Thermon Terminator ZS Installation Procedures

Terminator TM ZS/ZE In Line Splice/End Termination Kit INSTALLATION PROCEDURES

2 1 Splice Cap 3 1 Banding Guide 4 1 Banding Terminator TM ZS/ZE INSTALLATION PROCEDURES Kit Contents Order Separately for End Termination PETK Power and End Termination Kits (per cable) PETK-1 for BSX, RSX, VSX, VSX-HT PETK-2 for KSX, HTSX, PETK-3 for FP, HPT Item Quantity Description 1 1 RTV Tube 2 1 Power Connection Boot 3 1 End Cap 4 1 Tape Strip Teflon 6" (PETK-3 only) 5 1 End Termination Caution Label 6 1 GRW-G Grommet (PETK-3 only) Order Separately for Inline Splice SCTK Splice Connection Termination Kits (per cable) SCTK-1 for BSX, RSX, VSX, VSX-HT SCTK-2 for KSX, HTSX, SCTK-3 for FP, HPT Item Quantity Description 1 3 Splice Connection Boots 2 2 Small Crimps 3 1 Large Crimp 4 2 Small Crimp Insulators 5 2 Silicone Caps 6 3 Ground Sleeves 7 1 RTV Tube Certifications/Approvals 1725 II 2 GD Ex eb IIC T6...T4, Ex tb IIIC T85°C...T135°C FM 10ATEX0058X IP66 -60°C ≤ Ta ≤ +55°C Ordinary & Hazardous Locations FMG 10.0022X Ex eb IIC T6...T4 Ex tb IIIC T85°C...T135°C Warnings • Due to the risk of electrical shock, arcing and fire caused by product damage or improper usage, installation or maintenance, a ground-fault protection device is required. • Installation must comply with Thermon requirements and be installed in accordance with the regulations as per the norm EN IEC 60079-14 for hazardous areas (where applicable), or any other applicable national and local codes. • Component approvals and performance ratings are based on the use of Thermon specified parts only. • De-energize all power sources before opening enclosure. • Avoid electrostatic charge. Clean only with a damp cloth. • Keep ends of heating cable and kit components dry before and during installation. • Minimum bending radius of heating cable is 32 mm (except HPT is 57 mm and FP is 19 mm). • Individuals installing these products are responsible for complying with all applicable safety and health guidelines. Proper Personal Protective Equipment (PPE) should be utilized during installation. Contact Thermon if you have any additional questions. Tcode Instructions Temperature code is based on the rating of the electrical heat tracing cables for which the connection kits are intended to be used. Dimensions A inch (mm) B inch (mm) C inch (mm) D inch (mm) Terminator ZS/ZE 3” (75 mm) 3” (75 mm) 3-1/2” (90 mm) 7-3/4” (200 mm) D B C A Terminator has additional hazardous area approvals including: • GGTN • Kazakhstan The following installation procedures are guidelines for the installation of the In Line Splice/End Termination Kit. For translations other than English and local language translation provided here, please contact Thermon. The English language installation procedure shall govern. 1 2 4 3 2 4 3 5 1 6 2 4 3 5 6 1 7

cable as shown. Cut end of cable at angle to aid in piercing grommet. Leave additional cable for expansion loop. See page 4 for multiple cable installation tips. 2. Insert cable into expediter. If mounted on bottom or side of pipe, punch out weep hole. Note: For HPT and FP cable, exchange grommet in Terminator with GRW-G provided in PETK-3. 3. Slide expediter toward pipe and route cable through support base entry. 4. Insert banding guide into expediter and snap into place.. 5. Mount expediter to pipe using pipe band. Do not band over cable. 6. Cut off end of cable. . 7. Terminate cable with appropriate PETK termination kit. Refer to PETK installation instructions. 8. Push excess cable back through expediter. Tighten cap securely. Tape cable expansion loop to pipe. 9. Connect bus wires using small crimps and connect ground wires using large crimp. See page 9 for wiring details. Trim excess wire if necessary.

Corporate Headquarters:100 Thermon Dr • PO Box 609 San Marcos, TX 78667-0609 • Phone: 512-396-5801 • 1-800-820-4328 For the Thermon office nearest you visit us at . . . www.thermon.com © Thermon, Inc. • Printed in U.S.A. • Information subject to change. 10. Snap on crimp insulators 11. Slide silicone caps over crimp insulators. 13. Completed splice kit. Make sure latch mechanism is in the locked position. 14. To remove cap, lift latch mechanism and unscrew cap. 12. Tighten cap securely. In-Line Splice Wiring Details Form PN50816U-0718 Terminator TM ZS/ZE INSTALLATION PROCEDURES