Sencore ReZolver LC103 Operation And Application Manual

Text of the manual

Capacitor & Inductor Analyzer

Operation and Application Manual 3200 Sencore Drive, Sioux Falls, SD 57107 ! ! LC103 COMPONENT SETUP COMPONENT TYPE LEAD FUSE TEST LEAD LEAD ZERO NUMERIC INPUT ENTER IN-CIRCUIT OUT-OF-CIRCUIT COMPONENT PARAMETERS COMPONENT TESTS COMPONENT TEST RESULTS CAPACITOR & INDUCTOR ANALYZER POWER HOLD FOR BATTERY TEST ALUMINUM LYTICS DOUBLE LAYER LYTICS HIGH R DOUBLE LAYER 1 2 3 4 pF µF F CAPACITOR GOOD/BAD INDUCTOR GOOD/BAD CAPACITOR VALUE CAPACITOR ESR CAPACITOR LEAKAGE INDUCTOR RINGER DIELECTRIC ABSORPTION INDUCTOR VALUE + % - % V µH mH H 5 6 7 8 9 0 • CLR ALL OTHER CAPS SWITCHING TRANS- FORMERS TANTALUM CAPS CERAMIC CAPS YOKES & FLYBACKS COILS 1A, TT 2 AG, SLO BLO 0-1000 V 500 mA REMOTE OPEN RANGES: 1pF to 20 F, 0.1 µH to 20 H Patent Nos. 4258315, 4267503, 4795966, 4825147, 5717338, Others Pending WARNING: Flashing light indicates 25-1000V applied to test leads when leakage button is pressed. STOP TESTING: Protection circuit or fuse is open. Capacitor being tested may be charged. Carefully discharge capacitor and check fuse. SHORT F U S E F U S E Alum Lytic 100μF +20% -20% 50V 102.6μF 0.89Ω GooD PULL CHART

PLEASE OBSERVE THESE SAFETY PRECAUTIONS

There is always a danger present when using electronic test equipment. Unexpected high voltages can be present at unusual locations in defective equipment. Every precaution has been taken in the design of your instrument to insure that it is as safe as possible. However, safe operation depends on you, the operator. Become familiar with the equipment you are working with, and observe the following safety precautions. 1. Never exceed the limits of this instrument as given in the specifications section or other special warnings provided in this manual. 2. A severe shock hazard can result if the chassis of the equipment being serviced is tied to the “hot” side of the AC line. An isolation transformer should always be used with hot-chassis equipment. Also, be sure that the top of your workbench and the floor underneath it are dry and made of non-conductive materials. 3. Remove the circuit power before making connections to high voltage points. If this cannot be done, be sure to avoid contact with other equipment or metal objects. Place one hand in your pocket and stand on an insulated floor to reduce the possibility of shock. 4. Discharge filter capacitors (after removing power) before connecting to any part of the circuit requiring power to be removed. 5. Be sure your equipment is in good order. Broken or frayed test leads can be extremely dangerous and can expose you to dangerous voltages. 6. Remove test leads immediately after the test has been completed to reduce the possibility of shock. 7. Do not work alone when working on hazardous circuits. Always have another person close by in case of an accident. Remember, even a minor shock can be the cause of a more serious accident, such as falling against the equipment, or coming in contact with high voltages. 8. Improper Fuse(s) Void Warranty. Fuses are for your protection, so always replace fuse with proper type and current rating. The proper fuse type description is marked near the fuse holder and in the manual. Always: A. Be sure you are replacing the right fuse. On units with more than one fuse, be sure you are placing the proper fuse value in the fuse holder. B. Have the proper size replacement fuse in stock. With each new instrument, be sure to update your fuse inventory with any special value fuses your instrument may require. 9. Explanation of symbols. This marking indicates that the operator must refer to an explanation in the operating instructions. A terminal at which a voltage with respect to another terminal or part exists or may be adjusted to 1,000 volts or more.

Capacitor & Inductor Analyzer

Operation and Application Manual 3200 Sencore Drive, Sioux Falls, SD 57107

TABLE OF CONTENTS

SAFETY PRECAUTIONS ........ Inside Front Cover DESCRIPTION Introduction............................................................ 4 Features.................................................................. 4 Specifications ......................................................... 5 Front Panel Controls ............................................... 7 Rear Panel Controls ................................................ 8 Supplied Accessories .............................................. 8 Optional Accessories............................................... 9 OPERATION Introduction.......................................................... 10 AC Power Operation............................................. 10 Battery Operation.................................................. 11 Battery Test ....................................................... 12 Recharging the Battery....................................... 12 Auto-Off............................................................ 12 STOP TESTING Indication................................ 13 Test Lead Fuse................................................... 13 Test Leads ........................................................... 13 Adjustable In-Circuit Test Probe......................... 13 Test Lead Mounting Clip.................................... 14 Lead and Probe Zeroing ..................................... 14 Entering Component Data.................................. 15 Component Type................................................ 15 Component Value .............................................. 15 Tolerance........................................................... 15 Leakage Voltage ................................................ 16 In-Circuit Capacitor Testing .............................. 17 Value and ESR Testing ...................................... 17 Automatic EIA GOOD/BAD Testing.................. 17 SUGGEST REMOVAL Indication..................... 17 Out-of-Circuit Capacitor Testing....................... 18 Out-of-Circuit Capacitor Parameter Testing..... 18 Component Test Results..................................... 18 Measuring Capacitor Value ................................ 18 Measuring Capacitor ESR .................................. 18 Measuring Capacitor D/A................................... 19 Measuring Capacitor Leakage ............................ 20 Leakage in Paper, Mica and Film Capacitors ...... 21 Leakage in Ceramic Capacitors .......................... 21 Leakage in Aluminum Electrolytics.................... 21 Leakage in Tantalum Electrolytics...................... 21 Leakage in Non-Polarized (bipolar) Electrolytics 21 Leakage Charts .................................................. 22 Automatic GOOD/BAD Capacitor Testing........ 24 In-Circuit Inductor Testing................................ 25 Out-of-Circuit Inductor Testing......................... 25 Measuring Inductor Value.................................. 25 Automatic GOOD/BAD Inductor Value Testing. 26 Inductor Ringer Test........................................... 26 Error Messages ................................................... 27 RS-232 OPERATION ......................................... 28 Connecting to the Computer............................... 28 Sending Data to the LC103................................. 28 Component Type Commands.............................. 29 Value Multipliers ............................................... 29 Setting the Leakage Voltage............................... 30 Test Function Commands................................... 30 General Codes.................................................... 30 Receiving Data from the LC103.......................... 31 Data Format ....................................................... 31 Error Testing...................................................... 32 Shorted Capacitors ............................................. 32 Open Inductors................................................... 32 Making Leakage Tests........................................ 32 Making ESR Tests.............................................. 33 APPLICATIONS Introduction ........................................................ 34 Identifying Capacitor Types ............................... 34 Aluminum Electrolytics...................................... 35 Tantalum Electrolytics........................................ 35 Double Layer and “High R” Electrolytics ........... 36 Ceramic Capacitors ............................................ 36 Other Capacitor Types........................................ 36 Identifying Inductor Types................................. 37 Yokes and Flybacks ........................................... 37 Switching Transformers ..................................... 37 Coils .................................................................. 37 Identifying Unknown Components..................... 38 Capacitor Testing................................................ 38 Capacitance Measurement Accuracy................... 38 Measuring Small Capacitance Values in Noisy Environments .................................... 38 Interpreting Capacitor Value Readings................ 39 In-Circuit Capacitor Test.................................... 39 Testing Non-Polarized (Bi-Polar) Electrolytics ... 40 Checking Leakage in a Multi-Section Electrolytic40 Dielectric Stress ................................................. 40 Intermittent Capacitors....................................... 40 Checking Ceramic Capacitor Temperature Characteristics............................. 40 Inductor Testing.................................................. 41 In-Circuit Inductor Test...................................... 41 Mutual Inductance.............................................. 41 Ringing Peaking Coils........................................ 41 Ringing Metal Shielded Coils............................. 41 Testing Flyback Transformers and Deflection Yokes..................................... 41 Ringing Flyback Transformers......................... 41 Leakage Testing Flyback Transformers............ 42

Ringing Deflection Yokes................................ 43

Transmission Cable Testing................................ 43 Testing Coaxial Cable ........................................ 43 Determining a Cable’s Length or Distance to an Open......................................... 44 Locating a Short in Coaxial Cable ...................... 44 Determining Capacitance and Inductance Per Foot .......................................................... 45 Identifying Aging Cable..................................... 45 Testing High Voltage Diodes............................... 46 High Potential Testing ........................................ 46 Measuring High Voltage Resistors to 1 Gigaohm ................................................. 47 APPENDIX Introduction ........................................................ 48 Capacitor Theory................................................ 48 Capacitor Types.................................................. 49 Aluminum Electrolytics...................................... 49 Tantalum Electrolytics ....................................... 49 Ceramics............................................................ 49 Capacitor Failure Modes .................................... 51 Value Change..................................................... 51 ESR................................................................... 51 D/A.................................................................... 52 Leakage ............................................................. 52 GLOSSARY........................................................ 57 WARRANTY AND SERVICE...Inside Back Cover

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