Philips DC910 Service Manual
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3141 785 32652
Docking Entertainment System
DC910/37/12/05/98
Published by LX 0830 Service Audio Subject to modification
© Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Disassembly diagram............ ........................................................3-1
Block diagram ................................................................................4-1
Wiring diagram ..............................................................................4-2
Main board
Circuit diagram .........................................................................5-1
Layout diagram ..................................................................5-2..5-3
MCU board
Circuit diagram ..................................................................6-1..6-3
Layout diagram ..................................................................6-4..6-5
AUX board
Circuit diagram .........................................................................7-1
Layout diagram .........................................................................7-2
Key board
Layout diagram .........................................................................8-1
Exploded view diagram .................................................................9-1
Mechanical parts list ...............................................................9-2..9-3
Electrical parts list...............................................................10-1..10-3
Output power ....................................... 2 x 15 W RMS
Signal-to-noise ratio ....................................... ≥ 70 dBA
Frequency response ...... 20 Hz – 20 KHz, ± 3 dB
Input sensitivity AUX ....................... 0.5V (max. 2 V)
Impedance loudspeakers ......................................... 4 Ω
Impedance headphones ........................................ 32 Ω
Output power headphones ....................... <50 mW
TUNER
FM wave range ................................... 87.5 – 108 MHz
Antenna
FM ....................................................................... 75 Ω wire
USB PLAYER/SD/MMC CARD
USB ................................................................... 12Mb/s,V1.1
......................................... support MP3 and WMA files
Number of albums/folders ................. maximum 99
Number of tracks/titles...................... maximum 400
GENERAL INFORMATION
AC Power .................................100 – 240V, 50/60 Hz
Dimensions (w x h x d) . 210 x 200 x 567 (mm)
Weight .............................................................................. 3 kg
Standby power consumption ............................<2 W
Eco power standby .................................................<1 W
Specifications and external appearance are
subject to change without notice.
TECHNICAL SPECIFICATION
1 - 2
Type /Versions:
Features
Board in used:
DC910/DC910W
Service policy
MCU BOARD
MAIN BOARD
AUX BOARD
KEY BOARD
* TIPS : C -- Component Lever Repair.
M -- Module Lever Repair
-- Used
/05
/12
/55
/98
/61
37
/
Feature diffrence
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK
C
C
Type /Versions:
DC910/DC910W
/05
/12
/55
/98
/61
37
/
C
VERSION VARIATION
93
/
93
/
C
C
C
C
C
C
C
C
C
C
C
C
C
Use Universal Test Cassette CrO2
SBC419 4822 397 30069
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion mete
e.g. Sound Technology ST170
L
R
DUT
or Universal Test Cassette Fe
SBC420 4822 397 30071
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc
(replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
Ri=50�
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50�
Tuner FM
MEASUREMENT SETUP
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
ESD
CLASS 1
LASER PRODUCT
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
! .
Lead free
Set remains closed!
N
Y
Play a CD
for at least 10 minutes
Y
playability
ok ?
N
playability
ok ?
add Info for customer
"SET OK"
check playability
N
Y
playability
ok ?
check playability
check playability
return set
Customer complaint
"CD related problem"
"fast" lens cleaning
1
2
3
For flap loaders (= access to CD drive possible)
cleaning method 4 is recommended
INSTRUCTIONS ON CD PLAYABILITY
2 - 1
Exchange CDM
1 - 4 For description - see following pages
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint
10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint)
TR 10 (1000µ wedge)
• playback of all these tracks without audible disturbance
playing time for: 1000µ wedge 10seconds
Fingerprint
10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which
informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.
The final wording in national language as well as the printing
is under responsibility of the Regional Service Organizations.
4
LIQUID LENS CLEANING
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
“Cleaning Solvent
The actuator is a very precise mechanical component and
may not be damaged in order to guarantee its full function.
Clean the lens gently (don’t press too hard) with a soft and
clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in
the picture below.
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
INSTRUCTIONS ON CD PLAYABILITY
2 - 2
MECHANICAL PARTSLIST(only for DC910W/37)
201
996510015086
FRONT PANEL
202
996510015087
REAR CABINET
203
996510012630
STAND GREY/GUN METAL
206
996510015092
CONTROL PANEL
209
996510015251
RIGHT WALL
210
996510015252
LEFT WALL
214
996510015254
ROTATE COVER
215
996510015255
WALL SLOTS-COVER
216
996510015256
CONNECTOR SLEEVE
217
996510015260
VOLUME BUTTONS
220
996510012646
DISPLAY LENS
314
996510015257
POWER BUTTONS
315
996510015258
PLAY BUTTONS -1
316
996510015259
PLAY BUTTONS -2
J001
996510012624
26P FFC 1mm L=60mm
J002
996510012652
26P FFC 1mm L=110mm
J003
996510012626
10P FFC 1mm L=80mm
J004
! 996510015085
AC CORD SET UL/CSA APP 1.83M
S001
996510012623
SPEAKER 3" 15W 4
S002
996510012623
SPEAKER 3" 15W 4
S003
996510012622
SPEAKER 1.55" 15W 4
S004
996510012622
SPEAKER 1.55" 15W 4
ACCESSORIES
T001
! 996510012621
AC ADAPTER 100-240V
204
996510015089
IPOD NANO 3RD HOLDER
207
996510015250
I-CLASSIC 160GB HOLDER
211
996510015253
I-CLASSIC 80GB HOLDER
7
996510015084
REMOTE CONTROL
J005
996510000428
CONNECT CORD 3.5mmST/PLUGx2
Note:
Only these parts mentioned in the list are
normal service parts.
9 - 2
9 - 3
MECHANICAL PARTSLIST(only for DC910/12/05/98)
!
ACCESSORIES
!
Note:
Only these parts mentioned in the list are
normal service parts .
201
996510017395
FRONT PANEL
202
996510017396
REAR CABINET
203
996510017397
STAND (HIPS)
206
996510012633
KEY BRACKET
208
996510012635
IPOD PCB BRACKET
209
996510017398
RIGHT WALL BLACK
210
996510017399
LEFT WALL BLACK
214
996510012640
ROTATE COVER
215
996510017400
WALL SLOTS-COVER BLACK
216
996510012604
CONNECTOR SLEEVE
217
996510012645
V1LUME BUTTONS
220
996510012646
DISPLAY LENS
314
996510012642
POWER BUTTONS
315
996510012643
PLAY BUTTONS
316
996510012644
PRESET BUTTONS
J001
996510012624
26P FFC 1mm L=60mm
J002
996510012652
26P FFC 1mm L=110mm
J003
996510012626
10P FFC 1mm L=80mm
J004
996510015085
AC CORD SET UL/CSA APP 1.83M(for -/05/12)
S001
996510012623
SPEAKER 3" 15W 4
S002
996510012623
SPEAKER 3" 15W 4
S003
996510012622
SPEAKER 1.55" 15W 4
S004
996510012622
SPEAKER 1.55" 15W 4
7
996510016562
REMOTE CONTROL
204
996510012631
IPOD NANO 3RD HOLDER
207
996510012634
I-CLASSIC 160GB HOLDER
212
996510012638
I-CLASSIC 80GB HOLDER
J005
996510002103
CONN. CORD 3.5 ST/PLUGx2 500mm
T001
996510016563
AC ADAPTER 24V 2.7A(for -/05/12)
!
T001
996510018762
AC ADAPTER 100 240V(for -/98)
!
J004
994000004411
AC CORD SET SAA APP 6FT(for -/98)
!
J004
994000003633
AC CORD SET VDE APP 6FT(for -/98)
MECHANICAL PARTSLIST(only for DC910/37)
!
ACCESSORIES
Note:
Only these parts mentioned in the list are
normal service parts.
9 - 4
6562
ELECTRICAL PARTSLIST(for all version)
MAIN BOARD & MCU BOARD ASSEMBLY
D001
996510000896
SCHOTTKY BARRIER DIODE SK 1217
D002
996510000323
SMD DIODE BAS316
D003
996510000323
SMD DIODE BAS316
D004
996500042437
CH-DIODE SS14 SMA/DO-214AC
D005
996500042437
CH-DIODE SS14 SMA/DO-214AC
D201
996510009333
DIODE RB160M-30 SOD-123
D203
996510009333
DIODE RB160M-30 SOD-123
D206
996510009404
DIODE LS4148 (LS-34)
D212
996510009333
DIODE RB160M-30 SOD-123
Z003
996520033296
SMD ZENER DIODE BZX284 5.1V
Z004
996510000341
SMD ZENER DIODE 5.6V
Z006
996510015079
SMD ZENER DIODE BZX284 3.3V
Z601
996520033296
SMD ZENER DIODE BZX284 5.1V
Q001
996510000878
TRANSISTORS SPD09P06PL
Q002
996510010292
SMD TRANSISTORS MMBT3904
Q003
996510000878
TRANSISTORS SPD09P06PL
Q004
996510010292
SMD TRANSISTORS MMBT3904
Q006
996510008369
TRANSISTORS MMBT8050D (SOT23)
Q007
996510009308
TRANSISTORS MMBT8550D
Q008
996510010292
SMD TRANSISTORS MMBT3904
Q009
996510010292
SMD TRANSISTORS MMBT3904
Q012
996510010292
SMD TRANSISTORS MMBT3904
Q201
996510006601
SMD TRANSIST BC857B
Q302
996510000878
TRANSISTORS SPD09P06PL
Q303
996510008369
TRANSISTORS MMBT8050D (SOT23)
Q601
996510000878
TRANSISTORS SPD09P06PL
U001
994000004607
IC PT2314
U002
996510012038
IC TDA8932BT
U003
996520033288
IC AP1501-ADJUST
U004
996520033291
REQULATOR IC KIA378R05PI/P
U005
996520033291
REQULATOR IC KIA378R05PI/P
U007
994000001201
IC NJM4556AM
U008
996500039808
IC SM LM324D
U009
996510003984
IC CYT78L05 (TO-92)
U010
994000001201
IC NJM4556AM
U011
996520033287
TUNER MODULE KSE TYPE:MK000F
U201
996520033293
MCU GY660
U202
994000002839
IC LM1117S-3.3
U203
996520033297
IC (SGS) HCF4052BM1
U205
996510012074
RESET IC AT24C01B
10 - 1
ELECTRICAL PARTSLIST(for all version)
MAIN BOARD & MCU BOARD ASSEMBLY
U301
996520033295
IC OTI6889 (LQFP-128)
U302
996510002118
IC SST39VF010-70-4C-WHE (1M)
U401
996510006679
IC (SANYO) LC786921W-UPHI-E
U402
994000002839
IC LM1117S-3.3
U601
994000004344
IC (PHILIPS) HEF4052BT
X201
996500039820
CRYSTAL 10MHz 49/US
X202
994000004615
CRYSTAL 32.768KHZ 12.5PF
X301
996520033289
SMD CRYSTAL 12 MHz HC-49/US
X401
994000004551
CRYSTAL 16.9344MHZ +-20PPM
F001
! 994000001223
FUSE RADIAL T5A 250V
J301
996510000890
USB SOCKET 4P USB
J302
996510015080
SD CARD CONNECTOR
J602
996510000889
PHONE JACK TC38-060-01 RING
J603
996510000889
PHONE JACK TC38-060-01 RING
J608
996510002122
DC JACK TC-18-013-03
10 - 2
ELECTRICAL PARTSLIST(for all version)
KEY BOARD ASSEMBLY
D204
996520033290
LED LAMP 2x4mm
D205
996520033290
LED LAMP 2x4mm
D213
996520033299
DISPLAY SDT-DA1754-TN-1
P201
994000004367
OPTIC SENSER FM-6038TM2-5AN
Q202
996510008369
TRANSISTORS MMBT8050D (SOT23)
SW202
994000001243
TACT SWITCH
SW203
994000001243
TACT SWITCH
SW204
994000001243
TACT SWITCH
SW205
994000001243
TACT SWITCH
SW206
994000001243
TACT SWITCH
SW207
994000001243
TACT SWITCH
SW208
994000001243
TACT SWITCH
SW209
994000001243
TACT SWITCH
IPOD BOARD ASSEMBLY
J501
996520033300
IPOD SOCKET
Note:
Only these parts mentioned in the list are
normal service parts.
10 - 3