Whirlpool 4322525 Manual 

WHIRLPOOL SELF-CLEANING SLIDE-IN ELECTRIC RANGES

WHIRLPOOL CORPORATION assumes no responsibility for any repair made on our products by anyone other than Authorized Factory Service Technicians. Copyright 1999, Whirlpool Corporation, Benton Harbor, MI 49022 FORWARD This Job Aid, “Self-Cleaning Slide-In Electric Ranges,” (Part No. 4322525), provides the techni- cian with information on the installation, operation, and service of Whirlpool Self-Cleaning Slide- In Electric Ranges. It is to be used as a training Job Aid and Service Manual. For specific informa- tion on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the range. The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit. GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair Self-Cleaning Slide-In Electric Ranges. The objectives of this Job Aid are to: • Understand and follow proper safety precautions. • Successfully troubleshoot and diagnose malfunctions. • Successfully perform necessary repairs. • Successfully return the range to proper operational status.

Table of Contents SPECIFICATIONS .................................................................................................................. 1-1 INSTALLATION HIGHLIGHTS................................................................................................ 2-1 Electrical Requirements ..................................................................................................... 2-1 Connecting The Range To An Electrical Supply................................................................ 2-3 Moving The Range ............................................................................................................ 2-6 PRODUCT OPERATION ........................................................................................................ 3-1 Air Flow — Rear Panel ...................................................................................................... 3-1 Cooling Fan Air Flow ......................................................................................................... 3-2 The Bimetal Switches ........................................................................................................ 3-3 The Surface Element Limiter ............................................................................................. 3-4 The Door Lock Solenoid & Door Latch Switch................................................................... 3-5 How The Self-Clean Cycle Works ..................................................................................... 3-6 COMPONENT ACCESS ......................................................................................................... 4-1 Component Locations ........................................................................................................ 4-1 Removing The Electronic Oven Control & The Control Panel ........................................... 4-2 Removing An Element Control (Infinite Switch) & A Surface Indicator Light ..................... 4-4 Removing A Bimetal Switch............................................................................................... 4-6 Removing The Ceran Glass Maintop................................................................................. 4-7 Removing A Surface Element & Hot Surface Indicator Light Assembly ............................ 4-8 Removing The Oven Bake & Broil Elements ................................................................... 4-10 Removing The Oven Light Assembly .............................................................................. 4-12 Removing The Oven Door Gasket................................................................................... 4-13 Removing The Oven Light Switch ................................................................................... 4-14 Removing The Cooling Fan ............................................................................................. 4-16 Removing The Oven Temperature Sensor & The Door Latch Assembly Components ....................................................................... 4-18 Removing The Oven Door Glass ..................................................................................... 4-20 Removing The Outer Oven Glass.................................................................................... 4-22 Removing The Inner Oven Glass .................................................................................... 4-23 COMPONENT TESTING ........................................................................................................ 5-1 DIAGNOSIS & TROUBLESHOOTING.................................................................................... 6-1 WIRING DIAGRAMS & STRIP CIRCUITS.............................................................................. 7-1 TECH TIPS ............................................................................................................................. 8-1 PAGE

WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATIONS SERIAL NUMBER MODEL NUMBER MODEL NUMBER INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT G Y 3 9 6 L X G Q PRODUCT GROUP: R = ELECTRIC RANGES S = GAS RANGES G = WHIRLPOOL GOLD RANGE PRODUCT IDENTIFICATION: A = ACCESSORY K = KITS B = BUILT-IN M = MV COMBO C = COOKTOP S = SET-IN E = EYE-LEVEL W = SLIDE-IN GAS F = FREESTANDING Y = SLIDE-IN ELECTRIC H = HOODS MODEL SIZE: 3 = 30" SLIDE-IN 4 = 40" SLIDE-IN 5 = 36" SLIDE-IN 6 = 30" SET-IN RANGES OVEN TYPE: 0 THRU 3 = STANDARD PORCELAIN 4 THRU 9 = PYROLYTIC SELF-CLEAN FEATURE / VARIATIONS: ELECTRIC 0, 1, 2, 5, 7 = COIL ELEMENTS 4 = STANDARD PATTERN CERAMIC 6, 8, 9 = DELUXE PATTERN CERAMIC GAS 0, 1, 2, 3, 4, 6 = OPEN BURNER 5 & 7 = SEALED BURNER DOOR TYPE: B = SOLID BLACK GLASS L = LARGE WINDOW O = METAL OVEN DOOR P = STANDARD WINDOW GLASS FEATURE CODE: E = ELECTRONIC IGNITION (GAS ONLY) S = STANDING IGNITION (GAS ONLY) C = COLOR COORDINATED GLASS (BEFORE 1998) X = NOT DEFINED YEAR OF INTRODUCTION: G = 1998 H = 1999 J = 2000 COLOR CODE: B = BLACK W = WHITE N = ALMOND Z = ALMOND ON ALMOND Q = WHITE ON WHITE SERIAL NUMBER X H 0 7 1 2 3 4 5 OXFORD YEAR OF INTRODUCTION H = 1998, J = 1999, K = 2000 WEEK OF PRODUCTION (7th WEEK) PRODUCT SEQUENCE NUMBER

MODEL & SERIAL NUMBER LABEL AND WIRING DIAGRAM LOCATIONS The Model/Serial Number label and Wiring Diagram locations are shown below. MODEL/SERIAL NUMBER LABEL (behind top left side of storage drawer) WIRING DIAGRAM (on back cover)

IMPORTANT SAFETY INFORMATION Your safety and the safety of others is very important. Important safety messages have been provided in this Job Aid. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and others. All safety messages will be preceded by the safety alert symbol and the word “WARNING.” All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

Whirlpool ( Gold) US ELECTRIC MODEL # RS310PXG W/N GY395LXG Q/Z/B GY396LXG Q/Z/B CANADIAN ELECTRIC MODEL # --- YGY395LXG Q/Z YGY396LXG Q/B GENERAL INFORMATION Cleaning System Std. Clean Self Clean Self Clean Burner Type Coil Coil Radiant Drip Pans or Glass Pattern Chrome Porcelain Q Style Oven Controls TOD/Timer EZ300 EZ300 DIMENSIONS Height to Maintop 36" 36" 36" Depth - Overall 24.5" 24.5" 24.5" Door Swing 21.75" 21.75" 21.75" Depth with Handle 26.75" 26.75" 26.75" Approx Shipping Weight 180 lbs 180 lbs 180 lbs CONTROL PANEL FEATURES Control Panel Glass Color Blk - Glass Wht/Alm/Blk - Glass Wht/Alm/Blk - Glass Control Panel Color Black Wht/Alm/Blk Wht/Alm/Blk Panel Construction/Shape Glass-square Glass-square Glass-square Oven Control Location Center Center Center Oven Controls TOD/Timer EZ 300 EZ 300 Oven Light US Yes-manual rocker Yes-in control Yes-in control Oven Light CND Yes-manual rocker Yes-manual rocker Yes-manual rocker Oven Heating Indicator Light Mini-Red (1) in Oven Control in Oven Control Surface Unit Indicator Light Mini Red (2) Mini Red (2) Mini Red (2) Surface Unit Controls Inf Detent Hi/Off Inf Detent Hi/Off Inf Detent Hi/Off COOKTOP FEATURES Cooktop Type Porcelain Porcelain Ceran Drip pans Chrome Porcelain Q Style Burner Type Coil Coil Radiant Burner Configuration #REF! #REF! 4 Radiant R. Front (240V) 6"-1500W 6"-1500W 7"-1700W L. Front (240V) 8"-2400W 8"-2600W 9"-2400W R. Rear (240V) 6"-1500W 6"-1100W 8"-2100W L. Rear (240V) 8"-2400W 8"-2600W 6"-1400W Hot Surface Indicator None None 4 OVEN FEATURES Oven Type Std. Clean Self Clean Self Clean Broil Element 2500W- 4 pass 3000W 6 pass 3000W 6 pass Bake Element 2500w 2500w 2500w Top Heat No Yes Yes Accubake System No Yes Yes Broil Pan - Storage Rails No Yes Yes Auto Oven Light No Yes Yes Manual Oven Light Yes-manual rocker Auto Auto Lower Storage Drawer Yes Yes Yes LITERATURE Tech Sheets/Wiring Diagrams Yes Yes Yes OTHER SPECIFICATIONS UL/CSA approval Yes Yes Yes Anti-Tip Device w/ Unit Floor Bracket Floor Bracket Floor Bracket

Turn power supply off before connecting wires. Use 8-gauge solid copper wire. Electrically ground the range. Failure to follow these instructions can re- sult in death, fire, or electrical shock. INSTALLATION HIGHLIGHTS ELECTRICAL REQUIREMENTS A four-wire or three-wire, single-phase, 120/ 240-volt, 60-Hz; 50-amp, AC-only, electrical supply (or four-wire or three-wire 120/208-volt if specified on the model/serial rating plate) is required on a separate 50-ampere circuit, fused on both sides of the line. A time-delay fuse or circuit breaker is recommended. The model/ serial rating plate is located on the oven frame behind the storage drawer panel (see page v). Wire sizes and connections must conform to the requirements of the National Electrical Code, ANSI/NFPA 70—latest edition*, and all local codes and ordinances for the kilowatt rat- ing of the range. This range should be connected directly to the fused disconnect or circuit breaker box through flexible, armored or nonmetallic sheathed, cop- per cable (with ground wire). Locate the junc- tion box to allow two to three feet of slack in the line so that the range can be moved if ser- vicing is ever necessary. Do Not cut the con- duit. A U.L.-listed conduit connector must be provided at each end of the power supply cable (at the range and at the junction box). This range is manufactured with a white (neu- tral) power wire and a cabinet-connected bare ground wire twisted together. Remove the junction box cover. Connect the range cable to the junction box through a U.L.-listed conduit connector. Com- plete the electrical connection according to lo- cal codes and ordinances. If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path and wire gauge are in accordance with local codes. Do not ground to a gas pipe. Check with a qualified electrician if you are not sure whether the range is properly grounded. Do not have a fuse in the neutral or ground circuit. The range must be connected with copper wire only. Wiring diagrams are provided in Section 7 of this Job Aid. * National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269

tem, do not connect the cabinet-ground conductor to the white (neutral) junction box wire (see Figure 2-2). 1. Disconnect the power supply. 2. Separate the green, (or bare), and the white appliance cable wires. 3. Connect the white range cable wire to the white (neutral) wire in the junction box. 4. Connect the two black wires together with a twist-on connector. 5. Connect the two red wires together with a twist-on connector. 6. Connect the green range wire to the green ground wire in the junction box. 7. Replace the junction box cover. Where local codes permit connecting the cabinet-ground conductor to the white (neutral) junction box wire (Figure 2-1): 1. Disconnect the power supply. 2. Remove the junction box cover. 3. Connect the green and white range cable wires and the white (neutral) wire in the junction box together with a twist-on con- nector. 4. Connect the two black wires together with a twist-on connector. 5. Connect the two red wires together with a twist-on connector. 6. Replace the junction box cover. Where local codes do not permit connect- ing the cabinet-ground conductor to the white (neutral) junction box wire (Figure 2-2): 1. Disconnect the power supply. 2. Separate the green and white appliance cable wires. 3. Connect the white range cable wire to the white (neutral) wire in the junction box with a twist-on connector. 4. Connect the two black wires together with a twist-on connector. 5. Connect the two red wires together with a twist-on connector. 6. Connect the green or bare ground wire from the range cable to a ground wire in the junction box. 7. Replace the junction box cover. cable from power supply junction box red wires white wire bare or green wire cable from range U.L.-listed conduit connector black wires cable from power supply junction box red wires white wires black wires bare or green wires cable from range U.L.-listed conduit connector Figure 2-1 Figure 2-2

TO AN ELECTRICAL SUPPLY IMPORTANT: Use a new 40-ampere power supply cord. Local codes may permit the use of a U.L.-listed, 250-volt, 40-ampere range power supply cord (pigtail). The power supply cord should be Type SRD or SRDT, and be at least 4-feet long. The wires that connect to the range must end with ring terminals. A 3/4" (1.9 cm), U.L.-listed strain relief must be installed where the power supply cord connects to the range (see Figure 2-3). This range is manufactured with ground con- nected to cabinet for mobile home, or other 4- wire installations. The ground must be revised so the green grounding wire of the four-wire power cord is connected to the cabinet. For a 4-wire receptacle (NEMA Type 14-50R, shown in Figure 2-4), a matching U.L.-listed, 4-wire, 250-volt, 40-ampere, range power sup- ply cord (pigtail) must be used. This cord con- tains four copper conductors with ring termi- nals on the appliance end, and terminates in a NEMA Type 14-50P plug on the supply end. The fourth (grounding) conductor must be iden- tified by a green, or green/yellow cover, and the neutral conductor by a white cover. The cord should be Type SRD or SRDT with a U.L.-listed strain relief, and be at least 4-feet long. The MINIMUM conductor sizes for the copper 4-wire power supply cord are: • 40-ampere circuit • 2) #8 conductors • 1) #10 white neutral • 1) #8 green grounding The range can also be connected directly to a fused disconnect, or to a circuit breaker box, through flexible, armored or nonmetallic sheathed, copper cable (with a grounding wire). Do not use 2-wire cable with a bare grounding wire. All current-carrying wires must be insu- lated. A U.L.-listed conduit connector must be provided at each end of the power supply cord (at the appliance and at the junction box). USE ONLY 8-GAUGE SOLID COPPER WIRE. DO NOT USE ALUMINUM WIRE. Allow 2- or 3- feet of slack in the line so the range can be moved if servicing is ever necessary. IMPORTANT: The metal chassis of the range must be earth-grounded so that the control panel will operate. If the chassis is not earth- grounded, none of the keypads will operate. Check with a qualified electrician if you are in doubt as to whether the range is earth- grounded. THIS BLADE CONNECTED TO THIS CONDUCTOR NEUTRAL RING TERMINALS 3/4" (1/9 cm) U.L.-LISTED STRAIN RELIEF NEUTRAL (WHITE OR CENTER) 3-WIRE POWER SUPPLY CORD NEMA 10-50P 4-WIRE POWER SUPPLY CORD (MOBILE HOME OR OTHER 4-WIRE INSTALLATIONS) NEMA 10-50P NEUTRAL (WHITE) 3/4" (1/9 cm) U.L.-LISTED STRAIN RELIEF GROUNDING PRONG GROUNDING WIRE (GREEN OR GREEN-YELLOW) NEUTRAL Figure 2-3 Power Supply Cords The power supply cord must have three No.-10 copper wires to match a 3-wire receptacle of NEMA Type 10-50R. (See Figure 2-4). Figure 2-4 AC Receptacles 3-wire wall receptacle (10-50R) 4-wire wall receptacle (14-50R)

Do not use 2-wire cable with a bare grounding wire. All current -carrying wires must be insulated. Failure to follow these instructions could result in fire, electrical shock, or death. To install the power supply cord to the terminal block screws on the back of the range, per- form the following steps. 1. Turn off the power supply. 2. If the power supply cord does not have eyelets installed on the leads, prepare the leads, as shown in Figure 2-5. 1" (2.5 cm) 3" (7.6 cm) Hooked Lead Figure 2-5 Preparing The Lead Ends Brass Terminal Nuts Terminal Block Cover 3. Remove the terminal block cover from the back of the range, and the brass terminal nuts that are attached to the knockout (see Figure 2-6). Figure 2-6 Removing The Terminal Block Cover & Nuts Figure 2-7 Mounting The Conduit Connector Conduit Connector Opening Do Not Remove Knockout 5. Slide the lead end of the power supply cord through the conduit connector and tighten the strain relief clamp. Make sure that you allow enough slack in the cord so you can easily connect the lead ends to the terminal block screws (see Figure 2-8). 6. Remove the grounding link screw from the range frame (see Figure 2-8). 4. Attach a U.L.-listed conduit connector to the knockout opening, but do not remove the knockout (see Figure 2-7). Figure 2-8 Removing The Grounding Link Screw Grounding Link Screw Grounding Link

power cord to the grounding link with the grounding link screw you just removed (see Figure 2-9). This lead must be at- tached first and must not contact any of the other terminals. White (neutral) Lead Silver Terminal Green (ground) Lead Strain Relief Figure 2-9 Connecting The Leads 8. Using the brass terminal nuts you re- moved in step 3, connect the power supply cord lead ends to the terminal screws as follows (see Figure 2-9): a) White (neutral) lead to the center (sil- ver) terminal screw. This lead must be connected to the center terminal. b) Remaining two leads to the outer screw terminals. 9. Make sure that the conduit strain relief is tight, then mount the terminal block cover to the range with the hardware you re- moved in step 3.

killed. Connect anti-tip bracket to rear range foot. Reconnect the anti-tip bracket, if the range is moved. Failure to follow these instructions can re- sult in death or serious burns to children and adults. WARNING Before moving the range, slide it onto a piece of cardboard, or hardboard, to prevent dam- aging the floor covering, and perform the fol- lowing steps: 1. Disconnect the electrical supply. 2. Slide the range forward and disengage the foot with the anti-tip bracket. IMPOR- TANT: Make sure the anti-tip bracket is securely attached to floor. 3. Slide range back so the rear foot engages in the anti-tip bracket. 4. Check to see that the range is level. 5. Reconnect the electrical supply cord. MOVING THE RANGE

these spacers should just come in contact with the surface of the wall. If they are accidentally bent in, proper spacing will be lost, and the oven will not heat properly. Also, the front con- trol panel may become overly warm, and cause the bimetal switches to trip, shutting down the operation. If any of these problems occur, it is most likely because of air flow restrictions. The electric range needs sufficient air to prop- erly cool the oven. In addition, proper air flow through the electric range also keeps the front control panel from becoming too hot while the elements are operating, and causing opera- tional problems. To help provide the proper air flow along the back of the range, the rear panel of the range has a spacer on each side toward the bottom Figure 3-1 PRODUCT OPERATION AIR FLOW — REAR PANEL WALL AIRFLOW SPACER REAR PANEL SIDE VIEW EXTRUDED SPACERS ON REAR PANEL

Refer to Figure 3-2 while you read this descrip- tion. The cooling fan is in series with the cooling fan bimetal switch, which is located under the right side of the control panel. When the tempera- ture of the chassis reaches 40˚C (104˚F), the bimetal switch closes, and turns on the cool- ing fan. The cooling fan draws air from inside the base of the cabinet. It forces the air up the air chan- nel, which is located under the left side panel, to the opening at the end of the control panel. Air then flows across the chassis below the control panel, and cools it. Air enters through the series of holes in front of the range top, flows beneath it, and exits to the outside through slots in the rear panel. When the con- trol panel chassis temperature drops below 40˚C (104˚F), the bimetal switch opens, and turns the cooling fan off. Figure 3-2 COOLING FAN AIR CHANNEL AIR FLOWS FROM CONTROL PANEL UNDER RANGE TOP OVEN VENT FOR OVEN EXHAUST AIR FLOWS INTO REAR PANEL LOUVERS AIR INLETS UNDER CONTROL PANEL COOLING FAN BIMETAL SWITCH BROIL ELEMENT BAKE ELEMENT L1 BK P L2 L1 H1 H2 BK 2A BK 2B 1A 1B LF P L2 L1 H1 H2 Y 2A Y 2B 1A 1B LR P L1 H1 H2 BR 2A BR 2B 1A 1B RF P L2 L1 H1 H2 R 2A BU 2B 1A 1B RR LF LR RF RR HOT SURFACE IND. LIGHTS R W R BK BK SURF IND. LIGHT P4-4 R P4-5 P3-1 P3-2 P2-1 P2-4 P4-1 BR BU BU BU R N.O. COM DOOR LATCH SW. DOOR LOCK SOLENOID W GND OVEN LT. P3-3 P3-4 P3-6 P3-7 P2-2 P2-3 OR P6 GND G P3-5 P4-3 OVEN TEMP SENSOR DOOR SW. OVEN CONTROL V V SURF IND. LIGHT W BK BU W L2 R Y Y BK M BI - METAL SW FAN N.O. BI-METAL SW AMBIENT N.C. BU V V V V BU N N P L2 L1 H1 H2 N (OPTIONAL) COIL ELEMENT Y Y W BK V R L2 BROIL RELAY BAKE RELAY DLB RELAY SUR. IND. LIGHT INF. SWITCH TRANSFORMER OVEN LIGHT RELAY LATCH RELAY

• Cooling Fan Bimetal Switch (N.O.) (Inset #2) —This switch is located un- der the right side of the control console. It turns the cooling fan on if the console temperature reaches 40˚C/104˚F. There are two bimetal switches on the electric range. The switches operate as follows: • Ambient Bimetal Switch (N.C.) (Inset #1) —This switch is located un- der the left side of the control console. It opens the L1 circuit to the electronic control board if the console temperature reaches 95˚C/203˚F. AMBIENT BIMETAL SWITCH COOLING FAN BIMETAL SWITCH Figure 3-3 Inset #2 Inset #1 BROIL ELEMENT BAKE ELEMENT L1 BK P L2 L1 H1 H2 BK 2A BK 2B 1A 1B LF P L2 L1 H1 H2 Y 2A Y 2B 1A 1B LR P L1 H1 H2 BR 2A BR 2B 1A 1B RF P L2 L1 H1 H2 R 2A BU 2B 1A 1B RR LF LR RF RR HOT SURFACE IND. LIGHTS R W R BK BK SURF IND. LIGHT P4-4 R P4-5 P3-1 P3-2 P2-1 P2-4 P4-1 BR BU BU BU R N.O. COM DOOR LATCH SW. DOOR LOCK SOLENOID W GND OVEN LT. P3-3 P3-4 P3-6 P3-7 P2-2 P2-3 OR P6 GND G P3-5 P4-3 OVEN TEMP SENSOR DOOR SW. OVEN CONTROL V V SURF IND. LIGHT W BK BU W L2 R Y Y BK M BI - METAL SW FAN N.O. BI-METAL SW AMBIENT N.C. BU V V V V BU N N P L2 L1 H1 H2 N (OPTIONAL) COIL ELEMENT Y Y W BK V R L2 BROIL RELAY BAKE RELAY DLB RELAY SUR. IND. LIGHT INF. SWITCH TRANSFORMER OVEN LIGHT RELAY LATCH RELAY

The surface element limiter is a safety device that is mounted in the surface element circuit (see Figure 3-4). The limiter monitors the temperature of the cooktop glass in two ways (see Figure 3-5): a)Circuit 1A to 2A, which is a normally- closed (N.C.) switch, opens at 1025˚F and protects the ceran glass from heat damage. b)Circuit 1B to 2B, which is a normally- open switch (N.O.) switch, closes and turns on the hot surface indicator lights if the temperature of the cooktop is greater than 150˚F. This switch will re- main closed until the ceran glass is warm enough to touch. 2A 2B 1A 1B 2A 2B 1B 1A MAINTOP SENSING ROD HEATING COIL INSULATION LIMITER ELEMENT TERMINALS LIMITER TERMINALS Figure 3-4 Figure 3-5 BROIL ELEMENT BAKE ELEMENT L1 BK P L2 L1 H1 H2 BK 2A BK 2B 1A 1B LF P L2 L1 H1 H2 Y 2A Y 2B 1A 1B LR P L1 H1 H2 BR 2A BR 2B 1A 1B RF P L2 L1 H1 H2 R 2A BU 2B 1A 1B RR LF LR RF RR HOT SURFACE IND. LIGHTS R W R BK BK SURF IND. LIGHT P4-4 R P4-5 P3-1 P3-2 P2-1 P2-4 P4-1 BR BU BU BU R N.O. COM DOOR LATCH SW. DOOR LOCK SOLENOID W GND OVEN LT. P3-3 P3-4 P3-6 P3-7 P2-2 P2-3 OR P6 GND G P3-5 P4-3 OVEN TEMP SENSOR DOOR SW. OVEN CONTROL V V SURF IND. LIGHT W BK BU W L2 R Y Y BK M BI - METAL SW FAN N.O. BI-METAL SW AMBIENT N.C. BU V V V V BU N N P L2 L1 H1 H2 N (OPTIONAL) COIL ELEMENT Y Y W BK V R L2 BROIL RELAY BAKE RELAY DLB RELAY SUR. IND. LIGHT INF. SWITCH TRANSFORMER OVEN LIGHT RELAY LATCH RELAY

open) position. During the self-clean cycle, the control board sends a 120-volt pulse to the so- lenoid windings, which pulls the plunger in, and moves the latch actuator rod to lock the oven door (Figure 3-6B). The movement of the rod also actuates the door latch switch and closes it. When the self-clean cycle is over, the con- trol board sends a 120-volt pulse to the sole- noid, the plunger is pushed out, the latch ac- tuator rod releases the door, and the door latch switch opens. The door lock solenoid operates on a 120-volt pulse from the electronic control board. When the door is in the unlocked position, (Figure 3-6A), the plunger is extended. When the door latch switch is open, the control senses that the door is unlocked. When the door latch switch closes, the control senses that the door is locked. The door latch switch, mounted on the solenoid bracket, is in the N.O. (normally- PLUNGER OUT DOOR UNLOCKED LATCH ACTUATOR ROD LATCH ACTUATOR ROD DOOR LATCH SWITCH OPEN SOLENOID 120 VAC DOOR UNLOCKED PLUNGER IN DOOR LOCKED DOOR LATCH SWITCH CLOSED SOLENOID 120 VAC DOOR LOCKED Figure 3-6A The Door Lock Solenoid (Door Unlocked) Figure 3-6B The Door Lock Solenoid (Door Locked) N W L1 BK W W W BK BK P4-4 R P4-5 P3-1 P3-2 P2-1 P2-4 P4-1 BR BU BU V R BROIL IGNITOR BAKE IGNITOR BAKE VALVE BROIL VALVE N.O. COM DOOR LATCH SW. DOOR LOCK SOLENOID W GND OVEN LT. P3-3 P3-4 P3-6 P3-7 P2-2 P2-3/P6 GND G P3-5 P4-3 OVEN TEMP SENSOR DOOR SW. OVEN CONTROL V V SURFACE BURNER IGNITION SWITCHES SPARK MODULE Y Y R BU BK M BI - METAL SW FAN N.O. BI-METAL SW AMBIENT N.C. Y Y W BK BK TRANSFORMER OVEN LIGHT RELAY LATCH RELAY BROIL RELAY BAKE RELAY

The Self-Clean cycle uses high heat to burn away soil and grease from inside the oven. During this cycle, the oven will get much hot- ter than it does under normal baking and broil- ing conditions (see the following chart). The oven is preset for a 3-1/2 hour Self-Clean cycle. However, you can adjust this cycle time to between 2-1/2 and 4-1/2 hours. The chart shows a normal 3-1/2 hour Self-Clean cycle. Note that although the heating turns off after 3-hours, the door will remain locked for an ad- ditional 1/2 hour so the oven can cool suffi- ciently. During the Self-Clean cycle, the bake element is on all the time (see Figure 3-7). If the door latch switch is not activated during the clean operation, the cycle is terminated and the dis- play will show “close door.” AFTER 30-MINUTES OF CLEAN L1 L2 MICROCOMPUTER P2-4 P2-3 BAKE ELEMENT DLB RELAY Figure 3-7

each component inside the self-cleaning slide- in electric ranges. The components and their locations are shown in Figure 4-1. COMPONENT ACCESS COMPONENT LOCATIONS NOTE: The Whirlpool Model GY396LX range is shown below. The other slide-in range com- ponents are identical, and are serviced in the same manner. Figure 4-1 Surface Element (4) With Limiter (4) Oven Temperature Sensor Electronic Oven Control Control Panel Oven Light Switch Surface Indicator Light (2) Cooling Fan Bimetal Switch Ambient Bimetal Switch Oven Door Glass Fiberglass Door Gasket Oven Light Door Latch Assembly Cooling Fan Broil Element Bake Element Double Line Break (DLB) Relay Oven Vent Ceran Glass Maintop Hot Surface Indicators Element Control (4) (Infinite Switch)

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the electrical power to the range. 2. Remove the knobs from the controls. Refer to Figure 4-2 for the following steps. 3. Unsnap the two clips at the inner control locations and lift the front edge of the control panel glass, then slide the top edge of the glass out of the control panel flange, and remove it. REMOVING THE ELECTRONIC OVEN CONTROL & THE CONTROL PANEL 4. To remove the electronic oven control: a) Remove the two screws from the be- zel and window and remove them from the control panel. b) Remove the two screws from the bracket, lift the electronic oven control assembly off the control panel, and ro- tate it back so you can access the con- nectors. c) Disconnect the three connectors from the electronic oven control (see the inset). 5. To remove the control panel: a) Remove the two top screws and the two side screws in the end caps from the control panel. b) Open the oven door and remove the three bottom screws. c) Remove the control panel from the range by pulling it forward and lifting it at the front. d) To remove an end cap, remove the two mounting screws (1 top & 1 bottom).

Unsnap Clip To Remove Glass Unsnap Clip To Remove Glass Bezel Window Electronic Oven Control 5-Pin Connector PH01 7-Pin Connector PH03 5-Pin Connector PT02 ELECTRONIC OVEN CONTROL (COMPONENT SIDE) INSET

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the electrical power to the range. 2. Remove the control panel (see page 4-2 for the removal procedure). NOTE: You do not have to remove the electronic oven control from the panel. Refer to Figure 4-4 for the following steps. 3. To remove an element control: a) Remove the two mounting screws from the element control. b) Rotate the control panel back on top of the maintop so you can access the element control wiring. c) Disconnect the wires from the termi- nals on the element control and recon- nect them to the identically-marked ter- minals of the new control (see the in- set). 4. To remove a surface indicator light: a) Hold the lens in place with one hand and unclip the indicator light from the lens (see Figure 4-3). REMOVING AN ELEMENT CONTROL (INFINITE SWITCH) & A SURFACE INDICATOR LIGHT LENS SLIDE LIGHT HOLDER CLIPS OVER/OFF SHOULDER CONTROL PANEL PRESS UP TO ENGAGE CLIPS WITH LENS SHOULDER b) Disconnect the one indicator light lead from the element control terminal, and cut the other lead near the indicator light body. c) Connect the lug on the lead of the new indicator light to the element control terminal. d) Remove 3/8" of insulation from the cut wire ends and splice them together us- ing a twist-on nut. Figure 4-3

4-5 CONTROL PANEL Element Control Screws Blk Blk Blk 2 Red 2 Red 2 Red Brn Brn 2 Red Red Red Red Red Yel Yel INSET L1 L2 P H2 H1 L1 L2 P H2 H1 L1 L2 P H2 H1 L1 L2 P H2 H1 LEFT REAR LEFT FRONT RIGHT REAR Right Surface Indicator Light RIGHT FRONT 2 Blk 2 Blk Blu Blk Red Left Surface Indicator Light Element Control Screws Left Surface Indicator Light Right Surface Indicator Light Figure 4-4

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the electrical power to the range. 2. Remove the control panel and rotate it back on top of the maintop so it is out of the way (see page 4-2 for the removal proce- dure). NOTE: You do not have to remove the electronic oven control from the panel. 3. To remove a bimetal switch, remove the mounting screw and disconnect the wires from the terminals (see Figure 4-5). Ambient Bimetal Switch Cooling Fan Bimetal Switch Control Panel Chassis Screw Screw Figure 4-5 REMOVING A BIMETAL SWITCH

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the electrical power to the range. 2. Remove the control panel and rotate it back on top of the maintop so it is out of the way (see page 4-2 for the removal proce- dure). NOTE: You do not have to remove the electronic oven control from the panel. Refer to Figure 4-6 for the following steps. 3. Remove the four chassis screws (two on each side) from the control panel chassis. 4. Lift the front of the chassis at the center and prop it up with a board. NOTE: You may have to unclip the two cooling fan motor wires to raise the chassis high enough to access the screws. 5. Remove the four mounting screws from the ceran glass brackets. 6. Lower the chassis and remove the ceran glass. REMOVING THE CERAN GLASS MAINTOP Control Panel Chassis Screws CERAN GLASS MOUNTING SCREWS CERAN GLASS MOUNTING SCREWS Fan Motor Wires In Clip Figure 4-6

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. REMOVING A SURFACE ELEMENT & HOT SURFACE INDICATOR LIGHT ASSEMBLY 1. Turn off the electrical power to the range. 2. Remove the control panel and rotate it back on top of the maintop so it is out of the way (see page 4-2 for the removal proce- dure). NOTE: You do not have to remove the electronic oven control from the panel. Refer to Figure 4-7 for the following steps. 3. Remove the four chassis screws (two on each side) from the control panel chassis. 4. Lift the front of the chassis at the center and prop it up with a board. NOTE: You may have to unclip the two cooling fan motor wires at the left front corner to raise the chassis high enough to access the screws. 5. To remove the left front or right rear element: a) Remove the screw from the retaining rod. b) Disconnect the wires from the termi- nals of the element and limiter. 6. To remove the left rear or right front elements, a) Pull the ends of the rod out from the brackets. b) Disconnect the wires from the termi- nals of the element and limiter. 7. To remove the hot surface indicator light assembly: a) Pull down firmly on the indicator as- sembly body to unfasten the four clips from the edge of the chassis. b) Disconnect the leads from the termi- nals of the limiters.

Left Rear 6" 1400 W Right Rear 8" 2100 W Right Front 7" 1700 W Mounting Screws Hot Surface Indicator Lights Retaining Rod Retaining Rod Retaining Rod Retaining Rod Limiter Limiter Limiter Limiter TOP VIEW Control Panel Chassis Screws Fan Motor Wires In Clip Figure 4-7

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the electrical power to the range. Refer to Figure 4-8 for the following steps. 2. To remove the bake element: a) Remove the two screws from the mounting plate and pull the element forward as far as the wires will allow. b) Disconnect the wires from the bake el- ement terminals and remove the ele- ment. Refer to Figure 4-9 for the following steps. 3. To remove the broil element: a) Remove the two screws from the broil element mounting plates. b) Pull the broil element forward and un- hook the bracket tabs from the slots. c) Pull the broil element forward as far as the wires will allow, disconnect the wires from the broil element terminals, and remove the element. REMOVING THE OVEN BAKE & BROIL ELEMENTS

4-11 Mounting Plate BROIL ELEMENT Slot Bracket Screw Bracket Blue Wire Blue Wire Figure 4-9 BAKE ELEMENT Red Wires Mounting Plate Screw (2) Figure 4-8

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. Refer to Figure 4-10 for the following steps. 3. Unscrew the oven light lens and remove the lens and the gasket. 4. Unscrew the light bulb and set it aside. 5. Use a screwdriver blade and pry the old light socket assembly out of the oven opening and pull it forward as far as the wiring will allow. 6. Remove the wires from the light socket terminals. 7. Connect the wires to the new light socket terminals and then press the socket as- sembly into the opening until it snaps into place. REMOVING THE OVEN LIGHT ASSEMBLY 1. Turn off the electrical power to the range. 2. Open the oven door and remove the oven racks.

4. Pull the oven liner forward as far as pos- sible so that the gap in the track for the door gasket is open. 5. Pull the old door gasket out of the track and remove the ends from the two holes in the front. NOTE: The door gasket is divided into two segments along its length. The smaller seg- ment has a piece of rope inside it, and the larger segment is hollow. Install the smaller segment with the rope into the track in the next step. 6. Use a screwdriver blade and insert 5" at one end of the new gasket into either hole in the front of the oven. Work the smaller segment of the gasket into the track around the three sides of the door. When you are finished, insert the remaining gasket into the front hole. Make sure that the gasket is evenly installed all the way around the door, otherwise a poor seal could result. 7. Tighten the two hex-head screws at the rear of the range to secure the gasket. WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the electrical power to the range. 2. Pull the range out from the cabinet far enough to access the back panel. 3. Loosen (do not remove) the two gasket retaining screws (see Figure 4-11) so they extend approximately 1" from the rear panel. Gasket Retaining Hex-Head Screws (Loosen—Do Not Remove) Figure 4-11 REMOVING THE OVEN DOOR GASKET Figure 4-12 Press Ends Of Gasket Into Holes Of Frame & Fold Back Position Small Rope Section Of Gasket Under Lip Of Oven Liner & Large Section Against Frame Oven Liner Frame

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. Refer to Figure 4-14 for the following steps. 3. Remove the right side panel as follows (see inset #1). NOTE: The inset shows installation of the left side panel, however, the right side panel mounts to the range in the same manner: a) Remove the two screws from the rear panel mounting tabs for the right side panel. b) From the back, push the side panel for- ward as far as it will go and unhook it from the screw at the top front corner. c) Pull the top away from the range sev- eral inches, then lift the panel free of the retaining clips at the bottom. 4. Press in on the locking arms while you push out on the body of the oven light switch, and remove the switch (see inset #2). 5. Unplug the three wires from the terminals of the oven light switch. The wire locators are shown in Figure 4-13. REMOVING THE OVEN LIGHT SWITCH 1. Turn off the electrical power to the range. 2. Pull the range out from the cabinet far enough to access the back panel. Yellow (Narrow Terminal) Red (Wide Terminal) Black (Wide Terminal) Figure 4-13

Of Panel Side Panel Cutout Cutout Top Screw Bottom Screw Rear Panel Tabs Retaining Clps RAIL Top Front Corner Screw INSET #2 Oven Light Switch Locking Arm Wires Figure 4-14

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. Refer to Figure 4-15 for the following steps. 4. Remove the storage drawer from the range and set it aside. 5. From inside the storage drawer area, re- move the screw from the front of the hous- ing. 6. From outside the range, remove the re- maining screw from the front of the hous- ing, and lower the housing so you can access the cooling fan mounting screws. 7. Unplug the wires from the terminals of the cooling fan. 8. Remove the three flat-head screws from the cooling fan and remove the fan from the housing. REMOVING THE COOLING FAN 1. Turn off the electrical power to the range. 2. Pull the range out from the cabinet far enough to access the back panel. 3. Remove the left side panel from the range (see step 3 on page 4-14 for the proce- dure).

From Inside Storage Drawer Area Figure 4-15

Side Screws Loosen Bottom Screw Tabs Top Side Bottom COMPONENT COVER WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the electrical power to the range. 2. Pull the range out from the cabinet far enough to access the back panel. 3. Remove the top and side screws from the component cover on the rear panel and loosen the bottom screw, then remove the cover (see Figure 4-16). Figure 4-16 REMOVING THE OVEN TEMPERATURE SENSOR & THE DOOR LATCH ASSEMBLY COMPONENTS Refer to Figure 4-17 for the following steps. 4. To remove the oven temperature sen- sor (Inset #1): a) From inside the oven, remove the mounting screw and pull the sensor forward as far as the wires allow. b) From behind the range, unplug the connectors from the sensor harness and the main harness, and push the wires and connector through the ac- cess hole. 5. To remove the door latch switch from the door latch assembly (Inset #2): a) Remove the 2-wire connector from the door latch switch terminals. b) Remove the two screws and hex nuts with lockwashers from the body of the door latch switch and remove the switch from the bracket. 6. To remove the solenoid from the door latch assembly (Inset #2): a) Remove the screw and star washer from the solenoid, then unhook and remove it from the bracket. NOTE: The plunger and spring are separate from the solenoid. Remove them from the old solenoid, and install them on the new one. b) Disconnect the wires from the termi- nals of the solenoid.

Mounting Screw Oven Temperature Sensor INSET #2 INSET #1 Assembly Mounting Screw Assembly Mounting Screw Latch Actuator Rod Hex-Nuts W/Lockwashers Latch Sensing Switch 2-Wire Connector Switch Screws Solenoid Spring Plunger Bracket Insert End Of Rod Into Arm On Plunger Solenoid Screw W/ Star Washer Yellow Wire Brown Wire Figure 4-17

dicular to the floor, then pull the door out of the oven tracks, and place it on a clean padded surface. 4. Position the door upside down so that it rests on the top of the handle assembly, (see Figure 4-20), and remove the four screws from the door glass retainer. SCREW SCREW SCREW SCREW DOOR OVEN DOOR DOOR HINGE Refer to Figure 4-19 for the following steps. 1. Open the oven door to the first (broil) stop. 2. Grasp the oven door on both sides. Simul- taneously lift straight up and pull out on the door approximately 2-inches to release the hinge brackets from their stop. NOTE: The oven door has three glass panels (see Figure 4-18). To replace the oven glass panels inside the door, you must first remove the door glass. To replace the inner oven glass, you have to first remove the door glass and the outer oven glass panels. Refer to the section(s), as necessary. Door Glass Outer Oven Glass Inner Oven Glass Door Handle Assembly WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. Figure 4-18 Figure 4-20 REMOVING THE OVEN DOOR GLASS Figure 4-19 DOOR GLASS RETAINER

Tab In Handle Assembly Side Cover 5. Lift the bottom of the door glass and slide the top out from under the two tabs in the door handle assembly (see Figure 4-21). Figure 4-21 6. Install the new door glass and the retainer. NOTE: Make sure that the glass is over the front edges of the side covers and not under them. 7. Reinstall the oven door on the range as follows: a) Grasp the door by the sides, and slide the two door hinges into the tracks in the range slots as far as the stop. b) Pull the oven door open to the first (broil) stop. c) Lift the door straight up, and push in until the hinges are over the stop and are fully in place. d) Close the oven door.

on page 4-20 and remove the door glass, then proceed with the following steps. Refer to Figure 4-22 for the following steps. 2. Position the oven door as shown in the illustration. 3. Remove the two screws from the door handle assembly and remove the assem- bly. 4. Remove the two side covers. 5. Remove the two screws from the retaining panel, then unhook the panel from the outer oven glass and remove it. 6. Unhook the glass from the door tabs and remove it. 7. Install the new outer oven glass in the door. 8. Reassemble the oven door. 9. Reinstall the oven door on the range as follows: a) Grasp the door by the sides, and slide the two door hinges into the tracks in the range slots as far as the stop. b) Pull the oven door open to the first (broil) stop. c) Lift the door straight up, and push in until the hinges are over the stop and are fully in place. d) Close the oven door. Door Handle Assembly Handle Screw Handle Screw Side Cover Side Cover OUTER DOOR FRAME OUTER OVEN GLASS Slide Glass Into These Two Tabs RETAINING PANEL Panel Screws Guides Guides Figure 4-22 REMOVING THE OUTER OVEN GLASS

from around the window opening in the door, remove and replace it at this time. 8. Install the new inner oven glass over the fiberglass gasket. 9. Reassemble the oven door. 10. Reinstall the oven door on the range as follows: a) Grasp the door by the sides, and slide the two door hinges into the tracks in the range slots as far as the stop. b) Pull the oven door open to the first (broil) stop. c) Lift the door straight up, and push in until the hinges are over the stop and are fully in place. d) Close the oven door. 1. Remove the door glass and the outer oven glass, as instructed on pages 4-20 through 4-22, then proceed with the following steps. Refer to Figure 4-23 for the following steps. 2. Position the oven door with the inner oven glass facing up. 3. Remove the two bottom screws from the right hinge, then lift the bottom of the hinge assembly and unhook the top tab from the slot in the panel, and remove the hinge. 4. Lift the right side of the inner door panel. Slide the panel out from under the lip at the bottom of the door, and from under the three tabs on the left hinge assembly, and remove the panel. 5. Remove the door insulation blanket. 6. Lift the inner oven glass and frame assem- bly off the door. Inner Oven Glass & Frame OUTER DOOR FRAME Tabs Slide Inner Door Panel Under Lip In Outer Door Frame Inner Door Panel Tabs Right Hinge Assembly Insert Tab Through Slot Hinge Screws Insulation Blanket Left Hinge Assembly Fiberglass Gasket Figure 4-23 REMOVING THE INNER OVEN GLASS

NOTES: 1. FAN RATING IS 120 VAC, 60 HZ, 2.5-WATTS. Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-16 for the location of the cooling fan motor and the procedure for ser- vicing it. To test the cooling fan motor windings, per- form the following steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, touch the leads of the ohmmeter to the terminals of the fan motor (you do not have to remove the wires from the terminals). You should obtain a reading of between 55 Ω and 80 Ω. If the reading is not within the range shown, the motor is defective and should be replaced. COOLING FAN MOTOR TERMINALS ELEMENT CONTROL (INFINITE SWITCH) Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING L1 L2 P H2 H1 L1 P H1 H2 L2 Test Procedure Refer to page 4-4 for the location of the ele- ment controls and the procedure for servicing them. To test a control, perform the following steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, touch the leads of the ohmmeter to the indicated terminals of the element control (infinite switch). You should obtain the following readings: Control OFF: L1 to P = no continuity L1 to H1 = no continuity P to H1 = no continuity L2 to H2 = continuity Control to HI: L1 to P = continuity L1 to H1 = continuity P to H1 = continuity L2 to H2 = continuity If the readings are not as shown, the control is defective and should be replaced.

SURFACE INDICATOR LIGHT Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-4 for the location of the sur- face indicator lights and the procedure for servicing them. To test a surface indicator light, perform the following steps: 1. Use a voltmeter and set it to read 120-volts AC. 2. With power applied, measure across the light terminals. If the reading is 0-volts, check the wiring. If the meter reads 120-volts AC, replace the indicator light. Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-8 for the location of the hot surface indicator lights and the procedure for servicing them. To test the hot surface indicator lights, per- form the following steps: 1. Use a voltmeter and set it to read 120-volts AC. 2. With power applied, measure across the light terminals. If the reading is 0-volts, check the wiring. If the meter reads 120- volts AC, replace the hot surface indicator light assembly.

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-8 for the location of the limiters. To test a limiter, perform the following steps: 1. Use an ohmmeter and set the range to R x 1. 2. With no power applied, touch the ohmme- ter leads to the following terminals. You should obtain the following readings: 1A and 2A are closed. 1B and 2B are open. If the readings are not within the range shown, the limiter is defective and should be replaced. MAINTOP SENSING ROD HEATING COIL INSULATION LIMITER Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-8 for the location of the sur- face elements and the procedure for servicing them. To test a surface element, perform the follow- ing steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, disconnect one wire from the element terminals. 3. Touch the ohmmeter leads to the element terminals. You should obtain the following readings for the indicated element: Element Location Resistance Power Left Front 22 Ω ±5 2400 Watts Left Rear 38 Ω ±5 1400 Watts Right Front 32 Ω ±5 1700 Watts Right Rear 26 Ω ±5 2100 Watts If the resistance reading is not within the range shown, the element is defective and should be replaced. ELEMENT TERMINALS LIMITER TERMINALS

Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-10 for the location of the element and the procedure for servicing it. To test the broil element, perform the follow- ing steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, disconnect one wire from the element terminals. You should obtain a reading of between 17 Ω and 26 Ω. If the reading is not within the range shown, the element is defective, and should be re- placed. BAKE ELEMENT Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-10 for the location of the element and the procedure for servicing it. To test the bake element, perform the follow- ing steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, disconnect one wire from the element terminals. You should obtain a reading of between 19 Ω and 28 Ω. If the reading is not within the range shown, the element is defective, and should be re- placed. BROIL ELEMENT BAKE ELEMENT

Solenoid Terminals Switch Terminals COM NO NC Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-18 for the location of the door lock solenoid and the procedure for servicing it. To test the solenoid windings, perform the fol- lowing steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, remove the wire from either solenoid terminal. 3. Touch the leads of the ohmmeter to the terminals of the solenoid. You should ob- tain a reading of between 40 Ω and 65 Ω. If the reading is not within the range shown, the solenoid is defective and should be re- placed. Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-18 for the location of the door latch switch and the procedure for servicing it. To test the switch, perform the following steps: 1. With no power applied, remove the wires from the door latch switch terminals. 2. Touch one of the ohmmeter leads to the COM terminal and leave it there for steps 3 and 4. 3. Touch the other ohmmeter lead to the NO terminal. The meter should indicate an open (infinite ∞) circuit. Close the switch and the ohmmeter should indicate 0 Ω (closed circuit). 4. Touch the ohmmeter lead to the NC termi- nal. You should obtain a meter reading of 0 Ω. Close the switch and the meter should indicate an open (infinite ∞) circuit. If the above results are not obtained, the switch is defective and should be replaced. DOOR LATCH SWITCH Rating: 120V, 60 Hz

Oven Light Switch 3 Terminals Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-14 for the location of the oven light switch and the procedure for servicing it. To test the oven light switch, perform the fol- lowing steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, remove the wires from the switch terminals. 3. Touch the leads of the ohmmeter to the following terminal wires of the switch. NOTE: A closed circuit = continuity (0 Ω), an open circuit = infinite (∞): Black & Red: Door Closed = infinite. Door Open = continuity. Black & Yellow: Door Closed = continuity. Door Open = infinite. If the above results are not obtained, the switch is defective and should be replaced. Yellow (Narrow Terminal) Red (Wide Terminal) Black (Wide Terminal) Ambient Bimetal Switch & Cooling Fan Bimetal Switch (RESETTABLE) BIMETAL SWITCH Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-6 for the location of the bimetal switches and the procedure for servicing them. To test the two bimetal switches, perform the following steps: 1. Use an ohmmeter and set the range switch to R x 1. 2. With no power applied, touch the ohmme- ter leads to the switch terminals as follows. You should obtain the following readings at the indicated temperatures: Ambient Bimetal Switch = continuity be- low the trip temperature of 203˚F. Cooling Fan Bimetal Switch = open below the trip temperature of 104˚F. If the reading is not within the range shown, the switch is defective and should be replaced.

Oven Temperature Sensor 2-Wire Sensor Connector Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. WARNING Test Procedure Refer to page 4-18 for the location of the oven temperature sensor and the procedure for ser- vicing it. To test the oven temperature sensor, perform the following steps: 1. Use an ohmmeter and set the range switch to R x 10. 2. With no power applied, touch the leads of the ohmmeter to the connector pins of the sensor (you do not have to separate the connectors). Depending upon the oven temperature, you should obtain the corre- sponding reading: Temperature (˚F) Resistance (Ω) 32 ± 1.9 1000 ± 4.0 75 ± 2.5 1091 ± 5.3 250 ± 4.4 1453 ± 8.9 350 ± 5.4 1654 ± 10.8 450 ± 6.9 1853 ± 13.5 550 ± 8.2 2047 ± 15.8 650 ± 8.6 2237 ± 18.5 800 ± 13.6 2667 ± 24.4 If the reading is not within the range shown, the sensor is defective and should be replaced.

240-volts. If necessary, electri- cian should repair cause for low line voltage. Repair or replace wiring (see wiring diagrams). Test and/or replace switch. PROBLEM SOLUTION Clock display does not display 4 number eights after power-on test. Loose or bad wiring. Repair or replace wiring (see wiring diagrams). Make sure clock display is prop- erly seated. Replace microcomputer board. Burned out or missing segment in clock display. Broken or missing terminal on microcomputer. Oven cooks but display does not count down in cooking cycle. Loose or bad wiring to harness. Repair or replace wiring (see wiring diagrams). Replace microcomputer board. Failed microcomputer board. Oven element emits black smoke when first turned on. This is normal on a new range. The factory-applied protective coating is burning off. Substance (e.g. food or other ma- terial) has spilled onto the ele- ment. Protective coating will burn off in several minutes. Fumes are non- toxic. Let element cool then clean ac- cording to Use & Care instruc- tions. Oven element does not heat. No line voltage. Loose or bad wiring. Check circuit breaker. Repair or replace wiring (see wiring diagrams). Test and/or replace element. Defective element. Cooktop element barely heats. Low line voltage. Loose or bad wiring connection at element or terminal block. Defective cooktop control switch. POSSIBLE CAUSE DIAGNOSIS & TROUBLESHOOTING TROUBLESHOOTING CHART Electrical Shock Hazard Certain procedures in this section require electrical tests or measurements while power is applied to the range. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment, and reapply power to test. WARNING

240-volts. Electrician should re- pair cause for low line voltage. Test and/or replace element. Defective cooktop element. Cooktop element heats up nor- mally, but drops to lower setting automatically. Customer using improper cookware. Defective cooktop control switch. Evaluate suitability of cookware. Test and/or replace switch. Repair or replace wiring (see wiring diagrams). Replace indicator light. Test and/or replace switch. Loose or bad wiring to indicator light. Defective indicator light. Defective cooktop control switch. Indicator light does not light up. Replace indicator light. Replace indicator light assembly and wiring. Loose or defective light. Loose or bad wiring to indicator light assembly. Hot surface indicator light does not work. Oven light fails to operate. Bulb burned out. Circuit breaker or fuse is open. Replace bulb. Check circuit breaker or replace fuse. Check continuity and/or replace switch. Defective switch. Defective indicator light. Defective latch safety switch. Door locks but indicator lights do not light. Oven does not begin clean cycle. Replace indicator light. Replace switch. Failed electronic board. Electronic timer will not accept programming. Replace timer. Timer relay(s) do not close. Loose or bad wiring to timer. Repair or replace wiring (see wiring diagrams). Replace timer. Failed electronic board. Oven will not bake (selection is set for to BAKE). If indicator light lights up bake element is defective. Defective latch safety switch. Check and/or replace bake ele- ment. Check continuity and/or replace switch. Repair or replace wiring (see wiring diagrams). Loose or bad wiring. Check continuity and/or replace clock (see wiring diagrams). Defective electronic clock. Oven will not bake (selection is set for TIMED BAKE). Low line voltage. Cooktop element will not heat higher than low-medium.

element is defective. Defective latch safety switch. Loose or bad wiring. Oven does not broil. Check and/or replace broil ele- ment. Check continuity and/or replace switch. Repair or replace wiring (see wiring diagrams). Oven door will not open or latch. Defective latch mechanism. Defective (bent) door latch lever. Cool-down period after self-clean cycle not complete. Replace mechanism. Replace lever. Wait until LOCK light goes out. Repair or replace wiring (see wiring diagrams). Replace bulb. Loose or bad wiring to latch safety switch. Thermostat sensor bulb missing. Overheating or “runaway” oven. Premature burnout of bake ele- ment. Improper use of oven (e.g. being used to heat the home). Use oven for baking only. Replace rollers. Worn or broken broil stop rollers. Oven door difficult to open. Door sagging on one side. Hinge loose or out of position to oven liner. Adjust hinges. Door does not close completely at top. Broken or misadjusted door spring. Door fits too tight at bottom. Adjust or replace spring. Adjust hinges outward. Door glass breaks. Open door to broil stop position. Do not cover racks with foil. Install tempered glass toward the heat. Broiling with door closed. Oven racks covered with foil. Glass installed backward. Damaged oven door gasket. Improper cleaning. Do not use harsh abrasives or scouring pads. See Use & Care instructions. Chipped oven liner. Damaged in shipping. Repair or replace liner. To repair smooth porcelain bronzetone, order P/N 242756. Oven racks fit too tight. Tolerance buildup in oven liner. Notify Customer Assurance De- partment.

1. Press and hold the BAKE keypad for five (5) seconds. The current offset, if any, will be shown in the 3-digit display. CAL is shown in the 4-digit display (3 digits on right). 2. Pressing the TEMP keypad s up arrow adjusts the temperature in 10˚F incre- ments in the following sequence: 0˚, 10˚, 20˚, 30˚, -30˚, –20˚, –10˚, 0˚, and so on. 3. Press the START/ENTER keypad to acti- vate the desired temperature adjustment. If the START/ENTER keypad is not pressed within 5 minutes, the adjustment is ignored. NOTE: The BAKE temperature adjustment can- not result in operating temperatures higher than 525˚F, or lower than 170˚F, as measured at oven cavity center. Once the BAKE tempera- ture has been adjusted, BROIL temperatures are automatically offset to the same degree. The CLEAN temperature is also offset auto- matically when the BAKE temperature is ad- justed. If the BAKE temperature has been raised, the CLEAN temperature is offset by +5˚F. If the BAKE temperature has been low- ered, the CLEAN temperature is offset to –5˚F.

last error code is displayed 2. Disconnect power from oven for longer than 30 seconds. 3. Reapply power and observe for longer than 1 minute. 4. If failure remains, disconnect power, replace control, then go back to step 3. E1 EEPROM checksum failure E2 UL A/D error(s) F2 EO Shorted key 1. Verify failure if not displayed, using CANCEL/OFF key. 2. Disconnect power. 3. If applicable, insure membrane tail seated in connector on back of control. 4. Reapply power and observe for longer than 1 minute. 5. If failure remains, disconnect power, replace control, then go back to step 4.. E1 Keytail unplugged F3 E0 Oven sensor opened 1. Measure sensor value (between connector pins) between 1000 Ω@ 32° F and 2697 Ω@ 900° F (approximately 1080 Ω@ room temperature). If measurement does not correlate to real temperature, disconnect power, replace sensor and refer to steps 3-5. Also measure from sensor connector to sensor casing for possible short. 2. Trace wires and connectors to sensor, from control, then from sensor back to control. If all connections made and no wire damage, refer to step 3. 3. Disconnect power for longer than 30 seconds. 4. Reapply power and observe for longer than 1 minute. 5. If failure remains, disconnect power, replace control, then go back to step 4. E1 Oven sensor shorted E2 Bake range over temp E3 Clean range over temp F5 E0 Door and latch switches do not agree 1. If door latched: A) Disconnect power from unit. B) Check wires and connectors from control to door switch, then from door switch to control. If no damage to wires and all connectors okay, proceed to step C. C) Replace door switch. D) Reapply power. E) Press and hold any key down for 1 minute to clear -F5- failure code from memory. -F2- will appear. Press CANCEL and observe for 1 minute to ensure operation is correct. 2. If door not latched: A) Disconnect power from unit. B) Check wires and connectors from control to latch switch, then from latch switch to control. If no damage to wires and all connectors okay, proceed to step C. C) Repeat steps A) and B) for door switch. 3. Measure door switch (door open = switch open small low voltage terminals). 4. Measure latch switch (unlatch = switch open, CAUTION - oven light contacts are closed). 5. If corrections are made in any step, reconnect power to control. Press and hold any key for 1 minute to clear -F- failure code from memory. -F2- will appear. Press and observe for 1minute to ensure operation is correct. 6. If failure remains, disconnect power, replace control. E1 Solenoid not operating or latch switch failure E2 Latch during CLEAN error FAILURE / ERROR DISPLAY CODES 4-DIGIT DISPLAY 3-DIGIT DISPLAY LIKELY FAILURE CONDITION SUGGESTED CORRECTIVE ACTION PROCEDURE NOTES: 1. All diagnoses of this range must begin with normal check of line voltage, blown fuses, and failed components. 2. All units that have failed during the first few days of use should be checked for loose connections or miswiring. 3. All checks should be made with a meter having a sensitivity of 20,000 ohms-per-volt or greater. CANCEL OVEN CIRCUIT DIAGNOSIS CHART

WIRING DIAGRAM BROIL ELEMENT BAKE ELEMENT L1 BK P L2 L1 H1 H2 BK 2A BK 2B 1A 1B LF P L2 L1 H1 H2 Y 2A Y 2B 1A 1B LR P L1 H1 H2 BR 2A BR 2B 1A 1B RF P L2 L1 H1 H2 R 2A BU 2B 1A 1B RR LF LR RF RR HOT SURFACE IND. LIGHTS R W R BK BK SURF IND. LIGHT P4-4 R P4-5 P3-1 P3-2 P2-1 P2-4 P4-1 BR BU BU BU R N.O. COM DOOR LATCH SW. DOOR LOCK SOLENOID W GND OVEN LT. P3-3 P3-4 P3-6 P3-7 P2-2 P2-3 OR P6 GND G P3-5 P4-3 OVEN TEMP SENSOR DOOR SW. OVEN CONTROL V V SURF IND. LIGHT W BK BU W L2 R Y Y BK M BI - METAL SW FAN N.O. BI-METAL SW AMBIENT N.C. BU V V V V BU N N P L2 L1 H1 H2 N (OPTIONAL) COIL ELEMENT Y Y W BK V R L2 BROIL RELAY BAKE RELAY DLB RELAY SUR. IND. LIGHT INF. SWITCH TRANSFORMER OVEN LIGHT RELAY LATCH RELAY NOTES: 1.) Illustration shows door latch switch in COOK position with oven door open and elements OFF. 2.) Diagram shows Ceran models.

BU BU V V BAKE ELEMENT BK BK BU R OVEN CONTROL L1 R R Y Y BK P4-1 N TRANSFORMER P4-3 P4-5 LATCH SOLENOID LATCH RELAY BROIL RELAY P2-2 P2-3 OR P6 P2-1 P2-4 BAKE RELAY DOOR SWITCH DOOR LATCH SWITCH P3-1 P3-2 P3-3 P3-4 P3-6 P3-7 SENSOR BR W W BROIL ELEMENT L1 W L2 BI - METAL SW FAN N.O. BI - METAL SW AMBIENT N.C. BK Y Y M DLB RELAY OVEN LIGHT (U.S. MODELS) BK R OVEN CONTROL N DOOR SW. W P4-4 P4-3 P3-4 P3-3 OVEN LT. L1 OVEN LIGHT RELAY OVEN LIGHT (CANADIAN MODELS) OVEN LT. L1 NC N W DOOR SW. OVEN LIGHT SW. QUICK DISCONNECT PLUGS BU BU Y Y G V V 1 P3 W BK R BR 1 P4

GND OVEN CONTROL N L1 G BK W P3-5 P4-1 TRANSFORMER P4-3 CERAMIC COOKTOP SURFACE UNIT (IF EQUIPPED) L1 L2 BK BK LIMITER W L2 W R INFINITE SW. SURFACE ELEMENT SURFACE IND. LIGHT BU INFINITE SW. HOT SURFACE IND. LIGHT L1 P H1 2B 1B L2 LIMITER 1A 2A H2 N LIMITER COIL COOKTOP SURFACE UNIT (IF EQUIPPED) L1 L2 BK W R INFINITE SW. SURFACE ELEMENT SURFACE IND. LIGHT INFINITE SW. L1 P H1 L2 H2 N FRONT/REAR BK/BU

Refer to the illustration for the following steps. 1. Open the oven door to the first (broil) stop. 2. Grasp the oven door on both sides. Simul- taneously lift straight up and pull out on the door for approximately two inches to re- lease the hinge brackets from the hinge stops. Oven Door Door Hinge 3. Close the door completely so it is perpen- dicular to the floor, then pull the door out of the oven tracks.

check the “Troubleshooting” section of your Use and Care Guide. It may save you the cost of a service call. If you still need help, follow the instructions below. 1. If the problem is not due to one of the items listed in the “Troubleshooting” section of your Use and Care Guide*: Call the Whirlpool or Inglis Limited Con- sumer Assistance Center telephone num- ber. Dial toll-free from anywhere: In the U.S.A. — Call 1-800-253-1301 In Canada — Call 1-800-461-5681 8:30 a.m. - 6:00 p.m. (EST) One of our trained consultants can instruct you in how to obtain satisfactory operation from your appliance or, if service is neces- sary, recommend a qualified service com- pany in your area. If you prefer, write to: In the U.S.A. — Whirlpool Brand Home Appliances Consumer Assistance Cen- ter c/o Correspondence Department 2000 North M-63 Benton Harbor, MI 49022-2692 In Canada — Consumer Relations De- partment Inglis Limited 1901 Minnesota Court Mississauga, Ontario L5N 3A7 Please include a daytime phone number in your correspondence. 2a.If you need service in the U.S.A.*: Whirlpool has a nationwide network of des- ignated Whirlpool service companies. Whirl- pool designated service technicians are trained to fulfill the product warranty and provide after-warranty service, anywhere in the United States. To locate the desig- nated Whirlpool service company in your area, call our Consumer Assistance Center telephone number (see Step 1) or look in your telephone directory Yellow Pages un- der: • APPLIANCE-HOUSEHOLD MAJOR, SERVICE & REPAIR (See “Whirlpool Appliances or Authorized Whirlpool Service—Example: XYZ Service Co.) • WASHING MACHINES & DRYERS, SERVICE & REPAIR (See “Whirlpool Appliances or Authorized Whirlpool Service—Example: XYZ Service Co.) 2b.If you need service in Canada*: Contact “Inglis Limited Appliance Service” from anywhere in Canada at — 1-800-807- 6777. 3. If you need FSP® replacement parts: FSP® is a registered trademark of Whirlpool Corporation for quality parts. Look for this symbol of quality whenever you need a replacement part for your whirlpool appli- ance. FSP replacement parts will fit right and work right because they are made to the same exacting specifications used to build every new Whirlpool appliance. To locate FSP replacement parts in your area, refer to Step 2 or call the Consumer Assistance Center number (see Step 1). * When asking for help or service: Please provide a detailed description of the prob- lem, your appliance’s complete model and serial numbers, and the purchase date. (See the “A Note to You” section of your Use and Care Guide.) This information will help us respond properly to your request. REQUESTING ASSISTANCE OR SERVICE

ONE-YEAR FULL WARRANTY FROM DATE OF PURCHASE. LENGTH OF WARRANTY: WHIRLPOOL WILL PAY FOR: FSP® replacement parts and repair labor costs to correct defects in materials or work- manship. Service must be provided by an authorized Whirlpool service company. WHIRLPOOL WILL NOT PAY FOR: A. Service calls to: 1. Correct the installation of the range. 2. Instruct you how to use the range. 3. Replace house fuses or correct house wiring. 4. Replace owner-accessible light bulbs. 5. Correct house plumbing. B. Repairs when the range is used in other than normal, single-family household use. C. Pickup and delivery. The range is designed to be repaired in the home. D. Damage to the range caused by accident, alter- ation, misuse, abuse, fire, flood, acts of God, or use of products not approved by Whirlpool. E. Repairs to parts or systems resulting from unau- thorized modifications made to the appliance. F. In Canada, travel or transportation expenses for customers who reside in remote areas. G. Replacement parts or repair labor costs for units operated outside the United States and Canada. WHIRLPOOL CORPORATION AND INGLIS LIMITED SHALL NOT BE LIABLE FOR INCI- DENTAL OR CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclu- sion or limitation of incidental or consequential damages, so this exclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have other rights which vary from state to state or province to province. Outside the United States and Canada, a different warranty may apply. For details, please contact your authorized Whirlpool dealer. If you need service, refer to the “Requesting Assistance or Service” section on the previous page. After checking “Requesting Assistance or Service,” additional help can be found by calling the Whirlpool Consumer Assistance Center telephone number, 1-800-253-1301, from anywhere in the U.S.A. In Canada, contact your authorized Inglis Limited Appliance Service company, 1-800- 807-6777.