typical TC3020GB Instruction Book

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2. Specifications……………………………………………………………………………………………2 3. Installation Methods………………………………………………………………………………………3 3.1 Removing the machine head fixing bolts……………………………………………………………………3 3.2 Installing the electric control box……………………………………………………………………………4 3.3 Installing the oil pan………………………………………………………………………………………5 3.4 Installing the machine head…………………………………………………………………………………5 3.5 Tilting back and returning the machine head…………………………………………………………………6 3.6 Installing the eye guard………………………………………………………………………………………7 3.7 Installing the cotton stand……………………………………………………………………………………7 3.8 Lubrication…………………………………………………………………………………………………8 4. Preparation before Sewing………………………………………………………………………………9 4.1 Installing the needle…………………………………………………………………………………………9 4.2 Operating the pedal foot switch………………………………………………………………………………9 4.3 Threading the upper thread…………………………………………………………………………………10 4.4 Winding the lower thread…………………………………………………………………………………12 4.5 Installing the bobbin case…………………………………………………………………………………13 4.6 Thread tension……………………………………………………………………………………………14 4.6.1 Lower thread tension……………………………………………………………………………14 4.6.2 Upper thread tension………………………………………………………………………………14 4.7 Home position detection……………………………………………………………………………………15 5. Use of touch screen……………………………………………………………………………………16 5.1 Setting program……………………………………………………………………………………………16 5.2 Programming with icons……………………………………………………………………………………21 5.3 Programming with commands……………………………………………………………………………37 5.4 Formatting media…………………………………………………………………………………………43 5.5 Checking program…………………………………………………………………………………………44 6. Sewing……………………………………………………………………………………………………47 6.1 Sewing method……………………………………………………………………………………………47 6.2 Using the STOP switch……………………………………………………………………………………48 6.3 Using the thread wiper switch……………………………………………………………………………48 7. Maintenance……………………………………………………………………………………………………49

7.2 Waste oil……………………………………………………………………………………………………49 7.3 Checking the regulator……………………………………………………………………………………50 7.4 Cleaning the control box air inlet ports……………………………………………………………………50 7.5 Cleaning the eye guard………………………………………………………………………………………50 7.6 Checking the needle…………………………………………………………………………………………50 8. Standard Adjustments…………………………………………………………………………………………51 8.1 Adjusting the thread take-up spring…………………………………………………………………………51 8.2 Adjust arm thread guide……………………………………………………………………………………52 8.3 Adjusting the needle bar height……………………………………………………………………………52 8.4 Adjusting the needle bar lift amount…………………………………………………………………………52 8.5 Adjusting the driver needle guard…………………………………………………………………………53 8.6 Adjusting the needle clearance……………………………………………………………………………53 8.7 Adjusting the shuttle race thread guide……………………………………………………………………53 8.8 Adjusting the rotary hook lubrication amount………………………………………………………………54 8.9 Adjusting the position of the movable knife…………………………………………………………………55 8.10 Replacing the movable and fixed knives…………………………………………………………………57 8.11 Installing the feed plate……………………………………………………………………………………58 8.12 Adjusting the thread wiper………………………………………………………………………………59 8.13 Presser foot installation position…………………………………………………………………………59 9. Table of error codes………………………………………………………………………………………………60 10. Troubleshooting………………………………………………………………………………………………64

(4) Work clamp switch (5) Start switch (6) Controi box (7) solenold valve (8) Touch screen (9) Thread wiper switch (10) Pulley (11) Cotton stand Safety devices: (12) Finger gaard (13) Eye guard (14) Thread take-ap cover (15) Motor cover 1

H Heavy Material X Super-heavy Material Sewing machine Lock stitch,pattern tacking sewing machine Line Sing-needle flat seam Highest sewing speed 2,700 rpm Sewing area Max.300×200mm Cloth feeding mode Intermittent feeding(Servo motor drive mode) Stitch Length 0.05-12.7mm Maximum stitch amount 20,000 needles/1 pattern Storage amount of stitches 500000 stitch can be stored Presser foot drive method Pneumatic Press foot height Max. 30mm 2- step presser foot All-in-one presser foot Big foot presser height Max. 30mm Big foot presser method All-in-one presser foot Rising amount of intermittent foot presser 22mm Stroke by intermittent presser foot 0 or 2-10mm（Factory defaults：3mm） Thread Wiper Standard facility Cutting device Standard facility Customer program amount 50 Recyle programme No. 9 Motor AC servomotor 550W Weight Head：About 150kg Power Single phase100~120V、200~240V、3-phase200~240V、 380~415V、350V Air pressure 0.5Mpa、1.8L/min TYPICAL ·TC-3020 · 2

CAUTION Please entrust the dealer or a qualified electrician to carry out the electric wiring. he ̀ sewing machine weighs 160 kg. Please use a crane to mount the sewing machine and adjust the height of the worktop. If handled by workers, it would be easy to cause low back pain and injuries. Do not connect the power cord until installation is complete. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. If using a work table which has casters, the casters should be secured in such a way so that they cannot move. Hold the machine head with both hands when tilting it back or returning it to its original position. In addition, do not subject the machine head to extra force while it is tilted back. If this is not observed, the machine head may become unbalanced and fall down, which would result in serious injury or damage to the sewing machine. All cables should be placed at least 25mm away from the movable part. Additionally, don’t overbend the cable or fix it too tight with clips, which may cause fire or electric shock; The machine must be grounded. Unsecured grounding may result in electric shock or false operation. Install the safety covers to the machine head and motor. If the sewing machine was already installed to the table when it was delivered, remove the two machine head fixing bolts (1) [2 pcs] and the two plain washers (2) [2 pcs]. Installation should be performed by well-trained technicians. 3

CAUTION Installation should be performed by two people or more since the control box is heavy. Also, please don't let the control box slip down. It may hurt your feet and cause the control box to malfunction. Before installation, please confirm the model name on the nameplate (a) of the control box (1) and the electric control box used by the sewing machine SP-3020AS. Tilt the machine head if the sewing machine * has already been installed to the table. (1) Control box (2) Bolts [4 pcs.] (3) Plain washers [4 pcs.] (4) Spring washers [4 pcs.] (5) Nuts [8 pcs.] [Note] Check that the control box (1) is at least 10mm away from the leg of the table. If the control box (1) is too close to the leg, it may cause the sewing machine to malfunction. (6) Power switch (7) Wood screws [2 pcs.] SP-3020AS 4

��� �ood s�rews �� p�s�� ��� �iler ��� �upport le�er �ase ��� Plain washers �� p�s�� ��� �pring washers �� p�s�� ��� �olts �� p�s�� 1� Pla�e the �a�hine head onto the ta�le� ��ote� · �se a �rane or hoist to install the sewing �a�hine� · �e �areful of the following when lowering the �a�hine head onto the ta�le� ！ �o not let an� �ords get �la�ped �etween the �a�hine head and the ta�le� ！ �o not pla�e the �a�hine head �ushion ��� on top of the oil pan �a� or the support le�er �ase ���� ！ �o not let the side �d� of the safet� swit�h le�er tou�h the support le�er �ase ���� ��� �u��er �ushes �� p�s�� ��� �inge holders �� p�s�� ��� Plain washers �� p�s�� ��� �pring washers �� p�s�� ��� �olts �� p�s�� 5

2）After placing the machine head onto the table, remove the bolt (6) and the spacer (7). * The bolt (6) and the spacer (7) are necessary for securing the support lever (8) when the machine head is removed from the table, so keep them in a safe place. 3）Pass the support lever shaft (9) through the hole in the support lever base (10) and through the groove (f) in the support lever (8), and push it in until it is flush with the surface of the support lever base (10). * If it is difficult to pass the support lever shaft (9) through the groove (f) in the support lever (8), move the end of the support lever (8) up and down while passing the support lever shaft (9) through. CAUTION Hold the machine head with both hands when tilting it back or returning it to its original position.In addition, do not subject the machine head to extra force while it is tilted back. If this is not observed, the machine head may become unbalanced and fall down, which would result in serious injury or damage to the sewing machine. Always be sure to engage the stopper of the support lever (1) when tilting back the machine head. If the stopper is not engaged, the machine head may return to its original position and your hands may get caught and injury may result. When disengaging the stopper, hold it by the knob (a).If you hold at the place indicated by (b), your hand will get caught between the support lever (1) and the table when the machine head is returned to its original position and injury will result. disengaging the stopper using the stopper The head of a sewing machine falls down or erected. It can be broken down or erected in three stalls. 6

3.7 Installing the cotton stand CAUTION Attach all safety devices before using the sewing machine. If the machine is used without these devices attached, injury may result. (1) Eye guard assembly (2) Screws [2 pcs.] （1） Thread stand [NOTE] Fit the washer (2), and then securely tighten the nut (3) so that the cotton stand does not move. 7

If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin. Otherwise, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease, which may cause diarrhea or vomiting. Keep the oil out of the reach of children. ·The sewing machine should always be lubricated and the oil supply replenished before it is used for the first time, and also after long periods of non-use.The recommended oil to use is . · Use only the lubricating oil specified by the Company. 1）Fill the arm oil tank and the bed oil tank with oil. [NOTE] Be sure to fill the machine with oil when the oil level is down to about one-third full in the oil sight glass (1). If the oil drops below the one-third level of the oil sight glass (1), there is the danger of malfunction due to the burn of machine. 2）Pour oil in through the two holes (2) of the shuttle race base assembly so that the felt is lightly moistened. [NOTE] If there is no more oil on the felt of the shuttle race base assembly, problems with sewing may result. 3）If using the needle cooler (3), fill it with silicon oil (100mm2/s). 8

4.1.Installing the needle 4.2.Operating the pedal foot switch CAUTION Turn off the power switch before installing the needle. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. 1）Loosen the screw (1). 2）Insert the needle (2) in a straight line as far as it will go, making sure that the long groove on the needle is at the front, and then securely tighten the set screw (1). When the work clamp switch (left side) is depressed, the intermittent presser foot (1) and the work clamp (2) are lowered, and when the start switch (right side) is then depressed, the sewing machine starts operating. * The work clamp (2) lowering method can be changed using memory switch No. 002. work clamp switch start switch 9

Thread the upper thread correctly as shown in the illustration below. *When using threading mode for threading, the tension discs (1) will open so that the thread can be threaded more easily. ·Turn the machine pulley (2) and raise the thread take-up (3) to its highest position before threading the upper thread.(This will make threading easier and it will prevent the thread from coming out at the sewing start.) ·When threading the thread through the needle, allow a distance of approximately 42mm between the needle hole and the end of the thread. If the trailing length of the thread is too long, it may cause the thread to become tangled. Through surface line Pneumatic clamping device 10

depressed� �� �� �� �� �nding threading �ode �urn on the power swit�h� Press the ����A����A�P �e�� ·�ower the wor� �la�p� ·�he tension dis�s will open� �hreading the thread ·�hen � �inutes ha�e passed� the �u��er will sound and the tension dis�s will �lose� Press the ����A����A�P �e�� · �he wor� �la�p will return to where it was �efore threading �ode was started� 11

CAUTION Do not touch any of the moving parts or press any objects against the machine while winding the lower thread. Injury or damage to the sewing machine may result. 1）Place the bobbin onto the bobbin winder shaft (1). 2）Thread the thread as shown in the illustration, wind the thread around the bobbin several times, and then press the bobbin presser arm (2). 3）Turn on the power switch. 4）Depress the foot switch to the 2nd step. (If using a two-pedal foot switch, lower the work clamp before depressing the start switch.) Check the home position. 5） 6） Release the TENSION/WIND key (3) after the machine starts operating, and keep depressing the foot switch until the lower thread stops being wound onto the bobbin. (If you release the foot switch before winding is complete, and then depress it again while pressing the TENSION/WIND key (3), winding will start again.) 7）Once winding of the set amount of lower thread (80-90% of the bobbin capacity) is completed, the bobbin presser arm (2) will return automatically. 8）Remove the bobbin, hook the thread onto the knife (4), and then pull the bobbin in the direction of the arrow to cut the thread. Adjusting the bobbin winding amount Loosen the screw (5) and move the bobbin presser (6) to adjust. If the thread winds onto the bobbin unevenly ※ For case A, move the bobbin winder tension assembly (8) down, and for case B, move it upward. Check that the needle does not touch the work clamp, and then while pressing the TENSION/WIND key (3), depress the foot switch to the 2nd step. (If using a two-pedal foot switch, lower the work clamp before depressing the start switch.) Loosen the set screw (7) and move the bobbin winder tension assembly (8) up and down to adjust. 12

CAUTION Turn off the power switch before installing the bobbin case. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. 1）Pull the shuttle race cover (1) downward to open it. 2）While holding the bobbin so that the thread winds to the right, insert the bobbin into the bobbin case. 3）Pass the thread through the slot (2) and pull it out from the thread hole (3). 4）Check that the bobbin turns in the direction of the arrow when the thread is pulled. 5）Pass the thread through the lever thread hole (4), and then pull out approximately 30mm of thread. 6）Hold the latch on the bobbin case and insert the bobbin case into the rotary hook. 50mm 13

Thread tension reference Upper thread #20 or equivalent Lower thread #20 or equivalent Upper thread tension (N) 1.4~1.8 Lower thread tension (N) 0.3~0.4 Pre-tension (N) 0.2~0.4 NEEDLE DPX17#19 4.6.1 Lower thread tension 4.6.2 Upper thread tension Adjust the thread tension to the weakest possible tension by turning the thread tension nut (1) until the bobbin case will not drop by its own weight while the thread end coming out of the bobbin case is held. 1）Turn the tension nut (1) (main tension) to adjust the tension as appropriate for the material being sewn. 2）Use the tension nut (2) (sub tension) to adjust the upper thread trailing length to about 42mm. plus reduce plus reduce reduce plus 14

�efore starting ho�e position dete�tion� �he�� that the needle �ar is at the needle up stop position� �urn the pulle� ��� until the ridge at the �otto� of the thread ta�e�up ��� is aligned with the �ar� ��� on the ar�� 1��urn on the power swit�h� �he P���� indi�ator ��� will illu�inate� and the �odel na�e �� will appear in the P����A� �o� displa� ��� and �Air� will appear in the �enu displa� ���� After this� the progra� nu��er will flash in the P����A� �o� displa� ���� 2��epress the wor� �la�p swit�h ��� to lower the wor� �la�p� and then depress the start swit�h ���� �After ho�e position dete�tion is �arried out� the wor� �la�p will �o�e to the sewing start position and then it will rise�� *�or progra�s with a large nu��er of stit�hes� the �u��er will sound after the ho�e position is dete�ted� and then the wor� �la�p will �o�e to the sewing start position� [�ote] �f error ������ is displa�ed when the start swit�h ��� is depressed� turn the pulle� ��� in the dire�tion of operation to �lear the error displa�� align�ent ��� ��� 15

���tit�h �ount �he �a�i�u� stit�h �ount per data is ������� ��he sewing �a�hine �an hold ��� patterns and the �� �ard �an hold ��� patterns� �he holda�le nu��er of patterns �reated using a large nu��er of stit�hes per data �a� �e less�� �he following �enu is displa�ed at power�up� press to set up language�. ��� �etting progra� ���se of tou�h s�reen ����� �a�ing initial settings 16

�he following i�ons will �e displa�ed on the progra� �enu� ����� �un�tional o�er�iew 17

While being operated by the programmer, a number of icons are displayed on the screen which illustrate its operations and functions. Please refer to the "5. Panel operation (basic operation), 6. Panel operation (advanced) and 7. Usage of CF card " on "instruction menu of CSM pattern sewing machine". 18

1）Select ，and press 2）Select ，and press 3）Following setting up will be displayed. Switches between ON and OFF of the buzzer sound. Selects a language. Switches between ON and OFF of The key click sound. Switches between ON and OFF of the warning display. 19

About pattern sheet · Write a pattern on thin plotting paper or use copies of pattern sheet. · Design pattern sheet in full scale. Adjust the size to magnification (2, 5, or 10) when using the magnified input. 20

While being operated by the programmer, a number of icons are displayed on the screen which illustrate its operations and functions. l Other than programming with the icons, programming with commands is also possible. allows the user to switch between the mode for programming with icons ⇒ Refer to Chapter 4 "Programming with Commands" 1）Keys to be used This section describes keys to be used for programming with icons. Press this key to return to the previous step or to cancel a setting The screen returns to the launcher screen. Switches the display size of an image.Hold this key down to switch to the command mode. Press this key to confirm settings 5.2.1 Programming with icons This chapter describes the procedure for programming with icons. Holding down and themode for programming with commands. 21

Make environment settings of the programmer The following items can be set: Smoothing equal pitch Area check Marker display JOG acceleration pattern Creates data so that the pitch becomes equal within the specified pitch range when the smoothing function is used. Does not create data outside the sewing area when program is being created or edited. Displays a marker on the screen. Changes the moving speed of a feed. Select .Press a、Select the Icons to set up the functions. b、Change theJOG acceleration pattern value by using c、After setting is complete, press 22

from home program number Display Display setting Image display Data input Current needle Display distance to Display data size Display finished needle no./Total needle no. On the launcher screen, select and press to display the programming screen. If the screen is not displayed, hold down 23

Programming Specifying the sewing start point Outline Creating a line Creating a curve Creating a zigzag stitch Creating double stitch data in the reverse direction of the sewing path Creating double stitch data in the same direction as the sewing path Creating a multiple stitch Creating one stitch Creating feed data Creating basting data Creating trace data Creating magnified data Creating code Setting the thread trimming code Setting the option output code Setting the low speed code Setting the split speed code Setting the height of presser foot Setting a thread tension Inputting an end code Checking the program setting and setting attribute 24

Moving a pattern in parallel by feeding A part of parallel moving continuous programming Repeated copying a pattern Copying a pattern symmetrically to the Y-axis Copying a pattern symmetrically to the X-axis Copying a pattern symmetrically to a point Copying in the reverse direction Deleting a part of the program Editing program Copying a resized pattern to the center point of data Rotating a pattern (clockwise or counterclockwise Copying a rotated pattern (clockwise or counterclockwise) Rotating a pattern to the center point of data (clockwise or counterclockwise) File Reading program Writing program Deleting a file Formatting Moving a pattern in parallel by feeding Repeated copying a pattern Copying a pattern symmetrically to the Y-axis Copying a pattern symmetrically to the X-axis Copying a pattern symmetrically to a point Copying in the reverse direction Deleting a part of the program Copying a rotated pattern to the center point of data (clockwise or counterclockwise) 25

The procedure for programming with icons is as follows. 1）Displaying the programming screen 2）Starting program creation 3）Positioning the machine needle point at the first stitch of pattern sheet USE to move work clamp, and Press when the needle point is at The first stitch is programmed and the following screen appears. 4）Creating program Select an icon depending on your goal on the screen displayed in step 3 to create program for the pattern you want. The program is available until deletion. For details about program creations, refer to "Programming example"/"Programming" On the launcher screen, select and press If the programming screen does not appear, hold down The work clamp moves to the home position and the programming screen is displayed. Select ，and press the first stitch of the pattern sheet. 26

When programming is completed, input an end code to control the machine operation. a. Select ，and press b. Select an end code type with ，and press The following six end codes from 111 to 116 are available, each of which carries out machine operations as shown in the table below. Program with no end code set is not available on the machine. A machine error occurs. To prevent incomplete program from being used in error, you can make a conscious choice not to set any end code. 111 Normal end 112 Fixing the sewing speed at 1200 rpm or lower 113 Carrying out no thread wiping 114 Setting the sewing speed at 1200 rpm or lower without thread wiping 115 Carrying out no thread trimming 116 Fixing the sewing speed at 1500 rpm or lower * 117-119 are not available. The following sample use 111 as end code. The work clamp returns to the first stitch. c. Press The work clamp returns to the home position. 6）Saving the created program a. select ，and press b. select ，and press 27

d. Use to input the comments. e. Press to save the file. Note: To confirm the contents of the save destination, select 7）Ending programming Press return to initial screen. .The files are saved in flash memory of sewing machine on default。 28

The following describes how to perform programming for each stitch according to the pattern sheet. a. Carry out steps 1 to 3 of "Procedure forprogramming with icons". b. Select ，and then Press c. Select ，and then Press d. Move the work clamp with , Press the pattern sheet. e. Create the program to point C as in step 4. f. When point C is programmed, press twice. g. Carry out steps 5 to 7 of "Procedure forprogramming with icons". 2）Pattern with lines The following describes how to program a pattern with lines. a. Carry out steps 1 to 3 of "Procedure for programming with icons" b. Select ，and press c. Select ，and press d. Input the stitch length, and then press .Input"030" to make the stitch length 3.0 mm。 e. Move the work clamp with Press when the needle point is at point B of the pattern sheet. f. Create the program to points C, D and E as in step 5. g. When point E is programmed, press three times. h. Carry out steps 5 to 7 of "Procedure for programming with icons". 5.2.3 Programming example when the needle point is at point B of 29

The following describes how to program a pattern with curves. Be sure to press Making more intermediate points such as points B, D, F, G, and H creates smoother curves. a. Carry out steps 1 to 3 of "Procedure for programming with icons". b. Select ，and press c. Select ，and press d. Input the stitch length, and then press Input "030" to make the stitch length 3.0 mm. e. Move the work clamp with when the needle point is at point B. Press f. Program point C as in step 5. g. When point C is programmed, press again for h. Create the program to point E. j. When point E is programmed, press k. Create the program to point I. l. When point I is programmed, press m. Press three times. n. Carry out steps 5 to 7 of "Procedure for twice to make a split at corner points C or E. If a split is not made, the corner will be rounded. When a split is made When a split is not made To change the stitch length, press to reset. programming with icons". 30

1）Calling program to be modified a. On the launcher screen, select and press . If the programming screen The work clamp moves to the home position and the programming screen is displayed. b. Select ，and press c. Select ，and press d. Select the pattern no.which need to be modified . Press 2）Starting program modification Select the relative button to modify, depending on your reason for modifying the program. 3）Saving the modified program a. Select ，and press b. Select ，and press c. Input the program number. d. Press to select characters or number to e. Press to save the pattern. 4）Ending programming Press , and return to the launch screen. The procedure for modifying the program by using icons is as follows. does not appear,hold down For details about program modification, refer to "Example of modified program" input the comments. 31

d、When the needle point reaches 4, press The work clamp stops. When returning the e、Press f、Select ，and press g、Select ，and press h、Move the work clamp with i、Program 6' and 7' as in step 4. j、Press two times. k、Select ,and press l、Press The needle point moves to 5. m、Press Select Select ，and press n、Select ，and press o、Input the number of stitches to be deleted, and then press In the example, 3 stitches ahead are deleted: pre p、Press when the needle point is at 5'. 5.2.5 Example of modified program 1）Modifying a part of pattern part of the programmed pattern is changed. The following describes how to modify 5, 6 and 7 to 5', 6' and 7'. a、Carry out step 1 of "Procedure for modifying program" to call program. ，and press ，and then press point by each stitch. needle point,input the number of stitches to be returned and press Press and then press The needle point moves to 6, 7 and 8. Points 5, 6 and 7are deleted. three times. q、Carry out steps 3 and 5 of "Procedure for modifying program" to save program. 32

The following describes how to move the pattern in parallel when the first stitch is the sewing start point.. a、Carry out step 1 of "Procedure for modifying Select ，and press c、Move the work clamp with when the needle point is at point A of e、Carry out steps 3 to 5 of "Procedure for 3）Deleting a part of data during programming The following describes how to delete 2 stitches (7 and 8) at point 8 and creating a new program. a、Press during programming to display b、Select ，and then press c、Select ，and then press d、Input the number of stitches to be deleted, and then press stitches are deleted.Press The needle point moves to 6. e、Press twice. f、Continue programming. program". b、Select ，and press . Press the pattern sheet. d、Press modifying program". the screen below. In the example, the 2 previous 33

is possible to check the program setting and setting attributes. The following items are displayed Regarding data type items marked with *, you can set their attributes. Select , and then press or 34

Press The needle steps by each stitch and the data settings are displayed. 2）Checking a series of stitches automatically a、Input the stitch count to move. b、Press The needle moves according to the input count, and the setting of the data is displayed.Input "999" to check all stitches. 3）Skipping a、Input the stitch count to the destination. b、Press , and then press to move the needle forward and 4）Setting the attribute the command at, and then press b、Set the attribute. (Example: option output) Key 、 、 used to set up whether the c、Press after setting.The screen returns to the confirmation screen. to move forward, and press to move backward. to move the needle forward, and press to move it backward. to move it backward. The needle skips sewing according to the input stitch count. Input “999” to skip sewing to the sewing end point or to a breakpoint. a、Move the needle to the position you want The attribute setting screen appears. out is valid. 35

Delete program being edited. a、Press or to display the b、Select , and then press The confirmation screen appears. c、Press to delete program, and then press to cancel this command. 5.2.7 programming screen. 36

Pressing combinations of specific keys on this machine allows programming. These key combinations are called'commands'.This chapter describes the method of programming with commands. * Other than programming with commands, programming with icons is also possible.Holding down allows users toswitch between the mode for programming with icons and the mode for programming with commands. Refer to Chapter 3 "Programming with Icons". 1）Keys to be used Used to move Advanced Input data Returns to the launcher screen.. Switches the display size of an image. Hold this key down to switch to the command mode. Press this key to perform feed or create basting. Saving patterns. Press this key for smoothing or editing. Cancels operation. Deletes a part of the data. Inputs the end code. 37

and press to display the programming Displays a comment Displays the distance from the Displays the program Displays the current needle screen. If the screen is not displayed, hold down Press this key to create a line or a circle. Press this key to set the needle position or use this key as a part of a command. Displays the distance from the Displays program size Displays Displays the input 38

Moving needle point Proceeding by Proceeding by skipping stitch Returning by skipping stitch Skipping to the end point (not applicable at the home position) Programming Line ） Curve Creating a line (Input the stitch length in ） Ending input for a curve Zigzag Creating a zigzag stitch (After inputting the width of the zigzag in input the pitch of the zigzag stitch in Splitting Double stitch Parallel stitch ） Basting Feed Trace stitch Returning by stitch Proceeding to the end point Returning to the first point Skipping to the first point Returning the position to the home position Creating a curve (Input the stitch length in ） Carrying out a zigzag stitch on the right side of the sewing path Carrying out a zigzag stitch on the left side of the sewing path Carrying out a zigzag stitch symmetrical to the sewing path Stopping the needle at the upper end by split Stopping the needle at the lower end by split Creating a double stitch in the reverse direction of the sewing (Input the width of the double stitch in ） Carrying out a double stitch on the right side of the sewing path Carrying out a double stitch on the left side of the sewing path Creating a parallel stitch in the same direction as the sewing path (Input the width of parallel stitch in Carrying out a parallel stitch on the right side of the sewing path Carrying out a parallel stitch on the left side of the sewing path Creating split data after basting data Creating basting data Specifying split points (for sewing different patterns separately in a sequence) after feed Moving in parallel for the feed Creating data by tracing a pattern 39

Moving a pattern symmetrical to the X-axis Moving a pattern symmetrical to a point Resizing a pattern (Input the magnification in the X direction in ，and input the magnification in the Y direction in Copying a resized pattern (Input the magnification in the X direction in ,and input the magnification in the Y direction in Repeated copying Copying symmetrically to a point Copying a pattern symmetrically to the X-axis Copying a pattern symmetrically to the Y-axis Copying in the reverse direction Moving data in parallel before the current needle position (changing the moving amount data of the needle position) Setting attribute Setting the maximum sewing speed at 400 rpm or lower Setting the maximum sewing speed at 1200 rpm or lower Setting the maximum sewing speed at 800 rpm or lower Setting the maximum sewing speed at 600 rpm or lower Canceling low speed data setting Turning on option output 1 Turning on option output 2 Turning on option output 3 Turning off all option outputs Canceling setting for the height of presser foot Setting the height of presser foot (Input the height of presser foot from ０ to 99 Deleting program Deleting all data Ending programming Normal end Fixing the sewing speed at 1200 rpm or lower Carrying out no thread wiping Setting the sewing speed at 1200 rpm or lower without thread wiping Carrying out no thread trimming Fixing the sewing speed at 1500 rpm or lower ) ) ） 40

eturning to the launher sreen䠀䠀儀 Switching the display size of an image. Hold this key down to switch to the command mode Caneling ommand儀䜀 3）The procedure for programming with commands is as follows. a、Displaying the programming screen On the launcher screen, select icon. Press to display the programming screen. If the screen is not display, hold down b、Positioning the machine needle point at the first stitch of pattern sheet Move the work clamp using Press The first stitch is programmed and the following screen appears. c、Creating program Input a command depending on your purpose for creating program for the pattern you want to create. The program Is available until deletion. For details about program creations, refer to "Programming example" ”Programming” b、Inputting an end code When programming is completed, input an end code to control the machine operation. The following six end codes from 111 to 116 are available, each of which are set as shown in the table below.Program with no end code set is not available on the machine.To prevent incompleted program from being used by mistake, you can choose not to set any end code. Normal end Fixing the sewing speed at 1200 rpm or lower Carrying out no thread wiping Setting the sewing speed at 1200 rpm or lower without thread wiping ） The work clamp moves to the home position and the programming screen is displayed. when the needle point is at the first stitch of the pattern sheet. 41

Fixing the sewing speed at 1500 rpm or lower Input an End code is selected in the example c、Saving the created program f、Ending programming Press return to the programming screen. Specify the program number on the operation panel and press the read/write switch for writing into a media.For details of operations, refer to Chapter 6 "Saving program". 42

formatting procedures are provided. This operation is not available in command mode.。 1）Formatting procedure 1 a、Execute steps 1 to 3 of "Procedures for b、Select , and press c、Select a medium. Press 2）Formatting procedure 2 a、Select on the launcher screen. b、Select .Press c、To start formatting, press 5.4 d、To start formatting,press d、To start formatting, press reading/saving/deleting program and formatting media". To cancel formatting, press Press To cancel formatting, press 43

5.5.1 Displaying program information a、Turn on the machine. b、Select Press 5.5.2 Display of thumbnails 1）Display of thumbnails Displays selected program in the folder of a media Displays a detail of program. Displays an access destination medium. Displays a detail of program. Displays program number Display program quantity Current page/ entire number of pages Display a program image Switching between single selection and multiselection Selecting a program display method 44

. To display the previous page, press 3）Switching between media a、Select .Other information will be displayed according to the different media. b、Select the icon of switching destination media .Press 5.5.3 Copying/moving/deleting program/renaming a file Copy, move and delete program, and rename a file. a、Select an icon from the file operation menu. Press b、Select an icon from the file operation menu. Press 1）Copying program When a "A file with the same name exists. Do you overwrite it?" message is issued. To display the next page, press Select a、Specify a copy destination. 45

To rename the file, press to change the program number 2）Moving program Select . a、 Specify a move destination. When a "A file with the same name exists. Do you overwrite it?" message is issued b、To start overwriting, press to change the program number. 3）Changing a program number b、 Select Press c、 Input the new program no. d、Select to save the new comment. e、 Press to save the new comment. 4）Deleting program Select 。 When a "Cannot be redone after deletion. Are you sure?" message is issued. To start deleting, press . To cancel deleting, press . 5）Editing a program Select 。 The screen is switched to the programming screen where you can edit the program you selected. 6）Carrying out sewing according to a program Select 。 The screen is switched to the PANEL screen where you can carry out sewing according to the selected program. . To rename the file, press Select a、Input a program number. Press 46

CAUTION� �urn off the power swit�h at the following ti�es� �f the foot swit�h is depressed �� �ista�e� the sewing �a�hine �ight start operating and �ause injur�� ·�hen threading the needle ·�hen repla�ing the �o��in and needle ·�hen not using the �a�hine and when lea�ing the �a�hine unattended �o not tou�h an� of the �o�ing parts or press an� o�je�ts against the �a�hine while sewing� as this �a� result in personal injur� or da�age to the �a�hine� 1��urn on the power swit�h� 2�Press the � or � �e� ��� to sele�t the sewing progra� nu��er that �ou would li�e to use� 3��epress the wor� �la�p swit�h ��� to lower the wor� �la�p ���� and then depress the start swit�h ���� · �he wor� �la�p will �o�e to the sewing start position� · �o�e position dete�tion will �e �arried out i��ediatel� after the power swit�h is turned on� 4�Pla�e the arti�le to �e sewn underneath the wor� �la�p ���� 5��epress the wor� �la�p swit�h ���� ·�he wor� �la�p ��� will drop� 6��epress the start swit�h ���� ·�ewing �a�hine starts� 7��hen sewing is �o�plete� the thread will �e tri��ed and the wor� �la�p ��� will rise� �se a wor� �la�p that hold the arti�le �eing sewn fir�l� so that it does not slip� �f using the standard wor� da�p and feed plate and the arti�le �eing sewn is slipping� ta�e �easures to stop the wor� �la�p and feed plate fro� �eing slipper�� 47

If you press the STOP switch (1) while sewing or test feeding is in progress, the CAUTION indicator (2) will illuminate and the sewing machine will stop immediately. If you have pressed the STOP switch (1) at times when the thread breaks while sewing or the lower thread runs out, you can resume sewing from the point where the thread is ran out. 1 2 3 6.3 Using the thread wiper switch 1）Press the RESET key (3). * The thread will be trimmed, and then the CAUTION indicator (2) will switch off and the buzzer will stop sounding. 2）If you do not wish to continue sewing, press the RESET key (3) once more. * The program number will flash. Carry out preparation for the next sewing. The thread wiper switch (1) can be used to turn the thread wiper (2) on and off (ON, OFF). Press the RESET key ·The thread will be trimmed, and then the CAUTION indicator will switch off and the buzzer will stop sounding. Press the ▼ key to return the work clamp to the position where sewing is to be continued. · When you press the ▼ key, the work clamp will move backward by one stitch, and when you press the ▲ key, it will move forward by one stitch. (It will move quicker if you keep the key pressed down.) Depress the start switch (4). ·The sewing machine will start operating and sewing will start. （2） （3） 48

7.2 Waste oil CAUTION Turn off the power switch before carrying out cleaning. If the foot switch is depressed by mistake, the sewing machine might start operating and cause injury. Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin. Otherwise, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease, which may cause diarrhea or vomiting. Keep the oil out of the reach of children. 1）Pull the shuttle race cover downward to open it, and then remove the bobbin case. 1) Remove and empty the oiler (1) whenever it is full. 2) After emptying oiler (1), screw it back into its original position. *Properly dispose of the waste oil in compliance with waste oil disposal regulations. 2）Open the setting claw (1) in the direction indicated by the arrow, and then remove the shuttle race base (2) and the shuttle hook (3). 3）Clean all the dust and thread ends from around the driver(4), the top of the rotary hook thread guide and the shuttle race. 49

7.4 Cleaning the control box air inlet ports 7.5 Cleaning the eye guard 7.6 Checking the needle 1) If water has been collected in the bottle of the regulator (1), turn the drain cock (2) in the direction indicated by an arrow to drain the water. 2) After draining the water, tighten the drain cock (2). Use a vacuum cleaner to clean the filter in the air inlet ports (2) of the control box (1) at least once a month. Wipe the eye guard clean with a soft cloth. [Note] Do not use solvents such as kerosene or thinner to clean the eye guard. Always check that the tip of the needle is not broken or bent before starting sewing. 50

CAUTION Maintenance and inspection of the sewing machine should only be carried out by a qualified technician. Entrust your dealer or a qualified electrician to carry out any maintenance and inspection of the electrical system. Turn off the power switch at the following times and unplug the power cord. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. ·Inspection, adjustment and maintenance ·Replacing consumable parts such as the rotary hook Disconnect the air hoses from the air supply and wait for the needle on the pressure gauge to drop to “0” before carrying out inspection, adjustment and repair of any parts which use the pneumatic equipment. Hold the machine head with both hands when tilting it back or returning it to its original position. In addition, do not subject the machine head to extra force while it is tilted back. If this is not observed, the machine head may become unbalanced and fall down, which would result in serious injury or damage to the sewing machine. Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin. Otherwise, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease, which may cause diarrhea or vomiting. Keep the oil out of the reach of children. If any safety devices have been removed, be absolutely sure to re-install them to their original positions and check that they operate correctly before using the machine. Loosen the set screw (1) and turn the adjuster to adjust. 1) Press the upper thread slightly above the tension bracket (2) with a finger to stop the thread spooling out. 2) Pull the upper thread downward so that the thread take-up spring (3) is extended to the same height as the base of the thread guide arm (4), and then measure the tension of the thread take-up spring (3). 3) Use a screwdriver to turn the tension stud (5) in order to adjust the tension of the thread take-up spring. [NOTE] If the thread tension spring is not adjusted correctly, the upper thread trailing length will be uneven after thread trimming. 51

8.3 Adjusting the needle bar height The standard position of arm thread guide (1) is when the screw (2) is aligned with the index mark. Loosen the screw (2) and move arm thread guide (1) to adjust. ·When sewing heavy material, move arm thread guide (1) to the left. (The thread take-up amount will become greater.) ·When sewing heavy material, move arm thread guide (1) to the right. (The thread take-up amount will become less.) Turn the machine pulley to move the needle bar to the lowest position. Then remove the rubber plug (2), loosen the screw(3) and then move the needle bar up or down to adjust so that the second reference line from the bottom of the needle bar (reference line A) is aligned with the lower edge of the needle bar bush (1). * If using a DPX5 needle, use the highest reference line (reference line a). 8.4 Adjusting the needle bar lift amount Turn the machine pulley to raise the needle bar from the lowest position until the lowest reference line on the needle bar (reference line B) is aligned with the lower edge of the needle bar bush (1), and then loosen the bolt (2) and move the driver (3) so that the tip of the rotary hook is aligned with the center of the needle. *If using a DPX5 needle, use the second reference line from the top of the needle bar (reference line b). 52

Turn the machine pulley to align the tip of the rotary hook with the center of the needle, and then loosen the set screw (2) and turn the eccentric shaft (3) to adjust so that the driver needle guard (1) is touching the needle. [NOTE] If it crosses the needle more than necessary, it will place a load on the needle, or it may cause poor thread tension. Furthermore, if it does not cross the needle at all, the tip of the rotary hook will interfere with the needle and skipped stitches may occur. 8.6 Adjusting the needle clearance Turn the machine pulley to align the tip of the rotary hook with the center of the needle, and then loosen the set screw (1) and turn the adjusting stud (2) to adjust so that the clearance between the needle and the rotary hook is 0.01 - 0.08 mm. 8.7 Adjusting the shuttle race thread guide Install the shuttle race thread guide (1) by pushing it in the direction of the arrow so that the needle groove of thread guide (1) is aligned with the center of the needle plate hole. [Note] If the shuttle race thread guide (1) is in the wrong position, thread breakages, soiled thread or tangling of the thread may occur. The position of the shuttle race thread guide (1) is adjusted at the time of shipment from the factory. It should not be changed if possible. 53

1）Open the top cover and tilt back the machine head. 2）Turn the pulley (1) by hand to lower the needle bar to its lowest position, and push the thread trimmer solenoid (2) as far as it will go. 3）With the collar (3) inserted into the groove of the thread trimmer cam (4), turn the pulley (1) by hand to set the driving lever (5) to the reverse position (when the thread take-up (6) is close to its lowest position). 4）Remove the rubber cap (7). 5）Loosen the bolt (8). 6）Move the movable knife connecting plate (10) back and forth to adjust so that the distance from the ridge on the right side of the needle plate to the ridge on the movable knife (9) is 9.5-9.9 mm. 7）After tightening the bolt (8), check the above position once more. 55

9）Loosen the nut (11), tighten the set screw (12) until the collar (3) is touching the inside of the groove in the thread trimmer cam (4), and then turn it back in the counterclockwise direction by approximately 1/4 of a turn. 10）Tighten the nut (11), and then check that the collar (3) is not touching the inside of the groove in the thread trimmer cam (4). In addition, push the driving lever (5) by hand toward the thread trimmer cam until the collar (3) touches the groove of the thread trimmer cam (4), and then check that the driving lever (5) returns smoothly to its original position when it is released. 11）Check that there is a gap of about 0-1 mm between the outside of the hole in the movable knife (9) and the ridge line on the shuttle race thread guide (13) when there is still play between the parts. 56

2） Open the shuttle race cover,remove the two screws (3) and the two flat screws (4) ,and then remove the nssdle plate (5). 3） Remove the movable knife (6) and the fixed knife (7). 4） Install the new fixed knife (7) in the position shown in the illustration. 5） Apply grease to the outside of the collar (8) and to the shoulder screw (9), and then install the new movable knife (6) together with the thrust washer (10) and the movable knife spacer (11). 6） Check that the movable knife (6) and fixed knife (7) cut the thread cleanly. Replace the movable knife spacer with accessory spacers(t=0.2,0.3,0.4) so that the knives trim the thread accurately. * If the knife pressure is too weak and the thread is not completely cut, use a thinner movable knife spacer. * If the knife pressure is too strong and the movable knife (1) turns stiffly, use a thicker movable knife spacer. 7） Apply grease to the pin (12), place it into the movable knife connecting plate (13), and install it to the needle palte (5). 8） Check that the needle is aligned with the center of the needle hole. 8.10 Replacing the movable and fixed knives 57

Place the rear edge,of the feed plate (1) against the stepped part of base plate Y (2) (hatched shaded section (A)).and use a 2 mm diameter pin (such as a needle) to align the hole in the feed plate (1) with the hole in base plate Y (2);then tighten the two bolts (3). 8.11 Installing the feed plate 58

1）Loosen the two screws (3) and shift the entire solenoid setting plate (4) up or down to adjust so that the thread wiper (2) is 15mm in front of the needle center when the plunger (1) of the thread wiper solenoid is driven to the full stroke. 2）Loosen the screw (5) and adjust the position of the thread wiper (2) so that the distance from the thread wiper to the tip of the needle is approximately 2 mm and the tip of the thread wiper (2) is approximately 3 mm from the center of the needle when the thread wiper (2) passes below the needle during operation. [NOTE] Check that the thread wiper (2) does not touch the finger guard (6). 8.13 Presser foot installation position Install the presser foot (1) with the screw (2) so that the distance from the bottom of the presser foot to the top of the needle plate is 22mm when the sewing machine is stopped and the presser foot (1) is raised. 59

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Clara-Immerwahr-Str. 6 67661 Kaiserslautern, Germany Tel.: +49 6301 320 75-0 Fax: +49 6301 320 75-11 [email protected] www.vetrontypical.com This machine may only be operated by adequately trained operators only after having completely read and understood the instruction manual. Parts are subject to changes in design without prior notice. TY-TC3020GB- EN-08/2021 ELECTRONIC PATTERN SEWING MACHINE TC3020GB