LEYBOLD ECODRY plus 25 Operating Instructions Manual
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Multi-stage roots vacuum pump
Operating instructions 300902516_002_C0
162025V001
162035V001
©Leybold GmbH. All rights reserved.
Trademark credit
Leybold and the Leybold logo are trademarks of Leybold GmbH, Bonner
Strasse 498, D-50968 Cologne.
Disclaimer
The content of this manual may change from time to time without notice.
We accept no liability for any errors that may appear in this manual nor do
we make any expressed or implied warranties regarding the content. As far
as practical we have ensured that the products have been designed and
constructed to be safe and without risks when properly installed and used
in accordance with their operating instructions.
We accept no liability for loss of profit, loss of market or any other indirect
or consequential loss whatsoever.
Product warranty and limit of liability are dealt with in our standard terms
and conditions of sale or negotiated contract under which this document is
supplied.
You must use this product as described in this manual. Read the manual
before you install, operate, or maintain the product.
1 Safety and compliance. . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Definition of Warnings and Cautions. . . . . . . . . . . . . . . . . . 7
1.2 Safety symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 General description. . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Pump controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Interface control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Auxiliary connector socket. . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Logic interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Gauge connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.6 Auto-run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.7 Pump controller configuration. . . . . . . . . . . . . . . . . . . . . . 13
3 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Operating and storage conditions. . . . . . . . . . . . . . . . . . . 14
3.2 Mechanical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Materials exposed to gases pumped. . . . . . . . . . . . . . . . 16
3.5 Electrical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Unpack and inspect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Leak test the system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 Electrical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4.1 Pump voltage setting. . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4.2 Connect the electrical supply. . . . . . . . . . . . . . . . . . . . . 23
4.5 Connection for remote control and monitoring. . . . . . . . . 23
5 Commission the pump. . . . . . . . . . . . . . . . . . . . . . 24
6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1 Operation safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2 Operational modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2.1 Control panel interface. . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Logic interface data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Contents
6.4 Parallel control and monitoring. . . . . . . . . . . . . . . . . . . . . 28
6.4.1 X1 Control Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.5 Analogue speed control. . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.6 Operational modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.7 Start the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.8 Shut down the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.9 Restart the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.10 X104 SUB-D9 (female) Serial RS-485 Interface. . . . . . . . 32
6.11 MODBUS RTU Protocol. . . . . . . . . . . . . . . . . . . . . . . . . 32
6.11.1 Physical layer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.11.2 Data link layer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.11.3 Application protocol layer. . . . . . . . . . . . . . . . . . . . . . 34
6.11.4 ECODRY plus Protocol. . . . . . . . . . . . . . . . . . . . . . . . 35
6.11.5 Register Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.12 Gas ballast operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.13 Gas ballast adaptor fit. . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.14 Extra silencer removal. . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.15 Mounting kit use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.16 Pressure gauge connectivity and automatic eco-mode. . 46
7 Maintenance and service. . . . . . . . . . . . . . . . . . . . 48
7.1 General maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2 Maintenance plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.3 Inspect and clean the inlet strainer. . . . . . . . . . . . . . . . . . 48
7.4 Clean the external fan grill. . . . . . . . . . . . . . . . . . . . . . . . . 48
7.5 Replace the pump bearings. . . . . . . . . . . . . . . . . . . . . . . 49
7.6 Replace the pump controller. . . . . . . . . . . . . . . . . . . . . . . 49
7.7 Electrical safety check. . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.8 Service indicator codes. . . . . . . . . . . . . . . . . . . . . . . . . . 49
8 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.1 Leybold Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9 Fault finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.1 Alarm indicator codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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Contents
11 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
12.1 Electrical cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Contents
Figure 1. General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 2. Interface control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 3. Valve connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 4. Gauge connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 5. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 6. Performance graph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 7. Voltage selection plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 8. ECODRY plus X1 SUB-D 9 (male) START / STOP and
STANDBY operation configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 9. ECODRY plus X1 SUB-D 9 (male) Speed control
configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 10. Analogue speed control. . . . . . . . . . . . . . . . . . . . . . . . . 30
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List of Figures
1 Safety and compliance
1.1 Definition of Warnings and Cautions
NOTICE:
For safe operation from the start, read these instructions carefully before you install or
commission the equipment and keep them safe for future use.
Read all the safety instructions in this section and the rest of this manual carefully
and make sure that you obey these instructions. The equipment must only be
operated and maintained by trained personnel in the proper condition and as
described in this instruction manual.
Obey local and state requirements and regulations. If you have any questions about
safety, operation or maintenance of the device, please contact our nearest subsidiary.
Important safety information is highlighted as warning and caution
instructions. Obey these instructions.
WARNING:
If you do not obey a warning, there is a risk of injury or death. Different symbols are
used according to the type of hazard.
CAUTION:
If you do not obey a caution, there is a risk of minor injury, damage to equipment,
related equipment or process.
NOTICE:
Information about properties or instructions for an action which, if ignored, will cause
damage to the pump or the system.
We reserve the right to change the design and the stated data. The
illustrations are not binding.
Keep the instructions for future use.
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Safety and compliance
1.2 Safety symbols
The safety symbols on the products shows the areas where care and
attention is necessary.
The safety symbols that follow are used on the product or in the product
documentation.
Warning/Caution
An appropriate safety instruction must be followed or caution to a
potential hazard exists.
Warning - Heavy object
Identifies a possible hazard from a heavy object.
Warning - Dangerous voltage
Identifies possible hazards from dangerous voltages.
Warning - Protective earth (ground)
Earth point for electrical equipment.
Warning - Use protective equipment
Use appropriate protective equipment for the task.
WEEE symbol
The equipment must be discarded carefully. Obey local and national
regulations for disposal of this equipment.
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Safety and compliance
2 General description
2.1 Overview
WARNING: INCORRECT USE OF EQUIPMENT
Risk of injury or damage to the equipment. Incorrect use of the equipment can cause
damage to the equipment or injury to people. The user is responsible for the safe
operation, installation and monitoring of the system.
The ECODRY plus product family is a range of dry, multi-stage roots vacuum
pumps that offers high pumping speed in a compact form. The pump is
connected by a power cord and is designed for use on clean duty
applications.
The cord ratings are:
Supply voltage (V)
Current (A)
Frequency (Hz)
100 ‑ 127
14
50 or 60
200 ‑ 240
7
The pump is not designed for use with flammable, corrosive, toxic, or other
hazardous gases. Gas or oxygen can mix in the pump.
The dry pumping system can be used in either transient or steady state gas
load conditions. The pump can sustain continuous operation with a
maximum power consumption of 850 W. When the load is more than 850 W
motor power the speed temporarily reduces.When high load passes the
motor speed is increased, or when the transient overload protection has
recovered. Refer to Table: Performance data for information on maximum
inlet pressure.
Refer to Figure: General view, the system is supplied with an DN 25 ISO-KF
inlet port (1) and an DN 25 ISO-KF exhaust port (10).
The pump mechanism is operated by an electric motor driven by an internal
pump controller. The rotational elements of the pumping mechanism are
simply supported at the end by lubricated bearings. PFPE lubricant is used
and this is contained in both the gearbox and motor ends of the pump
module, these are "sealed for life" and the lubricant does not need to be
replaced until the pump service interval is reached.
The system is air cooled by a fan installed internally in the pump enclosure.
The pump has a thermal protection device that will stop the motor if a
thermal overload occurs, for example due to high ambient temperature. If
the thermal protection is triggered, you must restart the pump after it has
cooled down.
The pump is designed to pump the residual gases used in high vacuum
systems. The gases are:
▪
Air
▪
Nitrogen
▪
Krypton
▪
Argon
▪
Helium
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General description
You can use the pump to pump water vapour. You must use the gas ballast
when water vapour is pumped. The water vapour must not condense in the
pump.
To use the pump for a gas that is not listed, contact the supplier for advice.
Failure to contact the supplier can invalidate the warranty of the pump. Do
not use the pump for aggressive or corrosive gases.
Figure 1. General view
1.
Inlet port
2.
Dashboard or interface
3.
Gas ballast
4.
Vibration isolator
5.
Castors x 2
6.
X101, RJ45 connector
7.
X201, M8 Aux Connector
8.
X1 SUB-D 9 pin (male)
9.
X104 SUB-D 9 pin (female)
10.
Mains circuit breaker
11.
Mains connector socket
12.
Exhaust port
13.
Protective earth stud
14.
Voltage selection cover plate
15.
Lifting eye position
1.
Inlet port
2.
Dashboard or interface
3.
Gas ballast
4.
Vibration isolator
5.
Castors x 2
6.
X101, RJ45 connector
7.
X201, M8 Aux Connector
8.
X1 SUB-D 9 pin (male)
9.
X104 SUB-D 9 pin (female)
10.
Mains circuit breaker
11.
Mains connector socket
12.
Exhaust port
13.
Protective earth stud
14.
Voltage selection cover plate
15.
Lifting eye position
2.2 Pump controller
The pump controller contains the drive electronics to control the pump
operation. The pump controller controls the supply of electric current to the
motor as per the operating conditions.
The interface control panel is connected to the pump controller. The pump
can be operated:
▪
manually, with the buttons on the user interface control panel. Refer to
Figure: Interface control panel.
▪
remotely, with the serial communications (X104) or digital and analogue
process control (X1), through the SUB-D 9 pin connector. Refer to
Connection for remote control and monitoring on page 23.
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General description
2.3 Interface control panel
Figure 2. Interface control panel
1.
Start button
2.
Standby button
3.
Standby decrease button
4.
Standby increase button
5.
Alarm indicator LED
6.
Service indicator LED
7.
Auto‑run indicator LED
8.
Standby increase indicator LED
9.
USB port (not for operation)
10.
Standby decrease indicator LED
11.
Standby indicator LED
12.
Run indicator LED
13.
Stop button
14.
Power status LED
1.
Start button
2.
Standby button
3.
Standby decrease button
4.
Standby increase button
5.
Alarm indicator LED
6.
Service indicator LED
7.
Auto‑run indicator LED
8.
Standby increase indicator LED
9.
USB port (not for operation)
10.
Standby decrease indicator LED
11.
Standby indicator LED
12.
Run indicator LED
13.
Stop button
14.
Power status LED
2.3.1 Auxiliary connector socket
An auxiliary control connection on the rear panel controls an optional inlet
valve. This inlet valve can be operated in parallel with the normal pump
output signal. Refer to Figure: General view, (7). The valve is usually closed
and:
▪
will open when the normal signal becomes active (pump at speed)
▪
will close when you select the stop button or if there is a fault
condition.
The reaction time will be in line with the valve selection and the output signal
is 24 V d.c., refer to Figure: Valve connector for the polarity of the connector
pins when the connector is energized.
The auxiliary connector is regulated to 24 V d.c. to control the accessories. If
the auxiliary load current exceeds the value in Table: Auxiliary load currents,
the output will shut down to protect the pump controller. Refer to Table:
Recommended mating plugs for the recommended mating plugs.
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General description
Figure 3. Valve connector
Pin number
Signal
1
+ 24 V
3
GND
4
PE
Table 1 Auxiliary load currents
Description
Data
Connector plug
Plug M8 male Kst 0°Series 768 99-3379-100-03
Binder
Voltage output
24 V d.c. -25%, +10% (18 V d.c. to 26.4 V d.c.)
Output power
1 Channel with 4 Watt
Table 2 Recommended mating plugs
Mating connector plug
Phoenix part number
Screw connection, straight
SACC-M 8MS-4CON-M-SW
Solder connection, straight
SACC-M 8MS-4CON-M
Screw connection, right angle
SACC-M 8MR-4CON-M-SW
Solder connection, right angle
SACC-M 8MR-4CON-M
2.4 Logic interface
The logic interface is designed to support the two connectors, both are
located on the rear of the pump.
▪
Serial control is connected through a X104 SUB-D 9 pin (female)
connector.
▪
Parallel control is connected through a X1 SUB-D 9 pin (male)
connector.
The signals on the logic interface are:
▪
control inputs: switch type and analogue signals that control the pump.
▪
status outputs: to identify the status of the system tab.
For control modes refer to Table: Control panel interface.
For logic interface data refer to Logic interface data on page 26.
2.5 Gauge connection
A compatible pressure gauge can be connected to the RJ45 (X101) socket
on the rear panel. Refer to Accessories on page 56, for suitable gauges.
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General description
CAUTION: GAUGE MALFUNCTION
Risk of damage to equipment. Do not make connections to the gauge identification
pin (pin 4). Failure to do so can cause the gauge to malfunction.
CAUTION: GAUGE CONNECTION
Risk of damage to equipment. Do not connect a gauge input and analogue input
signal at the same time. This will result in the wrong speed demand.
Figure 4. Gauge connection
1.
Electrical supply positive
2.
Electrical supply ground
3.
Pressure measurement input signal 4.
Not connected
5.
Signal ground
6.
Not connected
7.
Not connected
8.
Not connected
1.
Electrical supply positive
2.
Electrical supply ground
3.
Pressure measurement input signal 4.
Not connected
5.
Signal ground
6.
Not connected
7.
Not connected
8.
Not connected
2.6 Auto-run
The auto‑run setting configures the pump to start automatically when the
power is switched on, without any customer intervention.
You can configure the auto‑run through serial communications, or with the
start or stop button. Push and hold the start or stop button for more than
eight seconds to enable or disable the auto-run setting. The auto-run LED
displays the auto-run setting.
The pump can be stopped by either manual, parallel or serial control modes
when in auto‑run mode.
Note:
Refer to Operation safety on page 25 for guidelines on how to configure
different operational modes and any associated warnings to consider.
2.7 Pump controller configuration
The integral pump controller monitors the power and temperature of the
pump. The pump controller protects the user and the pump when the pump
is operated under sustained high load or in fault conditions.
The pump controller is connected to the interface control panel and the
pump can be operated:
▪
manually, with the buttons on the user interface control panel. Refer to
Figure: Interface control panel.
▪
remotely, with serial or parallel communications through the SUB-D 9-
pin connector located on the rear of the pump. Refer to Connection for
remote control and monitoring on page 23.
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General description
3 Technical data
3.1 Operating and storage conditions
Table 3 Operating and storage conditions
Range
Data
Ambient operating temperature range
5 °C to 40 °C
Ambient operating humidity range
80% up to 31 °C
Reducing linearly to 50% at
40 °C
Maximum operating altitude
3000 m
Ambient storage temperature range
-30 °C to 70 °C
Maximum humidity (storage in original
packaging)
≤ 95 % RH
Equipment type
Indoor use
Enclosure protection
IP20
Table 4 Environmental conditions
Pollution
Pollution degree 2
Installation
Installation category II
Altitude restriction
Maximum 3000 m
Area of use
Indoor
3.2 Mechanical data
Table 5 Mechanical data
Range
25
35
Mass
28 kg
28.10
Inlet connection
DN 25 ISO-KF
Overall dimensions (L x W x H)
494 x 248 x 304 mm
Maximum tilt angle for operation
± 5°
Maximum tilt angle for transport
30°
Nominal rotational speed
15000 rpm
Outlet connection
DN 25 ISO-KF
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Technical data
Figure 5. Dimensions
3.3 Performance
Table 6 Performance data
25
35
Maximum pumping speed (m3/hr)*
25
35
Maximum continuous inlet pressure ambient (mbar)
1013†
Maximum chamber size for evacuation (l)
No limit
Typical ultimate pressure (mbar)
0.01
Maximum continuous exhaust pressure (mbar(g))
200
Suck-back protection
Exhaust valve design
Leak tightness (static) (mbar l/s )
< 1 x 10-6
* Values for maximum pumping speed are obtained at standard ambient
temperature and pressure. At higher temperatures or different ambient
pressures pump performance may be compromised and the rotational
speed may drop below nominal.
† At high inlet pressures pump rotational speed may reduce to sustain
continuous operation.
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Technical data
Figure 6. Performance graph
Table 7 Sound data
Declared dual-number noise emission values in accordance with ISO 4871
25
35
Measured A-weighted emission sound pressure level,
LpA at ultimate vacuum 1 m from the pump in free
space
52
Uncertainty, KpA
2.5 dB(A)
Values determined in accordance with ISO 3744: 2010
3.4 Materials exposed to gases pumped
The materials and the components exposed to the gases in the pump are:
▪
Iron
▪
Aluminium alloy
▪
Steel
▪
Fluoroelastomer (seals)
▪
PFPE lubricant
3.5 Electrical data
Table 8 Electrical rating for continuous operation
Pump
Supply voltage
(V a.c. rms)
Phase
Frequency
(Hz)
Input
current
(A rms)
All variants
200 - 240 ± 10%
Single
50 or 60
7.0
100 - 127 ± 10%
Single
50 or 60
14.0
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Technical data
Table 9 Recommended regional supply protection
Area
Voltage
Rating
UK
230 V
10 A, 250 V a.c. rms
Europe
230 V
10 A, 250 V a.c. rms
US
120 V
15 A, 250 V a.c. rms
Japan
100 V
15 A, 250 V a.c. rms
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Technical data
CAUTION: SAFETY INSTRUCTIONS
Follow all safety instructions and take note of all appropriate precautions.
WARNING: BLOCKED EXHAUST PIPELINE
Risk of damage to equipment. Make sure the exhaust pipeline is not blocked. If an
exhaust isolation valve is used, make sure that the pump is not operated with the
valve closed.
Possible hazards on the dry pumping system include electricity, process
chemicals, and Fomblin® (PFPE) oil:
▪
Contact us or the local service centre for more information for advice
or assistance on installation.
▪
Do not remove the temporary covers from the system inlet and
exhaust until ready to connect.
▪
Do not operate the system unless the inlet and exhaust are connected
to the vacuum and exhaust extraction system.
▪
Isolate the other components in the process system from the electrical
supply to prevent accidental operation.
▪
Electrical supplies are potentially hazardous energy sources. Lockout
and tagout before you do the maintenance.
▪
Obey all national and local rules and safety regulations when you install
the system.
▪
Tighten the cables, hoses and pipework during installation to prevent a
trip hazard.
▪
Make sure that the installation area is clean and free from debris and
contamination before you install the pump.
▪
Make sure that all facilities given in this manual are available for the
system to perform correctly.
4.1 Unpack and inspect
WARNING: DAMAGED PUMP
Risk of injury to people or damage to equipment. Do not use the pump if it is
damaged. Failure to do so can result in injury to people and/or damage to equipment.
CAUTION: PUMP LIFE
Risk of damage to equipment. Unpack the pump carefully and avoid excessive shock
to the pump. Excessive shock will damage the bearings and reduce the life of the
pump.
Refer to Table: Mechanical data for the mass of the pump.
The pump is supplied in recyclable packaging.
1.
Open the cardboard box from the top.
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Installation
Remove the packing material. Keep all the packing materials for use in
the inspection and if the pump is returned for service.
3.
Examine the pump for damage. If the pump is damaged, notify your
supplier and the carrier immediately. Give the supplier and the carrier
the information that follows:
▪
part number of the pump
▪
serial number of the pump
▪
order number
▪
supplier's invoice number
4.
Do not use the pump if the pump is damaged.
5.
If the pump is not to be used immediately, store the pump in the
conditions given in Storage on page 54.
6.
Do not remove the seals until the pump is ready to be installed on the
vacuum system. The pump is supplied with sealed inlets and an outlet
to prevent the entry of dust and vapour.
4.2 Mechanical installation
WARNING: HEAVY OBJECT
Risk of physical injury. Use suitable equipment to lift the pump.
WARNING: TRIP HAZARD
Risk of injury or damage to equipment. Make sure that any cables and/or pipe work
attached to the pump are fixed carefully to avoid a slip/trip hazard and to prevent any
damage to the cable.
WARNING: LIFTING EYE INTEGRITY
Risk of injury or damage to equipment. Make sure that the maximum angle between
the paired slings used to lift the system is 45 degrees. Increased angle could
compromise the lifting eye integrity.
WARNING: INSTALLATION SAFETY
Risk of injury or damage to equipment. Install the pump in the vacuum system before
you connect the power supply. This will make sure that the pump is not operated and
this will avoid injury during the installation.
WARNING: STATIC PRESSURE
Risk of damage to equipment. Do not step or stand on the pump, it is not designed
to withstand large static loads.
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Installation
WARNING: HEAVY OBJECT
Push-pull hazard with strain injury. Push or pull the pump system only for short
distance and over flat surfaces. Lift the system with a correct lifting equipment or two
persons must lift if the floor is uneven or there are obstacles present.
WARNING: EXHAUST BLOCKAGE
Risk of injury or damage to equipment. A peak pressure of 3 bar(g) can be generated
in the pump if the exhaust or pipework attached to the exhaust are blocked.
WARNING: HAZARDOUS SUBSTANCES
Risk of injury or damage to equipment. The pump is intended for clean applications
only. It is not suitable for use with hazardous production materials.
CAUTION: INSTALLATION SAFETY
Risk of injury or damage to the environment. Follow all local legislation when the
pump is installed or removed to reduce the impact of the pump on the environment.
CAUTION: HIGH NOISE LEVEL
Risk of hearing damage. When the pump is operating and is not connected to the
vacuum system (with open inlet) the noise level may exceed 85 dB(A).
CAUTION: CONDENSATE DRAINAGE
Risk of damage to equipment. Use a catchpot to prevent the drainage of condensate
back into the system. Condensate that drains back into the system could damage the
pump.
Obey the instructions that follow when you install the pump:
▪
Make sure that there is no blockage to access the pump electrical
supply cable or the other controls.
▪
Make sure that there is a minimum air gap of 100 mm on all sides of
the pump to allow effective air circulation.
▪
Make sure that the system is on a firm and level surface that can
support the mass of the pump.
▪
Make sure that the system is installed away from combustible
materials.
▪
Level the pump to a maximum of 5 degrees (measured at the pump
inlet).
▪
You must do a risk assessment of the location and make sure that you
can move the pump safely and as per the local and national manual
handling guidelines.
To move the pump:
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Installation
Use suitable lifting equipment attached to lifting eyebolts (Figure:
General view, (14)) to move the dry pump system close to its final
operating position. Refer to Table: Mechanical data for pump mass.
2.
Secure the dry pump system with the rubber stand-off and two small
castors (Figure: General view, (5)).
3.
Remove the plastic caps from the inlet and exhaust before you
connect the pump to the vacuum system. Use appropriate ISO-KF
vacuum fittings for connection to the system.
Obey the instructions that follow when you connect the pump to the
vacuum system:
▪
Connect the pump to an exhaust line to minimise noise and exhaust
emissions.
▪
Make sure that the pipeline connected to the pump inlet is as short as
possible. To maximise the pumping speed, maintain the largest internal
diameter of pipeline connections where possible.
▪
Support the vacuum pipeline to reduce load on coupling joints.
▪
Make sure that the pump exhaust line is not blocked as a pressure of
3 bar(g) can be generated in the exhaust pipework. Connect the pump
with appropriate pipework and fittings.
▪
If necessary, install flexible bellows in the system pipelines to reduce
the transmission of vibration and to prevent load on the coupling joints.
The pressure rating of the bellows must be higher than the highest
pressure generated in the system. We recommend that you use the
manufacturer's bellows.
▪
Make sure that the sealing surfaces are clean and are not scratched.
4.3 Leak test the system
CAUTION: SYSTEM LEAK TEST
Risk of injury or damage to equipment. Leak test the system after installation. Seal
the leaks found to prevent leakage of (potentially hazardous) pumped gases out from
the system and leakage of air into the system which will affect the performance.
We will accept no liability or warranty claims for damages caused from
flammable mixtures because of air leaks.
1.
Leak test the vacuum system after installation of the pump.
2.
Seal all leaks found.
4.4 Electrical installation
WARNING: ELECTRICAL CONNECTION
Risk of electric shock. The electrical installation must be performed by a qualified
person. Always make the electrical connections after the pump has been installed on
the vacuum system.
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Installation
WARNING: INSTALLATION SAFETY
Risk of electric shock or damage to equipment. The pump must be electrically
installed in accordance with regional and local codes, and must obey the local and
national safety requirements.
WARNING: HAZARDOUS VOLTAGE
Risk of electric shock or damage to equipment. The logic interface is 30 V maximum
rated PELV and must only be connected to PELV interfaces. Failure to use a correctly
rated supply could result in electric shock.
WARNING: ELECTRICAL CONNECTION
Risk of electric shock. Make sure that the pump is switched off and is not connected
to the electrical supply when the mains voltage is selected on the pump.
The pump is a cord‑connected device and must be installed in accordance
with local electrical regulations.
The pump is supplied from a single phase 100 ‑ 127 V a.c./200 ‑ 240 V a.c.
mains supply system. The branch circuit, supplying the pump, must be
protected with a 10 A (200 ‑ 240 V) or 15 A (100 ‑ 127 V) branch circuit
protection.
4.4.1 Pump voltage setting
To set the correct voltage:
1.
Isolate the pump from the electrical supply.
2.
Remove the screws on the voltage selection plate.
3.
Rotate the voltage selection plate to point towards the required voltage
setting (refer to Figure: Voltage selection plate).
The selector cover plate will make sure that the rocker switch below
the plate is set to the correct voltage.
4.
Make sure that the screws are tightened and the voltage selection
plate is fully secured before you reconnect the electrical supply and
operate the pump.
Figure 7. Voltage selection plate
1.
Low voltage
2.
High voltage
1.
Low voltage
2.
High voltage
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Installation
4.4.2 Connect the electrical supply
WARNING: PROTECTIVE EARTH CONNECTION
Risk of electric shock. Make sure that the pump and electrical cables are suitably
protected against earth (ground) faults. We recommend you attach a protective earth
(ground) conductor (with a cross sectional area of 2.5 mm2/14 AWG) to the protective
earth (ground) stud.
Make the electrical connection to the pump mains connector port (Figure:
General view, (10)) with an appropriate cord set. Refer to Table: Mains
cables.
The pump must be grounded through the conductor of the mains input
connector.
4.5 Connection for remote control and monitoring
To operate the pump with parallel or serial control, the two SUB-D 9 pin
connectors can be used. The female connector (X104) is for serial
connection, the male connector (X1) is for parallel connection (Figure:
General view, (8)).
Refer to Analogue speed control on page 29 for details of the logic interface
pins.
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Installation
5 Commission the pump
To commission the pump:
1.
Make sure that the voltage selection is set to the correct value required
for the application. Refer to Figure: Voltage selection plate.
2.
Make sure that all openings to atmospheric pressure in the foreline
vacuum system are closed.
3.
Connect the power cord.
4.
Set the mains circuit breaker (Figure: Interface control panel (8)) to ON.
Make sure that the power indicator LED (Figure: Interface control panel
(14)) illuminates. If the LED does not illuminate, contact us.
5.
Press the start button (Figure: Interface control panel (1)) until the run
indicator LED (Figure: Interface control panel, (13)) begins to flash.
6.
When the dry pumping system starts and continues to operate, if an
alarm condition is indicated:
A.
shut down the dry pumping system, refer to Shut down the
pump on page 31.
B.
refer to Fault finding on page 51
C.
if problem has not been rectified, contact us.
7.
After you commission the dry pumping system:
A.
to continue to operate the system, refer to Start the pump on
page 31.
B.
to shut down the system, refer to Shut down the pump on page
31.
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Commission the pump
6.1 Operation safety
WARNING: DAMAGED PARTS
Risk of electric shock. Do not operate the pump with any parts of the enclosures
removed or damaged as there may be a risk of an electric shock.
WARNING: OPERATIONAL SAFETY
Risk of injury or death of people. Do not expose any part of the human body to the
vacuum as this could result in injury or death of people.
CAUTION: PUMP TEMPERATURE
Risk of injury or damage to equipment. Do not touch the pump inlet manifold or
exhaust when the pump is running as the temperatures of these parts could be high.
The pump will be warm for some time after the pump has stopped.
CAUTION: AUTOMATIC START
Risk of injury or damage to equipment. The system has an auto-run mode which, if
configured, is designed to automatically start the pump system once power is
applied.
CAUTION: CONDENSATE DEPOSITION
Risk of damage to equipment. Do not use the pump to pump particulates or
condensate. Deposition may occur within the pump which can degrade the pump
performance and reduce the pump life.
Note:
The control interface is determined by the interface that starts the pump.
Once started, the pump can only be stopped by the interface that it was
started from, except in auto-run mode. In auto-run mode, the stop button
on the user interface panel will override the signal and stop the pump.
The ECODRY Plus pump system is suitable for industrial applications and
has been designed to meet industrial levels of EMC immunity as defined in
EN61326. The ECODRY plus pump system is also suitable for domestic
installations and has been designed to meet Class B, Group 1, EMC
emissions as defined in EN55011. Group 1, is defined as equipment which
does not use RF energy as an intrinsic part of operation or process.
6.2 Operational modes
The pump can be controlled by:
▪
Manual control mode – with the buttons on the user interface panel,
refer to Figure: Interface control panel.
▪
Parallel control mode – through the X1 SUB-D 9 pin (male) connector,
located on the rear of the pump.
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Operation
Serial control mode – through the X104 SUB-D 9 pin (female)
connector, located on the rear of the pump.
▪
Auto-run
6.2.1 Control panel interface
Refer to Figure: Interface control panel for the pump control functions.
Table 10 Manual control mode
Operation
Button
Status
Apply power
Mains power
The pump will remain off (factory default). The power
indicator will illuminate.
Start the pump
Start button
The pump will accelerate up to full running speed.
The run indicator will flash while the pump accelerates. The
run indicator will remain on when the pump reaches full
speed.
Select and
deselect the
standby speed
Standby mode
select button
When engaged, the standby indicator will illuminate and
the pump will run at the standby speed setting. The pump
is set by default at 75% of full speed.
Increase or
decrease the
pump speed
when in standby
mode
Standby speed
increase button
The pump speed will increase.
The increased standby indicator will remain illuminated
when the pump reaches a maximum of 100% of full speed.
Standby speed
decrease button
The pump speed will decrease.
The decreased standby indicator will remain illuminated
when the pump reaches a minimum of 50% of full speed.
Select and
deselect the
Auto-run
function
Start or stop
button (> 8 sec)
When engaged, the auto-run indicator will illuminate. The
pump will restart automatically after the power has been
restored.
Stop the pump
Stop button
The pump will decelerate from full/standby speed to zero
speed. The run indicator will flash while the pump
decelerates. The run indicator will turn off when the pump
reaches zero speed.
6.3 Logic interface data
The pumps have a X1 SUB-D 9 pin (male) connector, logic interface
connector - X1. This connector is located on the user interface panel (Figure:
General view).
A suitable connector mating half must be used (not supplied) to connect the
pumps to the customer control system. Refer to Table: Logic interface pins
for the electrical connections.
Table 11 Interface technical data
Connector
X1 SUB-D 9 pin (male) connector
START/STOP - control input:
Enable control voltage: low (closed)
0 to 0.8 V d.c. (IOUT = 0.55 mA nominal)
Disable control voltage: high (open)
4 to 26.4 V d.c. (internal pull-up to a Thevenin equivalent circuit:
5.3 V and 11 kOhms nominal)
STANDBY enable - control input:
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Operation
Enable control voltage: low (closed)
0 to 0.8 V d.c. (IOUT = 0.3 mA nominal)
Disable control voltage: high (open)
4 to 26.4 V d.c. (internal pull-up to a Thevenin equivalent circuit:
2.5 V and 10.3 kOhms nominal)
Analogue speed input
0 to 10 V d.c. directly proportional to the motor speed example 0
V = 0 Hz, 10 V = 250 Hz
Voltage accuracy
± 5% full scale
NORMAL status output:
▪ Type
▪ < Normal speed (default 80%)
▪ > Normal speed
▪ Maximum current rating
▪ Maximum voltage rating
▪ Open collector transistor plus pull up resistor
▪ OFF (4.7 k pull up + diode to 12 V d.c.)
▪ ON (< 0.8 V d.c. sinking 10 mA)
▪ 10 mA
▪ 28.8 V d.c.
Analogue 10 V reference
+ 10 V d.c. analogue voltage reference unipolar output with diode
protection
Voltage accuracy output
± 2% full scale
Current
≤ 5 mA for specified accuracy
Table 12 Logic interface pins
Pin
number
Signal
Polarity
Use
1
Rotor Speed -
Analogue Output
0 to + 10 V d.c.
(2 mA)
Analogue output signal, proportional to
mechanical rotational frequency (+ 10 V = 100%
full speed)
2
STANDBY enable -
Control Input
Active low, digital
input
Connect to pin 4 (0 V) to enable STANDBY
speed.
3
+ 10 V Analogue Reference
- Control Output
+ 10 V d.c.
(5 mA)
+ 10 V analogue output reference voltage,
unipolar output, diode protected.
4
0 V Control Reference
-
0V reference for all control and status signals
listed within this table.
5
NORMAL -
Status Output
-
Logic low, when the pump rotational speed is at
normal speed or above.
6
Analogue Speed -
Control Input
0 to + 10 V d.c.
0 - 10 V analogue input:
0 V = 0% speed, + 10 V = 100% speed
7
Analogue Common
-
0 V Reference signal for speed control
8
0 V Control reference
-
0 V reference for all control and status signals
listed within this table.
9
START/STOP -
Control Input
-
Connect to pin 4 (0 V) to start the pumps.
Housing
-
Pump Housing PE
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Operation
6.4 Parallel control and monitoring
CAUTION: EMF RISK
Risk of damage to equipment. If you use normal and fail lines to drive the coils of d.c.
relays, include a back EMF suppression diode in parallel with each relay coil to
protect the pump.
Connect the control equipment to the control input pins of the logic interface
mating half. Refer to Table: Logic interface pins to identify the logic interface
connector pins. The control inputs are:
▪
Start
▪
Standby speed
▪
Analogue speed
The NORMAL output can go down up to 100 mA when controlling an
external relay coil with an external coil voltage of + 24 V d.c. The external
+ 24 V voltage source must be referenced to the common control voltage of
the pumps, i.e. pin 4 of the X1 SUB-D 9 pin (male) connector customer.
Alternatively, if the NORMAL output is connected to + 10 V reference output
of the pumps, i.e. pin 3 of the X1 SUB-D 9 pin (male) connector, a 4.7 kOhm
pull-up resistor is recommended to be kept within the current rating of
+ 10 V reference rail.
6.4.1 X1 Control Interface
The X1 logic control interface connector is located on the rear of the pump.
The pump can be incorporated within a plant control system by means of
the X1 logic control interface and controlled in parallel control mode through
this interface. See Parallel control and monitoring on page 28. Parallel
control mode is then enabled by starting the pump via the parallel control
interface. Parallel control mode is enabled by connecting pin 9 to pin 4, i.e.
the START/STOP digital input is connected to 0 V.
Furthermore, the STANDBY speed demand can be enabled via the parallel
control interface. This is achieved by connecting pin 2 to pin 4 on the X1
logic control connector.
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Operation
Figure 8. ECODRY plus X1 SUB-D 9 (male) START / STOP and STANDBY operation
configuration
STANDBY Enable Input
1
2
3
4
5
6
7
8
9 = START / STOP Control Input
= 0 V Control Reference
=
3
2
1
G20/AVG/GCN/0006/005/A
1.
START/STOP switch
2.
STANDBY switch
3.
Logic control interface
1.
START/STOP switch
2.
STANDBY switch
3.
Logic control interface
6.5 Analogue speed control
CAUTION: CONNECTION SAFETY
Risk of damage to equipment. Physical connection to the analogue speed input (X1,
pin 6) and the gauge input (X101) at the same time, will result in the wrong speed
control reference signal. For correct operation of the analogue speed input, all
physical connections to the gauge input must be removed.
The analogue speed input (X1, pin 6) is a process control source that
enables the pump to run at variable operating speeds. This speed control
source is an alternative to STANDBY speed control. Furthermore, the
analogue speed input cannot be used if the gauge input is active.
The analogue speed input functionality is disabled by default. To enable this
functionality, the ECODRY plus service tool must be used to configure the
pump for analogue speed control. Please contact your local distributor for
more details.
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Operation
Figure 9. ECODRY plus X1 SUB-D 9 (male) Speed control configuration
1
2
5
6= Analogue speed control input
7
8
9= Start/Stop control input
= 0V Analogue Common
3
4= 0V Control reference
= +10V Analogue reference
3
2
1
G20/AVG/GCN/0006/006/A
1.
START/STOP switch
2.
Analogue control speed source
3.
Logic control interface
1.
START/STOP switch
2.
Analogue control speed source
3.
Logic control interface
Figure 10. Analogue speed control
(%)
(V)
1
9
8
7
6
5
4
3
2
10
90
80
70
60
50
40
30
20
10
100
1
2
4
3
CS/1045/B
1.
Upper speed clamp - Maximum
standby setting = 250 Hz
2.
Lower speed clamp - Minimum
standby speed setting = 125 Hz
3.
Active speed range - 50.00 % to
100.00 % (125Hz to 250 Hz)
4.
Active Voltage range - 5.00 V to
10.00 V
1.
Upper speed clamp - Maximum
standby setting = 250 Hz
2.
Lower speed clamp - Minimum
standby speed setting = 125 Hz
3.
Active speed range - 50.00 % to
100.00 % (125Hz to 250 Hz)
4.
Active Voltage range - 5.00 V to
10.00 V
Note:
0.1 V = 1% of default run speed.
Voltages below 5 V will result in a clamped speed of 50% of full speed.
6.6 Operational modes
▪
A +10 V input results in a mechanical running speed which is equal to
100% of the default run speed, that is 250 Hz.
▪
The minimum running speed provided by the analogue speed control
source, is clamped at the minimum standby speed setting
(approximately 50% of the default run speed).
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Operation
The maximum running speed provided by the analogue speed control
source is clamped by the maximum standby speed setting (100% of
the default run speed).
6.7 Start the pump
WARNING: EXHAUST PIPELINE BLOCKAGE
Risk of damage to equipment. Do not operate the pump if the exhaust pipeline is
restricted or blocked as the pump will not operate correctly and may be damaged.
To start the pump:
1.
Make sure that the vacuum system isolation valve is closed (if
installed).
2.
Make sure that the mains supply to the pump is isolated.
3.
Connect a recommended lead to the electrical socket on the pump.
Refer to Figure: General view.
4.
Supply the power.
5.
Start the pump with the appropriate control source:
▪
Use the start button in manual control mode, refer to Figure:
Interface control panel.
▪
Use the start/stop control input in parallel control mode.
▪
Use start command in serial control mode.
6.
Open the vacuum system isolation valve, if installed.
6.8 Shut down the pump
CAUTION: PUMP SUPPLY ISOLATION
Risk of injury. Do not remove the inlet connections until the pump has been allowed
to stop rotating and the power and gas supply has been isolated. The pump can take
up to three minutes to stop completely.
WARNING: ELECTRICAL SUPPLY
Risk of damage to equipment. Do not disconnect the pump from the electrical supply
until the pump has stopped completely.
The pump can be shut down with either the front panel controls or the X1
SUB-D 9 pin (male) connector in either parallel or serial control mode.
Note:
If the pump is to be shut down for storage, remove any process gases by
running on a gas ballast for at least one hour.
To shut down the pump:
1.
Close the gas ballast
2.
Close the vacuum system isolation valves to prevent suck-back into
the vacuum system (where fitted).
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Operation
Stop the pump system with the appropriate control source:
▪
use the stop button in manual control mode, refer to Figure:
Interface control panel.
▪
use the start/stop control input in parallel control mode.
▪
use stop command in serial control mode.
4.
Isolate the mains supply.
If the pump is to be stored, we recommend you either keep the pump under
vacuum or fill the pump with dry nitrogen to prevent condensation in the
pump. To keep the pump under vacuum, we recommend you seal the inlet
and run the pump for at least 20 seconds.
6.9 Restart the pump
If the pump is automatically shut down because of an alarm condition,
correct the alarm condition before you restart the pump. To restart the
pump, refer to Start the pump on page 31.
6.10 X104 SUB-D9 (female) Serial RS-485 Interface
Alternatively, the X104 RS-485 interface can be used to operate and control
the pump in serial control mode.
Table 13 Pin assignment serial interface X104 (female)
Pin
Description
Description
1
Not connected
2
T+
Termination
3
T-
Termination
4
Not connected
5
Ground (GND)
6
R-
Receive -
7
R+
Receive + (Tx/Rx+)
Bridged internally to Pin 9
8
S-
Send – (Tx/Rx-)
Bridged internally to Pin 6
9
S+
Send +
Housing
Shield
Grounded
6.11 MODBUS RTU Protocol
The MODBUS RTU Protocol specifies the serial communications interface
for the pumps. The serial communications interface is defined as follows:
▪
Half-duplex, RS-485, physical layer
▪
MODBUS RTU standard/open protocol
Throughout this section, all MODBUS addresses and values are specified
using the C notation for hexadecimal (0x). The word ‘character’ is used to
represent a 16-bit block of data.
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Operation
The pumps includes a serial communication interface to enable both control
and monitoring functions.
6.11.1 Physical layer
UART interfaces
The ECODRY plus serial link allows connection of the customer’s MODBUS
network to the pumps through an RS-485 Multiprotocol transceiver.
Table 14 Default comms configuration
Configuration
Description
MODBUS
Address
MODBUS Data Description
Slave Address
0x0090
0x0001
Slave Address = 1
RS-485 Baud Rate
0x00A0
0x0002
2= 38400 Bits per second
Parity
0x00B0
0x0000
0 = even parity+ 1 stop bit
Number of Data
Bits
N/A
N/A
8 Bits (fixed)
Number of Stop
Bits
N/A
N/A
1 Bit (fixed)
Byte Order
Following the transmission of a start bit, the 8 data bits are transmitted LSB
to MSB followed by either a parity bit and then a stop bit, or if No parity is
used, 2 stop bits.
Note:
In the case of asynchronous serial links without parity bits, 1 stop bit is more
common than 2. However, MODBUS specifies 2 stop bits where no parity is
used to maintain 11 bits per transmitted character.
6.11.2 Data link layer
The pumps must support only the MODBUS RTU mode of operation.
Addressing
▪
The pump always acts as a slave device.
▪
ECODY plus Slave Address: configurable from 1 to 247
▪
The ECODRY plus shall only respond to correctly formatted MODBUS
messages addressed to it, that is, those messages whose first byte
matches the slave address of the pumps.
CRC checking
The pumps must calculate a 16-bit Cyclic Redundancy Check (CRC) value
for the incoming message. This calculation may be incrementally calculated
every time a new byte is received.
Once the end of the message has been detected, the preceding 2 bytes
shall be assumed to be the CRC bytes. The CRC calculation on the
incoming message (excluding the 2 CRC bytes) shall be finalised and a CRC
comparison shall be made.
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The CRC calculation shall be started by pre-loading a 16-bit register with a
seed value of 0xFFFF.
During the generation of the CRC, each 8-bit character shall be exclusive
ORed with the register contents. The result shall be shifted in the direction of
the Least Significant Bit (LSB), with a zero filled into the Most Significant Bit
(MSB) position. If the LSB was 1, the register shall be exclusive ORed with
the polynomial value 0xA001, otherwise no exclusive OR shall take place.
This process shall be repeated until eight shifts have been performed. After
the last (eighth) shift, the next 8-bit byte shall be exclusive ORed with the
register’s current value, and the process shall repeat for eight more shifts.
The final content of the register, after all the bytes of the message (excluding
the 2 CRC bytes) have been applied, is the CRC value.
When the CRC is appended to the message, the low-order byte shall be
appended first, followed by the high-order byte.
6.11.3 Application protocol layer
The pumps must support a subset of the MODBUS function codes as listed.
Code
Description
03 (0x03)
Read holding registers (Module configuration data)
16 (0x10)
Write holding registers (Module configuration data)
Supported MODBUS Functions
The pump must support a subset of the MODBUS exception codes as
listed.
Exception code
Name
01
Invalid function code
02
Invalid data address
03
Invalid data value
04
Slave device failure
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Operation
6.11.4 ECODRY plus Protocol
Table 15 Read commands
Command Description
Read: Run second
Reads the run seconds of the pump
Slave Address
0x01
Function Code
0x03
Start Address Upper
0x00
Start Address Lower
0x80
Data Quantity Upper
0x00
Data Quantity Lower
0x02
CRC-16 Upper
-
CRC-16 Lower
-
Table 16 Write Commands
Command
Description
Slave Address
Function
Code
Start Address
Data quantity
Number
of Bytes
Starting Data
CRC-16
Upper
Lower
Upper
Lower
Upper
Lower
Upper
Lower
Write:
START
STARTS the
pump via
MODBUS
0x01
0x10
0x00
0x50
0x00
0x01
0x02
0x00
0x02
TBD
TBD
Write:
STOP
STOPS the
pump via
MODBUS
0x01
0x10
0x00
0x50
0x00
0x01
0x02
0x00
0x01
TBD
TBD
Operation
6.11.5 Register Addresses
Parameter Scaling
A real value of a parameter measured or sensed through feedback circuitry
can be calculated from the channel register value, in Q15 format, and the
Full Scale Value as follows:
1.
Vreal = (VQ15/215) * VFSV
2.
Vreal = [(VQ15 - 216)/215 ] * VFSV
For HEX value, of a parameter, ≤ 7FFF (means positive value) use equation
(1).
For HEX value, of a parameter, > 7FFF (means negative value) use equation
(2).
▪
Example 1: DC link Voltage channel reads 50A1 which is ≤ 7 FFF
(positive value) then apply equation (1).
Decimal value of 50A1 HEX is 20641, so
DC link Voltagereal = (20641/215)* 500 = 314.95 V where 500 is the Full
Scale Value, VFSV, of the Voltage.
▪
Example 2: Motor Current channel reads E0C1 which is > 7 FFF
(negative value) then we apply equation (2).
Decimal value of E0C1 HEX is 57537, so
Motor Currentreal = [(57537-216)/ 215]*25 = - 6.1 A where the 25 is the , Full
Scale Value, IFSV of the Current.
Full Scale Values of the system are as follows:
Address
Parameter
Full Scale Value
Units
0x0040
Frequency
400
Hz
0x0041
Voltage
500
V
0x0042
Current
25
A
0x0043
Temperature
200
°C
0x0044
Analogue
20
V
Table 17 MODBUS Register (Pump operation)
Address
Designation
Type/Unit
Description
0x0050
System Command
Register 01
enumeration/
na
0x0000 = NULL*
0x0001 = STOP
0x0002 = START
0x0003 = STANDBY
0x0004 = RUN
0x0055
Speed Demand
Q15/ Hz
Speed demand input.
Speed demand used by the application will be
limited to lower and upper values in Run Speed
Minimum and Maximum.
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Operation
Run Speed Setting.
Q15/Hz
Speed demand input.
Speed demand used by the application will be
limited to lower and upper values in Run Speed
Minimum and Maximum.
0x0051
Configuration
command register 01
enumeration/
na
0x0000 = NULL
0x0001 = STORE
Notes:
▪ The store command writes user data to
non-volatile memory.
▪ The store command does not include
operational History.
▪ Depending on the size of the data, the store
command may take a significant time to
complete and may return a response before
the store is complete or may wait until the
store is complete.
▪ A separate store command is provided in
the Service command register for
Operational History.
▪ The null command has no effect other than
clearing the configuration command register
01.
* The NULL command has no effect other than clearing the system
command register 01.
Table 18 MODBUS Register (Monitor values)
Status Registers (Group Address = 0x0060)
Address
Monitored
Parameter
Type/Unit
Description
0x0060
System Status
Register 01
Bit field
This status word reflects commands sent over the
MODBUS link.
15(MSB)= CHANGES: Set if any parameters,
normally resident in volatile memory but shadowed in
non-volatile memory, have not been stored to non-
volatile memory. (Cleared by STORE command).
14 = FACTORY_SETTINGS: Set if the user settings
have not been adjusted from the factory default
values. Cleared by any changes to the user
parameters. Set again after a completed RESTORE
command. Also cleared by cycling the power if
changes to user parameters had not been stored to
non-volatile memory.
13 = IN_CONTROL_MODE: See bits 6 and 7 below
12 = Reserved.
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Operation
Status Registers (Group Address = 0x0060)
Address
Monitored
Parameter
Type/Unit
Description
11 = Reserved.
10 = SERIAL ENABLE SWITCH: Reflects the state of
the Serial Enable Switch and therefore of the Serial
link function.
9 = Reserved.
8= Reserved.
13;7;6 = IN_CONTROL_MODE: Decoded as follows:
000 = None in control
001 = MODBUS serial in control
010 = Toggle switch input in control (i.e START line)
011 = Momentary switch input in control (i.e Debug
interface)
100 = Reserved
111 = Reserved
5 = ABOVE_OVERL_SPEED: Set if running above
the overload speed threshold.
4 = ABOVE_RAMP_SPEED: Set if running above the
ramp speed threshold.
3 = NORMAL: Set if running above NORMAL speed.
2 = STANDBY: Set if the STANDBY command
accepted.
1 = ACCEL (aka Running): Set if START command
accepted and the drive operating, applying voltage
to the motor.
0(LSB) = DECEL (aka Stopping): Set if pump is
decelerating. Clear if the pump is STOPPED.
0x0061
System Status
Register 02
Bit field
This status word reflects the internal state of the
Drive. The precise meaning of the bits reserved for
the finite state machine (FSM) will vary between
applications.
15(MSB)= MASTER_ALERT: This bit is set to indicate
that a warning or alarm is present in the Master
drive.
14 = SLAVE_ALERT: This bit is set to indicate that a
warning or alarm is present in the Slave drive
13 = FSM_TIMEOUT: FSM Timeout
12 = FSM4: Reserved for FSM state.
11 = FSM3: Reserved for FSM state.
10 = FSM2: Reserved for FSM state.
9 = FSM1: Reserved for FSM state.
8= FSM0: Reserved for FSM state.
7 = ALARM: A fault is present. This bit is set if any bit
in the Fault Register is set.
6 = WARNING: A warning is present. This bit is set if
any bit in the Warning Register is set and the
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Operation
Status Registers (Group Address = 0x0060)
Address
Monitored
Parameter
Type/Unit
Description
corresponding bit in the Warning Mask Register is
also set.
5 = RESET PENDING: Drive about to reset following
a software upgrade or external reset request
4 = SERVICE DUE: A service is due. See Service
Register
3 = LOW_LINK_VOLTAGE: Drive inhibited when
LinkVoltage drops below UnderVoltageThreshold
2 = UVREG: Upper voltage regulator active (this is a
normal operating condition during deceleration with
electronic braking)
1 = LPREG: Lower power regulator active (this is a
normal operating condition during acceleration in a
drive with a power regulator implemented)
0(LSB) = UPREG: Upper power regulator active (this
is a normal operating condition during deceleration
with electronic braking in a drive with a power
regulator implemented)
0x0062
Warning Register
01
Bit field
15(MSB)= SELF_TESTING_WARNING: Non-critical
problem with EEPROM or other internal function.
See Diagnostic registers for details
14 = PPREG: Pump Protection Regulator active -
indicates that the transient overload time/capacity
has been exhausted and the input current and/or
output current and/or power are being restricted to
rated values.
13 = Reserved
12 = POWER_FAIL: Indicates detected loss of mains
supply.
11 = HIGHTC: Controller temperature above the
upper limit/controller temperature sensor short circuit
10 = HIGHTS: Inverter heat-sink temperature above
the upper limit/inverter heat-sink temperature sensor
short circuit
9 = HIGHTM: Motor temperature above the upper
limit/motor temperature sensor short circuit
8= Reserved
7 = UTCREG: Upper controller temperature regulator
active (drive cooling may be inadequate)
6 = UTSREG: Upper heat sink temperature regulator
active (drive cooling may be inadequate)
5 = UTMREG: Upper motor temperature regulator
active (motor cooling may be inadequate)
4 = LVREG: Lower voltage regulator active (could be
due to mains failure)
3 = LOWVCC: Auxiliary supply voltage, Vcc, is low.
(indicates that the power supply voltage has started
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Operation
Status Registers (Group Address = 0x0060)
Address
Monitored
Parameter
Type/Unit
Description
to collapse, and the processor will lose power
imminently - EEPROM writes are inhibited if this bit is
set)
2 = LOWTC: Controller temperature below -5 °C -
could indicate an open circuit thermistor
1 = LOWTS: Inverter heat-sink temperature below
-5°C - could indicate an open circuit thermistor
0(LSB) = LOWTM: Motor temperature below 0 °C –
could indicate an open circuit thermistors
0x0063
Latched Fault
Register 01
Bit field
15(MSB)= ACCELERATION T/O: Acceleration
Timeout
14 = OVERLOAD T/O: Overload Timeout
13 = SC_MODE_INTERLOCK: Serial Enable
deactivated after a serial Start command
12 = SELF TEST FAULT: The firmware has detected
a problem with the hardware that prevents further
operation of the drive. Exact problem indicated by
one of the following bits in the Diagnostic Register
01:-
SINK_TEMPERATURE_SENSOR_FAULT;
FLASH_MEMORY_CRC_BOOT_ERROR;
FLASH_WRITE_PROTECT_FAULT;
FLASH_CAL_DATA_CRC_ERROR; OSTEST _FAULT;
WATCHDOG TIMEOUT; INTERNAL_COMMS_ LOSS
And/or the following bits in the Diagnostic Register
02:-
PLL_LOSS_OF_LOCK;
VOLTAGE_DOUBLER_FAULT;
IGBT_SHORT_CIRCUIT; IGBT_OPEN_CIRCUIT;
CURRENT_SENSOR_FAULT; VOLTAGE_SENSOR_
FAULT; MOTOR_SHORT_CIRCUIT;
MOTOR_OPEN_CIRCUIT
See individual bits for conditions required to reset
each fault
11 = NO_PARAMETER_SET: Indicates that the drive
requires a parameter set upload to configure it for
the target application. (Set when Motor Control
Method parameter = Lockout). Non-resettable fault.
10 = Reserved
9 = EEPROM FAULT: EEPROM Parameter Upload
Incomplete or subsequent EEPROM communication
failure. See Diagnostic Register for details. Try to
repair with parameter set upload. Non-resettable
fault.
8= PWM TRIP: Indicates that the drive output stage
is inhibited. (Bit set if the PWM_TRIP signal is low.)
[May be reset via TRIP_RESET if the hardware trip
source has cleared]
7 = Reserved
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Operation
Status Registers (Group Address = 0x0060)
Address
Monitored
Parameter
Type/Unit
Description
6 = Reserved
5 = IPM FAULT: Indicates the inverter power stage
Integrated Power Module (6 IGBT switches) is faulty.
4 = UNDERT: Indicates an excessively low
temperature or a temperature sensor failure
condition (Bit set if the instantaneous state of
UNDERT_MON signal is low.) [May be reset via
TRIP_RESET if the hardware trip source has cleared]
3 = OVERT: Indicates an OVER-TEMPERATURE
condition (Bit set if the instantaneous state of
OVERT_MON signal is low.) [May be reset via
TRIP_RESET if the hardware trip source has cleared]
2 = OVERI: Indicates an OVER-CURRENT condition
(Bit set if the instantaneous state of OVERI_MON
signal is low.) [May be reset via TRIP_RESET if the
hardware trip source has cleared]
1 = OVERV: Indicates an OVER-VOLTAGE condition.
(Bit set if the instantaneous state of OVERV_MON
signal is low.) [May be reset via TRIP_RESET if the
hardware trip source has cleared]
0(LSB) = OVERF: Indicates an OVER-SPEED
condition. (Bit set if the instantaneous state of
OVERF_MON signal is low.) [May be reset via
TRIP_RESET if the hardware trip source has cleared]
0x0066
Diagnostic
Register 01
Bit field
15(MSB)= Reserved
14 = INRUSH_THERMISTOR_ NOT_BYPASSED
Inrush circuit has over-heated due to repeated power
cycling so the drive cannot start, or pre-charge relay
open for some other reason. The self-test warning
will be set, possibly following a delay. The self-test
fault bit will be set if this condition prevents the drive
from running. Power should be removed and the
drive left to cool down for 5 minutes before re-
applying the power. Note that the raw state of the
pre-charge relay output is set in the Digital Output
Register at 0x1CA1. Non-resettable after fault
indicated.
13 = WATCHDOG TIMEOUT
Power on self-test warning – generates fault log and
then automatically clears the fault and restarts. Self-
resetting fault
12= Reserved
11= EEPROM_LOW_VCC_ WRITE_DISABLE
Resettable Warning. EEPROM write access blocked
because internal 15 V rail voltage is below the
threshold.
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Operation
Status Registers (Group Address = 0x0060)
Address
Monitored
Parameter
Type/Unit
Description
10= EEPROM_WRITE_ VERIFY_WARNING
Resettable Warning
9= EEPROM_TIMEOUT_ WARNING
Resettable Warning
8= EEPROM_INVALID_ NUMBER_OF_BYTES
Resettable Warning
7= FLASH_MEMORY_ CRC_BOOT_ERROR
Non-resettable fault detected by the boot loader -
need to repeat the FLASH download process.
6= FLASH_WRITE_ PROTECT_FAULT
Non-resettable fault detected by the boot loader -
need to repeat the FLASH download process.
5= FLASH_CAL_DATA_CRC_ERROR
Non-resettable fault – if fault is not cleared by a
power cycle the Processor board must be replaced.
4= EXTERNAL_RESET
Power on self test warning – generates a fault log
and then automatically clears the fault and restarts.
3= SINK_TEMPERATURE_ SENSOR_FAULT
Non-resettable fault. The software monitoring of the
sink temperature sensor indicates that this sensor is
not working correctly.
2= EEPROM_COMBINED_ GAIN_OF_ZERO
Non-resettable fault
1= EEPROM_INVALID_ BLOCK_CRC
Non-resettable fault
0(LSB)= EEPROM_INVALID_ MAP_ID
Non-resettable fault
0x006A
Diagnostic
Register 02
15(MSB)= Reserved
14 = Reserved
13 = Reserved
12= Reserved
11= Reserved
10= Reserved
9= Reserved
8= Reserved
7= PLL Loss of Lock. Phase Locked Loop Loss of
Lock
6= VOLTAGE_DOUBLER _FAULT
Set to indicate that the voltage doubler is not in the
state commanded (detected from measurement of
mains input voltage and Vdc). Note that the raw
state of the voltage doubler relay output is set in the
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Operation
Status Registers (Group Address = 0x0060)
Address
Monitored
Parameter
Type/Unit
Description
Digital Output Register at 0x1CA1. Non-resettable
fault.
5= Reserved
4= Reserved
3= Reserved
2= Reserved
1= Reserved
0(LSB)= Reserved
Monitor Values (Group Address = 0x0070)
Address
Monitored
Parameter
Type/Unit
Description
0x0070
Frequency
Reference
Q15/Hz
Nominal speed
0x0071
Motor Frequency
Q15/Hz
Stator Frequency Applied to the Motor
0x0072
Cumulative
Operation Time at
Previous Fault.
Int/second
Time
0x0074
Motor Current
Q15/A
RMS Current
0x0075
DC Link Voltage
Q15/V
Voltage
0x0076
Motor Power
Q15/W
Power
0x0077
Motor
Temperature
Q15/°C
Temperature
0x0078
Sink Temperature
Q15/°C
Temperature
0x0079
Controller, DSP,
Temperature
Q15/°C
DSP Temperature
0x007A
Vcc Supply
Q15/V
Rail Voltage
0x007B
Rotor Speed
Q15/Hz
Rotor Speed for IM or Synchronous Machine
Drive Operational History (Group Address = 0x0080)
Address
Monitored
Parameter
Type/Unit
Description
0x0080
Run Seconds
Int/second
Drive running time
0x0082
Powered
Seconds
Int/second
Drive powered up time
0x0084
Fault Total Count
Int/na
Number of faults (trips) since manufacture, i.e. since
initialisation of the fault log.
0x0085
Fault Count
Int/na
Number of faults (trips) since last requested reset of
the fault count.
0x0089
Drive Power
Cycle Count
Int/na
Count the number of power-on events.
6.12 Gas ballast operation
Gas ballast is operated by a black plastic knob that may be positioned to
either position 0 (which means the gas ballast is closed), position 1, or any
43
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Operation
other elevated rim result that feeds air to the pumping mechanism with a
flow of approximately 20 slm.
6.13 Gas ballast adaptor fit
The manually operated gas ballast knob can be replaced by a gas ballast
adaptor which enables external electrically actuated valves or a controlled
gas supply to be used through a 1/4 inch push fit connector. To install the
gas ballast adaptor:
1.
The gas ballast knob must be pulled out from gas ballast spindle by flat
headed screwdriver or any similar tool can be used to lever the fitting
free. To help position the tool underneath the knob it may be necessary
to partially rotate the knob in-between notches.
2.
Once the GB knob has been removed the internal valve can be
extracted using an 21 mm socket wrench.
3.
The adapter can now be installed using a 21 mm socket wrench. Make
sure that a clean O-ring is assembled onto the adapter before you start
installation.
6.14 Extra silencer removal
The pump is furnished by an additional removable silencer in the form of
a drilled M12 plug that can be removed by allen key of size 10. Removal is
advised when the exhaust of the pump is connected to additional exhaust
pipeline to gain up to 2 m3/h in pumping speed from atmosphere.
6.15 Mounting kit use
A mounting frame is available as an accessory (part number 162800A001).
This can be used to mount the pump to a cart or bolt it to the floor. The
mounting frame has four holes and two slots for M8 bolts. These are aligned
with the corresponding mounting positions on Leybold Phoenix leak
detector carts (center slots) or TURBOLAB turbo carts (four holes).
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44
Operation
Remove the four marked screws at the side of the pump in the pump
enclosure. Store these screws in a safe position.
2.
Use suitable M8 screws to mount mounting frame at the target
location.
3.
Lift or roll pump on the mounting frame with the pump centered on the
mounting frame.
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Operation
Use included screws and washers to fix pump to mounting frame.
6.16 Pressure gauge connectivity and automatic eco-mode
A Leybold active Pirani gauge, e.g. TTR 91, TTR 91 N, TTR 91 R, TTR 101,
TTR 911 N, or compatible can be connected to the connector labelled X101
on the back of the pump. Please use a screened Type A connecting cable
from the Leybold catalogue. Using a suitable T-piece the pressure gauge
can be connected to the ECODRY plus inlet. The measured inlet pressure
can be monitored using the software tool LEYASSIST or can be used to
enable automatic speed control of the ECODRY plus based on the actual
pressure for power consumption and noise reduction.
When a pressure gauge is detected, automatic eco-mode is automatically
activated in the default configuration. In this mode the ECODRY plus runs
with full speed for initial pumpdown of the system. Once the target ultimate
pressure is reached and for example the turbomolecular pump has reached
full speed resulting in a lower and stable gasload, the ECODRY plus is
reducing automatically the rotation speed to the configured standby speed
running with lower power consumption and lower noise. Only, if additional
gas load is created and the inlet pressure is increased above the configured
threshold pressure, full speed is activated again.
The corresponding threshold values can be configured using the LEYASSIST
software tool on a connected PC. LEYASSIST can be also used to monitor
the measured inlet pressure during the process and to deactivate this
operation mode.
Default parameters:
Lower Standby
Pressure Setpoint
When the pump is started at high pressure it’s
running at full speed. When the measured
pressure is falling below this setpoint, the speed is
reduced from full speed to standby speed.
0.1 mbar
Upper Standby
Pressure Setpoint
When the pressure is exceeding this value the
speed is switched back to full speed again.
0.5 mbar
LEYASSIST can be downloaded free of charge from the Leybold website
under www.leybold.com > Downloads > Download Software > Software for
ECODRY plus. A PC connection cable connected to the front USB
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46
Operation
connector or the serial interface on the back of the pump (X104) is required
for configuring the pump.
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Operation
7 Maintenance and service
7.1 General maintenance
The system requires no user maintenance. Maintenance must be done by
trained personnel. The frequency of the maintenance depends on the
process and can be adjusted according to the user experience. Refer to
Maintenance plan on page 48 for the maintenance schedule.
We recommend a monthly visual inspection of the dry pump system. Check
that the electrical supply cord, hoses and pipelines connected to the pump
are in good condition and are secured properly.
7.2 Maintenance plan
More frequent maintenance may be required if the pump is used to pump
aggressive gases or vapours, solvents, organic substances and acids, or if
the pump is operated continuously at high operating temperature.
Table 19 Maintenance plan
Operation
Frequency
(months)
Service
indicator
Reference
Inspect and clean the inlet strainer
12
No
Inspect and clean the inlet strainer on
page 48
Inspect and clean the external fan
cover if required
12
No
Clean the external fan grill on page 48
Replace the pump bearings
60
Yes
Replace the pump bearings on page
49
Replace the pump controller
120
Yes
Replace the pump controller on page
49
Electrical safety check
60
No
Electrical safety check on page 49
Note:
The pump must be returned to the Service Technology Centre (STC) for
maintenance. For service indicator codes, refer to Table: Service indicator
codes.
7.3 Inspect and clean the inlet strainer
Whenever the pump is disconnected from the vacuum system or annually:
▪
Remove the inlet strainer from the pump inlet, refer to Figure: General
view.
▪
Clean the pump inlet and remove the debris that may have
accumulated.
▪
Examine the inlet strainer and if necessary, clean it with a cleaning
solution suitable for the substances pumped.
▪
Install the inlet strainer before you reconnect the pump to the vacuum
system. Refer to Mechanical installation on page 19.
7.4 Clean the external fan grill
If the fan cover is not kept clean, the air flow over the pump can be
restricted and the pump may overheat.
To clean the fan grill:
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Maintenance and service
Switch off the pump and disconnect from the electrical supply.
2.
Use a dry cloth and a soft brush to remove dirt and deposits on the fan
cover.
7.5 Replace the pump bearings
The service indicator, (flashing ON 3 sec/OFF 1 sec) is activated to indicate
that a bearing replacement service interval has been reached. Bearing wear
cannot always be detected under normal operating conditions. This service
interval is a recommendation that a bearing replacement is required and is
useful in the preventative maintenance plan.
Note:
Failure to replace the pump bearings on time can damage the pumping
mechanism.
To reset the service indicator, refer to Table: Service indicator codes.
Bearing replacement is not possible by the customer, the pump must be
returned to a Service Technology Centre for maintenance.
7.6 Replace the pump controller
The service indicator, (flashing ON 3s / OFF 3s) is activated to indicate that
the pump controller must be replaced. Contact us for further details.
To reset the service indicator, refer to Table: Service indicator codes.
Controller replacement is not possible by the customer, the pump must be
returned to a Service Technology Centre for maintenance.
7.7 Electrical safety check
Test the earth continuity and the insulation resistance of the pump system in
accordance with local regulations for the periodic test of electrical
equipment.
The earth continuity must be less than 0.1 Ω and the DC insulation
resistance greater than 1.0 MEG Ω. If the pump fails any of these tests,
contact us or the supplier.
7.8 Service indicator codes
The controller has a service indicator, refer to Figure: Interface control panel.
The service indicator will flash a specific code whenever a service interval is
reached. See Table: Service indicator codes for service levels.
Table 20 Service indicator codes
Service flash code
Comments
ON 3s/OFF 1s
Pump bearing service
ON 3s/OFF 3s
Pump controller service
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Maintenance and service
It is recommended that the pump should be serviced every 5 years. The
pump should then be returned to a Service Technology Centre.
Our products are supported by a world-wide network of Service
Technology Centres offering a wide range of options including:
▪
Complete remanufacturing (includes 6 months warranty)
▪
Exchange pump (includes 12 months warranty)
Both services include decontamination, repair, rebuild, and test to factory
specification.
A local Service Technology Centre can also provide trained engineers to
support the exchange pump option. For more information about service
options, contact us or the nearest Service Centre.
8.1 Leybold Service
Whenever you send us equipment, indicate whether the equipment is
contaminated or is free of substances which could pose a health hazard. If
it is contaminated, specify exactly which substances are involved. You
must use the form we have prepared for this purpose.
The form Declaration of Contamination for Compressors, Vacuum Pumps
and Components is available on www.leybold.com-> Downloads ->
Download Documents.
Attach the form to each pump. This statement detailing the type of
contamination is required to satisfy legal requirements and for the
protection of our employees.
We will return to the sender any equipment which is not accompanied by a
contamination statement.
Note:
Do not take the enclosure off, the pump must be returned to a Service
Technology Centre for maintenance
9 Fault finding
A list of fault conditions and their possible causes is provided to assist in
basic troubleshooting. If you are not able to rectify a fault, call your supplier
or your nearest Service Technology Centre for advice.
Fault
The pump has failed to start or has stopped
Cause
The electrical supply fuse has blown.
Remedy
Make sure that the external electrical supply is switched on and that the power indicator
LED (Figure: Interface control panel, (14)) is illuminated.
If the LED does not illuminate, contact us.
Cause
The motor controller has not reset after an over temperature event.
Remedy
Disconnect the main power supply and wait for at least one minute and attempt to
restart the pump. If the pump still does not start, contact us.
If the alarm indicator LED (Figure: Interface control panel, (5)) flashes, it indicates that the
pump has high current load from possibly a high inlet pressure/flow. Adjust the inlet
pressure/flow until the pump performance recovers.
Fault
The pump has failed to achieve the required performance
Cause
The pressure measurement technique or gauge head is not suitable or gives an
incorrect indication of pressure.
Remedy
Make sure that the vacuum measurement equipment is calibrated and is updated. The
correct gauge range must be selected for the application. Contact us for further
assistance on gauge selection, if required.
Cause
The vacuum fittings are dirty or damaged.
Remedy
Make sure that the vacuum fittings are clean and scratch free.
Cause
There is a blockage or high pressure in the exhaust line.
Remedy
Make sure that the exhaust valves fitted are not closed when the pump is in operation.
Cause
The motor controller is current limiting the supply.
Remedy
If the alarm indicator LED (Figure: Interface control panel, (5)) flashes, it indicates that the
pump has high current load from possibly a high inlet pressure/flow. Adjust the inlet
pressure/flow until the pump performance recovers.
Cause
The pump performance is different at the working application load.
Remedy
The pump does not have a flat performance curve, peak pumping speed can vary with
inlet pressure and gas load. Check the actual performance against the performance
curve shown in Technical data on page 14.
Fault
The pump is noisy
Cause
The pump is contaminated with solid particles.
Remedy
Contact us or the supplier for further information.
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Fault finding
When the pump gets hot and if debris may have been ingested or condensed within the
pump, the rotors may be stuck. Let the pump cool down to room temperature, then
restart, once operational run the pump with the gas ballast applied for at least 2 hours to
try and clear any internal blockages. If the problem persists is recommended to contact
supplier for further information and advice.
Fault
The pumping speed is poor or pump down time is too long
Cause
The pipelines connections are too small in diameter.
Remedy
Make sure that the pipework has sufficient conductance (user's responsibility) and the
pump performance is not compromised.
Cause
There is a leak in the system.
Remedy
Leak test the pump system in accordance with the requirements specified in Table:
Performance data.
Cause
The motor controller is current limiting the supply.
Remedy
Adjust the inlet pressure/flow until the pump performance recovers.
Cause
The pump chamber is too big.
Remedy
Make sure that the chamber size does not exceed the limits specified in Table:
Mechanical data.
9.1 Alarm indicator codes
When the fail condition becomes active, the red alarm indicator shows a
flashing sequence.
▪
If the error light is on continuously, this indicates a problem has been
found with the embedded software. In this case, switch the power
supply on and off.
▪
If the indication is not cleared, a software download may be required.
In this case, contact us or the supplier.
▪
If the alarm indicator is flashing, identify the error flash code. Refer to
Table: Flashing error codes.
Note:
There is a sufficient off period between each subsequent cycle
repetition to mark the start of a new flash sequence. The duration of a
long flash (L) is equal to 3 times the duration of a short flash (0.5 s).
Table 21 Flashing error codes
Error flash
position
Error flash
sequence
Comment
Actions
0
s-s-s-s-s-s
Overload timeout
Check if the pump is not under constant high pressure
or the inlet or outlet is not blocked.
1
L-s-s-s-s-s
Controller software error
Switch the power to the pump off and on and see
whether the error code appears again. If it does,
contact us or the supplier.
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52
Fault finding
Controller failed internal
configuration and
calibration operation
Switch the power to the pump off and on and see
whether the error code appears again. If it does,
contact us or the supplier.
3
s-s-L-s-s-s
Acceleration timeout
Check if the pump is under constant high pressure or
the inlet or outlet is blocked.
4
s-s-s-L-s-s
Over-current trip
activated, or other
hardware fault
Switch power to the pump off and on and see whether
the error code appears again. If it does, contact us or
the supplier.
5
s-s-s-s-L-s
Self test fault
Switch the power to the pump off and on and see
whether the error code appears again. If it does,
contact us or the supplier.
6
s-s-s-s-s-L
Serial control mode
interlock
Re-activate the serial enable and send a serial
command to clear the error code.
53
300902516_002 - 10/2020 - © Leybold
Fault finding
WARNING: HAZARDOUS SUBSTANCES
Risk of injury or damage to equipment. Do not drain oil from the pump. Install the
blanking plates to seal the vacuum inlet and outlet ports. The pump must be stored in
a horizontal configuration to prevent possible oil leakage.
WARNING: INHALATION HAZARD
Risk of asphyxiation. Do not burn the fluoroelastomer seals, tip seal material or
O‑rings.
To store the pump:
1.
Shut down the pump. Refer to Shut down the pump on page 31.
2.
Disconnect the pump from the electrical supply.
3.
Place and secure protective covers over the inlet and outlet ports.
4.
Store the pump in a clean and dry condition until required for use.
5.
When necessary, prepare and install the pump. Refer to Installation on
page 18.
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54
Storage
WARNING: CONTAMINATION HAZARD
Risk of toxic exposure and acid burns. Identify, contain and safely dispose of
contaminated items.
Dispose of the pump and any components or accessories safely and in
accordance with all local and national safety and environmental
requirements.
Our products are supported by a world-wide network of Service Centres.
Each Service Centre offers a wide range of options including disposal. Refer
to Service on page 50 for more information.
Dry pump system materials suitable for recycling include cast iron, steel,
PTFE, stainless steel, aluminium, zinc alloy, nickel, mild steel, ABS and
polyamide.
Take particular care with:
▪
Fluoroelastomers which may have decomposed as the result of being
subjected to high temperatures.
▪
Components which have been contaminated with dangerous process
substances.
55
300902516_002 - 10/2020 - © Leybold
Disposal
Contact us for information on the available accessories to support your
pump.
Table 22 Accessories
Description
Item number
Mounting kit
162800A001
Gas ballast blank plug
141100A01
Purge gas adapter (restriction/no
restriction)
141100A03/141100A02
Inlet screen DN 25 ISO-KF
E41170206
Control and monitoring
Description
Item number
USB connecting cable for X104
161820 USB
USB connection cable A/B (1.8m):
800110V0108
Inlet valve
Description
Item number
SECUVAC DN25 KF 24V Inlet valve
215065
SECUVAC Cable (1.8m)
800103V0040
Pressure gauges
Description
Item number
THERMOVAC TTR 91 R
230049V01
THERMOVAC TTR 916 N
89656V02
THERMOVAC TTR 101 N
230354V01
Gauge cable (1.5m)
800103V0032
12.1 Electrical cables
The table lists the mains cables we currently have with C19 Schurter
connector.
Table 23 Mains cables*
EU-CEE 7/7 (Schuko) - IEC 60320 C19, 2.0 m length
161 810 EU
UK-BS 1363 - IEC 60320 C19, 2.0 m length
161 810 UK
USA (115 V) - NEMA 5 - 15P - IEC 60320 C19, 2.0 m length
161 810 US
USA (230 V) - NEMA 6 - 15P - IEC 60320 C19, 2.5 m length
141 103 US
CN 220V (CN GB 2099, 2.0 m)
161 810 CN
* Mandatory requirement for operation.
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56
Accessories
CE Declaration of Conformity
Declare that the following product
ECODRY 25 plus
162025V001
ECODRY 35 plus
162035V001
Is in conformity with the relevant requirements of European CE legislation:
2006/42/EC
Machinery directive
Note: The safety objectives of the Low Voltage Directive 2014/35/EU were complied with in accordance
Appendix 1 No. 1.5.1 of this directive.
2014/30/EU
Electromagnetic compatibility (EMC) directive
Class B Emissions, Industrial Immunity
2011/65/EU
Restriction of certain hazardous substances (RoHS) directive
as amended by Delegated Directive (EU) 2015/863
Based on the relevant requirements of harmonised standards:
EN 1012-2:1996 +A1:2009
Compressors and vacuum pumps. Safety requirements. Vacuum pumps
EN 61010-1:2010
Safety requirements for electrical equipment for measurement, control and laboratory
use. General requirements
EN 61326-1:2013
Electrical equipment for measurement, control and laboratory use. EMC requirements.
General requirements
Documentation Officer:
Herbert Etges
T: +49(0) 221 347 0
F: +49(0) 221 347 1250
[email protected]
This declaration, based on the requirements of the listed Directives and EN ISO/IEC 17050-1, covers all product
serial numbers from this date on: 2020-07-29.
This declaration becomes invalid if modifications are made to the product.
Petr Smerek – Engineering Manager
Scientific Division
Lutin, CZ
Nina Buta – General Manager
Lutin, CZ
The manufacturer:
Leybold GmbH
Bonner Strasse 498
D-50968 Koln
Germany
This product has been manufactured under a quality management system certified to ISO 9001:2015
ADDITIONAL LEGISLATION AND COMPLIANCE INFORMATION
EU EMC Directive: Class A/B Industrial equipment
Caution: This equipment is not intended for use in residential environments and may not provide adequate protection to
radio reception in such environments.
EU RoHS Directive: Material Exemption Information
This product is compliant with the following Exemptions
Annex III:
•
6(a) Lead as an alloying element in steel for machining purposes and in galvanised steel containing up to 0.35 % lead
by weight
•
6(b) Lead as an alloying element in aluminium containing up to 0.4% by weight
•
6(c) Copper alloy containing up to 4% lead by weight
EU REACH Regulation Compliance
This product is a complex article which is not designed for intentional substance release. To the best of our knowledge
the materials used comply with the requirements of REACH. The product manual provides information and instruction to
ensure the safe storage, use, maintenance and disposal of the product including any substance based requirements.
Article 33.1 Declaration
This product contains Candidate List Substances of Very High Concern above 0.1%ww by article as clarified under the
2015 European Court of Justice ruling in case C-106/14.
•
Lead (Pb)
This substance is present in certain steel / aluminium / brass components.
Additional Applicable Requirements
The product is in scope for and complies with the requirements of the following:
2012/19/EU
Directive on waste electrical and electronic equipment (WEEE)
Product is certified to
CSA-C22.2 No.61010-1-12
Safety requirements for electrical equipment for measurement, control and
laboratory use – Part 1: General requirements
Product conforms to
UL61010-1 3rd Edition
Safety requirements for electrical equipment for measurement, control and
laboratory use – Part 1: General requirements
This product has been manufactured under a quality management system certified to ISO 9001:2015
材料成分声明
China Material Content Declaration
有害物质
Hazardous Substances
部件名称
Part name
铅
Lead
(Pb)
汞
Mercury
(Hg)
镉
Cadmium
(Cd)
六价铬
Hexavalent
Chromium
(Cr VI)
多溴联苯
Polybrominated
biphenyls
(PBB)
多溴二苯醚
Polybrominated
diphenyl ethers
(PBDE)
铸铝及铝合金制品
Aluminium alloys
X
O
O
O
O
O
钢合金制品
Steel alloys
X
O
O
O
O
O
铜接头
Brass connectors
X
O
O
O
O
O
O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。
O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement in GB/T 26572.
X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。
X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB/T26572.
Pioneering products. Passionately applied.
Leybold GmbH
Bonner Strasse 498
50968 Cologne
GERMANY
+49-(0)221-347-0
[email protected]
www.leybold.com