Xerox 4595 Customer Expectation Document
Text of the manual
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Version: 1.1
May 16, 2007
1
Table of Contents
Product Overview ............................................................................................................................ 4
Introduction .................................................................................................................................. 4
Product Overview......................................................................................................................... 4
Highlights ..................................................................................................................................... 4
System Highlights............................................................................................................................ 5
Main Copier/Printer components ................................................................................................. 5
Options for the Main System.................................................................................................... 5
FreeFlow DocuSP Print Server (Option)...................................................................................... 5
Options for the FreeFlow DocuSP Print Server ....................................................................... 6
Printer System Power Saver Mode.............................................................................................. 6
Billing meters and accounting...................................................................................................... 6
Foreign Interface Device .......................................................................................................... 6
Removable Hard Drive (optional) ................................................................................................ 6
Product Specifications..................................................................................................................... 7
System Performance and Productivity ............................................................................................ 9
Standard print area ...................................................................................................................... 9
Registration.................................................................................................................................. 9
Print volume range....................................................................................................................... 9
Influences on print speed............................................................................................................. 9
Automatic Tray Switching (Load-While-Run) ........................................................................... 9
Paper trays (except Bypass Tray 5)....................................................................................... 10
Bypass Tray 5......................................................................................................................... 10
Network Requirements.................................................................................................................. 11
IPv6............................................................................................................................................ 11
Network Connectivity ................................................................................................................. 11
FreeFlow DocuSP Print Server.................................................................................................. 12
Operating system....................................................................................................................... 12
Scanning and Copying .................................................................................................................. 13
Document Glass (Platen)........................................................................................................... 13
Duplexing Automatic Document Feeder.................................................................................... 13
Scan Speed................................................................................................................................ 14
Input Document Substrates.................................................................................................... 14
Scan Services ............................................................................................................................ 14
Integrated Copy Server.............................................................................................................. 14
Network Connections for Scanning ........................................................................................... 15
Option 1 – Two Network Connections.................................................................................... 15
Option 2 – One Network Connection ..................................................................................... 15
Option 3 – One Network Connection plus a Network Hub..................................................... 15
Environmental Requirements ........................................................................................................ 16
Printer System Requirements ................................................................................................ 16
FreeFlow DocuSP Print Server power requirements ............................................................. 16
Printer system power requirements ....................................................................................... 16
Optional Oversized High Capacity Feeder (OHCF) ...................................................................... 18
Space requirements................................................................................................................... 19
Optional Finisher/Folder and HCF ......................................................................................... 19
Optional Finisher/Folder, FFPS, and HCF ............................................................................. 19
Optional Finisher/Folder, FFPS, and OHCF .......................................................................... 20
Printer System Dimensions.................................................................................................... 20
FreeFlow DocuSP Print Server dimensions........................................................................... 21
Paper tray handling and supported paper types........................................................................ 22
Qualified media for trays ........................................................................................................ 22
Feeding Finishing specifications and features .............................................................................. 27
Standard Finisher with post-process inserter ............................................................................ 27
High Capacity Feed Units (optional) .......................................................................................... 27
Booklet Making Finisher (optional) ............................................................................................ 28
2
Booklet Making Finisher with post-process inserter............................................................... 28
Folder Module (optional)............................................................................................................ 29
Third Party and Xerox Application Enablers.................................................................................. 30
Third Party Software............................................................................................................... 30
Xerox Enabler Software ......................................................................................................... 30
System configuration and installation............................................................................................ 31
Installation considerations for the printer system................................................................... 31
Installation considerations for the FreeFlow DocuSP Print Server ........................................ 31
Supplies and component yields ................................................................................................. 31
Customer Replaceable Units (CRUs)/supplies ...................................................................... 31
Service Engineer Replaceable Units (ERUs)......................................................................... 32
Additional Service Support..................................................................................................... 32
Disposal process .................................................................................................................... 32
Roles and responsibilities.............................................................................................................. 33
Customer Support...................................................................................................................... 33
3
The purpose of this document is to help you understand the features and capabilities of the Xerox
4595 Copier/Printer. It is recommended that you review the appropriate sections of this
document with your customer prior to your signing an order for a 4595.
This document addresses high-level expectations.
For optimum media selections, refer to the Recommended Materials List available from your
Xerox representative. Additional information is contained in the Materials Usage Guide included
with the documentation you will receive.
Product Overview
The Xerox 4595 Copier/Printer is a 95 page per minute black and white, digital offering designed
for large offices and small/medium size central reproduction departments or print shops.
Highlights
•
Print speed: up to 95 ppm
•
Copy Resolution: 600 x 600 dpi with resolution converted to 2400 x 2400 dpi
•
Print Resolution: 1200 x 1200 dpi RIP with image enhancement to 2400 x 2400 dpi
•
Scan speed / capacity: 95 ipm simplex, 59 ipm duplex / 250 sheet capacity
•
Substrate support: up to 13” x19.2” / 216 gsm / 80 lb. cover in Trays 3 and 4 and 8.5” x
11”/216 gsm/80 lb. cover in trays 1, 2, 3, 4, 6 & 7, 253 gsm (140 lb index) in bypass tray
•
Paper capacity: up to 8,225 sheets / 8 trays
•
First copy out: 3.0 seconds from platen
•
Ability to load toner while printing
•
Integrated copy server and controller
•
Single network connection to support both controller and copy server
•
Larger archive capacity for integrated copy server (14.6 GB storage space)
•
500 mail boxes for saving files
•
Ability to save print jobs on copy server
•
Split scan book copying capability
•
Maximum monthly duty cycle of 300K
•
Improved reliability
4
Main Copier/Printer components
•
4595 Print Engine (includes Duplexing Automatic Document Feeder (DADF), Scanner, User
Interface, Bypass Tray, and Nationalization Kit)
•
Embedded Print Server with print drivers
•
Finisher (Either a 2/3 Hole Punch with Post-Process Inserter OR a 2/3 Hole Punch with Post-
Process Inserter and Booklet Maker)
Both Finishers are equipped with a Stapler.1
Options for the Main System
•
Bypass Tray Chute1
•
High Capacity Feeder (2 drawer) (HCF)
•
Folder Module (C/Z fold & Engineering Z fold)
•
Foreign Interface Device (FID)
•
Mobility Plate Kit2
•
Data Security
•
Removable Hard Disk Drive (RHD)
•
Oversized High Capacity Feeder (1 drawer) (OHCF)
•
FreeFlow ® Print Server (FFPS)
The Xerox 4595 is also available in copier-only configurations.
FreeFlow DocuSP Print Server (Option)
•
Support for printing on Pre-cut Tabs
•
IPDS and LCDS native transaction data streams (optional)
•
PDF, PS Level 3, PCL 5e, PCL 6, TIFF, VIPP, ASCII, and PPML publishing data streams
•
Data security and administration
•
Multiple print queues, up to 255
•
FreeFlow Print Manager allows job submission, job management and enables Remote
Workflow
•
Simultaneous receipt and process of transaction and publishing data streams
1 If the optional HCF or OHCF is not present, then the Bypass Tray Chute is used.
2 The Mobility Plate is used when the system is installed:
• On an uneven floor
• On a rug, or
• In a constricted/tight location that does not fit within the appropriate installation space envelope
• For systems that have an optional OHCF and also use a mobility plate kit, a second mobility
plate kit must be ordered and used with the optional OHCF
5
Options for the FreeFlow DocuSP Print Server
•
FreeFlow DocuSP Print Server stand
•
Imposition license
•
FreeFlow VI Interpreter (VIPP software)
•
LCDS enablement
•
IPDS enablement
•
Online CUP Kit (Channel-to-Universal PCI for online channel connectivity), available in
countries that do not require RoHS compliance. (For example, the U.S. does not require
RoHS compliance.)
•
Removable Hard Disk Drives (RHDs) – one for the DFE and one for the print engine.
•
Support for RSA (Rochester Software Associates) software, co-resident on the FreeFlow
DocuSP Print Server. (RSA connectivity solutions can enable ESCON.)
•
RoHS compliant Online CUP Kit (Channel-to-Universal PCI for online channel connectivity)
Printer System Power Saver Mode
The copier/printer system is installed with a power saver feature that will automatically shut off the
machine power if no print data is received for a specified period. When the printers are in power
saver mode, power to the control panel and fuser unit is reduced to save energy. The display will
turn off but the Power Saver button on the control panel will be lit indicating the machine is in
Power Saver mode.
The Power Saver feature includes two modes:
•
Low Power mode: Power consumption is reduced to approximately 120 watts. It will take
about 45 seconds to warm up the printers when exiting Low Power mode.
•
Sleep mode: Power consumption is reduced approximately 13 watts. It will take about 5
minutes to warm up the printers when exiting Sleep mode.
The intervals for Low Power mode and Sleep mode can be set and specified in 1 minute
increments, from 1 to 240 minutes.
Billing meters and accounting
The product provides accurate billing of all prints through the electronic billing meter within the
printer system. There is no mechanical meter on the printer system. Meters can be accessed and
read from the user interface on the printer.
Depending on the application, some blank pages used for duplex printing will be counted for
metering purposes. Paper run through the post process inserter will not increment the billing
meter.
Foreign Interface Device
In addition to the accounting feature, a Foreign Interface Device (FID) is an option that enables a
third party device to perform external electronic accounting functions. When the FID is installed
by a CSE and enabled on the 4595, device will not function until an account number is entered.
Installation of the FID takes approximately 15 minutes.
NOTE: Print jobs from external controllers, like the Xerox FreeFlow DocuSP Print Server, are not
tracked via accounting applications connected to the Foreign Interface Device.
Removable Hard Drive (optional)
For extra security, the product can be installed with optional removable hard drive(s): one for the
FreeFlow DocuSP Print Server, and one for the print spooler and copier server.
6
Print Speed and
Productivity
95 prints per minute and in the range of 70K
to 150K prints per month
For 8.5 in x 11in /A4 stock
Media Size
Minimum Sheet Size 5.5 in. x 7.2 in (140 mm
x 182 mm)
Maximum Sheet Size 13 in x 19.2 in (330 mm
x 488 mm)
Accepts standard and non-
standard sizes; includes A5 to
SRA3
Input Capacity
Tray 1: 1,100 sheets
Tray 2: 1,600 sheets
Trays 3 and 4: 550 sheets each
Tray 5 (Bypass Tray): 250 sheets
----
Trays 6 and 7 (optional HCF): 2,000 each,
or...
Tray 6 (alternate optional OHCF): 2,000
----
Tray 8 (inserter): 175 sheets
10 in (254 mm) of stock per tray
Capacity is measured with 74
gsm sheets (20 lb Bond)
Total capacity with the optional
HCF: 8,225 sheets, or 6,225
with the OHCF.
Input Weight
Range
From any tray:
16 lb Bond to 80 lb. cover stock (52 gsm to
216 gsm)
Bypass Tray:
Up to 140 lb index (253 gsm)
Post Process Inserter:
175 sheets
16 lb Bond to 90 lb Cover (52 to 220 gsm)
To integrate pre-printed sheets,
tabs, and color pages
Media Types
Bond, Cover, Bristol
Specialty: tabs, preprinted
offset, transparencies,
carbonless, coated or uncoated
Note: Coated paper is
supported to run ONLY from
Tray 6 of the optional OHCF.
Grayscale
106 lines per inch, 129 Gray levels
150 lines per inch, 256 Gray levels
Standard mode
High Quality mode
Image Size
Standard maximum image area 12 in. x 18.9
in (305 mm x 480 mm)
Print Output
Resolution
2400 x 2400 dpi
1200 x 1200 dpi RIP (High
Quality mode)
600 x 600 dpi RIP (Standard
mode)
Maximum Duty
Cycle *
- 300K prints per month
- Average monthly print volume (AMPV) is
50K to 150K
based on 8.5 x 11 inches (A4)
Warm Up
First power up within 5 minutes
Restart Time
From Low Power Mode within 45 seconds
First Print Out
Time
Standard resolution: 5.14 seconds
High resolution: 6.97 seconds
7
The system may pause
temporarily to perform an
image stabilization process
Toner Loading
While Run
Yes
Output Capacity
Stacker holds 12 in (305 mm) or 2,000
sheets; Top tray holds up to 250 sheets
Paper Jams
Automatic cycle down purge clears as much
paper from the paper path as possible
Job Recovery
Available
Printing on
ordered stock
Available
Ordered stock
recovery
Not available
For paper jams, operator must
reset the stock order manually
Billing Meters
Available
Network
Connectivity
Embedded or optional external Digital Front
End (DFE)
Ethernet interface on the
Controller is a 10/100 Base T
* Maximum Duty Cycle refers to the maximum monthly print volume support under standard
vendor supplied service (single shift coverage) and defines the upper end of the expected print
volume for the machine. This volume is not sustainable month over month but can be achieved
occasionally for peak printing times.
NOTE: LTO tape backup devices are supported on the Optional Xerox DocuSP Print Server.
LTO devices are available via reference sell and are common across Xerox production products.
8
System Performance and Productivity
Standard print area
The standard area that can be printed leaves a margin of 4.1 mm on all four edges of the paper
(for SRA3, 320 mm wide). The actual printing area may vary depending on the printer (plotter)
control language.
Registration
•
Lead Registration is +/-1.5mm from the HCF or trays 1-4 on each side
•
Side Registration is +/-2.0mm from the HCF or trays 1-4 on each side
Print volume range
Customers who consistently run volumes above the stated Average Monthly Print Volume
(AMPV) should expect a significant change in machine reliability or performance. Customers
should consider higher volume machines or multiple machines if average monthly volume
approaches the maximum duty cycle on a consistent basis.
The number of prints between service calls is dependant upon the following factors:
•
Monthly output volume
•
Throughput materials (paper)
•
Environment (heat, humidity and ventilation)
•
High toner density and area coverage
•
Image quality requirements
•
Operator training
Influences on print speed
The output speed of a print job is affected by:
•
Use of finishers and finishing features (e.g., stapling, hole punch, folding, and Booklet Maker
will slow down print speed)
•
Job length
•
Using the Bypass Tray or High Capacity Feeder
•
Single-sided versus two-sided job
•
The time it takes to RIP a job based on the type of PDL
•
Other factors outside the control of the product
NOTE: As with any printer, performance of duplex printing will not match the print speed for
single-sided printing.
Automatic Tray Switching (Load-While-Run)
The paper trays support Load-While-Run operation. If a tray in operation runs out of stock, and
another tray with the same programmed stock is available and loaded, the system will
automatically switch to the new tray when the first runs out. The operator may then open the
empty tray and reload it without the system stopping.
9
Paper trays (except Bypass Tray 5)
Paper Size
Simplex
Duplex
B5 LEF
95
86
B5 SEF
64
64
A4 LEF/8.5 x 11 in LEF
95
86
A4 SEF/8.5 x 11 in SEF
64
64
B4 SEF/8.5 x 14 in SEF
56
56
A3 SEF
50
50
11 x 17 in SEF
50
50
12 x 18 in SEF
34
34
A4 LEF with Tab * (and cleaning cycle)
23
23
8.5 x 11 in with Tab * (no cleaning cycle)
64
64
* When tabs fed from Tray 3 or 4.
** Same speed as simplex image per minute after printing second page and also after printing
second set.
Bypass Tray 5
The paper path from the Bypass Tray is impacted by whether or not the optional High Capacity
Feeders are installed. With a High Capacity Feeder installed, the paper path is slightly straighter,
increasing the throughput rate of certain paper sizes.
10
The following network information relates to the embedded print controller on the Xerox 4595
unless noted otherwise.
IPv6
The standard 4595 configuration does not support IPv6. However, the optional Xerox DocuSP
Print Server operates with a dual IP 4 and 6 stack making it functional in either print environment.
Please note, the 4595 embedded Copy Server which runs independent of the Xerox DocuSP
Print Server has scan-to-network capabilities which do not support IPv6.
Network Connectivity
The Xerox 4590 supports industry standard network protocols and page description languages.
Section
Specification
Networks Interface
Ethernet Interface (10/100 Base T)
Network Protocols
TCP/IP
(SMB, LPD, Port 9100, IPP)
IPX/SPX
(NetWare)
NetBEUI
(SMB)
EtherTalk (AppleTalk)
PDLs
PCL5c, PCL6, PostScript, PS3, TIFF, PDF, HPGL2, ESC-P
Memory Capacity
512 MB (max: 512 MB)
Document Submission
Windows 95, 98, ME, 2000, XP
Windows NT 4.0
Windows Server 2003
Unix
Macintosh (Postscript PPD driver only, limited features supported)
No driver support for DOS applications.
Note: The physical network connection and configuration of the network on the system is the
responsibility of the customer.
11
FreeFlow DocuSP Print Server
Network specification for the FreeFlow DocuSP Print Server
Section
Specification
Network Interface (one
network interface is required
for printing)
Ethernet 10/100 Base T cable; Ethernet connector is RJ45 (must
be wired correctly)
Network Protocols
TCP/IP, Novell, IPX/SPX (Netware), IPP, EtherTalk (AppleTalk)
Network Interoperability
DHCP or manual IP
TCP/IP Socket Gateway (e.g. VPS/ VMS)
PDLs
PCL5e, PCL 6, PostScript, TIFF, PDF
PCL commands
Standard PCL commands are accepted
Support for third party
administration tools
NDS SNMP MIB II
Job submission and system
status
IPP
Client environment:
supported Operating
Systems
Microsoft Vista 32-bit compatibility
Windows 2000 SP4/XP SP2/ Server 2003
Macintosh OS 10.3 or higher
Macintosh OS 9 with generic PPD
Unix (LPR print path only)
NOTE: The Ethernet connection to the FreeFlow DocuSP Print Server must be compatible with
the Institute of Electrical and Electronics Engineers (IEEE) 802.3 standard.
Operating system
The FreeFlow DocuSP Print Server platform uses the new Solaris 10 operating system. Solaris
10 is an open-standards based system that is the latest state-of-the-art offering from Sun
Microsystems. Solaris 10 provides performance, security, and compatibility improvements to the
customer’s complex networking environment.
12
Scanning and Copying
There are two methods of loading documents when copying with the Xerox 4595: via the
document glass or the document feeder.
Document Glass (Platen)
On the document glass, you can place a single sheet, a book or other similar document up to A3
size paper.
When manually scanning on the document glass, only standard size documents can be detected
automatically. For non-standard size documents, enter a custom size in the Original Size menu
on the user interface.
Duplexing Automatic Document Feeder
The 4595 has scan one bar; therefore the document feeder flips the media to scan both sides
during a scan operation.
The document feeders on the 4595 support single sheet and multiple sheet documents with sizes
ranging from 5"x8"/A5 to a maximum of 11"x17"/A3 size documents. The document feeders can
auto-detect only documents of standard sizes. For documents that are not a standard size, input
the size in the “Original Size” menu on the User Interface.
Document Glass
DADF
Sheet Weight and
Capacity
N/A
16 lb Bond (60 gsm) – 250 sheets
-- to --
110 lb Index (203 gsm) – 100
sheets
Scan Size
Up to 11" x 17" / A3
Max: 297 mm x 432 mm
5" x 8" / A5 to 11" x 17" / A3 Size
Min: 139 mm x 210 mm
Max: 297 mm x 432 mm
Scan Resolution
200 / 300 / 400 / 600dpi
2-bit gray 256 shades
Scan Image File Format
TIFF
PDF
Multi-page TIFF
Scan Services
Scan to Mailbox
Mailbox to PC
Scan to E-mail
Scan to FTP
Scan to SMB
13
8.5 x 11 (A4) LEF
95
60
8.5 x 11 (A4) SEF
64
49
8.5 x 14 (B4) SEF
56
45
11 x 17 (A3) SEF
50
39
A5 LEF
95
63
A5 SEF
95
60
B5 LEF
95
63
B5 SEF
64
52
Input Document Substrates
Document substrates that are not recommended for use in the DADF include envelopes, metallic
cover stock, transparencies, label stock, silver photographic paper, tab stock, NeverTear© (or
other manufacturers’ equivalent), coated stock and those substrates whose intrinsic
characteristics limit or prevent the separation of documents with friction-retard feeding
mechanisms without causing misfeeds, multifeeds, jams or document damage.
Scan Services
Feature
Capability
Scan to Mailbox
Yes
Mailbox to PC
Yes
Scan to E-mail
Yes
LDAP support
Yes
E-mail local stored address list
500
E-mail data size limit
2048KB (1-65535KB adjustable)
Scan to FTP
Yes
Scan to SMB
Yes
Mailbox number
500
Files per box
1,000
Document type settings
Text, text & photo, photo
Document size input
Platen: 0.6" to 11.7" (15-297mm)
Feeder: 0.6" to 17.0" (15-432 mm)
Variable reduction/enlargement
25-400%
Edge erase
2mm (0-50mm adjustable)
Center erase
0mm (0-50mm adjustable)
Integrated Copy Server
Feature
Capability
Storage Space
14.6 GB
Copy job save
Yes
Print job save
Yes (Save only, managed by
Print Driver)
Page preview
No
14
Network Connections for Scanning
The Copy Server on the product can perform scan-to-network operations only if the system
provides its own connection to the network. This connection would be in addition to the network
connection for the optional Xerox FreeFlow DocuSP Print Server. If two network connections are
not available, there are other options, but with trade-offs.
Option 1 – Two Network Connections
•
Customer has two network drops.
•
Each device is assigned its own IP
number.
Capabilities of this configuration
•
Printing via FreeFlow drivers
•
Scan-to-Network from the copier user
interface
•
Copying, including Copy & Save (for
reprints)
•
Mailbox access from the network
Option 2 – One Network Connection
•
Customer has ONE network drop.
•
Only the Xerox FreeFlow DocuSP Print
Server is accessible from the network.
Capabilities of this configuration
•
Printing via FreeFlow drivers
•
Scan-to-Network from the copier user
interface
•
Copying, including Copy & Save (for
reprints)
•
Mailbox access from the network
Option 3 – One Network Connection
plus a Network Hub
Customer has one network drop.
Customer adds a hub.
Each device is assigned its own IP number.
Capabilities of this configuration
•
This Option is identical to Option 1, with the
exceptions…
•
Common network hub (less than US$50)
provided by customer
•
One more network cable, provided by
customer
•
One more device to plug-in (electric)
15
Printer System Requirements
Environmental Factor
Recommended
Minimum
Maximum
Temperature
70 degrees F (22
Celsius)
50 degrees F
(10 Celsius)
90 degrees F
(32 Celsius)
Humidity
45% RH
15% RH
85% RH
Altitude (above sea level)
0 feet (0 m)
10,000 feet
(3,048 M)
Power Consumption (approximate)
Energy Star (eStar) compliant. See
Power Requirements for more
information
Standby: 375w
Low Power:
120w
Sleep Mode:
13w
Running:
1.92Kw
Noise (Approximate sound pressure
level at operator position)
Standby (dbA)
54.4
Running (dbA)
78.7
Peak (dbA) 81.5
Nominal Voltage (processor)
208 VAC
187VAC
254VAC
Heat Output
Standby:
1500 BTU/Hr
50/60 Hz run is
7680 BTU/Hr
NOTE 1: If above 90 Degrees F (32 Celsius), reduced relative humidity is required to maintain the
specific performance.
NOTE 2: For altitudes above 10,000 feet, equipment shutdown rates may increase.
FreeFlow DocuSP Print Server power requirements
Section
Specification
Platform
SUN Ultra 20
Single Phase
2 wire, plus ground
8 Ampere
Nominal Voltage
100-240 volts AC (-10% to +6%)
Xerox Receptacle part number
600S3704
Customer provided receptacle (or equivalent)
NEMA Part No 5-15R
Frequency
50/60 Hz single phase
FreeFlow DocuSP Print Server power cord
length
10 feet /3 M
Length of cables (2) connecting the Controller
to the Print Engine
10 feet/3 M
15 feet/5 M
Dedicated use of 15 ampere outlet
Receptacle diagram (XNA only, All others:
Flying-leads)
5-15 R
Power
150 W maximum
NOTE 1: Surge protection is strongly recommended for network controller installations and is the
responsibility of the customer.
NOTE 2: The power source for the network controller must be continuous and not interrupted by
an onsite power failure.
Printer system power requirements
The electrical outlet must be located within 6 feet (1828 mm) to the right of the right rear corner of
the main processor, or no more than 3 feet (914 mm) to the left of the left rear corner of the main
processor (when facing the machine).
The outlet/circuit cannot be shared with any other devices or equipment.
16
Printer System (Western Hemisphere)
Section
Specification
Single Phase
2 wire, plus ground
15 Ampere
Line to Line Service
50/60Hz:
208-240 volts AC (+6%to -10%)
12 Ampere
Customer provided receptacle (or
equivalent)
NEMA Part No 6-15R
Frequency
50/60 Hz single phase
Power cord
250V/15A cable included with system
Power cord length
8.2 feet /2.5 M
Power cord must have dedicated use of
15 ampere outlet
This receptacle is also used for common
air conditioning units and is available at
most hardware stores.
6-15 R (NASG only. All others: Flying-leads)
Energy Star (eStar) Compliant
Receptacle Diagram (XNA only, All
others: Flying leads)
17
Optional Oversized High Capacity Feeder (OHCF)
Section
Specification
Nominal Voltage
100-240 VAC, single phase (+6% to -10%)
Amperage
15
Cycles (single phase)
50/60 HZ
Xerox Receptacle Part No.
600S3704
Receptacle NEMA Part No.
5-15R
Power Cord Length
10 feet/3 meters
Receptacle Diagram
(XNAonly, All others: Flying leads)
Power
60 W maximum
NOTE: Surge protection for the OHCF is strongly recommended and is the responsibility of the
customer.
The following illustration shows the space requirements and service space envelope for the Xerox
4595 with the optional Finisher/Folder and OHCF installed. For other configurations, consult the
Module Dimensions chart.
Note 1: The dimensions shown are absolute minimums.
Note 2: 78" (1981 mm) minimum height clearance in service envelope.
Note 3: Location of left rear corner of main processor should be marked with tape for delivery personnel.
(See diagram above)
Note 4: If there is no HCF or OHCF attached, then the Multi-Sheet Inserter, in the closed position (3.3”/83
mm), must be calculated in the space requirements.
Service/ Operational Space
Moveable Installation1
Stationary Installation
Rear of Main Processor/System
10”/254 mm
24”/610 mm
Front of Main Processor
54”/1372 mm
54”/1372 mm
Front of HCF and Finisher/Folder
38”/965 mm
38”/965 mm
Front of OHCF and Finisher/ Folder
38”/965 mm
38”/965 mm
Side of System
24”/610 mm
24”/610 mm
Height of System
78”/1981 mm
78”/1981 mm
1 Moveable installation dimensions can be used when the system is installed on a hard surface
(concrete, wood, and/or with a mobility plate).
18
Optional Finisher/Folder and HCF
The following illustration shows the space requirements and service space envelope with the
optional Finisher/Folder and HCF installed. For other configurations, consult the Module
Dimensions chart.
The illustration below shows the space requirements and service space envelope for the printer
system with the Finisher/Folder and HCF installed. If there is no HCF attached, then the Multi-
Sheet Inserter, in the closed position (3.3 in/83 mm), needs to be figured in.
The optional FreeFlow DocuSP Print Server Stand is not shown.
NOTE 1: The dimensions shown are absolute minimums.
NOTE 2: There should be a 78 in. (1981 mm) minimum height clearance in service envelope.
NOTE 3: Location of left rear corner of main processor should be marked with tape for delivery
personnel.
NOTE 4: If there is no HCF attached, then the Multi-Sheet Inserter, in the closed position (3.3”/83
mm), must be calculated in the space requirements.
Optional Finisher/Folder, FFPS, and HCF
The following illustration shows the space requirements and service space envelope with the
optional Finisher/Folder, optional FreeFlow Print Server, and optional HCF installed. For other
configurations, consult the Module Dimensions chart.
NOTE 1: The dimensions shown are absolute minimums.
NOTE 2: 78" (1981 mm) minimum height clearance in service envelope.
NOTE 3: Location of left rear corner of main processor should be marked with tape for delivery
personnel. (See diagram above)
NOTE 4: If there is no HCF or OHCF attached, then the Multi-Sheet Inserter, in the closed
position (3.3”/83 mm), must be calculated in the space requirements.
19
Optional Finisher/Folder, FFPS, and OHCF
The following illustration shows the space requirements and service space envelope with the
optional Finisher/Folder, optional FreeFlow Print Server, and optional OHCF installed. For other
configurations, consult the Module Dimensions chart.
NOTE 1: The dimensions shown are absolute minimums.
NOTE 2: 78" (1981 mm) minimum height clearance in service envelope.
NOTE 3: Location of left rear corner of main processor should be marked with tape for delivery
personnel. (See diagram above)
NOTE 4: If there is no HCF or OHCF attached, then the Multi-Sheet Inserter, in the closed
position (3.3”/83 mm), must be calculated in the space requirements.
Printer System Dimensions
Service/Operational Space
Moveable
Installation
Stationary
Installation
Rear of main processor/system
10 in (254.0 mm)
24 in (609.6 mm)
Front of main processor
54 in (1,371.6 mm)
54 in (1,371.6 mm)
Front of HCF and finisher/folder
38 in (965.2 mm)
38 in (965.2 mm)
Side of system
24 in (609.6 mm)
24 in (609.6 mm)
Height of system
78 in (1981 mm)
78 in (1981 mm)
NOTE: Moveable installation dimensions can be used when the system is installed on a hard
surface such as concrete, wood, and/or mobility plate.
Module Configurations
Width
Depth
Height
Weight
Main Processor and Base Finisher
71.9 in (1825
mm)
31 in (787
mm)
57.3 in (1455
mm)
840 lbs (381
kg)
Main Processor and Booklet
Maker
72.1 in (1830
mm)
31 in (787
mm)
57.3 in (1455
mm)
895 lbs (406
kg)
Main Processor, Base Finisher
and Folder
79.7 in (2025
mm)
31 in (787
mm)
57.3 in (1455
mm)
983 lbs (446
kg)
Main Processor, Booklet Maker
and Folder
79.9 in (2030
mm)
31 in (787
mm)
57.3 in (1455
mm)
983 lbs (446
kg)
Main Processor, Base Finisher
and HCF
92.4 in (2346
mm)
31 in (787
mm)
57.3 in (1455
mm)
1151 lbs (522
kg)
Main Processor, Booklet Maker
and HCF
92.5 in (2351
mm)
31 in (787
mm)
57.3 in (1455
mm)
1204 lbs (546
kg)
Main Processor, Base Finisher,
Folder and HCF
100.1 in
(2543 mm)
31 in (787
mm)
57.3 in (1455
mm)
1279 lbs (580
kg)
Main Processor, Booklet Maker,
Folder and HCF
100.3 in
(2548 mm)
31 in (787
mm)
57.3 in (1455
mm)
1332 lbs (604
kg)
Main Processor + Base Finisher +
OHCF
111”/ 2819.4
mm
63”/ 1600.2
mm
94.3”/
2395.2 mm
1094 lbs./
496.2 kg
Main Processor + Booklet Maker +
OHCF
111”/ 2819.4
mm
63”/ 1600.2
mm
94.3”/
2395.2 mm
1149 lbs./
521.2 kg
20
Main Processor + Base Finisher +
Folder + OHCF
119”/ 3022.6
mm
63”/ 1600.2
mm
94.3”/
2395.2 mm
1182 lbs./
536.2 kg
Main Processor + Booklet Maker +
Folder + OHCF
119”/ 3022.6
mm
63”/ 1600.2
mm
94.3”/
2395.2 mm
1237 lbs./
561.1 kg
FreeFlow DocuSP Print Server dimensions
The total weight of the FreeFlow DocuSP Print Server, monitor, and keyboard (in box) is 53 lbs
(24 kg).
Modules
Width
Depth
Height
Controller, no furniture
7.82 in (199 mm)
17.75 in (451
mm)
17 in (432 mm)
Monitor (15 in), no furniture
13.75 in (350 mm)
7 in (178 mm)
13.5 in (343 mm)
Keyboard, no furniture
19.75 in (502 mm)
7 in (178 mm)
2 in (51 mm)
Controller, monitor and keyboard
with furniture
30 in (762 mm)
30 in (762 mm)
58.5 in (1486
mm)
Item
Weight
Length
Controller, Monitor, and
Keyboard (in box)
53 lbs./24 kg
N/A
Controller Power Cord
N/A
10 feet/3 meters
Cables (2) connecting the
Controller to the Print
Engine
N/A
10 feet/3 meters
15 feet/5 meters
21
Paper tray handling and supported paper types
Note: Automatic detection is not available for Tray 5, the bypass tray.
Automatically Recognized
Standard Paper sizes
Setting direction
Size (mm)
B5
LEF
257.0x182.0
7.25x10.5(Exective)*
LEF
266.7x184.2
A4
SEF
210.0x297.0
A4
LEF
297.0x210.0
8.0x10
LEF
254.0x203.2
8.5x11
SEF
215.9x279.4
8.5x11
LEF
279.4x215.9
8.5x13
SEF
215.9x330.2
8.5x14
SEF
215.9x355.6
B4
SEF
257.0x364.0
16-kai(TFK)*
LEF
267.0x194.0
16-kai(GCO)*
LEF
270.0x195.0
8-kai(TFX)**
SEF
267.0x388.0
8-kai(GCO)**
SEF
270.0x390.0
A3
SEF
297.0x420.0
11x17
SEF
279.4x431.8
12x18
SEF
304.8x457.2
12.6x17.7
SEF
320.0x450.0
12.6x19.2
SEF
320.0x488.0
13x18
SEF
330.2x457.2
13x19
SEF
330.2x482.6
*
7.25”x10.5”/16-kai (TFK)/16-kai(GCO) to be switched with NVM
**
8-kai(TFX)/8-kai(GCO) to be switched with NVM
Non-standard paper sizes maximums:
•
Paper width 210.0mm - 330.2mm (13”)
•
Paper length in process direction 182.0mm - 488.0mm (19.2”)
The product supports printing on ordered stock but does not support ordered stock recovery
(including tabs). If there is a paper jam, the operator will need to manually reset the stock order in
the paper tray back to Tab 1.
Qualified media for trays
For optimum media selections, refer to the Recommended Materials List available from your
Xerox representative. Additional information is contained in the Materials Usage Guide included
with the documentation you will receive.
Best performance is only achieved using Grade A paper. The use of non Grade A paper may
result in more frequent service calls and a higher jam rate due to contamination.
22
Optimum Paper Weight per Type
Paper type
Paper weight (gsm)
Thin paper
52 - 63
Plain paper
64 - 105
Heavyweight paper1
106 -216
Heavyweight paper 2
217 - 253
Recycled paper
64 - 105
Used paper
64 - 105
Transparency
-
Label paper1
105 - 176
Index paper Heavyweight1
-
Index paper Heavyweight 2
-
Holed paper
64 - 105
Carbonless Paper
The 4595 can run Xerox-brand collated carbonless stock, not to be confused with NCR-brand
carbonless or non-collated carbonless which is not recommended because of reduced print
quality results and negative impact to print reliability.
When using carbonless stock, reliability may decrease and special service cleaning procedures
will need to be performed by a Xerox technical representative. Although the 4595 is approved to
run Xerox-brand collated carbonless stock applications, it is not recommended to do so
exclusively.
For best results, run Xerox-brand collated carbonless stock, fed from the optional OHCF.
Other Specialty Paper
Paper size 8 in x 10.5 in (US Gov) will only feed from Trays 3 and 4, and the optional OHCF.
The product cannot feed media with “windows” (e.g. 6” x 1” die cut holes in the center of the
page).
23
Paper handling from the Main Trays 1-5
Paper
Tray
Capacity Paper Size
Weight
Paper Type
Tray 1
Tray 2
1,100
1,600
8.5 x 11 in /A4
16 lb Bond
(52 gsm) to
80 lb Cover
(216 gsm)
Plain
Recycled
Lightweight (52 -63 gsm)
Heavyweight1 (106-216
gsm)
Side 2 Paper (preprinted)
Hole Punched
Xerox Carbonless Stock
Note: Coated paper is
supported to run ONLY from
Tray 6 of the optional OHCF.
Tray 3
Tray 4
550 each
•
Variable within the
range:
•
5.5 in x 7.2 in (140
mm x 182 mm) to 13
in x 19.2 in (330 mm
x 488 mm)
•
A5 to SRA3
•
8 in x 10 in (US
Gov) feeds from
trays 3 and 4 only
16 lb Bond
(52 gsm) to
80 lb Cover
(216 gsm)
•
Plain
•
Recycled
•
Lightweight (52 -63 gsm)
•
Heavyweight 1 (106-216
gsm)
•
Side 2 Paper
(preprinted)
•
Hole Punched
•
Tab Stock 1 (106-216
gsm)
•
Xerox Carbonless Stock
Note: Coated paper is
supported to run ONLY
from Tray 6 of the
optional OHCF.
Tray 5
(Bypass)
250
•
Variable within the
range:
•
4 in x 6 in (102 mm
x 152 mm) to 13 in x
19 in/ SRA3
•
Maximum 13 in x
19.2 in (330 mm x
488 mm)
NOTE: A5 can be fed
and duplexed
16 lb Bond
(52 gsm) to
140 lb Index
(253 gsm)
•
Plain
•
Recycled
•
Transparency
•
Lightweight (52 -63 gsm)
•
Heavyweight1 (106-216
gsm)
•
Heavyweight2 (217-253
gsm)
•
Labels
•
Side 2 Paper
(preprinted)
•
Hole Punched
•
Tab Stock 1 (106-216
gsm)
•
Tab Stock 2 (217-253
gsm)
•
Xerox Carbonless Stock
Note: Coated paper is
supported to run ONLY
from Tray 6 of the
optional OHCF.
24
Paper handling from the optional High Capacity Feeder trays (Optional Feeder #1)
Paper
Tray
Capacity
Paper Size
Weight
Paper Type
Tray 6
Tray 7
2,000
each
•
8.5 in x 11 in /A4
•
6.9 in x 9.9 in / B5
•
Variable within the
range:
•
11.7 in x 8.3 in (297.2
mm x 210.8mm) to
12.9 in x 9.4 in (327.7
mm x 238.8mm)
16 lb Bond (52
gsm) to 80 lb
Cover (216
gsm)
•
Plain
•
Recycled
•
Lightweight (52 -63 gsm)
•
Heavyweight1 (106-216
gsm)
•
Side 2 Paper (preprinted)
•
Hole Punched
Note: Coated paper is
supported to run ONLY from
Tray 6 of the optional OHCF.
Paper handling from the optional Oversized High Capacity Feeder (Optional Feeder #2)
Paper
Tray
Capacity Paper Size
Weight
Paper Type
Tray 6
2,000
•
B5
•
7.25x10.5
(Executive)
•
A4
•
A4
•
8.0x10
•
8.5x11
•
8.5x11
•
8.5x13
•
8.5x14
•
B4
•
A3
•
11x17
•
12x18
•
12.6x17.7
•
12.6x19.2
•
13x18
•
13x19
16 lb Bond (52 gsm) to
80 lb Cover (216 gsm)
•
Plain
•
Recycled
•
Lightweight (52 -63
gsm)
•
Heavyweight1 (106-
216 gsm)
•
Side 2 Paper
(preprinted)
•
Hole Punched
•
Coated paper
•
Carbonless paper
Note: Coated paper is supported to run ONLY from Tray 6 of the optional OHCF.
Coated Paper
The Xerox 4595 with the FreeFlow DocuSP Print Server is qualified to run certain types of coated
paper within certain guidelines.
•
It is not recommended to run 11x17 (A3) coated stock in the finisher stacker to avoid stacking
issues. Please select the top tray as the output tray.
•
It is not recommended to run coated (pre-printed) stock from the Post Process Inserter Tray.
•
Do not run in environment over 80 Degrees Fahrenheit and over 80% humidity or under 15%
humidity – Image Quality degradation may occur with higher background level and lost of fine
line definition.
•
Within these guidelines (above) the following media have been successfully tested.
○
Digital Color Elite Silk Paper (80lb/120gsm) 11x17
○
Digital Color Elite Silk Paper (100lb/140gsm) 8.5x11
○
Digital Color Elite Silk Paper (100lb/140gsm) 11x17
○
Digital Color Elite Silk Cover (80lb/210gsm) 8.5x11
25
Paper handling from the post process inserter tray
Paper
Tray
Capacity Paper Size
Weight
Paper Type
Tray 8
175
8.5 in x 11 in /
A4 to 11 in x
17 in / A3
16 lb Bond (52
gsm) to 90 lb
Cover (220 gsm)
•
Preprinted stock on...
•
Plain
•
Recycled
•
Lightweight (52 -63 gsm)
•
Heavyweight1 (106-216 gsm)
•
Hole Punched
Note: Coated paper is supported to
run ONLY from Tray 6 of the
optional OHCF.
26
Feeding Finishing specifications and features
This product is not DFA compatible and is not available to connect online with third party vendor
finishing devices.
Standard Finisher with post-process inserter
The standard finisher is fitted with the inserter and provides offset stacking, hole-punch, stapling
and bi-directional decurler. The stapler cuts staples to custom lengths automatically.
Standard Finisher specifications
Features
Unstapled
capacity
Stapled
capacity
Condition
Inserter
175 sheets
175 sheets
16 lb Bond (60 gsm) to 90 lb Cover (220
gsm)
Top tray
500 sheets
Max: 11 in x 17 in /A3
Min: 4 in x 6 in / Post card
Weight: 16 lb Bond (60 gsm) to 140 lb
Index (253 gsm)
Offset stacker
tray
3,000 sheets
200 sets or
3,000 sheets
Max: 11 in x 17 in /A3
Min: 7 in x 10 in / B5 SEF
Collated / Uncollated
7 in x 10 in / B5
8.5 in x 11 in / A4
Stacker tray
1,500 sheets
100 sets or
1,500 sheets
7 in x 10 in / B5
8.5 in x 11 in / A4 LEF
10 in x 14 in / B4
11 in x 17 in / A3 SEF
13 in x 19.2 in / SRA3
stapler and
staple
positioning
100 sheets
•
Standard 100 sheet stapling (1 or 2
staples).
•
1 place at the front/inner and at an
angle. Parallel stapling to the paper
edge has double staples.
•
Angled stapling available for 8.5 x 11
in/A4 and 11 x 17 in/A3 sheets.
•
Staple in up to 24 ways.
Hole punch
2 or 3 (NA) or 2 or 4 (XE)
Max weight: 32 lb Bond (120 gsm)
Tolerances for positioning of hole punch and staples are as follows.
•
+/- 2 - 3 mm from edge, +/-1mm between holes
•
+/- 2mm
High Capacity Feed Units (optional)
There are two optional feeding options.
•
Two tray high capacity feeder (HCF) that adds 4,000 A4 or 8.5” x 11” sheet capacities to the
system.
•
One tray Oversized High Capacity Feeder (OHCF) that adds 2,000 sheet capacity for media
up to SRA3 or 12” x 18”.
NOTE: The two optional feeders cannot be attached to the printer system at the same time. The
two units must be installed (or de-installed) by a trained Xerox Service Representative.
27
Booklet Making Finisher (optional)
If installed, provides booklet making (with or without saddle stitching) and bi-fold, in addition to the
standard finisher and its features.
Booklet Making Finisher with post-process inserter
The booklet making finisher is fitted with the inserter and provides offset stacking, hole-punch,
stapling and bi-directional decurler. The stapler cuts staples to custom lengths automatically for
all staple operations other than booklet making. The booklet maker has a fixed length staple only.
Booklet finisher specifications
Specifications
Condition
Paper size
11 in x 17 in /A3
8.5 in x 11 in / A4
8.5 in x 14 in
Inserter
175 sheets 16 lb Bond (60 gsm) to 90 lb Cover (220 gsm) (Coated
stock is not supported in this tray.)
Tray capacity
20 sets; stacks 2,000 sheets
Bi-fold skew
Less than 2.5 mm
Booklet skew
1.5 mm for A4; 2.0 mm for all others
Booklet thickness of
folded paper
on the open sides:
less than 22 mm with 5 sheets
less than 40 mm with 10 sheets
less than 65 mm with 15 sheets
Thickness of bi-fold
paper
less than 22 mm with A4
less than 30 mm with A3
Max stapling capacity
15 sheets
Staple position
double (2 staples)
+/- 1 mm staple skew from the crease; 120 mm +/- 1 mm from the top
staple to the top of the bottom staple; X1 mm +/- 2 mm from the edge
of the paper to the top of the top staple
Basis weight
16 lb Bond (60 gsm) to 24 lb Bond (90 gsm) or
1 cover sheet, up to 217 gsm, 14 sheets of 24 lb Bond (90 gsm)
28
Folder Module (optional)
If installed, provides “Z” fold on large stock, Z and C tri-fold on letter stock, along with the
standard finisher or booklet making finisher.
Folder module specifications
Fold
Specifications
Condition
Paper size
11 in x 17 in /A3
10 in x 14 in / B4
Output tray capacity
Max: 80 sheets (11 in x 17 in /A3)
Basis weight
16 lb Bond (60 gsm) to 24 lb Bond
(90 gsm)
Productivity rate for A3
sheets into Z folds
For simplex printing: 42.0 cpm
For duplex printing: 55.0 ipm
Folding accuracy
95 % using standard paper (80
gsm)
Thickness of Z fold
paper
Less than 15 mm
Z fold skew
+/- 1 mm from the left to +/- 1.5
mm to the right of the fold
Engineering Z fold
Output tray
Finisher Tray
Paper size
8.5 in x 11 in /A4
Number of folded
sheets
1 sheet
Output tray capacity
40 sheets
Basis weight
16 lb Bond (60 gsm) to 24 lb Bond
(90 gsm) or
1 cover sheet, up to 217 gsm, 14
sheets of 24 lb Bond (90 gsm)
Output Tray
Three folding output tray
C fold skew
1.5 mm on top; 2 mm +/- 2 mm on
outside fold; 2 mm +/- 2mm on the
inside fold
Z tri-fold skew
1.5 mm on top; 2 mm +/- 2 mm on
the outside fold; 2 mm +/- 2 mm on
the inside fold
C and Z Tri-fold (Print inside or
Outside; output goes to the
Letter folder tray)
Thickness of C tri-fold
and Z tri-fold paper
Less than 15 mm
29
Third Party and Xerox Application Enablers
Xerox provides support for tested and approved third party application enablers.
Third Party Software
For information on these and other partner solutions, refer to this Web site:
partner.xerox.com/xeroxbusinesspartners
•
Datastream Software from RSA (Rochester Software Associates), including MISPrint and
EPSPro, is available for co-resident installation on the FreeFlow DocuSP Print Server when
connected via Ethernet (TCP/IP). (Not available for Channel connected devices.)
•
Pad Printing – copying or printing uncollated sets while also using finishing features, can be
accomplished on the Xerox 4595 by using the RSA solution “PadPrint” loaded on a
customer’s network connected PC.
•
Tab Wizards, Bates Numbering, and Pad Printing can be accomplished on the Xerox 4595 by
using the Xpert Image solution “Echo” loaded on a customer’s network connected PC.
Xerox Enabler Software
•
A print path from Xerox FreeFlow® MakeReady® is supported via the XXP4595 name.
•
Printing on ordered stock is supported from Xerox FreeFlow® however, for paper jams the
operator must reset the stock order manually. Automatic ordered stock recovery is not
supported.
30
System configuration and installation
Electrical and space requirements must be satisfied before delivery of the equipment (the
customer is responsible for connecting equipment on their network and configuring the controller
to the network). A Xerox authorized carrier will deliver the printer system and the Customer
Service Engineer (CSE) will install the system. Allow 4 to 6 hours to complete the system
installation.
Installation considerations for the printer system
•
The system without the High Capacity Feeder is approximately 67.1 in (1704 mm) wide and
30.8 in (782 mm) deep.
•
Some carpeted flooring or uneven surfaces may require the installation of a mobility plate to
allow the product to be moved during normal maintenance activities.
•
Moveable installations can be moved to within 10 in (254 mm) of the rear wall after
installation. During installation, keep approximately 24 in (610 mm) from the wall for rear
access.
•
In a stationary installation, the rear of the system must be at least 24 in (610 mm) away from
the wall.
•
There should be a minimum of 78 in (1981 mm) clearance from the floor to the nearest
overhead obstruction.
•
The electrical outlet must be located within 6 ft (1828 mm) to the right of the right rear corner
of the main processor or no more than 3 ft (914 mm) to the left of the left rear corner of the
main processor (when facing the equipment).
Installation considerations for the FreeFlow DocuSP Print Server
•
Installation of optional furniture is performed by the Xerox Authorized Carrier.
•
To enable system administrators and others to work at the Controller, the work surface
should be desk height.
•
To enable the CSE to safely repair the system, the work surface should be at least 36 in x 36
in (914 mm x 914 mm).
•
The work surface of the controller must not infringe on the space required by the printer
system and any attached accessories unless it is a table with wheels and can be easily
moved.
•
One network drop is required for installation.
•
A secure but accessible place near the Controller must be established to store the media and
software. Xerox personnel may not be able to provide services unless these materials are
available.
Supplies and component yields
The consumable supplies listed below are engineered specifically for use in the Xerox 4595 and
provide the highest and most consistent image quality, maximum productivity and up time. These
consumable supplies are designed with several replaceable units, which are replaced as needed
by Xerox Customer Service Engineers for ERUs and by customers for CRUs.
NOTE: All yield estimates are based on the 6% area coverage at standardized conditions using
8.5 in x 11in /A4 Xerox 20 lb bond (80 gsm) stock. Actual yields vary greatly depending on area
coverage, paper stock, and image quality control settings. Toner Cartridge yield per bottle will
vary depending on area coverage density setting, paper size, and environmental factors such as
temperature and humidity.
Customer Replaceable Units (CRUs)/supplies
The Xerox 4595 user interface will display a message indicating when it is time to replace a CRU.
31
Customer Replaceable Units (CRUs)
CRU
Part
Number
Qty per Box
Yield Estimate
Toner Cartridge
6R01237
1
70,000 prints1
Waste Toner Container
8R13001
1
210,000 prints
Staple Cartridge - 100
Sheet Capacity
comes
installed
Filled with 1 to 5,000
staples per cartridge
Staple Cartridge Refill
(includes the Staple
Waste Container)
8R13029
5,000 staples x 4 sets plus
staple waste container
For Booklet Finisher
only:
Booklet Staples Refill
8R12925
5,000 staples x 4 sets
1 Assuming 6% Average Area Coverage
Service Engineer Replaceable Units (ERUs)
In addition to customer consumables, the product is designed with a fuser cleaning cartridge and
drum cartridge that are ordered and installed by Xerox Customer Service Engineers. A message
displayed on the machine will indicate when it is time to replace an ERU.
Service Engineers Replaceable Units (ERUs)
CRU
Part Number
Qty per Box
Yield Estimate
Drum Cartridge
13R00610
1
500,000 prints
Fuser Cleaning Cartridge 8R13000
1
300,000 prints
Black Developer
5R00704
6,000,000 prints
Additional Service Support
Xerox prInteract support is not available for the Xerox 4595 with the FreeFlow DocuSP Print
Server at this time. For qualified customers, Xerox Productivity Plus is available. Please ask your
Xerox Service Technician for more information.
Disposal process
Empty dry ink containers and waste containers are safe and approved for local recycling with
common commercially used plastics. Empty dry ink containers or waste containers must not be
disposed in or set near fire. All Toner Waste Bottles include a prepaid return shipping label,
plastic bag and tie in the box. This is the preferred method of disposal.
For more information refer to the Online Supplies Ordering / Cartridge Recycling Program at
www.xerox.com.
32
Roles and responsibilities
Responsibility matrix
Action
Customer
Xerox
Ensure adequate space and power
to install system
X
Unpack system/components
X
Connect all system components
prior to powering up the system
X
Provide power wall receptacle for
system
X
Install the client software
X
Confirm network integrity
X
Acquire and install client work-
station network hardware/software
X
Order and replace drum cartridge
X
Insure document security
X
Remove and ship failed
components to Xerox
X *
Provide Helpline Support
X *
Provide spared parts
X *
Provide service
X *
* Xerox responsibility when a Full Service Maintenance Agreement (FSMA) is purchased. If
FSMA is not purchased, this action becomes a customer responsibility.
Customer Support
Xerox Customer Service is available to provide general information, answer questions, and take
service calls. You can reach the Customer Service Center at the following toll-free phone
numbers:
United States:
1-800-821-2797
Canada:
1-800-939-3769
For more information regarding supported media or ordering paper, contact the Supplies
Marketing Center at:
United States:
1-800-822-2200
Canada:
1-800-668-0199 (English)
1-800-668-0133 (French)
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