weinor Duofix Instructions For Assembly
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Instructions for assembly
Version 4
10.12.2019
We reserve the right to make technical changes
Item number
112719-0000
Page 1/35
Duofix
1-unit and multi-section units
Instructions for assembly
ENGLISH
Important notes for retailers/partners and end users
Please read thoroughly before assembly and operation!
These instructions must be kept by the end consumer!
Instructions for assembly
Version 4
10.12.2019
We reserve the right to make technical changes
Item number
112719-0000
Page 2/35
List of contents .............................................................. Fehler! Textmarke nicht definiert.
1 Important Notes / Safety Notes ................................................................................... 4
1.1.
Warnings ........................................................................................................................... 4
1.2.
Tips and recommendations .............................................................................................. 4
1.3.
Safety instructions ............................................................................................................ 4
1.4.
Fundamental safety instructions ....................................................................................... 4
1.5.
Qualifications .................................................................................................................... 5
1.6.
Transport .......................................................................................................................... 5
1.7.
Lifting with ropes ............................................................................................................... 5
1.8.
Fixing material .................................................................................................................. 5
1.9.
Ladders ............................................................................................................................. 5
1.10. Partly mounted awnings ................................................................................................... 5
1.11. Intended use ..................................................................................................................... 6
1.12. Unsupervised operation .................................................................................................... 6
1.13. Reading the operating instructions ................................................................................... 6
1.14. Proper and safe use ......................................................................................................... 6
1.15. Functional description ....................................................................................................... 6
1.16. Important ........................................................................................................................... 6
2 Duofix with screw-in base ........................................................................................... 7
2.1 Bases and distances between centre lines ........................................................................... 7
2.2 Base for 1-unit systems ......................................................................................................... 8
2.3 Assembly preparation ............................................................................................................ 9
2.4 Installing Duofix on screw-in bases ..................................................................................... 10
2.5 Installing the Duofix in slab bases ....................................................................................... 13
2.6 Note the post is standing up on the ground during this process ......................................... 14
2.7 Storm protection for slab bases ........................................................................................... 15
2.8 Installing storm protection ................................................................................................... 15
3 Preparing the brackets for the awning installation ................................................. 16
3.1 Topas .................................................................................................................................. 16
3.2 Opal Design ......................................................................................................................... 16
3.3 Plaza Viva ........................................................................................................................... 17
3.4 Topas bracket assembly ..................................................................................................... 18
3.5 Opal bracket assembly ........................................................................................................ 19
3.6 Plaza Viva bracket assembly .............................................................................................. 20
3.7 Bolting the top bracket to the crossbeam ............................................................................ 21
3.8 Attaching and bolting the safety shield ................................................................................ 22
4 Electrical connections ............................................................................................... 25
5 Functional check ........................................................................................................ 26
6 Operation .................................................................................................................... 26
7 Fitting multi-section units .......................................................................................... 27
7.1 Description of multi-section units ......................................................................................... 27
7.2 Base for multi-section units at the coupling point ................................................................ 28
7.3 Assembly sequence ............................................................................................................ 30
7.4 Functional check ................................................................................................................. 30
7.5 To check the functions of the unit ........................................................................................ 30
8 Cleaning ...................................................................................................................... 31
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9 General notes on the fabric ....................................................................................... 31
10 Fault analysis .............................................................................................................. 32
11 Disposal ...................................................................................................................... 33
12 Handover ..................................................................................................................... 33
12.1 Handover certificate ........................................................................................................ 34
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1
Important Notes / Safety Notes
1.1.
Warnings
•
The warnings differentiate between personal injury and damage to property. The signal word
"Danger" is used for personal injury, and "Caution" for property damage.
Immediate danger to life and limb!
Immediate danger to the product and environment!
1.2.
Tips and recommendations
Highlights useful tips and information that enable fast and correct installation.
1.3.
Safety instructions
•
The installation and operating manual must be read and observed.
•
Observe the corresponding accident prevention regulations.
•
Ensure when installing the awning that all existing electrical connections are disconnected.
•
Cordon off a large space around the installation site.
•
Check that all scaffolding and building facilities are duly safe and secure.
•
Observe the stipulations relating to dowels and fixings.
•
Only work with fully intact and appropriate tools.
•
Keep plastic sheeting, packaging material and small parts away from children – risk of
suffocation!
•
For personal safety, it is important that these instructions are complied with.
•
Non-compliance means the manufacturer does not carry any liability.
The customer must retain all instructions, and if the product is sold, they must be given to the new
owner
1.4.
Fundamental safety instructions
Personal injury
Risk of personal injury due to improper use of the Terrazza.
Please read and observe the safety instructions contained in this section.
Product and property damage
Risk of damage to the product and property due to improper use of the Terrazza.
Please read and observe the safety instructions contained in this section.
DANGER
IMPORTANT
DANGER
IMPORTANT
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1.5.
Qualifications
The instructions for assembly are aimed at qualified technicians who have knowledge of and are
experienced in the following areas:
•
Safety at work, operating safety and accident prevention regulations
•
Use of ladders and scaffolding
•
Handling and transporting long, heavy components
•
Handling and transporting glass panes
•
Handling tools and machines
•
Fitting the fixing materials
•
Estimation of the building structure
•
Start-up and operation of the product
If one of these qualifications is lacking, a qualified installation firm must be brought in.
1.6.
Transport
The maximum permissible axle loads and gross vehicle weight of the goods vehicles must not be
exceeded. Loading a vehicle can alter its handling characteristics.
The transported goods must be mounted properly and securely. The awning packaging must be
protected against moisture. Softened packaging can come loose and cause accidents. Packaging
which has been opened for incoming goods inspections must be sealed again properly for further
transport. When unloaded, the awning must be carried to the place of installation the right way
round so it does not have to be turned round again in a confined space. The instructions on the
packaging about which way up the awning should be placed must be noted.
1.7.
Lifting with ropes
If the awning needs to be raised to a higher level using ropes, the awning must be:
•
removed from the packaging;
•
attached to the hauling ropes so that it cannot slide out;
•
lifted horizontally and evenly. The same applies when disassembling the awning.
1.8.
Fixing material
Responsibility for the installation work that is being carried out on-site must always rest with the
foreman; it is not possible to issue uniformly applicable instructions due to the differing
structural conditions and building regulations that apply at every site. Above all, this implies that
all bolts and screws required to affix the weinor roof to the on-site connections (back and side
of house wall, concrete base, etc.) must be suitable for the on-site building conditions and the
statics requirements.
1.9.
Ladders
Do not lean ladders against the awning or fix them to the awning. Ladders must be on a firm base
and provide adequate support. Only use ladders with adequate load-bearing capacity.
Anti-fall guards:
Workers run the risk of falling when working at elevated heights.
Suitable fall protection equipment must be used.
1.10. Partly mounted awnings
With awnings which are partly mounted in the factory, secure the spring-tensioned parts (see
labelling) against unintentional opening. Do not remove this until the awning has been fully
installed.
There is a high risk of injury due to the awning parts labelled as
spring tensioned!
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1.11. Intended use
Awnings may only be used as sun protection.
Alterations such as attaching items or conversions not envisaged by weinor may only be carried
out with weinor's written consent.
Additional loads on the awning caused by hanging objects from it or by anchoring ropes may result
in damage or cause the awning to fall and are therefore not permissible.
1.12. Unsupervised operation
When working in the range of the awning’s movement, the automatic controls must be switched off.
There is a danger of trapping or the system falling down.
Measures must also be taken to ensure that the awning cannot be manually operated
unintentionally. These include cutting off the power source, e.g. by disconnecting the fuses or
removing the connector coupling from the drive. The crank handle must also be removed and
stored safely during manual operation.
If awnings are operated by several users, a priority locking device must be installed
(controlled interruption of power supply from outside), making it impossible to open or retract the
awning at all.
1.13. Reading the operating instructions
Read the operating instructions before using the product for the first time.
For personal safety, it is important that these instructions are complied with.
Non-compliance means the manufacturer does not carry any liability.
The customer must retain all instructions, and if the product is sold,
they must be passed onto the new owner.
All the installation steps described in these instructions and the details about the product must be
observed.
Once the awning has been successfully installed, these instructions must be given to the user and
kept
available.
1.14. Proper and safe use
Duofix has been designed for use as a sun protection unit and – at upwards of 14° - as an outdoor
weather protection unit.
The awning must be retracted whenever winds reach force 5 on the Beaufort scale, or whenever
there are signs of frost or
snowfall.
1.15. Functional description
Only high-quality corrosion resistant materials are used in the Duofix. The profiles are made from
galvanized
and powder coated steel profiles and aluminium. All connecting parts, such as
screws, are made of stainless steel. All outside aluminium parts are powder coated.
1.16. Important
Both awnings must always be open while using the folding arm awnings!
The awnings must only be used up to the permitted wind resistance category!
Open awnings must not be left unattended!
IMPORTANT
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2
Duofix with screw-in base
2.1
Bases and distances between centre lines
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2.2
Base for 1-unit systems
Bases may only be laid by professional personnel!
The bases must be mounted on supporting natural frost-free ground beyond the specified cross
sections and dimensions. The applied permissible bearing load of 250 kN/m2 must be responsibly
checked on site, and measures must be taken to stabilise the ground, if applicable.
Watch out for any supply lines at ground level during the excavation work, if applicable.
Use concrete mixes for strength class C20 / 30.
Leave the base concrete to harden for a few days depending on the weather before installing the
screw-in bases.
Carry out drilling samples, if applicable.
The foundations can be unreinforced
from a static point of view. Additional
reinforcement is purely constructive and
not essential.
AVM-BGZ-R (A4) 125 M12 concrete
anchors from Atrion are recommended.
Equivalent products from Fischer or
HILTI can also be used alternatively.
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Note:
Standard ducts can be poured into the bases for electrical supply lines.
2.3
Assembly preparation
Unpack all the building units belonging to the Duofix mounting system and place them in front of
the
installation location sorted
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2.4
Installing Duofix on screw-in bases
•
Mark the distance between centre lines for the screw-in base installation position on bases
•
Screw the corner joint to the crossbeam and post.
What you need:
Consumables pack for corner joint and crossbeam bolting
8.4 washer
M8x30 A2 hexagon head set screw
•
Place the screw-in bases in the axis position and compare with the Duofix distance
between centre lines
•
Mark the drill positions through the screw-in bases
•
Drill boreholes in the bases
•
Bolt the screw-in bases to the bases.
8.4 washer
M8x30 hexagon head set
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Note:
Recommended dowel:
Note:
Make sure the screw-in bases are installed perpendicularly and at the same level, unevenness in
the base can be balanced out using a spackle.
Note:
Only use concrete anchors approved by construction supervision and check the torques specified
by the manufacturer after installation.
•
With Duofix with screw-in bases, the square tube stabiliser has to be pushed into the posts
before installing the mounting system to increase the wind resistance.
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•
Position and erect the Duofix frames on the bolted screw-in bases.
Make sure there is sufficient self securing. There is a risk of crushing!
Securing the posts in the screw-in bases:
IMPORTANT
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What you need:
Consumables pack for Duofix screw-in bases
M8x30 A2 hexagon head set screw
2.5
Installing the Duofix in slab bases
•
Screw the levelling feet at the bottom of the slab base frame
•
Move the slab bases into the distance between centre lines position.
Note:
The slab bases can be positioned inside or outside the frames.
•
Loosely pre-mount the clamping plate with M8x20 A2 countersunk hex head screw and
M8x20 A2 countersunk hex head screw to the frame
•
Insert 4 patio plates per frame
•
Adjust the Duofix frame pre-mounted in frames as described in sections 3.1 and 3.2
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2.6
Note the post is standing up on the ground during this process
•
Screw the AM12x400-A2 threaded rod for the free-standing awning in the bottom frame
•
Place the fabric support rollers on the threaded rods
•
Insert more patio plates
•
Position the upper frame at an angle to the posts, position them on the patio plates and
both using the clamping plate
•
4 more patio plates in the upper frame per slab base
•
Bolt the upper frame using M12-A2 hexagon cap nuts and 13-140HV-A2 washers
•
Bolt the clamping plate to all positions on the lower and upper frame
•
Screw the stiffening plate faceplate onto the clamping plate using two M8x20 A2
countersunk hex head screws
Note:
Square tube stabilisers are not inserted in the posts with slab bases.
Please see the enclosed structural standards for the possible uses of slab bases and use of storm
protection
Or refer to our website in the Duofix product folder.
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2.7
Storm protection for slab bases
In the event of hurricane warnings, storm protection is inserted on Duofix with slab bases
depending on the wind zone and territory category.
Note:
If portable Duofix awnings are used in different places, the use of storm protection must be
protected every time at the respective location.
2.8
Installing storm protection
•
Replace the hexagon cap nuts on the slab bases with M12-A2 ring nuts with steel rope
•
Replace the hexagon cap nuts on the post with M10-A2 ring nuts with steel rope
•
Connect the eyebolts using a M6 turnbuckle and set the tension evenly on both sides.
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3
Preparing the brackets for the awning installation
Three kinds of awnings can be installed on Duofix:
3.1
Topas
Consumables, bag of, for affixing Topas to bracket 85
3.2
Opal Design
Consumables pack for bolting the Opal to 180 bracket
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3.3
Plaza Viva
Consumables pack for bolting the Plaza Viva to 180 bracket
Fix the brackets to the Duofix crossbeam in accordance with the provided awning installation
instructions.
Attachment for Topas with roof Attachment for Opal Design II Attachment for Plaza Viva
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3.4
Topas bracket assembly
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3.5
Opal bracket assembly
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3.6
Plaza Viva bracket assembly
Please see the relevant instructions for installing the different weinor products, Plaza Viva, Topas
and Opal Design II, to Duofix.
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3.7
Bolting the top bracket to the crossbeam
What you need:
M8x30 A2 hexagon head set screw
8.4 washer
M8 self-locking nut
8.4 washer
M8x30 hexagon head set screw
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3.8
Attaching and bolting the safety shield
What you need for Opal Design and Plaza Viva
Consumables pack for attaching the Opal safety shield to Duofix
•
Push the screws into the crossbeam's upper groove and secure them to the safety shield's
drill positions using a washer and nut.
•
Fix another nut and 10 mm washer under the end of the screw.
•
Screw the roof bracket profile to the wall connection roof
•
C4.8x9.5 A2 Fillister head self-tapping screw
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•
Attach the safety shield to the bolting on the Duofix and secure it using a washer and nut.
M8 self-locking nut
8.4 washer
M8x75 hexagon head set screw
Cover cap
M8 countersunk nut
8.4 washer
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•
Fitting the Opal cover plate to the safety shield:
C4.8x9.5 A2 Fillister self-tapping screw
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4
Electrical connections
All electrical work involved in connecting the additional components must be carried out by a
suitably qualified person and in accordance with the manufacturer’s instructions! When fitting the
accessories (sensors, probes), always ensure that they are fitted in places where they can function
properly and are not restricted or hampered by unintended influences.
All leads are laid through the post up onto the crossbeam.
The weitronic radio elements are also installed here.
IMPORTANT
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5
Functional check
Open and retract the unit several times over.
During this time, check for the following and adjust if and when necessary:
•
that the angle of the unit is correct
•
that the fabric is not creased when open
•
that the awning housing closes
•
that the end positions are aligned the drive instructions
6
Operation
The drive has been designed to run for no more than approx. 4 min. at a time. For this reason, the
thermo protector may be triggered if the built-in drive is run several times. Depending on the
outside temperature, the drive can be operated again after 10 to 15 minutes. If any other faults
arise, these must be rectified (see Sect. 11).
If the awning is fitted incorrectly or put into operation despite defects, all guarantee and warranty
claims will be voided!
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7
Fitting multi-section units
7.1
Description of multi-section units
With multi-section units, two Duofix are basically erected next to each other in one
coupling screw-in base.
Example: Duofix multi-section unit with
Opal Design II.
Mounting option: screw-in base and
coupling screw-in base.
Two structurally identical products with
the same dimension can always be
mounted on each side.
Asymmetric units possible.
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7.2
Base for multi-section units at the coupling point
The Duofix frames are fixed to the crossbeam at the top in the middle using the "85 bracket"
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Note:
The first step is to assemble the left-hand section of the unit, Section A, as described in the
corresponding section.
On wide, coupled units and multiple units fitted side by side
(up to approx. 10 m in width), it will be necessary to allow for thermal expansion in the
bracket profiles (2 mm for every metre the unit is wide). Ensure there is enough space between the
units and any obstacles at the side (walls).
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7.3
Assembly sequence
Check the delivery and the dimensions
Premounting Duofix A frame
Premounting Duofix B frame
Mounting the screw-in base
Mounting Duofix unit A
Mounting Duofix unit B
Fault analysis
Functional check
Handover
7.4
Functional check
Safety note
When opening the awning for the first time, the working range of the awning and the area below it
must be kept clear.
A visual inspection of the fixings and brackets must be performed after the awning has been
operated
for the first time.
When carrying out test runs, never use automatic controls or switches if
the awning is not in the operator's line of vision (danger of awning starting unintentionally). We
recommend that you connect a test cable to the drive input.
The installation and adjustment instructions supplied by the manufacturer of the drive, switches
and controls must be observed.
7.5
To check the functions of the unit
Open and retract the unit several times over. During this time, check for the following and adjust if
and when necessary:
•
Position when opened and retracted,
•
That the construction closes properly
•
For loud noises,
•
That the angle of the unit is correct.
The drive has been designed to run for no more than approx. 5 min. at a time. For this reason,
the thermo protector may be triggered if the built-in drive is run several times. Depending on the
outside temperature, the drive can be operated again after 10 to 15 minutes. If any other faults
arise, these must be rectified (see Sect. 12).
If the awning is fitted incorrectly or put into operation despite being defective, all guarantee and
warranty claims will be voided!
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8
Cleaning
1. Powder-coated aluminium parts:
To maintain the coated aluminium parts in the proper condition, they must be cleaned once a year
at least and more often if subjected to heavier weathering.
To clean, use clear water and add a few drops of pH-neutral or very slightly alkaline detergent.
2. To clean an acrylic awning fabric, we recommend the following procedure:
Remove dust and dirt from the dry awning from time to time using a
brush or vacuum cleaner
Remove stubborn dirt from the awning fabric using 40°C lukewarm water
and a cleaning agent
Use a cloth which has been soaked in trichloroethylene to remove grease stains
Never use any other chemical agents
Certain types of soiling such as dirt can be removed effectively with the help of an
eraser
3. Cleaning Soltis fabrics (PVC-based fabrics):
For best results when cleaning Soltis fabrics, use lukewarm soapy water.
9
General notes on the fabric
Your awning fabric has been subjected to numerous checks. However, keep in mind that every
fabric has a different surface finish. Therefore, small knots, colour spots or minor deviations and
variations can sometimes be observed in the design and appearance. Even minor colour
differences between panels cannot be ruled out entirely.
In the case of wide units, multiple sheets are made lengthways to the direction of drop. Some
unevenness of the fabric and folds may occur near the seams since the fabric there is folded
double.
Likewise, pin-hole sized holes may develop near the seams due to stitching.
Sagging of the fabric under its own weight cannot be avoided completely. This does not hamper
the awning's functions, however.
Individual fabric panels are pre-stretched after weaving. In spite of this, fabric panels may not
stretch uniformly and may develop unevenness near the seams. Stretching of the fabric sheets
can also result in a fabric that is longer on one side.
These occurrences are not defects that have been overlooked during inspections but are
attributable to technical factors. They do not form a basis for complaints, non-acceptance or price
reductions.
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10 Fault analysis
Below, you will find a few sources of error and how to remedy them. In some cases,
more detailed information can also be found in the instructions for maintenance and use.
Type of fault
Cause
Remedy
Drive not running
- No power
- Authorised person
- Drive not connected
properly
- Authorised person
- Drive is too hot
- Wait 10 to 15 min.
- Drive is defective
- Replace drive
- Broken cable
- Fitter
Unit switches off with a
delay
- Drive not properly set
- Fitter
- Defective cam switch
- Replace drive cable
Unit does not retract
completely
- Drive not set properly
- Correct drive settings
Unit not straight
- Unit not aligned
- Align unit
Not enough fabric tension - Springs not properly
tensioned - Tighten
springs
Unit will not tension using
the gearbox
- Spring retainer fully
arrested
- Slacken gears and re-tension
the unit
- Special awnings (smaller
width, greater projection)
- Unit will only tension
manually; slacken the rope
clamp; use physical strength to
tension the springs; tighten the
rope clamp
Loud noises
- Rope skips on the rope
drum; rope is twisted
- Align slider to rope drum,
replace rope if necessary
- Squeaky rollers, pulley
blocks or bearing surfaces
- Lubricate bearing surfaces
(e.g. Teflon, plastic-resistant
sprays)
- Clearance between drive
and fabric roller
- Replace drive (authorised
personnel only)
Drop profile crooked when
awning is retracted
- Unit not straight;
diagonals not right
- Re-align unit
- Fabric seam not straight
- Line fabric
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11 Disposal
Although this product does not contain any materials which pose a risk or danger to the
environment, The parts must nevertheless
be disposed of correctly.
12 Handover
All operating manuals as well as the manufacturer's installation and adjustment instructions for
drives, switches and controls
must be handed to the user who must be instructed in the operation of the unit. Detailed instruction
on the safe and proper operation of the awning must be given.
If this is not adhered to and the awning is operated incorrectly, damage to the awning or accidents
could result.
The instructions must be kept by the customer and passed on to the new owner if ownership of the
awning passes to a third party.
After noting the structural conditions and completing assembly, the installation firm is to inform the
user whether the wind resistance class specified by the manufacturer was achieved following
assembly. If not, the installation firm must record the wind resistance class actually achieved.
Automatic controls must be set to this level.
The customer must confirm to the fitter in writing that the awning is the right model and has been
assembled correctly, indicating the assembly time, and that final acceptance of the awning has
taken place, during which the safety notes were discussed (see handover certificate).
Instructions for assembly
Version 4
10.12.2019
We reserve the right to make technical changes
Item number
112719-0000
Page 34/35
12.1 Handover certificate
Offer/Order No.:
Customer's address:
Tel.:
Mobile phone:
Email:
Company
Handover certificate
Date
The awning has been reviewed together with Ms/Mr __________________________________ and accepted with no
apparent
defects: Yes No
If 'No', what is the subject of complaint?
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
*If the customer dispenses with a formal acceptance and puts the awning into operation, the awning shall be
regarded as accepted.
The customer has been duly
instructed in how to operate the
awning as shown in the Maintenance
Instructions and Directions for Use
Yes
No
The awning may be used under the following conditions:
Wind:
Rain:
Risk of frost:
Useable up to wind strength _____
Not permissible
Permissible if supervised
Permissible without restriction
Not permissible
The customer has been given the following documents:
Maintenance Instructions and
Directions for Use
Assembly instructions
Warranty documents
Yes No
Yes No
Yes No
Manufacturer's instructions for
assembly and setting
the drive, switches and controls
Yes
No
Miscellaneous:
Signature of fitter
Signature of customer
Die Montage erfolgte durch:
Name
von
Uhrzeit
bis
Uhrzeit
Stunden
Instructions for assembly
Version 4
10.12.2019
We reserve the right to make technical changes
Item number
112719-0000
Page 35/35
weinor GmbH & Co. KG
Mathias-Brüggen-Straße 110
50829 Cologne (Germany)
www.weinor.de
Hotline: +49(0)221/5 97 09-214
Fax: +49(0)221/5 97 09-898