T.J.M. T13 Fitting Instructions Manual

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 1 of 27 15/11/2021 Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002 a) Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those specified by the V.F.P.S. manufacturer in this instruction. b) Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). c) Do not remove any plaques or labels from the V.F.P.S. d) Do not modify the structure of the V.F.P.S. in any way. • Before commencing fitment read instructions and ensure all listed components are supplied. • Left hand & right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation. • Check for (and remove) any build up in all threads fitted to the product. • Ensure that the “Rated Recovery Point Label” is affixed alongside the compliance label in the driver’s side doorjamb. • When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable washer plates are used under the mounting surface that allow the accessory to be secured in a way that prevents it from damaging the product. • Where OE air guides require trimming, ensure minimal clearance between air guides and TJM components to prevent air leakage which may adversely affect vehicle cooling. • When removing protective coatings, ensure all new edges are deburred, clean any swarf from the area and apply rust preventative to exposed surfaces. • Always place the product on a soft work space to prevent damage prior to installation. • Supplementary kit 076SKITA32R is required for fitment of TJM Torq winch. Bolt tensions Dia. (mm) Nm ft.lbs Dia. (inch) Nm ft.lbs All bolt tensions are as follows unless otherwise specified. 5 5 4 1/4” 9 7 6 9 7 5/16” 22 15 8 22 16 3/8” 33 27 10 44 32 7/16” 55 43 12 77 57 1/2” 86 66

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 2 of 27 15/11/2021

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 3 of 27 15/11/2021 ITEM NO. Description Qty Part Number PARTS LIST 1 T13 Outback FPS 1 F-12439 2 Winch Frame 1 F-11945 3 Chassis Mount LH 1 F-11953L 4 Chassis Mount RH 1 F-11953R 5 Body Cover Panel LH 1 F-12830L 6 Body Cover Panel RH 1 F-12830R 7 Wing Guard LH 1 F-12831L 8 Wing Guard RH 1 F-12831R 9 Centre Guard 1 F-12796 10 Bending Angle LH 1 F-12807L 11 Bending Angle RH 1 F-12807R 12 Bending Washer Plate 2 F-12808 13 Sliding Washer Plate 2 F-12811 14 Fairlead Cover 1 F-12978 FITTING KIT 15 Spacer Tube (50mm) 2 F-13448 16 Spacer Tube (66mm) 2 F-1931 17 Chassis Spacer (2mm) 8 F-12829 18 Chassis Spacer (4mm) 8 F-13475 19 Lower Chassis Spacer (4mm) 2 F-13467 20 Lower Chassis Spacer (2mm) 4 F-13484 21 Wing Guard Bracket 2 F-12840 22 Outer Body Cover Mount LH 1 F-12879L 23 Outer Body Cover Mount RH 1 F-12879R 24 Inner Body Cover Mount LH 1 F-12878L 25 Inner Body Cover Mount RH 1 F-12878R 26 Chassis Top Bracket LH 1 F-13482L 27 Chassis Top Bracket RH 1 F-13482R 28 TJM Logo Backing Plate 1 F-13430 29 M10 Washer Plate 2 F-13798 30 LED Indicator/Parker Light 2 92600 31 Winch Slot Cover Plate 1 92106 32 Parking Sensor Housing 4 F-5417 33 Chassis End Plate Washer 2 F-13880 34 Chassis End Spacer 2 F-16839 35 Fog Light Blanking Cover 2 92091 36 Fog Light Wassher Plate 4 88057 N/A Cable Tie (300mm) 8 K1148 N/A Foam Tape (600mm) 1 K0903 N/A Pinch Weld - Steel Sprung (250mm) 1 93154 N/A Pinch Weld (600mm) 1 K3219 N/A Bumper Trim Template 1 F-13782-T N/A Rated Recovery Point Label 1 HC0064 ITEM NO. Description Qty Part Number FACTORY FITTED N/A TJM Logo Sticker 1 K3550 N/A Warning Label - ABC 1 HC0057 N/A Rated Recovery Point Label 1 HC0064 BOLT KIT N/A M4 x 0.7 x 16mm Pan Head Screw 2 K0450 N/A M4 x Ø9-12mm Flat Washer 4 K0896 N/A M4 Nyloc Nut 2 K0894 N/A M6 x 1.0 x 16mm S/S Button Head Bolt 2 K1630 N/A M6 x 1.0 x 20mm Button Head Bolt 12 K3218 N/A M6 x 1.0 x 20mm Hex Head Bolt 18 K0550 N/A M6 x 1.0 Nyloc Nut 2 K0605 N/A M6 x 1.0 Cage Nut 10 K1550 N/A M6 x 1.0 Flange Nut 10 K3033 N/A M6 x 1.0 S/S Nyloc Nut 2 K1549 N/A M6 Spring Washer 18 K0915 N/A M6 x Ø12.5mm Flat Washer 8 K0897 N/A M6 x Ø15.5-18mm Flat Washer 24 K0626 N/A M6 x Ø18mm S/S Flat Washer 2 K1554 N/A M8 x 1.25 x 20mm Button Head Bolt 4 K1284 N/A M8 x 1.25 x 35mm Hex Head Bolt 4 K0555 N/A M8 Cage Nut 2 K1560 N/A M8 x 1.25 Nyloc Nut 4 K0606 N/A M8 Spring Washer 4 K0620 N/A M8 x Ø19-22mm Flat Washer 4 K0628 N/A M8 x Ø28-32mm Flat Washer 8 K0859 N/A M10 x 1.25 x 30mm Hex Head Screw 4 K0564 N/A M10 x 1.25 x 40mm Hex Head Bolt 8 K0566 N/A M10 x 1.25 x 80mm Hex Head Bolt 2 K0953 N/A M10 x 1.25 x 100mm Hex Head Bolt 2 K0962 N/A M10 x 1.25 Nyloc Nut 8 K3099 N/A M10 x 1.25 Flange Nut 2 K3036 N/A M10 Spring Washer 6 K0621 N/A M10 x Ø30mm Flat Washer 24 WSST-W13 N/A M12 x 1.25 x 35mm Hex Head Bolt 6 K0570 N/A M12 x 1.25 x 40mm Hex Head Bolt 8 K0571 N/A M12 x 1.25 x 60mm Hex Head Bolt 2 K0573 N/A M12 x 1.25 x 120mm Hex Head Bolt 2 K1955 N/A M12 x 1.25 Nyloc Nut 18 K1200 N/A 1/2" x Ø1-1/4” Flat Washer 36 K0623 N/A M14 x 1.5 x 45mm Hex Head Bolt 2 - N/A M14 x 1.5 Nyloc Nut 2 K0655 N/A 9/16” x Ø1 1/8” Flat Washer 4 K0656 N/A Nylon Plug 4 K0665

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 4 of 27 15/11/2021 1. Mark a point at the apex of the the bumper countour. 2. Draw a straight line from the point marked in step 1 into the lower corner of the spar, as shown. 3. Mark a bumper trim line 15mm down from the previously marked line, as shown. Repeat on opposite side of vehicle 4. Fit the supplied bumper cut template to the bumper and mark the appropriate trim lines. 5. Remove (& retain) the number-plate, discarding the fasteners. 6. Remove (& retain) the screws (8) that are securing the top of the grille/radiator shroud. RHS SHOWN RHS SHOWN STEP 1 STEP 2 STEP 3 15mm RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 5 of 27 15/11/2021 7. From each side of the bumper assembly, remove the screws (2 each side) that are securing the wheel arch liners to the bumper assembly, retaining/discarding the screws as indicated. Step 8 only applies if fog lights are installed to the bumper assembly. Otherwise, please proceed to step 9. 8. Disconnect the fog lights wiring harness from the vehicle. 9. Remove (& discard) the indicated fasteners that are securing the bumper assembly in place. Repeat on opposite side of vehicle 10. On both sides of the vehicle, gently pull the bumper assembly outwards from the vehicle, at the indicated location, so as to release the sides of the bumper assembly from the vehicle. RHS SHOWN LHS SHOWN LHS SHOWN RETAIN DISCARD

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 6 of 27 15/11/2021 11. Remove (& retain) the bumper assembly from the vehicle & carefully set it aside. 12. Remove (& retain) the steering guard from the vehicle, retaining the fasteners (6). 13. Remove (& discard) the fasteners (2) that are securing the tow points to the chassis cross-member. 14. Loosen, but do not remove, the indicated fasteners (2), so as to allow the front of the tow points to drop slightly (in conjunction with step 15 below). STEP 13 STEP 13 STEP 14

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 7 of 27 15/11/2021 15. Loosen, but do not remove, the indicated fasteners (1 each side), so as to allow the front of the tow points to drop slightly (in conjunction with step 14 above). 16. Remove (& discard) the front intrusion beam, retaining the indicated fasteners (2), whilst discarding the rest. 17. Connect the indicator/parker patch harness to the vehicle. Check operation of the indicator/parker lights to ensure correct function. 18. Cut or grind the indicated tabs off the end of each chassis rail. 19. Treat any newly exposed metal with a rust preventative. RETAIN RETAIN FRONT INTRUSION BEAM RHS SHOWN LHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 8 of 27 15/11/2021 20. Remove and retain the 2 indicated fasteners and associated bracket from both sides of the vehicle. 21. Mark a point 75mm down from the top rear corner of the bumper retention clip. 22. Mark a point 45mm down from the top front corner of the bumper retention clip. 23. Mark a straight line to join the two points. 24. Drill out the 5 rivets securing the bumper retaining clip with a 4mm drill bit. RHS SHOWN RHS SHOWN RHS SHOWN 777555m mmm mm 444555m mmm mm STEP 23

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 9 of 27 15/11/2021 25. Remove (and retain) the two indicated nuts, then remove the bumper retaining clip from the vehicle. 26. Trim the bumper retaining clip along the line marked in step 23. 27. Drill the indicated, existing rivet hole in the vehicle body out to 6mm. 28. Cut and grind the lower bumper retaining clip stud so it sits flush with the vehicle bodywork, as shown. 29. Mask surrounding bodywork and the vehicle’s headlights, then paint all areas previously beneath the bumper retaining clip with a black rust preventing paint. Ensure all newly exposed metal is thoroughly coated. RHS SHOWN RHS SHOWN RHS SHOWN STEP 28 PAINT INDICATED AREA

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 10 of 27 15/11/2021 30. Secure the inner body cover mount at the indicated location using fasteners retained in step 20. 31. Secure outer body cover mount through the indicated hole with an M6 x 1.0 x 20mm hex head bolt (1), M6 x Ø15.5-18mm flat washer (2) and M6 x 1.0 nyloc nut (1). 32. Secure outer body cover mount through the indicated hole with an M8 x 1.25 x 20mm button head bolt (1), M8 x Ø19-22mm flat washers (2) and M8 nyloc nut (1). Repeat on opposite side of vehicle 33. Fasten the bumper retaining clip at the indicated location using fasteners retained during step 25. 34. Secure the bumper retaining clip at the indicated location using a M4 x 16mm pan head screw (1), M4 x Ø9-12mm washers (2) and M4 nyloc (1). Repeat on opposite side of vehicle RHS SHOWN RHS SHOWN STEP 32 STEP 31 STEP 33 STEP 34 RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 11 of 27 15/11/2021 35. Mark the airdam for trimming using the following process: 35.1. Mark a point 200mm out horizontally from the underside of the airdram outrigger. 35.2. Mark a point 25mm out horizontally from the topside of the body member. 35.3. Draw a straight line between the two points. 35.4. Draw a line horizontally across the short face of the airdam, joining with the line marked in step 35.3. 35.5. Draw a line 90mm out from and parallel with the back edge of the airdam, as shown. 35.6. Join the ends of the lines marked in steps 35.4 and 35.5 with a straight line. 35.7. Measure and mark a line 55mm out from the indicated point on the airdam so that it is inline with the indicated edge. 35.8. Draw a line perpendicular to the one marked in step 35.7 back towards the vehicle body. 35.9. Mark a line from the end of the one drawn in step 35.8, along the intersection of the lower airdam faces. 35.10. Draw a line joining the ends of those marked in step 35.2 and 35.9. LHS SHOWN 200mm 25mm LHS SHOWN 90mm STEP 35.1 STEP 35.2 STEP 35.3 STEP 35.4 RHS SHOWN 55mm POINT EDGE STEP 35.9 STEP 35.8 STEP 35.10 STEP 35.7

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 12 of 27 15/11/2021 36. Position the chassis mount as shown and loosely secure at the indicated location using an M14 x 1.5 x 45mm hex bolt (1), 9/16” x Ø1-1/8” flat washers (2) & M14 nyloc nut (1). 37. Position an M10 x 1.25 x 100mm hex bolt (1) & M10 x Ø30mm flat washer (1) at the indicated location. 38. Position an M10 x 66mm long tube spacer over the fastener from the previous step, then loosely secure the rear of the chassis mount in place, using the fasteners from the previous step, an M10 x Ø30mm flat washer (1) & M10 nyloc nut (1). 39. Position a chassis rail bracket over the inside of the chassis rail as shown opposite. RHS SHOWN RHS SHOWN STEP 37 RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 13 of 27 15/11/2021 40. Loosely secure the chassis mount and chassis rail bracket in place, using an M10 x 1.25 x 80mm hex bolt (1), M10 x Ø30mm flat washers (2), M10 nyloc nut (1) & M10 x 50mm long tube spacer. 41. Repeat steps 36 to 40 for the opposite side of the vehicle then tighten fasteners to the torque specified on page 1. 42. Loosely secure the winch frame in place at the indicated location using M10 x 1.25 x 30mm hex bolts (2), M10 spring washers (2), and M10 washer plates (2). 43. On both sides of the winch frame, insert a 4mm spacer (shown below) between the chassis cross member and the lower winch frame mount. RHS SHOWN STEP 40 RHS SHOWN STEP 43

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 14 of 27 15/11/2021 44. Loosely secure the lower winch frame mounts to the vehicle using M10 x 1.25 x 40mm hex bolt (4), M10 x Ø30mm flat washer (4) & M10 spring washers (4). Ensure these bolts also pass through the OE tow points. Use as many 2mm spacers as required to ensure there is minimal gap between the winch frame and chassis cross member. 45. Loosely secure the chassis mount to the winch frame using the following fasteners: 45.1. M12 x 1.25 x 120mm hex bolt (1), 1/2" x Ø1-1/4” flat washers (2), M12 nyloc nut (1) 45.2. M12 x 1.25 x 60mm hex bolt (1), 1/2" x Ø1-1/4” flat washers (2), M12 nyloc nut (1). 46. Loosely secure the winch frame to the chassis mounts at the indicated positions using M10 x 1.25 x 40mm hex bolts (2), chassis end plate washer (F-13880), M10 x Ø30mm flat washers (4) & M10 nylocs (2). Ensure bolts are oriented correctly, as shown opposite. Lower bolt head on front face and upper nut on front face. 47. Use chassis end spacer (F-13880) between the winch frame and chassis mount where necessary Repeat steps 45 to 47 on LHS RHS SHOWN STEP 45.1 STEP 45.2 RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 15 of 27 15/11/2021 48. Centre the winch frame to the vehicle body and tighten the fasteners installed in steps 42 and 44 to the torque settings specified on page 1. 49. Use as many spacers as required around the fasteners installed in step 45 to fill the void between the chassis mount and winch frame. Tighten fasteners. 50. Fit clamp Angle bracket to inboard face of winch frame and washer plate to front using M12 x 1.25 x 35mm bolts (3), 1/2" x Ø1-1/4” Flat Washers (6) & M12 nyloc nuts (3). IMPORTANT – FIT M12 BOLT ASSEMBLY WITH BOLT HEAD ON FRONT FACE. 51. Align plate with existing holes and tighten to specified torque. Check holes and slots align after tightening to allow easy bolt fitment/clearance. Repeat on opposite side of vehicle INSERT SPACERS AS REQUIRED Holes must align NUTS TO INSIDE! RHS SHOWN RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 16 of 27 15/11/2021 52. Loosely secure the wing guard bracket to the winch frame using a M6 x 1.0 x 20mm hex bolt (1), M6 x Ø15.5-18mm flat washer (1) and M6 flange nut (1). 53. Insert an M8 cage nut (1) into the wing guard bracket so the nut is situated on top of the bracket. Repeat on opposite side of vehicle Steps 54 through to 56 only apply if a winch is to be fitted. Otherwise, please proceed to step 57. 54. If required, perform additional trimming of the air dams in order to fit the winch. 55. Remove the indicated lower stud and treat any newly exposed metal with a rust preventative. 56. Locating the winch & control box as shown, refer to the winch fitting instructions & fit the winch to the winch frame. At this stage, tighten rear fasteners only. Supplementary kit 076SKITA32R is required for fitment of TJM Torq winch RHS SHOWN STEP 52 STEP 53

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 17 of 27 15/11/2021 57. Cut the bumper along the previously marked trim lines, using the intersection between black and painted bumper sections as a guide to join marked lines. 58. Cut the grille through the ribs on the underside of the lower spar, as shown. 59. Mark a vertical line on the grille support, 90mm out from the indicated reference edge. 60. Join the end of the line marked in step 59 to the edge of the grille cut performed in step 57. 61. Re-fit the upper section of the bumper assembly back to the vehicle, using the fasteners retained in steps 6 & 7. 90mm STEP 60 STEP 59 REFERENCE EDGE RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 18 of 27 15/11/2021 62. Fit pinch weld to bumper as shown, on both sides. 63. Tighten the OE fasteners loosened in steps 14 and 15. 64. Trim the OE steering guard along the contour, as shown opposite. RHS SHOWN RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 19 of 27 15/11/2021 65. Re-fit the OE underbody guards as per their original installation, use the retained OE fasteners for all mounting points except for the indicated position. 66. Fit the supplied logo backing plate to the inside of the centre guard, as shown, using M6 x 1.0 x 16mm S/S button head bolts (2), M6 x Ø18mm S/S flat washer (2) and M6 S/S nyloc nuts (2). 67. Position the centre guard as shown opposite, sandwiching the OE guard between the centre guard and winch frame. 68. Fasten the front of the centre guard to the winch frame using M6 x 1.0 x 20mm hex head bolts (2), M6 spring washers (2) & M6 x Ø15.5-18mm flat washer (2). 69. Fasten the rear of the centre guard and OE guard to the winch frame using M8 x 1.25 x 35mm hex head bolts (2), M8 spring washers (2) & M8 x Ø28-32mm flat washers (2).

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 20 of 27 15/11/2021 If winch is fitted 70. Install and tighten the front winch bolts, supplied with winch. If no winch is fitted 71. Secure the centre guard at the indicated location using M10 x 1.25 x 30mm hex bolts (2), M10 x Ø30mm washers & M10 flange nuts. 72. Fit the supplied pinch weld to the top edge of the body cover panels, as shown. 73. Fit the body cover panels to the mounting points installed in steps 30 through to 32 using M6 x 20mm button head bolts (2), M6 spring washers (2) & M6 x Ø15.5-18mm flat washer (2). RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 21 of 27 15/11/2021 74. Using the body cover panel as a template, mark and trim the inner wheel guards for both sides of the vehicle. insert it behind the body cover panel flanges. 75. Tuck the trimed inner wheel guards into the body cover panels. 76. Insert the nylon plugs supplied, into the square cut-outs for the indicator/park lights (as shown). 77. Remove the backing plate from each indicator/park light, then secure the backing plate to the FPS, using the screws provided with the light assemblies. 78. Supporting the backing plate, re-fit (clip) each indicator/park light to the backing plate (ensuring that an adequate seal is achieved). Ensure that the park light is positioned towards the outside of the vehicle If an optional fog light kit has been purchased, install it now, referring to the fitting instructions provided with the kit. Please note the below alteration to the fog light installation procedure. Install the supplied M6 cage nuts as shown opposite, and take note that these replace the M6 flange nuts (2 per bracket) specified in the fog light fitting instructions. RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 22 of 27 15/11/2021 If no optional fog light kit has been purchased, follow the below steps to install the provided fog light blanking covers. 79. Sandwich the fog light mounting bracket between the fog light washer plates. 80. Position the fog light blanking cover as shown opposite. 81. Using M6 x 1.0 x 20mm hex head screws (4), M6 x Ø12.5mm flat washers (4) and M6 x 1.0 flange nuts (4), secure the fog light blanking cover to the fog light mounting bracket. 82. Repeat the previous three steps for the opposite side of the vvehicle. IF NO FRONT PARKING SENSORS ARE FITTED TO THE VEHICLE, PROCEED TO STEP 88. 83. Remove the foam piece from the back side of the bumper exposing the centre parking sensors.

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 23 of 27 15/11/2021 84. Record the position and orientation of each sensor, then remove them from the OE housings. 85. Remove the parking sensor harness from the bumper. 86. Remove the OE rubber isolating ring from the parking sensors and replace with the isolating rings supplied in the fitting kit. 87. Press out the blanking from the front of the parking sensor housing and insert the parking sensor. 88. Secure the parking sensor retaining plate to the parking sensor housing using the supplied 8g x 25mm pan head screws. 89. Apply the supplied 1.2mm (thicker) double sided sticker to the front face of the parking sensor housing. NOTE WHEN AFFIXING THE CENTRE PARKING SENSORS TO THE FPS: Housings and sensors must be oriented as shown, with the top parking sensor housing peg closest to the T-Slot and connector facing towards the FPS mount. If a winch is fitted, it may also be necessary to fit parking sensor shields as described in 076SKITA32R Instructions. RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 24 of 27 15/11/2021 90. Clean mounting surfaces so they are free of oils & residues, then affix the parking sensor housings to the rear side of the FPS. IF PARKING SENSORS ARE FITTED, ENSURE THEY ARE POSITIONED AND ORIENTED ACCORDING TO THE NOTES MADE IN STEP 84. STEP 91 APPLIES ONLY IF A WINCH IS FITTED 91. Using the fasteners supplied with the winch, secure the fairlead to the FPS. 92. Fit fairlead cover if not fitting a winch using M6 x 1.0 x 20mm hex bolts (4), M6 spring washers (4) and M6 x Ø15.5-18mm flat washer (4) in the indicated locations on both sides.

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 25 of 27 15/11/2021 93. Pass the parking sensor loom through the FPS and connect to parking sensors. Ensure that the harness is secured in a way so that any excess slack is reduced. 94. With the assistance of another person, carefully lift the FPS into position on the winch frame, then loosely secure it in place, using supplied “sliding washer plate” and M12 x 1.25 x 40mm hex bolts (4), 1/2" x Ø1-1/4” flat washers (8) & M12 nyloc nuts (4). IMPORTANT: SLIDING WASHER PLATE MUST BE ORIENTATED CORRECTLY AS SHOWN! Repeat on opposite side of vehicle 95. Align the FPS to the vehicle, ensuring the following: • Lower faces of the wing and body cover panel are flush • A 15-20mm gap is present at the bumper cut location • There is a 15mm gap to the vertical face of the vehicle body • The FPS is level across the width of the car RHS SHOWN CHAMFER TO TOP LOWER FACES FLUSH 1155--2200m mm m 15mm RHS SHOWN LHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 26 of 27 15/11/2021 96. Use the indicated hole in the sliding washer plate as a guide and drill an Ø8mm hole through the mounts in both sides of the vehicle. Keep the drill square to align with holes in winch frame. 97. De-burr all new edges, clean any swarf from the areas and apply rust preventative to exposed surfaces. 98. Secure through the holes drilled in step 96 using M8 x 1.25 x 35mm hex screws (2), M8 x Ø28-32mm flat washers (4) & M8 x 1.25 nyloc nuts (2). 99. Tension the fasteners to the specified torque settings listed on page 1. 100. Connect all wiring harnesses. 101. Insert M6 cage nuts (3) into each wing guard as shown opposite. 102. On the underside of the wing guards, apply the supplied foam tape as shown. RHS SHOWN RHS SHOWN RHS SHOWN

Vehicle: Holden Colorado Part No. 070SB13L32R For product warranty please refer to our website www.tjm.com.au File: F-13409.DOCX Page 27 of 27 15/11/2021 103. Positioning the wing under guard as shown, secure it in place, using M6 x 1.0 x 20mm button head bolts (3), M6 spring washers (3) & M6 x Ø15.5-18mm flat washer (3). 104. Secure the wing guard at the indicated location using a M8 x 1.25 x 20mm button head bolt (1), M8 spring washer (1) & M8 x Ø28-32mm flat washer (1). Repeat on opposite side of vehicle 105. Tighten the fasteners installed in step 52 to the torque specified on page 1. It may be necessary to temporarily remove the body cover panels installed in step 73. 106. Secure the number plate to the front of the FPS using M6 x 1.0 x 20mm button head bolts (2), M6 spring washers (2) & M6 x Ø15.5-18mm flat washer (2). 107. Check that the indicators, park lights, winch, etc are functioning correctly. 108. Ensure that all of the fasteners are fully tightened to the specified torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. RHS SHOWN RHS SHOWN