions for electrostatic sensitive devices on page xii when handling modules/cards. Failure to do this may result in modules/cards becoming damaged by electrostatic discharges. Before inserting a module/card in a rack, visually check that none of the connector pins are bent. FOR SAFETY REASONS, ANY VM600Mk2 /VM600 RACK SLOT (MODULE POSITION) NOT POPULATED BY A MODULE/CARD MUST BE COVERED BY A BLANK PANEL.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 14 Installing VM600Mk2 modules INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.5.1 VM600Mk2/VM600 rack slots / module positions VM600Mk2/VM600 racks are modular systems with different rack slots / module positions as follows: • VM600Mk2/VM600 system rack The VM600Mk2/VM600 system rack (ABE04x) is a 19″ × 6U rack with 21 × VME slots on the front and the rear of the rack. The slots are designated slot 0 to slot 20 (left to right, as seen from the front). See Figure 1-1. • VM600Mk2/VM600 slimline rack The VM600Mk2/VM600 slimline rack (ABE056) is a 19″ × 1U rack with 1 × VME slot on the front of the rack and 2 × slots on the rear. The slots are designated slot 1 and slot n, since it can be set to any slot number from slot 3 to 14. See Figure 1-2. The front and rear module/card cages of a VM600Mk2/VM600 rack are partitioned by a backplane. Each side of the back plane is equipped with connectors allowing modules/cards to be quickly and easily installed. The following VM600Mk2 modules are connected to the backplane by installing them from the front of the VM600Mk2/VM600 rack: • MPC4Mk2 machinery protection and condition monitoring module. The following VM600Mk2 modules are connected to the backplane by installing them from the rear of the VM600Mk2/VM600 rack: • IOC4Mk2 input/output module (for the MPC4Mk2 module) • RLC16Mk2 relay module. NOTE: Information on other VM600 MPS hardware can be found in a VM600 machinery protection system (MPS) hardware manual.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 15 Installing VM600Mk2 modules INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.5.2 Installation restrictions Table 1-1 show the installation restrictions that apply to MPS modules/cards in a VM600Mk2/VM600 system rack (ABE04x). Table 1-1: Attribution of slots in a VM600Mk2/VM600 system rack (ABE04x) VME slot no. Module/card or system component accepted in front module/card cage Module/card or system component accepted in rear module/card cage 00 CPUMk2 (Reserved for CPUx) IOCMk2 (Reserved for IOCx) 01 (Reserved) RLC16Mk2 (RLC16 or IRC4) 02 03 to 14 MPC4Mk2 (AMC8, MPC4 or XMx16) IOC4Mk2 or RLC16Mk2 (IOC4T, IOC8T or XIO16T, or RLC16 or IRC4) 15 (Reserved for RPS6U as PS2 (Power supply 2, PS2) (Width of RPS6U = 3 slots)) RLC16Mk2 (RLC16 or IRC4) 16 RLC16Mk2 (RLC16) 17 RLC16Mk2 (RLC16) 18 (Reserved for RPS6U as PS1 (Power supply 1, PS1) (Width of RPS6U = 3 slots)) RLC16Mk2 (RLC16) 19 (Reserved for rear panel associated with the rack power supply (one or two RPS6Us)) 20 Notes A MPC4Mk2 module must have an IOC4Mk2 module installed directly behind it in a VM600Mk2/VM600 rack. In a VM600Mk2/VM600 system rack (ABE04x), one or two RPS6U rack power supplies can be installed. The rack can have two RPS6U rack power supplies installed for different reasons: in order to support rack power supply redundancy or in order to supply power to the modules/cards. Refer to a VM600 machinery protection system (MPS) hardware manual for further information.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 16 Installing VM600Mk2 modules INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) Table 1-2 show the installation restrictions that apply to MPS modules/cards in a VM600Mk2/VM600 slimline rack (ABE056). When a VM600Mk2 machinery protection system (MPS) is installed for the first time, the MPC4Mk2 + IOC4Mk2 modules and RLC16Mk2 modules within it must be configured according to their intended application. MPC4Mk2 + IOC4Mk2 modules are software configured using the VibroSight Protect software, while RLC16Mk2 modules are configured and controlled by the MPC4Mk2 module that they are associated with. However, jumpers must be manually configured to match the VibroSight Protect configuration for the modules, as follows: • For MPC4Mk2 + IOC4Mk2 modules, jumpers on the IOC4Mk2 are manually configured to select the VM600Mk2/VM600 rack’s Open Collector (OC) bus and/or Raw bus lines that are used to share signals/lines between the MPC4Mk2 + IOC4Mk2 and other modules in the rack, for example, to control and monitor RLC16Mk2 module relays, to share status information between logical functions, and distribute the system-wide VM600Mk2 MPS safety-line control signal. • For RLC16Mk2 modules, jumpers on the RLC16Mk2 are manually configured to select the VM600Mk2/VM600 rack’s Open Collector (OC) bus and/or Raw bus lines that are used to share signals/lines between the RLC16Mk2 and other modules in the rack, for example, to control and monitor RLC16Mk2 module relays, to share status information between logical functions, and distribute the system-wide VM600Mk2 MPS safety-line control signal. In general, all configurable elements (module/card configurations (software) and jumpers (hardware)) are normally configured in the factory before delivery of the system. See also 1.8 Software configuration and 1.9 Hardware configuration. Table 1-2: Attribution of slots in a VM600Mk2/VM600 slimline rack (ABE056) VME slot no. Module/card or system component accepted in front module/card cage Module/card or system component accepted in rear module/card cage 1 MPC4Mk2 (AMC8, MPC4 or XMx16) IOC4Mk2 or RLC16Mk2 (IOC4T, IOC8T or XIO16T, or RLC16 or IRC4) 0 (None) RLC16Mk2 (RLC16) Notes A MPC4Mk2 module must have an IOC4Mk2 module installed directly behind it in a VM600Mk2/VM600 rack. A VM600Mk2/VM600 slimline rack (ABE056) has one rack slot / module position in the front and two rack slots / module positions in the rear. In the VME slot no. column, the factory assigned default values are used. However, different VME slot umbers can be used, if required.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 17 Communicating with a VM600Mk2 MPS INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.6 Communicating with a VM600Mk2 MPS The various possibilities for communicating with a VM600Mk2 machinery protection system (MPS) are shown in Figure 1-6. In all cases, a computer running the VibroSight® software is required for the configuration, operation and management of the system. To configure a VM600Mk2 MPS: • VM600Mk2/VM600 system rack (ABE04x) or VM600Mk2/VM600 slimline rack (ABE056) with a VM600Mk2 MPS consisting of a single MPC4Mk2 + IOC4Mk2 module In this case, the VibroSight computer is typically connected to the MPC4Mk2 + IOC4Mk2 module using the “LAN” connector available on the front panel of the MPC4Mk2 module, either directly or via a network switch. This is shown in Figure 1-6 (a). • VM600Mk2/VM600 system rack (ABE04x) with a VM600Mk2 MPS consisting of multiple MPC4Mk2 + IOC4Mk2 modules In this case, a computer running VibroSight Protect is typically connected to the MPC4Mk2 + IOC4Mk2 modules using the “LAN” connectors available on the front panel of the MPC4Mk2 modules, via one or more network switches. This is shown in Figure 1-6 (b). NOTE: A VibroSight/VM600Mk2 MPS requires that the VM600 rack is configured as a whole, that is, VibroSight Protect requires concurrent access to all MPC4Mk2 modules in the rack. In addition: • For a VM600Mk2/VM600 system rack (ABE04x) with a VM600Mk2 MPS that also contains a CPUMk2 + IOCMk2 module In this case, the CPUMk2 + IOCMk2 module can act as communications interface by obtaining data from the MPC4Mk2 + IOC4Mk2 module(s) over the VM600 rack’s VME bus and subsequently sharing this information with external third-party systems such as a DCS or PLC. This is shown in Figure 1-6 (c). NOTE: In general, VibroSight Protect is used for the configuration/operation of a VM600Mk2 MPS, while VibroSight System Manager is used more for supporting operation/management tasks.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 18 Communicating with a VM600Mk2 MPS INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) Figure 1-6: Communicating with a VM600Mk2 machinery protection system (MPS) in a VM600Mk2/VM600 system rack (ABE04x) (a) (b) (c) RLC16Mk2 MPC4Mk2 IOC4Mk2 RPS6U VibroSight® computer RLC16Mk2 MPC4Mk2 IOC4Mk2 RPS6U VibroSight® computer MPC4Mk2 IOC4Mk2 MPC4Mk2 IOC4Mk2 Network switch RLC16Mk2 MPC4Mk2 IOC4Mk2 RPS6U VibroSight® computer MPC4Mk2 IOC4Mk2 MPC4Mk2 IOC4Mk2 Network switch Signal connections CPUMk2 system Ethernet and fieldbus interfaces (Modbus TCP and/or PROFIBUS DP) (Rear of rack) (Front of rack) (Rack backplane) VM600Mk2 MPS rack (ABE04x) (VME bus) System Ethernet (10/100BASE-TX) System Ethernet (10/100BASE-TX) System Ethernet (10/100BASE-TX) CPUMk2 IOCMk2

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 19 Connecting to a computer INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.7 Connecting to a computer The MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module has one system communication interface available via the “LAN” connector on the front panel of the MPC4Mk2 module (front of VM600Mk2/VM600 rack). See Figure 2-1. This system communication interface is a Ethernet interface (10/100BASE-TX (up to 100 Mbps)) that is used for all communications with the MPC4Mk2 + IOC4Mk2 module. The MPC4Mk2 module supports a proprietary TCP/IP-based protocol that communicates with the VibroSight and VibroSight Protect software running on an external computer. Standard Ethernet cables (Cat 5 or better) can be used for networking between a VM600Mk2 machinery protection system (MPS) and network switches or computers. For a VM600Mk2 machinery protection system (MPS) consisting of a single MPC4Mk2 + IOC4Mk2 module, or when working with a single MPC4Mk2 + IOC4Mk2 module, the MPC4Mk2 module can be connected directly to a VibroSight computer or connected indirectly via a network switch (see Figure 1-6 (a) or (b)). For a VM600Mk2 machinery protection system (MPS) consisting of multiple MPC4Mk2 + IOC4Mk2 modules, the MPC4Mk2 modules are connected together using one or more network switches (or equivalent) before being connected to a VibroSight computer (see Figure 1-6 (b)). 1.8 Software configuration The modules in a VM600Mk2 machinery protection system (MPS) must be software configured before the system can be used. While the majority of settings are normally configured in the factory before delivery, the user is nevertheless able to modify certain parameters using the VibroSight Protect software and any associated hardware jumpers on the IOC4Mk2 and RLC16Mk2 modules, if required. NOTE: Refer to the VibroSight software release notes and VibroSight help for further information on the software. In general, the VibroSight Protect software is used for software configuration as follows: • To configure the system properties for the VM600Mk2/VM600 rack. For example, type of rack (system rack (ABE04x) or slimline rack (ABE056)); type and organisation of power supplies (AC and/or DC input, rack power supply redundancy); type (MPC4Mk2 + IOC4Mk2 or RLC16Mk2), number (up to 12) and location (rack slot number/position) of VM600Mk2 modules. Global system properties are configured and summarised on the Layout tab of VibroSight Protect. • To configure the settings for the VM600 Mk2 modules (MPC4Mk2 + IOC4Mk2 and RLC16Mk2) in the VM600Mk2/VM600 rack. For example, for a MPC4Mk2 + IOC4Mk2 module, network settings (IP address); sensor/measurement chain, processing and alarms for each channel (dynamic and auxiliary); logical functions; relays (user-configurable and common-circuit fault); analog outputs.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 20 Hardware configuration INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) For example, for a RLC16Mk2 module, enabled or disabled, mode (normally energised (NE) or normally de-energised (NDE)), input (logical function), latched or not, for each relay. Individual module settings are configured and summarised on the Configure tab of VibroSight Protect. • To upload the configuration to the VM600Mk2 machinery protection system (MPS) in the VM600Mk2/VM600 rack. Once a configuration has been completed and passed all of the automatic consistency and error checking (Consistency check window), it can be uploaded to the VM600Mk2 machinery protection system (MPS), that is, to the MPC4Mk2 + IOC4Mk2 and RLC16Mk2 modules. In VibroSight Protect, the Dashboard tab is used to upload a valid configuration to a connected the VM600Mk2 machinery protection system (MPS). The configuration of individual channels on MPC4Mk2 + IOC4Mk2 modules must be made using software before the system can be used. The VibroSight Protect software should be used to do this once the rack is powered up. See 1.6 Communicating with a VM600Mk2 MPS. In addition, the VibroSight System Manager software is used for other infrequent system maintenance and operation tasks, such as module firmware updates or accessing module diagnostic log files. See 3 Overview of VM600Mk2 machinery protection system (MPS) software. See also 1.9 Hardware configuration. 1.9 Hardware configuration The modules in a VM600Mk2 machinery protection system (MPS) must be hardware configured before the system can be used. While the majority of settings are normally configured in the factory before delivery, the user is nevertheless able to modify certain parameters if required using the VibroSight Protect software (see 1.8 Software configuration) and jumpers on the IOC4Mk2 and RLC16Mk2 modules. NOTE: Refer to the VibroSight software release notes and VibroSight help for further information on the software. While the vast majority of settings are software configured using VibroSight Protect (see 1.8 Software configuration), jumpers on the modules in a VM600Mk2 machinery protection system (MPS) must be manually configured to match the VibroSight Protect configuration as follows: • For a MPC4Mk2 + IOC4Mk2 module, jumpers on the IOC4Mk2 module are used to manually configure the VM600Mk2/VM600 rack’s Open Collector (OC) bus and/or Raw bus lines that control and monitor the module’s relays, and distribute the system-wide VM600Mk2 MPS safety line control signal.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 21 VibroSight networking INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) • For a RLC16Mk2 module, jumpers on the module are used to manually configure the VM600Mk2/VM600 rack’s Open Collector (OC) bus and/or Raw bus lines that control and monitor the module’s relays, and distribute the system-wide VM600Mk2 safety line control signal. NOTE: The jumper information is automatically generated and displayed by the VibroSight Protect software. In VibroSight Protect, on the Configure tab, when an individual module (MPC4Mk2 + IOC4Mk2 or RLC16Mk2) is selected, the Jumpers tab for the module displays the module’s required jumper settings. On a Jumpers tab, the Jumpers location displays a photo of the area of the module (IOC4Mk2 or RLC16Mk2) to illustrate where the jumpers are physically located on the module, while the Jumpers configuration highlights the jumpers that must be installed in order to match the VibroSight Protect configuration. NOTE: When configuring hardware jumpers on IOC4Mk2 and RLC16Mk2 modules, it is important to note that each module can be different and that for each module: • Jumpers shown as grey in Jumpers configuration (VibroSight Protect) for the module must be removed (not installed). • Jumpers shown as blue in Jumpers configuration (VibroSight Protect) for the module must be inserted (installed). See also 1.8 Software configuration. 1.10VibroSight networking VibroSight uses zero-configuration networking (zeroconf) in order to automatically create usable networks of VibroSight-compatible devices with the minimum amount of network administration. 1.10.1 Zero-configuration networking VibroSight uses a proprietary implementation of the zero-configuration networking (zeroconf) protocols for all required networking operations. This includes the automatic discovery of and communications between VibroSight-system components, such as VibroSight software modules, VM600 modules/cards and VibroSmart® modules. NOTE: The zero-configuration networking (zeroconf) protocols use multicast domain name system (mDNS) messages on UDP port 5353 for device discovery, so this UDP port number must be added as an allowed UDP port to the exceptions list in Windows Firewall.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 22 MPC4Mk2 + IOC4Mk2 module network interface INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) If the automatic discovery does not work (for example, due to a network not meeting the requirements of zeroconf), then connections between the VibroSight-system components can be established manually by using the IP addresses of the components. For example, for VibroSight software to VM600Mk2 machinery protection system (MPS) module communications, it is possible to connect from VibroSight System Manager to a MPC4Mk2 + IOC4Mk2 module (even if the MPC4Mk2 module does not have a valid IP address) when the computer running VibroSight System Manager and the module are on the same network. (If necessary, a direct connection between the computer and the device can be made in order to bypass the network.) 1.10.2 VibroSight network requirements A network that meets the requirements of zero-configuration networking (zeroconf) is recommended in order to reduce the need to establish connections between VibroSight-system components manually. Network bandwidth and latency recommendations depend on the monitoring system hardware being used: For a VM600Mk2 machinery protection system (MPS), a network that supports bandwidth and latency requirements equivalent to 100 Mbps LAN or better is recommended. For reference, for a a VM600 condition monitoring system using VM600 XMx16 + XIO16T modules, a network that supports bandwidth and latency requirements equivalent to 1000 Mbps (1 Gbps) LAN or better is recommended. NOTE: The highly configurable nature of the VibroSight software and monitoring system hardware, and the wide variation in machinery monitoring applications makes it impossible to define operating limits for a VibroSight network that are correct under all circumstances. 1.10.3 Wide area networking It is not recommended to use WANs between VibroSight-system components for reasons of bandwidth, latency and security. 1.11MPC4Mk2 + IOC4Mk2 module network interface The configuration of the network interface (IP address) of the MPC4Mk2 must be known in order to establish communications and work with a MPC4Mk2 + IOC4Mk2 module as part of a VM600Mk2 machinery protection system (MPS). For a MPC4Mk2 module delivered as part of a VM600Mk2 solution, the module’s IP address is normally configured as specified at the time of ordering. For a MPC4Mk2 module delivered as a spare part, the module’s IP address is normally configured to used dynamic addressing (that is, DHCP). See 2.2.3 MPC4Mk2 module factory assigned defaults.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 1 - 23 MPC4Mk2 + IOC4Mk2 module network interface INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS)

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 1 - 24 MPC4Mk2 + IOC4Mk2 module network interface INTRODUCTION TO THE VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) 1.11.1 Configuring the network interface (IP address) for a MPC4Mk2 + IOC4Mk2 module VibroSight System Manager is used to configure the network interface (IP address) of a MPC4Mk2 + IOCMk2 module. See 3.3.1 Configuring the network interface for a MPC4Mk2 module. 1.11.2 Identifying a MPC4Mk2 + IOC4Mk2 module in a configuration VibroSight Protect is used to identify a MPC4Mk2 + IOCMk2 module in a VibroSight Protect configuration. See 3.4.1 Identifying a MPC4Mk2 module in a VibroSight Protect (MPS) configuration.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 1 VM600 racks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2 OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE This chapter provides a brief overview of the VM600Mk2 machinery protection system (MPS) hardware. This includes an introduction to the features and basic functionality of the VM600Mk2 machinery protection system (MPS) modules: • MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module • RLC16Mk2 relay module. For information on the VibroSight® software used with the VM600Mk2 machinery protection system (MPS) hardware, see 3 Overview of VM600Mk2 machinery protection system (MPS) software. NOTE: For further information on VM600 racks in general, refer to a VM600 machinery protection system (MPS) hardware manual. 2.1 VM600 racks 2.1.1 VM600 system racks (ABE04x) See 1.2 Installing a rack. 2.1.2 VM600 slimline racks (ABE056) See 1.2 Installing a rack.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 2 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.2 MPC4Mk2 machinery protection and condition monitoring module The MPC4Mk2 machinery protection and condition monitoring module panel is shown in Figure 2-1. NOTE: The MPC4Mk2 machinery protection and condition monitoring module is always used with an associated IOC4Mk2 input/output module as a pair/set of modules (see 2.3 IOC4Mk2 input/output module). Figure 2-1 illustrates the main components found on the MPC4Mk2 module’s panel and briefly explains their function. It also summarises the behaviour and meaning of the MPC4Mk2 module’s LEDs. A more detailed explanation of the MPC4Mk2 LEDs is given in Table 2-1 and Table 2-2. As shown in Figure 2-1, the MPC4Mk2 module has the following connectors: • CHn connectors – CH1, C2, CH3 and CH4 These BNC connectors make the buffered outputs (“raw” analog signals) corresponding to the dynamic channel inputs available at the front of the VM600Mk2/VM600 rack. NOTE: The buffered outputs corresponding to dynamic channel inputs are also available on the J2 connector of the MPC4Mk2 module’s corresponding IOC4Mk2 module, as “raw” analog signals. • AXn connectors – AX1 and AX2 These BNC connectors make the buffered outputs (“raw” analog signals) corresponding to the auxiliary channel inputs available at the front of the VM600Mk2/VM600 rack. NOTE: The buffered outputs corresponding to auxiliary channel inputs are also available on the J2 connector of the MPC4Mk2 module’s corresponding IOC4Mk2 module, as “raw” analog and as TTL-level signals. • LAN connector This Ethernet (8P8C (RJ45)) connector is used to connect the MPC4Mk2 module (VM600Mk2 MPS) to a computer running the VibroSight® software – in order to support configuration, operation and management. NOTE: Once configured, a VM600Mk2 MPS can operate stand-alone, that is, without a computer connected. For information on communicating with a MPC4Mk2 module, see 1.7 Connecting to a computer.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 3 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE As shown in Figure 2-1, a MPC4Mk2 module has the following LED indicators: • DIAG/STATUS LED In general, this LED is a system/module-level indicator used to indicate the status of the VM600Mk2 MPS (MPC4Mk2 + IOCMk2 module). • CHn (dynamic channel) LEDs – CH1, C2, CH3 and CH4 In general, these LEDs are channel-level indicators used to indicate the status of the MPC4Mk2 module’s dynamic channels and measurements. • AXn (auxiliary channel) LEDs – AX1 and AX2 In general, these LEDs are channel-level indicators used to indicate the status of the MPC4Mk2 module’s auxiliary channels and measurements. • LOCK LED This LED is a safety-level indicator used to indicate the main operating mode of the VM600Mk2 MPS (MPC4Mk2 + IOCMk2 module): Locked (safety/secure operating mode) or Unlocked (maintenance operating mode) For further information on the MPC4Mk2 module’s LEDs, see 2.2.1 MPC4Mk2 module LEDs. As shown in Figure 2-1, a MPC4Mk2 module has the following buttons (control inputs): • Button 1 • Button 2 • RESET (buttons 1 and 2 together). These buttons are used to change/control the operation and behaviour of the VM600Mk2 MPS (MPC4Mk2 + IOCMk2 module). For further information on the MPC4Mk2 module’s buttons, see 2.2.2 MPC4Mk2 module buttons.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 4 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE AXn (auxiliary channel) BNC connectors Buffered outputs (“raw” analog signals) corresponding to auxiliary channel inputs. Transfer ratios: • For a channel configured as a tachometer input: 0 to 5 V TTL-compatible (digital pulse train) signal. • For a channel configured as a DC input: 1 V/V for a voltage input signal or 0.2 V/mA for a current input signal. Figure 2-1: MPC4Mk2 panel (front of VM600Mk2/VM600 rack) LOCK LED indicator: • Green (continuous): VM600Mk2 MPS (MPC4Mk2 + IOC4Mk2 and RLC16Mk2s) locked (safety/secure operating mode). • Red (continuous): VM600Mk2 MPS (MPC4Mk2 + IOC4Mk2 and RLC16Mk2s) unlocked (maintenance operating mode). CHn (dynamic channel) BNC connectors Buffered outputs (“raw” analog signals) corresponding to dynamic channel inputs. Transfer ratios: • For a voltage input signal: 1 V/V. • For a current input signal: 0.2 V/mA. DIAG/STATUS LED indicator: • Off: MPC4Mk2 + IOC4Mk2 module booting. • Green blinking: no configuration or being configured. • Green (continuous): normal operation. • Orange blinking slowly: trip multiply (TM). • Orange blinking: alarm bypass (AB). • Orange (continuous): sensor/measurement chain problem. • Red (continuous): fail-safe due to diagnostics (BIST) or hardware fault/problem preventing normal operation. CHn (dynamic channel) LED indicators: • Off: channel not configured. • Green (continuous): normal operation. • Orange blinking slowly: alert alarm (not first-out). • Orange blinking: alert alarm (first-out). • Orange (continuous): alarm bypass (AB) or sensor/measurement chain problem. • Red blinking slowly: danger alarm (not first-out). • Red blinking: danger alarm (first-out). AXn (auxiliary channel) LED indicators: • Off: channel not configured. • Green (continuous): normal operation. • Orange blinking slowly: alert alarm (not first-out). • Orange blinking: alert alarm (first-out). • Orange (continuous): alarm bypass (AB) or sensor/measurement chain problem. • Red blinking slowly: danger alarm (not first-out). • Red blinking: danger alarm (first-out). Note: See Table 2-1 and Table 2-2 for more detailed information on the MPC4Mk2 module’s LED indicators. 1, 2, RESET buttons Used to change/control the operation and behaviour of a VM600Mk2 MPS (MPC4Mk2 + IOC4Mk2 and RLC16Mk2). In general: • Button 1 (left) is used to change the operating mode of the MPC4Mk2 module. • Button 2 (right) is used to switch the main Operational mode of the MPC4Mk2 module between Locked (safety/secure operating mode) and Unlocked (maintenance operating mode). • RESET (both buttons) is used to reset the MPC4Mk2 + IOC4Mk2 module, that is, reboot the VM600Mk2 MPS. LAN connector (with Link and Activity LEDs) 8P8C (RJ45) modular jack, female. System Ethernet communications between the MPC4Mk2 + IOC4Mk2 module and a computer running the VibroSight® software. Note: See Table 2-3 for more detailed information on the MPC4Mk2 module’s buttons.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 5 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.2.1 MPC4Mk2 module LEDs LEDs on the front panel of the MPC4Mk2 module are used to indicate the status and behaviour of a VM600Mk2 MPS (MPC4Mk2 + IOC4Mk2 module and any associated RLC16Mk2 modules). In general: • The DIAG/STATUS LED indicates the status and behaviour of the VM600Mk2 MPS: • DIAG/STATUS ○ indicates system booting. • DIAG/STATUS ● indicates system not configured when blinking slowly. • DIAG/STATUS ● indicates normal system operation. • DIAG/STATUS ● indicates trip multiply when blinking slowly and alarm bypass when blinking quickly. • DIAG/STATUS ● indicates fail safe (that is, the system-wide VM600Mk2 MPS safety-line control signal has been activated by the MPC4Mk2 module). • The CHn and AXn LEDs indicate the status and behaviour of the dynamic and auxiliary channels respectively: • CHn ○ indicates channel not configured. • CHn ● indicates normal channel operation. • CHn ● indicates alarm bypass (AB) or sensor/measurement chain problem when on continuously, an alert alarm (not first out) when blinking slowly and an alert alarm (first out) when blinking quickly. • CHn ● indicates a danger alarm (not first out) when blinking slowly and a danger alarm (first out) when blinking quickly. • The LOCK LED indicates the status of the VM600Mk2 MPS: • LOCK ● indicates that the VM600Mk2 MPS is Locked (safety/secure operating mode). • LOCK ● indicates that the VM600Mk2 MPS is Unlocked (maintenance mode). Table 2-1 provides detailed information on the behaviour of the MPC4Mk2 LEDs when the “standard” operating firmware is installed and running on the module. Table 2-2 provides detailed information on the behaviour of the MPC4Mk2 LEDs when the recovery firmware is installed and running on the module. Figure 2-2 provide some examples of MPC4Mk2 LED activity for typical VM600Mk2 MPS situations.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 6 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Table 2-1: Behaviour of MPC4Mk2 module LEDs corresponding to module operating firmware (firmware version 640-025-003-000) MPC4Mk2 module LEDs Description DIAG/STATUS CHn and/or AXn LOCK VM600Mk2 MPS level ○ ○ ○ System System booting (start up). Note: A MPC4Mk2 module takes approximately 20 seconds to boot and complete its power-on self-test (POST). ● ○ ● ○ ● ○ --- System System (and channels) not configured ● ● --- System Normal system operation. Note: Module configured, sensor/measurement chain OK, no alarms, no trip multiply (TM) and no alarm bypass (AB). ● ○ --- Channel Channel not configured ● ● --- Channel Channel bypassed or sensor/measurement chain not OK. Note: The VibroSight Protect software is used to bypass an individual sensor, that is, to temporarily inhibit the protection offered by any associated relays. ● ○ ○ ● ○ ○ ● As per channel status --- System DSI trip multiply (TM) ● ○ ● ○ ● As per channel status --- System DSI alarm bypass (AB) ● ● ○ ○ ● ○ ○ ● --- Channel alarm Alert alarm (not first out). Note: The not first out channel blinks more slowly, the first out channel blinks more quickly. ● ● ○ ● ○ ● --- Channel alarm Alert alarm (first out). Note: The first out channel blinks more quickly, the not first out channel blinks more slowly. ● ● ○ ○ ● ○ ○ ● --- Channel alarm Danger alarm (not first out). Note: The not first out channel blinks more slowly, the first out channel blinks more quickly. ● ● ○ ● ○ ● --- Channel alarm Danger alarm (first out). Note: The first out channel blinks more quickly, the not first out channel blinks more slowly. --- --- ● System System locked (safety/secure operating mode) --- --- ● System System unlocked (maintenance operating mode) ● --- ● System Fail safe: system in safe state due to MPC4Mk2 module diagnostics (BIST). Note: The system-wide VM600Mk2 MPS safety-line control signal has been activated by the MPC4Mk2 module.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 7 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE For further information on the MPC4Mk2 module firmware, see 4.1 MPC4Mk2 module firmware. ● ○ ● ○ ● ● ○ ● ○ ● ● ○ ● ○ ● ● ○ ● ○ ● ● ○ ● ○ ● ● ○ ● ○ ● System LED test / MPC4Mk2 module identification. Note: The VibroSight Protect software is used to test (blink) all of a MPC4Mk2 module’s LEDs. This can be used to verify communications with a VM600Mk2 MPS and/or help to identify a MPC4Mk2 module in a VM600 rack. Notes ○ indicates a continuously off LED. ● indicates a continuously on LED (green ●, orange ● or red ●). ● ○ ● ○ ● indicates a quickly blinking LED (green ●, orange ● or red ●). ● ○ ○ ● ○ ○ ● indicates a slowly blinking LED (green ●, orange ● or red ●). c DSI = discrete signal interface. c For channels configured for “dual-channel processing”, the LEDs for both channels (CHn or AXn) exhibit the same behaviour. Table 2-1: Behaviour of MPC4Mk2 module LEDs corresponding to module operating firmware (firmware version 640-025-003-000) (continued) MPC4Mk2 module LEDs Description DIAG/STATUS CHn and/or AXn LOCK VM600Mk2 MPS level Table 2-2: Behaviour of MPC4Mk2 module LEDs corresponding to module recovery firmware (firmware version 640-031-xxx-xxx) MPC4Mk2 module LEDs Description DIAG/STATUS CHn and/or AXn LOCK VM600Mk2 MPS level ○ ○ ○ Recovery Recovery firmware running without proof test firmware installed ● ○ ○ ● ○ ○ ● ○ ○ ● ○ ○ Recovery Recovery firmware running with proof test firmware installed Notes ○ indicates a continuously off LED. ● indicates a continuously on LED (green ●, orange ● or red ●). ● ○ ● ○ ● indicates a quickly blinking LED (green ●, orange ● or red ●). ● ○ ○ ● ○ ○ ● indicates a slowly blinking LED (green ●, orange ● or red ●).

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 8 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE (c) Configuration as per (b). Trip multiply (TM) active. System locked. Figure 2-2: MPC4Mk2 LED activity for typical VM600Mk2 MPS situations (a) Module/system booting (start up). (b) System operating normally: CH1, CH2, CH3 and AX1 configured and operating normally (CH1 and CH2 configured for dual-channel processing); CH4 and AX2 not configured; System locked. Note: LED blinking slowly.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 9 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE (e) Configuration as per (b). Danger alarms for CH1 and CH2 (dual-channel processing) and CH3. CH3 is the first-out alarm. System unlocked Figure 2-2 (continued): MPC4Mk2 LED activity for typical VM600Mk2 MPS situations (d) Configuration as per (b). Alarm bypass (AB) active. System unlocked. (f) Configuration as per (b). Fail safe: system in safe state. System unlocked. Note: LED blinking quickly. Note: LEDs blinking slowly. Note: LED blinking quickly.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 10 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.2.2 MPC4Mk2 module buttons Buttons on the front panel of the MPC4Mk2 module are used to change/control the operation and behaviour of a VM600Mk2 MPS (MPC4Mk2 + IOC4Mk2 module and any associated RLC16Mk2 modules). In general: • Button 1 (left) is used to: • Change the operating mode of the MPC4Mk2 module. • Button 2 (right) is used to control/toggle the MPC4Mk2 + IOCMk2 module (VM600Mk2 MPS) between its main operating modes: • Locked (safety/secure operating mode) When locked, a VM600Mk2 MPS performs its monitoring and protection functions while ensuring the security of the system (modules) and it’s configuration. That is, the configuration cannot be changed and maintenance activities cannot be performed. • Unlocked (maintenance operating mode) When unlocked, a VM600Mk2 MPS performs its monitoring and protection functions without ensuring the security of the system (modules) and it’s configuration. That is, the configuration can be changed and maintenance activities can be performed. NOTE: The LOCK LED indicates the status of the VM600Mk2 MPS, as follows: • LOCK ● indicates that the MPC4Mk2 module is Locked. • LOCK ● indicates that the MPC4Mk2 module is Unlocked. • RESET – button 1 (left) and button 2 (right) together – is used to: • Reset the VM600Mk2 MPS (MPC4Mk2 + IOCMk2 module), that is, reboot the module, forcing it into the Power-up mode. Table 2-3 provides detailed information on the behaviour and function of the MPC4Mk2 buttons, which vary depending on the operating mode of the MPC4Mk2 module.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 11 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE For further information on the MPC4Mk2 module firmware and operating modes, see 4.1 MPC4Mk2 module firmware and 4.2 MPC4Mk2 module operating modes. Table 2-3: Behaviour of MPC4Mk2 module buttons MPC4Mk2 module buttons Description 1 (left) 2 (right) Power-up mode X --- During the start of Power-up mode, press and hold button 1 for at least 5 seconds to force module into Recovery mode Operational mode --- X When Locked (safety/secure operating mode), press button 2 5 times within 5 seconds to switch Operational mode to Unlocked (maintenance operating mode) --- X When Unlocked (maintenance operating mode), press and hold button 2 for at least 1 second to switch Operational mode to Locked (safety/secure operating mode) X X Press and hold both button 1 and button 2 for at least 2 seconds to force module into Power-up mode Fail-safe mode --- X For an “error” (displayed by VibroSight System Manager), press and hold button 2 for 1 second to force module into Operational mode X X For a “fatal error” (displayed by VibroSight System Manager), press and hold both button 1 and button 2 for 2 seconds to force module into Operational mode Recovery mode X X Press and hold both button 1 and button 2 for at least 2 seconds to force module into Operational mode

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 12 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.2.3 MPC4Mk2 module factory assigned defaults 2.2.3.1 MPC4Mk2 module as part of a VM600Mk2 solution For a MPC4Mk2 module delivered as part of a VM600Mk2 solution, the module normally runs the latest version of the “standard” operating firmware and is pre-configured in the factory for the application before delivery of the system. See 4.1 MPC4Mk2 module firmware. 2.2.3.2 MPC4Mk2 module as a spare part For a MPC4Mk2 module delivered as a spare part, the module normally runs the latest version of the recovery firmware only and therefore cannot be pre-configured for the application before delivery. See 4.1 MPC4Mk2 module firmware. The MPC4Mk2 module recovery firmware allows the end-user/operator to change/upload the MPC4Mk2 module firmware to the “standard” operating firmware or the proof-test firmware. Accordingly, the end-user/operator must change/upload the required version of the required firmware, typically the latest version of the “standard” module operating firmware, and configure the module as required for the application. NOTE: For a MPC4Mk2 module delivered as a spare part, the required “standard” operating firmware must be uploaded to the module, and the module must then be configured using VibroSight Protect, before the module can be used in an application. NOTE: In general, it is strongly recommended to use the most recent version of MPC4Mk2 “standard” operating firmware. Of course, the version of MPC4Mk2 module “operating firmware running on a module can be changed if necessary, for example, so that all modules of the same type in a VM600Mk2 MPS solution are running the same version of firmware. See 3.3.5 Checking the firmware for a MPC4Mk2 module and 3.3.6 Changing the firmware for a MPC4Mk2 module. For a MPC4Mk2 module delivered as a spare part, the module’s LAN (Ethernet) connector/port has the following factory assigned defaults: • Configured as Enabled using dynamic addressing (Use DHCP). That is, the Static IP settings (IP address, Subnet mask and Default gateway) are not configured (fields left empty). When dynamic addressing using the dynamic host configuration protocol (DHCP) is used, a DHCP server must be available on the same network as the VM600Mk2 MPS, in order for the MPC4Mk2 module(s) to be automatically assigned an IP address. NOTE: Contact your IT department or network administrator for information on whether a DHCP server is available on your network.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 13 MPC4Mk2 machinery protection and condition monitoring module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE It is important to consider a MPC4Mk2 module’s LAN (Ethernet) port settings when connecting a MPC4Mk2 module to a computer/network for the first time and/or when reconfiguring or replacing a module in an application. Using VibroSight System Manager, the Ethernet port settings for a MPC4Mk2 module can be changed as required using the IP settings command. For example, to use static addressing instead of dynamic addressing (that is, to use fixed IP addresses). See 3.3.1 Configuring the network interface for a MPC4Mk2 module.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 14 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.3 IOC4Mk2 input/output module The IOC4Mk2 input/output module panel is shown in Figure 2-3. NOTE: The IOC4Mk2 input/output module is always used with an associated MPC4Mk2 machinery protection and condition monitoring module as a pair/set of modules (see 2.2 MPC4Mk2 machinery protection and condition monitoring module). Figure 2-3 illustrates the main components found on the IOC4Mk2 panel and briefly explains their function. As shown in Figure 2-3, the IOC4Mk2 module has the following connectors: • J1 connector This 24-pin connector is used to connect: • Inputs (analog signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2). NOTE: The J1 connector is a 24-pin S2L connector (male) that is compatible with 24-pin B2CF plug-in connectors (female) with PUSH IN spring connections and B2L plug-in connectors (female) with tension clamp spring connections. • J2 connector This 36-pin connector is used to connect: • Inputs and ground reference (digital signals) for the DSI control signals (AB, AR and TM). • Outputs (buffered “raw” analog signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2). • Outputs (digital (pulse train) signals (TTL-level)) for the auxiliary channels (AX1 and AX2). • Outputs (analog signals) for the analog DC outputs. NOTE: The J2 connector is a 36-pin S2L connector (male) that is compatible with 36-pin B2CF plug-in connectors (female) with PUSH IN spring connections and B2L plug-in connectors (female) with tension clamp spring connections. • J3 connector This 16-pin connector is used to connect: • Outputs (contacts) for the common circuit fault relay (FAULT) and the user-configurable relays (RL1 to RL4). NOTE: The J3 connector is a 16-pin connector (male) that is compatible with 16-pin MC/STF plug-in connectors (female) with screw-terminal connections. The IOC4Mk2 module’s J1, J2 and J3 connectors are removable to simplify installation and mounting.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 15 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Figure 2-3: IOC4Mk2 panel (rear of VM600Mk2/VM600 rack) J1 connector 24-pin S2L connector (male). Compatible with 24-pin B2CF/B2L plug-in connectors (female) with spring connections. Connections: • Inputs (analog signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2). J2 connector 36-pin S2L connector (male). Compatible with 36-pin B2CF/B2L plug-in connectors (female) with spring connections. Connections: • Inputs and ground reference (digital signals) for the DSI control signals (AB, AR and TM). • Outputs (buffered “raw” analog signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2). • Outputs (digital (pulse train) signals (TTL-level)) for the auxiliary channels (AX1 and AX2). • Outputs (analog signals) for the analog DC outputs. J3 connector 16-pin connector (male). Compatible with 16-pin MC/SCF plug-in connectors (female) with screw-terminal connections. Connections: • Outputs (contacts) for the common circuit fault relay (FAULT) and the user-configurable relays (RL1 to RL4).

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 16 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.3.1 IOC4Mk2 module connector pinouts As shown in Figure 2-3, the IOC4Mk2 panel (rear of rack) contains three connectors, identified as J1, J2 and J3. Each connector consists of a male connector (socket on module) and a mating female connector (plug on wiring): • J1 (top) is a 24-pin connector used to connect inputs (analog signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2). • J2 (middle) connector is a 36-pin connector used to connect inputs and ground reference (digital signals) for the DSI control signals (AB, AR and TM), outputs (buffered “raw” signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2), outputs (digital (pulse train) signals (TTL-level)) for the auxiliary channels (AX1 and AX2), and outputs (analog signals) for the analog DC outputs. • J3 (bottom) connector is a 16-pin connector used to connect outputs (contacts) for the common circuit fault relay (FAULT) and the user-configurable relays (RL1 to RL4). Detailed information on the IOC4Mk2 module’s connector pinouts (definition of terminals) are given in Table 2-4, Table 2-5 and Table 2-6.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 17 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Table 2-4: IOC4Mk2 module J1 connector pinouts IOC4Mk2 J1 connector: INPUTS Label Pin Name / function Direction Definition CH1 1 CH1_HI I Dynamic channel 1 differential input (high) 2 CH1_SPS O Dynamic channel 1 sensor power supply output 3 CH1_LO I Dynamic channel 1 differential input (low) 4 SHIELD PG / S Protective ground / shield (dynamic channel 1) CH2 5 CH2_HI I Dynamic channel 2 differential input (high) 6 CH2_SPS O Dynamic channel 2 sensor power supply output 7 CH2_LO I Dynamic channel 2 differential input (low) 8 SHIELD PG / S Protective ground / shield (dynamic channel 2) CH3 9 CH3_HI I Dynamic channel 3 differential input (high) 10 CH3_SPS O Dynamic channel 3 sensor power supply output 11 CH3_LO I Dynamic channel 3 differential input (low) 12 SHIELD PG / S Protective ground / shield (dynamic channel 3) CH4 13 CH4_HI I Dynamic channel 4 differential input (high) 14 CH4_SPS O Dynamic channel 4 sensor power supply output 15 CH4_LO I Dynamic channel 4 differential input (low) 16 SHIELD PG / S Protective ground / shield (dynamic channel 4) AX1 17 AX1_HI I Auxiliary channel 1 differential input (high) 18 AX1_SPS O Auxiliary channel 1 sensor power supply output 19 AX1_LO I Auxiliary channel 1 differential input (low) 20 SHIELD PG / S Protective ground / shield (auxiliary channel 1) AX2 21 AX2_HI I Auxiliary channel 2 differential input (high) 22 AX2_SPS O Auxiliary channel 2 sensor power supply output 23 AX2_LO I Auxiliary channel 2 differential input (low) 24 SHIELD PG / S Protective ground / shield (auxiliary channel 2) Notes COM = common, DSI = discrete signal interface, G = ground, HI = high, I = input, LO = low, NC = normally closed, NO = normally open, O = output, PG = protective ground, R = return, S = shield, SHIELD = shield / protective ground, SPS = sensor/measurement chain power supply

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 18 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Table 2-5: IOC4Mk2 module J2 connector pinouts IOC4Mk2 J2 connector: RAW, TTL, DSI, DC OUT Label Pin Name / function Direction Definition CH1 1 RAW_CH1_HI O Dynamic channel 1 buffered “raw” output signal 2 RAW_CH1_R G Dynamic channel 1 buffered “raw” return CH2 3 RAW_CH2_HI O Dynamic channel 2 buffered “raw” output signal 4 RAW_CH2_R G Dynamic channel 2 buffered “raw” return CH3 5 RAW_CH3_HI O Dynamic channel 3 buffered “raw” output signal 6 RAW_CH3_R G Dynamic channel 3 buffered “raw” return CH4 7 RAW_CH4_HI O Dynamic channel 4 buffered “raw” output signal 8 RAW_CH4_R G Dynamic channel 4 buffered “raw” return AX1 9 RAW_AX1_HI O Auxiliary channel 1 buffered “raw” analog output signal 10 RAW_AX1_R G Auxiliary channel 1 buffered “raw” analog return AX2 11 RAW_AX2_HI O Auxiliary channel 2 buffered “raw” analog output signal 12 RAW_AX2_R G Auxiliary channel 2 buffered “raw” analog return SH 13 SHIELD PG / S Protective ground / shield (buffered “raw” analog outputs) 14 SHIELD PG / S Protective ground / shield (buffered “raw” analog outputs) AX1 15 RAW_AX1_HI O Auxiliary channel 1 buffered “raw” digital output signal 16 RAW_AX1_R G Auxiliary channel 1 buffered “raw” digital return AX2 17 RAW_AX2_HI O Auxiliary channel 2 buffered “raw” digital output signal 18 RAW_AX2_R G Auxiliary channel 2 buffered “raw” digital return SH 19 SHIELD PG / S Protective ground / shield (buffered “raw” digital outputs) 20 SHIELD PG / S Protective ground / shield (buffered “raw” digital outputs) TM/DB 21 DSI_TM I Discrete signal interface trip multiply (TM) control input 22 DSI_AB I Discrete signal interface alarm bypass (AB) control input AR/RT 23 DSI_AR I Discrete signal interface alarm reset (AR) control input 24 DSI_R G Discrete signal interface return SH 25 SHIELD PG / S Protective ground / shield (DSI) 26 SHIELD PG / S Protective ground / shield (DSI)

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 19 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE CH1 27 ANA_OUT1_HI O Analog (processed DC) output 1 signal 28 ANA_OUT1_R R Analog (processed DC) output 1 return CH2 29 ANA_OUT2_HI O Analog (processed DC) output 2 signal 30 ANA_OUT2_R R Analog (processed DC) output 2 return CH3 31 ANA_OUT3_HI O Analog (processed DC) output 3 signal 32 ANA_OUT3_R R Analog (processed DC) output 3 return CH4 33 ANA_OUT4_HI O Analog (processed DC) output 4 signal 34 ANA_OUT4_R R Analog (processed DC) output 4 return SH 35 SHIELD PG / S Protective ground / shield (buffered “raw” analog outputs) 36 SHIELD PG / S Protective ground / shield (buffered “raw” analog outputs) Notes COM = common, DSI = discrete signal interface, G = ground, HI = high, I = input, LO = low, NC = normally closed, NO = normally open, O = output, PG = protective ground, R = return, S = shield, SHIELD = shield / protective ground, SPS = sensor/measurement chain power supply Table 2-5: IOC4Mk2 module J2 connector pinouts (continued) IOC4Mk2 J2 connector: RAW, TTL, DSI, DC OUT Label Pin Name / function Direction Definition

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 20 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Table 2-6: IOC4Mk2 module J3 connector pinouts IOC4Mk2 J3 connector: RELAYS Label Pin Name / function Direction Definition FAULT 1 FAULT_RLY_ COM_FUSED O Common-circuit fault relay fused COM contact 2 FAULT_RLY_ NC O Common-circuit fault relay normally closed (NC) contact 3 FAULT_RLY_ COM O Common-circuit fault relay common (COM) contact 4 FAULT_RLY_ NO O Common-circuit fault relay normally open (NO) contact 1 5 RLY1_NC O Relay 1 normally closed (NC) contact 6 RLY1_COM O Relay 1 common (COM) contact 7 RLY1_NO O Relay 1 normally open (NO) contact 2 8 RLY2_NC O Relay 2 normally closed (NC) contact 9 RLY2_COM O Relay 2 common (COM) contact 10 RLY2_NO O Relay 2 normally open (NO) contact 3 11 RLY3_NC O Relay 3 normally closed (NC) contact 12 RLY3_COM O Relay 3 common (COM) contact 13 RLY3_NO O Relay 3 normally open (NO) contact 4 14 RLY4_NC O Relay 4 normally closed (NC) contact 15 RLY4_COM O Relay 4 common (COM) contact 16 RLY4_NO O Relay 4 normally open (NO) contact Notes COM = common, DSI = discrete signal interface, G = ground, HI = high, I = input, LO = low, NC = normally closed, NO = normally open, O = output, PG = protective ground, R = return, S = shield, SHIELD = shield / protective ground, SPS = sensor/measurement chain power supply

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 21 IOC4Mk2 input/output module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.3.2 IOC4Mk2 module factory assigned defaults 2.3.2.1 IOC4Mk2 module as part of a VM600Mk2 solution For an IOC4Mk2 module delivered as part of a VM600Mk2 solution, the IOC4Mk2 module’s hardware jumpers are normally pre-configured in the factory for the application before delivery of the system. 2.3.2.2 IOC4Mk2 module as a spare part For an IOC4Mk2 module delivered as a spare part, the IOC4Mk2 module is not pre-configured for the application before delivery. Accordingly, for an IOC4Mk2 module delivered as a spare part, the end-user/operator must configure the IOC4Mk2 module’s hardware jumpers as required for the application (see 1.9 Hardware configuration).

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 22 RLC16Mk2 relay module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.4 RLC16Mk2 relay module The RLC16Mk2 relay module panel is shown in Figure 2-4. The RLC16Mk2 module is an optional module that can be used with a MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module in order to add additional relays to a system (see 2.2 MPC4Mk2 machinery protection and condition monitoring module). Figure 2-4 illustrates the main components found on the RLC16Mk2 module’s panel and briefly explains their function. As shown in Figure 2-4, the RLC16Mk2 module has the following connectors: • J1 connector This 16-pin connector is used to connect: • Outputs (contacts) for relays RL1 to RL6. NOTE: The J3 connector is a 16-pin connector (male) that is compatible with 16-pin MC/STF plug-in connectors (female) with screw-terminal connections. • J2 connector This 16-pin connector is used to connect: • Outputs (contacts) for relays RL6 to RL11. NOTE: The J3 connector is a 16-pin connector (male) that is compatible with 16-pin MC/STF plug-in connectors (female) with screw-terminal connections. • J3 connector This 16-pin connector is used to connect: • Outputs (contacts) for relays RL11 to RL16. NOTE: The J3 connector is a 16-pin connector (male) that is compatible with 16-pin MC/STF plug-in connectors (female) with screw-terminal connections. For each RLC16Mk2 module relay (RL1 to RL16), 1 × COM, 1 × NC and 1 × NO contact is available on the J1, J2 and J3 connectors. The RLC16Mk2 module’s J1, J2 and J3 connectors are removable to simplify installation and mounting.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 23 RLC16Mk2 relay module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Figure 2-4: RLC16Mk2 panel (rear of VM600Mk2/VM600 rack) J1 connector 16-pin connector (male). Compatible with 16-pin MC/SCF plug-in connectors (female) with screw-terminal connections. Connections: • Outputs (contacts) for relays RL1 to RL6. J2 connector 16-pin connector (male). Compatible with 16-pin MC/SCF plug-in connectors (female) with screw-terminal connections. Connections: • Outputs (contacts) for relays RL6 to RL11. J3 connector 16-pin connector (male). Compatible with 16-pin MC/SCF plug-in connectors (female) with screw-terminal connections. Connections: • Outputs (contacts) for relays RL11 to RL16.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 24 RLC16Mk2 relay module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.4.1 RLC16Mk2 module connector pinouts As shown in Figure 2-4, the RLC16Mk2 panel (rear of rack) contains three connectors, identified as J1, J2 and J3. Each connector consists of a male connector (socket on module) and a mating female connector (plug on wiring): • J1 (top) is a 16-pin connector used to connect outputs (contacts) for relays RL1 to RL6. • J2 (middle) is a 16-pin connector used to connect outputs (contacts) for relays RL6 to RL11. • J3 (bottom) is a 16-pin connector used to connect outputs (contacts) for relays RL11 to RL16. Detailed information on the RLC16Mk2 module’s connector pinouts (definition of terminals) are given in Table 2-7, Table 2-8 and Table 2-9.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 25 RLC16Mk2 relay module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Table 2-7: RLC16Mk2 module J1 connector pinouts RLC16Mk2 J1 connector: RELAYS Label Pin Name / function Direction Definition 1 1 RLY1_NC O Relay 1 normally closed (NC) contact 2 RLY1_NO O Relay 1 normally open (NO) contact 3 RLY1_COM O Relay 1 common (COM) contact 2 4 RLY2_NC O Relay 2 normally closed (NC) contact 5 RLY2_NO O Relay 2 normally open (NO) contact 6 RLY2_COM O Relay 2 common (COM) contact 3 7 RLY3_NC O Relay 3 normally closed (NC) contact 8 RLY3_NO O Relay 3 normally open (NO) contact 9 RLY3_COM O Relay 3 common (COM) contact 4 10 RLY4_NC O Relay 4 normally closed (NC) contact 11 RLY4_NO O Relay 4 normally open (NO) contact 12 RLY4_COM O Relay 4 common (COM) contact 5 13 RLY5_NC O Relay 5 normally closed (NC) contact 14 RLY5_NO O Relay 5 normally open (NO) contact 15 RLY5_COM O Relay 5 common (COM) contact 6 16 RLY6_NC O Relay 6 normally closed (NC) contact Notes COM = common, DSI = discrete signal interface, G = ground, HI = high, I = input, LO = low, NC = normally closed, NO = normally open, O = output, PG = protective ground, R = return, S = shield, SHIELD = shield / protective ground, SPS = sensor/measurement chain power supply

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 26 RLC16Mk2 relay module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Table 2-8: RLC16Mk2 module J2 connector pinouts RLC16Mk2 J2 connector: RELAYS Label Pin Name / function Direction Definition 6 1 RLY6_NO O Relay 6 normally open (NO) contact 2 RLY6_COM O Relay 6 common (COM) contact 7 3 RLY7_NC O Relay 7 normally closed (NC) contact 4 RLY7_NO O Relay 7 normally open (NO) contact 5 RLY7_COM O Relay 7 common (COM) contact 8 6 RLY8_NC O Relay 8 normally closed (NC) contact 7 RLY8_NO O Relay 8 normally open (NO) contact 8 RLY8_COM O Relay 8 common (COM) contact 9 9 RLY9_NC O Relay 9 normally closed (NC) contact 10 RLY9_NO O Relay 9 normally open (NO) contact 11 RLY9_COM O Relay common (COM) contact 10 12 RLY10_NC O Relay 10 normally closed (NC) contact 13 RLY10_NO O Relay 10 normally open (NO) contact 14 RLY10_COM O Relay 10 common (COM) contact 11 15 RLY11_NC O Relay 11 normally closed (NC) contact 16 RLY11_NO O Relay 11 normally open (NO) contact Notes COM = common, DSI = discrete signal interface, G = ground, HI = high, I = input, LO = low, NC = normally closed, NO = normally open, O = output, PG = protective ground, R = return, S = shield, SHIELD = shield / protective ground, SPS = sensor/measurement chain power supply

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 27 RLC16Mk2 relay module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE Table 2-9: RLC16Mk2 module J3 connector pinouts RLC16Mk2 J3 connector: RELAYS Label Pin Name / function Direction Definition 11 1 RLY11_COM O Relay 11 common (COM) contact 12 2 RLY12_NC O Relay 12 normally closed (NC) contact 3 RLY12_NO O Relay 12 normally open (NO) contact 4 RLY12_COM O Relay 12 common (COM) contact 13 5 RLY13_NC O Relay 13 normally closed (NC) contact 6 RLY13_NO O Relay 13 normally open (NO) contact 7 RLY13_COM O Relay 13 common (COM) contact 14 8 RLY14_NC O Relay 14 normally closed (NC) contact 9 RLY14_NO O Relay 14 normally open (NO) contact 10 RLY14_COM O Relay 14 common (COM) contact 15 11 RLY15_NC O Relay 15 normally closed (NC) contact 12 RLY15_NO O Relay 15 normally open (NO) contact 13 RLY15_COM O Relay 15 common (COM) contact 16 14 RLY16_NC O Relay 16 normally closed (NC) contact 15 RLY16_NO O Relay 16 normally open (NO) contact 16 RLY16_COM O Relay 16 common (COM) contact Notes COM = common, DSI = discrete signal interface, G = ground, HI = high, I = input, LO = low, NC = normally closed, NO = normally open, O = output, PG = protective ground, R = return, S = shield, SHIELD = shield / protective ground, SPS = sensor/measurement chain power supply

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 28 RLC16Mk2 relay module OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.4.2 RLC16Mk2 module factory assigned defaults 2.4.2.1 RLC16Mk2 module as part of a VM600Mk2 solution For a RLC16Mk2 module delivered as part of a VM600Mk2 solution, the RLC16Mk2 module’s hardware jumpers are normally pre-configured in the factory for the application before delivery of the system. 2.4.2.2 RLC16Mk2 module as a spare part For a RLC16Mk2 module delivered as a spare part, the RLC16Mk2 module is not pre-configured for the application before delivery. Accordingly, for a RLC16Mk2 module delivered as a spare part, the end-user/operator must configure the RLC16Mk2 module’s hardware jumpers as required for the application (see 1.9 Hardware configuration).

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 2 - 29 Connecting sensors/measurement chains to a VM600Mk2 MPS OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE 2.5 Connecting sensors/measurement chains to a VM600Mk2 MPS Sensors/measurement chains are connected to a VM600Mk2 machinery protection system (MPS) via IOC4Mk2 input/output modules. 2.5.1 Interfacing to an IOC4Mk2 module Detailed information on the IOC4Mk2 module’s connector pinouts (definition of terminals) are given in Table 2-4, Table 2-5 and Table 2-6. Each connector consists of a male connector (socket on module) and a mating female connector (plug on wiring): • J1 (top) is a 24-pin connector used to connect inputs (analog signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2). • J2 (middle) connector is a 36-pin connector used to connect inputs and ground reference (digital signals) for the DSI control signals (AB, AR and TM), outputs (buffered “raw” signals) for the dynamic channels (CH1 to CH4) and the auxiliary channels (AX1 and AX2), outputs (digital (pulse train) signals (TTL-level)) for the auxiliary channels (AX1 and AX2), and outputs (analog signals) for the analog DC outputs. • J3 (bottom) connector is a 16-pin connector used to connect outputs (contacts) for the common circuit fault relay (FAULT) and the user-configurable relays (RL1 to RL4). NOTE: For further information on connecting sensors/measurement chains to an IOC4Mk2 module, refer to section 9.2 Connecting vibration and pressure sensors in a VM600 machinery protection system (MPS) hardware manual.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 2 - 30 Connecting sensors/measurement chains to a VM600Mk2 MPS OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) HARDWARE THIS PAGE INTENTIONALLY LEFT BLANK

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 3 - 1 VibroSight System Manager OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE 3 OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE This chapter provides a brief overview of the software used with the VM600Mk2 machinery protection system (MPS) hardware, that is, the VibroSight® software. NOTE: The VibroSight® machinery monitoring system software, from Meggitt’s vibro-meter® product line, is a highly-integrated software suite that supports the effective monitoring of all rotating machinery. This includes an introduction to the relevant VibroSight® software modules and the basic tasks required to configure and manage a VM600Mk2 MPS. In general: • VibroSight System Manager is the software used to manage VM600Mk2 MPS hardware/systems in general. • VibroSight Protect is the software used to configure and work with VM600Mk2 MPS hardware for specific applications/solutions. For information on the VM600Mk2 machinery protection system (MPS) hardware, see 2 Overview of VM600Mk2 machinery protection system (MPS) hardware. NOTE: For further information on the VibroSight® software in general, refer to the VibroSight software release notes and VibroSight help. 3.1 VibroSight System Manager VibroSight System Manager is the VibroSight client application software module that provides the tools to manage VibroSight-compatible machinery monitoring system hardware, such as VM600Mk2 machinery protection system (MPS) hardware. For example, VibroSight System Manager is used to manage the VibroSight software (activate and/or upgrade software licenses), configure VM600 module/card IP addresses and upgrade VM600 module/card firmware. 3.2 VibroSight Protect VibroSight Protect is the VibroSight client application software module used for the configuration and operation of VM600Mk2 machinery protection system (MPS) hardware, that is, the second generation of VM600 rack-based machinery protection system (MPS) hardware. More specifically, it is used to configure: • MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring modules • RLC16Mk2 relay modules.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 3 - 2 Common VibroSight System Manager tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE NOTE: The VibroSight® software uses VibroSight Protect, a completely separate software module, for the configuration and operation of VM600Mk2 machinery protection system (MPS) hardware. This helps ensure complete separation (“segregation”) of machinery protection system (MPS) and condition monitoring system (CMS) functionality in a VM600Mk2/VM600 rack. 3.3 Common VibroSight System Manager tasks 3.3.1 Configuring the network interface for a MPC4Mk2 module VibroSight System Manager is used to configure the network interface for a MPC4Mk2 module, that is, IP address, subnet mask, etc. In order to communicate with a network device such as a MPC4Mk2 module, it has to be in the correct subnet. If the predefined IP address of the network device does not belong to the same subnet as the computer running VibroSight, it must be changed. The IP address of a device can be changed using either: • A DHCP server (automatically) • Static IP addresses (manually). A DHCP server will usually assign IP addresses that are automatically in the correct subnet for a network. However, static IP addressees should be assigned carefully, with consideration for the subnet. NOTE: It is possible, and quite typical, for a network to use a combination of DHCP assigned, auto IP assigned and/or manually assigned addresses for its attached devices. However, good network administration is necessary to ensure that an IP address that has already been allocated in one way is not reused elsewhere in the network. For example, an IP address that has already been allocated to a DHCP server must not manually reused (assigned) elsewhere in the network. Therefore, it is always recommended to contact your IT department or network administrator before manually assigning an IP address. 1- Start VibroSight System Manager. 2- In the System Explorer window (left), select the Devices view (bottom). The System Explorer window updates to display all of the VibroSight-compatible devices that System Manager can see on the network. 3- In the System Explorer window, under MPC4 modules, select the MPC4Mk2 module. In the System Explorer window, VibroSight compatible devices are listed in a serial number (IP address) format. For example: xxxxxxx (xxx.xxx.xxx.xxx in dot-decimal notation) for a VM600 module such as a MPC4Mk2. NOTE: It is recommended that VibroSight compatible devices such as a MPC4Mk2 module are identified by their serial number (for example, ARxxxxx), as an IP

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 3 - 3 Common VibroSight System Manager tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE address (xxx.xxx.xxx.xxx in dot-decimal notation) can be easily changed. The product’s serial number is assigned in the factory during manufacture and cannot be changed, but the product’s IP address (xxx.xxx.xxx.xxx in dot-decimal notation) can be changed to meet the requirements of a network. The main window (centre) updates to display system information for the MPC4Mk2 module. In the main window, Network (centre) displays the information about the network interface for the MPC4Mk2 module. 4- In the Actions window (right), under Configuration, click IP settings. The MPC4 module(s) IP settings window is displayed. NOTE: If the MPC4 module(s) IP settings window does not display correctly and, for example, a timeout message is displayed, then the IP (TCP and UDP) port numbers required by the VibroSight software have probably not been added as allowed ports to the exceptions list in Windows Firewall. For further information, refer to the Getting started with VibroSight installation guide. 5- To configure the IP settings for the MPC4Mk2 module using a DHCP server: Select the Use DHCP server option. Click Finish. The MPC4Mk2 module will communicate with the DHCP server in the background and a unique IP address for the module will automatically be assigned. The System Explorer view will update to show the new IP configuration information in the Devices structure view. The module should now be accessible in your subnet. To configure the IP settings for the MPC4Mk2 module using a static IP address: Select the Use static IP option, then enter the new IP address and Subnet mask (and Default gateway, if used), in dot-decimal notation (xxx.xxx.xxx.xxx), for the MPC4Mk2 module in the appropriate fields. Click Finish. The MPC4Mk2 module will communicate with the DHCP server in the background and a unique IP address for the module will automatically be assigned. The System Explorer will update to show the new IP configuration information in the Devices structure view. However, this does not necessarily mean that the module is accessible in your subnet. 6- To test if the MPC4Mk2 module is accessible, at a Windows command prompt, type ping xxx.xxx.xxx.xxx replacing xxx.xxx.xxx.xxx with the IP address just configured. If the module replies, this means it is in the same subnet as your computer and that it is ready to be used. NOTE: The fact that the MPC4Mk2 module appears in the Devices tree structure of the System Explorer does not mean that the module is in your subnet, as zeroconf (the network discovery protocols implemented in VibroSight) can find VibroSight-compatible devices all over a network. To be able to communicate with the device, configure an IP address belonging to the same subnet as the computer used for this communication.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 3 - 4 Common VibroSight System Manager tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE 3.3.1.1 Notes on configuring the IP settings for a MPC4Mk2 module To check that a MPC4Mk2 module (or any other VibroSight-compatible device) is connected to your subnet, type ping xxx.xxx.xxx.xxx at a Windows command prompt and then press ENTER (where xxx.xxx.xxx.xxx is replaced by the actual IP address of the device, in dot-decimal notation, as displayed by VibroSight System Manager). If the module or device replies, it is ready to communicate in your subnet. If the device does not reply, this is probably because its IP address does not belong to the correct subnet, in which case it must be changed. NOTE: VibroSight System Manager displays all of the VibroSight compatible hardware (modules and other devices) that the computer can see on the network. Although a module/device does not need to be in the same subnet as the computer running VibroSight in order to be detected and displayed by VibroSight System Manager, a device does need to be in the same subnet as the computer running VibroSight for a deployed VibroSight system. That is, it is necessary for a VibroSight-compatible device and the computer running VibroSight to be in the same subnet for normal system operation. The fact that a MPC4Mk2 module (or any other VibroSight-compatible device) appears in the Devices tree structure of the System Explorer does not mean that the module (or device) is in your subnet, as zeroconf (the network discovery protocols implemented in VibroSight) can find VibroSight-compatible devices all over a network. To be able to communicate with the device, configure an IP address belonging to the same subnet as the computer used for this communication. 3.3.2 Identifying a MPC4Mk2 module in a VM600Mk2/VM600 rack using VibroSight System Manager VibroSight System Manager can be used to identify a MPC4Mk2 module in a VM600Mk2/VM600 rack by making the LEDs on the front panel of the module blink (flash). This can be used to help physically identify a module in a rack, which can be useful, for example, to identify a module before removing it from the rack or adding connections to the corresponding input / output module in the rear of the rack. 1- Start VibroSight System Manager. 2- In the System Explorer window (left), select the Devices view (bottom). The System Explorer window updates to display all of the VibroSight-compatible devices that System Manager can see on the network. 3- In the System Explorer window, under MPC4 modules, select the MPC4Mk2 module.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 3 - 5 Common VibroSight System Manager tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE In the System Explorer window, VibroSight compatible devices are listed in a serial number (IP address) format. For example: xxxxxxx (xxx.xxx.xxx.xxx) for a VM600 module such as a MPC4Mk2. NOTE: It is recommended that VibroSight compatible devices such as a MPC4Mk2 module are identified by their serial number (for example, ARxxxxx), as an IP address (xxx.xxx.xxx.xxx in dot-decimal notation) can be easily changed. The main window (centre) updates to display system information for the MPC4Mk2 module. 4- In the Actions window (right), under Maintenance, click Test LED. VibroSight System Manager will display a window to confirm LED test done successfully and all LEDs on the front panel of the MPC4Mk2 module will blink ● ○ ● ○ ● ○, holding each LED state for approximately 2 seconds. After the LED test is finished, which takes a total of approximately 20 seconds, the LEDs on the front panel of the MPC4Mk2 module will resume normal LED operation (see 2.2.1 MPC4Mk2 module LEDs). See also 3.4.2 Identifying a MPC4Mk2 module in a VM600Mk2/VM600 rack using VibroSight Protect. 3.3.3 Displaying information about a MPC4Mk2 module VibroSight System Manager is used to display general information about a MPC4Mk2 module. NOTE: The main window (centre) in VibroSight System Manager displays lots of general information for the selected MPC4Mk2 module, such as General information, Time synchronisation, Network, Diagnostics and Firmware versions. 1- Start VibroSight System Manager. 2- In the System Explorer window (left), select the Devices view (bottom). The System Explorer window updates to display all of the VibroSight-compatible devices that System Manager can see on the network. 3- In the System Explorer window, under MPC4 modules, select the MPC4Mk2 module. In the System Explorer window, VibroSight-compatible devices are listed in a serial number (IP address) format. For example: xxxxxxx (xxx.xxx.xxx.xxx in dot-decimal notation) for a VM600 module such as a MPC4Mk2. NOTE: It is recommended that VibroSight-compatible devices such as a MPC4Mk2 module are identified by their serial number (for example, ARxxxxx), as an IP address (xxx.xxx.xxx.xxx in dot-decimal notation) can be easily changed. The product’s serial number is assigned in the factory during manufacture and cannot be changed, but the product’s IP address (xxx.xxx.xxx.xxx in dot-decimal notation) can be changed to meet the requirements of a network.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 3 - 6 Common VibroSight System Manager tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE The main window (centre) updates to display system information for the MPC4Mk2 module, grouped in sections such as General information, Time synchronisation, Network, Diagnostics and Firmware versions. 3.3.3.1 Notes on displaying information about a MPC4Mk2 module If the main window (centre) does not display much information for the MPC4Mk2 module and, for example, mostly displays Not available, then check the value displayed for Firmware compatibility with VibroSight, under General information. If Firmware compatibility with VibroSight: Too old is displayed, then it is probably necessary to either change the MPC4Mk2 module to a later version of firmware (or change the VibroSight software to an earlier version) in order to display information about the MPC4Mk2 module. 3.3.4 Checking the operating mode for a MPC4Mk2 module VibroSight System Manager is used to display the operating mode for a MPC4Mk2 module. The operating mode for a MPC4Mk2 module is part of the general information displayed about a MPC4Mk2 module. Follow the procedure in 3.3.3 Displaying information about a MPC4Mk2 module and when the main window (centre) updates to display system information for the MPC4Mk2 module, check the value displayed for Operating mode, under Firmware versions. For the MPC4Mk2 module, there are four operating modes: Power-up, Operational, Fail-safe and Recovery. See 4.2 MPC4Mk2 module operating modes for further information. 3.3.5 Checking the firmware for a MPC4Mk2 module VibroSight System Manager is used to display information about the firmware on a MPC4Mk2 module. information about the firmware on a MPC4Mk2 module is part of the general information displayed about a MPC4Mk2 module. Follow the procedure in 3.3.3 Displaying information about a MPC4Mk2 module and when the main window (centre) updates to display system information for the MPC4Mk2 module, check the firmware information displayed under General information. If a particular firmware has been uploaded to and is available for use by the MPC4Mk2 module, then the PNR for the firmware is listed by System Manager, under General information. For example, 640-025-003-000 for the operational firmware. If a particular firmware has not been uploaded to and is available for use by the MPC4Mk2 module, then the PNR for the firmware is not listed (that is, left blank). See 4.1 MPC4Mk2 module firmware for further information.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 3 - 7 Common VibroSight System Manager tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE 3.3.6 Changing the firmware for a MPC4Mk2 module VibroSight System Manager is used to upgrade or otherwise change the firmware on a MPC4Mk2 module. For information on the different firmware used by a MPC4Mk2 module (recovery, operational and proof test) See 4.1 MPC4Mk2 module firmware for further information. 1- Start VibroSight System Manager. 2- In the System Explorer window (left), select the Devices view (bottom). The System Explorer window updates to display all of the VibroSight-compatible devices that System Manager can see on the network. 3- In the System Explorer window, under MPC4 modules, select the MPC4Mk2 module. NOTE: As an IP address can be easily changed, a VM600 module such as a MPC4Mk2 should be identified by its serial number (for example, ARxxxxx). The main window (centre) updates to display system information for the MPC4Mk2 module. In the main window, Firmware versions (bottom) displays the information about the firmware currently running on the MPC4Mk2 module 4- In the Actions window (right), under Maintenance, click Change firmware. The MPC4 module(s) firmware upgrade window is displayed. 5- In the MPC4 module(s) firmware upgrade window, click the … control (right of Firmware file text box) and use the dialog box that appears to navigate the folders on the computer and select the required firmware file. Then click Open. NOTE: The default folder for the firmware (embedded software) files used by MPC4Mk2 modules is: C:\Program Files\Meggitt\VibroSight\Firmware\VM600\MPC4G2 The MPC4 module(s) firmware upgrade window, under Firmware status, updates to display the selected firmware changes. For example: Component: Machinery protection firmware PNR From version 640-025-vvv-ppp to version 640-025-002-000 ARxxxxx (xxx.xxx.xxx.xxx) 6- In the MPC4 module(s) firmware upgrade window, click Next to start the firmware change/upgrade process. When the firmware upgrade is complete, the MPC4 module(s) firmware upgrade window will display a firmware upgrade finished message. A firmware upgrade takes approximately 1 minute to upload and install the new firmware on the MPC4Mk2 module. With a further 30 seconds required for the module to automatically reboot and apply the new firmware. Click Finish to continue. See also 4.1 MPC4Mk2 module firmware.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 3 - 8 Common VibroSight System Manager tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE 3.3.6.1 Notes on changing the firmware for a MPC4Mk2 module In order to change/upgrade the Operational (Machinery protection) firmware, the MPC4Mk2 module must be running either the Operational firmware (Unlocked (maintenance operating mode) only), Recovery firmware or the Proof test firmware. In order to change/upgrade the Recovery firmware, the MPC4Mk2 module must be running the Operational firmware (Unlocked (maintenance operating mode) only). In order to change/upgrade the Proof test firmware, the MPC4Mk2 module must be running the Recovery firmware. See Table 4-1 for a description of the different MPC4Mk2 module firmware and the part numbers (PNRs) used to identify them.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 3 - 9 Common VibroSight Protect tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE 3.4 Common VibroSight Protect tasks 3.4.1 Identifying a MPC4Mk2 module in a VibroSight Protect (MPS) configuration A VibroSight Protect (MPS) configuration must be able to uniquely identify each MPC4Mk2 module (VM600Mk2 MPS) in a VM600Mk2/VM600 rack using the module’s IP address. This is necessary so that VibroSight Protect can distinguish between different MPC4Mk2 modules (VM600Mk2 MPSs) in the rack and communicate with the required module(s), as necessary. 1- Start VibroSight Protect. 2- Create a new configuration containing a MPC4Mk2 module (New system – VM600 - 6U or VM600 - 1U) or open and modify an existing one (File > Open Protect file > … (*.mpscfg)). 3- For a new configuration, on the Layout tab/page, in the main window (centre), double-click an empty/unpopulated rack slot in the front view of the rack. Use the Add new device dialog box that appears to add a MPC4Mk2 module (MPC4). NOTE: For a VM600 - 6U rack (that is, an ABE04x system rack), MPC4Mk2 modules can be installed in rack slots 3 to 14. For a VM600 - 1U rack (that is, an ABE056 slimline rack), a MPC4Mk2 modules can be installed in rack slot 3. See 1.5.2 Installation restrictions. To remove a module in a rack slot, either select the module in the rack view or in the System window (top right), then in the System window, click the − control (Remove item control). 4- On the Configure tab/page, select the MPC4Mk2 rack slot from the view of the rack (top). Alternatively, select the MPC4Mk2 rack slot in the System window (top right). The main window (centre) updates to display the information for the MPC4Mk2 module. 5- In the main window (centre), on the General tab, under Network settings, the Mode, Serial number and IP address controls/fields are used to identify the MPC4Mk2 in the configuration. Mode is set to decide how the module will be discovered and identified by VibroSight Protect, as follows: • For Mode: Manual IP address, the Serial number field is effectively ignored and the IP address for the module must be manually entered in the IP address field. • For Mode: Automatic discovery from serial number, the serial number for the module must be manually entered in the Serial number field (xxx.xxx.xxx.xxx in dot-decimal notation), after which VibroSight Protect will automatically communicate with the module to obtain its IP address and complete the IP address field. NOTE: It is recommended that VibroSight compatible devices such as a MPC4Mk2 module are identified by their serial number (for example, ARxxxxx), as an IP address (xxx.xxx.xxx.xxx in dot-decimal notation) can be easily changed.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 3 - 10 Common VibroSight Protect tasks OVERVIEW OF VM600Mk2 MACHINERY PROTECTION SYSTEM (MPS) SOFTWARE The Serial number and/or IP address for a MPC4Mk2 module can be obtained using VibroSight System Manager (see 3.3.3 Displaying information about a MPC4Mk2 module). Once the IP address has been configured, the Blink front panel LEDs control can be used to verify communications between VibroSight Protect and the MPC4Mk2 module (see 3.4.2 Identifying a MPC4Mk2 module in a VM600Mk2/VM600 rack using VibroSight Protect). 3.4.2 Identifying a MPC4Mk2 module in a VM600Mk2/VM600 rack using VibroSight Protect VibroSight Protect can be used to identify a MPC4Mk2 module in a VM600Mk2/VM600 rack by making the LEDs on the front panel of the module blink (flash). This can be used to help physically identify a module in a rack, which can be useful, for example, to identify a module before removing it from the rack or adding connections to the corresponding input / output module in the rear of the rack. 1- Start VibroSight Protect. 2- On the Configure tab/page, select the MPC4Mk2 rack slot from the view of the rack (top). Alternatively, select the MPC4Mk2 rack slot in the System window (right). The main window (centre) updates to display the information for the MPC4Mk2 module. 3- In the main window (centre), under Network settings, click the Blink front panel LEDs control. VibroSight Protect will display a window to confirm LED test done successfully and all LEDs on the front panel of the MPC4Mk2 module will blink ● ○ ● ○ ● ○, holding each LED state for approximately 2 seconds. After the LED test is finished, which takes a total of approximately 20 seconds, the LEDs on the front panel of the MPC4Mk2 module will resume normal LED operation (see 2.2.1 MPC4Mk2 module LEDs). See also 3.3.2 Identifying a MPC4Mk2 module in a VM600Mk2/VM600 rack using VibroSight System Manager.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 4 - 1 MPC4Mk2 module firmware MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING 4 MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING MODULE This chapter provides information on the MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module. NOTE: Refer to the VM600 MPC4Mk2 + IOC4Mk2 machinery protection and condition monitoring module data sheet for detailed information on the key features and benefits, and specifications for this module. This includes an introduction to the different firmware that can run on the MPC4Mk2 module and the different operating modes of the firmware. 4.1 MPC4Mk2 module firmware In a VM600Mk2 machinery protection system (MPS), it is the MPC4Mk2 module that provides the intelligence and controls the IOC4Mk2 module and any associated/optional RLC16Mk2 modules. Accordingly, only the MPC4Mk2 module runs firmware which can be updated or otherwise changed by the end-user/operator as required. The MPC4Mk2 module can run three different firmwares, as shown in Table 4-1.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 4 - 2 MPC4Mk2 module firmware MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING For a MPC4Mk2 module delivered as part of a VM600Mk2 solution, the MPC4Mk2 module normally comes with the latest version of each module firmware: recovery, operational and proof test. For a MPC4Mk2 module delivered as a spare part, the MPC4Mk2 module normally runs the latest version of the module recovery firmware, which allows the other firmware (operational and/or proof test) to be changed/uploaded as required. See also 2.2.3 MPC4Mk2 module factory assigned defaults. VibroSight System Manager can be used to display the firmware available on a MPC4Mk2 module (see 3.3.5 Checking the firmware for a MPC4Mk2 module) and to change/upgrade the module firmware, as required (3.3.6 Changing the firmware for a MPC4Mk2 module). Table 4-1: MPC4Mk2 module firmware MPC4Mk2 module firmware Description Operational firmware (640-025-vvv-ppp.Mpc4g2Fw) The operational firmware is the main firmware used by the MPC4Mk2 module. A MPC4Mk2 module will always default to running the operational firmware (if available), after a successful reboot and power-on self-test (POST). Note: A MPC4Mk2 module takes approximately 20 seconds to boot and complete its power-on self-test (POST). Recovery firmware (640-031-vvv-ppp.Mpc4g2Fw) The recovery firmware allows a MPC4Mk2 module to recover in the event of a problem with the operational firmware. For example, corrupted operational firmware due to a power supply problem during a firmware update. Proof test firmware (640-032-vvv-ppp.VxeFw) The proof test firmware is used to run a diagnostics test (that is, built-in self-test (BIST)) on the MPC4Mk2 module in order to verify the status of the module and its components (hardware and firmware). Note: Use of proof testing is primarily intended for safety-related applications. Notes The different MPC4Mk2 module firmware is identified by different part numbers (PNRs) as follows: • The operational firmware is identified by the part number (PNR): 640-025-vvv-ppp (file name 640-025-vvv-ppp and file name extension Mpc4g2Fw). • The recovery firmware is identified by the part number (PNR): 640-031-vvv-ppp (file name 640-031-vvv-ppp and file name extension Mpc4g2Fw). • The proof test firmware is identified by the part number (PNR): 640-032-vvv-ppp (file name 640-032-vvv-ppp and file name extension VxeFw). In a MPC4Mk2 module firmware part number (PNR): • vvv represents the version number of the firmware. • ppp represents the patch number of the firmware. For example, PNR 640-025-002-000 is an official firmware release – version 2, patch 0 – of the operational firmware for the MPC4Mk2 module, while PNR 640-025-vvv-ppp is an unofficial Engineering firmware release of the operational firmware. For the launch of the VM600Mk2 machinery protection system (MPS) in the first half of 2021, the early versions of the MPC4Mk2 module’s operational firmware will primarily support machinery protection functionality only. At the end of 2021, MPC4Mk2 module’s will be able to support both machinery protection functionality and condition monitoring, with the release of an additional operational firmware for condition monitoring (PNR 640-033-vvv-ppp).

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 4 - 3 MPC4Mk2 module operating modes MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING 4.2 MPC4Mk2 module operating modes The MPC4Mk2 module has a number of different operating modes, as shown in Figure 4-1. Figure 4-1: MPC4Mk2 operating modes Power-up mode Operational mode Fail-safe mode Recovery mode Automatically entered when diagnostics (BIST) detects a problem • Locked (safety/secure operating mode) or • Unlocked (maintenance operating mode) Includes power-on self-test (POST) Note: The LOCK LED indicates the Operational mode. LOCK ●: Locked. LOCK ●: Unlocked. (After a successful POST, the MPC4Mk2 module automatically enters the Operational mode. But if the POST is not successful, the module enters the Fail-safe mode.) Allows operational firmware to be updated (and clears the modules configuration) Note The DIAG/STATUS LED indicates the Fail-safe mode. DIAG/STATUS ●: fail-safe. Note: The DIAG/STATUS LED indicates the Recovery mode. DIAG/STATUS ○ or ● ○ ○ ● ○ ○ ● ○ ○ ●: fail-safe. Note: See Table 2-1 and Table 2-2 for more detailed information on the MPC4Mk2 module’s LED indicators. Note: A MPC4Mk2 module takes approximately 20 seconds to boot and complete its power-on self-test (POST).

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 4 - 4 MPC4Mk2 module operating modes MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING VibroSight System Manager can be used to display the operating mode of a MPC4Mk2 module (see 3.3.4 Checking the operating mode for a MPC4Mk2 module). See Table 2-1 for information on the behaviour and meaning of the MPC4Mk2 module’s LEDs in the following operating modes: Power-up, Operational and Fail-safe. See Table 2-2 for information on the behaviour and meaning of the MPC4Mk2 module’s LEDs in the following operating modes: Recovery. 4.2.1 Power-up mode When power is first applied to a MPC4Mk2 module, the module automatically enters the Power-up mode. In Power-up mode, the MPC4Mk2 module runs a power-on self-test (POST) which takes approximately 20 seconds. If the MPC4Mk2 module passes the POST, then the module will enter the Operational mode. A MPC4Mk2 module (VM600Mk2 MPS) can also be manually forced into the Power-up mode by simultaneously pressing and holding both button 1 (left) and button 2 (right) for at least 2 seconds, then releasing both buttons (see 4.3 Resetting a VM600Mk2 MPS). During the start of Power-up mode, press and hold button 1 (left) for at least 5 seconds in order to force the MPC4Mk2 module into the Recovery mode (4.2.4 Recovery mode). 4.2.2 Operational mode In general, a MPC4Mk2 module enters the Operational mode after successfully passing the power-on self-test (POST) in Power-up mode. NOTE: Operational mode is the main mode of the MPC4Mk2 module, where the module runs all of its processing functions. In Operational mode, the MPC4Mk2 module can run in one of two modes, as follows: • Locked (safety/secure operating mode) When Locked, a MPC4Mk2 module (VM600Mk2 MPS) performs its monitoring and protection functions while ensuring the security of the module/system and it’s configuration. That is, the configuration cannot be changed and maintenance activities cannot be performed. • Unlocked (maintenance operating mode) When Unlocked, a MPC4Mk2 module (VM600Mk2 MPS) performs its monitoring and protection functions without ensuring the security of the module/system and it’s configuration. That is, the configuration can be changed and maintenance activities can be performed. NOTE: The LOCK LED indicates the status of the VM600Mk2 MPS, as follows: • LOCK ● indicates that the VM600Mk2 MPS is Locked. • LOCK ● indicates that the VM600Mk2 MPS is Unlocked.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 4 - 5 MPC4Mk2 module operating modes MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING To switch between the two modes: • When Locked (safety/secure operating mode), press button 2 (right) 5 times within 5 seconds to switch to Unlocked. • When Unlocked (maintenance operating mode), press and hold button 2 (right) for at least 1 second to switch to Locked. NOTE: The MPC4Mk2 module will not switch from Unlocked to Locked when an alarm bypass (AB) is active. When in the Operational mode, the MPC4Mk2 module’s recovery firmware can be changed (see 3.3.6 Changing the firmware for a MPC4Mk2 module). 4.2.3 Fail-safe mode A MPC4Mk2 module enters the Fail-safe mode if the module does not pass the power-on self-test (POST) in Power-up mode or if the module does not pass the periodic diagnostics (built-in self-test (BIST)) in Operational mode. NOTE: In Fail-safe mode, the VM600Mk2 MPS (MPC4Mk2 + IOC4Mk2 module and any associated RLC16Mk2 modules) activates its safety line, that is, the a system-wide control signal that automatically drives all system relays (IOC4Mk2 and RLC16Mk2) and analog outputs (IOC4Mk2) to a safe state should a problem be detected. In Fail-safe mode, VibroSight System Manager displays the problem with the module/system, which must be resolved before the module can leave Fail-safe mode. For an “error”, press and hold button 2 (right) for 1 second in order to force the MPC4Mk2 module into the Operational mode. For a “fatal error”, press and hold both button 1 (left) and button 2 (right) for 2 seconds in order to force the MPC4Mk2 module into the Operational mode. NOTE: A “fatal error” may not be recoverable, for example, if it is related to a persistent hardware problem (failure). Contact Meggitt SA for further information. 4.2.4 Recovery mode A MPC4Mk2 module automatically enters the Recovery mode if the module does not have operational firmware. A MPC4Mk2 module (VM600Mk2 MPS) can also be manually forced into the Recovery mode from the Power-up mode (see 4.2.1 Power-up mode).

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 4 - 6 Resetting a VM600Mk2 MPS MPC4Mk2 + IOC4Mk2 MACHINERY PROTECTION AND CONDITION MONITORING In the Recovery mode, the MPC4Mk2 module’s configuration is automatically erased. NOTE: In the Recovery mode, the MPC4Mk2 module’s configuration is automatically erased. Accordingly, after leaving the Recovery mode, a MPC4Mk2 module must be configured using VibroSight Protect, before the module can be used in an application. When in the Recovery mode, to enter the Operational mode: • Press and hold both button 1 (left) and button 2 (right) for at least 2 seconds. 4.2.5 Notes on MPC4Mk2 module operating modes If a problem is experienced when changing the operational firmware for a MPC4Mk2 module (for example, due to a power interruption or “fatal error”), booting to the Recovery mode can be used to change the module’s operational firmware. For example, if a severe problem is experienced with a MPC4Mk2 module’s configuration, (for example, “fatal error”), booting to the Recovery mode will automatically clear (delete) the module’s configuration (see 4.2.4 Recovery mode). 4.3 Resetting a VM600Mk2 MPS When in the Operational mode, simultaneously pressing and holding both button 1 (left) and button 2 (right) for at least 2 seconds, then releasing them, will reset the MPC4Mk2 module (VM600Mk2 MPS) to the Power-up mode (see 4.2.1 Power-up mode). For example, to reset a MPC4Mk2 module: • Press and hold both button 1 (left) and button 2 (right) for at least 2 seconds. • Release both button 1 (left) and button 2 (right). For example, to reset a MPC4Mk2 module and enter the Recovery mode: • Press and hold both button 1 (left) and button 2 (right) for at least 2 seconds. • Release both button 1 (left) and button 2 (right). • Press and hold both button 1 (left) for at least 5 seconds.

QUICK START MANUAL Edition 2 - February 2021 VM600Mk2 machinery protection system (MPS) 5 - 1 Contacting us SERVICE AND SUPPORT 5 SERVICE AND SUPPORT 5.1 Contacting us Meggitt’s worldwide customer support network offers a range of support, including 5.2 Technical support and 5.3 Sales and repairs support. For customer support, contact your local Meggitt representative. Alternatively, contact our main office: Customer support department Meggitt SA Route de Moncor 4 Case postale 1701 Fribourg Switzerland Telephone: +41 26 407 11 11 Email: [email protected] Website: www.meggittsensing.com/energy 5.2 Technical support Meggitt’s technical support team provide both pre-sales and post-sales technical support, including: • General advice • Technical advice • Troubleshooting • Site visits. NOTE: For further information, contact your local Meggitt representative or Meggitt SA (see 5.1 Contacting us). 5.3 Sales and repairs support Meggitt’s sales team provide both pre-sales and post-sales support, including advice on: • New products • Spare parts • Repairs. NOTE: If a product has to be returned for repairs, then it should be accompanied by a completed Energy product return form. See 5.4 Repairs and returns.

Document reference MAVM600MK2MPS-QS/E VM600Mk2 machinery protection system (MPS) Edition 2 - February 2021 5 - 2 Repairs and returns SERVICE AND SUPPORT 5.4 Repairs and returns If a Meggitt vibro-meter® Energy product needs to be returned to Meggitt Switzerland, please use the online Energy product return procedure on the Meggitt vibro-meter® Energy website at: www.meggittsensing.com/energy/service-and-support/repair NOTE: For further information, refer to a VM600 machinery protection system (MPS) hardware manual or contact us (see 5.1 Contacting us). 5.5 End-of-life product disposal VM600Mk2/VM600 machinery protection system (MPS) hardware is an electrical/electronic product, therefore, it must be disposed of in a acceptable manner at the end of its useful life. This is important in order to reduce pollution and improve resource efficiency. NOTE: At the end of its useful life, a VM600Mk2/VM600-rack based monitoring system must be disposed of in an environmentally friendly manner. In European Union Member States, the WEEE directive is applicable. In other countries and regions of the world, different laws and regulations may be applicable, so please consult your local authorities. NOTE: For further information, refer to a VM600 machinery protection system (MPS) hardware manual or contact us (see 5.1 Contacting us).