Windsor CDT7IHB Operator Instructions Manual

Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen MODEL: CDT7IHB 10080240 Operating Instructions (ENG) Bedienungsanleitung (GER) 8.603-684.0 -M 04/26/11 PRV NO. 980016 CARPET EXTRACTOR IPX4

CDT7IHB 86036840 04/26/11 2 Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: www.windsorind.com/WarrantyRegistration.aspx For customer assistance: 1-800-444-7654

CDT7IHB 86036840 03/12/07 3 Machine Data Log/Overview.........................1 Table of Contents..........................................2 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Safety Label Location. ..................................2-3 OPERATIONS Technical Specifications. ..............................3-1 Controls/Components ...................................3-2 Filling the Solution Tank................................3-5 Machine Operation........................................3-6 Cleaning Procedure. .....................................3-9 Accessory Tool Usage................................ 3-10 MAINTENANCE Periodic Maintenance ...................................4-1 Daily/Regular Maintenance...........................4-1 Vacuum Motor Replacement. .......................4-2 Belt Replacement..........................................4-3 Solution Pump Replacement. .......................4-4 Machine Troubleshooting..............................4-5 Wiring Diagram .............................................4-6 GROUP PARTS LIST Frame Assembly......................................... 5-1 Brush Assembly.......................................... 5-3 Pump Assembly.......................................... 5-5 Vacuum Shoe Assembly............................. 5-9 Control Panel Assembly ............................. 5-11 Solution Tank Assembly ............................. 5-13 Recovery Tank Assembly........................... 5-15 Suggested Spare Parts............................... 5-17 EC Declaration of Conformity ..................... 5-18

CDT7IHB 86036840 04/26/11 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. The model and serial number of your machine is on the bottom back-end of the machine. The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: - Vacuum Motor Replacement - Belt Replacement - Solution Pump Replacement The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: - REF – column refers to the reference number on the parts illustration. - PART NO. – column lists the part number for the part. - PRV NO. – reference number. - QTY – column lists the quantity of the part used in that area of the machine. - DESCRIPTION – column is a brief description of the part. - SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number. - NOTES – column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. SAVE THESE INSTRUCTIONS ! WARNING:

CDT7IHB 86036840 03/12/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. ! WARNING ! CAUTION

CDT7IHB 86036840 03/12/07 2-3 NOTE: These drawings indicate the location of safety labels on the CDT7IHB. If, at any time, the labels become illegible contact your Windsor representative for prompt replacement. WARNING DECAL 86242230 PRV NO. 500009

3-1 POWER TYPE ELECTRICAL: 230-240 V, 7 A, 50 HZ ELECTRIC VACUUM MOTOR: (1) –3 stage, 1.5 hp, 100 cfm (2.80 cubic meters/min.) Waterlift –120” (304 cm) BRUSH: (1) 15” (38.1 cm.) SOLUTION PUMP: 90 PSI, diaphragm style, internal bypass SOLUTION CAPACITY: 7 gallons (26.5ltr) RECOVERY CAPACITY: 7 gallons (26.5ltr) BRUSH SPEED: 1000 rpm GENERAL DIMENSIONS/WEIGHT Vacuum shoe: 17” (43.18 cm) cast aluminum with spring loaded down pressure WHEELS: (2) 10” dia. (25 cm) wheels by 2” WEIGHT: 92lbs. (42kg) LENGTH: 41” (104 cm) HEIGHT: 34” (86.36 cm) WIDTH: 17.5” (44.45 cm) SOLUTION SPRAY: 2 quick change jets. POWER CABLE: 50’ (12.7 m) (1mm) 17.5” (44.45cm) 41” (104cm) 34” (86.36cm)

3-2 1. Main Handle. Used to pull and maneuver machine. 2. Electrical Cord. 3. Pump Switch. Turns on pump and enables spray. 4. Brush/Spray switch. Turns on brush motor and activates electro-valve to dispense solution to floor through jets. Intermittent, off, and continuous settings. 5. Vacuum Motor Switch. Turns on vacuum motor 6. Brush Motor Circuit Breaker. 4 amp. Breaker protecting brush motor. 7. Vacuum Motor Circuit Breaker. 7 amp. Breaker protecting vacuum motor. 8. Recovery Dump Hose. Facilitates draining dirty cleaning solution. 9. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank. 2 1 4 6 7 8 9 3 5

3-3 1 2 3 10 9 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1-1/2 inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights. 4. Recovery Tank. Used to collect dirty cleaning solution. 5. Solution Tank. Used to hold cleaning solution. 6. Recovery Tank Dome. 7. Vacuum Shoe. 8. Brush Housing. 9. Front Lifting Handle. 10. Cleaning Solution Filter. 4 5 6 7 8

3-4 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. 2 1 3 4 5 6 6

3-5 FILLING THE CADET NOTE: Use clean bucket of water to fill solution tank Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank. CHEMICALS Suitable Chemicals Non-Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene * Product Trademark Names Remove recovery tank Add water Add cleaning chemical Replace recovery tank 7 gal. (26.5 ltr.) 7 – 14oz. (207ml – 414ml) RECOVERY TANK SOLUTION TANK 140°F (60°C) STEP 1 STEP 2 STEP 3 STEP 4 FILL LINE

3-6 Remove literature from recovery tank. Fill solution tank (see filling operations, page 7). Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet. Plug cord into grounded outlet. Note: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. Turn on both Vacuum and Pump motor switches (“ON”=“I”). STEP 1 STEP 2 STEP 3 STEP 4 PUMP VACUUM ON ON CORRECT INCORRECT 1/8in (3mm)

3-7 Select intermittent or continuous switch setting to turn on brush and start solution spray. The intermittent setting requires the operator to hold the switch in the “on” position with the thumb, and is typically used in small areas where short cleaning passes are made. The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made. Lower machine to floor. Tip machine back by main handle to move to starting point. STEP 5 STEP 6 STEP 7 INTERMITTENT CONTINUOUS

3-8 1ft. (30cm) Release intermittent setting or turn off continuous setting on brush/spray switch approximately 1 foot before ending cleaning pass. Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area a minimum of 1 inch on the right (close cleaning) side of machine. Overlap a minimum of 2 inches on the left (drive belt) side of machine. During operation, observe the following: The Cadet is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow. During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank. STEP 2 STEP 3 STEP 4 Start at wall closest to power outlet. Pull straight back without pushing down on handle. STEP 1 SOLUTION INTAKE COVER VACUUM INTAKE COVER 1in. (25mm) OFF

3-9 To speed drying, use a Windblower™ fan. Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. STEP 7 STEP 8 After cleaning, turn off all controls, return brush to storage position and carefully unplug machine. STEP 6 STEP 5 Use right side of machine for cleaning against walls. RECOVERY DRAIN SOLUTION DRAIN OFF OFF OFF

CDT7IHB 86036840 03/12/07 3-10 Turn on Pump and Vacuum Switch. Note: Be sure intermittent/continuous switch is in center (off) position and brush is in storage position. Squeeze handle on accessory tool to begin cleaning. STEP 3 STEP 4 STEP 1 STEP 2 Use only one of the following acceptable accessory tools. 86000000 – PRV NO. DDH 86041180 – PRV NO. ESW 86000050 – PRV NO. SPW 86000020 – PRV NO. HT Pull back collar and insert over Lift door on front of vacuum shoe and insert 1 ½ inch hose cuff into hole. PUMP VACUUM ON ON OFF

4-1 PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry. NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern. Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock. DAILY / REGULAR MAINTENANCE Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source. 1. Empty unused cleaning solution from the solution tank. 2. Inspect and clean filter screen in solution tank. 3. Flush pumping system with 4 or 7 liters of clean, hot water. 4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly. 5. Check for and remove any lint or debris around vac shoe. 6. Check spray jets for full spray pattern. 7. Remove lint and dirt build-up from brush and housing. NOTE: Brush removal. A. To remove brush, grab and pull brush out from end opposite drive belt (operator’s right). Remove other end from brush driver. B. To install brush, line up slots in brush core with pin in driver on drive belt side (operator’s left) and push brush onto driver. Then snap bearing end (opposite end) of brush into retaining clip. 8. Check cooling air screen (located on frame behind left wheel) for lint or debris. 9. Check float and shut-off screen and clean as necessary. NOTE: Always store machine with brush in “Store” position.

4-2 ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank. 5. Remove the (6) screws holding the vacuum motor cover (p/n 86003080 PRV NO. 27809) to the solution tank. 6. Remove the vacuum motor. 7. Reverse process to install vacuum motor. WARNING: The green ground wire must be attached for safe operation. See wiring diagram. Note: When replacing carbon vac motor brushes loosen wire terminal BEFORE removing screws on bracket. Important: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely. If armature commutator is not concentric, extremely pitted, or grooved the motor will need to be replaced or sent to a qualified service center to restore vac performance. Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" long. Note: Place stop in groove. 3/8 End Cap Carbon Brushes Vac Motor Carbon Brushes Replacement (Ametek) Wire Terminal Wire Terminal Vacuum Motor Carbon Brushes Replacement (Windsor) WARNING: The green ground wire must be attached for safe operation. See wiring diagram. End Cap Carbon Brushes If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center. Important: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely. Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. 3 8 [9.5mm]

4-3 BELT REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt. 5. Remove the (2) screws that fasten the vacuum shoe links (p/n 86227350 PRV NO. 05016) to the brush housing. 6. Remove the (3) screws that fasten the side plate (p/n 86249420 PRV NO. 62759) to the brush housing to remove belt. NOTE: All components associated with driving the brush will come out with the side plate. 7. Reverse process to install belt. 86249420 PRV NO. 62759 86227350 PRV NO. 05016

4-4 ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ! WARNING: SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6. Reverse process to install pump. Pump Head 86251040 PRV NO. 65187 Pressure Switch 86161980 PRV NO. 42-809332 Valve Asm 86258830 PRV NO. 84161 Diaphram 86235100 PRV NO. 29206 Pump Replacement Parts for Shurflo 100 psi (86026400 PRV NO. 65254) Pump Replacement Parts for Flojet 73 psi (86006110 PRV NO. 65189) Pump Repair Kit 86004600 PRV NO. 47176 Hsng/Pump Repair Kit 86136040 PRV NO. 47350 Pump Hsng 86288790 PRV NO. 41387

4-5 PROBLEM CAUSE SOLUTION No Power, Nothing Runs 1. Is the cord plugged in. 2. Circuit breaker tripped in building. 3. Faulty switch. 4. Faulty power cord or pigtail. 1. Plug in cord. 2. Reset breaker 3. Call for service. 4. Call for service. Vacuum Motor Will Not Run 1. Vacuum circuit breaker tripped. 2. Faulty main vacuum switch. 3. Loose wiring. 4. Faulty vac motor. 1. Reset breaker 2. Call for service. 3. Call for service. 4. Call for service. Vacuum Motor Runs But Suction Is Poor 1. Debris lodged in vac shoe. 2. Dome gasket defective or missing. 3. Vacuum hose cracked or hose cuff loose. 4. Recovery tank full / float ball stuck in the up position. 1. Remove debris from vac shoe. 2. Replace as necessary. 3. Replace or repair as necessary. 4. Turn off vac motor. Drain and rinse recovery tank. Poor Or No Water Flow (Carpet Is Streaky) 1. Main pump switch off. 2. Jets clogged or missing. 3. Solution filter clogged. 4. Faulty solenoid. 1. Turn on. 2. Clean using a vinegar /water solution or replace. 3. Drain solution tank and clean solution filter. 4. Call for service. Brush Does Not Spin 1. Brush switch off. 2. Brush circuit breaker tripped 3. Brush belt broken. 4. Faulty brush motor. 1. Turn on brush switch. 2. Reset circuit breaker. 3. Replace as necessary. 4. Call for service.

4-6 (86268750 PRV NO.88567) (86268350 PRV NO.88270) (86268900 PRV NO. 88655) (86001240 PRV NO. 14020) (86268750 PRV NO. 88567) (86003650 PRV NO. 34362) (86004480 PRV NO 41353)

5-1 2 16 27 29 20 8 22 11 5 10 28 15 7 32 13 14 24 25 4 (SEE PG. 5-11) 3 26 34 21 18 19 A 12 33 9 6 B 30 31

3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5 4 86001660 41236 2 HUBCAP, 5/8" SHAFT 5 86004480 41353 1 HARNESS, MAIN, CDT 6 86239610 41354 1 HINGE, TANK TO FRAME 7 86005370 53641 1 MOTOR ASM, BRUSH CLP FAMILY 8 86005640 57030 2 NUT, 10-32 HEX NYLOCK 9 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS 10 86198530 99809 2 FOAM TAPE, 1/8 THK X 3/4 1SDA 11 86249430 62761 1 PLATE, BRUSH MTR CLAMP 12 86006020 64099 1 PULLEY, 1.4 OD, 6GR, MICRO-V 13 86250130 66282 6 PLUG, HOLE, .375" BLK 14 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 15 86006580 70085 2 SCR, 1/4-20 X 1/2 PPHMS SS 16 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS 17 OPEN - - - 18 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS 19 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS 20 86010650 87018 2 WASHER, #10 X 9/16 OD 21 86006550 70074 2 SET SCR, 10-32 X 1/4 KCP 22 86256190 73197 1 STRAIN RELIEF, 90 DEGREE 23 OPEN - - - 24 86259960 89506 2 WHEEL, 1-15/16 X 10” HOOSIER 25 86066230 03107 1 AXLE, 5/8 X 17.06L 26 86134490 99667 10” HEAT SHRINK, 3/4 ID UL/CSA 27 86253090 73943 1 SEAL, FRAME/TANK 28 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL 29 86233140 20041 1 CLAMP, 2.0" WORM GEAR 30 86274760 70271 2 SCR, 1/4-20 X 1/2 HHCS PLTD 31 86006530 70057 2 SCR, 1/4-20 X 1 PPHMS SS 32 86272160 66052 1 PIN, ROLL I/8” X 1.0”L 33 86276610 70697 1 SCR, 1/4-20 X 1.25 PPHMS SS 34 86005710 57105 3 NUT, 1/4-20 HEX W/ STD WASHER CDT7IHB 86036840 03/12/07 5-2

5-3 31 25 29 30 18 38 39 16 30 34 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 32 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 42 43 33 45 36 44 47

5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. NOTES: 1 86000730 03110 1 AXLE, ROLLER 2 OPEN - - - 3 86000900 09019 1 BEARING, 1.125ODX.500IDX.375 4 86001100 11045 1 BELT, 180J6 MICRO-V 5 - OPEN - - 6 86001300 140343 1 BRKT, BRUSH PULLEY 7 86001310 140351 1 BRKT, BRUSH HEIGHT 8 86003620 34341 REF FRAME, CLP FAMILY 9 OPEN - - - 10 86004470 41345 1 HOUSING, BRUSH 15" 11 86004980 50998 1 LABEL, BRUSH HEIGHT 12 86093080 51311 1 LINKAGE, ASM, BRUSH HEIGHT 13 86005110 51312 1 LINKAGE ASM, ROLLER SUPPORT 14 86005120 51314 2 LINK, ROLLER, FRONT 15 86005130 51317 1 LEVER, HEIGHT ADJUSTMENT 16 86005640 57030 4 NUT, 10-32 HEX NYLOCK 17 86005850 57271 2 NUT, 3/8 DIA CAP, TYPE PUSH PLT 18 86249410 62758 1 PLATE, BRUSH HOUSING RH 19 86249420 62759 1 PLATE, BRUSH HOUSING LH 20 86005930 62762 2 PLATE, AXLE RETAINER 21 86250680 64098 1 PULLEY, 2.2 OD, 6GR, MICRO-V 22 86006220 66192 1 PIN, ROLL 1/4 X 1.25L 23 86006430 67411 1 ROLLER, 1.9 DIA X 10.5 LG 24 86006510 70043 2 SCR, 10-32 X 5/8 PFHMS 25 86006590 70088 8 SCR, 10-32 X 1/2 PPHMS SS DL 26 86006650 70177 7 SCR, 10-32 X 1/2 FHMS SS 27 86006700 70232 2 SCR, 10-32 X 3/8 FHMS SS 28 86275530 70497 2 SCR, #10-24 X 1/2 SHCS 29 86010640 87016 4 WASHER, #10 LOCK EXT STAR SS 30 86010650 87018 6 WASHER, #10 X 9/16 OD 31 86007030 70675 4 SCR, 1/4-20 X.5/8 THMS PLTD NP 32 86230620 12524 1 BRUSH, 15 L X 3.35 OD G2 33 86251710 67467 1 RING, TOLERANCE 7/8 ID X 1/2 W 34 86003070 27805 1 CLIP, BEARING 35 86003370 29157 1 DRIVER, BRUSH 36 86278130 70737 1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP 37 86272770 67094 1 RING, 1/2 EXT. SNAP 38 86272510 66310 2 PIN, CLEVIS 1/4 X 1/2 PLTD 39 86008650 80604 2 COTTER, 1/4" RING 40 86342240 - 1 SPACER, .81 X 1.06 X .125 41 86006030 64102 1 PULLEY ASM, BRUSH 42 86003390 29208 1 DRIVER ASM, BRUSH 43 86001140 12514 1 BRUSH ASM, 15 IN 44 86227150 05158 1 ADAPTER, BRUSH BRG. DIE CAST 45 86228890 09137 2 BEARING, R6 3/8 ID 46 86028010 47383 1 BRUSH BEARING ASM. 47 86004750 47416 REF KIT, BRNG/ADPTR EXTRCTR

5-5 29 8 14 27 (SEE SOLUTION 20 C 26 24 26 12 23 2 9 17 21 16 7 20 1 18 19 15 11 5 6 16 10 13 3 TANK) 28 29 28 4

2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC 3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 86003490 31074 1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC 5 86004570 44067 2 JET BODY, MINI PROMAX BODY 6 86241680 44073 2 JET, MINI PROMAX 9503 7 86005640 57030 2 NUT, 10-32 HEX NYLOCK 8 86026400 65254 1 PUMP ASM, 230V 100 PSI W/CONN 9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 10 86274410 70195 2 SCR, 10-32 X 1.25 PPHMS SS 11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS 12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC 13 86008360 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC 14 86010570 84165 1 VALVE ASM, SOLENOID CLP FAMILY 15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS 16 86010650 87018 4 WASHER, #10 X 9/16 OD 17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER 18 86247750 56055 1 NIPPLE, 1/4 BSPT X 1/4 NPT HEX 19 86234560 22097 1 COUPLER, 1/4 FPT X MINI QC 20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 22 OPEN - - - 23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011 24 86282340 39720 1 HOSE, 3/8 OD X 1/4 ID URTHN X 22" 25 OPEN - - - 26 86281900 39531 3 HOSE, 1/4 ID NYLON X 5" 27 86253020 73963 1 SCREEN, INTAKE 28 86282350 39721 2 HOSE, 3/8 ID NYLON YLW X 17” 29 86279930 29277 2 DUCT, 1/2 ID SPLT FLX X 16” CDT7IHB 86036840 03/12/07 5-6

5-7 3 4 13 10 16 6 5 11 15 19 18 1 20 7 16 21 17 9 2 12 25 26 23 28 24 26 C 20 (SEE SOLUTION 27 14 8 TANK) PRIOR TO SERIAL 1000153482

5-8 PRIOR TO SERIAL 1000153482 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX 2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC 3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 86003480 31073 1 ELBOW, SWIVEL,1/4MPTX3/8TUBEQC 5 86004570 44067 2 JET BODY, MINI PROMAX BODY 6 86004580 44068 2 JET, MINI PROMAX 9504 7 86005640 57030 2 NUT, 10-32 HEX NYLOCK 8 86006110 65189 1 PUMP ASM, 230V 73 PSI FLOJET 9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 10 86006830 70386 2 SCR, 10-32 X 1.0 PPHMS 11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS 12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC 13 86008370 78420 1 TEE, 1/4 MPT X 3/8 TUBE, QC 14 86010570 84165 1 VALVE ASM,SOLENOID CLP FAMILY 15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS 16 86010650 87018 4 WASHER, #10 X 9/16 OD 17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER 18 86247750 56055 1 NIPPLE, 1/4 BSPT X 1/4 NPT HEX 19 86234560 22097 1 COUPLER, 1/4 FPT X MINI QC 20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 22 OPEN - - - 23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011 24 86281890 39529 1 HOSE, 3/8 URETHANE X 29" 25 86004350 39530 1 HOSE, 3/8 NYLON X 6" 26 86281900 39531 3 HOSE, 1/4 ID NYLON X 5” 27 86253020 73963 1 SCREEN, INTAKE 28 86004400 39591 1 HOSE, 3/8 ID NYLON YLW X 29” 29 86003490 31074 REF ELBOW, SWIVEL 1/4 MPT X 1/4 TUBE 30 86008360 78419 REF TEE, 3/8 MPT X 3/8 TUBE QC

REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86227350 05016 4 ARM, VAC SHOE PARALLEL 2 86234760 27674 1 COVER, ACCESSORY PORT 3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR 5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL 6 86006840 70390 4 SCR, 1/4-20 X 1 FHCS PLTD 7 86008130 73958 8 SPACER, 3/8ODX.058WX.2814,CRS 8 86010620 85039 1 VAC SHOE, 15" 9 OPEN - - - 10 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS 11 86010700 87074 8 WASHER, WAVE 3/8ID X3/4D X.125 12 86003780 35171 1 GASKET, ACCESSORY PORT 13 86008120 73955 2 SPRING, EXT .38D X2.75L X.055W CDT7IHB 86036840 03/12/07 5-10

CDT7IHB 86036840 03/12/07 5-11 20 12 16 11 4 9 14 5 13 15 19 6 1 18 17 10 7 2 8 3 D (SEE SOLUTION TANK) 21

CDT7IHB 86036840 03/12/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3) 2 86230110 14312 1 BREAKER, 7 AMP 3 86002020 14949 1 BREAKER, 4 AMP 4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 5 86261000 23671 1 CORD ASM, 230V PIGTAIL 6 86005670 57040 2 NUT, 1/2 NPT CONDUIT 7 86005760 57116 2 NUT, 6-32 W/STAR WASHER PLTD 8 86064400 61348 1 PANEL, CADET CONTROL 9 86006950 70532 9 SCR, 10-32 X 1/2 PPHMS BLK NP 10 86006710 70235 2 SCR, 6-32 X 1.0 PH BLK NYLON 11 86007120 72126 1 SWITCH, DPDT 3-POSITION ROCKER 12 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER 13 86256240 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET 14 86010800 87189 9 WASHER, .2IDX.500 BLK SS 15 86004480 41353 REF HARNESS, MAIN, CDTI 16 86242270 500019 1 LABEL, CONTROL PANEL, CDT 17 86010750 87100 2 WASHER, 3/8 ID INT.LOCK THIN 18 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD 19 86006830 70386 1 SCR, 10-32 X 1.0 PPHMS 20 86002600 23682 1 CORD ASM, 230V EURO 21 86245040 50279 1 LABEL, GROUND SYMBOL

CDT7IHB 86036840 03/12/07 5-13 6 16 14 18 5 4 2 8 11 22 18 15 19 12 17 23 13B 7 3 29 18 10 1 9 21 20 A B D C 7 25 24 27 26 28 30 33 32 13A 13 (SEE FRAME) (SEE FRAME) (SEE CONTROL PANEL) (SEE PUMP)

REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233140 20041 3 CLAMP, 2.0" WORM GEAR 2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 3 86003080 27809 1 COVER, VAC MOTOR 4 86003090 27810 1 COVER, BELT 5 86235500 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC 6 86003790 35175 2 GASKET, TANK TO VAC COVER 7 86003920 35231 2 GASKET, VAC COVER (CLP FAMILY) 8 86281880 39526 1 HOSE,1/2 CLEAR X 12 9 86240090 39527 1 HOSE, 1.5 BLK VAC X 3.0 10 86004340 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5 11 86001590 40049 1 HOSEBARB, 3/8MPT X 1/2 NYLON 12 86240980 41348 1 HOUSING, VAC MOTOR 13 86005420 53791 1 VAC MOTOR ASM, CLP FAMILY 13A 86230760 140216 BRUSH SET, 230V VAC AMETEK SERVICE ONLY 13B 86135330 140688 BRUSH SET, 230V VAC MTR WINDSOR * SERVICE ONLY 14 86006600 70114 2 SCR, #10 X 3/4 PPHST TYPE B 15 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 16 86032240 75257 1 TANK, CDT SOLUTION 17 86259060 85037 1 VENT, COOLING AIR SMALL 18 86010650 87018 10 WASHER, #10 X 9/16 OD 19 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 20 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS 21 86006580 70085 3 SCR, 1/4-20 X 1/2 PPHMS SS DL 22 86002370 20035 2 CLAMP, 7/16 DIA NYLON UL 23 86079260 20092 1 CLAMP, 3.5" WORM GEAR 24 86272840 67147 1 RING, 2" DIA SPLIT 25 86256170 73169 1 STRAIN RELIEF, CORD HOOK 26 86003950 35236 1 GASKET, TANK, L-F 27 86003960 35237 1 GASKET, TANK, L-R 28 86003970 35238 1 GASKET, TANK, RH 29 86275690 70525 6 SCR, #10 X 1.0 PPHST TYPE B 30 86003940 35235 1 GASKET, CDT PANEL 31 OPEN - - - 32 86002870 27417 1 CORD, 99807 1/8 X 12" 33 86232280 500012 1 CARD, INSTRUCTION CDT7 CDT7IHB 86036840 03/12/07 5-14

CDT7IHB 86036840 03/12/07 5-15 E E 18 5 7 15 11 12 14 12 9 1 10 2 6 13 8 4

REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 2 86233140 20041 1 CLAMP, 2.0" WORM GEAR 3 OPEN - - - 4 86003110 27816 2 COVER, REC. TANK 5 86235280 28060 1 DOME, CLP FAMILY 6 86003630 34351 1 FLOAT SHUT-OFF 7 86003910 35230 1 GASKET, DOME 8 86003930 35232 2 GASKET, PORT COVER 9 86004200 39353 1 HOSE, 1.5 X 12.0 DRAIN 10 86004510 41391 1 HOSE, INSERT 11 86004500 41390 1 HOSE, CAP 12 86006600 70114 6 SCR, #10 X 3/4 PPHST TYPE B 13 86032770 75410 1 TANK, CDT RECOVERY TEAL 14 86001370 140408 1 BRKT, HOSE HOOK 15 86002870 27417 1 CORD, 99807 1/8 X 12" 16 OPEN - - - 17 OPEN - - - 18 86003330 28061 1 DOME ASM, CLP FAM CDT7IHB 86036840 03/12/07 5-16

DESCRIPTION PART NO. PRV NO. SERIAL NO. FROM BRUSH, 15L X 3.38OD 86001140 12514 BELT, 180J6 MICRO-V 86001100 11045 BEARING, 1.125ODX.500IDX.375 86000900 09019 JET BODY, MINI PROMAX BODY 86004570 44067 JET, MINI PROMAX 9503 86241680 44073 PUMP ASM, 230V 100PSI W/CONN 86026400 65254 VALVE ASM, SOLENOID CLP FAMILY 86010570 84165 GASKET, ACCESSORY PORT 86003780 35171 BREAKER, 7A CIRCUIT 86230110 14312 BREAKER, 4A EURO CIRCUIT 86002020 14949 SWITCH, SPST 2-POSITION ROCKER 86007140 72130 SWITCH, DPDT 3-POSITION ROCKER 86007120 72126 VAC MOTOR ASM, 230V 86005420 53791 STRAINER, 3/8 IN. NPT 60 MESH 86007970 73864 BRUSH SET, 230V VAC AMETEK 86230760 140216 BRUSH SET, 230V VAC MTR WINDSOR 86135330 140688 * FLOAT, SHUT-OFF 86003630 34351 DOME ASM, CLP FAM 86003330 28061 NOTES: CDT7IHB 86036840 03/12/07 5-17