Scotchman PRESSPRO 66 Manual 

VERSION 4 - DECEMBER 2021

PRESSPRO 110 PRESSPRO 66 PRESSPRO 110W PRESSPRO 176

SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 Introduction 1. General information and specifications .......................................................................................2 1.1 Technical data ...........................................................................................................................3 2. Safety advice .............................................................................................................................5 2.1 Users responsibility ...................................................................................................................5 2.2 Basic safety advice ...................................................................................................................5 2.3 Out of use .................................................................................................................................6 3. Installation .................................................................................................................................7 3.1 Deliver condition .......................................................................................................................7 3.2 Transport ..................................................................................................................................7 3.2.1 Pallet jack ..............................................................................................................................7 3.2.2 Forklift truck ...........................................................................................................................8 3.3 Environmental conditions .........................................................................................................8 3.4 Bolting the machine to the floor ................................................................................................8 3.5 Installation of the hydraulic unit ................................................................................................9 3.5.1 Connecting hydraulic hoses.....................................................................................................9 3.6 Oil tank filling .........................................................................................................................10 3.7 Electrical connection ...............................................................................................................11 4. Functions of the press ..............................................................................................................12 4.1 Manual operated hydraulic unit ...............................................................................................12 4.1.1 On / Off switch .....................................................................................................................12 4.1.2 Emergency button................................................................................................................12 4.1.3 Direction control valve .........................................................................................................13 4.1.4 Pressure gauge ...................................................................................................................13 4.1.5 Pressure control valve .........................................................................................................13 4.1.6 Speed setting valve .............................................................................................................14 4.1.7 Hand pump ..........................................................................................................................14

4.2.1 On / Off switch .................................................................................................................15 4.2.2 Emergency stop................................................................................................................16 4.2.3 Pressure gauge ...............................................................................................................16 4.2.4 Pressure control valve .....................................................................................................16 4.2.5 Speed setting valve .........................................................................................................16 5. Getting started ....................................................................................................................17 5.1 De-aerating the press .........................................................................................................17 5.2 De-aerating the hand pump ................................................................................................17 5.3 Positioning of cylinder .........................................................................................................17 5.4 Positioning the table ............................................................................................................18 5.5 Regular use .........................................................................................................................20 5.6 Working period.....................................................................................................................20 6. Servicing and maintenance ................................................................................................21 6.1 Oil tank draining ..................................................................................................................21 6.2 Contact your supplier ..........................................................................................................21 Fig. 1 Typical use of the press ....................................................................................................2 Fig. 2 Dimensions overview.........................................................................................................2 Fig. 3 Technical specifications PressPro 66 to PressPro 110............................................................3 Fig. 4 Technical specifications PressPro 176...............................................................................4 Fig. 5 Max. force with long stroke Fig. 6 Max. force with short stroke .........................................5 Fig. 7 Pallet jack transport.............................................................................................................7 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844

Fig. 9 Hole to fix the machine to the floor ....................................................................................9 Fig. 10 Installation hydraulic unit .................................................................................................9 Fig. 11 Fixing hose clamps ........................................................................................................10 Fig. 12 Oil capacity per press type ............................................................................................11 Fig. 13 Electrical connection control tool - hydraulic unit ..........................................................11 Fig. 14 On / Off switch ...............................................................................................................12 Fig. 15 Emergency switch .........................................................................................................12 Fig. 16 Directional control valve ................................................................................................13 Fig. 17 Pressure regulator ........................................................................................................14 Fig. 18 Speed setting valve .......................................................................................................15 Fig. 19 Hand pump ....................................................................................................................15 Fig. 20 Functions of an electrical operated hydraulic unit .........................................................15 Fig. 21 Moving the cylinder........................................................................................................18 Fig. 23 Lifting chain on table hook.............................................................................................19 Fig. 24 Blocking pins .................................................................................................................19 Appendix I Electrical schematic ...............................................................................................22 Appendix II Hydraulic schematic ..............................................................................................23 Appendix III Spare parts ............................................................................................................26 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 Fig. 22 Lifting chain bridge around piston head.........................................................................19 Fig. 25 Type labels ....................................................................................................................21

before you start working with the machine. If you have any questions, please contact Scotchman Ind. The manual gives safety instructions where necessary to assure a safe use of the machine. These safety instructions are clearly marked with the following symbol: Always follow the instructions mentioned with this symbol to prevent damages to the machine or injury to the operator. In case of doubt, please contact Scotchman Ind. The supplier of the press can not be held responsible for any damages or injuries when the machine is modified by a third party or when maintenance is done by unqualified persons. If you need to contact Scotchman Ind. about your press, always mention its serial number on the machine label. This label is located on the upper right side leg of the press. The serial number is also stamped into the machine there. When you have questions about the hydraulic unit, there is another serial number for it. The label is located on the back of the hydraulic tank. PAGE 1

This hydraulic workshop press is designed for: bending and straightening of beams, profiles, pivots, shafts etc. (dis)assembly of bearings, bushings or pivots stamping, punching, forming of a wide range of materials Fig. 1 Typical use of the press This machine can be used in repair shops, work shops, etc. To enable more options, the machine can be equipped with special tools such as a V-block set or an inner table. WARNING: proper use of the machine is necessary at all times in order to prevent damage to the machine and injury of the operator. Therefore operation of the press is only allowed by persons who have read, understood and follow this manual.

1.1 Technical data Technical specifications and dimensions are shown on the next page. The given parameters of the piston movements are maximum values and can be up to 25% lower. Parameters are valid with minimum oil temperature of 86°F (30°C). D B F E C J A H I TOP POSITION BOTTOM POSITION G K M L PLACE V-BLOCKS OR TABLE HERE

Fig. 3.1 Metric Technical Specifications Fig. 3 USA Standard Technical Specifications PressPro 66 to PressPro 176 A B C D E F G H J K Press Force Maximum Pressure Cylinder Stroke Total Oil Capacity (Tank and Cylinder Capacity) Oil Type Press Speed Approach Speed Return Speed Motor Voltage Frequency Insulation Protection Insulation Classification Weight Diameter Cylinder Diameter Piston rod Diameter Piston head mm mm mm mm mm mm mm mm mm mm mm kN bar mm ltr/min liter - mm/sec mm/sec mm/sec kW V Hz rpm IP - kg mm mm mm 2120 1000 695 750 260 1315 150 197 750 805 200 588 259 380 2.82 11.84 41 HL46 2.07 8.69 10.79 230 3ph or 460 3ph For All Models 60 54 I 540 170 75 100 2140 1350 755 1100 300 1665 150 180 750 865 250 981 258 380 5.64 17.2 46 HL46 2.47 7.54 9.06 60 54 I 970 220 90 120 2080 1750 755 1500 300 2065 150 130 750 865 250 981 258 380 5.64 17.2 46 HL46 2.47 7.54 9.06 60 54 I 1145 220 90 120 2200 1410 825 1100 380 1725 150 180 750 935 325 1570 255 400 7.1 27.6 57 HL46 2.40 7.48 9.35 60 1195 280 125 160 A B C D E F G H J K Press Force Maximum Pressure Cylinder Stroke Oil Flow (Approaching) Total Oil Capacity (Tank and Cylinder Capacity) Oil Type (See Pg. 13) Press Speed Return Speed Motor Voltage Frequency Revolutions Per Minute (60Hz) Insulation Protection Insulation Classification Weight Diameter Cylinder Diameter Piston Rod Diameter Piston Head in. US tons psi in. gal/min gallons in/sec hp V Hz IP - pounds in. in. in. 66 83-1/2 39/3/8 27-3/8 29-1/2 10-1/4 51-3/4 5-29/32 7-3/4 29-1/2 31-11/16 7-7/8 66 3750 14-31/32 3.1 10.8 HL46 .081 .42 230 3ph or 460 3ph For All Models 60 1680 54 I 1190 6.7 2.95 3.93 110 84-1/4 53-1/8 29-3/4 43-3/8 11-3/4 65-1/2 7 34 9-7/8 110 3750 14-31/32 4.5 12.2 HL46 .097 2.4 60 1680 54 I 2138 8.66 3.54 4.72 110W 81-7/8 68-7/8 29-3/4 59 11-3/4 81-1/4 5-1/8 34 9-7/8 110 3750 14-31/32 4.5 12.2 HL46 .097 .35 60 1680 54 I 2524 8.66 3.54 4.72 176 86-5/8 55-1/2 32-1/2 43-3/8 68 7 36-13/16 12-13/16 176 3700 15-3/4 7.3 15 HL46 .094 .37 60 1700 54 2635 11.02 4.92 6.3 in. in. in. in. in. in. in. in. in. in. 15 5-29/32 5-29/32 5-29/32 29-1/2 29-1/2 29-1/2 in/sec in/sec .35 I I 3.5 3.5 4.8 1680 1680 1680 1700 rpm M E T R I C SPECS. USA STANDARD SPECS. UNITS UNITS Revolutions Per Minute (60Hz) 16-11/16 19-15/32 14-11/32 17-3/32 L M mm mm in. in. L M 344 424 428 494 304 364 364 434 13-17/32 11-31/32 16-11/16 14-11/32 gal/min Approach Speed .34 .30 .29 .30 I 66 110 110W 176 Oil Flow (Approaching) Oil Flow (Press) ltr/min .75 1.5 1.5 1.88 Oil Flow (Press) 1.8 2.6 2.6 3.6 I 54

Note: the supplier of the press can not be held responsible for any damages or injuries when the machine is modified or when maintenance is done by unqualified personnel. 2.1 Users responsibility Safe use of the hydraulic press can be achieved in daily work when all the necessary precautions are taken. It is the responsibility of the user to ensure that: the machine is used as directed; the machine is used in perfect working condition and the safety installations are checked regularly; none of the safety and warning instructions are removed from the machine and these remain legible; all regular maintenance operations are conducted as prescribed; only original spare parts are used; the direction valve seal is not removed. 2.2 Basic safety advice Before starting work, inspect the machine carefully. Replace all worn or defective parts immediately. Keep all parts in good condition and secured in place. Tighten nuts, bolts and screws to keep the equipment in good working condition. WARNING: do not put your hands into the working area when the piston is moving. Hands or any other part of the body in this danger zone can get smashed by the piston. The danger zone is clearly marked on the left and right side with the following symbol: WARNING: never turn off the machine when pressing force is being applied to the work piece. Unexpected force expansion when restarting, can damage the machine or injure the operator. Therefore always release the force from the object, move the piston upwards and then safely turn off the press. WARNING: always wear safety shoes, safety glasses, ear protection and body fitting clothes to prevent injuries to any part of the body.

explosion hazard zones; outdoors; Note: maximum pressing force can be exerted for a short time only. Do not use maximum force when the piston is extended further than 3/4 of its length. THIS CAN DAMAGE THE PISTON. Fig. 5 Max. force with long stroke Fig. 6 Max. force with short stroke Note: the machine MUST be bolted to the floor - see Chapter 3 Installation. Never use a machine unless it's bolted to the floor. It can tip over if heavy parts are loaded on the table. This can cause severe injury or death!! Use the press in the vertical position ONLY. Caution: any welding operations on the press table are prohibited. This can damage the machine!! The operator could be severely injured. 2.3 Out of use Do not use the machine when: The operator has not read or not understood the manual. Maintenance is not done by qualified personnel. The press is not complete or non-original spare parts have been used. Any worn parts are visible. The power supply does not match the specifications shown on the motor plate +/-10%. The power supply is not equipped with the proper circuit protection. Unprotected bystanders are present. PAGE 6 temperatures below 41F (+5C) or above 122F (+50C)

The press is delivered in the following condition: Table in lowest position. Hydraulic unit on the inside of the frame. Hose clamps and fixings packed in a separate box or bag. Lifting chain packed in a separate box. Cylinder fixed in the middle of the press. Hydraulic unit without oil. 3.2 Transport In all cases of transporting the press, take care of the following precautions: Place the table in its lowest position. Mount the hydraulic unit on the inside of the frame. Fix the cylinder in the middle of the press. 3.2.1 Pallet jack PressPro 66: PressPro 110: 1190 lbs 2138 lbs PressPro 110W: 2524 lbs PressPro 176: 2635 lbs Note: When press is delivered, check for freight damage before signing anything. If you later find anything damaged while unpacking or setting up the press STOP and contact Scotchman Ind. The press can be moved by using a pallet jack. Use a pallet jack with enough capacity to lift the weight of each press shown on the table below:

Make sure the pallet jack is always placed in the middle of the machine. Make sure the forks of the pallet jack carry both lifting strips. Fig. 7 Pallet truck transport 3.2.2 Forklift truck The press can be transported by a forklift, but only if the forks of the forklift truck can be set to the maximum inside width of the press. Fig. 8 Positioning Forks of Forklift Truck WARNING: Use extreme caution when moving press as it is TOP HEAVY. When moving the press with a pallet jack have more than one person help you. Watch the press at all times. Go slowly with smooth movements. Unexpected movements can make the press tip over and possibly cause serious injury or death. CAUTION: do not lift the press in any other position. The press is top heavy & can tip over and possibly cause serious injury or death. 3.3 Environmental conditions The machine should be placed in: A clean- dry- and dust free room. A temperature between 41F to 122F (+5C to +50C) A maximum humidity of 90%, no condensation. An area with enough working light. An area where it can be bolted to a flat, hard, smooth floor. 3.4 Bolting the machine to the floor Fig. 9 Press is bolted securely to the floor. PRESS IS TOP HEAVY!! BOLT PRESS TO THE FLOOR!! When the machine is positioned in the desired location, it should be bolted to a concrete floor as shown with (2) 10 mm (3/8") screws and plugs (not included). The press is made with a hole in the center of each foot to do this.

Hyd. Power Unit is shipped as shown. It must be bolted to the angle iron mounts & the hoses need to be connected to the press. Remove the back bolt & loosen the bolt on the angle iron. Rotate the angle iron to horizontal and install the back bolt. Tighten both bolts. This must be done on both sides. Fig. 10 Hydraulic Unit and mounting brackets as shipped from the factory 3.5.1 Connecting hydraulic hoses Fig. 10.1 Hydraulic hose and attachment location Once the hydraulic unit is mounted, the hoses must be attached. The caps in the hose and fitting are color coded. In the example shown below: Yellow hose to Yellow fitting & Red hose to Red fitting Tip: the hydraulic unit weighs about 77 to 110 lbs (depending on the type of press). When placing the unit in the correct position, make sure to use enough man or machine power to lift the unit. Hydraulic Unit is bolted to the brackets with (4) M10 bolts on the bottom. Also See Fig. 11 on the next page for overall view. (4) M10 bolts secure Hyd. Unit Hyd. Unit in place

The press is delivered without oil. Before starting up, the tank needs to be filled. Mobile DTE 10 Excel 46 or Mobile DTE 25 or similar hydraulic oil is recommended. Bring the piston into its upper position. Remove the filler plug on top of the hydraulic unit. Fill the tank with a sufficient amount of oil. The minimum oil quantity per press type is mentioned in the table on the next page. Replace the filler plug. Start the hydraulic unit. De-aerate the press: Lower the piston (with the direction control valve / joystick) 4 in. and bring the piston back to its upper position. Then lower the piston 8 in. and bring it back to the upper position. Then lower the piston 12 in. and then back to the upper position. Then move the piston down again to 15 to 15-3/4 in. and bring it back up to the upper position. Turn off the hydraulic unit. Remove the filler plug again and check oil level. If needed, add more hydraulic oil to the tank. Replace the filler plug. To properly fill the oil tank: On top of the cylinder there are (2) threaded holes. The centered hole is for the large diameter (18mm) hose from the reservoir. The other hole is for the small diameter (5mm) pressure gauge hose. Top of cylinder Fig. 11 Keep hoses straight - no sharp bends MAKE SURE ALL HOSES ARE TIGHTENED SECURELY AND CONNECTED IN THE CORRECT LOCATION BEFORE FILLING RESERVOIR AND OPERATING THE PRESS Make sure there are no sharp bends in the hoses between the clamps and connections to the hydraulic unit as shown above.

3.7 Electrical connection The machine must be connected to 220V 3ph or 440V 3ph power. The electric circuit must be protected by a fuse or circuit breaker with an adequate rating. NOTE: check if the turning direction of the motor is in the direction of the arrow, looking at the motor from above. THE WRONG DIRECTION CAN DAMAGE THE MACHINE IN A VERY SHORT TIME!! The motor direction can be changed by swapping (2) of the incoming phases (SEE BELOW). Press type Oil tank capacity PressPro 66 PressPro 110 PressPro 176 8.5 gal. Cylinder capacity Total oil capacity 8.5 gal. 8.5 gal. 2.3 gal. 3.7 gal. 6.5 gal. 10.8 gal. 12.2 gal. 15 gal. PressPro 110W 8.5 gal. 3.7 gal. 12.2 gal. PRESSPRO 66 PRESSPRO 110W PRESSPRO 176MT PRESSPRO 110 PRESSPRO 176 Note: never run the press when its low on oil. This will damage the hydraulic unit and cause the press to malfunction.

The presses are equipped with a manually operated hydraulic unit. This includes the direction control valve / joystick and hand pump. 4.1 Manual operated hydraulic unit 4.1.1 On / Off switch The on / off switch is situated at the front of the hydraulic tank. Pushing the red button will stop the motor on the hydraulic unit immediately. All parts will stay in the position they are at that moment pressing force is being applied to the work piece. Unexpected force expansion when restarting, can damage the machine or injure the operator. Fig. 14 On / Off switch 4.1.2 Emergency stop button To restart the hydraulic unit again: Make sure that the dangerous situation has been resolved. Reset the red emergency stop button by turning it counter clockwise, the button will pop-up again. Push the green button from the on / off switch again. Fig. 15 Emergency stop button WARNING: NEVER turn off the machine when Pushing the green button will start the motor on the hydraulic unit. There will be no movement of any part after the motor starts running. The emergency stop button is located on top of the on / off switch. Pushing the red emergency stop button in case of emergency will stop the electric motor on the hydraulic unit immediately. All other parts will stay in the same position they are at that moment.

The direction control valve / joystick is located in the top cover of the hydraulic unit. The valve has 3 lever positions: Middle position: if the lever has not been operated, the valve will always return to this position. There is no movement of the press ram. Upper position: if the lever is positioned upwards, the press ram of the cylinder will move upwards. As long as the valve is operated, the press ram will move. When the lever is released, the press ram will stop and stay in this position. Fig. 16 Directional control valve 4.1.4 Pressure gauge The pressure gauge is located in the head of the press. The gauge shows the pressure in psi & bars. For the different types of presses the maximum pressure is as follows: If this maximum pressure is reached, the maximum capacity of the press is reached as well. 4.1.5 Pressure control valve Fig. 17 Pressure regulator PressPro 66: PressPro 110 & 110W: PressPro 176: 3756psi (259 bar) 3742psi (258 bar) 3698psi (255 bar) Lower position: if the lever is positioned downwards, the press ram of the cylinder will move downwards. As long as the valve is operated, the press ram will move. When the lever is released, the press ram will stop and stay in this position. If the press ram reaches its lowest position (end of the cylinder stroke) the pressure of the cylinder will automatically drop to almost zero, to prevent damages to the press ram head. The pressure control valve is located in the top cover of the hydraulic unit. The amount of force can be raised or lowered with the pressure control valve. Turning the knob clockwise will raise the pressure and turning the knob counter clockwise will lower the pressure.

Fig. 18 Speed setting valve 4.1.7 Hand pump The press is equipped with a hand pump, located on the front panel of the hydraulic unit. This pump can be used for manual pressing functions or when accurate force setting is necessary. To use the hand pump: Turn off the hydraulic unit by pushing the red button of the on / off switch. Start pumping the hand pump with its lever. Fig. 19 Hand pump The speed setting valve is located in the top cover of the hydraulic unit. Moving the lever forward will slow the press ram and moving it backward will speed up the press ram. When the press ram contacts the work piece it senses the pressure change and will automatically switch to low speed. This has no impact on the maximum capacity of the press. Adjusting the pressure: Start the hydraulic unit. Raise the press ram so no force is applied. Turn the knob on the pressure control valve counter clockwise to lower the pressure. Do not remove the knob!! Note that it can be turned far enough to unscrew from the pressure control valve. Lower the press ram to the work piece and keep force applied with the joystick. Slowly turn the knob on the pressure control valve clockwise & carefully raise the pressure while watching the pressure gauge. Set the directional control valve (joystick) in the required position (up-or downwards).

Fig. 20 Functions of an electrical operated hydraulic unit 4.2.1 On / Off switch Pushing the green button will start the motor of the hydraulic unit. There will be no movement of any part after the motor starts running. Pushing the red button will stop the motor of the hydraulic unit immediately. All parts will stay in the position they are at that moment. WARNING: never turn off the machine when pressing force is being applied to the work piece. Unexpected force expansion when restarting, can damage the machine or injure the operator. On / Off Switch Emergency Stop Pressure Regulation Valve Oil Filler Plug Direction Control Valve / Joystick Speed Setting Valve Hand Pump

To restart the hydraulic unit again: Make sure that the dangerous situation has been resolved. Reset the red emergency stop button by turning it counter clockwise, the button will pop-up again. Push the green button located on the on / off switch again. 4.2.3 Pressure gauge If this maximum pressure is reached, the maximum capacity of the press is reached as well. 4.2.4 Pressure control valve Adjusting the pressure: Start the hydraulic unit. Raise the press ram so no force is applied. 4.2.5 Speed setting valve PressPro 66: PressPro 110 & 110W: PressPro 176: 3756psi (259 bar) 3742psi (258 bar) 3698psi (255 bar) The pressure gauge is located in the head of the press. The gauge shows the pressure in psi & bars. For the different types of presses the maximum pressure is as follows: Pushing the red emergency stop button in case of emergency will stop the electric motor and the hydraulic unit immediately. All other parts will stay in the same position they are at that moment. The amount of force can be raised or lowered with the pressure control valve. Turning the knob clockwise will raise the pressure and turning the knob counter clockwise will lower the pressure. Note: Raise the press ram so no pressure is applied before lowering the pressure. Turn the knob on the pressure control valve counter clockwise to lower the pressure. Do not remove the knob!! Note that it can be turned far enough to unscrew from the pressure control valve. Lower the press ram to the work piece and keep force applied with the joystick. Slowly turn the knob on the pressure control valve clockwise & carefully raise the pressure while watching the pressure gauge. The speed can be changed at any time and will change as the lever is moved. The speed setting valve is located in the top cover of the hydraulic unit. Moving the lever forward will slow the press ram and moving it backward will speed up the press ram. When the press ram contacts the work piece it senses the pressure change and will automatically switch to low speed. This has no impact on the maximum capacity of the press.

To start the press for the first time, make sure: The press is installed correctly (see former paragraphs). The oil tank is filled with a sufficient amount of oil. The hydraulic hoses are tightened correctly to the cylinder and to the hydraulic unit. The machine is connected to the correct voltage & grounded per local code. 5.1 De-aerating the press When starting up for the first time or when the hydraulic hoses have been disconnected from the hydraulic unit or cylinder, the system need to be de-aerated. To do this: Start with the piston in the upper position (as delivered condition). Make sure there is no work piece on the table. Start the hydraulic unit. Move the piston to the down position by activating the directional control valve. Move the piston back to the up position by activating the direction control valve. Repeat this complete cycle at least 6 times to ensure that all the air is out of the system. Note: incorrect de-aerating can cause unexpected movements of the piston and cause the press to malfunction. 5.2 De-aerating the hand pump When starting up for the first time or when maintenance of the hydraulic unit is performed, the hand pump needs to be de-aerated. To do this: Start with the piston in the upper position. Make sure there is no work piece on the table. Turn off the hydraulic unit by pushing the red button at the on / off switch. Set the directional control valve in the downwards position. Start pumping the hand pump with its lever until the piston reaches the lower position. Set the directional control valve in the upwards position. Start pumping the hand pump with its lever until the piston reaches the upper position. Repeat this complete cycle at least 3 times to be sure all air is out of the hand pump. Note: incorrect de-aerating can cause unexpected movements of the piston and cause the press to malfunction. 5.3 Positioning of cylinder Move the complete cylinder to the left or right by means of the bow grip (handle). Tighten the levers again when the cylinder is in the right position. Manual tightening is enough. Do not use a wrench - Do not over-tighten the levers. When your work with the press is finished, move the cylinder back in its center position. Turn both levers two turns counter clockwise to loosen. Do not completely remove the levers!! All presses are equipped with a movable cylinder which makes it possible to correctly aligned press ram with the work piece. To move the cylinder side to side:

Tip: working with the cylinder in the far left or far right position, will shorten the durability of the press. Working in the center of the press is preferable. 5.4 Positioning the table WARNING: NEVER try to lift the table with a work piece laying on the table. The work piece can fall off the table and can damage the machine or seriously injure the operator. Lifting the table can by done by the hydraulic cylinder. There is a lifting chain provided with the press. To move the table up or down: Bow Grip (Handle) Levers Move the piston either up or down as needed in order to attach the lifting chains. Place the lift chain bridge fully in the groove in the piston head, as shown in figure 22. There is a hook on the left and right side of the press. They are attached to the steel shafts used in the table as shown in figure 23. These shafts have a shallow groove machined in the center where the hooks are to be located when lifting the table. NOTE: Keep cylinder/piston centered in the press when moving the table. Make sure the lifting chain has an equal number of chain links on both sides.

Fig. 23 Lifting chain on table hook Make sure the lifting hooks are positioned in the grooves in the middle of the shaft. They are easy to move by hand. The table will be lifted up from the blocking pins. Take out both blocking pins and place them back in a lower or higher positioned hole, depending on where you want to place the table. The table always needs to be higher than the hole you want to place the blocking pin. It may be necessary to reach the desired table position with more than one step. Lower the table again until it rests on both the blocking pins and rings. Remove the lifting chain from the press. Fig. 24 Blocking pins Note: make sure the blocking pins are positioned correctly. The ring on the pin MUST be against frame before lowering table on to the pins. If not inserted fully it may result in an angular, forward movement of the table. The machine can be Move the piston of the cylinder upwards in the "low speed" position of the speed setting valve. Correct position of ring damaged or the operator can get injured. When the ring on the blocking pin is up against the frame, it is placed correctly. Only then is it safe to lower the table on to the pins as shown in figure 24. Blocking pin Table

Place the work piece on the table in alignment with the punch ram. If this is not possible, reposition the cylinder to achieve the best alignment. Note: upward movement of the piston is only allowed for adjustment of the table, or returning the piston to its start position. Any other use of the return stroke (e.g. stretching) can result in broken parts and a malfunction of the press. When pressing operations are finished: Return the piston back to its upper position. Position the cylinder back to the center of the machine. Turn off the hydraulic unit. Clean the machine and working area. 5.6 Working period The machine is not designed for continuous operation. Use extreme caution when performing a press operation on parts that can possibly fly off, break (especially cast parts and hardened parts) or bounce up as a result of the applied force. In this case, a proper guard must be installed around the work piece or the operator should stand at a safe distance. After correct placement of the work piece, pressing force can be applied as described in the previous chapters. WARNING: always wear safety shoes, safety glasses, ear protection and avoid loose fitting clothing to prevent injuries. WARNING: when you do not take the maximum working period into account, it can result in overheating the hydraulic oil and overheating the hydraulic unit. The machine can be damaged and the operator may suffer burns. Press can be used at its maximum tonnage rating for a total of two (2) cycles per minute, for a maximum of 10 minutes - Then it should be allowed to cool down.

Daily Remove dust and dirt from the table and around the press. Check the press for visible damages. Weekly Check oil level of the hydraulic unit. Check electrical connections. Check lifting chains. Always use original spare parts. 6.1 Oil tank draining 6.2 Contact your supplier Half-yearly Inspect all hydraulic fittings and hoses and tighten any loose connections. Inspect and tighten all loose fixing bolts. Yearly Replace the hydraulic oil of the unit. See instruction below. Fig. 25 Type labels FRAME HYDRAULIC TANK Note: replacing parts, electrical, mechanical or hydraulic, must be done by qualified personnel. Scotchman Ind. can not be held responsible for damages or injuries as result of inappropriate servicing. In case of any leaks, damaged parts or bare electric cables; STOP using the machine. Resume use of the machine only after it has been repaired. Note: when performing maintenance, always follow OSHA Lockout-Tagout Procedures. Make sure power is OFF and there is no hydraulic pressure in the system. Both can result in injuries to the maintenance operator. If there are any questions, please contact SCOTCHMAN IND. Phone: 1-800-843-8844 . Always mention the serial number on the machine label. This label is located at the frame of the press (right side). When you have questions about the hydraulic unit, also mention its serial number. The label is located on the back of the hydraulic tank. Change the hydraulic oil at least once a year. The drain plug is located at the bottom of the oil tank. Check if the drained oil has a gray color or if there are metal particles visible in the oil. This can indicate worn out parts in the cylinder or the hydraulic unit. If the inside of the tank is not clean, remove the top cover from the tank and clean the inside of the tank. You must make sure no dirt or water gets inside the oil tank as the hydraulic system is sensitive to contamination and can be damaged. See 3.6 on page 13 for information on how to fill the system with oil.

230V 460V Brown Black Blue 4 3 LC1DXX SCHNEIDER LRDXX SCHNEIDER LINE POWER START BUTTON Brown Black Blue * Follow Instruction Sheet In Motor Box If Provided Brown TO MOTOR* SET OVERLOAD TO FLA SHOWN ON SERIAL NO. PLATE W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 NOTE: Swap (2) Incoming Power Wires to change Rotation 2 1 L1 L2 L3 13 21 A1 14 22 A2 97 98 95 96 T1 T2 T3 EMERGENCY STOP

CODE 430-52 AND TABLE 430-152. GND 95 96 1OL E-STOP 1 2 1PB START 3 4 2PB A2 1M A1 1M 13 14 L1 L3 L2 SEE MOTOR TAG FOR DETAILS PAGE 22A

1 2 3 4 7 6 5 Pos Description 1 2 3 4 Piston shaft O-ring Piston Valve set valve tip valve housing spring bullet 5 6 7 U-manchet Ring U-manchet Qty 1 1 1 1 1 1 1 1 1 1 1 PressPro 66 060-506 46.2x3 NBR 90 060-505 30-200-515 30-200-516 30-200-D1970 170-155-10 170-164-19.2 170-160-5 Qty 1 1 1 1 1 1 1 1 1 1 1 PressPro 110 & 110W 100-506 62.2x3 NBR 90 100-505 30-200-515 30-200-516 30-200-D1970 200-220-15 220-214-19.2 208-220-9 Qty 1 1 1 1 1 1 1 1 1 1 1 PressPro 176 160-506 96x3 NBR 90 160-505 30-200-515 30-200-516 30-200-D1970 250-280-19 280-274-19.2 265-280-12 30-200-O12 30-200-O12 30-200-O12

FRONT OF PRESS 3 2 1 4 5 6 7 8 9 10 11 12 13 Pos Description Qty 1 Complete cylinder assy Cylinder mounting strip Handle assy 2 3 4 Piston head assy 5 6 7 8 Wiper Cylinder head O-ring U-seal 1 2 2 1 9 Complete piston assy 10 Bow grip assy 11 Label eye protection 12 Roller shaft assy Piston head 1 Screw 4 1 1 1 1 1 1 Bow grip 1 Screw 2 1 4 Shaft 1 13 Roller Cotter pin 1 Ring 2 4 PressPro 66 060-500 060-601 60-100-520 060-507 30-200-M16x20 75-83.6-5.3 060-504 160x5 NBR 70 75-85-7 060-508 60-200-06904- 1160081 60-200-M8x22 30-200-227535 60-200-514 30-200-A17 60-200-6303 Qty 1 2 2 1 1 4 1 1 1 1 1 1 2 1 4 1 1 2 4 PressPro 110 & 110W 100-500 100-601 60-100-520 100-507 30-200-M16x20 90-102.2-7.1 100-504 210x5 NBR 70 90-105-9 100-508 60-200-06904- 1160081 60-200-M8x22 30-200-227535 60-200-514 30-200-A17 60-200-6303 60-200-O4x32 60-200-O4x32 Qty 1 1 1 1 1 1 4 4 1 2 2 1 PressPro 176 160-500 160-601 160-200-520 160-507 30-200-M16x20 125-140.2-10.1 160-504 260x5 NBR 70 125-140-12.5 160-508 60-200-06904- 1160081 60-200-M8x22 30-200-227535 60-200-514 30-200-A17 60-200-6303 60-200-O4x32

7 10 1 12 2 3 4 5 6 8 9 11 13 14 Pos Description 1 2 3 4 Hydraulic hose set Lifting chain assy Complete hydraulic unit Electric cable assy Qty 1 1 1 1 Cable 1 Plug 1 5 6 7 On-off switch Emergency switch Frame strip assy 1 1 2 Strip 1 Screw 2 Ring 2 8 9 10 11 Shaft Clip ring Ring Table axle assy Axle 12 13 14 Lifting hook Warning label Pressure gauge assy 2 2 2 4 1 Screw 2 2 2 2 1 Gauge 1 Screw 3 30-60-303 30-60-M16x30 30-200-A17 30-60-602 30-200-227276 30-200-213.53-63 30-200-M3x8 PressPro 66 30-60-627 PLS004074 30-6-1.5kW 30-200-5x1.5mm2 H07 30-200-CEE 16A 5p 30-200-Elmark 30-200-EL1-B174 30-60-201 30-60-M16x40 30-200-A17 30-60-304 30-60-O40x2.5 30-60-305 Qty 1 1 1 1 1 1 1 1 2 1 2 2 2 2 2 4 1 2 2 2 2 1 1 3 PressPro 110 & 110W 100-160-1500-627 100-2.2kW 30-200-5x1.5mm2 H07 30-200-CEE 16A 5p 30-200-Elmark 30-200-EL1-B174 100-1500-201 100-200-M16x50 30-200-A17 100-304 100-160-50x2.5 100-160-305 100-303 100-200-M16x50 30-200-A17 100-160-602 30-200-227276 30-200-213.53-63 30-200-M3x8 Qty 1 1 1 1 1 1 1 1 2 1 2 2 2 2 2 4 1 2 2 2 2 1 1 3 PressPro 176 100-160-627 160-200-3kW 30-200-5x1.5mm2 H07 30-200-CEE 16A 5p 30-200-Elmark 30-200-EL1-B174 160-201 100-200-M16x50 30-200-A17 160-304 100-160-50x2.5 100-160-305 160-303 100-200-M16x50 30-200-A17 100-160-602 30-200-227276 30-200-213.53-63 30-200-M3x8 PLS004075 PLS004076 PLS004077

SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 11 2 3 4 5 7 8 9 11 12 13 14 15 16 17 18 19 20 6 6 10 13 20 16 9 11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Electric motor Tandem pump Pressure relief Directional control valve Check valve Hand pump Speed setting valve Pressure regulator (VABP) Knob pressure regulator Handle speed setting valve Filling plug Handle control valve Drain plug On- / Off switch Emergency button Cable / Plug Bell housing Pipes + couplings package Tank Sight glass 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pos Qty Description