Craftsman 113.19771 Owner's Manual

Text of the manual

in a safe

place for future use. CAUTION: Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully 1 Sold by SEARS, Part No. 63784 £RRFTSMRN IO-INCH RADIAL SAW • assembly • operating • repair parts ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Pr riled in USA.

due to a defect

in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. SEARS, ROEBUCK AND CO., Sears Tower, BSC 41 3, Chicago, IL 60684 general safety instructions for power tools 1. KNOW YOUR POWER TOOL Read and understand the owner's manual arrd labels affixed to the tool. Learn its applications and limitations as well as the specific potential hazards peculiar- to this tool. 2. GROUND ALL TOOLS This tool Is equipped with :rn approved 3 conductor cord and a 3-prong grounding type i)log to fit tile [)roper g_o*mding type receptacle The g_een con(Joctor in the cor I _s the grounding wire. Never connect the green wire !o a live terminal. 3. KEEP GUARDS IN PLACE in worMug order, and in proper adjustment and atigrlment. 4. REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches _re removed from tool before tLJrnH]g it on 5. KEEP WORK AREA CLEAN Cluttered teas and benches nvite accidents Floor must not bp slippery due to wax or sawdust, 6. AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain. Keep work area well bighted. Provide adequate surrounding work space. 7. KEEP CHILDREN AWAY All visttor,, should be kept a safe distance from work area 8. MAKE WORKSHOP KIDPROOF with p_tdlocks, master switches, or by ,emoving starter key_ 9. DON'T FORCE TOOL It will do rhe job bette_ and safer at the rate for which _t was designed. 10. USE RIGHT TOOL Don't forc_ tool or attacfrment to do a job it was not designed for. 11. WEAR PROPER APPAREL Do not wea_ loose clothing, gloves, neckties or jewelry (rings, wrist watches} to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the t Ibow. 12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. 13. SECUREWORK Use clamps or a vise to hold work when practical. It's safer than qsing 'your hand, frees both hands to operate tool. 14. DON'T OVERREACH Keep proper fooUng and balance at all times. 15, MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow *nstructions for lubricating and changirrg accesso, ies 16. DISCONNECT TOOLS belgie setvcing; when changing accessories such as blades, bits. cutters, etc. 17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position bqfore plugging in, 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories, Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards. 19. NEVER STAND ON TOOL Serious injury could occur if the toot is tipped or if the cutting toot is accidentally contacted. Do not store materials above or near the tool such that it is necessary to starrd on the toot to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part [hat is damaged should be properly repaired or replaced 21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off Don't leave tool until it comes to a complete stop.

on the saw table.

WARNING: DO NOT CONNECT POWER CORD UNTIL THE FOLLOWING STEPS HAVE BEEN SATISFACTORILY COMPLETED: I. Assembly and alignment. II. Examination and operating familiarity with ON-OFF switch, elevation control, yoke index and lock bevel index and lock, carriage lock, guard clamp screw, spreader and antikickback device, and miter index and lock. III. Review and understanding of al! Safety Instructions and Operating Procedures thru-out manual. INSTAL LATION 1. Set carriage lock before moving the saw. 2. Bolt the saw to the floor if it tends to slip, walk, or slide during normal operation. 3. Mount the saw so the table is approximately 39" above the floor. 4. Mount the saw so the arm s!opes slightly downward to the rear so the carriage will not roll forward due to gravity. 5. If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor, as appropriate. MINIMIZE ACCIDENT POTENTIAL Most accidents are caused by FAILURE TO FOLLOW setup and operating instructions: (A) GENERAL -Avoid awkward hand positions, where a sudden slip cotfld cause a hand to move into a sawblade or other cutting tool. Never reach in back of or around the cutting tool with either hand to hold down the workpiece, or for any other reason; DO NOT place fingers or hands in the path of the sawblade. Never saw, dado, mold, or rabbet unless the proper guard is installed and set up as instructed. NOTE THE FOLLOWING DANGER LABELS WHICH APPEAR ON THE FRONT OF THE YOKE AND GUARD: DANGER I TO AVOID rlANGE_; FOR YOUR OWN SAFETY {NJUnYI_TODO READ AND UNDERSTAND OWNER'S MANUAL BEFORE OPERATING MACHINE _OT FEED " _ _A_E,v eO_CL[_ 5 e[v_n nE_CH A_OUNO _E _LAOE MATE _+AL ] - H any part of this radial saw is missing or should break, bend or fail in any way, or any electrical component fail to perform properly, shut off power switch, remove cord from power supply and replace damaged, missing and/or failed parts before resuming operation. - IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR IF IT VIBRATES EXCESSIVELY CEASE OPERATING IMMEDIATELY UNTIL THE SOURCE HAS BEEN LOCATED AND THE PROBLEM CORRECTED. -WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. Before starting work, verify that no play exists carriage, and that arm, yoke, and bevel locks/clamps are tight. - A large proportion of saw accidents is caused by use of the wrong type blade, dull, badly set, improperly sharpened cutting tools, by gum or resin adhering to cutting tools, and by sawblade misalignment out-of-parallel with the fence. Such conditions can cause the material to stick, jam (stall the saw) or "KICKBACK" at the operator. NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE SAW "OFF". If the sawblade is stalled or jammed, shut saw "OFF", remove workpiece, and check sawblade squareness to table surface and to the fence, and check for heel. Adjust as indicated. -CAUTION: DO NOT cycle the motor switch "ON" and "'OFF" rapidly, as this might cause the sawblade to loosen. In the event this should ever occur, allow the saw blade to come to a complete stop and re-tighten the arbor nut normally, not excessively. - Do not leave a long board unsupported so the spring of the board causes it to shift on the table. Provide proper support for the workpiece, based on its size and the type of operation to be performed. Hold the work firmly against the fence. Never use a length stop on the free end or edge of the workpiece whether crosscutting or ripping. Never hang onto or touch the free end of workpiece when crosscutting, or a free piece that is cut off while power is "ON" and/or the saw blade is rotating. In short, the cut-off piece in any "thru-sawing" operation must never be confined - it must be allowed to move laterally. --Make sure your fingers do not contact the terminals when installing or removing the plug to or from a live power source. - Never climb on the saw, or climb near the saw when power is "ON". Never leave the saw with power "'ON", or before the cutting tool has come to a complete stop. Lock the motor switch and put away the key when leaving the saw. -Do not use any blade or other cutting tool marked for an operating speed lower than 3450 RPM. Never use a cuttlng tool larger in diameter than the diameter for which the saw was designed. For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade. Never turn your saw "ON" before clearing the table or work surface of all objects (tools, scraps of wood, etc.) except the workpiece and related feed or support devices for the operation planned. - DO NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. Never perform any operation "FREE HAND". This term means feeding the sawblade into the workpiece or feeding the workpiece into the sawblade or other cutting tool without using the fence or some other device which prevents rotation or twisting of the workpiece during the operation. Never "RIP'" in the crosscut position. Never make a miter cut with the arm in the 90 ° crosscut position. Never lower a revol_ing cutting tool into the table or a workpiece without first locking the Carriage Lock Knob. Release the knob only after grasping the Yoke Handle. Otherwise the cutting too! may grab the workpiece and be propelled toward you. The sawblade, dado, or other cutting tool must be

of the saw motor).

NEVER the table) and be especially attentive to following operate the saw with cutting tools iincluding sanding accessories) installed on both ends of the saw arbor. (B} RIPPING Ripping is cutting with the grain or the tong way of the board - it is performed by pushing the workpiece along the fence and thru the sawblade (sawblade parallel to the fence). 1. Never apply the feed force to the section of the workpiece that will become the cut-off (free) piece. Feed force when ripping must always be applied between the saw blade and the fence . . . use a "PUSH STICK" (see pg. 26) for narrow or short work. 2. Whenever possible, use the in-rip position - this provides minimum obstruction for feeding by hand or push stick as appropriate. 3. Do not release the workpiece before operation is complete - push the workpiece atl the way past the rear (outfeed or exit) of the sawblade. 4. Make sure by trial before starting the cut that the antikickback pawls will stop a kickback once it has started. Keep points of pawls SHARP! 5. Use a push stick when ripping short (under 12 inches) or narrow (under 6 inches wide) workpieces. 6. CAUTION: Never reposition the Guard or antikickback with power "ON". 7. A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece is thrown back violently toward the operator. It can occur when the workpiece closes in on the rear (outfeed side) of the sawblade (pinching), binds between the fence and the sawblade (heel), or is grabbed by the sawblade teeth (wrong-way feed) at the outfeed side. "PINCHING" is generally avoided by utilization of the spreader, and a sharp sawblade of the correct type for the workpiece being cut. "HEEL" can be avoided by maintaining the sawblade exactly parallel to the fence. Grabbing by the sawblade teeth can be caused by heel or by feeding from the wrong direction (see "DANGER" warning on guard) - it can be avoided by maintaining parallelism of sawblade to fence, feeding into the sawblade from the nose of the guard only, by positioning the spreader and antikickback properly, and keeping the workpiece clown on the table and against the fence. 8. Position the nose of the guard to just clear the workpiece, and position/adjust the antikickback and spreader devices as instructed. 9. NEVER cut more than one piece at a time by stacking workpieces vertically. 10. NEVER feed a workpiece thru the saw with another piece (butting second piece against trailing edge of piece being cut), even if of the same thickness. Feed each workpiece individually thru the sawblade, and completely beyond the sawblade, before ripping the next workpiece. Use push stick if the rip cut is less than 6'" wide. 1 1, DO NOT pul! the workpiece thru the sawblade - position your body at the nose (in-feed) side of the guard: start and complete the cut from that same side. This will require added table support for long pieces. 12. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback. proper set-up and cutting procedures. Do not stand, or permit anyone else to stand, in line with a potential kickback. 13. When sawing 1/4" or thinner materials, follow at! normal ripping procedures except set sawblade into table top at least 1/8". DO NOT let go of or stop feeding the workpiece between the blade and fence until you have pushed it completely past the antikickbaek pawls. Otherwise the workpiece could get into the back of the sawblade and be thrown violently from the saw in the direction opposite to the feed direction. This is the same action that would occur if the instructions of the DANGER warning on the guard is aborted. Do not stand, or permit anyone else to stand, in line with the path of a workpiece that may be thrown from the saw in this manner. 14. Position the saw so neither you, a helper, or a casuat observer is forced to stand in line with the sawblade. 15. Use extra care when ripping wood that has a twisted grain or is twisted or bowed it may rock on the table and/or pinch the sawblade. 16. Shaping of wood with a dado head or a molding head can be performed "top-side" (cutting tool basically vertical and employing sawblade guard}, or "edge" (saw arbor vertical -- cutting tool horizontal - and employing the Accessory molding head guard). Ploughing (Grooving with the grain) Top side rabbeting Top side molding (shaping)... 17. 18. resawing, gaining, coving, with the grain, are examples of rip-type cuts, The same basic setup procedures including rotation of the guard and adjusting and positioning of the AKB/Spreader device as for in-rip or out-rip cutting, apply. However, since none of these operations involve thru-sawing (sawing through the workpiece), there is no kerf. Therefore the spreader and AKB pawls can only be lowered to a position where the spreader just clears the workpiece. CAUTION: The AKB/Spreader device will not stop a kickback in this position, but will act as a holddown and as a guard of the out-feed side of the sawblade. For rip or rip-type cuts, the following end of a workpiece to which a push stick or push board is applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback. During rip and rip type cuts, the workpiece must be held down on the table and against the fence with a push stick, push block, or featherboards. A featherboard is made of solid lumber per sketch.

1. ALWAYSRETURNTHECARRIAGETO THE

FULLREARWARD POSITION ATCONCLUSION OFEACHCROSSCUT TYPEOPERATION. Never remove your hand from the Yoke Handle unless the carriage is in this position. Otherwise the cutting tool may climb up on the workpiece and be propelled toward you. 2. Place guard in horizontal position and adjust antikickback pawls to just clear the top of the fence or workpiece, whichever is higher. This provides additional guarding. 3. NEVER gang crosscut - lining up more than one workpiece in front of the fence - stacked vertically, o_ horizontally outward on the table -- and then pulling saw thru: the blade could pick up one or more pieces and cause a binding or loss of control and possible injury. 4. Do not position the Arm so the operation you are performing permits the cutting tool to extend beyond the edges of the Table. 5. -1op-side dadoing or molding across the grain are examples of crosscut-type cuts. The same basic procedures including positioning of the AKB/Spreader device as for crosscutting, apply. (D) ACC ESSORI ES 1. Use only recommended accessories as listed on page 34. 2. Never operate this saw when equipped with a dado head or molding head unless the molding head guard is installed - see listing of recommended accessories. The only exception is when "top-side" dadoing or molding, when the sawblade guard must be used. See detailed instructions that accompany the dado head, molding head, and molding head guard. 3. The use of grinding wheels, abrasive or cut-off wheels, or wire wheels, can be dangerous and is not recommended. (Abrasive or cut-off wheels are used to saw many different materials including metals, stone, and glass.) 4. Drill Chuck: Do not install or use any twist drill larger than 1/2-inch in dia., or longer than 7 inches in length or extending more than 6inches beyond the chuck jaws. Do not install or use any reduced shank drill except of the spade type (1 inch dia. or smaller). "Use for drilling WOOD and PLASTIC only." NOTE: Do not overtighten arbor nut. Use the arbor wrench to just "snug" it. WEAR YOUR The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. electrical connections POWER SUPPLY 1. Motor Specifications The ArC motor used in this saw is a capacitor-start, non-reversible type having the following specifications: Voltage ............................. 120/240 Amperes .............................. 11/5.5 Hertz (cycles) ............................. 60 Phase ................................ Single RPM .................................. 3450 Rotation as viewed from saw blade end .... Clockwise CAUTION: Your saw is wired for 120V operation. Connect to a 120V, 15-Amp. branch circuit and use a 15-Amp. time-delay fuse or circuit breaker. If the motor is used for 240V operation, connect to a 15-Amp. branch circuit and use a 15-Amp. time-delay fuse or circuit breaker. This machine must be grounded while in use to protect the operator from electric shock. IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALI FI ED ELECTR ICIAN. WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. IF POWER CORD tS WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY. If your unit is for use on less than 150 volts it has a plug that looks like below. PROPERLY GROUNDED OUTLET 3-PRONG PLUG GROUNDING PRONG This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, Listed by Underwriters' Laboratories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounded type outlet as shown. If the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to known ground. It it recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet.

have a properly

grounded 2-prong receptacle. ELECTRICAL CONNECTIONS WARNING: CHANGES IN ELECTRICAL CONNECTIONS SHOULD BE MADE BY A QUALIFIED ELECTRICIAN. 1. Changing Motor Connections a. Under normal home workshop usage, and if proper (full) voltage is supplied to the motor, your saw will operate efficiently on t20V, as connected at the factory. However, if any of the following conditions exists, it will be advisable for you to reconnect the motor for 240V operation - to obtain the efficiency and performance for which your saw is designed: (1) Heavy-duty operations. (2) Either an undersized or an overloaded branch circuit serving the saw motor. (3) Low voltage supplied by the power source, which the power company cannot correct. b. Motor wiring connections for 120V (as made at the factory) are described below. Necessary reconnections for 240V operation are also described following. Whenever changing connections from 120V to 240V or vice-versa, make certain that all necessary steps (including proper fusing of the branch circuit) are completed. l"\ Jn n IoCZE£o-77 1 I°*°WNLE'_°-I_'I 7 I / 2. Connections for 120V A.C. a. Remove nameplate cover from motor to expose terminal board. b. The wires inside of the motor must be connected as shown: (1) The orange-colored wire on number 6 terminal. (2) The brown-colored wire on number 5 terminal. Use the 120V power-cord plug furnished with your saw. / \ [ ,o,0,Eo.i,,0v/ .0vl o 3. Connections for 240V A.C. a. The wires inside the motor terminal box must be connected as follows: (1) The orange-colored wire on number 8 terminal. (2) The brown-colored wire on number 7 terminal. b. Replace the 120V power-cord plugwith a (3-blade) 240V plug, connecting the power-cord white and black leads, respectively, to the two "hot" plug blades - and connecting the power-cord grounding wire to the plug ground prong. GROUNDED ()bILE/ BOX NO ADAPTER IS AVAILABL_ FOR THIS TYPE PLUG c. Plug your saw into a 240V, 3-blade receptacle. d. Make certain the receptacle is connected to a 240V A-C power supply through a 240V branch circuit having at least a 15-amp. capacity, and protected by a 15-amp. time-delay fuse or circuit breaker. MOTOR SAFETY PROTECTION NOTE: This motor should be blown out, or "vacuumed", frequently to prevent sawdust interference with normal motor ventilation. Your saw motor is equipped with a manual-reset, thermal-overload protector designed to open the power-line circuit when the motor temperature exceeds a safe value. PROTECT_ (R_D 1. If the protector opens the line and stops the saw motor, immediately press the saw switch to the "OFF'" position, and allow the motor to cool.

2. Afler coolingto a safeoperatingtemperature,

the overloadprotectorcanbeclosedmanuallybypushing in theredbuttononthetopof themotor.If thered b_ttonwillnotsnapintoplaceimmediately, themotor isstilltoohotandmustbeallowedtocootforawhile longer.Insomecasesthismaytake20-30minutes.(An audibleclickwillindicateprotectorisclosed.) 3, As soonasthe redbuttonwill snapinto running position, the sawmay be startedand operated normally, by pulling out the saw switch to the "'ON" position. 4. Frequent opening of fuses or circuit breakers may result if motor is overloaded, or if the motor circuit is fused differently from recommendations, Overloading can occur if you feed to rapidly or if your saw is misaligned so that the blade heels. Do not use a fuse of greater capacity without consulting a qualified electrician. 5. Although the motor is designed for operation on the voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage. Heavy loads, however, require that voltage at motor terminals equals the voltage specified on nameplate. 6. Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input voltage (such as small size wires in the supply circuit) or to an overly-long supply circuit. Always check the connections, the load and the supply circuit, whenever the motor fails to perform satisfactorily. Check wire sizes and lengths with the table following. WIRE SIZES The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which accept the tools plug. NOTE: For circuits of greater length, the wire size must be increased proportionately in order to deliver ample voltage to the saw motor. Length of the Conductor Up to 100 feet 100 feet to 200 feet 200 feet to 400 feet Wire Size Required (American Wire Gauge Number) 240 Volt Lines 120 Volt Lines No. 14 No. 12 No. 12 No. 8 No. 8 No. 6 LOCATIONS AND FUNCTIONS OF CONTROLS 3 SWIVEL LATCH LEVER 6 SWITCH WITH KEY [ABL CLAMP \ RIP SCALE INDICATOR 3 LOCK HANDLE 7 ACCESSORY SHAFT

Saw is shipped

complete in one carton but INCLUDES Steet Legs. 1. Unpacking and Checking Contents Separate al! "loose" parts from packaging materials and check each item with "Table of Loose Parts" to make sure all items are accounted for, before discarding any packing material. If any parts are missing, do not attempt to assemble radial saw, plug in the power cord, or turn the switch on until the missing parts are obtained arrd are installed correctly. 2 3 4 5 FRAMING SQUARE MUST BE TRUE CHECKING _CC[JRACY OF CIdECKI_ , ACCURACY OF I[_SIDE OF SQUARE OUTSIDE OF SQUARE REAR EDGE OF FRONT TAB£_ (FENCE, SPACE _ ^ND BACK C') __ cm ' *" _--_b;C[ BOARDS R '4DYED) -- _" / "_ I TIGHT LI_qE ON / DR_-,%" 11_'4 T LINE ON •_,LOFJO_i__ __ illl / ,THIS EDGE ---_ ITAgLE ALONG THIS EDGE 11i! t SHOULD BE NO GAP 0£ StIOULD 4 NO '_AP R OV LAP HEre WHE'q Ou RLAP _!FRE ,VHEr4 RQliARE [S FLIPPED OVER B©UAR_ c iS FIID_TD OVER IN DOTTED POSITION It., DOTTED POSITION Key No. Table of Loose Parts Qty. 1 2 3 4 5 6 7 Basin Saw assembly .................... 1 Rear table ........................... 1 Table spacer ......................... 1 Rip fence ............................ 1 Front table ........................... 1 Channel, Table Mtg ..................... 2 "Owner's Manual" . .................... 1 Loose Parts Bag Part No. 63794 (containing the following items): Rip-Scale Indicator ................... 2 Twin Nut (for attaching rip-scale indicator) . 2 Machine Screw, Pan Hd.,6-32x7!16" .... 4 Hex "L" Wrench, 1/4 .................. 1 Hex "L" Wrench, 3/16 ................. 1 Elevation Crank Assembly .............. 1 Arbor Wrench ....................... 1 Shaft Wrench ........................ 1 *Loose Parts Bag Part No. 63795 (containing the following items): Machine Screw, Pan Hd., 1/4-20 x 1'" . .... 4 Washer, Steel (Flat), 17/64 x 5/8 x 1/32" .. 5 Nut,"T" . .......................... 1 Screw, Pan Hd. 1/4-20 x 1-3/4" . ......... 1 Nut, Hex 1,/4-20 ...................... 4 Loekwasher, 1/4 ..................... 4 Table Clamp ......................... 2 *Loose Parts Bag Part No. 63796 (containing the following items): Hex "L"Wrench, 1/8" . ................ 1 Switch Key ......................... 1 L0ekwasher, 5/16" . .................. 4 Washer, Flat l l/32 x l/8 x li16" . ....... 4 Set Screw, Cup Pt. 1/4-20 x 1" . ......... 1 Nut, Lock 5/16 18 .................... 2 Bolt, Sq. H& 5/16 18 x 3/4" . ........... 4 Washer, 21/64 × 9/16 x 1/16" . .......... 2 Nut, Hex 5/16-18 ..................... 4 *This bag included in Loose Parts Bag No. 63794

Loose Parts Bag Part No. 63752

(containing the following items): 4 - Screw, Truss Hd. 1/4-20 x 5/8 .............. 40 5 - Lockwasher, 1/4 External ................. 40 5 - Lenkwasher, 5/16 External ................ 4 6 - Nut, Hex 1/4-20 ......................... 40 6 - Nut, Hex Jam 5/16-18 .................... 4 6 - Nat, Hex 1/2-13 ......................... 8 7 - Foot, Leveling .......................... 4 8 - Screw, Hex Hd. 5/16-18 x 5/8 .............. 4 9 Washer, 11/32 x 11/16 x 1/16 .............. 16 2 4 7 3 ASSEMBLING STEEL LEGS NOTE: Steel Legs are furnished with Model 113_197751. From among the loose parts, find the following Hardware: 40 Truss Head Screws. 1/4-20 x 5/8 40 Lockwashers, 1/4-External 40 Hex Nuts, 1/4-20 8 Hex Nuts, 1/2-13 4 Leveling Feet Assemble the Legs as shown. 1. Assemble Two (2) each of right and left hand Stiffeners to the length shown using 1/4-20 x 5/8" truss head screws, tockwashers and hex nuts. 2. Attach the four (4) legs to the Stiffeners using 1/4-20 screws, Iockwashers and nuts. 3. Install leveling feet as shown. To level steel legs, loosen nut on inside of leg and turn nut on outside to raise or lower feet. Adjust all four levelers if necessary, and then tighten nuts on inside of leg. intended for height NOTE: These levelers are not adjustment. CAUTION: Leveling feet must be adjusted so the saw does not rock AND so that the arm slopes slightly downward to the rear so the carriage will not rotl forward due to gravity. I° I- o o o STIFFENER L.H. 0 0 0 0 STIFFENER R.H. O O o O SflFFENER L.H. 0 O t O O I I O O II O O i STIFFENER R.H. 3 2 1 2 1 ° / 1

1. From amongthe looseparts,find the following

hardware: 4 HexHeadScrews, 5/16-18x 5/8 4 Lockwashers, 5/16in.ExternalType 16Washers, 11/32ID 8 HexJamNuts,5/1618 2. Placesawonlegssothatholesinbottomofsawlineup withholesmarkedXintopoflegs. 3. Installscrews, washers andnutsasshown. If youmour_tthesawonanyotherCraftsman baseorflat bench,makesureElevationCrankhasproperclearance to rotate.Thesawmustbebolteddown.Positionsawtoslope slightlyrearward, sowhenthecarriageisinstalledit willnot rollforwardduetogravity. SA',\, BABE ] tFAD scC FLAT W A SH [ P,,---_-_- _ J STIFFENER_1 HEX NUT /_ LEG l R.H. STIFFENER L.H. STIFFENER LEG 1 i oloo o Io ooo,oj x x 0 0 o 0 o x x 4L ooo o oI o o ooo 1 O O O ATTACH ELEVATION CRANK. Be sure setscrew is tightened on flat of shaft. ELEVATE ARM TO ITS MAXIMUM HEIGHT. Remove shipping block and discard. BLOCK ELEVATION CRANK (TURN CLOCKWISE) lO

Set aside and out of the

way, BLADE ROTATION PULL DOWN TO LOOSEN ""'-- 11

C Y OF THE PRECEDING

A DJUS TMENT. After following the 6 step assembly and alignment procedure and the Basic Saw operation section refer to Trouble Shooting section if any difficulty is experienced when performing any sawing operation. STEP ONE NOTE: The following adjustment, performed properly, will result in the work table being parallel to the arm. ATTACHING AND LEVELING TABLE MOUNTING SUPPORT CHANNELS. 1. Attach table mounting support channels with four square head 5/16 18 x 3/4 screws, Iockwashers and flat washers and nuts. POSITION SCREWS IN CENTER OF CHANNEL SLOTS, finger tight to permit channels to "slip" against the base when leveling. 2. Release bevel lock lever, move bevel index pin to left and rotate the motor to position saw blade, end of shaft down Lock bevel lock. Unlock and hold arm control lever n ndex release position as shown. Position arm against left stop (approximately 50 ° miter). Loosen carriage Jack knob and positior, carriage directly over left hand channel. NOTE: For safety reasons in accordance with the UL standard, stops have been provided to prevent 360 ° rotation of the radial arm. 4. Slide the arbor wrench handle between end of motor shaft and mounting channel to act as a feeler gauge. Carefully lower the motor with elevation crank until the end of shaft is just touching the arbor wrench. The wrench should slide back and forth with only slight resistance. Tighten screw "A". NOTE: Do qot change this elevation setting until both left and right hand table support channels have been adjusted. TABLE MO r'4TING S JPPORT CHANNEL \ SCREWS HERE LOCKWASHER FLAT WASHER BASE MOUNT RAILS LJSIING THESE HOLES o ARBOR WRENCH SCREW "A" 5. Move arm and carriage to screw "B" and tighten support in the same manner. 6. Move arm and carriage to right hand support channel and level in the same manner you adjusted the left hand support channel. 7. Recheck both support channels to make sure that tightening screws did not affect the accuracy of the adjustment. 8. Elevate saw and place motor in vertical position to provide clearance for installation of front (work) table. 12 ARBOR WRENCH SCREW "8" SCREW "A" TABLE MOUNTING SUPPORT CHANNEL (LEFT HAND)

HOLE FOR TABLE

BOTTOM SIDE "O'hT O, L';REWS ,_.0, \ABLE ° ° 2 ,,) Place front table board upside down on a workbench or on the floor. Drive T-r, ut into the hole that is not counterbored, 2. Align the counterbored holes with matching holes in support channels. Install the five 17/64 inch flat washers, and four 1/4- 20 x 1 inch Pan-Head machine screws. Just barely start the cup point set screw and the one ( 1 ) 1/__ 20 x 1-3/4 inch Pan Head machine screw in table center holes. 3. Install one ¼ Iockwasher and Hex Nut on each of the four (4) screws in the support channels and tighten. i/4-20 x I-3/4' i/_-20 x _ PAN HD. SCREW PA_ HD. SCREW 1' FLAT17/64" WASHER --_/ "_? FRONT TABLE E NUT LOCKWASHER 5. Lay the rear table board on edge across the front table to serve as a straightedge. Sight under this straightedge to determine whether the front table board is high or low at its center. If the front table is high at center, first tighten the center (Y, - 20 x t-3/4 inch) hold down screw until the table is level then tighten the leveling screw until this screw is snug. If table is low at center, first tighten the leveling screw unti the table is level - then tighten the hold down scre_. If table is not h_gh or low, tighten leveling screw and center hold down screw snug. REAR TAiLE BOARD HOLD DOW'N _= J_ FRONT tABLE STEP TWO ADJUSTING COLUMN TUBE IN COLUMN SUPPORT NOTE: The following adjustment is very CRITICAL. Al! future alignment procedures rely on this adjustment being performed correctly. ALL LOOSENESS MUST BE REMOVED. t. Indux and lock arm at 0 ° Miter. Whi!e holding the arm with one hand, hold fingers of other hand as shown, between column tube and column support. Apply gentle side pressure to the arm in opposing directions. Any side to side or rotational movement (indicated by arrow) can be felt with finger. If looseness exists the following adjustments are requi red, 13

left side at the

rear of the column support, 3. Elevate, and then lower the Arm: (a) if the column binds and elevation is difficult loosen two 5/16 - 18 plated bolts on front side of the column support until you achieve smooth but firm elevation. (b) If the column moves side-to-side within the column support, tighten the two 5/16 -- 18 plated bolts until movement disappears - elevation should be smooth and firm. 4. Now tighten the (2) Yf, 20 Gib set screws until no noticeable rotational play exists between Column Tube and Column Support. 5. Recheck elevation and re-adjust if necessary. 6, Replace Column Support trim. B ,OH PtArED O STEP THREE SQUARING CROSS CUT TRAVEL (CARRIAGE TRAVELS IN A STRAIGHT LINE). 1. Index but do not lock arm at 0 ° miter. 2. Install saw blade as shown. Motor shaft has left hand threads. NOTE: Do not overtightenarbor nut. Use the arbor wrench to just "snug" it. BLADE ROTATION 1 SHAFT WRENCH o END OF ARBOR WRENCH Rf_STING ON TABLE SAW BLADE _..__ OCTEF_ COLLAR __ iii _._ MOTOR ARBOR NUT _INNER COLLAR 14

16 set screws

in arm latch at rear of arm. b. Move the arm in proper direction to make marked tooth follow edge of square when the saw blade is moved along arm in a "cross cut" manner. c. Lock arm latch. d. RETIGHTEN (3) setscrews in arm latch as tight as possible and recheck "cross cut" travel. NOTE: This squaring of the cross cut travel will simultaneously set BOTH of the 45 ° miter index positions. BEVEL LOCK LEVER D _HEX "L" WRENCH e. Set miter indicator on 0 ° position as shown. 6. 7. Position the rip (guide) fence, spacer board and rear table board behind the front table board as shown. Install the two table clamps in the holes provided for them at the rear of the saw base, and tighten them securely. NOTE: The life of your saw table will be lengthened considerably if you will cover the front table with a fitted piece of 1/4 inch plywood. This should be tacked in place for easy replacement. Use of such a cover will allow you to do all cutting into the cover, rather than your table top. WASHER REAR FRONT TABLE CLAMP RIP FENCE 15

one was not

performed, this adjustment can not be accomplished. 1. Place a framing square on the table with the short leg against the saw blade. Do not allow the square to rest against a "set*out" tooth; it must rest flat against the blade side. 2. If the saw blade is square with the table top (no visible gap appears between the saw blade and square) and no adjustment is required. Set bevel indicator to 0 ° reading. If the square does not touch the saw blade as shown {with square leg held firm against the table top), perform the following adjustments: RIP FENCE X I J/ I • f/ , TA'_t E WRONG ,VRONO SQUARE RGHT a. Tighten carriage lock knob. p b. Remove handle cover by removing two #10 Pan Head Screws• Remove handle by removing 5116- 18 _ _--'_ socket head screw and Iockwasher. C c. Loosen the four socket head screws with 1/4" Hex "L" Wrench. Rotate motor while holding square firmly against saw blade and table top. d. Slightly tighten each of the four screws and recheck • . . Now tighten each screw tight. e. Reinstall handle and adjust indicator on 0 ° reading. f. Loosen carriage lock knob. LOOSEN THESE FOUR SCREWS 5/16-18 SOCKET HEAD SCREW 5/16 IN. LOCKWASHER/f HEX "L" WR ENCH NO. 10 PAN HD SCREW STEP FIVE SQUARING BLADE TO RIP (GUIDE) FENCE - BLADE HEEL ADJUSTMENT. NOTE: If alignment procedure steps two and four were not performed, this alignment step cannot be accomplished. 1. Position cmriage as shown and tighten carriage lock knob. Place a framing square against the rip fence and the saw blade, as shown. The long leg of the square must be hehl firmly against both the fence and the table top, and the short leg must not touch any of the teeth on the saw blade. Check at several points of blade rotabon. 2• If the square does not touch the blade at both of the two points as shown, a heel condition exists. LEFT HAND CARRIAGE COVER RIP FENCE FENCE |j WRONG FENCE _OLIARE _ --_ H -% U WRONG FENCE I l SQUARE tR [_..L MOFOR 16

he× head screws.

f, Recheck for "heel" and install carriage cover. g Loosen carriage lock knob. NOTE: This alignment procedure will simultaneously set both yoke index ng positions for blade in and out rip. HEX HEAD SCREWS LEFT SIDE OF CARRIAGE VERTICAL HEEL ADJUSTMENT 1. WiEh sawblade in 90 ° cutoff position, elevate saw and rotate motor to vertical position (Blade Horizontal) and c_eck for heel. Make sure bevel lock lever is locked. 2. P_ssition square perpendicular to fence and between blade and table, as shown lower am1. Do not allow the square to rest against a "set-out" tooth, it must rest flat against the blade side. , ! I1k BEVEL, lOCKf " "--T I ol 4. If the saw blade is parallel with t!le table top {no visible g,]p appears between the saw blade and square), no adjustment is requir_:d. I_ there is a visible gap between saw blade and square, a bevel heel condition exists and adjustment is required. a. To correct, unlock bevel lock lever, loosen the rear motor mount 3/8-16 nut until you can rotate Cam, and then rotate Can] as shown until gap between saw blade and square is eliminated. b. Tighten nut and bevel lock lever and recheck. c. Reposition motor in crosscut position. CLOC SQUARE _E_c_NII _q_, r_[] / _1 n TABLE RIGHT WRONG (TURN CAM COUNTERCLOCKWISE} '/TR 0 N G (TUR Iq CAM CLOCKed1SE} 1 J 17

TABLE SPACER BOARD

RIP SCALE INDICATOR Position carriage until the edge of the blade, when spun by hand, just touches the front face of the fence. The rip-scale indicator (on the right hand side of radial arm) should now read "0" inches on upper portion of the blade "In-Rip" scale. If not, loosen screws and shift the indicator until it is aligned with the "0" mark, then tighten the screws. NOTE: With the saw blade and fence in the position shown, the upper portion of the blade "In Rip" scale is used. If the fence is re-located at the extreme rear position, the lower portion of the blade "In-Rip" scale would be used. . ® O er] CARRIAGE LOCK KNOB f. The blade "Out-Rip" scale indicator on the left hand side of the radial arm is adjusted in essentially the same manner as the blade "'In-Rip" indicator, except the blade should be as shown. With 2 inches measured between the fence and the face of saw blade, the rip-scale indicator should be positioned to read 2 inches on the upper portion of the blade "Out-Rip" scale. NOTE: With the saw blade and fence in the position shown, the upper portion of the blade "Out-Rip" scale is used. If the fence is moved to rear position (at the rear of rear table) the lower portion of the blade "'Out-Rip'" scale is used. g. Loosen the yoke clamp handle, pull on the swivel latch pin knob and return the blade to the 90 ° position. 2" - MEASURED FROM FENCE TO NEAREST BLADE TOOTH 1 I 18

If the spreader

is not aligned, adjust it as follows: (I) Loosen two hex nuts, one on each side of spreader. (2) Rotate hex nuts with fingers until the spreader is directly in line with saw blade. (3) Tighten both hex nuts firmly. _ i PREADFR J ",_ WING SCREW 3. Check and Adjust the spreader as follows: a. Loosen the antikickback spreader adjusting wing screw and with the "tab" position the antikickbaek and spreader assembly near the bottom of the blade and tighten. ANTI KICKBACK, SPREADER ADJUSTING WING SCREW TAB OUTSIDE VIEW INSIDE VIEW ANTIKICKBACK PAWLS FENCE LOCATIONS Position (A) is used for most cutoff and narrow ripping operations. Position (B) is used for maximum width ripping. Position (C) is used to achieve maximum crosscut capacity in thin work. Now that you have assembled and aligned your saw, you are ready to proceed with operating controls section of this manual. Refer to trouble shooting section if saw does not perform satisfactorily or any problems should surface after using the saw. -- B CA 19

ng to saw.

A series of six diagrams is located on the top surface of the arm. These designate the controls that must be used in basic set-ups and operating procedures. You should become familiar with these diagrams and the operating instructions that follow, before operating your saw. 3 SWIVEL LATCH LEVER MITER SCALE INDICATOR 2 ARM CONTROL LEVER ' / BEVEL INDEX LEVER RIP SCALE tNDLCATOP_ 6 SWITCH WITH KEY ARM LOCK ADJUSTING WHEEL TABLE CLAMP <--7 GUARD CLAMP SCRE'¢V ELEVATION CRANK ANTIKICKBACK, ADJUSTING WING SCREW ANTIKICKBACK AND SPREADER ASSEMBLY RIP SCALE INDICATOR BEVEL INDEX INDICATOR 5 BEVEL LOCK LEVER 4 CARRIAGE KNOB 3 LOCK HANDLE 7 ACCESSORY SHAFT 2O

used to raise

and lower the saw blade. b. Clockwise rotation raises the blade . . . counterclockwise rotation lowers it. One complete turn of the handle will raise or lower the saw blade Ii16-inch. 2. Angle of Cut (Miter) Proper Indexing Method Experienced operators of woodworking equipment, such as this Craftsman Radial Saw, acquire the habit of indexing in one direction only, whenever a new setting is made in preparation for a different opeTation. Example: When moving the arm to a miter index [_osition move it slightly past the desired index position, then return to the index position carefully to index and lock. Yoke indexing and bevel indexing carl be accomplished in a similar manner. This indexing technique tends to neutralize any stresses impaired upon saw components and contributes to the high degree of accuracy the saw is capable of producing when operated expertly. a. The arm control lever locks, unlocks and indexes the arm for Left and Right Miter cuts. b. The radial arm has positive index positions at 0 ° and 4E ° Left and Right. The arm is rotated by pulling arm control lever to index release position. With arm contro! lever released the arm will automatically index at 0 ° and 45 ° Left or Right. After positioning arm to the desired miter angle, push arm contlol lever to locked position. UNLOCK INDEX R,ELEASE LOCK i"_1 3. Yoke Pivot (Ripping) a. Two controis are used in this operation. They are: the swivel latch-pin lever and the yoke clamp handle. b. A swivel latch lever automatically indexes the yoke at each 90 ° position, Pull the spring-loaded swivel latchdever forward to release this pin. c. The yoke clamp handle locks the yoke to the carriage in any position. Pu!l the handle forward to release the yoke; push the handle rearward to secure the yoke. 4. Carriage Lock a. The carriage !ock knob is rotated clockwise to lock the carriage on the radial arm, and counterclockwise to release it. b. When performing crosscutting operations the carriage lock knob must he rotated counterclockwise until the carriage is free to travel along the arm. This knob should be tightened until the operator is ready to grasp the bevel index handle and make a cut. 5. Blade Angle (Bevel) a. The two controls used in angular positioning and indexing of the motor, to provide the desired saw-blade (bevel) angle, are: bevel lock lever and bevel-index lever. b. The bevel-index scale indicates the angular position of the motor with respect to horizontal, from 0 ° to 90 ° in either vertical position. c. The bevel index lever automatically indexes the motor at 0 °, 45 ° and 90 ° . Move bevel index lever to the left while positioning the blade, then release it. At any other position it does not engage. d. The bevel lock lever locks the motor to the yoke when the motor is in any position. Pull lever to release and push to lock. 6. Power Switch and Key a. Insert key into switch lock. b. Insert finger under end of switch lever and pull end out, to turn switch on. c. Push lever in to turn switch off. d. WARNING: THIS LOCKING FEATURE IS PROVIDED TO PREVENT UNAUTHORIZED USE OF YOUR SAW, ALWAYS REMOVE THE KEY AND KEEP IT IN A SAFE PLACE, TO REMOVE KEY, HOLD THUMB ON END OF LEVER TO KEEP SWITCH IN "OFF" POSITION AND PULL KEY STRAIGHT OUT. //

. . . ALSO

IN THE EVENT OF A POWER FAILURE (ALL YOUR LIGHTS GO OUT) TURN SWITCH OFF. LOCK IT AND REMOVE THE KEY THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 7. Accessory Shaft Use only the following recommended accessories: Drill chuck, Sanding drum, and Router adapter. CAUTION: The sawblade, dado, or cutting toot must be removed from the saw arbor before using the accessory shaft. NEVER operate the saw with cutting tools (including sanding accessories) installed on both ends of the saw arbor. POSITIONING GUARD, ANTIKICKBACK AND SPREADER ASSEMBLY, FOR RIPPING WARNING: NEVER POSITION THE GUARD OR ANTIKICKBACK ASSEMBLY WITH THE POWER ON. NEVER POSITION THE ANTIKICKBACK PAWLS BY GRASPING THE PAWLS OR SPREADER. GUARD )" SCREW \ INFEED PriCE ,-' OUTFEED DIRECTION d • ni,2 SIDE NOSE OF MINIMUM GUARD GUARD CLEARANCE 1. The biade guard is positioned by loosening the guard clamp screw and rotating the guard so that the nose just clears the workpiece as shown. This is necessary: -to protect operator from accidentally contacting the sawblade radially from the Infeed direction. -to hold down the workpiece against the table - minimizing lifting or fluttering (particularly thin and/or light workpieces); --to minimize sawdust thrown toward the operator. -to minimize the possibility of a thin pusher board riding up on top of the workpiece with loss of control of workpiece. 2. The antikickback and spreader assembly is used during ripping operations and is adjustable to accommodate the thickness of the board being ripped. A wing screw in the guard secures the assembly. These adjustments are necessary: Antikickback - to stop a kickback if generated. Spreader -to prevent kerf from closing in on sawblade and possible kickback; to prevent "wrong-way feed". "Wrong-way feed" is feeding the workpiece - when sawblade is in a rip position into the outfeed side of the cutting tool (sawblade, dado, molding head, etc.), the side containing the antikickback/spreader. This can be extremely hazardous because the sawblade may grab the workpiece and throw it violently toward the nose of the guard (infeed side of the tool). Danger label on guard. "Wrong-way feed" occurs when the teeth themselves cut, or attempt to cut, a kerf in the workpiece. This differs from a "kickback" which is generated by the sides (one or both) of the teeth, because of binding between the fence (heel), pinching of the sides of the sawblade (failure to use spreader), and!or inadequate set of teeth of sawblade. - to act as a partial guard regarding accidental contact with the sawbtade at the outfeed side when ripping, and leading edge when crosscutting. a.]'he blade guard is positioned by loosening the guard clamp screw and rotating the guard so that the "nose" just clears the workpiece as shown. b. The antikickback and spreader assembly must be adjusted to accommodate the thickness of the board being ripped. A wing screw in the guard secures the assembly. _. SPREADER ANTIKICKBACK \ PAWL DIRECTION OF K DIRECTION OF FEED ANTIKICKBACK POSITION 3. Loosen the wing screw and with the tab provided, position the antikickback and spreader assembly until the pawl assumes approximately the position shown above. Tighten the wing screw. (Make sure by trial before starting the cut that the antikickback pawls will stop a kickback once it has started). Insert workpiece alongside spreader under outer set of pawls by approaching pawls in the feed direction. Push workpiece sharply in the direction of a kickback (opposite to direction of feed). Readjust Pawls if they do not stop the kickback motion by biting into the workpiece. 22

HA VE YOU

FOLL 0 WED ALL SIX S TEPS OF THE ALIGNMENT PROCEDURE? IF YOU HAVE NOT FOLLOWED THEM IN THEIR PROPER SEQUENCE, YOU CANNOT EXPECT ACCURATE CUTTING RESULTS. In addition to the proper alignment of your saw, you must also become familiar with the following practices in order to expect the best results. 1. Edge of workpiece which is placed against fence must be as straight as the long side of your framing square. 2. Workpiece must be as flat as the front table board on your saw. 3. There must be no sawdust or other wood chips between the fence and front table board. 4. There must be no sawdust or other wood chips underneath workpiece or between workpiece and fence. 5. Workpiece must be held tightly against fence . .. this is especially important when making angle cuts because the workpiece has a tendency to move. 6. Always use the correct Sawblade for the Job ... Always keep it sharp. 7. When making a fou_ sided frame: a. The two side pieces must be exactly the same length. b. The top and bottom pieces must be exactly the same length. c. Always place the same edge of the workpiece against, the fence . . . turn the workpiece end for end for the successive cuts and mark a pencit line on the table for gauging the required length. THIS EDGE OF BOARD AGAINST FENCE FOR ALL CUTS FENCE1 " 1 //-,I 1ST CUT Turn workpiece over end for end . . . keep same edge against fence when making successive cuts. I /% ! PENCIL LINE FOR GAUGING REQUIRED LENGTH 3RD CUT SCRAP Deviations from any of the above practices will have an effect on the accuracy of the cuts that you make. basic saw operations Basic saw operations are summarized into six categories, explained and illustrated in the following paragraphs. A book entitled "Power Tool Know How Radial Saw" is available at your nearest Sears Retail Store or Catalog Store. This book contains considerable data applicable to the ,adial saw. NOTE: Refer to paragraphs under "OPERATION" for illustrations and descriptions of controls. 23

be in locked

position. 3. Adjust the antikickback assembly so the pawls just clear the workpiece or the fence, whichever is higher. 4. Work must be held firmly against table and fence, For workpieces thicker than the fence is high, install a higher fence (at least workpiece thickness}. Always place the fence in the most forward position (farthest from the column support) compatible with the workpiece being processed and the operation being performed. With the carriage fully retracted, the blade must not contact the workpiece when placed against the fence, within the stated capacities of your saw. 5. Blade should he sharp and correctly set, 6. Hands must be kept well away from saw blade. 7. Yoke clamp handle must be in locked position. 8. Bevel index lever must be locked. 9. Blade should cut into the table or plywood cover not more than 1/32 inch. 10. Pull the saw forward just far enough to sever the lumber. It is dangerous if the blade has been pulled too far out beyond the piece being cut. When it is returned it can pick up the right hand piece and throw it over the fence. 11. For operations No. 3 and No. 4, observe additional instructions under paragraph "Operating Controls" "Blade Angle". OPERATION No. 1 - CROSSCUT Crosscutting is the process of sawing the workpiece by pulling the saw blade through it and using the fence as a support for the edge of the workpiece. Never crosscut free-hand. WARNING: BEFORE CROSSCUTTING, MAKE SURE THE ARM CONTROL LEVER, BEVEL LOCK LEVER AND YOKE CLAMP ARE ALL LOCKED. NEVER USE A LENGTH STOP OR A FIXED GUIDE ON THE FREE END OR EDGE OF A WORKPIECE. DO NOT CROSSCUT WORKPIECES THAT PLACE YOUR HANDS CLOSE TO THE PATH OF THE SAW BLADE. WHEN MORE EXPERIENCE IS GAINED BY USING THE SAW, IT WILL BE NOTICED, THAT WHEN PULLING THE SAW TOWARD YOU DURING CROSSCUTTING, THE BLADE TENDS TO FEED ITSELF THROUGH THE WORK DUE TO THE ROTATION OF THE BLADE AND THE DIRECTION OF THE FEED. THEREFORE, YOU SHOULD DEVELOP THE HABIT OF HOLDING YOUR RIGHT ARM STRAIGHT FROM THE SHOULDER TO THE WRIST. PROPER (SEE ITEM "10" AT LEFT} IMPROPER (SEE ITEM "10" AT LEFT} REPETITIVE CROSSCUTTING Clamp a "C" clamp (min. 6 inch) using a wood block on each side of the arm. This will limit the carriage travel beyond the position necessary to complete the crosscut operation. 24

basic saw operations

OPERATION No. 2 - MITER CROSSCUT Miter crosscutting is the process of sawing a board at any angle other than a 90 ° (square} cut. The 45 ° miter angle is a popular one, since two boards cut to 45 ° can be assembled to form a 90 ° corner for producing a square or rectangular frame. The radial arm is set to the desired angle of cut; yoke and bevel settings indexed at 0 ° (and locked) as if] square crosscutting. The board being cut Ts held firmly against the fence (guide} and the carriage pulled forward along the radial arm to perform the desired cut. As in "Operation No. 1", the carriage should be returned to full rear position and the saw blade allowed to come to a complete stop before removing the boards from saw table. OPERATION No. 3 - BEVEL CROSSCUT Bevel crosscutting is the process of sawing at 90 ° (square} across the board with the saw blade set at an angle other than 90 ° to the saw table. The radial arm and yoke are indexed at 0 ° and locked, but the bevel is set to the desired angle of cut. The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut. The carriage should be returned to full rearward position and the saw blade allowed to come to a complete stop before removing the boards from saw table. OPERATION No. 4 -- COMPOUND CROSSCUT Compound crosscutting is the combination of miter and bevel crosscuts. The radia! arm and bevel are set to produce the desired cut; the yoke is indexed at 0 ° and locked. The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut. Again, the carriage should be returned to full rearward position and the saw blade allowed to come to a complete stop before removing boards from saw table. 25

in 0 ° position.

3. Work must be held firmly against table and fence while feeding through. 4. Guard spreader and antikickback (AKB) assembly must be properly set. OBSERVE INSTRUCTIONS IN PARAGRAPH, "POSITIONING GUARD, AND ANTIKICKBACK AND SPREADER ASSEMBLY FOR RIPPING" UNDER "LOCATION AND FUNCTION OF CONTROLS". 5. Blade should be sharp and correctly set. 6. When ripping narrow stock, less than 6 inches but more than 1/4 inch between the guard and the fence (guide), use a "Push Stick" at least 1/4" thick and at least 16" long so the workpiece is clear of the blade before your hand contacts the guard. SLIGHfLY LESS THAN TH CKNESS OF WORKPIECE dP TO B!8" SUGHILY LESS THAN 90 ° (l-INCH S©UAR[S) PLYWOOD 7. Wtlen ripping stock 1/4 inch or less between the blade and fence (guide) use a Pusher Board. Pusher board should not be less than 4 inches wide and 16 inches long. Nail or glue a 3/4 x 3/4 x 4 inch block to one edge of pusher board to be used as a grip. The pusher board should be fed into the blade behind the stock being ripped until the stock is clear of the rear of the blade (not more than 8 inches so as not to strike antikickback pawls) and then puiled back with use of the grip. 8. Hands must be kept well away from saw blade. 9. Saw blade MUST be parallel to fence, to minimize possibility of kickbacks. t0. For every new width of cut, a new PUSHER BOARD must be used. 11. The pusher board should be the same thickness as the workpiece. No thinner for strength, or no thicker since the nose of the guard must clear the top of tbe workpiece with minimum clearance. 1/4" OR LESS OPERATION No. 5 -- OUT-RIPPING AND IN-RIPPING Ripping is the process of sawing the workpiece by feeding it into the saw blade when using the fence as a guide and as a positioning device to obtain the desired width of cut. The sawblade is parallel to tbe fence. WARNING: NEVER RIP FREE-HAND. BEFORE RIPPING, MAKE SURE THE GUARD, AND ANTI KICKBACK AND SPREADER ASSEMBLY ARE SET UP PROPERLY. ALSO, MAKE SURE THE SAW BLADE IS PARALLEL WITH THE FENCE. NEVER RIP WORKPIECES SHORTER THAN THE SAW BLADE DIAMETER. 26

case of kickback.

When ripping short or narrow work, always use a push _tick applied to the section of the workpiece between the blade and fence . . . push the work past the blade so t is clear of the blade. This procedure will minimize the _ossibility of kickbacks. In-Ripping. The radial arm and bevel are indexed at 0° and locked, but the yoke is turned g0-degrees in a clockwise direction (viewed from above) from the crosscut position. Tht_s, when standing in front of the saw, the blade would be ,otatmg counterclockwise. After positioning the guard and antikickback mechanism the workpiece is fed from the right hand side of the saw. The "Blade In-Rip" scale is on the right-hand side of radial arm. Out-Ripping. Tbe radial arm and bevel are indexed at 0 ° and locked, but the yoke is turned 90*degrees in a counterclockwise direction (viewed from above), from the crosscut position. When standing in front of the saw, blade would be rotating clockwise. After positioning the guard and antikickback mechanism the workpiece is fed from the left-hand side of the saw. The"Blade Out-Rip" scale is on the left hand side of radial arm. OPERATION No. 6 - BEVEL RIPPING Bewg ripping is either in-ripping or out-ripping as described above, except thf_'saw blade is tilted out of perpendicular to [he saw table surface. The radial arm is indexed at 0 ° and locked, the bevel is set to the desired beveI angle and the yol. e is positioned for in-ripping (saw blade at rear) or out r_pping (saw blade at front), as required All requirements and observations applicable to normal iipping op,_ations also apply to bevel ripping. DADOING Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head. The saw a_bor is designed for dado heads up to 13/16 inches wide. Do not install a wider dado head on the arbor. Take several pas_es if required dado cut exceeds 13/1 6 inch. Whin installing the dado head on the arbor, ALWAYS install the inside "loose collar" first. Be sure the teeth of the chippers are placed to fall in blade gullets, and chippers are approximately equally spaced around the arbor. DO NOT install the outside loose collar. Make sure the arbor nut bstight. Install the arbor nut directly against the outer blade of dado head. For best results and to avoid excessive load on the motor, NEVER CUT A 13/16" WIDE DADO, DEEPER THAN 3/4"' IN ONE PASS. MOLDING/SANDING Instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head. For use of Molding Head Cutter or Drum Sander with saw arbor vertical the rear table requires an opening (next to rear face of fence) for clearance. Cut this opening as shown. REAR TABLE _ _ b3"r_ J 1 2-1/2" For top-side rabbeting or molding in the in-rip position, relieve the fence by positioning the cutting tool at the desired location on the arm, locking the Carriage Lock Knob, and lowering the cutting tool slowly into the fence remove only as much material from the fence as is necessary. NEVER USE A DADO HEAD OR MOLDING HEAD WITH THE SAW ARBOR VERTICAL WITHOUT INSTALLING AND ADJUSTING A MOLDING HEAD/DADO GUARD. FOR TOP-SIDE DADOING OR MOLDING, INSTALL AND ADJUST THE SAWBLADE GUARD AND ANTIKICKBACK ASSEMBLY FOR RIPPING OR CROSSCUTTING AS APPROPRIATE. 27

as a wrench

to tighten the clamp bot. Do Not Over Tighten. Replace bevel lock lever in locked position and tighten tile set screw NOTE: The clamp bolt has a left handed thread. Therefore, to increase the clamping effect, rotate the bevel lock lever - when used as a wrench - from right to left, or clockwise when viewed horn above. If you accidentally rotate it the wrong way and disengage the bolt from the matching steel nut, it will be necessary to remove the Handle Trim, Yoke Handle, and Bevel Scale, in order to reinstall the bolt ir_ the nut. LOCK LEVER IN LOCKED POSITION YOKE LOCK HANDLE ADJUSTMENT. l. This hand!e provides a friction lock between the upper face of the y)ke and the bottom face of the carriage It should eliminate any play or rotation between these two parts when locked. Its proper position for saw operation is approximately midway between the two sides of the _,.oke. When surf cient wear has occured to pmmit the handle to move cor siderably to the rear, or strike the yoke before locking, the handle must be adjusted as follows: 2. Remove carrtage stop screw and Ioekwasher with a 1/4 inch hex-L wrench. 3. Grasp the carriage assembly, move it carefully off the end of radial arm, holding it parallel to the radial arm until all carriage bearings are free of their tracks. 4. Rest the motor and carriage assembly on saw work table and re install carriage stop screw and tockwasher. CARRIAGE STOP SCREW HEX "L" WRENCH fl/4 INCH) To Readjust 5. Set yoke lock handle at unlocked position. Tighter] nut with 15/16 wrench, until lock handle locks mid-way between the two sides of the yoke. Remove carriage stop screw and Iockwasher. 6. Hold the too[or and carriage assembly parallel to radial arm and start the rear bearings onto [he t_acks. Continue to hold the assembly parallel to the tracks until the forward bearings are on the tracks. 7. Slide the carriage rearward on the radial arm and INSTALL THE CARRIAGE STOP SCREW AND LOCKWASH E R. 15/!6 WRENCH 28

be in contact

with the arm tracks for their entire length and carriage should roll freely but with some resistance. To test for looseness between bearings and tracks on radial arm, perform the following steps. 1. Rernove left hand carriage cover. 2. Push the carriage to its full most rearward position. 3. Finger hold front carriage bearing as shown and apply as much force as possible and at the same time pull carriage forward. If you can stop the bearing from turning it will require adjusting. 4. Check rear bearing in the same manner and adjust as follows: a. Loosen nuts just enough to permit the eccentric screws to turn. b. Rotate the eccentric screws a partial turn (left or rfght) as required to take up looseness. c. Hold the heads of eccentric screws in the position established in the preceding step and tighten nuts on underside of carriage. Correct adjustment exists when you cannot keep the bearings from turning. However, excessive bearing pressure will cause difficult operation and rapid wear, d. Install carriage cover. ECCENTRIC SCREW WASHER ASSEMBLY CARRIAGE CARRIAGE BEARING PLAIN WASHER LOCKWASHER NUT 29

0 ° & 45 °

m,ter settings. The lock action should feel tight and secure. Considerable amount of effort must be applied to the lever to lock the arm, NOTE: Lever must be in unlocked position while making adjustment. If adjustment is required, turn arm lock adjusting wheel under front of the arm clockwise to tighten, counter- clockwise to loosen. TIGHTEN ARM LOCK ADJUS rING WHEEL ARM INDEX ROD ADJUSTMENT At some time it may be necessary to make an adjustment to the Arm Index Rod, to compensate for wear in the Indexing System. An indication that this adjustment must be made is when one of the following occurs: IMPORTANT: ARM LOCK/ADJUSTING WHEEL (SEE ABOVE) MUST BE PROPERLY ADJUSTED AT THIS TIME. 1. With the arm control lever pulied forward and held in the "Index Release'" position, the arm cannot be moved out of the Indexed position. (Index pin not fully retracting from Index ring). 2. With the arm in one of the Index positions and the arm contro! lever allowed to rest in the Unlocked position (with the column tube supports and gibs adjusted properly eliminating all play in this area). A slight side to side movement is noticeable at the front of the arm. (Index pin not fully seated in Index Ringl. To make an adjustment to the arm Index rod the following steps must be taken. 1. Removing Arm Trim (Shroud) a. Remove miter indicator. Snap fit. b. Remove miter scale by removing two #10 Pan Head screws. c. Remove knobs from arm control lever. d. Remove stop screw and Iockwasher in arm. Remove carriage, RE-INSTALL STOP SCREW AND LOCKWASHER. e. Grasp arm trim and remove. f. Remove arm trim pad. MITER INDICATOR MITER SCALE TRIM PAD CONTROL LEVER CARRIAGE STOP SCREW --'-_ CARRIAGE 2. Adjusting Index Rod. a. Loosen carriage bolt and nut which holds adjusting bracket in place. b. Position arm in 0 ° Index. c. Bring adjusting bracket forward until it is approximately 1/16 inch from contacting Index rod. Or until it is in the extreme forward position on the mounting slot, d. Tighten carriage bolt & nut. Test indexing action in all Index positions. 3. Reinstall parts that have been removed. a. Install arm trim pad. b. Remove Carriage Stop Screw and Lockwasher and install carriage. REINSTALL CARRIAGE STOP SCREW, AND LOCKWASHER. c. Install lever arm knob. d. Install miter scale and miter indicator. Set miter indicator to 0 °. ADJUSTING BRACKET CARRIAGE BOLT AND NUT INDEX ROD MOUNTING SLOT "16-INCH 3O

so it is

best to perform all of the alignment procedures when i correcting any one problem. The usual operating "troubles" are listed in the following paragraphs with the necessary corrections listed. RADIAL SAW DOES NOT MAKE ACCURATE 0°or 45 ° MITER CROSSCUTS. a. Looseness between column tube and column support. Align as described in Alignment Procedure Section Step Two. b. Crosscut travel not properly adjusted. Refer to Step Three in Alignment Procedure Section Squaring Crosscut Travel. c. Column is Loose in Support. Refer to Step Two in Alignment Procedure. d. Arm Not Indexing Properly. Refer to Arm Index Rod Adjustment in Adjustments to Compensate for Wear section. e. Carriage Assembly Loose on Arm. Refer to Carriage Bearing Adjustment in adjustment to Compensate for Wear Sections. f. Looseness between Yoke and Carriage Assembly. Refer to "Yoke Lock Handle" adjustment in adjustment to Compensate for Wear Section, FINISH CUT END " ! FINISH CUT END SQUARE / SQUARE , . o_ FENCE FDGE FENCE EDG FINISH CUT LOOKS LIKE THIS - 0 ° CROSSCUT _,,,,,-!,_,rl,r-]-i, i._.l,l,r I I I [I _lj,i, OR LIKE THIS--45° MITER. g. Sawdust between Work Piece and Fence, Keep Front Work Table Clean. h. Rip Fence Not Straight. Replace Fence. 2. SAW CUTS AT ANGLE - NOT 90 ° TO TABLE TOP. a. Table support channels not properly leveled. Refer to Step One under Alignment Procedure Section. b. Blade not square to work table top. Refer to Step Four in Alignment Procedure Section. 3. BLADE ANGLE (BEVEL) CUTS NOT ACCURATE. a. Corrective Action is the same as paragraph 2A and B above. b. Carriage Bearings Loose. Refer to adjusting carriage bearing in adjustments to compensate for wear section. F _hOUL[ 6E 90 c _L_ SQUARE 1 BOARD J Bevel Lock Handle Loose. Refer to Adjustment Bevel Lock Handle in Adjustment to Compensate for Wear Section. 4. SAW KERF (CUT EDGE) OF STOCK ROUGH - TOOTH MARKS LEFT ON EDGE OF SAW KERF. NOTE : a. b. c. This condition is commonly called "HEEL". Crosscutting or Miter Cutting "Heeling" will tend to slide the workpiece along the guide fence, as the cut is being made, and make a square cut almost impossible. Refer to step 5 under Alignment Procedure Section - "Squaring Blade to Fence." Bevel Crosscutting Or Bevel Ripping. Refer to Step 5 Under Alignment Procedure Section Vertical Heel Adjusting. Using Improper Blade for Finish Cut Desired. Use Proper Smooth Cutting Blade. ' ' FENCE J .............. DIRECTION OF ATTEMPI ED BLADE TRAVEL DIRECTION OF BLADE TRAVEL 31

blade or warped

board. Sharpen or replace the saw blade. Avoid the attempted use of severly warped material. b. Feed rate too fast. Slow Feed Rate. c. Saw blade heels. Check and align as described in Alignment Procedure Section, Step Five. d. Fence not straight. Replace fence. e. Carriage Assembly Loose on Arm. Refer to adjusting carriage bearings in adjustments to compensate for wear section, 6. BOARD PULLS AWAY FROM FENCE WHEN RIPPING. a. Saw Blade has heel. Corrective action is the same as preceding instructions explained in paragraph c. 7. WORKPIECE STRIKES SPREADER WHEN RIPPING. a. Adjust spreader per instructions in Step Six under "'Alignment of Spreader for Ripping". & SAW DOES NOT TRAVEL SMOOTHLY ON ARM TRACKS. a. Dirty tracks. Clean Tracks. b. Bad Bearing. Replace Bearing. c. Worn Tracks Replace Tracks 9. CLAMPING FORCE NOT SUFFICIENT AT MITER ANGLES OTHER THAN 45 ° . a. Arm Control Lever requires Adjustment. Refer to Arm Lock Adjusting Wheel in Adjustments to Compensate for Wear Section. 10. CLAMPING FORCE NOT SUFFICIENT AT BEVEL ANGLES OTHER THAN 45 ° . a. Bevel Lock Lever Requires adjusting. Refer to Adjusting Bevel Lock Lever in Adjustments to Compensate for Wear Section. IN RIP POSITION TOp vIEW WITH ARM 90 ° TO THE FENCE I ] ) Vq T_FkFALc EE \Y HEEL TO RIGHT: HEEL TO LEFT: I NCORR ECT i NCORRECT FEED DIRECTION FENCE WlTi FENCE CORRECT 11. DEPTH OF CUT VARIES FROM ONE END OF WORK PIECE TO THE OTHER. a. Table Top not parallel with Arm. Refer to Attaching and Leveling table Mtg. Support Channels in Step One Align. Section. 12. BLADE TENDS TO ADVANCE THRU LUMBER TOO FAST. a. Dull Blade. Replace or sharpen blade. b. Not advancing Saw Blade properly. Draw Saw Blade across lumber with a slow and steady pull. 32

used on wood

working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Motor will not run. 1. Protector open; c!rcuit 1. Reset protector by pushing on red button, broken, located on top of motor (indicated by audible click). 2. Low voltage. 2. Check power line for proper voltage. Motor will not run and 1. Inspect line, cord and plug for damaged fuses "BLOW". insulation and shorted wires. Motor fails to develop full power. (Power output of motor decreases rapidly with decrease in voltage at motor terminals. For example: a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, while a reduction of 20% in voltage causes a reduction of 36% in maximum power output.) Motor overheats. Motor starts slowly or fails to come up to full speed. Motor stalls (resulting in blown fuses or tripped circuit breakers). Frequent opening of fusesor circuit breakers. 1. Short circuit in line, cord or plug. 2. Short circuit in motor or loose connections, 3. Incorrect fuses in power line. 2. 3. Power line overloaded with lights, appliances and other motors. Undersize wires or circuit too long. General overloading of power company's facilities, (In many sections of the country, demand for electrical power exceeds the capacity of existing generating and distribution systems.) 1. Excessive feed rate when crosscutting or ripping. 2. Improper cooling. (Air circulation restricted through motor due to sawdust, etc.) 3. Saw blade has "heel". 1, Low Voltage will not trip starting switch. 1. Voltage too low to permit motor to reach operating speed. 2. Fuses or circuit breakers do not have sufficient capacity. 1. Motor overloaded. 2. Fuses or circuit breakers do not have sufficient capacity. 2. Inspect all terminals in motor for loose or shorted terminals or worn insulation on wires. 3. Install correct fuses. 1. Reduce the line load. 2. Increase wire sizes, or reduce length of wiring. 3. Request a voltage check from the power company. 1. Slowdown rate of feed. 2. Clean out sawdust to provide normal air circulation through motor. 3. Refer to Alignment Procedure Section of manual Step Five. 1. Correct low voltage condition. 1. Correct the low line voltage condition. 2. Replace fuses or circuit breakers with proper capactty units. 1. Reduce motor load. 2, Replace fuses or circuit breakers. 33

if not sharp.

LUBRICATION Your saw is precision built and should be kept clean and properly lubricated. Before describing the various points which may periodically require lubrication, IT IS MORE IMPORTANT TO FIRST MENTION THE VARIOUS POINTS WHICH SHOULD NOT BE LUBRICATED. NO LUBRICATION REQUIRED Do not lubricate carriage ball bearings or motor bearings as these are sealed ball bearings and require no added lubrication. Do not lubricate between radial arm cap and radial arm. PERIODICALLY LUBRICATE THESE POINTS Use SAE No, 10W30 automotive engine oil and refer to Parts List for locations. Apply a few drops of oil along the swivel latch pin and bevel index pin only if the pin has a tendency to stick. Remove the left-hand carriage cover and use oil sparingly to prevent it from getting on the ball bearings or races. A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube, and column support. The thread on the elevation shaft assembly can be lubricated through the oil hole in the center of the radial arm cap. CAUTION: Excessive oil at any location will attract airborne dust particles and sawdust. recommended accessories ITEM CAT.NO. Stand .................................. 9-22205 Steel Legs ............................... 9-22238 Casters ....................... 9-22221 or 9-22222 Drill Chuck & Key ......................... 9-2980 *Molding Head Guard - 7-inch ............... 9-29524 *Molding Head Guard - 8-inch ............... 9-29523 Rotary Surface Planer - Carbide Tip .......... 9-29513 Sanding Wheel - 8-inch ..................... 9-2274 Sanding Wheel - 10-inch ................... 9-22723 Dust Collector ........................... 9-16997 Taper Jig ................................. 9 3233 *Satin Cut Dado - 7-inch ..................... 9-3257 *Satin Cut Dado - 8-inch ..................... 9-3253 *Molding Head Single Cutter .................. 9-3215 *Molding Head Three Cutter .................. 9-3221 Sanding Drum 3-inch .................... 9-25246 Lower Retractable Guard ................... 9-29009 "Power Tool Know How Handbook'" Radial Saw .............................. 9-2917 'Before purchasing or using any of these accessories, read and comply with additional safety instructions No. "(D)2'" on p. 5 of this manual. The above recommended accessories are current and were available at the time this manual was printed. oMeets OSHA Requirements as of 8-73. NOTE: This lower retractable guard is designed to provide additional protection to the operator in an axial direction to the sawblade (perpendicular to the plane of the sawblade): (a) When NOT in the cut (guards in full down position (touching the table) and carriage in full rear position behind fence): (b) When saw is set up to perform 90 ° crosscut operations (sawblade 90 ° to table surface and arm in 90 ° crosscut position). 34

1 -- LEG SET

Key Part No. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 63749 60314 63751 63750 STD 551225 STD 541025 STD 523106 STD 551031 STD 551131 STD 541231 STD 541250 803835 63752 Leg Screw, Truss Hd. 1/4-20 x 5/8 Stiffener, R.H. Stiffener, L.H. *Lockwasher, External 1/4 *Nut, Hex 1/4-20 *Screw, Hex Hd. 5/16-18 x 5/8 *Washer, 11/32 x 11/16 x 1/16 *Lockwasher, External 5/16 *Nut, Hex Jam 5/16-18 *Nut, Hex Jam 1/2-13 Foot, Leveling Bag of Loose Parts (Not Illustrated) * Standard Hardware Item - May be Purchased Locally. 35

repair parts / \ \ \ _'l _, \ X X \ \ \ \ \ \ \ \ X \ /<-+.\\ \\ \ 1 ,,,It" ,li, 1 I I I I I I I I I 7--_1 J I / / / / i / / / ii I i 36

E ... "o ,_1.,< cO

_. _ ,,,_ "_ _ _5 _z 0 _ _ _ 0 "0 o I E o_ -i- "0 37

repai_ parts .-J_o ,..-. z z 5_ O_ .rig o', \ \ \ \ X \ X \ \ I f \ / / \ \ \ N\\ \ b4 _ 0 9_g "N :> g_a

:I: E _

_a> m _,.u_'_ L .1=1 _._ _..L .__ r_ _,_ -J Q- I E o o •._ o _= o 5_ 39

repair parts O3 -JC_ <_- n-A _A U.v-- r_ w _Ca u.Z GOUJ n- <[ 0 \ \ \ \ \ \ \ \ \ \ \ \ / \ [ \\ _)_._3 4O

< - -J r_ W O_ O_< ,,i o_ < rn i _J rr D Lg 0 r_ x cO oo -otr LO __ o -x o o'_ o o oT" > z,z _ X x C _ _:_ _ X _'m _ x _ c .- ,_- _ ,.",, __T c _ -_ _ v._ _ _ _._< c _ _'r n" I.D m _ _ _ Z--I m m _ moo U m U_-.IZm o_ LQ Lr_ r_e_ n t3 I-- I--I'- o'_ (.0 GO o_ ,o r_ 0 o _ _ o 000000 _0 .,J no _o o _Q I E to T 41

x 1 x 1/8

*Nut, Hex 1/4-20 * Lockwasher, External I/4 Bracket, Adjusting Lever Assembly *Bolt, Rd. Hd. Short Square Neck 1/4-20 x 1/2 Pin, Lever +Nut, Push 1/4 Key Part No. No. ] Description 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 63637 63636 63667 STD 601103 STD 551210 63639 448337 63680 60256 STD 600803 63664 63663 63624 63640 60225 60128 60208 63773 Pin Pin, Clevis Clamp, Cord *Screw, Type "T" Pan Hd. 10-32 x 3/8 *Lockwasher, Ext. Tooth N10 Track Screw, Type "'T'" Rd. Hd. 10-32 x 5/8 ]'rim Front Arm Key *Screw, Type "'T'" Pan Hd. 8-32 x 5!16 Guard, Switch Switch, Locking (Includes Key No. 27) Arm, Radial Bracket, Support Grommet Washer, 17/64 x 5/8 x 1/32 *Nut, Push Insulation *Standard Hardware Item - May be Purchased Locally. +If this part is removed, discard and replace with a new Push Nut. 42

6 -- GUARD

ASSEMBLY Key Part No. No. Description 1 2 3 4 5 6 63681 120399 63541 63540 STD 551010 STD 601103 60219 STD541231 Guard *Nut, Square, 5/16-18 Bar, Antikickback Guide, Antikickback *Washer, 13/64 x 5/8 x 1/32 *Screw, Type "T" Pan Hd. 10-32 x 3/8 Screw, Wing 5/16-18 x 1/2 *Nut, Hex., 5/16-18 Key Part No. No, Description 9 10 11 12 13 14 15 16 17 63271 STD 582043 63270 63269 63539 STD 541008 STD 551108 63538 STD 510805 Pawl, Anti-Kickback *Ring, Retaining 7/16 Spreader Bearing Screw, Guard Clamp *Nut, Hex, 8-32 * Lockwasher, External Tooth No. 8 Clamp, Guard *Screw, Pan Hd., 8-32 x 1/2 *Standard Hardware Item - May be Purchased Locally.

SAW ON LY

113.197751 SAW WITH LEGS HOW TO ORDER REPAIR PARTS IO-INCH RADIAL SAW Now that you have purchased your 10-inch radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your lO-inch radial saw will be found on a label attached to your saw, at the front of the base. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: PART NUMBER PART DESCRIPTION MODEL NUMBER 113.19771 113.197751 NAME OF ITEM 10-INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Part.No. 63784 Forrn No SP4411 5 Printed in U.S.A. 7/81

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