Kitagawa SR1146 Instruction Manual

CYLINDER OPEN CENTER ・This instruction manual is for production engineers and maintenance personnel in charge of operation of this product. When a beginner uses this product, receive instructions from experienced personnel, the distributor or our company. ・Before installing, operating or maintaining this equipment, carefully read this manual and the safety labels attached to the equipment. Failure to follow these instructions and safety precautions could result in serious injury, death, or property damage. ・Store this manual near equipment for future reference. ・If any questions related to safety arise about this manual, please confirm them with the distributor or our company. INSTRUCTION MANUAL SR type Version 1.06 (2019.09.03) Original instructions DANGER 77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan Te l. +81-847-40-0561 Fax. +81-847-45-8911 Kitagawa Corporation

Before starting to use this cylinder, read this manual carefully and always follow the instructions and warnings in "Important Safety Precautions" and "Precautions for Use" at beginning of the manual. Failure to follow these precautions could result in a serious accident. In this manual, precautions for handling that are considered especially important are classified and displayed as shown below depending on the damage of risk including the seriousness of the harm that could result. Please sufficiently understand the meanings of these terms and follow the instructions for safe operation. Preface Terms and Symbols Used for Safety Messages This product is a hydraulic device to control the operation of power chuck installed on the lathes or rotary tables. For any other applications, please contact us. Our company will not assume responsibility for injury, death, damage, or loss resulting from not following the instructions in this manual. There are countless things that cannot or should not be done, and it is impossible to cover all of them in this manual. Therefore, do not perform any actions unless they are specifically allowed in this manual. If any questions related to safety arise about operation, control, inspection and maintenance which are not specified in this manual, please confirm them with our company or distributor before performing them. Liability and How to Use this Manual The guarantee period of this product is 1 year after delivery. Use the parts delivered by Kitagawa Corporation for all the parts including consumable parts. We will not assume responsibility for injury, death, damage, or loss caused by usage of parts not manufactured by Kitagawa Corporation. Additionally, if parts other than genuine parts manufactured by Kitagawa Corporation are used, this guarantee will be completely invalid. The chuck and cylinder from Kitagawa Corporation should be used together. If you must use a part not made by Kitagawa, check with us or our distributor to be sure it is safe to do so. We will not be responsible for injury, death, damage or loss caused by use of a chuck or cylinder made by another company unless this use has been approved by Kitagawa or its distributor. Guarantee and Limitation of Liability The triangle is the safety alert symbol used to alert you to potential safety hazards that could result in injury or death. Safety Alert Symbol Indicates a hazardous situation which, if you not avoided, will result in death or serious injury. Indicates a hazardous situation which, if you not avoided, could result in death or serious injury. Indicates a hazardous situation which, if you not avoided, could result in minor or moderate injury. Indicates instructions which, if not avoided, could result in damage to the equipment or a shortened work life. DANGER WARNING CAUTION NOTICE

１．Structural Drawing and Parts List 　　　　1-1. Type display 　　　　1-2. Structural drawing 　　　　1-3. Scope of product 　　　　1-4. Parts list ２． 　　Important Safety Precautions ３．Specifications 　　　　3-1. Specification table ４．Hydraulic Oil ５．Trial Operation ６．Maintenance and Inspection 　　　　6-1. Maintenance and inspection of cylinder 　　　　6-2. Maintenance and inspection of hydraulic unit 　　　　6-3. List of seals to use ７．Malfunction and Countermeasures 　　　　7-1. In the case of malfunction 　　　　7-2. Where to contact in the case of malfunction ８．Coolant Collector 　　　　8-1. Outline 　　　　8-2. Type and applicable cylinder 　　　　8-3. Attachment 　　　　8-4. Positional adjustment of proximity switch 　　　　8-5. Precautions 　　　　8-6. Parts list For Machine Tool Manufacturers (Chapter 9) ９．Attachment 　　　　9-1. Outline drawing of attachment 　　　　9-2. Production and attachment of cylinder adapter 　　　　9-3. Production and attachment of draw pipe 　　　　9-4. Attachment of cylinder 　　　　9-5. Tightening torque of cylinder attaching bolt 　　　　9-6. Attachment of parts other than parts manufactured by Kitagawa Corporation 10．About Hydraulic Circuit Design 11．Other Information 　　　　11-1. About standards and orders 　　　　11-2. Information about markings of product 　　　　11-3. About disposal ……………………………………………………………　 3 ………………………………………………………　 6 …………………………………………………………………………………　 12 ……………………………………………………………………………………　13 ………………………………………………………………………………　 14 ………………………………………………………………　 15 …………………………………………………………　 16 ……………………………………………………………………………　 17 ……………………………………………………………………………………　 20 ……………………………………………………………　 27 ……………………………………………………………………………　 29

1－1　Type display 1－2　Structural drawing Fig. 1 SR 1 . Structural Drawing and Parts List 1 Example 11 2 46 3 4 5 6 7 4th digit and after that are not displayed for the standard cylinders. 1. 　SR　Abbreviated name of SR cylinders 2. 　11　 Nominal inside diameter of the cylinder 3. 　46　 Nominal thru-hole diameter 4～7 　　Columns for special specification for each destination of delivery

Hydraulic pump Pressure gauge Manual switching valve Support SOL. 4 This instruction manual is for the cylinder part. 1－3　Scope of product Fig. 2 ・To prevent the work from flying, safe design, maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of the chuck is extremely important. Thoroughly read the “Important Safety Precautions” on and after page 6 in this manual. ・As for the chuck, follow the instruction manual for the chuck. WARNING

Socket head cap screw Socket head cap screw Socket head cap screw Retaining ring S Retaining ring H O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring Quantity 6or10or12 6 2 4 5 1 1 1 1 2 1 1 1 4 4 1－4　Parts list 16 24 29 26 25 11 15 30 21 18 1 20 17 2 28 8 10 19 5 4 6 23 13 14 12 27 3 22 7 9

starting to use this product. Turn off main power supply before attaching, inspecting or replacing cylinder, and before adding oil. For All Users ・The cylinder may start rotation suddenly, and a part of the body or clothing may be caught. Close door before rotating spindle. For All Users ・If the door is not closed, you may touch the rotating chuck or the work may fly out, which is very dangerous. (In general, the safety interlock function which allows rotation only when the door is the manual mode or the test mode) During spindle rotation, do not turn off hydraulic pump power supply and do not operate switching valve. For All Users ・Cutting off hydraulic pressure causes a drop in the gripping force which could result in the work being released and flying out. ・Operating the manual switching valve or solenoid valve will lead to a drop of hydraulic pressure. 2 . 　　Important Safety Precautions Failure to follow the safety precautions below will result in serious injury or death. DANGER Main power supply Lathe OFF OFF ON Lathe Close Work Manual switching valve Solenoid valve Jaw closed Jaw open NO ON OFF

speed limit. The input force of the chuck (piston thrust, pulling force of the draw pipe) must not exceed the allowable maximum input force． If you use the chuck with the inside diameter gripping, input (hydraulic pressure) must be 1/2 or less of the allowable maximum input. ・If it's used at the low setting pressure and the gripping force isn't enough against the cutting torque or centrifugal force can lead to breakage of the chuck, which is very dangerous, as the work can be fly out. ・If it's used at the excessive setting pressure can lead to breakage of the chuck, which is very dangerous, as the chuck or work can be damaged and fly out. When you use SR cylinder, setting pressure should be changed depend on specification for SR cylinder. Failure to follow the safety precautions below will result in serious injury or death. DANGER ・If the rotation speed of the chuck exceeds the rotation speed limit, this is very dangerous as the chuck and work will fly out. ・Input must match the specification of the chuck. ・Adjust the hydraulic pressure to the cylinder so that the input, which determines the gripping force of the chuck, does not exceed. ・Excessive input force can lead to breakage of the chuck, which is very dangerous, as the chuck can work can be damaged and fly out. ・The chuck may break and the chuck or work could fly out. For All Users For All Users For All Users For Machine Tool Manufactures DOWN Input (hydraulic pressure) to be 1/2 or less FLY OUT WORK Chuck Cylinder Draw pipe Allowable maximum input force or less FLY OUT WORK PRESSURE GAUGE DOWN UP Change Setting Pressure FLY OUT DANGER

Be sure cover is attached to periphery of cylinder before operating machine. (Refer to pages 20-21) For All Users ・This will prevent the body or clothing from being caught in the machine. Prepare the covers that conform to the following standards. 　・EN953 　・EN ISO13857 　・EN1088 For All Users ・If the torque is insufficient or excessive, the bolt will break, which is dangerous as the cylinder or work will fly out. ・Fix the lathe spindle or the cylinder when you tighten bolts. Your hand could slip and get injury when you work without fixing the spindle. ・You must use a torque wrench for torque control. Always tighten the bolts at the specified torque. Use the bolts attached to the cylinder, and do not use bolts other than these. (Refer to page 25) Failure to follow the safety precautions below will result in serious injury or death. DANGER Use of a chuck and cylinder that cannot be used together safely may cause the cylinder to break at high pressure resulting in the chuck and work flying out. For All Users ・Check that the chuck and the cylinder are in the “safe combination” when using at high pressure with our company or the distributor. Especially when the cylinder of our company and a high pressure chuck of other company are combined, confirmation is necessary. ・If one of the abnormal events shown below occurs during operation, immediately stop the machine and consult with our company or the distributor. 　・The work slips. 　・Loss of accuracy. 　・The work begins to chatter. 　・The machine's vibration significantly increases. 　・The gripping force does not rise even 　　if hydraulic pressure is raised. Chuck Cylinder FLY OUT WORK Type Bolt size Tightening torque SR1146 SR1453 SR1566 SR1675 SR1781 SR2010 M8 33 N・m M10 73 N・m M12 107 N・m Cylinder adapter Lathe Tightening torque T＝F×L ＝110×0.3 ＝33（N・m） L＝0.3（m） F＝110（N） Specified torque for socket head cap screw Tightening torque is moment of force when you tighten a bolt. Tightening torque= F×L. Torque wrenches

serious injury or death. DANGER Provide sufficient strength for the draw pipe (Refer to pages 22-23). Provide sufficient screw depth for the draw pipe. Firmly tighten the draw pipe. Apply adhesive to the thread part of the draw pipe and screw it in at the specified torque. ・If the draw pipe break, the gripping force is instantly lost and this is dangerous as work will fly out. ・If the screw depth of the draw pipe is insufficient, the screw will break and the gripping force will be lost instantly, and this is dangerous as work will fly out. ・If the draw pipe is unbalanced, excessive vibration could occur breaking the screw and resulting in the gripping force being lost and the work flying out. ・When screwing the draw pipe, piston to the end of the pressing side stroke. ・If the engagement of the screw of the draw pipe is loose, vibration may occur resulting in breakage of the screw. If the screw breaks, the gripping force will be lost instantly, which is dangerous as the work will fly out. ・When the screw is loosened, the jaw stroke of the chuck becomes shorter and this is very dangerous as the work will fly out. For Machine Tool Manufactures Use a solenoid valve with a circuit that retains the gripping position when no current is carried. For Machine Tool Manufactures Type Tightening torque SR1675 SR1781 SR2010 340 N・m 360 N・m 450 N・m Type Tightening torque SR1146 SR1453 SR1566 150 N・m 280 N・m 320 N・m Piston Cylinder Back plate Chuck Draw pipe Cylinder adapter The gripping position must be retained. relief valve Lock valve Cylinder Loosening Gripping P Solenoid valve Lightening = Blackout

For All Users ・Doing so may damage the cylinder and cause oil leakage which could result in a fire. 　And if the hydraulic oil leaks, the gripping force of the chuck will lower and the work may fly out, which is dangerous. ・Do not attach additional machining such as screws. ・Do not detach parts of the cylinder from the cylinder. Do not rotate the cylinder without hydraulic pressure. For All Users ・Doing so could cause seizing inside the cylinder, leading to a drop in the gripping force of the chuck. This is dangerous as work will fly out. Important Safety Precautions Failure to follow the safety precautions below could result in serious injury or death. WARNING Periodically add hydraulic oil. Turn off power and use designated hydraulic oil. (Refer to page 13) For All Users ・If supplying of the hydraulic oil is insufficient, the operation speed may lower and the thrust force will become insufficient resulting in a drop in the gripping force of the chuck, which is dangerous as the work may fly out. ・Use abrasion resistant and deforming hydraulic oil. Assemble piping after completely removing the dust inside the pipe. Add a filter of 20μm or less into the pressure supplying line (P). For All Users ・Failure to do so could cause oil leakage and may result in a fire. ・Maintain the function of the incorporated lock valve and relief valve, and prevent seizing due to foreign matter. 　・If the function of the lock valve lowers, this is dangerous as the work will fly out when the hydraulic pressure suddenly lowers due to blackout or malfunction of the hydraulic pump, etc. 　・If the function of the relief valve lowers, the volume of the filled hydraulic oil changes causing an increase in pressure, which is dangerous resulting in malfunction. 　・If seizing is caused by foreign matter, the gripping force of the chuck will lower, which is dangerous as the work will fly out. Filtering Precision 20μm or less OFF VG32 ISO ON OFF

gloves, a necktie, and other loose clothing or jewelry. Important Safety Precautions Refer to page 26 in this manual when you attach the other than parts manufactured by Kitagawa Corporation (a stopper to shorten stroke or spindle work stop, etc.) to the cylinder. However, the personnel who designed those parts must judge whether they are safe for the usage conditions. ・Doing so may damage the cylinder and cause oil leakage which could result in a fire. 　And if the hydraulic oil leaks, the gripping force of the chuck will lower and the work may fly out, which is dangerous. Do not attach the cylinder vertically. ・It will cause oil leakage and may result in a fire. Do not operate the machine after drinking alcohol or taking medication. For All Users For All Users ・Dangerous since these lead to operation mistakes and misjudgment. 11 For Machine Tool Manufactures Failure to follow the safety precautions below could result in serious injury or death. WARNING For Machine Tool Manufactures Alcohol Medication ・Dangerous since it will be caught. Part for stroke restriction Piston screw Work positioning apparatus Stopper Ｗ ｏ ｒ ｋ Stopper

Table 2 Thru-hole diameter Piston stroke Piston surface area (pulling side) Piston maximum thrust force(pulling side) Maximum operating hydraulic pressure Maximum rotation speed Mass Moment of inertia Drain amount Balance quality Storing temperature / Operating temperature mm mm cm 2 kN MPa min -1 kg kg・m 2 ／min Note 1) The drain amount is a value when the hydraulic pressure is 3.0 MPa, and the oil temperature is 50℃. Note 2) How to obtain the piston thrust force Note 3) When storing this product, the product should be subjected to the antirust treatment and stored in a place 　　 free from wetting, condensation, or freeze. G 6.3 －20～＋50℃／－10～＋40℃ Operating Piston thrust force (kN) Piston Maximum Thrust force (kN) Operating hydraulic pressure(MPa) －0.25 Maximum operating hydraulic pressure(MPa) －0.25 ＝ × Type SR1146 SR1453 SR1566 SR1675 SR1781 SR2010 46 16 76 28.6 4.0 6000 10.6 0.025 3.0 53 19 111 43.9 4.2 6000 12.8 0.042 3.9 66 22 120 45.0 4.0 5000 18.8 0.065 4.0 75 23 142 53.6 4.0 4500 22.6 0.082 4.3 81 25 156 58.7 4.0 4500 22.9 0.091 4.3 106 28 191 71.8 4.0 3500 34.4 0.191 6.0

○To keep good operation of the cylinder, it is recommended to use hydraulic oil with a viscosity of 32cSt at 40℃. (ISO VG32 equivalent product) ○Replace the hydraulic oil about once every 6 months. ○The characteristics of hydraulic oil influences the heating, drain amount and acting speed of the cylinder, therefore, control it according to the instruction manual for the hydraulic unit. ・If high speed rotation is continued, the oil temperature will rise, which could rapidly a high temperature, it will rapidly aggravate deterioration of the sealing materials and deterioration of the hydraulic oil. Use a cooler to keep the oil temperature at 60℃ or lower. 留　意 ・Turn off the power source and supply designated hydraulic oil. Insufficient oil supply decreases the acting speed, causes thrust force insufficiency resulting in a drop in the chuck gripping force, which could allow the work to fly out. 　Use abrasion resistant and deforming hydraulic oil. Add a filter of 20μm or less in the pressure supply line (P) to maintain the function of the cylinder and to prevent seizing caused by foreign matter. Safety information about hydraulic fluid and anti-rust oil Applicable range 　・Hydraulic fluid sealed in the product at the delivery. 　・Antirust agent applied to the product at the delivery. First aid measures 　After inhalation: Remove victim to fresh air. If symptoms persist, call a physician. 　After contact with skin: Wash off with mild cleaners and plenty of water. If symptoms persist, call a physician. 　After contact with eyes: Rinse with plenty of water. If symptoms persist, call a physician. 　After ingestion: If large amounts are swallowed, do not induce vomiting. Obtain medical attention. 　・Please refer to each MSDS about the hydraulic fluid and the anti-rust oil which you prepared. WARNING NOTICE ※ Keep the back pressure extremely low in this case as well. ＜Example＞ Chuck open and close Cooler To cylinder A. B. port Inside and outside diameter gripping switching Fig. 4

（1） Check that the power voltage is at the specified voltage. （2） Set the pressure adjusting handle to the lowest state during trial operation, and check the turning direction of the pump in inching (shortly turn on and off the switch). When it is rotating in the reversed direction, change the connection of 2 cables out of the 3 cables. （3） As for the operating pressure for chucking, first lower to the lowest pressure, and then set to low pressure at which the chucking action is possible (0.35-0.5MPa) to check the following. 　　　○ Is it operating smoothly? 　　　○ Is the operating direction correct? (Opening and closing direction of the chuck) 　　　○ Is the operating stroke appropriate? (Jaw stroke of the chuck) 　　　○ Is there any oil leakage with each piping? 　　　　If they are normal, gradually raise the operating pressure up to the rated pressure while checking the items 　specified above. 　　　　At this point, check that the drainage is flowing smoothly. （4） Rotate the lathe spindle by setting the rotation speed to the minimum. If there is no run-out of the cylinder or no abnormalities in the support and piping, gradually raise the rotation speed. 　　　If the rotation vibration is too excessive, run-out of the adapter must be inspected again. （5） If the oil temperature is low (20-30℃) or less, run it in at about 1/3 of the maximum rotation speed. ＜Treatment when the cylinder cannot be operated＞ ○Regardless of trial operation or normal operation, when the cylinder cannot be operated, try the operations specified below. 　1. When the lathe spindle is rotating, stop rotation. 　2. Turn the pressure adjusting handle of the pressure regulation valve for the chuck setting pressure (cylinder setting hydraulic pressure) at the hydraulic unit part, and raise the chuck setting pressure for about 0.5 MPa and repeat switching over the operation selecting switch of the cylinder to check the operation of the cylinder. 　3. If the operation inability still continues, raise the chuck setting pressure additionally (about 0.5 MPa at a time), and repeat the operation in the same manner as item (2), to check the action of the cylinder. In this case, the limit of the pressure raising is up to 30% increase of the maximum operating hydraulic pressure. 　　 When the cylinder operation is recovered, bring back the preset chuck pressure to the normal level. 　4. If the cylinder cannot be operated even after the chuck setting pressure is raised to the maximum and the operation specified in the above item (3) is repeated several times, return to the chuck setting pressure, turn off the power supply, cool down the temperature of the cylinder surface to be almost the same as the room temperature, and then repeat the operations specified in the above items (2) and (3) to check the operation of the cylinder. 　　 The cylinder can be cooled down more quickly by forcibly blowing air to the cylinder using an air gun, etc. 　5. If the cylinder cannot be operated even after cooling down, loosen the draw nut on the chuck side and remove the connection, and then check the operation of the cylinder. ＜Usage＞ This product is a hydraulic device to control the operation of power chuck installed on the lathes or rotary tables. The piston moves forward and backward by supplying hydraulic pressure to the cylinder. By this, the linked jaws of the power chuck move toward the closing side to grip the workpiece, so that the workpiece is clamped during the machining. After the machining, the jaws move toward the open side to allow the workpiece to be removed. 5 . Trial Operation ・When the ambient temperature of the cylinder suddenly rises, for example, thermal effect is received from heating of the pulley, etc., or when there is a special heat generation source around the cylinder, the cylinder charged pressure rises and then the cylinder may stop operation, if it is continuously operated for a long period of time without switching operation, since a lock mechanism is built in such a phenomenon occurs more frequently especially at the time of running in, therefore, frequently reciprocate the piston. NOTICE

P10 JIS B 2401 P53 JIS B 2401 P65 JASO F404 3112 JIS B 2401 G50 NOK S8 NOK S70 NOK S120 JIS B 2401 G50 JIS B 2401 P20 NOK S32 5 1 1 1 1 2 1 1 1 4 4 No. Part name SR1146 JIS B 2401 P10 JIS B 2401 P60 JIS B 2401 P70 JIS B 2401 P125 JIS B 2401 G55 NOK S8 NOK S80 NOK S140 JIS B 2401 G50 JIS B 2401 P20 NOK S32 SR1453 JIS B 2401 P10 JIS B 2401 P75 JIS B 2401 P85 JIS B 2401 P140 JIS B 2401 G70 NOK S8 NOK S95 NOK S155 JIS B 2401 G65 JIS B 2401 P20 NOK S39 SR1566 JIS B 2401 P10 JIS B 2401 P90 JIS B 2401 P95 JIS B 2401 G155 JIS B 2401 G80 NOK S8 NOK S110 NOK S165 JIS B 2401 G90 JIS B 2401 P20 NOK S39 SR1675 JIS B 2401 P10 JIS B 2401 P90 JIS B 2401 P100 JIS B 2401 G160 JIS B 2401 G85 NOK S8 NOK S110 NOK S175 JIS B 2401 G90 JIS B 2401 P20 NOK S39 SR1781 JIS B 2401 P10 JIS B 2401 P120 JIS B 2401 P125 JIS B 2401 G190 JIS B 2401 G110 NOK S8 NOK S140 NOK S200 JIS B 2401 G130 JIS B 2401 P20 NOK S39 SR2010 Quantity 15 If any malfunction occurs, return cylinder to our company for repair. If it is disassembled and reassembled at a place other than our company, it may not function correctly as well as cause precision failure. ○ Clean the suction strainer every 2 to 3 months. ○ Replace the hydraulic oil about once every 6 months. 6－1　Maintenance and inspection of the cylinder 6－2　Maintenance and inspection of hydraulic unit 6 . Maintenance and Inspection 6－3　List of seals to use (Refer to Fig.3) Table 3

7－1　In the case of malfunction In the case of malfunction, contact the distributor where you purchased the product or our branch office listed on the back cover. 7－2　Where to contact in the case of malfunction 7 . Malfunction and Countermeasures ・If the chuck failed due to a seizure or breakage, remove the chuck from the machine, following the disassembly steps in the chuck instruction manual, and then remove the cylinder by the reverse steps of "9. Attachment" after page 20. When the jaws and covers cannot be removed due to a blockage of workpiece, do not disassemble forcibly but please contact us or our agent. ・If these countermeasures do not correct the problem or improve the situation. Immediately stop using the machine. Continuous use of a broken product or a defective product may cause a serious accident by the cylinder or the work flying out. ・Only experienced and trained personnel should do repairs and fix malfunctions. Repair of a malfunction by a person who has never received instruction from an experienced person, the distributor or our company may cause a serious accident. Table 4 WARNING Defective Measures Check that the hydraulic pressure is operating by the motion of the flexible hose, etc. Check that there are no mistakes in piping. Try operations when operation inability specified in the items of the trial operation. Check that the pressure is as specified at the cylinder pipe inlet by attaching a pressure gauge near the inlet of the cylinder. Wearing of the O-ring inside is possible when the flow rate of the returning side pipe or the drain is more than usual. Check that the viscosity of the hydraulic oil is as designated. Replenish the hydraulic oil inside the tank if it is low. When the room temperature is high and the radiation effect of the tank is bad, control the oil temperature using a cooler or a fan, etc. Do not suck air. Replenish the hydraulic oil inside the tank if it is low. If a large amount of dirt is deposited inside the tank, or when the hydraulic oil is deteriorated, the pump may be worn out abnormally, and it will be necessary to repair the pump. Provide a stream slope, without air pockets, and no back pressure must be applied. Return the drainage onto the surface of the oil of the hydraulic unit . Check that the air breather of the hydraulic unit is not clogged. Piston Operation Inability Cylinder Thrust Force Insufficiency Temperature Rise Pump noise Oil leakage from labyrinth

flowing inside the draw pipe. ○Proximity switches can be attached to the coolant collector to electrically check the piston stroke and detect clamping/unclamping of a workpiece. ○To satisfy the requirements of European Standard "EN1550: 1997+A1: 2008 Safety requirements for the design and construction of work holding chucks", it is necessary to attach a device which ensures that the gripping force of the stroke checking proximity switches, etc. effectively operates. Because the proximity switches and detectable plate are not attached to the cylinder and coolant collector of standard specification, please arrange separately when necessary. 8 . Coolant Collector ○The coolant collector is to be arranged separately from the cylinder, so designate the type specified below when necessary. 8－2　Type and applicable cylinder Cylinder type Coolant collector type Detectable plate Proximity switch Thread size SR1146 SR1453 SR1566 SR1675 SR1781 SR2010 CSR11 CSR14 CSR15 CSR17 CSR17 CSR20 61R819452 61R819453 61R819454 61R819455 61R819455 61R819456 M12×1.0 Table 5 ○Insert a O-ring between the coolant collector main body and the sleeve at the cylinder rear end, and attach the coolant collector to the cylinder rear end. ○After attaching the coolant collector, attach the detectable plate to the piston. ○To easily collect the coolant flowing into the coolant collector, provide appropriate slope to the piping, so that the coolant does not stagnate inside the hose. To check the flow, use a transparent vinyl hose. 　(Inside diameter φ32) (Fig. 5) 8－3　Attachment Adjusting plate［5］ Forward Socket head cap screw［11］ Plain Washer［14］ Detectable plate Cover［3］ After securely tightening to the piston.tighten the lock bolt Proximity switch Seat packing (1)［6］ Back Stroke Chuck close （O.D. gripping） Socket head cap screw［11］ Chuck open （I.D. gripping） Always clean so that the chips are not clogged Lock bolt （Socket head cap screw） Body［1］ O-ring［16］ Punching metal［9］ Sleeve To the tank for coolant To the hydraulic unit φ32 φ32 Piston 1mm Coolant Under body［2］ Fig. 5

Read following instruction when you adjust the proximity switch. (Fig.5) ① Loosen the socket head cap screw [11] on the coolant collector, then remove the cover [3]. ② Loosen the socket head cap screw [11] that fix the adjusting plate [5]. ③ Unclamp the chuck. ④ Install one proximity switch on the outer surface of the body [1], passing through the adjusting plate [4], and make it approach to the detectable plate until the LED of proximity switch lights up. At this time, adjust the screw of proximity switch so that the distance between proximity switch and outside diameter end of detectable plate is about 1 mm, and slide to adjust the adjusting plate [5] in the axial direction. ⑤ Tighten the socket head cap screw [11] to fix the adjusting plate [5]. ⑥ Grip the workpiece. ⑦ For another proximity switch proceeds in the same way as it is described from point 4 and 5. ⑧ Confirm whether LED lights up by opening and closing the chuck several times. ⑨ Tighten the socket head cap screw [11] to fix the cover [3]. 8－5　Precautions ・If the coolant overflows from the coolant collector, the coolant is flows to the sleeve side. Always clean the punching metal [9] so that the coolant does not stagnate inside the coolant collector. Be sure the chips are not clogged. (Fig. 5)　Loose the socket head cap screw [13] when you remove the under body [2]. (Refer to page 19) ・When using a very large amount of coolant, the coolant collector may fail to collect it, resulting in damage to the proximity switches due to the overflow or chips. In such a case, close the through hole by covering the detectable plate as shown in the following figure to prevent a large amount of coolant and chips from entering the coolant collector. Because the cover is not attached to the cylinder and coolant collector of standard specification, please arrange separately when necessary. ・When using the coolant collector with the cover placed, periodically remove the cover and clean the through hole to prevent chips from accumulating in it. NOTICE Detectable plate Cover Cylinder type Cover SR1146 SR1453 SR1566 SR1675 SR1781 SR2010 61R473905 61R473906 61R473907 61R473909 61R473909 61R473910

Seat packing （２） Seat packing （３） Punching metal Hose nipple Socket head cap screw Socket head cap screw Socket head cap screw Plain Washer O ring O ring Quantity 1 1 7 3 4 4 1 1

Cylinder Cylinder adapter Draw pipe Top jaw Sleeve NC lathe Support Chuck Back plate Drain hose Flexible hose Use one with large inside diameter as possible Pressure adjusting screw Hydraulic pump Pressure gauge Manual switching valve Line filter B A T P Dr Solenoid valve Return onto the oil surface Tank SOL. 9 . Attachment Following pages are described for machine tool manufacturers (personnel who attach a cylinder to a machine).　Please read following instruction carefully when you attach or detach a cylinder to machine, and please sufficiently understand and follow the instructions for safe operation. ・Attach the manual switching valve at a position where it is easy to operate for the attaching equipment. ・Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read. ・Use a pipe inside diameter as large as possible. For Machine Tool Manufacturers 9－1　Outline drawing of attachment Fig. 7

Attaching screw Cylinder Cylinder adapter Spindle Setscrew Setscrew（3-6pieces） Attaching screw A B C 8 D 21 9－2　Production and attachment of cylinder adapter ・When other actuators are operated by the same hydraulic pressure source as the cylinder for chuck, be sure that a pressure drop of the cylinder does not occur during use. A hydraulic pressure drop leads to a drop in the gripping force which could allow the work to fly out. ・As to the drain hose 　・Use one with inside diameter φ32. 　・Use a transparent vinyl hose for visualization. 　・Provide a stream slope, without air pocket. This will ensure no back pressure. 　・The end of the hose is physically above the oil level. (Refer to Fig.7) ・If the hydraulic oil stagnates inside the cylinder, oil leakage occurs, which may cause a fire. ・Provide an air passage behind the cylinder or a window the size of the sleeve on the lathe rear cover for the hot air generated from the cylinder to escape to the outside. ・Attach with the surface run-out of the cylinder adapter and the run-out of the spigot joint at 0.005 mm or less. (Fig. 9) Large run-out causes vibration and shortens the life of the cylinder significantly. ・Install after removing the dust inside the pipe completely. ・Add a filter to the pressure supply line (P). If foreign matters gets inside the cylinder, this is dangerous since the rotation valve of the cylinder will seize, the hose will tear off, and the cylinder will rotate. This is also dangerous as the work will fly out. ・Always use a flexible hose for the hydraulic piping to the cylinder, and the bending force or tensile force of the pipe must not be applied to the cylinder. Use a pipe inside diameter as large as possible and keep the piping length as short as possible. ○Bring the cylinder as close to the lathe spindle support as possible. The attaching method of the cylinder adapter and the measuring method of run-out are illustrated in the drawings below. (Fig. 8, Table 7) ○Never fail to provide a setscrew to prevent loosening of the cylinder adapter. (Fig. 9) Fig. 8 Cylinder adapter attaching part Run-out measurement of the cylinder adapter Fig. 9 DANGER NOTICE NOTICE WARNING

Type Chuck SR1146 SR1453 SR1566 SR1675 SR1781 SR2010 B-206 B-208 BB206 BB208 B-210 BB210 B-212 BB212 a M55×2 M60×2 M60×2 M75×2 M85×2 M90×2 M115×2 M115×2 b 25 30 30 35 35 35 35 35 c 25 25 25 25 30 35 35 35 d (f7) 50 55 55 70 80 85 110 110 -0.025 -0.050 -0.030 -0.060 -0.030 -0.060 -0.030 -0.060 -0.036 -0.071 -0.036 -0.071 -0.036 -0.071 -0.036 -0.071 e MIN 5 4 3.5 4.5 5 4.5 4.5 4.5 f MAX M55×2 M60×2 M60×2 M75×2 M85×2 M90×2 M100×2 M115×2 L A+38 A+42 A+36 A+44 A+41.5 A+40.5 A+39 A+39 ○Determine the length of the draw pipe as shown below. ○When screwing the draw pipe into the piston, screw in a state that the piston fully comes outside. 9－3　Production and attachment of draw pipe Table 7 ・Sufficiently degrease and apply adhesive on the thread part of the piston and the thread part of the draw pipe, and then screw in and tighten. ・If the screw is loose, the jaw stroke of chuck will shorten, which could allow the work to fly out. Table 8 The dimension L in Fig. 10 is determined from the distance A between the cylinder adapter and the back plate. Example) In the case of BB206, SR1453, the cylinder adapter and back plate distance A = 800, 　　The total length of the draw pipe is to be L = A + 36 = 800 + 36 = 836. At the time of the screw process of the dimension a, the precision is to be JIS 6H and 6h, 6g matching the screw of the piston of the cylinder. Pay attention so that the thread parts on both ends and the inner periphery do not swing or become unbalanced. DANGER (Unit: mm)

・When removing/installing the cylinder, use a lifting belt and perform as follows. (Fig.12) 　　1 To lift up the cylinder, engage a lifting belt with the draw-pipe and lift up the cylinder while supporting it. 　　2 Insert the draw-pipe into the spindle. 　　3 When a lifting belt comes close to the spindle, shift the lifting belt toward the cylinder. 　　4 When the draw-pipe has entered the spindle sufficiently, re-engage a lifting belt with the cylinder body and fit the 　　　cylinder closely to the spindle and then install the cylinder with the cylinder mounting bolts. ・Use a lifting belt when attaching and detaching the cylinder to and from the machine, as there is a danger of injury or damage if the cylinder drops. ・Use the belt in the center of gravity not to lose the balance, and lift the draw pipe slowly. If balance is bad, the belt slips, and the cylinder drops, and there is the injury danger such as blows. ・Provide sufficient strength for the draw pipe. If the draw pipe is broken due to insufficiency of the strength, the gripping force will be lost instantly, which is dangerous as the work will fly out. 　・Keep the dimension e and the dimension f in Fig. 10 for the draw pipe and a material with the tensile strength 380MPa (38kgf/mm 2) or more must be used. 　・The personnel who designed draw pipe must judge whether the strength of the draw pipe is sufficient for the usage conditions. 　・The dimensions and materials specified in this manual do not guarantee that the draw pipe will not break under every usage condition. ・If the screw-in depth of the draw pipe to the draw nut is insufficient, the screw will break and the gripping force will be lost instantly, which is dangerous as the work will fly out. ・If the draw pipe is unbalanced, vibration occurs, the screw is broken and the gripping force will be lost instantly, which is dangerous as the work will fly out. ・If the engagement of the screw of the draw pipe is loose, vibration may occur resulting in breakage of the screw. If the screw breaks, the gripping force will be lost instantly, which is dangerous as the work will fly out. CAUTION DANGER ○Attach the drain port to be directly underneath. For its structure, if the drain port is not set directly underneath, the hydraulic oil overflows from both ends of the sleeve resulting in oil leakage. ・Doing so may cause oil leakage which could result in a fire. And if the hydraulic oil leaks, the gripping force of the chuck will lower and the work may fly out, which is dangerous. WARNING 　Detach in the reverse 　procedures of attachment.

a 75 75 80 80 90 90 b 4.5 6 6 6 6 6 b Cylinder Lathe Sleeve Support 1 Cylinder adapter A a d B Fig. 13 0.005TIR Cylinder mounting C・TIR Cylinder adapter D・TIR Under body ・To prevent the sleeve of the cylinder from rotating, provide a support by utilizing the protrusion of the drain port foundation. ・After attaching the support to the lathe, provide clearance between the protrusion of the sleeve and the support so that force is not applied to the sleeve. Table 9 （Unit: mm） ○As for the run-out when attaching the cylinder, attach the cylinder while keeping the vertical run-out of the sleeve rear end and the cylinder periphery at the standard value specified in the table 10 or lower when rotation stop of the sleeve is applied and the spindle is rotated. 30 φ47 NOTICE Fig. 14 50

as small as possible. (0.005 mm TIR or less) Table 10 （Unit: mm） Cylinder adapter Fig. 15 ・Always tighten the bolts at the specified torque. If the torque is insufficient or excessive, the bolt will break, which is dangerous as the cylinder or work will fly out. ・Use the bolts attached to the chuck, and do not use other bolts. However, if you must use other bolts not provided by Kitagawa, use bolts that have at least a strength classification of 12.9 (10.9 for M22 or more) and be sure they are long enough. 9－5　Tightening torque of the cylinder attaching bolt DANGER SR2010 M12 107 N・m SR1781 SR1675 SR1566 M10 73 N・m SR1453 SR1146 M8 33 N・m Type Bolt size Tightening torque Table 11

Ｗ ｏ ｒ ｋ Stopper Socket head cap screw A B External force Type SR1146 SR1453 SR1566 SR1675 SR1781 SR2010 Run-out （mm） 0.02 0.02 0.02 0.02 0.02 0.02 External force （kN） 2.5 5 5 5 5 5 Mass （kg） 2 3 3 3 3 3 Screw depth （mm） 8 12 12 12 12 13.5 Bolt size 6-M6 6-M6 6-M6 6-M6 6-M6 6-M6 φB （mm） 64 73 88 103 103 133 φA (H7) （mm） 76 85 100 113 113 145 9－6　Attachment of parts other than parts manufactured by 　　Kitagawa Corporation Table 12 Refer to following pages when you attach the other than parts manufactured by Kitagawa Corporation (a stopper to shorten stroke or spindle work stop, etc.) to the cylinder. (Refer to Fig.16 and Table 12) Fig. 16 Note) External force is a value at static load. ・If there is unbalance of the parts to attach, vibrations are generated and cause oil leakage which could result in a fire. and if the hydraulic oil leaks, the gripping force of the chuck will lower and the work may fly out, which is dangerous. ・External force is excessive, the bolt will break, which is dangerous as the cylinder or work will fly out. ・We will not assume responsibility for injury, death, damage, or loss caused by usage of parts not manufactured by Kitagawa Corporation. Additionally, if parts other than genuine parts manufactured by Kitagawa Corporation are used, this guarantee will be completely invalid. ・The personnel who designed those parts must judge whether they are safe for the usage conditions. ・The dimensions and value specified in this manual do not guarantee that the cylinder or the parts other than parts manufactured by Kitagawa Corporation will not break under every usage condition. WARNING

The switching of the cylinder is to be 4 port 2 position with electromagnetic valve, and design the hydraulic circuit which grips the work in the state that the solenoid valve is degaussed. If the circuit is designed in the opposite way, if there is a blackout, the work could be released and fly out. ・Provide a valve to switch over the inside and outside diameter gripping to prevent an operation mistake when changing the gripping. 　Additionally, when a solenoid valve is used as this switching valve, use a 4 port 2 position valve with a position stopper that can retain the indicator circuit at the time of blackout. ○Consider the hydraulic circuit design so that the operation is easy and no mistakes in operation occur. 　Attempt failsafe for the circuit so as not to cause any accidents even in the case of blackout. (Fig. 17) ○It is incorporated with a lock mechanism (lock valve) to maintain the specified gripping force even if the supplied pressure abnormally drops due to blackout or malfunction of the pressure resource while processing a work, however, it does not function unless the following warnings are observed. 10 . About Hydraulic Circuit Design DANGER 4 port 2 position switching valve Cylinder Manual switching valve for inside and outside diameter gripping Fig.17 ○It is incorporated with a mechanism to stop damage when the hydraulic oil filled inside the cylinder has increased its pressure due to the volume change (relief valve). Pay attention to the points specified below for functional maintenance of lock valve and relief valve. ・Assemble piping after completely removing the dust inside the pipe for functional maintenance of lock valve and relief valve. ・If the function of the lock valve lowers, this is dangerous as the work will fly out when the hydraulic pressure suddenly lowers due to blackout or malfunction of the hydraulic pump, etc. ・If the function of the relief valve lowers, the volume of the filled hydraulic oil changes causing an increase in pressure, which is dangerous resulting in malfunction. DANGER ・Select the operation equipment that matches the pipe diameter of the cylinder. The smaller the diameter is, the larger the pipe resistance becomes and the lower the acting speed is. NOTICE ・To avoid serious injury from flying work, use the throttle valve to keep the surge pressure low. Operation failure and cylinder breakage may occur if a reducing valve used for the hydraulic pressure setting fails to respond to pressure adjustment and results in excessive surge pressure. WARNING Remark ） What is a“surge pressure”? 　　　　　Pressure produced by a change in velocity of the moving stream that result from activating a hydraulic pump, 　　　　　operation of a solenoid valve.

will break and cause oil leakage which could result in a fire. It is dangerous because leakage cause the hydraulic pressure drop and work flying out. DANGER SR2010 SR1781 SR1675 SR1566 Rc1/2 Rc1/2 SR1453 SR1146 Rc3/8 Rc3/8 Type A port B port ＜Installation＞ The hydraulic pressure supply ports are port A (cylinder pushing side) and port B (cylinder pulling side) in Fig.18. Though both ports A and B have two ports each, connect the pipes to one port respectively and plug the reminders. For the size of each port, see Table 13.

A port Drain port Fig. 18 B port CAUTION ●TYPE：TYPE ●MFG.No.：SERIAL No. ●MAX.SPEED：MAX PERMISSIBLE SPEED ●MAX.PULL／PUSH 　　MAX THRUST FORCE PULL／PUSH ●MAX.PRESS： 　　MAX PERMISSIBLE OIL PRESS ●MASS：MASS SPECIFICATIONS Dr SPECIFICATIONS MAX.SPEED　　　　 min -1 MAX.PULL/PUSH　　　 kN MASS.PRESS 　　 　　 MPA MADE IN JAPAN CYLINDER TYPE MFG.NO MACHINE NO MASS 　　　　　　　 Kg A B 29 This product is based on the following standards or orders. 　・Machinery directive : 2006/42/EC Annex I 　・EN ISO 12100 : 2010 　・EN1550 : 1997+A1 : 2008 Ultimate disposal of this product should be handled according to all national laws and regulations. 11－1　About standards and orders 11－3　About disposal 11－2　Information about markings of product 11 . Other information

■ OVERSEAS Tokyo office Sendai office Nagoya office Osaka office Hiroshima office Kyushu office Overseas office The products herein are controlled under Japanese Foreign Exchange and Foreign Trade Control Act. In the event of importing and/or exporting the products, you are obliged to consult KITAGAWA as well as your government for the related regulation prior to any transaction. Kitagawa　Corporation Kitagawa Global hand Company 77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan Tel.＋81-847-40-0561 Fax.＋81-847-45-8911 E 2019.11.2000 KITAGAWA-NORTHTECH INC. TECNARA TOOLING SYSTEMS, INC. KITAGAWA EUROPE LTD. KITAGAWA EUROPE GmbH KITAGAWA EUROPE GmbH Poland Office KITAGAWA EUROPE GmbH Czech Office KITAGAWA EUROPE GmbH Romania Office KITAGAWA EUROPE GmbH Hungary Office KITAGAWA INDIA PVT LTD. KITAGAWA (THAILAND) CO., LTD. Bangkok Branch Kitagawa Corporation (Shanghai) Kitagawa Corporation (Shanghai) Guangzhou Office DEAMARK LIMITED KITAGAWA KOREA AGENT CO., LTD. DIMAC TOOLING PTY. LTD. 301 E. Commerce Dr,Schaumburg,IL. 60173 USA 12535 McCann Dr,Santa Fe Springs,CA. 90670 USA Unit 1 The Headlands,Downton,Salisbury,Wiltshire SP5 3JJ,United Kingdom Borsigstrasse 3,40880,Ratingen Germany 44-240 Zory,ul. Niepodleglosci 3 Poland Purkynova 125,612 00 Brno,Czech Republic Strada Heliului 15,Bucharest 1,013991,Romania Dery T.u.5,H-9024 Gyor,Hungary Plot No.215,4th Phase,Bommasandra Industrial Area,Bommasandra Jigani Link Road,Bangalore 560 099,Karnataka,India 9th FL,Home Place Office Building,283/43 Sukhumvit 55Rd. (Thonglor 13),Klongton-Nua,Wattana,Bangkok 10110,Thailand Room308 3F Building B. Far East International Plaza,No.317 Xian Xia Road,Chang Ning,Shanghai,200051,China B07,25/F,West Tower,Yangcheng International Trading Centre,No.122,East Tiyu Road,Tianhe District,Guangzhou,China No. 6,Lane 5,Lin Sen North Road,Taipei,Taiwan 803 Ho,B-Dong,Woolim Lion's Valley,371-28 Gasan-Dong,Gumcheon-Gu,Seoul,Korea 69-71 Williams Rd,Dandenong South,Victoria,3175 Australia Tel.＋1 847-310-8787 Tel.＋1 562-941-2000 Tel.＋44 1725-514000 Tel.＋49 2102-123-78-00 Tel.＋48 607-39-8855 Tel.＋420 603-856-122 Tel.＋40 727-770-329 Tel.＋36 30-510-3550 Tel.＋91-80-2976-5200 Tel.＋66 2-712-7479 Tel.＋86 21-6295-5772 Tel.＋86 20-2885-5276 Tel.＋886 2-2393-1221 Tel.＋82 2-2026-2222 Tel.＋61 3-9561-6155 Fax.＋1 847-310-9484 Fax.＋1 562-946-0506 Fax.＋44 1725-514001 Fax.＋49 2102-123-78-69 Fax.＋420 549-273-246 Fax.＋91-80-2976-5205 Fax.＋66 2-712-7481 Fax.＋86 21-6295-5792 Fax.＋886 2-2395-1231 Fax.＋82 2-2026-2113 Fax.＋61 3-9561-6705 America Contact Europe Contact Asia Contact Oceania Contact http://www.kitagawa.us http://www.tecnaratools.com http://www.kitagawa.global/en http://www.kitagawa.global/de http://www.kitagawa.global/pl http://www.kitagawa.global/cz http://www.kitagawa.global/ro http://www.kitagawa.global/hu http://www.kitagawa.global/in http://www.kiw-sh.com http://www.deamark.com.tw http://www.kitagawa.co.kr http://www.dimac.com.au 1-405-1,Kita-ku,Yosino-cho,Saitama-shi,Saitama,331-9634,Japan 4-15-13,Yamatomachi,Wakabayashi-ku,Sendai-shi,Miyagi,984-0042,Japan 2-62,Kamitakabata,Nakagawa-ku,Nagoya-shi,Aichi,454-0873,Japan 3-2-9,Kitakagaya,Suminoe-ku,Osaka-shi,Osaka,559-0011,Japan 77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan 7-6-39,Itazuke,Hakata-ku,Fukuoka-shi,Fukuoka,812-0888,Japan 77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan Tel.＋81-48-667-3469 Tel.＋81-22-232-6732 Tel.＋81-52-363-0371 Tel.＋81-6-6685-9065 Tel.＋81-847-40-0541 Tel.＋81-92-501-2102 Tel.＋81-847-40-0526 Fax.＋81-48-663-4678 Fax.＋81-22-232-6739 Fax.＋81-52-362-0690 Fax.＋81-6-6684-2025 Fax.＋81-847-46-1721 Fax.＋81-92-501-2103 Fax.＋81-847-45-8911