Jireh Rotix Manual
Text of the manual
PAGE i of iv
Rev. CE0160 Rev 00
SAFETY WARNINGS / PRECAUTIONS
DANGER! The ROTIX is designed for a specific use. Using the
ROTIX outside of its intended use could cause damage to the product.
Read and understand this manual before using.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF
THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
WARNING! Do NOT operate scanner in an explosive environment.
Do NOT operate scanner in the presence of volatile substances.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see Disposal on page 31)
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
Phone: 780.922.4534
Fax:
780.922.5766
jireh.com
DISTRIBUTOR:
MANUFACTURER:
PAGE ii of iv
Chapter 1
Introduction
1
1.1. Product information
1
1.1.1. Intended use
1
1.1.2. Performance specifications
1
1.1.3. Operating environment
1
1.1.4. Environmental Sealing
1
1.2. Definition of symbols
1
1.3. Hardware
2
1.3.1. Included tools
2
1.3.2. Maintenance
2
1.4. Chain Configuration Setup Chart
3
1.5. Scanner Component Identification
4
Chapter 2
Configurations
7
2.1. Nozzle Scanner
7
Chapter 3
Operation
8
3.1. Setup of ROTIX on Scanning Surface
8
3.2. Using a Slider Probe Positioning System
12
Chapter 4 System Components
13
4.1. Low Profile Link
13
4.1.1. Brake
13
4.1.2. Frame Bar Attachment
14
4.1.3. Encoder Connections
15
4.1.4. Cable Clip
15
4.2. Frame Bar with Ruler
15
4.2.1. Encoded Skew Vertical Probe Holder
16
4.2.2. Probe Holder Setup
17
4.2.3. Encoded Skew Vertical Probe Holder Adjustment
19
4.2.4. Skew Angle Adjustment
21
4.2.5. Pivot Buttons
22
4.3. Slider PPS
23
TABLE OF CONTENTS
PAGE iii of iv
Rev. CE0160 Rev 00
4.3.1. Slider PPS Encoder
25
4.4. Chain Components
26
4.4.1. Chain Connection
26
4.5. Cable Management System
27
4.5.1. Cable Management Dovetail Mount
27
4.5.2. Cable Management Setup
28
4.5.3. Clamp Setup
29
4.6. Cable Clip
30
Chapter 5
Service and Support
31
5.1. Troubleshooting
31
5.2. Technical Support
31
5.3. Disposal
31
Chapter 6 Spare Parts
32
6.1. Low Profile Link
32
6.2. Kit Components
33
6.2.1. Encoder Connector Type
34
6.2.2. Probe Positioning
35
6.2.3. Slider Probe Positioning System (Slider PPS)
35
6.2.4. Slider PPS Encoded Leadscrew
35
6.3. Encoded Skew Vertical Probe Holder
36
6.4. Probe Holder Components
37
6.4.1. Pivot Button Style
37
6.5. Variable Components
37
6.5.1. Frame Bar with Ruler
37
6.6. Accessories
38
6.6.1. Cable Management
38
Chapter 7 Limited Warranty
39
PAGE 1 of 40
Rev. CE0160 Rev 00
Chapter 1
INTRODUCTION
1.1. Product information
1.1.1. Intended use
The ROTIX nozzle scanner is a manually operated chain scanning system. Its primary
purpose is to move an ultrasonic probe circumferentially around pipe nozzles and to
provide encoded positional information, encoded probe positional information and
encoded skew information.
1.1.2. Performance specifications
Minimum
Maximum
Nozzle Range
7.6 cm (3 in)
60 cm (24 in)
Umbilical Length (Standard Kit)
5 m (16.4 in)
X-Axis Encoder Resolution
16.3 counts/mm (414.5 counts/inch)
Y-Axis Encoder Resolution (Slider PPS)
161.3 counts/mm (4096.0 counts/inch)
Skew Encoder Resolution
2.84 counts/deg
1.1.3. Operating environment
The ROTIX chain scanner is designed for use in an industrial environment that is
between -20° C (-4° F) and 50° C (122° F).
1.1.4. Environmental Sealing
Dust-tight, watertight (not submersible).
1.2. Definition of symbols
Instructions to ‘look here’ or to ‘see this part’
Denotes movement. Instructing user to carry out action
in a specified direction.
Indicates alignment axis
Alerts user that view has changed to a reverse angle
PAGE 2 of 40
1.3. Hardware
1.3.1. Included tools
The 3 mm hex driver (Fig. 1) is sufficient for all typical operations and adjustments
of the ROTIX. The 3/8 in wrench (Fig. 2) is used to remove and install pivot
buttons on the probe holders.
1.3.2. Maintenance
General cleaning of components is important to keep your system working
well. All components that have no wiring or cables are completely waterproof.
Components can be washed with warm water, dish soap and a medium bristle
brush.
After washing your system, use a light oil to lubricate the slide and the
adjustment screw on the buckle component (Fig. 11). Before using the scanner,
ensure all connectors are free of water and moisture.
NOTE: All components with wiring, cables or electrical connections are splash
proof. However, these components are NOT submersible.
NOTE: Never use strong solvents or abrasive materials to clean your scanner
components.
Fig. 1 - 3 mm hex driver
Fig. 2 - 3/8 in wrench
PAGE 3 of 40
Rev. CE0160 Rev 00
1.4. Chain Configuration Setup Chart
NOZZLE SCANNER: Setup Chart
MIN
NOZZLE SCANNER: Setup Chart
MIN (in)
MAX (in)
MIN (mm)
MAX (mm)
SHORT*
LONG
CE0165 Rev 00
PIPE SIZE
LINKS
*Short includes: Short Link, Dovetail Link, Red Catch Link.
Max of 10.2-30.5 cm (4-12 in) Kit
Max of 10.2-60 cm (4-24 in) Kit
3
4
3
5
6
7
8
9
9
10
10
11
12
13
14
15
15
16
17
18
19
19
20
21
22
23
23
3
0
3.8
97
4.7
119
4
0
4.8
122
5.7
145
2
0
3
71
3.8
97
5
0
5.7
145
6.6
168
6
0
6.6
168
7.5
191
7
0
7.4
188
8.3
211
8
0
8.3
211
9.2
234
9
0
9.1
231
10.0
254
6
1
9.4
239
10.2
259
7
1
10.2
259
11.0
279
8
1
10.9
277
11.8
300
9
1
11.7
297
12.6
320
7
2
12.6
320
13.5
343
5
3
13.5
343
14.4
366
3
4
14.4
366
15.2
386
4
4
15.1
384
16.0
406
5
4
15.9
404
16.8
427
6
4
16.7
424
17.5
445
4
5
17.5
445
18.4
467
5
5
18.3
465
19.1
485
6
5
19.0
483
19.9
505
4
6
19.9
505
20.8
528
5
6
20.7
526
21.5
546
6
6
21.4
544
22.3
566
7
6
22.2
564
23.1
587
8
6
23.0
584
23.9
607
9
6
23.7
602
24.6
625
PAGE 4 of 40
1.5. Scanner Component Identification
The ROTIX system may contain or utilize the following components (see System
Components on page 13).
Fig. 3 - Low profile link
CEA024
1mm
Fig. 4 - Frame bar with ruler
BG0090-
Fig. 5 - Slider probe positing system
CJA002-
Fig. 6 - Encoded skew vertical probe holder
PHA024-
Fig. 7 - PPS Encoder
CJS017-
Fig. 8 - Short link
CES002
PAGE 5 of 40
Rev. CE0160 Rev 00
Fig. 9 - Short link with dovetail
CES024
Fig. 10 - Long link
CES009
Fig. 11 - Buckle
CES005
Fig. 12 - Catch link
CES003
Fig. 13 - 3 mm hex driver
EA414
Fig. 14 - 3/8 in wrench
EA470
PAGE 6 of 40
Fig. 15 - Irrigation kit
CMG007
Fig. 16 - Carrying case
CEA025
Fig. 17 - J400 Encoder Cable
UMA036-
Fig. 18 - Cable management, dovetail mount
CES044-
PAGE 7 of 40
Rev. CE0160 Rev 00
Chapter 2
CONFIGURATIONS
2.1. Nozzle Scanner
Fig. 19 - Nozzle scanner configuration
Fig. 20 - Nozzle scanner configuration
PAGE 8 of 40
Chapter 3
OPERATION
3.1. Setup of ROTIX on Scanning Surface
1.
Determine the diameter of the nozzle to be scanned. Included in the ROTIX kit
is a setup chart which will indicate the number of links required based on the
diameter of the pipe or tubing (Fig. 21).
2.
Assemble the appropriate configuration to the low profile link (Fig. 22). Install the
wedge and probe to be used (see Probe Holder Setup on page 17).
TIP: Route cables and hoses though the cable clips as a means of cable
management (see Cable Management System on page 27).
TIP: This example displays a configuration for a 30.5 cm (12 in) nozzle diameter.
ø
Fig. 21 - Refer to setup chart
Fig. 22 - Assemble configuration
Fig. 23 - Place system on nozzle
PAGE 9 of 40
Rev. CE0160 Rev 00
3.
On a flat surface, connect the appropriate amount of links as indicated on the
ROTIX setup chart. Arrange the link setup so the buckle and catch link will be
180° opposite of the low profile link (Fig. 24).
TIP: Place the dovetail link 2nd in the chain behind the low profile
link (Fig. 76 on page 27).
4.
Ensure the brake of
the low profile link is
activated to prevent
scanner movement during
installation (see Brake on
page 13).
5.
Place the configured
assembly around the
nozzle to be inspected
(Fig. 24).
Fig. 24 - Place system on nozzle
PAGE 10 of 40
6.
Bring the buckle arm
(Fig. 25-1) towards the
catch link (Fig. 25-2). Hook
the buckle’s arm to the
middle axle of the catch
link. The buckle
adjustment knob (Fig.
26-A) may have to be
loosened to allow arm to
reach catch link.
7.
Rotate the knob until the
buckle’s lever can be
pushed down locking the
buckle in place (Fig. 26-3).
The tightness of the
ROTIX on the pipe can
be adjusted using the
buckle adjustment knob
(Fig. 26-A).
TIP: If additional
clearance is
needed, the
handle on the
buckle can be
pulled out and
rotated to various
positions (see
Ratchet Lever on
page 22).
2
1
Fig. 25 - Hook buckle to catch link
A
3
Fig. 26 - Adjust pressure of buckle
Fig. 27 - Buckle locked
PAGE 11 of 40
Rev. CE0160 Rev 00
8.
Pull the probe holder latch pin (Fig. 28-A) to release the probe holder from the
locked position (see Latch Pin on page 20 for more information).
9.
Lower the probe to the scan surface (see Encoded Skew Vertical Probe Holder
Adjustment on page 19).
NOTE: To maintain optimal scanner performance, the manufacturer recommends the
user does not position the probe holder beyond 45° from the axis of the scan
surface’s centre point (Fig. 29).
45°
Fig. 29 - Do not scan beyond 45° from the axis of scan surface
Fig. 28 - Lower probe holder to scan surface
A
PAGE 12 of 40
3.2. Using a Slider Probe Positioning System (Slider PPS)
To setup and install a slider probe positioning system (see Slider PPS on page 23).
1.
Ensure the slider
lock knob (Fig. 30-A)
is tight and rotate
the main knob to
position the slider
(Fig. 30).
A
Fig. 30 - Slider positioning
PAGE 13 of 40
Rev. CE0160 Rev 00
Chapter 4
SYSTEM COMPONENTS
4.1. Low Profile Link
The low profile link contains the main positional encoder and a mounting point
for a frame bar. Two encoder inputs are located at the rear of the link along with
the output to the user’s instrument (Fig. 31).
4.1.1. Brake
The red lever operates the brake. Lower
the lever to activate the brake and prevent
scanner movment. Raise the lever to
disengage the brake (Fig. 32).
Fig. 31 - ROTIX - Low profile link
Fig. 32 - Brake lever
PAGE 14 of 40
4.1.2. Frame Bar Attachment
1.
Rotate the two knobs at the front
of the low profile link to align the
dovetail jaws (Fig. 33).
2. Slide the frame bar over the two
dovetails of the low profile link
(Fig. 34).
3. Tighten the two knobs to secure
the frame bar in place (Fig. 35).
4. The 3 mm hex driver may be used
to tighten and loosen the knobs
should additional strength be
required.
Fig. 33 - Attach frame bar to dovetail
Fig. 34 - Attach frame bar to dovetail
Fig. 35 - Tighten knobs
Fig. 36 - Use 3 mm hex driver
PAGE 15 of 40
Rev. CE0160 Rev 00
4.1.3. Encoder Connections
A. Labled ENC 1, the Y-axis encoder
(slider probe positioning system) plugs
into this terminal.
B. Labled ENC 2, plug the cable from
the skew encoder here.
C. The main output of all encoder
singals, including the low profile
link’s positional encoder, to the
user’s instrument.
4.1.4. Cable Clip
Locations for cable clips have been provided to assist with cable management (Fig. 38).
To route the cable or hose through the cable clips, place the cable clip around the
hose and then pinch the clip and press it into the dovetail groove (Fig. 39) located on
the low profile link.
4.2. Frame Bar with Ruler
Frame bars (Fig. 40) are used to mount
probe holders, probe positioning
systems and other accessories (see
Frame Bar with Ruler on page 37).
Frame bars are available in a variety
of lengths.
A
B
C
ENC 1
ENC 2
Fig. 37 - Connection identification
Fig. 38 - Cable clip mounting points
Fig. 39 - Pinch clip and press into place
1mm
Fig. 40 - Frame bar with ruler
PAGE 16 of 40
4.2.1. Encoded Skew Vertical Probe Holder
A
Probe Holder Adjustment Knob
B
Probe Holder Arms
C
Pivot Buttons
D
Encoder Cable
E
Skew Adjustment Indicator
F
Ratchet Lever
G
Latch Pin
H
Cable Clip
I
Probe Holder Arm Adjustment Knob
I
D
E
F
H
G
C
B
A
Fig. 41 - Encoded skew vertical probe holder identification
PAGE 17 of 40
Rev. CE0160 Rev 00
4.2.2. Probe Holder Setup
1.
Using the supplied 3/8
in wrench (Fig. 2), install
the appropirate pivot
buttons to the probe
holder arms (Fig. 42).
2. Loosen the probe holder adjustment knob to attach the encoded skew
vertical probe holder to the slider pps slider (Fig. 43).
3. Loosen the knob to position the probe holder horizontally along the
slider pps slider (Fig. 44). Tighten the probe holder adjustment knob when
positioning is complete.
Fig. 42 - Attach pivot buttons
Fig. 43 - Mount to slider pps
Fig. 44 - Mount to slider pps
PAGE 18 of 40
To mount a UT wedge in the probe holder, follow these steps:
4. Loosen the two probe
holder arm adjustment
knobs and move the arms
apart to create space for the
probe (Fig. 45).
5. Align the probe to be used
with the centre of yoke pivot
(Fig. 46).
6. Move the probe holder arms
and insert the pivot buttons
into the probes pivot button
holes while maintaining the
probes alignment relative to
the yoke’s pivot.
7. Tighten the two probe holder arm adjustment knobs.
Fig. 45 - Loosen knobs and move arms
Fig. 46 - Align probe
Fig. 47 - Clamp probe with arms and tighten knobs
PAGE 19 of 40
Rev. CE0160 Rev 00
8. Route the skew encoder cable through any required cable clips (Fig. 48).
9. Plug the skew encoder cable into ENC 2 at the rear of the low profile link
(Fig. 48).
4.2.3. Encoded Skew Vertical Probe Holder Adjustment
To lower the probe (and probe holder) to the scan surface, follow these steps:
TIP: The skew encoder cable removed for illustration purposes.
1.
Lift the probe holder slightly to allow the release of the latch pin (Fig. 49).
Fig. 49 - Lift probe holder
Fig. 50 - Pull latch pin
Fig. 48 - Clamp probe with arms and tighten knobs
PAGE 20 of 40
2. Pull the latch pin (Fig. 50)
and slowly lower the probe
holder to the scan surface
(Fig. 51).
TIP: The probe holder
must be lifted slightly
to pull and release the
latch pin.
4.2.3.3 Latch Pin
The latch pin may be used in one
of two methods:
1. Slightly lift the probe holder
(Fig. 49).
2. Pull the latch pin to allow
movement of the probe holder
(Fig. 52).
3. Release latch pin and probe
holder will lock when lifted to
the upper most position.
Method two allows free movement
of the probe holder along the entire length of the stroke without locking in
place at the upper most position:
4. Slightly lift the probe holder
(Fig. 49).
5. Pull the latch pin and slightly
rotate the latch pin left or
right (Fig. 53).
6. Release the latch pin and
probe holder movement is
now available through the
entire length of the stroke
without latching.
7. Rotate the latch pin to return to the probe holder to the locking
capable position.
Fig. 51 - Loosen knobs and move arms
Fig. 52 - Pull latch pin
1
2
Fig. 53 - Pull latch pin and rotate
PAGE 21 of 40
Rev. CE0160 Rev 00
4.2.4. Skew Angle Adjustment
Rotation of the probe holder is possible through adjustment of the skew angle.
1.
Loosen the ratchet lever above the yoke (Fig. 54).
2. Rotate the yoke (Up to 90° in either direction) to the angle required (Fig. 55).
3. Tighten the ratchet lever to lock the yoke in place. Should the ratchet lever
be unable to fully tighten or release the yoke (see Ratchet Lever on page 22
for more information).
4. The engraved arrow
above the yoke may be
used to align the yoke
to the required degree.
Fig. 54 - Loosen ratchet lever
Fig. 55 - Adjust skew angle
Fig. 56 - Engraved arrow aligns with various degree measurements
PAGE 22 of 40
4.2.4.5 Ratchet Lever
The rachet levers are used for various locking functions on the ROTIX system.
Occasionally, movement of the lever locking position is required. The lever
placement can be adjusted by following these steps:
6. Pull the ratchet lever away from the base of which it is connected (Fig. 57).
7. Continue to pull while rotating the lever in the appropriate direction (Fig. 58).
8. Release the lever and utilize the new tightening position (Fig. 59).
4.2.5. Pivot Buttons
Available in a variety of shapes
and sizes fitting various wedge
dimensions.
Use the supplied 3/8 in wrench
(Fig. 2) to remove and install
pivot buttons in desired hole
location (Fig. 60).
When a narrow scanning
footprint is required, use the
pivot button holes closet to the
yoke.
Fig. 57 - Pull ratchet handle
Fig. 58 - Rotate handle
Fig. 59 - Tighten handle
Fig. 60 - Align probe
PAGE 23 of 40
Rev. CE0160 Rev 00
4.3. Slider PPS (Slider Probe Positioning System)
The slider PPS uses a slide and leadscrew system to manipulate a probes position
along a frame bar. To setup and install a slider PPS follow these steps:
1.
Ease the slider onto the frame bar and push to into position (Fig. 61). The slider’s
friction fit requires an appropriate amount of force to position the slider.
2.
Loosen the slider’s lock knob (Fig. 61 - note red highlight).
3.
Loosen the main knob’s hexagonal screw and lock screw (Fig. 62 - note red
highlight).
4.
Align dovetail nut of the main knob with the frame bar and slide into position
(Fig. 62).
Fig. 61 - Place slider on frame bar and loosen slider lock knob
Fig. 62 - Place main knob on frame bar
PAGE 24 of 40
5.
Rotate the leadscrew to insert into the main knob and slider (Fig. 63).
6.
Position the slider and main knob where required along the frame bar.
7.
Tighten the the main knob’s hexagonal screw and lock screw as well as tighten
the slider lock knob (Fig. 64 - note red highlight).
Fig. 63 - Insert leadscrew into main knob and slider
Fig. 64 - Tighten screws
PAGE 25 of 40
Rev. CE0160 Rev 00
4.3.1. Slider PPS Encoder
The slider PPS (probe positioning system) encoder is used to provide positional
feedback perpendicular to the scan direction of travel. Follow these steps for
installation:
1.
Ensure the encoder’s lock screw is loose.
2. Slide the encoder’s dovetail nut onto the frame bar (Fig. 65), continue sliding
the encoder towards the leadscrew until the leadscrew is pressed snuggly
into the encoder’s coupling (Fig. 66).
3. Tighten the encoder’s lock screw (Fig. 66 - note red highlight).
4. Route the encoder cable as required to reach the low profile link (Fig. 67).
5. Plug the encoder cable into ENC 1 of the low profile link (Fig. 67).
Fig. 65 - Loosen and slide post in place
Fig. 66 - Align and mount post
Fig. 67 - Route encoder cable and plug into the low profile link’s ENC 1 port
PAGE 26 of 40
4.4. Chain Components
The chain components are used to fasten a nozzle scanning system circumferentially
around a pipe or tube.
4.4.1. Chain Connection
To connect chain components, see the following steps:
1.
Pull the pins out from the wheels, twist a quarter turn latching the pins in a
retracted state (Fig. 73).
2. Align the pins with the mounting holes of the component to be connected
(Fig. 74).
3. Twist the pins until they unlatch and extend into the hole of the connected
component (Fig. 75).
Fig. 68 - Short link
Fig. 69 - Catch link
Fig. 70 - Short link with dovetail
Fig. 71 - Long link
Fig. 72 - Buckle
Fig. 73 - Pull out and twist pins
Fig. 74 - Align mounting holes
Fig. 75 - Align mounting holes
PAGE 27 of 40
Rev. CE0160 Rev 00
4.5. Cable Management System
TIP: When using the cable management, ensure the dovetail link is placed 2nd in the
chain behind the low profile link.
4.5.1. Cable Management Dovetail Mount
To attach the cable management, follow these steps:
1.
Loosen the knob on the cable management dovetail mount. Slide the mount
onto the dovetail link (Fig. 77).
2. Once centred on the dovetail link, tighten the cable management’s dovetail
mount knob (Fig. 78).
Fig. 76 - Cable management
Fig. 77 - Loosen and slide on
Fig. 78 - Tighten knob
PAGE 28 of 40
4.5.2. Cable Management Setup
Cable management is available in a variety of lengths and provides a means of
bundling and protecting cables and hoses that run to a scanner.
1.
Open the zipper of the cable management. Begin at the tube’s dovetail
mount and place the cabling in the tube (Fig. 79).
2. Follow the cable placement zipping the tube closed (Fig. 80).
3. Once the cable is placed the entire length of tube, bring the zipper from the
tubes opposite end, meeting at any point in the middle (Fig. 81).
4. When necessary, the two zippers may be opened to allow any cables to exit
the tube anywhere between the ends (Fig. 82).
Fig. 79 - Insert cables and hoses
Fig. 80 - Zip up to close
Fig. 81 - Zip opposite end
Fig. 82 - Flexibility
PAGE 29 of 40
Rev. CE0160 Rev 00
4.5.3. Clamp Setup
If the tube becomes disconnected
from the cable management dovetail
mount, follow these instructions to
re-attach the tube and dovetail mount.
1.
Loosen the clamp screw using the
supplied 3 mm hex driver.
2. Slide the clamp around the
tube first and then slide the tube
around the outside of the cable
management dovetail mount
(Fig. 83). Align the zipper opening
and the cable management
dovetail mount opening.
3. Slide the clamp over the tube and
cable management dovetail mount
pinching the tube in between
(Fig. 84).
4. Tighten the clamp screw (Fig. 85).
Fig. 83 - Slide tube around mount
Fig. 84 - Slide clamp onto mount
Fig. 85 - Tighten clamp screw
PAGE 30 of 40
4.6. Cable Clip
Cable clips have been provided to assist with cable management. Simply pinch the
clip and press it into the dovetail groove of the frame bar or the probe holder.
Fig. 86 - Pinch clip
Fig. 87 - Cable clip
Fig. 88 - Route cables
PAGE 31 of 40
Rev. CE0160 Rev 00
Chapter 5
SERVICE AND SUPPORT
5.1. Troubleshooting
Problem
Possible Cause
Solution
1. Chain is too
loose/tight
Incorrect number or
combination of links
for proper scanner
configuration.
Refer to the ROTIX setup chart (see Chain
Configuration Setup Chart on page 3) for
required number of links for the diameter of
pipe/tube that is to be scanned. Ensure the
correct outer diameter measurement of the
pipe/tube. Reset the scanner with the correct
number of links.
Buckle is incorrectly
setup
Adjust tightness of buckle
2. Insufficient
probe contact.
Scanner not set
properly.
Reconfigure the scanner as per instructions (see
Encoded Skew Vertical Probe Holder Adjustment on
page 19)
3. Issues
completing full
scan rotation.
Probe holder is 45°
past the scan surface
centre point.
Do not scan beyond 45° from the axis of the
scan surface.
5.2. Technical Support
For technical support, contact Jireh Industries (see Jireh Industries Ltd. on page i)
5.3. Disposal
WEEE Directive
In accordance with European Directive on Waste Electrical and
Electronic Equipment (WEEE), this symbol indicated that the product
must not be disposed of as unsorted municipal waste, but should
be collected separately. Refer to Jireh Industries for return and/or
collection systems available in your country.
PAGE 32 of 40
Chapter 6
SPARE PARTS
To order accessories or replacement parts for your ROTIX system.
(contact Jireh Industries Ltd. on page i)
NOTE: These drawings are for parts order. This is not a list of kit contents.
6.1. Low Profile Link
1
4
3
2
5
BOM ID
Part #
Description
CES082
Low Profile Link Tail
CES012
Non-Magnetic Wheel
3
5
2
1
BG0091
Cable Clips
CES084
Low Profile Link Nose
CES083
Low Profile Link Subassembly
4
Fig. 89 - Low profile link
PAGE 33 of 40
Rev. CE0160 Rev 00
6.2. Kit Components
2
6
5
8
3
9
10
11
1
7
4
BOM ID
Part #
Description
1
CES002
Short Link
2
EA470
3/8 in Wrench
3
UMA036-X-05
J400 Encoder Cable, 5 m (16.4 ft) (see Encoder Connector Type)
4
CEG039
R ti
N
l
S
P
t Kit
Fig. 90 - Kit contents
PAGE 34 of 40
6.2.1. Encoder Connector Type
NOTE: Additional encoder connector styles available.
(contact Jireh Industries Ltd. on page i)
BOM ID
Part #
Description
1
CES002
Short Link
2
EA470
3/8 in Wrench
3
UMA036-X-05
J400 Encoder Cable, 5 m (16.4 ft) (see Encoder Connector Type)
4
CEG039
Rotix - Nozzle Spare Parts Kit
5
EA414
3 mm Hex Driver
6
BG0090-X
Frame Bar with Ruler, 30 cm
7
CES009
Long Link
8
CES024
Short Link with Dovetail
9
CES003
Catch Link (Red)
10
CEA025
Rotix Case
11
CES005
Buckle
Fig. 91 - Kit contents
Part #
BG0038-15
BG0038-05
15 cm (5.91 in)
5 cm (1.97 in)
BG0038-35
BG0038-25
35 cm (13.78 in)
25 cm (9.84 in)
BG0038-55
BG0038-45
55 cm (21.65 in)
45 cm (17.72 in)
Length
Part #
BG0038-20
BG0038-10
20 cm (7.87 in)
10 cm (3.94 in)
BG0038-40
BG0038-30
40 cm (15.75 in)
30 cm (11.81 in)
BG0038-50
50 cm (19.69 in)
Length
Part #
BG0090-15
BG0090-05
15 cm (5.91 in)
5 cm (1.97 in)
BG0090-35
BG0090-25
35 cm (13.78 in)
25 cm (9.84 in)
BG0090-55
BG0090-45
55 cm (21.65 in)
45 cm (17.72 in)
Length
Part #
BG0090-20
BG0090-10
20 cm (7.87 in)
10 cm (3.94 in)
BG0090-40
BG0090-30
40 cm (15.75 in)
30 cm (11.81 in)
BG0090-50
50 cm (19.69 in)
Length
01
02
03
04
5.0 mm (0.20 in)
2.7 mm (0.11 in)
9.5 mm (0.38 in)
8.0 mm (0.32 in)
Olympus TOFD
Sonatest DAAH PA
-
Olympus PA
06
07
08
09
2.3 mm (0.09 in)
Conical Head
5 mm (0.20 in) Internal
3.0 mm (0.12 in)
-
-
Zetec PA/TOFD
-
Long
Short
PH0069
4.1 cm (1.61 in)
4.6 cm (1.81 in)
Length
Swing Arm Style
Swing Arm Style
Part #
PH0100
Part #
Length
B
C
Connector
Type
Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2
Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ
Company/Instrument
G
M
Connector
Type
GE - USM Vision
Sonotron - Isonic
D
F
TD - Focus Scan, Handy Scan, Pocket Scan
Olympus - OmniScan MX2, OmniScan SX
U
Sonatest - VEO, PRISMA
Company/Instrument
V
Pragma PAUT 16/128, PragmaLite / Pragma UT400
Fig. 92 - Encoder connector type
PAGE 35 of 40
Rev. CE0160 Rev 00
6.2.2. Probe Positioning
6.2.3. Slider Probe Positioning System (Slider PPS)
NOTE: Additional leadscrew lengths available. (contact Jireh Industries Ltd. on page i)
6.2.4. Slider PPS Encoded Leadscrew
6
1
2
5
3
4
BOM ID
Part #
Description
1
CJS008
Slider PPS Slider
2
EA212
Knurled Knob, M4 x 0.7 x 8 mm, SST
3
CJS001
Slider PPS Main Knob
4
MD074-016
BHCS: M5x0.8 X 16 mm: SST
5
BT0014
Dovetail Nut
6
CJS017-S-0.6
Slider PPS Encoder
7
CJS009-X
see Slider PPS Encoded Leadscrew
7
Fig. 93 - Slider probe positioning system parts
Part #
BG0038-15
BG0038-05
15 cm (5.91 in)
5 cm (1.97 in)
BG0038-35
BG0038-25
35 cm (13.78 in)
25 cm (9.84 in)
BG0038-55
BG0038-45
55 cm (21.65 in)
45 cm (17.72 in)
Length
Part #
BG0038-20
BG0038-10
20 cm (7.87 in)
10 cm (3.94 in)
BG0038-40
BG0038-30
40 cm (15.75 in)
30 cm (11.81 in)
BG0038-50
50 cm (19.69 in)
Length
Part #
CJS009-16
16 cm (6.3 in)
CJS009-23
23 cm (9.1 in)
CJS009-33
33 cm (13 in)
CJS009-43
43 cm (16.9 in)
Length
Part #
CJS009-21
21 cm (8.3 in)
CJS009-28
28 cm (11 in)
CJS009-38
38 cm (15 in)
CJS009-48
48 cm (18.9 in)
Length
01
02
03
04
Pivot Hole Size
5.0 mm (0.20 in)
2.7 mm (0.11 in)
9.5 mm (0.38 in)
8.0 mm (0.32 in)
Olympus TOFD
Sonatest DAAH PA
-
Olympus PA
06
07
08
09
2.3 mm (0.09 in)
Conical Head
5 mm (0.20 in) Internal
3.0 mm (0.12 in)
-
-
Zetec PA/TOFD
-
Wedge Type
Pivot Hole Size
Wedge Type
Wide
Standard
PHS048
8.3 cm (3.26 in)
12.2 cm (4.79 in)
Length
Yoke Style
Yoke Style
Part #
PHS047
Part #
Length
S
W
Long
Short
PH0069
4.1 cm (1.61 in)
4.6 cm (1.81 in)
Length
Swing Arm Style
Swing Arm Style
Part #
PH0100
Part #
Length
B
C
Connector
Type
Olympus - Focus LT / Zetec Z-Scan
Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ
Company/Instrument
G
M
Connector
Type
GE - USM Vision
Sonotron - Isonic
D
F
TD - Focus Scan, Handy Scan, Pocket Scan
Olympus - OmniScan MX2, OmniScan SX
U
Sonatest - VEO, PRISMA
Company/Instrument
V
Pragma PAUT 16/128, PragmaLite / Pragma UT400
Fig. 94 - Slider PPS encoded leadscrew selection
PAGE 36 of 40
6.3. Encoded Skew Vertical Probe Holder
7
6
8
5
3
2
1
BOM ID
Part #
Description
1
BG0091
Cable Clip
2
PH0082
Knurled Knob, M4 x 0.7 x 10 mm, SST, 3 mm stand off, SST
3
PH0011-X
see Pivot Button Style
5
PH0237
Arm Style: Nozzle, Extra Short
6
PHS069
Encoded Skew Vertical Probe Holder Subassembly
7
PHS068
Encoded Skew Vertical Probe Holder Slide
8
BTS018
Brake Handle
2
Fig. 95 - Encoded skew vertical probe holder parts
PAGE 37 of 40
Rev. CE0160 Rev 00
6.4. Probe Holder Components
6.4.1. Pivot Button Style
NOTE: Additional probe holder pivot button types available.
(contact Jireh Industries Ltd. on page i)
6.5. Variable Components
6.5.1. Frame Bar with Ruler
Part #
BG0038-15
BG0038-05
15 cm (5.91 in)
5 cm (1.97 in)
BG0038-35
BG0038-25
35 cm (13.78 in)
25 cm (9.84 in)
BG0038-55
BG0038-45
55 cm (21.65 in)
45 cm (17.72 in)
Length
Part #
BG0038-20
BG0038-10
20 cm (7.87 in)
10 cm (3.94 in)
BG0038-40
BG0038-30
40 cm (15.75 in)
30 cm (11.81 in)
BG0038-50
50 cm (19.69 in)
Length
Part #
BG0090-15
BG0090-05
15 cm (5.91 in)
5 cm (1.97 in)
BG0090-35
BG0090-25
35 cm (13.78 in)
25 cm (9.84 in)
BG0090-55
BG0090-45
55 cm (21.65 in)
45 cm (17.72 in)
Length
Part #
BG0090-20
BG0090-10
20 cm (7.87 in)
10 cm (3.94 in)
BG0090-40
BG0090-30
40 cm (15.75 in)
30 cm (11.81 in)
BG0090-50
50 cm (19.69 in)
Length
01
02
03
04
Pivot Hole Size
5.0 mm (0.20 in)
2.7 mm (0.11 in)
9.5 mm (0.38 in)
8.0 mm (0.32 in)
Olympus TOFD
Sonatest DAAH PA
-
Olympus PA
06
07
08
09
2.3 mm (0.09 in)
Conical Head
5 mm (0.20 in) Internal
3.0 mm (0.12 in)
-
-
Zetec PA/TOFD
-
Wedge Type
Pivot Hole Size
Wedge Type
Wide
Standard
PHS048
8.3 cm (3.26 in)
12.2 cm (4.79 in)
Length
Yoke Style
Yoke Style
Part #
PHS047
Part #
Length
S
W
Long
Short
PH0069
4.1 cm (1.61 in)
4.6 cm (1.81 in)
Length
Swing Arm Style
Swing Arm Style
Part #
PH0100
Part #
Length
B
C
Connector
Type
Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2
Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ
Company/Instrument
G
M
Connector
Type
GE - USM Vision
Sonotron - Isonic
D
F
TD - Focus Scan, Handy Scan, Pocket Scan
Olympus - OmniScan MX2, OmniScan SX
U
Sonatest - VEO, PRISMA
Company/Instrument
V
Pragma PAUT 16/128, PragmaLite / Pragma UT400
Fig. 96 - Pivot button selection
BG0038-15
15 cm (5.91 in)
BG0038-35
BG0038-25
35 cm (13.78 in)
25 cm (9.84 in)
BG0038-55
BG0038-45
55 cm (21.65 in)
45 cm (17.72 in)
BG0038-20
20 cm (7.87 in)
BG0038-40
BG0038-30
40 cm (15.75 in)
30 cm (11.81 in)
BG0038-50
50 cm (19.69 in)
Part #
BG0090-15
BG0090-05
15 cm (5.91 in)
5 cm (1.97 in)
BG0090-35
BG0090-25
35 cm (13.78 in)
25 cm (9.84 in)
BG0090-55
BG0090-45
55 cm (21.65 in)
45 cm (17.72 in)
Length
Part #
BG0090-20
BG0090-10
20 cm (7.87 in)
10 cm (3.94 in)
BG0090-40
BG0090-30
40 cm (15.75 in)
30 cm (11.81 in)
BG0090-50
50 cm (19.69 in)
Length
Long
Short
PH0069
4.1 cm (1.61 in)
4.6 cm (1.81 in)
Length
Swing Arm Style
Swing Arm Style
Part #
PH0100
Part #
Length
B
C
Connector
Type
Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2
Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ
Company/Instrument
G
M
Connector
Type
GE - USM Vision
Sonotron - Isonic
D
F
TD - Focus Scan, Handy Scan, Pocket Scan
Olympus - OmniScan MX2, OmniScan SX
U
Sonatest - VEO, PRISMA
Company/Instrument
V
Pragma PAUT 16/128, PragmaLite / Pragma UT400
Fig. 97 - Frame bar selection
PAGE 38 of 40
6.6. Accessories
6.6.1. Cable Management
6.6.1.1 Cable Management Length
2
3
CES067
Cable Management Mount
2
1
CES066
Cable Management Clamp
3
see Cable Management Length
Description
Part #
BOM ID
1
Fig. 98 - Cable management
Part #
Length
CX0141
4.5 m (14.7 ft)
CX0145
9.5 m (31.1 ft)
Fig. 99 - Cable management length
PAGE 39 of 40
Rev. CE0160 Rev 00
Chapter 7
LIMITED WARRANTY
WARRANTY COVERAGE
Jireh Industries warranty obligations are limited to the terms set forth below: Jireh
Industries Ltd. (“Jireh”) warrants this hardware product against defects in materials
and workmanship for a period of THREE (3) YEARS from the original date of
purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge,
using new or refurbished replacement parts, (2) exchange the product with a product
that is new or which has been manufactured from new or serviceable used parts and
is at least functionally equivalent to the original product, or (3) refund the purchase
price of the product. A replacement product/part assumes the remaining warranty
of the original product or ninety (90) days from the date of replacement or repair,
whichever provides longer coverage for you. When a product or part is exchanged,
any replacement item becomes your property and the replaced item becomes Jireh’s
property. When a refund is given, your product becomes Jireh’s property.
OBTAINING WARRANTY SERVICE
To utilize Jireh’s warranty service you must ship the product, at your expense, to and
from Jireh Industries. Before you deliver your product for warranty service you must
phone Jireh and obtain an RMA number. This number will be used to process and
track your product. Jireh is not responsible for any damage incurred during transit.
EXCLUSIONS AND LIMITATIONS
This Limited Warranty applies only to hardware products manufactured by or for
Jireh Industries. This warranty does not apply: (a) to damage caused by accident,
abuse, misuse, misapplication, or non-Jireh products; (b) to damage caused by
service (including upgrades and expansions) performed by anyone who is not a Jireh
Authorized Service Provider; (c) to a product or a part that has been modified without
the written permission of Jireh.
Jireh Industries Ltd.
53158 Range Rd 224
Ardrossan AB T8E 2K4
Canada
Phone: 780-922-4534
Fax: 780-922-5766
jireh.com
PAGE 40 of 40
All brands are trademarks or registered trademarks of their respective owners and third
party entities.
Changes or modifications to this unit or accessories, not expressly approved by
the party responsible for compliance could void the user’s authority to operate the
equipment.
All specifications are subject to change without notice.
© 2017 Jireh Industries Ltd.