Whirlpool 8177945 Manual 

EDUCATION GROUP PRESENTS KR-29 JOB AID Part No. 8177945 JOB AID Part No. STANDARD CLEAN FREESTANDING GAS RANGE

WHIRLPOOL CORPORATION assumes no responsibility for any repair made on our products by anyone other than Authorized Factory Service Technicians. Copyright 2000, Whirlpool Corporation, Benton Harbor, MI 49022 FORWARD This Job Aid, “Standard Clean Freestanding Gas Range,” (Part No. 8177945), provides the tech- nician with information on the installation and service of the Standard Clean Freestanding Gas Range. It is to be used as a training Job Aid and Service Manual. For specific information on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the range. The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit. GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the Standard Clean Freestanding Gas Range. The objectives of this Job Aid are to: • Understand and follow proper safety precautions. • Successfully troubleshoot and diagnose malfunctions. • Successfully perform necessary repairs. • Successfully return the Standard Clean Freestanding Gas Range to proper operational status.

Table of Contents SPECIFICATIONS .................................................................................................................. 1-1 INSTALLATION HIGHLIGHTS................................................................................................ 2-1 L.P. Gas Conversion.......................................................................................................... 2-1 COMPONENT ACCESS ......................................................................................................... 3-1 Component Locations ........................................................................................................ 3-1 Raising The Cooktop ......................................................................................................... 3-2 Removing A Spark Ignitor & Spark Module ....................................................................... 3-3 Removing A Burner Venturi, Ignitor Switches, Gas Valve, & Gas Distribution Valve ............................................................................. 3-4 Removing The Oven Burner & Burner Ignitor .................................................................... 3-6 Removing The Door Switch & Oven Light Switch.............................................................. 3-8 Removing The Electronic Oven Control Assembly ............................................................ 3-9 Removing The Oven Light Socket ................................................................................... 3-10 Removing The Oven Temperature Sensor ...................................................................... 3-11 Removing The Oven Gas Safety Valve ........................................................................... 3-12 Removing A Side Panel ................................................................................................... 3-13 Removing The Oven Door ............................................................................................... 3-14 Removing The Oven Door Handle, Outer Glass, & Inner Glass...................................... 3-15 COMPONENT TESTING ........................................................................................................ 4-1 Gas Safety Valve ............................................................................................................... 4-1 Door Switch ....................................................................................................................... 4-1 Oven Light Switch .............................................................................................................. 4-2 Oven Temperature Sensor ................................................................................................ 4-2 Oven Burner Ignitor ........................................................................................................... 4-3 WIRING DIAGRAMS............................................................................................................... 5-1 TECH TIPS ............................................................................................................................. 6-1 Requesting Assistance Or Service .................................................................................... 6-1 Whirlpool Gas Range Warranty ......................................................................................... 6-2 Page

WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATIONS SERIAL NUMBER MODEL NUMBER MODEL NUMBER S F 3 2 5 L E J W INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT PRODUCT GROUP: R = ELECTRIC RANGES S = GAS RANGES G = WHIRLPOOL GOLD RANGE PRODUCT IDENTIFICATION: A = ACCESSORY K = KITS B = BUILT-IN M = MV COMBO C = COOKTOP S = SET-IN E = EYE-LEVEL W = SLIDE-IN GAS F = FREESTANDING Y = SLIDE-IN ELECTRIC H = HOODS MODEL SIZE: 3 = 30˝ SLIDE-IN 4 = 40˝ SLIDE-IN 5 = 36˝ SLIDE-IN 6 = 30˝ SET-IN RANGES OVEN TYPES: 0 THRU 3 - STANDARD PORCELAIN 4 THRU 9 = PYROLYTIC SELF-CLEAN FEATURE / VARIATIONS: ELECTRIC 0, 1, 2, 5, 7 = COIL ELEMENTS 4 = STANDARD PATTERN CERAMIC 6, 8, 9 = DELUXE PATTERN CERAMIC GAS 0, 1, 2, 3, 4, 6 = OPEN BURNER 5 & 7 = SEALED BURNER DOOR TYPE: B = SOLID BLACK GLASS L = LARGE WINDOW O = METAL OVEN DOOR P = STANDARD WINDOW GLASS FEATURE CODE: E = ELECTRONIC IGNITION (GAS ONLY) S = STANDING IGNITION (GAS ONLY) C = COLOR COORDINATED GLASS (BEFORE 1998) X = NOT DEFINED YEAR OF INTRODUCTION: H = 1999 J = 2000 COLOR CODE: B = BLACK W = WHITE N = ALMOND Z = ALMOND ON ALMOND Q = WHITE ON WHITE T = BISCUIT SERIAL NUMBER V E K 19 1 0 0 0 1 RESPONSIBLE ENGINEERING GROUP VITROMATIC MANUFACTURING SITE E = CELAYA, MEXICO YEAR OF PRODUCTION: K = 2000, L = 2001, M = 2002 WEEK OF PRODUCTION: 19th WEEK PRODUCT SEQUENCE NUMBER

MODEL & SERIAL NUMBER LABEL AND TECH SHEET LOCATIONS The Model/Serial Number label and Tech Sheet locations are shown below. Tech Sheet Location (on rear of unit) Model & Serial Number Location (behind broiler drawer)

IMPORTANT SAFETY INFORMATION Your safety and the safety of others is very important. Important safety messages have been provided in this Job Aid. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and others. All safety messages will be preceded by the safety alert symbol and the word “WARNING.” All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. IMPORTANT Electrostatic Discharge (ESD) Sensitive Electronics ESD problems are present everywhere. ESD may damage or weaken the electronic con- trol assembly. The new control assembly may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress. • Use an anti-static wrist strap. Connect the wrist strap to the green ground connection point, or to an unpainted metal surface in the appliance. - OR - Touch your finger repeatedly to a green ground connection point, or to an unpainted metal surface in the appliance. • Before removing the part from its package, touch the anti-static bag to a green ground connection point, or to an unpainted metal surface in the appliance. • Avoid touching electronic parts, or terminal contacts. Handle the electronic control assembly by the edges only. • When repackaging the failed electronic control assembly in an anti-static bag, observe the previous instructions.

Black White/Biscuit Black White/Biscuit Black White/Biscuit COOKTOP SPECIFICATIONS Cooktop Type Sealed Sealed Sealed Sealed Sealed Sealed Cooktop Finish Porcelain Porcelain Porcelain Porcelain Porcelain Porcelain Grates Color Black Gray Black Gray Black Gray Center Grate No No No No Yes Yes BURNERS Burner Type Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed Burner Skirt No No No No No No Burner Right Front 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Front 9,500 BTU 9,500 BTU 11,500 BTU 11,500 BTU 11,500 BTU 11,500 BTU Burner Right Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Head Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Burner Caps - match grate color Stamped Stamped Cast Cast Cast Cast Ignition Electronic Electronic Electronic Electronic Electronic Electronic Gas Valve Degree 270 deg 270 deg 270 deg 270 deg 270 deg 270 deg LP Convertable Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud MAIN CHASSIS FEATURES Leveling legs-Plastic 4 4 4 4 4 4 Gas Hookup location Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side OVEN SPECIFICATIONS Ignition Electronic Electronic Electronic Electronic Electronic Electronic Oven Control Mech Therm Mech Therm EZ150 EZ150 EZ151 EZ151 Capacity cubic ft 4.5 cf 4.5 cf 4.5 cf 4.5 cf 4.5 cf 4.5 cf Oven Cavity Finish Porcelain Porcelain Porcelain Porcelain Porcelain Porcelain Light Yes Yes Yes Yes Yes Yes Manual Oven light switch Backguard--Top Right Backguard--Top Right Backguard--Top Right Backguard--Top Right Backguard--Top Right Backguard--Top Right Auto Oven light switch No No Yes Yes Yes Yes Removable Door Yes Yes Yes Yes Yes Yes Oven Racks Two straight Two straight Two straight Two straight Two straight Two straight No. Rack Guides 5 5 5 5 5 5 OVEN DOOR FEATURES Oven Door Type Black Glass White/Biscuit Glass Black Glass White/Biscuit Glass Black Porc White/Biscuit Porc Window/size Standard Standard Standard Standard Large Large Outer Door glass color Black Glass White/Biscuit Glass Black Glass White/Biscuit Glass Black Glass White/Biscuit Glass Handle Color Black White/Biscuit Black White/Biscuit Black White/Biscuit BROILER FEATURES Broiler Roll Out Roll Out Roll out Roll out Roll out Roll out Broiler/Bake output 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU Broiler Pan size Std. Std. Std. Std. Std. Std. Drawer Handle - match drawer front color Metal Bar Metal Bar Metal Bar Metal Bar Metal Bar Metal Bar ACCESSORIES Comal / Griddle N/A N/A N/A N/A Card Offer Card Offer Gas Shut off No No No No No No OTHER SPECIFICATIONS AGA Approval Yes Yes Yes Yes Yes Yes Use & Care Guide English/Spanish English/Spanish French/English/Spanish French/English/Spanish French/English/Spanish French/English/Spanish Tech Sheet No No No No Yes Yes Wiring Diagram Label Yes Yes Yes Yes No No Installation Instruction Yes Yes Yes Yes Yes Yes Anti-tip Device Approved Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Anti-tip Shipped w/units Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket LP/Natural conversion kit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit

US - wire US - wire US - wire US - wire BURNERS Burner Type Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed Burner Skirt Yes No Yes No No Burner Right Front 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Front 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Right Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Ignition Pilot Electronic Pilot Electronic Electronic Gas Valve Degree 270 deg 270 deg 270 deg 270 deg 270 deg LP Convertable Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud MAIN CHASSIS FEATURES Leveling legs-Plastic 4 4 4 4 4 Gas Hookup Location Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side OVEN SPECIFICATIONS Ignition Pilot Electronic Pilot Electronic Electronic Oven Control Hydraulic Mech Therm Hydraulic Mech Therm Mech Therm Capacity cubic ft 4.5 cf 4.5 cf 4.5 cf 4.5 cf 4.5 cf Light No No No No No Removable Door Yes Yes Yes Yes Yes Oven Racks Two straight Two straight Two straight Two straight Two straight No. Rack Guides 5 5 5 5 5 OVEN DOOR FEATURES Oven Door Type Porcelain Steel White Porcelain Steel White/Alm Black glass Black glass White/Biscuit glass Window/size No No No Standard Standard Handle Color Black Black Black Black White/Biscuit BROILER FEATURES Broiler Drop Down Drop Down Drop Down Drop Down Drop Down Broiler/Bake output 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU Drawer Handle - match drawer front color Metal Bar Metal Bar Metal Bar Metal Bar Metal Bar ACCESSORIES Gas Shut off No No No No No OTHER SPECIFICATIONS AGA Approval Yes Yes Yes Yes Yes Use & Care Guide English/Spanish English/Spanish English/Spanish English/Spanish English/Spanish Tech Sheet No No No No No Wiring Diagram Label Yes Yes Yes Yes Yes Installation Instruction Yes Yes Yes Yes Yes Anti-tip Device Approved Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Anti-tip Shipped w/units Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket LP/Natural conversion kit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit

N/A N/A N/A Black White COOKTOP SPECIFICATIONS Cooktop Type Sealed Sealed Sealed Sealed Sealed BURNERS Burners Type Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed Burner Skirt Yes No No No No Burner Right Front 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Front 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Right Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Ignition Pilot Electronic Electronic Electronic Electronic Gas Valve Degree 270 deg 270 deg 270 deg 270 deg 270 deg LP Convertable Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud MAIN CHASSIS FEATURES Leveling legs-Plastic 4 4 4 4 4 Gas Hookup Location Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side OVEN SPECIFICATIONS Ignition Pilot Electronic Electronic Electronic Electronic Oven Control Hydraulic Mech Therm Mech Therm Mech Therm Mech Therm Light No No No Yes Yes Manual Oven light switch No No No Backguard--Top Right Backguard--Top Right Oven Racks Two straight Two straight Two straight Two straight Two straight No. Rack Guides 5 5 5 5 5 OVEN DOOR FEATURES Oven Door Type Porc. Steel White/Alm Porc. Steel White/Alm Black glass Black glass White Glass Window/size No No No Standard Standard Handle US US US US US Handle Color Black Black Black Black White BROILER FEATURES Broiler Drop Down Drop Down Drop Down Drop Down Drop Down Broiler/Bake output 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU Drawer Handle - match drawer front color Mexican Oval Mexican Oval Mexican Oval Mexican Oval Mexican Oval ACCESSORIES Gas Shut off No No No No No OTHER SPECIFICATIONS AGA Approval Yes Yes Yes Yes Yes Use & Care Guide English/Spanish English/Spanish English/Spanish English/Spanish English/Spanish Wiring Diagram Label Yes Yes Yes Yes Yes Installation Instruction Yes Yes Yes Yes Yes Anti-tip Device Approved Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Anti-tip Shipped w/units Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket LP/Natural conversion kit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit

Black White COOKTOP SPECIFICATIONS Cooktop Type Sealed Sealed Grates Type US - wire US - wire BURNERS Burner Type Semi-sealed Semi-sealed Burner Right Front 9,500 BTU 9,500 BTU Burner Left Front 11,500 BTU 11,500 BTU Burner Right Rear 9,500 BTU 9,500 BTU Burner Left Rear 9,500 BTU 9,500 BTU Burner Head Aluminum Aluminum Ignition Electronic Electronic Gas Valve Degree 270 deg 270 deg LP Convertable Yes-Spud Yes-Spud MAIN CHASSIS FEATURES Leveling legs-Plastic 4 4 Gas Hookup location Under Cooktop R/Side Under Cooktop R/Side OVEN SPECIFICATIONS Ignition Electronic Electronic Oven Control EZ150 EZ150 Light Yes Yes Manual Oven light switch Backguard--Top Right Backguard--Top Right Auto Oven light switch Yes Yes Removable Door Yes Yes Oven Racks Two straight Two straight No. Rack Guides 5 5 OVEN DOOR FEATURES Oven Door Type Black Glass White Glass Handle Color Black White BROILER FEATURES Broiler/Bake output 16,500 BTU 16,500 BTU Drawer Handle - match drawer front color Metal Bar Metal Bar ACCESSORIES Gas Shut off No No OTHER SPECIFICATIONS CGA Approval Yes Yes Use & Care Guide French/English/Spanish French/English/Spanish Wiring Diagram Label Yes Yes Installation Instruction Yes Yes Anti-tip Device Approved Floor/Wll Bracket Floor/Wll Bracket Anti-tip Shipped w/units Floor Bracket Floor Bracket LP/Natural conversion kit Shipped w/unit Shipped w/unit

The range is manufactured for use with natu- ral gas. To convert the range for use with L.P. gas, perform the following steps. 1. Turn off the gas and electrical supplies to the range. 2. Remove the broiler drawer from the range. To do this, open the drawer as far as it will go, lift the front to disengage the rollers, and pull it forward. 3. Raise the cooktop and prop it up (see page 3-2 for the procedure). NOTE: The conversion cap has NAT stamped on one side (see the photo below on the left), and L.P. inside the hollow end on the other side (see the photo on the right). 4. To convert the gas distribution valve: a)Use a large screwdriver and turn the conversion cap on the gas distribution valve to disengage the pins from the slots. b)Remove the cap, turn it over so the L.P. side is facing up, and reinstall it on the valve. NOTE: The L.P. orifices are supplied in a bag with the written material. When you remove the natural gas orifices, store them in the L.P. orifice bag in case you need them later on. 5. To convert the gas valves: a)Remove the burner venturi from the gas valves (see step 6 on page 3-4). b)Use a 3/8˝ socket and remove the natu- ral gas orifices from the gas valves. c) Install the L.P. gas orifices on the gas valves. Gas Valve Gas Valve Orifice NAT L.P. Gas Distribution Valve Conversion Cap Continued on the next page.

a)Remove the oven burner from over the orifice (see pages 3-6 and 3-7 for the procedure). 7. Reassemble the range. FOR RANGES WITH PILOT LIGHT 1. To convert a range that uses a pilot light ignition system: a)Remove the front panel. b)Turn the thermostat screw so that the pin is pointing at the “L” position. Oven Burner Orifice Oven Burner L.P. Gas: Turn down 2-1/2 turns in this direction 2. If it is necessary to adjust the cooktop pilot flame: a)Raise the cooktop. b)Turn the cooktop pilot flame adjustment screw to obtain the best flame. The flame should have a solid blue cone with a lighter blue inner flame. Cooktop Pilot Flame Adjustment Screw b)Use a 1/2˝ socket and turn the oven burner orifice hood clockwise until it is snug (approximately 2-1/2-turns). DO NOT OVERTIGHTEN THE ORIFICE. The burner flame cannot be properly ad- justed if this conversion is not made. Screw Pin Natural L.P. NOTE: There is no pilot adjustment for the oven burner. It is preset at the thermostat.

and their locations are shown below. COMPONENT ACCESS Oven Temperature Sensor Oven Gas Safety Valve Ignitor Switch Gas Valve Gas Distribution Valve Electronic Oven Control Burner Ignitor Oven Burner Door Switch Spark Module Spark Ignitor Burner Venturi Oven Light Switch Oven Light

Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. RAISING THE COOKTOP 1. Turn off the gas and electrical power going to the range. 2. Remove the grates and keep-warm rack from the cooktop. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. Keep-Warm Rack Grate 4. Remove the mounting screw from each of the four burners. 3. Lift the four burner caps and burner bases off the burners and the spark ignitors. Burner Cap Burner Base 5. Lift the front of the cooktop and unsnap it from the two clips, then raise the cooktop and prop it up. Clip Clip Burner Mounting Screw

ELECTRICAL SHOCK HAZARD Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. 1. Turn off the gas and electrical power going to the range. 2. Raise the cooktop and prop it up (see page 3-2). 3. To remove a spark ignitor: a)Disconnect the ignitor wire from the spark module. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. 4. To remove the spark module: a)Disconnect the four ignitor and two power supply wires from the terminals. b)Remove the two mounting screws. b)Push the ignitor and clip out of the cooktop mounting hole. NOTE: You may have to squeeze the ignitor clip together at the gap to remove the ignitor from the mounting hole. Spark Module Spark Ignitor Gap In Clip Spark Module Mounting Screw (1 of 2)

GAS VALVE, & GAS DISTRIBUTION VALVE ELECTRICAL SHOCK HAZARD Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. 1. Turn off the gas and electrical power going to the range. 2. Raise the cooktop and prop it up (see page 3-2). 3. Remove the four front panel knobs. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. 6. To remove a burner venturi, pull the bottom two clips forward until they are free of the gas manifold, then raise the burner venturi, and pull it off the outlet of the gas valve. 5. Pull the bottom of the front panel forward and then pull down to unhook the two clips from the slots in the side panels. Remove the front panel and the three bottom spac- ers that are between the panel and chas- sis. Front Panel Clip 3 Front Panel Screws 4. Open the oven door and remove the three mounting screws from the bottom of the front panel. Burner Venturi Gas Manifold Clips Pull Forward

as an assembly. They are not individually re- placeable. 7. To remove the ignitor switches: a)Pull the switches off the gas valve stems. b)Disconnect the red wire from the spark module terminal and the black wire con- nector from the wiring harness. Ignitor Switch c) Remove the two switch wires from the side panel clip. 8. To remove a gas valve: a)Remove the burner venturi from the gas valve you are servicing (see step 6). Red Wire Black Wire Spark Module REASSEMBLY NOTE: Make sure that the rubber gas valve washer and the mounting screw washer are both in good condition. If they are ripped, cracked, or have a broken surface, replace them before reinstalling the gas valve on the manifold. b)Remove the screw and flat washer from the gas valve and remove the valve from the gas manifold. 9. To remove the gas distribution valve: a)Remove the gas inlet and outlet lines. b)Unscrew the valve from the manifold. Gas Inlet Gas Outlet Gas Manifold Gas Valve Washer Mounting Screw Washer Gas Valve Gas Valve Screw & Flat Washer

ELECTRICAL SHOCK HAZARD Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. 1. Turn off the gas and electrical power going to the range. 2. Open the oven door and remove the racks. 3. Remove the oven floor by lifting the back and unhooking the flange from the two clips, then slide the floor back to unhook the front lip, and remove the floor. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. 4. Remove the two screws from the front of the flame spreader. Pull the spreader for- ward, slide the tabs out of the slots in the back of the oven liner, and remove the spreader. Oven Floor Lift & Unhook Clip Clip 5. To remove the oven burner: a)Remove the front screw. Flame Spreader Screw Screw Tabs In Slots Burner Ignitor Oven Burner Screw

it off the orifice at the back. c) Pull the ignitor wiring out of the liner cutout until you can access the connec- tor and disconnect it from the harness. 6. To remove the burner ignitor, remove the two hex-head screws. Orifice Hex-Head Ignitor Screws Burner Ignitor Connectors

ELECTRICAL SHOCK HAZARD Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. 3. To remove the oven light switch: a)Pry the oven light switch out of the con- trol panel cutout. CAUTION: Be care- ful not to chip the paint around the cutout. 1. Turn off the gas and electrical power going to the range. 2. To remove the door switch: a)Raise the cooktop and prop it up (see page 3-2). b)Open the oven door. c) Squeeze the locking arms on the door switch and push the switch out of the oven liner hole. d)Disconnect the wires from the door switch terminals. b)Disconnect the wires from the switch terminals. Oven Light Switch Locking Arm Door Switch

Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. 1. Turn off the gas and electrical power going to the range. 2. Pull the range away from the wall so that you can access the rear panel. 3. Remove the five screws from the rear cover. Pull the bottom of the cover out so the flange is free of the oven, and slide the cover down to remove it. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. Screw (1 of 5) Rear Cover 4. Disconnect the three wire connectors from the electronic oven control’s power supply board and pull the ribbon cable out of its connector (do not touch the ribbon cable contacts). Unhook the tabs from the top and bottom edges of the power supply board. 5. Fold the power supply board back out of the way and unhook the tabs from the top and bottom of the display board. Note the board alignment tab for reassembly. REMOVING THE ELECTRONIC OVEN CONTROL ASSEMBLY 6. To remove the touchpad assembly, re- move the two screws from the touchpad frame and remove the assembly from the control panel. Touchpad Frame Screw Screw 3 Wire Connectors Tab (1 of 6) Ribbon Connector Tabs (3 of 6) Power Supply Board Display Board Alignment Tab

Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. 1. Turn off the gas and electrical power going to the range. 2. Open the oven door and remove the oven racks. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. REMOVING THE OVEN LIGHT SOCKET 3. Remove the oven light bulb from the socket. 4. Pull the left side of the range away from the wall far enough to access the oven light socket. 5. Push the oven light socket out of the liner cutout. 6. Disconnect the two wires from the oven light socket terminals. Oven Light Socket

Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. REMOVING THE OVEN TEMPERATURE SENSOR 1. Turn off the gas and electrical power going to the range. 2. Pull the right side of the range away from the wall far enough to access the oven temperature sensor. 3. Disconnect the oven temperature sensor connector from the wiring harness. Connector Screw Oven Temperature Sensor 4. Remove the screw from the oven tem- perature sensor and remove the sensor from the back of the range.

Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. REMOVING THE OVEN GAS SAFETY VALVE 1. Turn off the gas and electrical power going to the range. 2. Pull the range away from the wall so that you can access the oven gas safety valve. 3. Disconnect the two solenoid wires from the terminals of the oven gas safety valve. 4. Remove the bracket mounting screw from the oven gas safety valve. 5. Disconnect the gas inlet and outlet lines from the oven gas safety valve. Solenoid Wires Gas Outlet Gas Inlet Oven Gas Safety Valve Mounting Screw

Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electri- cal shock. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. WARNING FIRE HAZARD Shut off gas supply line valve before servic- ing the range. Check all gas line connections and replace all panels before operating the range. Failure to do so could result in explosion, fire, or other injury. REMOVING A SIDE PANEL 1. Turn off the gas and electrical power going to the range. 2. Remove the oven door (see page 3-14). 3. Pull the range away from the wall so that you can access the back of the oven. 4. Remove the four screws from the rear flange of the side panel you are removing. 5. Raise the cooktop (see page 3-2). 6. Remove the top rear side panel screw. Rear Side Panel Screws 10. Remove the three screws from the front of the side panel (see the right photo above). Pull the panel forward, unhook the three front tabs, and remove the panel from the range. 7. Remove the wire clip, the rubber bumper, and the cooktop clip from the top flange of the side panel (see above). 8. Remove the broiler drawer. 9. Pull the rear of the side panel away from the range (see the left photo below). Front Side Panel Screws & Tabs Pull Side Panel Out 8˝ Wire Clip Cooktop Clip Bumper Top Rear Screw

To remove the oven door: 1. Open the oven door to its fully open posi- tion. 2. Insert a pin or a small nail into the hole in each of the oven door hinge hangers. CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CAUTION: Do not lift the oven door by its handle. 3. Close the oven door as far as the hinge pins will allow. 4. Grasp the sides of the door and lift it until it stops, then pull the hinge hangers out of the slots. To reinstall the oven door: 1. Grasp the sides of the door and tilt it back at a slight angle, then insert the hinge hangers into the hinge slots as far as they will go. 2. Rotate the top of the door towards the range so the notch in the hinge hangers fits onto the support rails inside the range slots. Hinge Hanger 3. Close the oven door as far as the pins will allow and make sure that the hangers are fully seated on the support rails. If they are not seated properly, the door will not close tightly, and may be off-center. To seat the hinge hangers, open the door slightly, and push in on the bottom until the notch seats in the rail. 4. Open the oven door and remove the two hinge hanger pins (nails). 5. Close the oven door completely and check it for proper operation and alignment. Nail Hinge Hanger Notch In Hanger

OUTER GLASS, & INNER GLASS CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CAUTION: It is not necessary to remove the oven door when removing the handle or outer glass. However, be careful not to allow the outer glass to fall out of the door when you remove the handle. CAUTION: Do not lift the oven door by its handle. c) Hold the outer glass in place and re- move the door handle, then lift the outer glass out of the bottom clips, and re- move it. Oven Door Handle Screw Screw 2. To remove the oven door inner glass: a)Remove the door from the oven (see page 3-14). b)Remove the handle and outer glass from the door (see step 1). Position the door with the outer glass side facing up. c) Remove the 4 screws (2 on each side) from the top glass support. d)Remove the 2 screws (1 on each side) from the bottom glass support. 1. To remove the oven door handle and outer glass: a)Open the oven door approximately 1/3 of the way. b)Hold the outer glass and handle in place with one hand, and remove the two door handle screws with the other. Bottom Clips Outer Door Glass e)Unclip the left and right vertical rails from the top of the door, then remove the rails at the bottom. Remove the inner door glass and the two supports from the door. Left & Right Vertical Rails Unclip Rails Here Continued on the next page. Inner Door Glass 2 Screws Top Glass Support 2 Screws 1 Screw Bottom Glass Support 1 Screw

position the glass with the heat-treated side facing the oven. The heat-treated side is marked with an “HS” near the edge of the glass. The heat- treated side is also conductive and can be checked with an ohmmeter by touching the meter probes against the surface of the glass. If the meter indicates continuity, you are on the heat-treated side. If no continuity is measured, you are on the untreated side. 2. When you install the inner door glass, position the edges of the glass on both sides inside the corner holders and against the tabs, as shown. Heat-Treated Side Of Glass Facing Oven Inner Oven Door Glass Assembly 3. Assemble the vertical rails and the top and bottom glass supports with the heat-treated inner glass outside the oven door, as shown. Install Corner Of Glass Into Holder Keep Edge Of Glass Against These Two Tabs IMPORTANT: Make sure that none of the insulation shows through the inner door glass before you clip the assembly into place. 4. Carefully place the inner door glass as- sembly inside the door and insert the bottom tabs on the vertical rails into the door slots, then clip the top tabs into their slots.

valve. To test the valve, perform the following steps. 1. Turn off the electrical power to the range. 2. Disconnect a wire from one of the solenoid terminals. 3. Set the ohmmeter to the R x 1 scale. 4. Touch the test leads to the solenoid termi- nals on the gas safety valve. The meter should indicate less than 1 Ω. Refer to page 3-8 to access the door switch. To test the switch, perform the following steps. 1. Turn off the electrical power to the range. 2. Disconnect one of the wires from the door switch terminals. 3. Set the ohmmeter to the R x 1 scale. 4. Touch the test leads to the door switch terminals. • With the door closed, the meter should indicate an open circuit (infinite). • With the door open, the meter should indicate a closed circuit (0 Ω). GAS SAFETY VALVE DOOR SWITCH Terminals Solenoid Terminals WARNING Electrical Shock Hazard Disconnect the electrical supply from the unit before servicing. Failure to do so could result in death or electrical shock. WARNING Electrical Shock Hazard Disconnect the electrical supply from the unit before servicing. Failure to do so could result in death or electrical shock.

Refer to page 3-11 to access the oven tem- perature sensor. To test the sensor, perform the following steps. 1. Turn off the electrical power to the range. 2. Disconnect the connector from the wiring harness. 3. Set the ohmmeter to the R x 1K scale. 4. Touch the test leads to the pins in the connector. At an ambient temperature of 75˚F, the meter should indicate 1090 Ω. OVEN LIGHT SWITCH Refer to page 3-8 to access the oven light switch. To test the switch, perform the following steps. 1. Turn off the electrical power to the range. 2. Disconnect one of the wires from the switch terminals. 3. Set the ohmmeter to the R x 1 scale. 4. Touch the test leads to the oven light switch terminals. The meter should indi- cate the readings indicated with the switch set as follows: • Rocker set at “0” = an open circuit (infi- nite). • Rocker set at “–” = a closed circuit (0 Ω). WARNING Electrical Shock Hazard Disconnect the electrical supply from the unit before servicing. Failure to do so could result in death or electrical shock. WARNING Electrical Shock Hazard Disconnect the electrical supply from the unit before servicing. Failure to do so could result in death or electrical shock. Terminals Connector

Refer to page 3-6 to access the oven burner ignitor. To test the ignitor, perform the following steps. 1. Turn off the electrical power to the range. 2. Disconnect the connector from the wiring harness. 3. Set the ohmmeter to the R x 1 scale. 4. Touch the test leads to the connector pins. At ambient temperature, the meter should indicate less than 1 Ω. WARNING Electrical Shock Hazard Disconnect the electrical supply from the unit before servicing. Failure to do so could result in death or electrical shock. Connector

FGP305J, FGP325J, FGP337J BK BK BK BK Ground L1 N P1-1 P1-8 Timer (If Equipped) (If Equipped) W W W W Oven Light Panel Light Switch Yellow Door Switch Oven Thermostat Bake Valve R R Bake Ignitor Spark Module Surface Burner Ignition Switches

TECH SHEET PART NO. 98007031 L1 N BK W W W BK BK P2-4 R Oven Light P1-4 P1-5 P2-1 Door Switch Oven Control V V Spark Module Bake Relay Transformer Rocker Switch R Y Ground P6-3 P6-1 Bake Ignitor Bake Valve Surface Burner Ignition Switches Oven Temp Sensor

To avoid unnecessary service calls, please check the “Troubleshooting” section of your Use and Care Guide. It may save you the cost of a service call. If you still need help, follow the instructions below. 1. If the problem is not due to one of the items listed in the “Troubleshooting” section of your Use and Care Guide*: Call the Whirlpool or Inglis Limited Con- sumer Assistance Center telephone num- ber. Dial toll-free from anywhere: In the U.S.A. — Call 1-800-253-1301 In Canada — Call 1-800-461-5681 8:30 a.m. - 6:00 p.m. (EST) One of our trained consultants can instruct you in how to obtain satisfactory operation from your appliance or, if service is neces- sary, recommend a qualified service com- pany in your area. If you prefer, write to: In the U.S.A. — Whirlpool Brand Home Appliances Consumer Assistance Cen- ter c/o Correspondence Department 2000 North M-63 Benton Harbor, MI 49022-2692 In Canada — Consumer Relations De- partment Inglis Limited 1901 Minnesota Court Mississauga, Ontario L5N 3A7 Please include a daytime phone number in your correspondence. 2a.If you need service in the U.S.A.*: Whirlpool has a nationwide network of des- ignated Whirlpool service companies. Whirl- pool designated service technicians are TECH TIPS trained to fulfill the product warranty and provide after-warranty service, anywhere in the United States. To locate the desig- nated Whirlpool service company in your area, call our Consumer Assistance Center telephone number (see Step 1) or look in your telephone directory Yellow Pages un- der: • APPLIANCE-HOUSEHOLD MAJOR, SERVICE & REPAIR (See Whirlpool Appliances or Authorized Whirlpool Service—Example: XYZ Service Co.) • WASHING MACHINES & DRYERS, SERVICE & REPAIR (See Whirlpool Appliances or Authorized Whirlpool Service—Example: XYZ Service Co.) 2b.If you need service in Canada*: Contact “Inglis Limited Appliance Service” from anywhere in Canada at — 1-800-807- 6777. 3. If you need FSP® replacement parts: FSP® is a registered trademark of Whirlpool Corporation for quality parts. Look for this symbol of quality whenever you need a replacement part for your whirlpool appli- ance. FSP replacement parts will fit right and work right because they are made to the same exacting specifications used to build every new Whirlpool appliance. To locate FSP replacement parts in your area, refer to Step 2 or call the Consumer Assistance Center number (see Step 1). * When asking for help or service: Please provide a detailed description of the prob- lem, your appliance’s complete model and serial numbers, and the purchase date. (See the “A Note to You” section of your Use and Care Guide.) This information will help us respond properly to your request.

ONE-YEAR FULL WARRANTY FROM DATE OF PURCHASE. LENGTH OF WARRANTY: WHIRLPOOL WILL PAY FOR: FSP® replacement parts and repair labor costs to correct defects in materials or work- manship. Service must be provided by an authorized Whirlpool service company. WHIRLPOOL WILL NOT PAY FOR: A. Service calls to: 1. Correct the installation of the range. 2. Instruct you how to use the range. 3. Replace house fuses or correct house wiring. 4. Replace owner-accessible light bulbs. 5. Correct house plumbing. B. Repairs when the range is used in other than normal, single-family household use. C. Pickup and delivery. The range is designed to be repaired in the home. D. Damage to the range caused by accident, alter- ation, misuse, abuse, fire, flood, acts of God, or use of products not approved by Whirlpool. E. Repairs to parts or systems resulting from unau- thorized modifications made to the appliance. F. In Canada, travel or transportation expenses for customers who reside in remote areas. G. Replacement parts or repair labor costs for units operated outside the United States and Canada. WHIRLPOOL CORPORATION AND INGLIS LIMITED SHALL NOT BE LIABLE FOR INCI- DENTAL OR CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclu- sion or limitation of incidental or consequential damages, so this exclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have other rights which vary from state to state or province to province. Outside the United States and Canada, a different warranty may apply. For details, please contact your authorized Whirlpool dealer. If you need service, refer to the “Requesting Assistance or Service” section on the previous page. After checking “Requesting Assistance or Service,” additional help can be found by calling the Whirlpool Consumer Assistance Center telephone number, 1-800-253-1301, from anywhere in the U.S.A. In Canada, contact your authorized Inglis Limited Appliance Service company, 1-800- 807-6777.