Craftsman 113.19771 Owner's Manual
Text of the manual
in a safe
place
for
future
use.
CAUTION:
Read
GENERAL
and
ADDITIONAL
SAFETY
INSTRUCTIONS
carefully
1
Sold
by
SEARS,
Part
No.
63784
£RRFTSMRN
IO-INCH
RADIAL
SAW
• assembly
• operating
• repair
parts
ROEBUCK
AND
CO.,
Chicago,
IL.
60684
U.S.A.
Pr riled
in USA.
due to a defect
in material
or
workmanship,
Sears will
repair
it, free
of
charge.
WARRANTY
SERVICE
IS AVAILABLE
BY
SIMPLY
CONTACTING
THE
NEAREST
SEARS
STORE
OR SERVICE
CENTER
THROUGHOUT
THE
UNITED
STATES.
This
warranty
gives you
specific
legal
rights,
and
you
may
have other
rights which
vary from
state to state.
SEARS, ROEBUCK
AND
CO., Sears Tower, BSC 41 3, Chicago, IL 60684
general
safety
instructions
for
power
tools
1. KNOW YOUR
POWER TOOL
Read
and
understand
the
owner's
manual
arrd
labels
affixed
to
the tool.
Learn
its applications
and limitations
as well
as the
specific
potential
hazards
peculiar-
to
this
tool.
2. GROUND
ALL
TOOLS
This
tool
Is equipped
with
:rn
approved
3 conductor
cord
and
a
3-prong
grounding
type
i)log
to
fit
tile
[)roper
g_o*mding
type
receptacle
The
g_een con(Joctor
in
the
cor
I _s the
grounding
wire.
Never
connect
the
green
wire
!o a live terminal.
3.
KEEP
GUARDS
IN
PLACE
in
worMug
order,
and
in
proper
adjustment
and
atigrlment.
4.
REMOVE
ADJUSTING
KEYS
AND
WRENCHES
Form
habit
of checking
to see that
keys
and
adjusting
wrenches
_re removed
from
tool
before
tLJrnH]g it
on
5.
KEEP
WORK
AREA
CLEAN
Cluttered
teas
and
benches
nvite
accidents
Floor
must
not
bp
slippery
due
to
wax
or
sawdust,
6. AVOID
DANGEROUS
ENVIRONMENT
Don't
use
power
tools
in
damp
or
wet
locations
or
expose
them
to
rain.
Keep
work
area
well
bighted.
Provide
adequate
surrounding
work
space.
7. KEEP CHILDREN
AWAY
All
visttor,,
should
be
kept
a safe
distance
from
work
area
8. MAKE
WORKSHOP
KIDPROOF
with
p_tdlocks,
master
switches,
or
by
,emoving
starter
key_
9. DON'T
FORCE
TOOL
It
will
do
rhe
job
bette_ and
safer at the rate
for
which
_t was designed.
10. USE RIGHT
TOOL
Don't
forc_
tool
or
attacfrment
to
do a job
it was not
designed
for.
11. WEAR
PROPER APPAREL
Do
not
wea_ loose
clothing,
gloves,
neckties
or jewelry
(rings,
wrist
watches}
to
get caught
in
moving
parts.
Nonslip
footwear
is
recommended.
Wear
protective
hair
covering
to
contain
long
hair.
Roll
long
sleeves
above
the t Ibow.
12. USE SAFETY
GOGGLES
(Head Protection)
Wear
Safety
goggles
(must
comply
with
ANSI
Z87.1)
at
all
times.
Everyday
eyeglasses
only
have
impact
resistant
lenses,
they
are NOT
safety
glasses.
Also,
use
face
or
dust
mask
if cutting
operation
is dusty,
and ear
protectors
(plugs
or
muffs)
during
extended
periods
of
operation.
13. SECUREWORK
Use clamps
or a vise to
hold
work
when
practical.
It's
safer
than
qsing
'your
hand,
frees both
hands
to operate
tool.
14. DON'T
OVERREACH
Keep
proper
fooUng
and
balance
at all
times.
15, MAINTAIN
TOOLS
WITH
CARE
Keep
tools
sharp
and
clean
for
best
and
safest
performance
Follow
*nstructions
for
lubricating
and
changirrg
accesso, ies
16.
DISCONNECT
TOOLS
belgie
setvcing;
when
changing
accessories
such
as
blades,
bits.
cutters,
etc.
17. AVOID
ACCIDENTAL
STARTING
Make
sure switch
is in "OFF"
position
bqfore
plugging
in,
18. USE RECOMMENDED
ACCESSORIES
Consult
the
owner's
manual
for
recommended
accessories,
Follow
the
instructions
that
accompany
the
accessories.
The
use of
improper
accessories
may
cause
hazards.
19. NEVER
STAND
ON TOOL
Serious
injury
could
occur
if the
toot
is tipped
or
if the
cutting
toot
is accidentally
contacted.
Do
not
store
materials
above
or
near
the tool
such that
it is necessary
to starrd
on the toot
to
reach them.
20. CHECK
DAMAGED
PARTS
Before
further
use of the
tool,
a guard
or other
part
that
is damaged
should
be carefully
checked
to ensure
that
it
will
operate
properly
and perform
its intended
function.
Check
for
alignment
of
moving
parts,
binding
of
moving
parts,
breakage
of
parts,
mounting,
and
any
other
conditions
that
may
affect
its
operation.
A
guard
or
other
part
[hat
is damaged
should
be properly
repaired
or replaced
21. DIRECTION
OF FEED
Feed
work
into
a blade
or
cutter
against
the
direction
of rotation
of
the blade
or cutter
only.
22. NEVER
LEAVE
TOOL
RUNNING
UNATTENDED
Turn
power
off
Don't
leave
tool
until
it
comes
to a
complete
stop.
on the saw table.
WARNING:
DO
NOT
CONNECT
POWER
CORD
UNTIL
THE
FOLLOWING
STEPS
HAVE
BEEN
SATISFACTORILY
COMPLETED:
I.
Assembly
and alignment.
II.
Examination
and
operating
familiarity
with
ON-OFF
switch,
elevation
control,
yoke
index
and
lock
bevel
index
and
lock,
carriage
lock,
guard
clamp
screw,
spreader
and
antikickback
device,
and
miter
index
and
lock.
III.
Review
and
understanding
of al! Safety
Instructions
and
Operating
Procedures
thru-out
manual.
INSTAL
LATION
1.
Set carriage
lock
before
moving
the saw.
2.
Bolt
the
saw to
the
floor
if
it
tends
to
slip,
walk,
or
slide during
normal
operation.
3.
Mount
the
saw
so the table
is approximately
39"
above
the
floor.
4.
Mount
the
saw
so the
arm
s!opes
slightly
downward
to
the
rear
so the
carriage
will
not
roll
forward
due
to
gravity.
5.
If
you
attach
any
kind
of
table
extensions
over
24"
wide
to
either
end of
the saw, make
sure you
either
bolt
the
saw to the
bench
or floor
as appropriate,
or support
the
outer
end
of the extension
from
the bench
or
floor,
as appropriate.
MINIMIZE
ACCIDENT
POTENTIAL
Most
accidents
are
caused
by
FAILURE
TO
FOLLOW
setup
and operating
instructions:
(A) GENERAL
-Avoid
awkward
hand
positions,
where
a sudden
slip
cotfld
cause
a hand
to
move
into
a sawblade
or other
cutting
tool.
Never
reach
in
back
of
or
around
the
cutting
tool
with
either
hand
to
hold
down
the
workpiece,
or
for
any
other
reason;
DO
NOT
place
fingers
or
hands
in the path
of the
sawblade.
Never
saw,
dado,
mold,
or
rabbet
unless
the
proper
guard
is installed
and
set up as instructed.
NOTE
THE
FOLLOWING
DANGER
LABELS
WHICH
APPEAR
ON
THE
FRONT
OF
THE
YOKE
AND
GUARD:
DANGER
I
TO
AVOID
rlANGE_;
FOR
YOUR
OWN
SAFETY
{NJUnYI_TODO
READ
AND
UNDERSTAND
OWNER'S
MANUAL
BEFORE
OPERATING
MACHINE
_OT
FEED
"
_
_A_E,v eO_CL[_
5 e[v_n
nE_CH A_OUNO _E _LAOE
MATE _+AL
]
-
H
any
part
of
this
radial
saw
is
missing
or
should
break,
bend
or
fail
in
any
way,
or
any
electrical
component
fail
to
perform
properly,
shut
off
power
switch,
remove
cord
from
power
supply
and
replace
damaged,
missing
and/or
failed
parts
before
resuming
operation.
- IF
YOUR
SAW
MAKES
AN
UNFAMILIAR
NOISE
OR
IF
IT
VIBRATES
EXCESSIVELY
CEASE
OPERATING
IMMEDIATELY
UNTIL
THE
SOURCE
HAS
BEEN
LOCATED
AND
THE
PROBLEM
CORRECTED.
-WARNING:
DO
NOT
ALLOW
FAMILIARITY
(GAINED
FROM
FREQUENT
USE
OF
YOUR
SAW)
TO
BECOME
COMMONPLACE.
ALWAYS
REMEMBER
THAT
A CARELESS
FRACTION
OF
A SECOND
IS SUFFICIENT
TO
INFLICT
SEVERE
INJURY.
Before
starting
work,
verify
that
no
play
exists
carriage,
and
that
arm,
yoke,
and
bevel
locks/clamps
are tight.
- A
large
proportion
of
saw accidents
is caused
by use
of
the
wrong
type
blade,
dull,
badly
set,
improperly
sharpened
cutting
tools,
by
gum
or
resin
adhering
to
cutting
tools,
and
by
sawblade
misalignment
out-of-parallel
with
the
fence.
Such
conditions
can
cause
the
material
to
stick,
jam
(stall
the
saw)
or
"KICKBACK"
at
the
operator.
NEVER
ATTEMPT
TO
FREE
A
STALLED
SAW
BLADE
WITHOUT
FIRST
TURNING
THE
SAW
"OFF".
If
the
sawblade
is
stalled
or
jammed,
shut
saw
"OFF",
remove
workpiece,
and check
sawblade
squareness
to
table
surface
and
to
the
fence,
and
check
for
heel.
Adjust
as indicated.
-CAUTION:
DO
NOT
cycle
the motor
switch
"ON"
and
"'OFF"
rapidly,
as this might
cause the sawblade
to loosen.
In
the event
this
should
ever occur,
allow
the
saw
blade
to
come
to
a
complete
stop
and
re-tighten
the arbor
nut normally,
not excessively.
-
Do
not
leave
a long
board
unsupported
so the
spring
of
the
board
causes
it to
shift
on
the
table.
Provide
proper
support
for
the
workpiece,
based
on
its size
and
the
type
of
operation
to be performed.
Hold
the
work
firmly
against
the fence.
Never
use a length
stop
on the
free
end or edge of the
workpiece
whether
crosscutting
or
ripping.
Never
hang
onto
or
touch
the
free
end
of
workpiece
when
crosscutting,
or
a
free
piece
that
is
cut
off
while
power
is
"ON"
and/or
the
saw blade
is rotating.
In
short,
the
cut-off
piece
in
any
"thru-sawing"
operation
must
never
be
confined
-
it
must
be
allowed
to
move
laterally.
--Make
sure
your
fingers
do
not
contact
the
terminals
when
installing
or
removing
the
plug
to or
from
a live
power
source.
-
Never
climb
on
the
saw,
or
climb
near the
saw when
power
is
"ON".
Never
leave
the
saw
with
power
"'ON",
or
before
the
cutting
tool
has
come
to
a
complete
stop.
Lock
the
motor
switch
and
put
away
the key
when
leaving
the
saw.
-Do
not
use any
blade
or
other
cutting
tool
marked
for
an operating
speed
lower
than
3450
RPM.
Never
use a cuttlng
tool
larger
in diameter
than
the
diameter
for
which
the
saw was designed.
For
greatest
safety
and
efficiency
when
ripping,
use
the
maximum
diameter
blade
for
which
the
saw
is designed,
since
under
these
conditions
the
spreader
is
nearest
the
blade.
Never
turn
your
saw
"ON"
before
clearing
the
table
or
work
surface
of
all
objects
(tools,
scraps
of wood,
etc.)
except
the
workpiece
and
related
feed
or
support
devices
for
the operation
planned.
-
DO NOT
perform
layout,
assembly,
or setup
work
on
the
table
while
the
cutting
tool
is rotating.
Never
perform
any
operation
"FREE
HAND".
This
term
means
feeding
the
sawblade
into
the
workpiece
or
feeding
the
workpiece
into
the
sawblade
or
other
cutting
tool
without
using
the
fence
or
some
other
device
which
prevents
rotation
or
twisting
of
the
workpiece
during
the
operation.
Never
"RIP'"
in the
crosscut
position.
Never
make
a miter
cut
with
the
arm in the 90 ° crosscut
position.
Never
lower
a revol_ing
cutting
tool
into
the
table
or
a workpiece
without
first
locking
the
Carriage
Lock
Knob.
Release
the
knob
only
after
grasping
the
Yoke
Handle.
Otherwise
the
cutting
too!
may
grab
the
workpiece
and be propelled
toward
you.
The
sawblade,
dado,
or
other
cutting
tool
must
be
of the saw motor).
NEVER
the
table)
and
be especially
attentive
to
following
operate
the
saw with
cutting
tools
iincluding
sanding
accessories)
installed
on
both
ends
of
the
saw
arbor.
(B} RIPPING
Ripping
is cutting
with
the
grain
or
the tong way
of
the
board
-
it
is performed
by
pushing
the
workpiece
along
the
fence
and
thru
the
sawblade
(sawblade
parallel
to the
fence).
1.
Never
apply
the
feed
force
to
the
section
of
the
workpiece
that
will
become
the cut-off
(free)
piece.
Feed
force
when
ripping
must
always
be applied
between
the
saw
blade
and
the
fence
. . . use a
"PUSH
STICK"
(see
pg.
26)
for
narrow
or
short
work.
2.
Whenever
possible,
use
the
in-rip
position
-
this
provides
minimum
obstruction
for
feeding
by hand
or push
stick
as appropriate.
3.
Do
not
release
the
workpiece
before
operation
is
complete
-
push
the workpiece
atl the way
past
the
rear
(outfeed
or exit)
of
the sawblade.
4.
Make
sure
by
trial
before
starting
the
cut
that
the
antikickback
pawls
will
stop
a kickback
once
it has
started.
Keep
points
of pawls
SHARP!
5.
Use
a
push
stick
when
ripping
short
(under
12
inches)
or narrow
(under
6 inches
wide)
workpieces.
6.
CAUTION:
Never
reposition
the
Guard
or
antikickback
with
power
"ON".
7.
A
"KICKBACK"
occurs
during
a rip-type
operation
when
a part
or
all
of
the
workpiece
is thrown
back
violently
toward
the
operator.
It
can
occur
when
the
workpiece
closes
in on the rear
(outfeed
side)
of
the
sawblade
(pinching),
binds
between
the
fence
and
the
sawblade
(heel),
or
is
grabbed
by
the
sawblade
teeth
(wrong-way
feed)
at
the
outfeed
side.
"PINCHING"
is
generally
avoided
by
utilization
of
the
spreader,
and
a sharp
sawblade
of
the
correct
type
for
the
workpiece
being
cut.
"HEEL"
can
be
avoided
by
maintaining
the
sawblade
exactly
parallel
to
the
fence.
Grabbing
by
the
sawblade
teeth
can
be
caused
by
heel
or
by
feeding
from
the
wrong
direction
(see "DANGER"
warning
on
guard)
-
it
can
be
avoided
by
maintaining
parallelism
of
sawblade
to
fence,
feeding
into
the
sawblade
from
the
nose
of
the
guard
only,
by
positioning
the
spreader
and
antikickback
properly,
and
keeping
the
workpiece
clown
on the
table
and against
the
fence.
8.
Position
the
nose
of
the
guard
to
just
clear
the
workpiece,
and
position/adjust
the
antikickback
and spreader
devices
as instructed.
9.
NEVER
cut
more
than
one
piece
at
a time
by
stacking
workpieces
vertically.
10. NEVER
feed
a workpiece
thru
the saw with
another
piece
(butting
second
piece
against
trailing
edge of
piece
being
cut),
even
if of the same
thickness.
Feed
each
workpiece
individually
thru
the
sawblade,
and
completely
beyond
the sawblade,
before
ripping
the
next
workpiece.
Use push
stick
if the
rip
cut
is less
than
6'" wide.
1 1, DO
NOT
pul! the
workpiece
thru
the sawblade
-
position
your
body
at the
nose
(in-feed)
side of the
guard:
start
and complete
the
cut
from
that
same
side.
This
will
require
added
table
support
for
long
pieces.
12. Plastic
and
composition
(like
hardboard)
materials
may
be cut
on your
saw.
However,
since
these
are
usually
quite
hard
and
slippery,
the
antikickback
pawls
may
not
stop
a kickback.
proper
set-up
and cutting
procedures.
Do
not
stand,
or
permit
anyone
else
to
stand,
in
line
with
a
potential
kickback.
13. When
sawing
1/4"
or
thinner
materials,
follow
at!
normal
ripping
procedures
except
set sawblade
into
table
top
at
least
1/8".
DO
NOT
let
go of or
stop
feeding
the
workpiece
between
the
blade
and fence
until
you
have
pushed
it
completely
past
the
antikickbaek
pawls.
Otherwise
the
workpiece
could
get
into
the
back
of
the
sawblade
and
be
thrown
violently
from
the
saw in the
direction
opposite
to
the
feed
direction.
This
is
the
same
action
that
would
occur
if
the
instructions
of
the
DANGER
warning
on
the
guard
is aborted.
Do
not
stand,
or
permit
anyone
else to stand,
in line with
the
path
of
a workpiece
that
may
be thrown
from
the
saw in
this
manner.
14. Position
the saw so neither
you,
a helper,
or a casuat
observer
is
forced
to
stand
in
line
with
the
sawblade.
15. Use extra
care when
ripping
wood
that
has a twisted
grain
or
is twisted
or
bowed
it may
rock
on
the
table
and/or
pinch
the sawblade.
16. Shaping
of
wood
with
a dado
head
or
a molding
head
can
be
performed
"top-side"
(cutting
tool
basically
vertical
and employing
sawblade
guard},
or
"edge"
(saw arbor
vertical
-- cutting
tool
horizontal
-
and
employing
the
Accessory
molding
head
guard).
Ploughing
(Grooving
with
the grain)
Top
side rabbeting
Top
side molding
(shaping)...
17.
18.
resawing,
gaining,
coving,
with
the
grain,
are
examples
of
rip-type
cuts,
The
same
basic
setup
procedures
including
rotation
of
the
guard
and
adjusting
and
positioning
of
the
AKB/Spreader
device
as
for
in-rip
or
out-rip
cutting,
apply.
However,
since
none
of
these
operations
involve
thru-sawing
(sawing
through
the
workpiece),
there
is
no
kerf.
Therefore
the
spreader
and
AKB
pawls
can
only
be
lowered
to
a
position
where
the
spreader
just
clears
the workpiece.
CAUTION:
The
AKB/Spreader
device
will
not
stop
a kickback
in this position,
but
will
act as a
holddown
and
as a guard
of
the
out-feed
side of
the
sawblade.
For
rip
or
rip-type
cuts,
the
following
end of
a
workpiece
to
which
a push
stick
or push
board
is
applied
must
be
square
(perpendicular
to
the
fence)
in order
that
feed
pressure
applied
to the
workpiece
by
the
push
stick
or
block
does
not
cause the workpiece
to come away
from
the fence,
and possibly
cause a kickback.
During
rip
and rip
type
cuts, the workpiece
must
be
held
down
on
the
table
and against
the fence
with
a push stick,
push
block,
or featherboards.
A
featherboard
is made
of
solid
lumber
per sketch.
1. ALWAYSRETURNTHECARRIAGETO THE
FULLREARWARD
POSITION
ATCONCLUSION
OFEACHCROSSCUT
TYPEOPERATION.
Never
remove
your
hand
from
the Yoke
Handle
unless
the
carriage
is
in
this
position.
Otherwise
the
cutting
tool
may
climb
up
on
the
workpiece
and
be
propelled
toward
you.
2.
Place
guard
in
horizontal
position
and
adjust
antikickback
pawls
to just
clear
the
top
of the fence
or
workpiece,
whichever
is
higher.
This
provides
additional
guarding.
3.
NEVER
gang
crosscut
-
lining
up
more
than
one
workpiece
in front
of the
fence
-
stacked
vertically,
o_
horizontally
outward
on
the
table
--
and
then
pulling
saw
thru:
the
blade
could
pick
up
one
or
more
pieces
and
cause
a binding
or
loss of control
and
possible
injury.
4.
Do
not
position
the
Arm
so the
operation
you
are
performing
permits
the
cutting
tool
to
extend
beyond
the edges of the
Table.
5.
-1op-side
dadoing
or
molding
across
the
grain
are
examples
of
crosscut-type
cuts.
The
same
basic
procedures
including
positioning
of
the
AKB/Spreader
device
as for
crosscutting,
apply.
(D) ACC ESSORI
ES
1.
Use only
recommended
accessories
as listed
on page
34.
2.
Never
operate
this
saw when
equipped
with
a dado
head
or
molding
head
unless
the
molding
head
guard
is
installed
-
see listing
of
recommended
accessories.
The
only
exception
is when
"top-side"
dadoing
or
molding,
when
the
sawblade
guard
must
be used.
See detailed
instructions
that
accompany
the
dado
head,
molding
head,
and
molding
head
guard.
3.
The
use
of
grinding
wheels,
abrasive
or
cut-off
wheels,
or
wire
wheels,
can
be dangerous
and
is not
recommended.
(Abrasive
or cut-off
wheels
are used
to
saw
many
different
materials
including
metals,
stone,
and glass.)
4.
Drill
Chuck:
Do
not
install
or
use any
twist
drill
larger
than
1/2-inch
in dia.,
or
longer
than
7 inches
in
length
or
extending
more
than
6inches
beyond
the
chuck
jaws.
Do
not
install
or
use any
reduced
shank
drill
except
of
the
spade
type
(1
inch
dia. or
smaller).
"Use
for
drilling
WOOD
and
PLASTIC
only."
NOTE:
Do not
overtighten
arbor
nut.
Use the
arbor
wrench
to just
"snug"
it.
WEAR
YOUR
The
operation
of
any
power
tool
can
result
in
foreign
objects
being
thrown
into
the
eyes,
which
can
result
in
severe
eye
damage.
Always
wear
safety
goggles
complying
with
ANSI
Z87.1
(shown
on
Package)
before
commencing
power
tool
operation.
Safety
Goggles
are available
at Sears
retail
or catalog
stores.
electrical
connections
POWER SUPPLY
1.
Motor
Specifications
The
ArC
motor
used
in
this
saw
is a capacitor-start,
non-reversible
type
having
the
following
specifications:
Voltage
.............................
120/240
Amperes
..............................
11/5.5
Hertz
(cycles)
.............................
60
Phase
................................
Single
RPM
..................................
3450
Rotation
as viewed
from
saw blade
end
....
Clockwise
CAUTION:
Your
saw
is
wired
for
120V
operation.
Connect
to
a 120V,
15-Amp.
branch
circuit
and
use a
15-Amp.
time-delay
fuse
or
circuit
breaker.
If
the
motor
is
used
for
240V
operation,
connect
to
a
15-Amp.
branch
circuit
and
use a 15-Amp.
time-delay
fuse or circuit
breaker.
This
machine
must
be grounded
while
in use to protect
the
operator
from
electric
shock.
IF
YOU
ARE
NOT
SURE
THAT
YOUR
OUTLET
IS
PROPERLY
GROUNDED,
HAVE
IT CHECKED
BY A
QUALI
FI ED
ELECTR
ICIAN.
WARNING:
DO
NOT
PERMIT
FINGERS
TO
TOUCH
THE
TERMINALS
OF
PLUGS
WHEN
INSTALLING
OR
REMOVING
THE
PLUG
TO
OR
FROM
THE
OUTLET.
WARNING:
IF
NOT
PROPERLY
GROUNDED
THIS
POWER
TOOL
CAN
INCUR
THE
POTENTIAL
HAZARD
OF
ELECTRICAL
SHOCK.
PARTICULARLY
WHEN
USED
IN
DAMP
LOCATIONS
IN
PROXIMITY
TO
PLUMBING.
IF
AN
ELECTRICAL
SHOCK
OCCURS
THERE
IS
THE
POTENTIAL
OF A SECONDARY
HAZARD
SUCH
AS
YOUR
HANDS
CONTACTING
THE
SAWBLADE.
IF
POWER
CORD
tS WORN
OR CUT,
OR
DAMAGED
IN
ANY
WAY,
HAVE
IT
REPLACED
IMMEDIATELY.
If
your
unit
is for
use on
less than
150
volts
it
has a
plug
that
looks
like
below.
PROPERLY
GROUNDED
OUTLET
3-PRONG
PLUG
GROUNDING
PRONG
This
power
tool
is equipped
with
a 3-conductor
cord
and
grounding
type
plug
which
has a grounding
prong,
Listed
by
Underwriters'
Laboratories.
The
ground
conductor
has a green
jacket
and is attached
to
the tool
housing
at
one
end
and
to
the
ground
prong
in
the
attachment
plug
at the other
end.
This
plug
requires
a mating
3-conductor
grounded
type
outlet
as shown.
If the
outlet
you
are planning
to use for
this
power
tool
is
of
the
two
prong
type
DO
NOT
REMOVE
OR
ALTER
THE
GROUNDING
PRONG
IN
ANY
MANNER.
Use an adapter
as shown
and always
connect
the
grounding
lug to
known
ground.
It
it recommended
that
you
have
a qualified
electrician
replace
the TWO
prong
outlet
with
a properly
grounded
THREE
prong
outlet.
have a properly
grounded
2-prong
receptacle.
ELECTRICAL
CONNECTIONS
WARNING:
CHANGES
IN
ELECTRICAL
CONNECTIONS
SHOULD
BE
MADE
BY
A
QUALIFIED
ELECTRICIAN.
1.
Changing
Motor
Connections
a.
Under
normal
home
workshop
usage,
and
if proper
(full)
voltage
is supplied
to the
motor,
your
saw will
operate
efficiently
on
t20V,
as connected
at the
factory.
However,
if any of the following
conditions
exists,
it will
be advisable
for
you
to
reconnect
the
motor
for
240V
operation
-
to
obtain
the
efficiency
and
performance
for
which
your
saw is
designed:
(1)
Heavy-duty
operations.
(2)
Either
an
undersized
or
an
overloaded
branch
circuit
serving
the
saw motor.
(3)
Low
voltage
supplied
by
the
power
source,
which
the power
company
cannot
correct.
b.
Motor
wiring
connections
for
120V
(as made at the
factory)
are
described
below.
Necessary
reconnections
for
240V
operation
are also described
following.
Whenever
changing
connections
from
120V
to
240V
or
vice-versa,
make
certain
that
all
necessary
steps
(including
proper
fusing
of
the
branch
circuit)
are completed.
l"\
Jn n IoCZE£o-77
1
I°*°WNLE'_°-I_'I 7 I
/
2.
Connections
for 120V
A.C.
a.
Remove
nameplate
cover
from
motor
to
expose
terminal
board.
b.
The
wires
inside
of the
motor
must
be connected
as
shown:
(1)
The
orange-colored
wire
on
number
6 terminal.
(2)
The
brown-colored
wire
on
number
5
terminal.
Use
the
120V
power-cord
plug
furnished
with
your
saw.
/
\
[ ,o,0,Eo.i,,0v/ .0vl
o
3.
Connections
for 240V
A.C.
a.
The
wires
inside
the
motor
terminal
box
must
be
connected
as follows:
(1)
The
orange-colored
wire
on number
8 terminal.
(2)
The
brown-colored
wire
on
number
7 terminal.
b.
Replace
the
120V
power-cord
plugwith
a (3-blade)
240V
plug,
connecting
the
power-cord
white
and
black
leads,
respectively,
to
the
two
"hot"
plug
blades
-
and
connecting
the
power-cord
grounding
wire
to the
plug
ground
prong.
GROUNDED
()bILE/
BOX
NO
ADAPTER
IS
AVAILABL_
FOR
THIS
TYPE
PLUG
c.
Plug your
saw into
a 240V,
3-blade
receptacle.
d.
Make
certain
the
receptacle
is connected
to
a 240V
A-C
power
supply
through
a 240V
branch
circuit
having
at least a 15-amp.
capacity,
and protected
by
a 15-amp.
time-delay
fuse
or circuit
breaker.
MOTOR
SAFETY
PROTECTION
NOTE:
This
motor
should
be blown
out,
or
"vacuumed",
frequently
to
prevent
sawdust
interference
with
normal
motor
ventilation.
Your
saw
motor
is
equipped
with
a
manual-reset,
thermal-overload
protector
designed
to open
the power-line
circuit
when
the
motor
temperature
exceeds
a safe value.
PROTECT_
(R_D
1.
If
the
protector
opens
the
line
and stops
the
saw motor,
immediately
press
the
saw
switch
to
the
"OFF'"
position,
and allow
the
motor
to cool.
2. Afler coolingto a safeoperatingtemperature,
the
overloadprotectorcanbeclosedmanuallybypushing
in theredbuttononthetopof themotor.If thered
b_ttonwillnotsnapintoplaceimmediately,
themotor
isstilltoohotandmustbeallowedtocootforawhile
longer.Insomecasesthismaytake20-30minutes.(An
audibleclickwillindicateprotectorisclosed.)
3, As soonasthe redbuttonwill snapinto running
position, the sawmay be startedand
operated
normally,
by
pulling
out
the
saw
switch
to
the
"'ON"
position.
4.
Frequent
opening
of
fuses or circuit
breakers
may
result
if
motor
is overloaded,
or
if the
motor
circuit
is fused
differently
from
recommendations,
Overloading
can
occur
if you
feed to
rapidly
or if your
saw is misaligned
so
that
the
blade
heels.
Do not
use a fuse
of
greater
capacity
without
consulting
a qualified
electrician.
5.
Although
the
motor
is designed
for
operation
on
the
voltage
and
frequency
specified
on
motor
nameplate,
normal
loads
will
be
handled
safely
on
voltages
not
more
than
10%
above
or
below
the
nameplate
voltage.
Heavy
loads,
however,
require
that
voltage
at
motor
terminals
equals
the
voltage
specified
on nameplate.
6.
Most
motor
troubles
may
be
traced
to
loose
or
incorrect
connections,
overloading,
reduced
input
voltage
(such
as small
size wires
in the
supply
circuit)
or
to
an
overly-long
supply
circuit.
Always
check
the
connections,
the
load
and
the
supply
circuit,
whenever
the
motor
fails
to
perform
satisfactorily.
Check
wire
sizes and lengths
with
the
table
following.
WIRE
SIZES
The
use of
any
extension
cord
will
cause
some
loss
of
power.
To
keep
this
to
a
minimum
and
to
prevent
over-heating
and
motor
burn-out,
use the
table
below
to
determine
the
minimum
wire
size (A.W.G.)
extension
cord.
Use
only
3
wire
extension
cords
which
have
3
prong
grounding
type
plugs
and
3-pole
receptacles
which
accept
the tools
plug.
NOTE:
For
circuits
of
greater
length,
the
wire
size must
be
increased
proportionately
in order
to
deliver
ample
voltage
to the saw motor.
Length
of the
Conductor
Up to
100 feet
100 feet
to 200
feet
200
feet
to 400
feet
Wire Size Required
(American Wire Gauge Number)
240 Volt
Lines
120 Volt Lines
No.
14
No.
12
No.
12
No.
8
No.
8
No.
6
LOCATIONS
AND
FUNCTIONS
OF CONTROLS
3
SWIVEL
LATCH
LEVER
6
SWITCH
WITH
KEY
[ABL
CLAMP
\
RIP
SCALE
INDICATOR
3
LOCK
HANDLE
7
ACCESSORY
SHAFT
Saw is shipped
complete
in one
carton
but
INCLUDES
Steet
Legs.
1.
Unpacking
and Checking
Contents
Separate
al! "loose"
parts
from
packaging
materials
and
check
each
item
with
"Table
of
Loose
Parts"
to
make
sure
all
items
are accounted
for,
before
discarding
any
packing
material.
If
any
parts
are
missing,
do
not
attempt
to
assemble
radial
saw,
plug
in
the
power
cord,
or
turn
the
switch
on
until
the
missing
parts
are obtained
arrd are installed
correctly.
2
3
4
5
FRAMING
SQUARE
MUST
BE TRUE
CHECKING
_CC[JRACY
OF
CIdECKI_
,
ACCURACY
OF
I[_SIDE
OF
SQUARE
OUTSIDE
OF
SQUARE
REAR
EDGE
OF
FRONT
TAB£_
(FENCE,
SPACE _
^ND
BACK
C')
__
cm
'
*"
_--_b;C[
BOARDS
R '4DYED)
--
_"
/
"_
I
TIGHT
LI_qE
ON
/
DR_-,%"
11_'4
T
LINE
ON
•_,LOFJO_i__
__
illl
/
,THIS EDGE
---_
ITAgLE
ALONG
THIS
EDGE
11i!
t
SHOULD
BE
NO
GAP
0£
StIOULD
4
NO
'_AP
R
OV
LAP
HEre
WHE'q
Ou
RLAP
_!FRE
,VHEr4
RQliARE
[S FLIPPED
OVER
B©UAR_ c
iS
FIID_TD
OVER
IN
DOTTED
POSITION
It.,
DOTTED
POSITION
Key
No.
Table
of
Loose
Parts
Qty.
1
2
3
4
5
6
7
Basin Saw assembly
....................
1
Rear table
...........................
1
Table spacer
.........................
1
Rip fence
............................
1
Front table
...........................
1
Channel, Table Mtg .....................
2
"Owner's
Manual"
. ....................
1
Loose Parts Bag Part No. 63794
(containing
the following
items):
Rip-Scale Indicator
...................
2
Twin
Nut (for attaching
rip-scale indicator)
.
2
Machine Screw, Pan Hd.,6-32x7!16"
....
4
Hex "L"
Wrench, 1/4
..................
1
Hex "L"
Wrench, 3/16
.................
1
Elevation
Crank Assembly
..............
1
Arbor
Wrench
.......................
1
Shaft Wrench
........................
1
*Loose Parts Bag Part No. 63795
(containing
the following
items):
Machine Screw, Pan Hd., 1/4-20 x 1'"
. ....
4
Washer, Steel (Flat),
17/64 x 5/8 x 1/32"
..
5
Nut,"T"
. ..........................
1
Screw, Pan Hd. 1/4-20 x 1-3/4"
. .........
1
Nut, Hex 1,/4-20 ......................
4
Loekwasher,
1/4
.....................
4
Table Clamp
.........................
2
*Loose Parts Bag Part No. 63796
(containing
the following
items):
Hex "L"Wrench,
1/8"
. ................
1
Switch
Key
.........................
1
L0ekwasher,
5/16"
. ..................
4
Washer, Flat l l/32
x l/8
x li16"
. .......
4
Set Screw, Cup Pt. 1/4-20 x 1"
. .........
1
Nut,
Lock 5/16 18 ....................
2
Bolt,
Sq. H& 5/16 18 x 3/4"
. ...........
4
Washer, 21/64 × 9/16 x 1/16"
. ..........
2
Nut, Hex 5/16-18
.....................
4
*This
bag included
in Loose Parts Bag No. 63794
Loose Parts Bag Part No. 63752
(containing the following
items):
4
- Screw, Truss Hd. 1/4-20 x 5/8
..............
40
5
-
Lockwasher, 1/4 External
.................
40
5
-
Lenkwasher, 5/16 External
................
4
6
-
Nut, Hex 1/4-20
.........................
40
6
- Nut, Hex Jam 5/16-18
....................
4
6
- Nat, Hex 1/2-13
.........................
8
7
- Foot,
Leveling
..........................
4
8
- Screw, Hex Hd. 5/16-18
x 5/8
..............
4
9
Washer, 11/32 x 11/16 x 1/16
..............
16
2
4
7
3
ASSEMBLING
STEEL
LEGS
NOTE:
Steel
Legs
are
furnished
with
Model
113_197751.
From
among
the
loose
parts,
find
the
following
Hardware:
40
Truss
Head Screws.
1/4-20
x 5/8
40
Lockwashers,
1/4-External
40
Hex Nuts,
1/4-20
8
Hex Nuts,
1/2-13
4
Leveling
Feet
Assemble
the
Legs as shown.
1.
Assemble
Two
(2) each of
right
and
left
hand
Stiffeners
to
the
length
shown
using
1/4-20
x 5/8"
truss
head
screws,
tockwashers
and
hex nuts.
2.
Attach
the
four
(4)
legs to
the
Stiffeners
using
1/4-20
screws,
Iockwashers
and nuts.
3.
Install
leveling
feet
as shown.
To
level steel
legs, loosen
nut
on
inside
of
leg and
turn
nut
on outside
to raise
or
lower
feet.
Adjust
all four
levelers
if necessary,
and then
tighten
nuts
on
inside
of
leg.
intended
for
height
NOTE:
These
levelers
are
not
adjustment.
CAUTION:
Leveling
feet
must
be adjusted
so the
saw does
not
rock
AND
so that
the
arm
slopes
slightly
downward
to
the
rear so the
carriage
will
not
rotl
forward
due to gravity.
I°
I-
o
o
o
STIFFENER
L.H.
0
0
0
0
STIFFENER
R.H.
O
O
o
O
SflFFENER
L.H.
0
O
t
O
O
I
I
O
O
II
O
O
i
STIFFENER
R.H.
3
2
1
2
1
°
/
1
1. From amongthe looseparts,find the following
hardware:
4 HexHeadScrews,
5/16-18x 5/8
4 Lockwashers,
5/16in.ExternalType
16Washers,
11/32ID
8 HexJamNuts,5/1618
2. Placesawonlegssothatholesinbottomofsawlineup
withholesmarkedXintopoflegs.
3. Installscrews,
washers
andnutsasshown.
If youmour_tthesawonanyotherCraftsman
baseorflat
bench,makesureElevationCrankhasproperclearance
to
rotate.Thesawmustbebolteddown.Positionsawtoslope
slightlyrearward,
sowhenthecarriageisinstalledit willnot
rollforwardduetogravity.
SA',\,
BABE
]
tFAD
scC
FLAT
W A SH [ P,,---_-_-
_
J
STIFFENER_1
HEX
NUT
/_
LEG
l
R.H.
STIFFENER
L.H.
STIFFENER
LEG
1
i
oloo
o
Io ooo,oj
x
x
0
0
o
0
o
x
x
4L
ooo
o
oI
o
o
ooo
1
O
O
O
ATTACH
ELEVATION
CRANK.
Be sure setscrew
is tightened
on flat
of shaft.
ELEVATE
ARM
TO
ITS
MAXIMUM
HEIGHT.
Remove
shipping
block
and discard.
BLOCK
ELEVATION
CRANK
(TURN
CLOCKWISE)
lO
Set aside and out of the
way,
BLADE
ROTATION
PULL
DOWN
TO
LOOSEN
""'--
11
C Y OF THE PRECEDING
A DJUS
TMENT.
After
following
the
6
step
assembly
and
alignment
procedure
and
the
Basic
Saw
operation
section
refer
to
Trouble
Shooting
section
if
any
difficulty
is experienced
when
performing
any sawing
operation.
STEP ONE
NOTE:
The
following
adjustment,
performed
properly,
will
result
in the work
table
being
parallel
to the
arm.
ATTACHING
AND
LEVELING
TABLE
MOUNTING
SUPPORT
CHANNELS.
1.
Attach
table
mounting
support
channels
with
four
square
head
5/16
18 x 3/4
screws,
Iockwashers
and
flat
washers
and nuts.
POSITION
SCREWS
IN
CENTER
OF
CHANNEL
SLOTS,
finger
tight
to
permit
channels
to
"slip"
against
the
base when
leveling.
2.
Release
bevel
lock
lever,
move
bevel
index
pin
to
left
and
rotate
the
motor
to position
saw blade,
end of shaft
down
Lock
bevel
lock.
Unlock
and
hold
arm
control
lever
n
ndex
release
position
as
shown.
Position
arm
against
left
stop
(approximately
50 °
miter).
Loosen
carriage
Jack knob
and
positior,
carriage
directly
over
left
hand
channel.
NOTE:
For
safety
reasons
in
accordance
with
the
UL
standard,
stops
have
been
provided
to
prevent
360 °
rotation
of
the radial
arm.
4.
Slide
the
arbor
wrench
handle
between
end
of
motor
shaft
and
mounting
channel
to
act
as a feeler
gauge.
Carefully
lower
the
motor
with
elevation
crank
until
the
end
of
shaft
is just
touching
the arbor
wrench.
The
wrench
should
slide
back
and
forth
with
only
slight
resistance.
Tighten
screw
"A".
NOTE:
Do
qot
change
this
elevation
setting
until
both
left
and
right
hand
table
support
channels
have
been
adjusted.
TABLE
MO
r'4TING
S JPPORT
CHANNEL
\
SCREWS
HERE
LOCKWASHER
FLAT
WASHER
BASE
MOUNT
RAILS
LJSIING
THESE
HOLES
o
ARBOR WRENCH
SCREW "A"
5.
Move
arm
and
carriage
to
screw
"B"
and
tighten
support
in the same manner.
6.
Move
arm
and
carriage
to
right
hand
support
channel
and
level
in the same
manner
you
adjusted
the
left
hand
support
channel.
7.
Recheck
both
support
channels
to
make
sure
that
tightening
screws
did
not
affect
the
accuracy
of
the
adjustment.
8.
Elevate
saw
and
place
motor
in
vertical
position
to
provide
clearance
for
installation
of
front
(work)
table.
12
ARBOR WRENCH
SCREW "8"
SCREW "A"
TABLE
MOUNTING
SUPPORT
CHANNEL
(LEFT
HAND)
HOLE FOR TABLE
BOTTOM SIDE
"O'hT O, L';REWS
,_.0, \ABLE
°
°
2
,,)
Place
front
table
board
upside
down
on
a workbench
or
on
the
floor.
Drive
T-r, ut
into
the
hole
that
is
not
counterbored,
2.
Align
the
counterbored
holes
with
matching
holes
in
support
channels.
Install
the
five
17/64
inch
flat
washers,
and
four
1/4-
20
x
1 inch
Pan-Head
machine
screws.
Just
barely
start
the cup
point
set screw
and the
one
( 1 ) 1/__ 20 x 1-3/4
inch
Pan Head
machine
screw
in
table
center
holes.
3.
Install
one
¼ Iockwasher
and
Hex
Nut
on
each
of
the
four
(4)
screws
in the
support
channels
and
tighten.
i/4-20
x I-3/4'
i/_-20
x _
PAN
HD.
SCREW
PA_
HD.
SCREW
1'
FLAT17/64"
WASHER
--_/
"_?
FRONT
TABLE
E
NUT
LOCKWASHER
5.
Lay
the
rear
table
board
on
edge across
the front
table
to
serve
as a straightedge.
Sight
under
this
straightedge
to
determine
whether
the
front
table
board
is high
or
low
at its center.
If
the
front
table
is
high
at
center,
first
tighten
the
center
(Y, -
20 x t-3/4
inch)
hold
down
screw
until
the
table
is level
then
tighten
the
leveling
screw
until
this
screw
is snug.
If table
is low
at center,
first
tighten
the
leveling
screw
unti
the
table
is level
-
then
tighten
the
hold
down
scre_.
If
table
is not
h_gh or
low,
tighten
leveling
screw
and
center
hold
down
screw
snug.
REAR TAiLE
BOARD
HOLD
DOW'N
_=
J_
FRONT
tABLE
STEP TWO
ADJUSTING
COLUMN
TUBE
IN COLUMN
SUPPORT
NOTE:
The
following
adjustment
is very
CRITICAL.
Al!
future
alignment
procedures
rely
on
this
adjustment
being
performed
correctly.
ALL
LOOSENESS
MUST
BE
REMOVED.
t.
Indux
and lock
arm
at 0 ° Miter.
Whi!e
holding
the
arm
with
one
hand,
hold
fingers
of
other
hand
as shown,
between
column
tube
and
column
support.
Apply
gentle
side
pressure
to
the
arm
in
opposing
directions.
Any
side
to
side
or
rotational
movement
(indicated
by
arrow)
can be felt
with
finger.
If
looseness
exists
the
following
adjustments
are
requi red,
13
left side at the
rear of the column
support,
3.
Elevate,
and
then
lower
the
Arm:
(a)
if
the
column
binds
and
elevation
is difficult
loosen
two
5/16
-
18
plated
bolts
on
front
side
of
the
column
support
until
you
achieve
smooth
but
firm
elevation.
(b)
If
the
column
moves
side-to-side
within
the
column
support,
tighten
the
two
5/16
-- 18 plated
bolts
until
movement
disappears
-
elevation
should
be smooth
and
firm.
4.
Now
tighten
the
(2)
Yf,
20
Gib
set screws
until
no
noticeable
rotational
play
exists
between
Column
Tube
and
Column
Support.
5.
Recheck
elevation
and re-adjust
if necessary.
6,
Replace
Column
Support
trim.
B ,OH
PtArED O
STEP THREE
SQUARING
CROSS
CUT
TRAVEL
(CARRIAGE
TRAVELS
IN
A STRAIGHT
LINE).
1.
Index
but
do not
lock
arm
at 0 ° miter.
2.
Install
saw
blade
as shown.
Motor
shaft
has left
hand
threads.
NOTE:
Do not
overtightenarbor
nut.
Use the arbor
wrench
to just
"snug"
it.
BLADE
ROTATION
1
SHAFT
WRENCH
o
END
OF
ARBOR
WRENCH
Rf_STING
ON
TABLE
SAW
BLADE
_..__
OCTEF_ COLLAR
__
iii
_._
MOTOR
ARBOR
NUT
_INNER
COLLAR
14
16 set screws
in arm
latch
at rear
of arm.
b.
Move
the
arm
in proper
direction
to
make
marked
tooth
follow
edge
of
square
when
the
saw blade
is
moved
along
arm
in a "cross
cut"
manner.
c.
Lock
arm
latch.
d.
RETIGHTEN
(3)
setscrews
in arm
latch
as tight
as
possible
and
recheck
"cross
cut"
travel.
NOTE:
This
squaring
of
the
cross
cut
travel
will
simultaneously
set
BOTH
of
the
45 °
miter
index
positions.
BEVEL
LOCK
LEVER
D
_HEX
"L"
WRENCH
e.
Set miter
indicator
on 0 ° position
as shown.
6.
7.
Position
the
rip
(guide)
fence,
spacer
board
and
rear
table
board
behind
the
front
table
board
as shown.
Install
the
two
table
clamps
in the
holes
provided
for
them
at
the
rear
of
the
saw
base,
and
tighten
them
securely.
NOTE:
The
life
of
your
saw
table
will
be
lengthened
considerably
if
you
will
cover
the
front
table
with
a
fitted
piece
of
1/4 inch
plywood.
This
should
be tacked
in place
for
easy
replacement.
Use of
such
a cover
will
allow
you
to
do
all
cutting
into
the
cover,
rather
than
your
table
top.
WASHER
REAR
FRONT
TABLE
CLAMP
RIP
FENCE
15
one was not
performed,
this adjustment
can not
be accomplished.
1.
Place
a framing
square
on
the
table
with
the
short
leg
against
the
saw
blade.
Do
not
allow
the
square
to
rest
against
a "set*out"
tooth;
it
must
rest flat
against
the
blade
side.
2.
If
the
saw
blade
is square
with
the
table
top
(no
visible
gap appears
between
the
saw blade
and
square)
and
no
adjustment
is
required.
Set
bevel
indicator
to
0 °
reading.
If
the
square
does
not
touch
the
saw blade
as
shown
{with
square
leg held
firm
against
the table
top),
perform
the
following
adjustments:
RIP FENCE
X
I
J/
I
• f/
,
TA'_t E
WRONG
,VRONO
SQUARE
RGHT
a.
Tighten
carriage
lock
knob.
p
b.
Remove
handle
cover
by
removing
two
#10
Pan
Head
Screws•
Remove
handle
by removing
5116-
18
_
_--'_
socket
head screw
and
Iockwasher.
C
c.
Loosen
the
four
socket
head
screws
with
1/4"
Hex
"L"
Wrench.
Rotate
motor
while
holding
square
firmly
against
saw blade
and table
top.
d.
Slightly
tighten
each of the
four
screws
and recheck
• . . Now
tighten
each
screw
tight.
e.
Reinstall
handle
and adjust
indicator
on 0 ° reading.
f.
Loosen
carriage
lock
knob.
LOOSEN
THESE
FOUR
SCREWS
5/16-18
SOCKET
HEAD
SCREW
5/16
IN.
LOCKWASHER/f
HEX
"L"
WR ENCH
NO.
10 PAN
HD
SCREW
STEP FIVE
SQUARING
BLADE
TO
RIP
(GUIDE)
FENCE
-
BLADE
HEEL
ADJUSTMENT.
NOTE:
If
alignment
procedure
steps two
and four
were
not
performed,
this
alignment
step
cannot
be accomplished.
1.
Position
cmriage
as shown
and
tighten
carriage
lock
knob.
Place
a framing
square
against
the
rip
fence
and
the
saw
blade,
as shown.
The
long
leg of
the
square
must
be hehl
firmly
against
both
the
fence
and the table
top,
and
the
short
leg must
not
touch
any
of the
teeth
on
the
saw
blade.
Check
at
several
points
of
blade
rotabon.
2•
If
the
square
does
not
touch
the
blade
at both
of
the
two
points
as shown,
a heel
condition
exists.
LEFT
HAND
CARRIAGE
COVER
RIP
FENCE
FENCE
|j
WRONG
FENCE
_OLIARE
_
--_
H
-%
U
WRONG
FENCE
I
l
SQUARE
tR
[_..L
MOFOR
16
he× head screws.
f,
Recheck
for
"heel"
and install
carriage
cover.
g
Loosen
carriage
lock
knob.
NOTE:
This
alignment
procedure
will
simultaneously
set
both
yoke
index
ng positions
for
blade
in and out
rip.
HEX
HEAD
SCREWS
LEFT
SIDE
OF
CARRIAGE
VERTICAL
HEEL
ADJUSTMENT
1.
WiEh
sawblade
in 90 °
cutoff
position,
elevate
saw and
rotate
motor
to vertical
position
(Blade
Horizontal)
and
c_eck
for
heel.
Make
sure bevel
lock
lever
is locked.
2.
P_ssition
square
perpendicular
to
fence
and
between
blade
and
table,
as shown
lower
am1. Do
not
allow
the
square
to
rest against
a "set-out"
tooth,
it must
rest flat
against
the
blade
side.
,
!
I1k
BEVEL,
lOCKf
" "--T
I
ol
4.
If
the
saw blade
is parallel
with
t!le table
top
{no
visible
g,]p
appears
between
the
saw
blade
and
square),
no
adjustment
is requir_:d.
I_ there
is a visible
gap between
saw blade
and square,
a
bevel
heel
condition
exists
and
adjustment
is required.
a.
To
correct,
unlock
bevel
lock
lever,
loosen
the
rear
motor
mount
3/8-16
nut
until
you
can rotate
Cam,
and
then
rotate
Can]
as shown
until
gap
between
saw blade
and square
is eliminated.
b.
Tighten
nut
and bevel
lock
lever
and
recheck.
c.
Reposition
motor
in crosscut
position.
CLOC
SQUARE
_E_c_NII _q_,
r_[]
/
_1 n
TABLE
RIGHT
WRONG
(TURN
CAM
COUNTERCLOCKWISE}
'/TR 0 N G
(TUR Iq
CAM
CLOCKed1SE}
1
J
17
TABLE SPACER BOARD
RIP
SCALE
INDICATOR
Position
carriage
until
the
edge of
the
blade,
when
spun
by
hand,
just
touches
the
front
face
of
the
fence.
The
rip-scale
indicator
(on
the right
hand
side
of
radial
arm)
should
now
read "0"
inches
on upper
portion
of
the
blade
"In-Rip"
scale.
If
not,
loosen
screws
and shift
the
indicator
until
it is aligned
with
the
"0"
mark,
then
tighten
the screws.
NOTE:
With
the
saw blade
and fence
in the
position
shown,
the
upper
portion
of
the
blade
"In
Rip"
scale
is
used.
If
the
fence
is
re-located
at
the
extreme
rear
position,
the
lower
portion
of
the
blade
"In-Rip"
scale would
be used.
.
®
O
er]
CARRIAGE
LOCK
KNOB
f.
The
blade
"Out-Rip"
scale
indicator
on
the
left
hand
side
of the
radial
arm
is adjusted
in essentially
the
same
manner
as the
blade
"'In-Rip"
indicator,
except
the
blade
should
be as shown.
With
2 inches
measured
between
the
fence
and
the
face
of
saw
blade,
the
rip-scale
indicator
should
be
positioned
to
read
2 inches
on
the
upper
portion
of
the
blade
"Out-Rip"
scale.
NOTE:
With
the saw blade
and
fence
in the
position
shown,
the
upper
portion
of
the
blade
"Out-Rip"
scale is used.
If
the
fence
is moved
to
rear position
(at
the
rear
of rear
table)
the
lower
portion
of
the
blade
"'Out-Rip'"
scale is used.
g.
Loosen
the
yoke
clamp
handle,
pull
on
the
swivel
latch
pin
knob
and
return
the
blade
to
the
90 °
position.
2"
-
MEASURED
FROM
FENCE
TO
NEAREST
BLADE
TOOTH
1
I
18
If the spreader
is
not
aligned,
adjust
it as follows:
(I)
Loosen
two
hex
nuts,
one
on
each
side
of
spreader.
(2)
Rotate
hex
nuts
with
fingers
until
the
spreader
is directly
in line
with
saw blade.
(3)
Tighten
both
hex nuts
firmly.
_
i
PREADFR
J
",_
WING
SCREW
3.
Check
and Adjust
the
spreader
as follows:
a.
Loosen
the
antikickback
spreader
adjusting
wing
screw
and
with
the
"tab"
position
the antikickbaek
and
spreader
assembly
near
the bottom
of the blade
and
tighten.
ANTI
KICKBACK,
SPREADER
ADJUSTING
WING
SCREW
TAB
OUTSIDE
VIEW
INSIDE
VIEW
ANTIKICKBACK
PAWLS
FENCE
LOCATIONS
Position
(A)
is used
for
most
cutoff
and
narrow
ripping
operations.
Position
(B)
is
used
for
maximum
width
ripping.
Position
(C)
is used
to
achieve
maximum
crosscut
capacity
in thin
work.
Now
that
you
have
assembled
and
aligned
your
saw,
you
are ready
to
proceed
with
operating
controls
section
of this
manual.
Refer
to
trouble
shooting
section
if saw does
not
perform
satisfactorily
or
any
problems
should
surface
after
using
the saw.
--
B
CA
19
ng to saw.
A
series
of
six diagrams
is located
on the
top
surface
of
the
arm.
These
designate
the
controls
that
must
be used in basic
set-ups
and
operating
procedures.
You
should
become
familiar
with
these
diagrams
and
the
operating
instructions
that
follow,
before
operating
your
saw.
3
SWIVEL
LATCH
LEVER
MITER SCALE
INDICATOR
2
ARM CONTROL
LEVER
'
/
BEVEL INDEX
LEVER
RIP SCALE tNDLCATOP_
6
SWITCH
WITH
KEY
ARM
LOCK
ADJUSTING
WHEEL
TABLE CLAMP
<--7
GUARD CLAMP
SCRE'¢V
ELEVATION
CRANK
ANTIKICKBACK,
ADJUSTING
WING
SCREW
ANTIKICKBACK
AND
SPREADER
ASSEMBLY
RIP
SCALE
INDICATOR
BEVEL
INDEX
INDICATOR
5
BEVEL LOCK
LEVER
4
CARRIAGE
KNOB
3
LOCK
HANDLE
7
ACCESSORY
SHAFT
2O
used to raise
and lower
the saw blade.
b.
Clockwise
rotation
raises
the
blade
.
.
.
counterclockwise
rotation
lowers
it.
One
complete
turn
of
the handle
will
raise
or
lower
the
saw blade
Ii16-inch.
2.
Angle
of
Cut
(Miter)
Proper
Indexing
Method
Experienced
operators
of
woodworking
equipment,
such
as this Craftsman
Radial
Saw,
acquire
the
habit
of
indexing
in
one
direction
only,
whenever
a new
setting
is made
in preparation
for
a different
opeTation.
Example:
When
moving
the
arm
to
a
miter
index
[_osition
move
it slightly
past
the desired
index
position,
then
return
to the
index
position
carefully
to index
and
lock.
Yoke
indexing
and
bevel
indexing
carl
be
accomplished
in
a
similar
manner.
This
indexing
technique
tends
to
neutralize
any
stresses
impaired
upon
saw
components
and
contributes
to
the
high
degree
of
accuracy
the
saw
is capable
of
producing
when
operated
expertly.
a.
The
arm
control
lever
locks,
unlocks
and
indexes
the
arm
for
Left
and
Right
Miter
cuts.
b.
The
radial
arm
has positive
index
positions
at
0 °
and
4E °
Left
and
Right.
The
arm
is
rotated
by
pulling
arm
control
lever
to
index
release
position.
With
arm
contro!
lever
released
the
arm
will
automatically
index
at
0 °
and
45 °
Left
or
Right.
After
positioning
arm
to
the
desired
miter
angle,
push
arm
contlol
lever
to locked
position.
UNLOCK
INDEX
R,ELEASE
LOCK
i"_1
3.
Yoke
Pivot
(Ripping)
a.
Two
controis
are
used
in this
operation.
They
are:
the
swivel
latch-pin
lever
and
the
yoke
clamp
handle.
b.
A swivel
latch
lever
automatically
indexes
the yoke
at
each
90 °
position,
Pull
the
spring-loaded
swivel
latchdever
forward
to
release
this
pin.
c.
The
yoke
clamp
handle
locks
the
yoke
to
the
carriage
in any
position.
Pu!l
the
handle
forward
to
release
the yoke;
push
the handle
rearward
to secure
the yoke.
4.
Carriage
Lock
a.
The
carriage
!ock
knob
is rotated
clockwise
to
lock
the carriage
on the
radial
arm,
and
counterclockwise
to
release it.
b.
When
performing
crosscutting
operations
the
carriage
lock
knob
must
he
rotated
counterclockwise
until
the
carriage
is free
to
travel
along
the
arm.
This
knob
should
be tightened
until
the
operator
is
ready
to
grasp
the
bevel
index
handle
and make
a cut.
5.
Blade
Angle
(Bevel)
a.
The
two
controls
used
in angular
positioning
and
indexing
of
the
motor,
to
provide
the
desired
saw-blade
(bevel)
angle,
are:
bevel
lock
lever
and
bevel-index
lever.
b.
The
bevel-index
scale
indicates
the
angular
position
of
the
motor
with
respect
to horizontal,
from
0 ° to
90 ° in either
vertical
position.
c.
The
bevel
index
lever
automatically
indexes
the
motor
at
0 °, 45 °
and 90 ° . Move
bevel
index
lever
to
the
left
while
positioning
the
blade,
then
release
it. At any
other
position
it does
not
engage.
d.
The
bevel
lock
lever
locks
the
motor
to
the
yoke
when
the
motor
is
in
any
position.
Pull
lever
to
release
and push
to
lock.
6.
Power
Switch
and Key
a.
Insert
key
into
switch
lock.
b.
Insert
finger
under
end
of
switch
lever
and pull
end
out,
to turn
switch
on.
c.
Push lever
in to turn
switch
off.
d.
WARNING:
THIS
LOCKING
FEATURE
IS
PROVIDED
TO
PREVENT
UNAUTHORIZED
USE
OF
YOUR
SAW,
ALWAYS
REMOVE
THE
KEY
AND
KEEP
IT
IN
A
SAFE
PLACE,
TO
REMOVE
KEY,
HOLD
THUMB
ON
END
OF
LEVER
TO
KEEP
SWITCH
IN
"OFF"
POSITION
AND
PULL
KEY
STRAIGHT
OUT.
//
. . . ALSO
IN
THE
EVENT
OF
A POWER
FAILURE
(ALL
YOUR
LIGHTS
GO
OUT)
TURN
SWITCH
OFF.
LOCK
IT AND
REMOVE
THE
KEY
THIS
WILL
PREVENT
THE
SAW
FROM
STARTING
UP
AGAIN
WHEN
THE
POWER
COMES
BACK
ON.
7.
Accessory
Shaft
Use only
the
following
recommended
accessories:
Drill
chuck,
Sanding
drum,
and Router
adapter.
CAUTION:
The
sawblade,
dado,
or
cutting
toot
must
be
removed
from
the
saw
arbor
before
using
the
accessory
shaft.
NEVER
operate
the
saw with
cutting
tools
(including
sanding
accessories)
installed
on
both
ends
of the saw arbor.
POSITIONING
GUARD,
ANTIKICKBACK
AND
SPREADER
ASSEMBLY,
FOR
RIPPING
WARNING:
NEVER
POSITION
THE
GUARD
OR
ANTIKICKBACK
ASSEMBLY
WITH
THE
POWER
ON.
NEVER
POSITION
THE
ANTIKICKBACK
PAWLS
BY
GRASPING
THE
PAWLS
OR
SPREADER.
GUARD
)"
SCREW
\
INFEED
PriCE
,-'
OUTFEED
DIRECTION
d
• ni,2
SIDE
NOSE
OF
MINIMUM
GUARD
GUARD
CLEARANCE
1.
The
biade
guard
is positioned
by
loosening
the
guard
clamp
screw
and rotating
the guard
so that
the
nose just
clears
the workpiece
as shown.
This
is necessary:
-to
protect
operator
from
accidentally
contacting
the
sawblade
radially
from
the
Infeed
direction.
-to
hold
down
the
workpiece
against
the
table
-
minimizing
lifting
or
fluttering
(particularly
thin
and/or
light
workpieces);
--to
minimize
sawdust
thrown
toward
the operator.
-to
minimize
the
possibility
of
a thin
pusher
board
riding
up on top
of the
workpiece
with
loss of control
of workpiece.
2.
The
antikickback
and
spreader
assembly
is used
during
ripping
operations
and
is adjustable
to
accommodate
the
thickness
of
the
board
being
ripped.
A wing
screw
in the
guard
secures the
assembly.
These
adjustments
are necessary:
Antikickback
- to
stop
a kickback
if generated.
Spreader
-to
prevent
kerf
from
closing
in
on
sawblade
and
possible
kickback;
to
prevent
"wrong-way
feed".
"Wrong-way
feed"
is
feeding
the
workpiece
-
when
sawblade
is in
a rip
position
into
the
outfeed
side
of
the
cutting
tool
(sawblade,
dado,
molding
head,
etc.),
the
side
containing
the
antikickback/spreader.
This
can
be
extremely
hazardous
because
the
sawblade
may
grab
the
workpiece
and
throw
it violently
toward
the
nose
of the
guard
(infeed
side of the
tool).
Danger
label
on
guard.
"Wrong-way
feed"
occurs
when
the teeth
themselves
cut,
or
attempt
to
cut,
a kerf
in the
workpiece.
This
differs
from
a "kickback"
which
is generated
by the
sides
(one
or
both)
of
the
teeth,
because
of
binding
between
the
fence
(heel),
pinching
of the
sides of the
sawblade
(failure
to
use spreader),
and!or
inadequate
set of teeth
of sawblade.
-
to act
as a partial
guard
regarding
accidental
contact
with
the
sawbtade
at
the
outfeed
side
when
ripping,
and leading
edge when
crosscutting.
a.]'he
blade
guard
is
positioned
by
loosening
the
guard
clamp
screw
and
rotating
the
guard
so that
the
"nose"
just
clears
the
workpiece
as shown.
b. The
antikickback
and
spreader
assembly
must
be
adjusted
to
accommodate
the
thickness
of
the
board
being
ripped.
A
wing
screw
in
the
guard
secures
the
assembly.
_.
SPREADER
ANTIKICKBACK
\
PAWL
DIRECTION
OF
K
DIRECTION
OF
FEED
ANTIKICKBACK
POSITION
3.
Loosen
the
wing
screw
and
with
the
tab
provided,
position
the
antikickback
and
spreader
assembly
until
the
pawl
assumes
approximately
the
position
shown
above.
Tighten
the
wing
screw.
(Make
sure
by
trial
before
starting
the
cut
that
the
antikickback
pawls
will
stop
a kickback
once
it
has
started).
Insert
workpiece
alongside
spreader
under
outer
set
of
pawls
by
approaching
pawls
in
the
feed
direction.
Push
workpiece
sharply
in the
direction
of
a
kickback
(opposite
to
direction
of
feed).
Readjust
Pawls
if they
do not
stop
the
kickback
motion
by biting
into
the
workpiece.
22
HA VE YOU
FOLL 0 WED ALL
SIX S TEPS
OF
THE
ALIGNMENT
PROCEDURE?
IF
YOU
HAVE
NOT
FOLLOWED
THEM
IN
THEIR
PROPER
SEQUENCE,
YOU
CANNOT
EXPECT
ACCURATE
CUTTING
RESULTS.
In
addition
to
the
proper
alignment
of your
saw, you
must
also
become
familiar
with
the
following
practices
in order
to expect
the
best
results.
1.
Edge
of
workpiece
which
is
placed
against
fence
must
be as straight
as the
long
side of
your
framing
square.
2.
Workpiece
must
be as flat
as the
front
table
board
on your
saw.
3.
There
must
be
no
sawdust
or
other
wood
chips
between
the fence
and
front
table
board.
4.
There
must
be
no
sawdust
or
other
wood
chips
underneath
workpiece
or
between
workpiece
and
fence.
5.
Workpiece
must
be
held
tightly
against
fence
. ..
this
is especially
important
when
making
angle
cuts
because
the
workpiece
has a tendency
to move.
6.
Always
use the
correct
Sawblade
for
the
Job
...
Always
keep
it sharp.
7.
When
making
a fou_
sided
frame:
a.
The
two
side
pieces
must
be exactly
the
same
length.
b.
The
top
and
bottom
pieces
must
be exactly
the
same length.
c.
Always
place
the
same
edge
of
the
workpiece
against,
the
fence
. . . turn
the
workpiece
end
for
end for
the
successive
cuts
and
mark
a pencit
line
on the table
for
gauging
the required
length.
THIS EDGE OF BOARD
AGAINST
FENCE FOR ALL CUTS
FENCE1
" 1
//-,I
1ST CUT
Turn
workpiece
over
end
for
end
.
.
.
keep
same
edge
against fence
when
making
successive cuts.
I
/%
!
PENCIL LINE
FOR
GAUGING
REQUIRED LENGTH
3RD
CUT
SCRAP
Deviations
from
any
of
the
above
practices
will
have
an
effect
on the accuracy
of the cuts that
you make.
basic
saw
operations
Basic
saw
operations
are
summarized
into
six
categories,
explained
and
illustrated
in
the
following
paragraphs.
A
book
entitled
"Power
Tool
Know
How
Radial
Saw"
is
available
at
your
nearest
Sears
Retail
Store
or
Catalog
Store.
This
book
contains
considerable
data
applicable
to
the ,adial
saw.
NOTE:
Refer
to
paragraphs
under
"OPERATION"
for
illustrations
and descriptions
of controls.
23
be in locked
position.
3.
Adjust
the
antikickback
assembly
so the
pawls
just
clear
the
workpiece
or the
fence,
whichever
is higher.
4.
Work
must
be held
firmly
against
table
and
fence,
For
workpieces
thicker
than
the
fence
is
high,
install
a
higher
fence
(at
least
workpiece
thickness}.
Always
place
the
fence
in
the
most
forward
position
(farthest
from
the
column
support)
compatible
with
the
workpiece
being
processed
and
the
operation
being
performed.
With
the
carriage
fully
retracted,
the
blade
must
not
contact
the
workpiece
when
placed
against
the
fence,
within
the
stated
capacities
of your
saw.
5.
Blade
should
he sharp
and correctly
set,
6.
Hands
must
be kept
well
away
from
saw blade.
7.
Yoke
clamp
handle
must
be in locked
position.
8.
Bevel
index
lever
must
be locked.
9.
Blade
should
cut
into
the
table
or
plywood
cover
not
more
than
1/32
inch.
10. Pull
the
saw
forward
just
far
enough
to
sever
the
lumber.
It
is dangerous
if the blade
has been pulled
too
far
out
beyond
the
piece
being
cut.
When
it is returned
it can pick
up the
right
hand
piece
and throw
it over the
fence.
11. For
operations
No.
3
and
No.
4,
observe
additional
instructions
under
paragraph
"Operating
Controls"
"Blade
Angle".
OPERATION
No. 1 -
CROSSCUT
Crosscutting
is
the
process
of
sawing
the
workpiece
by
pulling
the
saw
blade
through
it
and
using
the
fence
as a
support
for
the
edge
of
the
workpiece.
Never
crosscut
free-hand.
WARNING:
BEFORE
CROSSCUTTING,
MAKE
SURE
THE
ARM
CONTROL
LEVER,
BEVEL
LOCK
LEVER
AND
YOKE
CLAMP
ARE
ALL
LOCKED.
NEVER
USE A
LENGTH
STOP
OR
A
FIXED
GUIDE
ON
THE
FREE
END
OR
EDGE
OF A WORKPIECE.
DO NOT
CROSSCUT
WORKPIECES
THAT
PLACE
YOUR
HANDS
CLOSE
TO
THE
PATH
OF
THE
SAW
BLADE.
WHEN
MORE
EXPERIENCE
IS
GAINED
BY
USING
THE
SAW,
IT
WILL
BE
NOTICED,
THAT
WHEN
PULLING
THE
SAW
TOWARD
YOU
DURING
CROSSCUTTING,
THE
BLADE
TENDS
TO
FEED
ITSELF
THROUGH
THE
WORK
DUE
TO
THE
ROTATION
OF
THE
BLADE
AND
THE
DIRECTION
OF
THE
FEED.
THEREFORE,
YOU
SHOULD
DEVELOP
THE
HABIT
OF
HOLDING
YOUR
RIGHT
ARM
STRAIGHT
FROM
THE
SHOULDER
TO
THE
WRIST.
PROPER
(SEE
ITEM
"10"
AT
LEFT}
IMPROPER
(SEE
ITEM
"10"
AT
LEFT}
REPETITIVE
CROSSCUTTING
Clamp
a "C"
clamp
(min.
6
inch)
using
a wood
block
on
each
side
of
the
arm.
This
will
limit
the
carriage
travel
beyond
the
position
necessary
to
complete
the
crosscut
operation.
24
basic saw operations
OPERATION
No. 2 -
MITER
CROSSCUT
Miter
crosscutting
is the
process
of
sawing
a board
at any
angle
other
than
a 90 °
(square}
cut.
The
45 ° miter
angle
is
a
popular
one,
since
two
boards
cut
to
45 °
can
be
assembled
to
form
a 90 °
corner
for
producing
a square
or
rectangular
frame.
The
radial
arm
is set to the desired
angle
of
cut;
yoke
and
bevel
settings
indexed
at 0 °
(and
locked)
as if] square
crosscutting.
The
board
being
cut Ts held
firmly
against
the
fence
(guide}
and
the
carriage
pulled
forward
along
the
radial
arm
to
perform
the
desired
cut.
As
in
"Operation
No.
1",
the
carriage
should
be returned
to
full
rear
position
and
the
saw
blade
allowed
to
come
to
a
complete
stop
before
removing
the
boards
from
saw table.
OPERATION
No. 3 -
BEVEL
CROSSCUT
Bevel
crosscutting
is the
process
of
sawing
at 90 °
(square}
across
the
board
with
the
saw
blade
set at an angle
other
than
90 °
to
the
saw
table.
The
radial
arm
and
yoke
are
indexed
at 0 ° and locked,
but
the
bevel
is set to the
desired
angle
of
cut.
The
board
is held
firmly
against
the
fence
and
the
carriage
pulled
forward
along
the
radial
arm
to produce
the
cut.
The
carriage
should
be
returned
to
full
rearward
position
and
the
saw blade
allowed
to
come
to
a complete
stop
before
removing
the boards
from
saw table.
OPERATION
No. 4 -- COMPOUND
CROSSCUT
Compound
crosscutting
is
the
combination
of
miter
and
bevel
crosscuts.
The
radia!
arm
and bevel
are set to produce
the
desired
cut;
the
yoke
is indexed
at 0 ° and
locked.
The
board
is
held
firmly
against
the
fence
and
the
carriage
pulled
forward
along
the
radial
arm
to
produce
the
cut.
Again,
the
carriage
should
be
returned
to
full
rearward
position
and
the
saw blade
allowed
to
come
to
a complete
stop
before
removing
boards
from
saw table.
25
in 0 ° position.
3.
Work
must
be held
firmly
against
table
and
fence
while
feeding
through.
4.
Guard
spreader
and
antikickback
(AKB)
assembly
must
be
properly
set.
OBSERVE
INSTRUCTIONS
IN
PARAGRAPH,
"POSITIONING
GUARD,
AND
ANTIKICKBACK
AND
SPREADER
ASSEMBLY
FOR
RIPPING"
UNDER
"LOCATION
AND
FUNCTION
OF
CONTROLS".
5.
Blade
should
be sharp
and correctly
set.
6.
When
ripping
narrow
stock,
less than
6 inches
but
more
than
1/4
inch
between
the
guard
and the fence
(guide),
use a "Push
Stick"
at
least
1/4"
thick
and
at least
16"
long
so the
workpiece
is clear
of
the
blade
before
your
hand
contacts
the guard.
SLIGHfLY
LESS
THAN
TH CKNESS
OF
WORKPIECE
dP TO B!8"
SUGHILY
LESS
THAN
90 °
(l-INCH
S©UAR[S)
PLYWOOD
7.
Wtlen
ripping
stock
1/4
inch
or
less between
the
blade
and
fence
(guide)
use a Pusher
Board.
Pusher
board
should
not
be less than
4 inches
wide
and
16
inches
long.
Nail
or
glue
a 3/4
x 3/4
x 4 inch
block
to one edge of pusher
board
to
be used
as a grip.
The
pusher
board
should
be fed
into
the
blade
behind
the stock
being
ripped
until
the stock
is clear
of
the rear
of
the
blade
(not
more
than
8 inches
so as not
to strike
antikickback
pawls)
and
then
puiled
back
with
use of
the grip.
8.
Hands
must
be kept
well
away
from
saw blade.
9.
Saw
blade
MUST
be
parallel
to
fence,
to
minimize
possibility
of kickbacks.
t0.
For
every
new
width
of
cut,
a new
PUSHER
BOARD
must
be used.
11. The
pusher
board
should
be the
same
thickness
as the
workpiece.
No
thinner
for
strength,
or
no thicker
since
the
nose
of
the
guard
must
clear
the
top
of
tbe
workpiece
with
minimum
clearance.
1/4"
OR
LESS
OPERATION
No. 5 -- OUT-RIPPING
AND
IN-RIPPING
Ripping
is
the
process
of
sawing
the
workpiece
by
feeding
it into
the
saw
blade
when
using
the
fence
as a
guide
and
as a positioning
device
to
obtain
the
desired
width
of cut.
The
sawblade
is parallel
to
tbe
fence.
WARNING:
NEVER
RIP
FREE-HAND.
BEFORE
RIPPING,
MAKE
SURE
THE
GUARD,
AND
ANTI
KICKBACK
AND
SPREADER
ASSEMBLY
ARE
SET
UP PROPERLY.
ALSO,
MAKE
SURE
THE
SAW
BLADE
IS
PARALLEL
WITH
THE
FENCE.
NEVER
RIP
WORKPIECES
SHORTER
THAN
THE
SAW
BLADE
DIAMETER.
26
case of kickback.
When
ripping
short
or
narrow
work,
always
use a push
_tick
applied
to
the
section
of the
workpiece
between
the
blade
and fence
. . . push
the work
past the
blade
so
t is clear
of the
blade.
This
procedure
will
minimize
the
_ossibility
of kickbacks.
In-Ripping.
The
radial
arm
and
bevel
are indexed
at 0° and
locked,
but
the
yoke
is turned
g0-degrees
in
a clockwise
direction
(viewed
from
above)
from
the
crosscut
position.
Tht_s,
when
standing
in front
of
the
saw, the
blade
would
be ,otatmg
counterclockwise.
After
positioning
the
guard
and antikickback
mechanism
the
workpiece
is fed from
the
right
hand
side
of the
saw. The
"Blade
In-Rip"
scale
is on
the right-hand
side of radial
arm.
Out-Ripping.
Tbe
radial
arm
and
bevel
are
indexed
at
0 °
and
locked,
but
the
yoke
is
turned
90*degrees
in
a
counterclockwise
direction
(viewed
from
above),
from
the
crosscut
position.
When
standing
in front
of
the saw, blade
would
be
rotating
clockwise.
After
positioning
the
guard
and
antikickback
mechanism
the
workpiece
is fed from
the
left-hand
side
of
the
saw.
The"Blade
Out-Rip"
scale
is on
the
left
hand
side of radial
arm.
OPERATION
No. 6 -
BEVEL
RIPPING
Bewg
ripping
is either
in-ripping
or out-ripping
as described
above,
except
thf_'saw blade
is tilted
out
of
perpendicular
to
[he
saw table
surface.
The
radial
arm
is indexed
at 0 ° and
locked,
the
bevel
is set
to
the
desired
beveI
angle
and
the
yol. e
is
positioned
for
in-ripping
(saw
blade
at
rear)
or
out
r_pping
(saw
blade
at
front),
as
required
All
requirements
and
observations
applicable
to normal
iipping
op,_ations
also apply
to bevel
ripping.
DADOING
Instructions
for
operating
the
Dado
Head
are contained
in
booklet
furnished
with
the
Dado
Head.
The
saw
a_bor
is
designed
for
dado
heads
up
to
13/16
inches
wide.
Do
not
install
a wider
dado
head on the arbor.
Take several
pas_es if required
dado
cut exceeds
13/1 6 inch.
Whin
installing
the
dado
head
on
the
arbor,
ALWAYS
install
the
inside
"loose
collar"
first.
Be sure
the
teeth
of
the
chippers
are placed
to fall
in blade
gullets,
and chippers
are approximately
equally
spaced
around
the
arbor.
DO
NOT
install
the
outside
loose
collar.
Make
sure
the
arbor
nut
bstight.
Install
the
arbor
nut
directly
against
the
outer
blade
of dado
head.
For
best
results
and
to
avoid
excessive
load
on
the
motor,
NEVER
CUT
A
13/16"
WIDE
DADO,
DEEPER
THAN
3/4"'
IN ONE
PASS.
MOLDING/SANDING
Instructions
for
operating
the
Molding
Head
are
contained
in a booklet
furnished
with
the
Molding
Head.
For
use of
Molding
Head
Cutter
or
Drum
Sander
with
saw
arbor
vertical
the
rear
table
requires
an
opening
(next
to
rear
face
of fence)
for
clearance.
Cut
this
opening
as shown.
REAR TABLE _
_
b3"r_
J
1
2-1/2"
For
top-side
rabbeting
or
molding
in the
in-rip
position,
relieve
the
fence
by
positioning
the
cutting
tool
at
the
desired
location
on
the
arm,
locking
the
Carriage
Lock
Knob,
and
lowering
the
cutting
tool
slowly
into
the
fence
remove
only
as
much
material
from
the
fence
as
is
necessary.
NEVER
USE A
DADO
HEAD
OR MOLDING
HEAD
WITH
THE
SAW
ARBOR
VERTICAL
WITHOUT
INSTALLING
AND
ADJUSTING
A MOLDING
HEAD/DADO
GUARD.
FOR
TOP-SIDE
DADOING
OR
MOLDING,
INSTALL
AND
ADJUST
THE
SAWBLADE
GUARD
AND
ANTIKICKBACK
ASSEMBLY
FOR
RIPPING
OR CROSSCUTTING
AS APPROPRIATE.
27
as a wrench
to
tighten
the
clamp
bot.
Do
Not
Over
Tighten.
Replace
bevel
lock
lever
in
locked
position
and
tighten
tile
set
screw
NOTE:
The
clamp
bolt
has
a left
handed
thread.
Therefore,
to
increase
the
clamping
effect,
rotate
the
bevel
lock
lever
-
when
used
as a wrench
-
from
right
to
left,
or
clockwise
when
viewed
horn
above.
If
you
accidentally
rotate
it
the
wrong
way
and
disengage
the
bolt
from
the
matching
steel
nut,
it
will
be
necessary
to
remove
the
Handle
Trim,
Yoke
Handle,
and
Bevel
Scale,
in
order
to
reinstall
the
bolt
ir_ the
nut.
LOCK
LEVER
IN
LOCKED
POSITION
YOKE
LOCK
HANDLE
ADJUSTMENT.
l.
This
hand!e
provides
a friction
lock
between
the
upper
face
of the
y)ke
and the
bottom
face
of the carriage
It should
eliminate
any
play
or
rotation
between
these
two
parts
when
locked.
Its
proper
position
for
saw
operation
is approximately
midway
between
the
two
sides of the
_,.oke.
When
surf
cient
wear
has occured
to
pmmit
the
handle
to
move
cor siderably
to
the
rear,
or
strike
the
yoke
before
locking,
the
handle
must
be adjusted
as follows:
2.
Remove
carrtage
stop
screw
and
Ioekwasher
with
a 1/4
inch
hex-L
wrench.
3.
Grasp
the
carriage
assembly,
move
it carefully
off
the
end
of
radial
arm,
holding
it
parallel
to
the
radial
arm
until
all carriage
bearings
are free of
their
tracks.
4.
Rest
the
motor
and
carriage
assembly
on
saw
work
table
and
re install
carriage
stop
screw
and
tockwasher.
CARRIAGE
STOP
SCREW
HEX "L" WRENCH
fl/4 INCH)
To Readjust
5.
Set yoke
lock
handle
at unlocked
position.
Tighter]
nut
with
15/16
wrench,
until
lock
handle
locks
mid-way
between
the
two
sides
of
the
yoke.
Remove
carriage
stop
screw
and
Iockwasher.
6.
Hold
the
too[or
and
carriage
assembly
parallel
to radial
arm
and
start
the
rear
bearings
onto
[he
t_acks.
Continue
to
hold
the
assembly
parallel
to
the
tracks
until
the
forward
bearings
are on the tracks.
7.
Slide
the
carriage
rearward
on
the
radial
arm
and
INSTALL
THE
CARRIAGE
STOP
SCREW
AND
LOCKWASH
E R.
15/!6
WRENCH
28
be in contact
with
the
arm
tracks
for
their
entire
length
and
carriage
should
roll
freely
but
with
some
resistance.
To
test
for
looseness
between
bearings
and tracks
on radial
arm,
perform
the following
steps.
1.
Rernove
left
hand
carriage
cover.
2.
Push the carriage
to
its full
most
rearward
position.
3.
Finger
hold
front
carriage
bearing
as shown
and
apply
as much
force
as possible
and
at
the
same
time
pull
carriage
forward.
If
you
can
stop
the
bearing
from
turning
it will
require
adjusting.
4.
Check
rear
bearing
in
the
same
manner
and
adjust
as
follows:
a.
Loosen
nuts
just
enough
to
permit
the
eccentric
screws
to turn.
b.
Rotate
the
eccentric
screws
a partial
turn
(left
or
rfght)
as required
to take
up looseness.
c.
Hold
the
heads
of
eccentric
screws
in the
position
established
in
the
preceding
step
and
tighten
nuts
on
underside
of
carriage.
Correct
adjustment
exists
when
you
cannot
keep
the
bearings
from
turning.
However,
excessive
bearing
pressure
will
cause
difficult
operation
and
rapid
wear,
d.
Install
carriage
cover.
ECCENTRIC
SCREW
WASHER
ASSEMBLY
CARRIAGE
CARRIAGE
BEARING
PLAIN
WASHER
LOCKWASHER
NUT
29
0 ° & 45 °
m,ter
settings.
The
lock
action
should
feel
tight
and
secure.
Considerable
amount
of
effort
must
be applied
to
the
lever
to
lock
the
arm,
NOTE:
Lever
must
be
in
unlocked
position
while
making
adjustment.
If
adjustment
is
required,
turn
arm
lock
adjusting
wheel
under
front
of
the
arm
clockwise
to
tighten,
counter-
clockwise
to
loosen.
TIGHTEN
ARM
LOCK
ADJUS
rING
WHEEL
ARM
INDEX
ROD
ADJUSTMENT
At some
time
it may
be necessary
to make
an adjustment
to
the
Arm
Index
Rod,
to
compensate
for
wear
in
the
Indexing
System.
An
indication
that
this
adjustment
must
be made
is when
one
of the following
occurs:
IMPORTANT:
ARM
LOCK/ADJUSTING
WHEEL
(SEE
ABOVE)
MUST
BE
PROPERLY
ADJUSTED
AT
THIS
TIME.
1.
With
the
arm
control
lever
pulied
forward
and held
in the
"Index
Release'"
position,
the
arm
cannot
be
moved
out
of
the
Indexed
position.
(Index
pin
not
fully
retracting
from
Index
ring).
2.
With
the
arm
in one
of
the
Index
positions
and the
arm
contro!
lever
allowed
to
rest
in
the
Unlocked
position
(with
the
column
tube
supports
and
gibs
adjusted
properly
eliminating
all
play
in this
area).
A
slight
side
to
side
movement
is noticeable
at the
front
of
the
arm.
(Index
pin
not
fully
seated
in
Index
Ringl.
To
make
an adjustment
to the arm
Index
rod the
following
steps must
be taken.
1.
Removing
Arm
Trim
(Shroud)
a.
Remove
miter
indicator.
Snap fit.
b.
Remove
miter
scale
by
removing
two
#10
Pan
Head screws.
c.
Remove
knobs
from
arm
control
lever.
d.
Remove
stop
screw
and
Iockwasher
in arm.
Remove
carriage,
RE-INSTALL
STOP
SCREW
AND
LOCKWASHER.
e.
Grasp
arm trim
and remove.
f.
Remove
arm
trim
pad.
MITER
INDICATOR
MITER
SCALE
TRIM
PAD
CONTROL
LEVER
CARRIAGE
STOP
SCREW --'-_
CARRIAGE
2.
Adjusting
Index
Rod.
a.
Loosen
carriage
bolt
and
nut
which
holds
adjusting
bracket
in place.
b.
Position
arm
in 0 ° Index.
c.
Bring
adjusting
bracket
forward
until
it
is
approximately
1/16
inch
from
contacting
Index
rod.
Or
until
it
is
in
the
extreme
forward
position
on the
mounting
slot,
d.
Tighten
carriage
bolt
&
nut.
Test
indexing
action
in all
Index
positions.
3.
Reinstall
parts that
have been removed.
a.
Install
arm
trim
pad.
b.
Remove
Carriage
Stop
Screw
and
Lockwasher
and
install
carriage.
REINSTALL
CARRIAGE
STOP
SCREW,
AND
LOCKWASHER.
c.
Install
lever
arm
knob.
d.
Install
miter
scale and miter
indicator.
Set miter
indicator
to 0 °.
ADJUSTING
BRACKET
CARRIAGE
BOLT
AND
NUT
INDEX
ROD
MOUNTING
SLOT
"16-INCH
3O
so it is
best
to
perform
all
of
the
alignment
procedures
when
i
correcting
any one problem.
The
usual
operating
"troubles"
are
listed
in the
following
paragraphs
with
the necessary
corrections
listed.
RADIAL
SAW
DOES
NOT
MAKE
ACCURATE
0°or
45 ° MITER
CROSSCUTS.
a.
Looseness
between
column
tube
and
column
support.
Align
as described
in
Alignment
Procedure
Section
Step
Two.
b.
Crosscut
travel
not properly
adjusted.
Refer
to
Step
Three
in
Alignment
Procedure
Section
Squaring
Crosscut
Travel.
c.
Column
is Loose in Support.
Refer
to Step
Two
in Alignment
Procedure.
d.
Arm
Not
Indexing
Properly.
Refer
to
Arm
Index
Rod
Adjustment
in
Adjustments
to Compensate
for
Wear section.
e.
Carriage
Assembly
Loose
on Arm.
Refer
to Carriage
Bearing
Adjustment
in adjustment
to
Compensate
for
Wear Sections.
f.
Looseness
between
Yoke
and
Carriage
Assembly.
Refer
to
"Yoke
Lock
Handle"
adjustment
in
adjustment
to Compensate
for
Wear
Section,
FINISH
CUT END
"
!
FINISH
CUT END
SQUARE
/
SQUARE
,
.
o_
FENCE FDGE
FENCE EDG
FINISH
CUT
LOOKS
LIKE
THIS
-
0 ° CROSSCUT
_,,,,,-!,_,rl,r-]-i,
i._.l,l,r
I
I
I
[I
_lj,i,
OR
LIKE
THIS--45°
MITER.
g.
Sawdust
between
Work
Piece
and Fence,
Keep
Front
Work
Table
Clean.
h.
Rip
Fence
Not
Straight.
Replace
Fence.
2.
SAW
CUTS
AT
ANGLE
-
NOT
90 °
TO TABLE
TOP.
a.
Table
support
channels
not
properly
leveled.
Refer
to
Step
One
under
Alignment
Procedure
Section.
b.
Blade
not square to work
table
top.
Refer
to Step
Four
in Alignment
Procedure
Section.
3.
BLADE
ANGLE
(BEVEL)
CUTS
NOT
ACCURATE.
a.
Corrective
Action
is the
same
as paragraph
2A
and
B above.
b.
Carriage
Bearings
Loose.
Refer
to adjusting
carriage
bearing
in adjustments
to
compensate
for
wear
section.
F
_hOUL[
6E
90 c
_L_
SQUARE
1
BOARD
J
Bevel
Lock
Handle
Loose.
Refer
to
Adjustment
Bevel
Lock
Handle
in
Adjustment
to Compensate
for
Wear
Section.
4.
SAW
KERF
(CUT
EDGE)
OF
STOCK
ROUGH
-
TOOTH
MARKS
LEFT ON EDGE OF SAW KERF.
NOTE
:
a.
b.
c.
This
condition
is commonly
called
"HEEL".
Crosscutting
or Miter
Cutting
"Heeling"
will
tend
to slide
the workpiece
along
the
guide
fence,
as the
cut
is being
made,
and
make
a
square
cut almost
impossible.
Refer
to
step
5 under
Alignment
Procedure
Section
-
"Squaring
Blade
to
Fence."
Bevel Crosscutting
Or Bevel
Ripping.
Refer
to Step
5 Under
Alignment
Procedure
Section
Vertical
Heel Adjusting.
Using
Improper
Blade
for
Finish
Cut
Desired.
Use Proper
Smooth
Cutting
Blade.
'
'
FENCE
J
..............
DIRECTION
OF
ATTEMPI
ED
BLADE TRAVEL
DIRECTION OF
BLADE TRAVEL
31
blade or warped
board.
Sharpen
or
replace
the
saw
blade.
Avoid
the
attempted
use of severly
warped
material.
b.
Feed rate too fast.
Slow
Feed
Rate.
c.
Saw
blade heels.
Check
and
align
as
described
in
Alignment
Procedure
Section,
Step
Five.
d.
Fence
not straight.
Replace
fence.
e.
Carriage
Assembly
Loose on Arm.
Refer
to
adjusting
carriage
bearings
in adjustments
to compensate
for
wear
section,
6.
BOARD
PULLS
AWAY
FROM
FENCE
WHEN
RIPPING.
a.
Saw
Blade
has heel.
Corrective
action
is
the
same
as
preceding
instructions
explained
in paragraph
c.
7.
WORKPIECE
STRIKES
SPREADER
WHEN
RIPPING.
a.
Adjust
spreader
per
instructions
in Step
Six
under
"'Alignment
of Spreader
for
Ripping".
&
SAW
DOES
NOT
TRAVEL
SMOOTHLY
ON
ARM
TRACKS.
a.
Dirty
tracks.
Clean Tracks.
b.
Bad Bearing.
Replace
Bearing.
c.
Worn
Tracks
Replace
Tracks
9.
CLAMPING
FORCE
NOT
SUFFICIENT
AT
MITER
ANGLES
OTHER
THAN
45 ° .
a.
Arm
Control
Lever
requires
Adjustment.
Refer
to Arm
Lock
Adjusting
Wheel
in Adjustments
to Compensate
for
Wear Section.
10. CLAMPING
FORCE
NOT
SUFFICIENT
AT
BEVEL
ANGLES
OTHER
THAN
45 ° .
a.
Bevel
Lock
Lever
Requires
adjusting.
Refer
to
Adjusting
Bevel
Lock
Lever
in
Adjustments
to
Compensate
for
Wear Section.
IN
RIP
POSITION
TOp
vIEW
WITH
ARM
90 °
TO
THE
FENCE
I
]
)
Vq T_FkFALc
EE
\Y
HEEL
TO
RIGHT:
HEEL
TO
LEFT:
I NCORR
ECT
i NCORRECT
FEED
DIRECTION
FENCE
WlTi
FENCE
CORRECT
11. DEPTH
OF
CUT
VARIES
FROM
ONE
END
OF
WORK
PIECE
TO THE
OTHER.
a.
Table
Top
not
parallel
with
Arm.
Refer
to
Attaching
and
Leveling
table
Mtg.
Support
Channels
in Step
One Align.
Section.
12. BLADE
TENDS
TO ADVANCE
THRU
LUMBER
TOO
FAST.
a.
Dull
Blade.
Replace
or sharpen
blade.
b.
Not
advancing
Saw Blade
properly.
Draw
Saw
Blade
across
lumber
with
a
slow
and
steady
pull.
32
used on wood
working
tools
are particularly
susceptible
to the
accumulation
of sawdust
and wood
chips
and
should
be
blown
out
or
"vacuumed"
frequently
to
prevent
interference
with
normal
motor
ventilation.
TROUBLE
PROBABLE
CAUSE
SUGGESTED
REMEDY
Motor
will
not run.
1. Protector
open;
c!rcuit
1. Reset
protector
by pushing
on red button,
broken,
located
on top
of motor
(indicated
by
audible
click).
2. Low
voltage.
2. Check
power
line
for
proper
voltage.
Motor
will
not run
and
1. Inspect
line, cord
and plug
for
damaged
fuses "BLOW".
insulation
and shorted
wires.
Motor
fails
to develop
full
power.
(Power
output
of
motor
decreases
rapidly
with
decrease in voltage
at
motor
terminals.
For
example:
a reduction
of
10% in voltage
causes
a
reduction
of
19% in
maximum
power
output
of which
the motor
is
capable,
while
a reduction
of
20%
in voltage
causes
a reduction
of 36%
in
maximum
power
output.)
Motor
overheats.
Motor
starts slowly
or
fails to come
up to full
speed.
Motor
stalls (resulting
in
blown
fuses or tripped
circuit
breakers).
Frequent opening of
fusesor circuit breakers.
1. Short
circuit
in line,
cord
or plug.
2. Short
circuit
in motor
or
loose connections,
3. Incorrect
fuses in power
line.
2.
3.
Power
line
overloaded
with
lights,
appliances
and other
motors.
Undersize
wires
or circuit
too
long.
General
overloading
of
power
company's
facilities,
(In
many
sections
of
the
country,
demand
for
electrical
power
exceeds
the capacity
of existing
generating
and distribution
systems.)
1. Excessive
feed
rate
when
crosscutting
or
ripping.
2. Improper
cooling.
(Air
circulation
restricted
through
motor
due
to
sawdust,
etc.)
3. Saw blade
has "heel".
1, Low
Voltage
will
not
trip
starting
switch.
1. Voltage
too
low
to permit
motor
to reach
operating
speed.
2. Fuses
or circuit
breakers
do not
have sufficient
capacity.
1. Motor
overloaded.
2. Fuses or
circuit
breakers
do
not
have sufficient
capacity.
2. Inspect
all terminals
in motor
for
loose
or
shorted
terminals
or worn
insulation
on wires.
3. Install
correct
fuses.
1. Reduce
the
line
load.
2. Increase
wire
sizes,
or reduce
length
of wiring.
3. Request
a voltage
check
from
the power
company.
1. Slowdown
rate
of feed.
2. Clean
out
sawdust
to
provide
normal
air
circulation
through
motor.
3. Refer
to Alignment
Procedure
Section
of
manual
Step
Five.
1. Correct
low
voltage
condition.
1. Correct
the
low
line
voltage
condition.
2. Replace
fuses or circuit
breakers
with
proper
capactty
units.
1. Reduce
motor
load.
2, Replace
fuses or circuit
breakers.
33
if not sharp.
LUBRICATION
Your
saw
is precision
built
and
should
be kept
clean
and
properly
lubricated.
Before
describing
the
various
points
which
may
periodically
require
lubrication,
IT
IS MORE
IMPORTANT
TO
FIRST
MENTION
THE
VARIOUS
POINTS
WHICH
SHOULD
NOT
BE LUBRICATED.
NO
LUBRICATION
REQUIRED
Do
not
lubricate
carriage
ball
bearings
or motor
bearings
as
these
are
sealed
ball
bearings
and
require
no
added
lubrication.
Do not
lubricate
between
radial
arm
cap and radial
arm.
PERIODICALLY
LUBRICATE
THESE
POINTS
Use SAE
No,
10W30
automotive
engine
oil
and
refer
to
Parts
List
for
locations.
Apply
a few
drops
of
oil
along
the
swivel
latch
pin
and
bevel
index
pin
only
if the
pin
has a
tendency
to
stick.
Remove
the
left-hand
carriage
cover
and
use
oil
sparingly
to
prevent
it
from
getting
on
the
ball
bearings
or
races.
A
light
film
of
oil
should
be
wiped
on
the
face
of
the
column
tube
to
lubricate
the
fit
between
the
column
tube,
and column
support.
The
thread
on
the
elevation
shaft
assembly
can
be
lubricated
through
the
oil
hole
in the
center
of
the
radial
arm
cap.
CAUTION:
Excessive
oil
at
any
location
will
attract
airborne
dust
particles
and sawdust.
recommended
accessories
ITEM
CAT.NO.
Stand
..................................
9-22205
Steel
Legs
...............................
9-22238
Casters
.......................
9-22221
or 9-22222
Drill
Chuck
& Key
.........................
9-2980
*Molding
Head
Guard
-
7-inch
...............
9-29524
*Molding
Head
Guard
-
8-inch
...............
9-29523
Rotary
Surface
Planer
-
Carbide
Tip
..........
9-29513
Sanding
Wheel
-
8-inch
.....................
9-2274
Sanding
Wheel
-
10-inch
...................
9-22723
Dust
Collector
...........................
9-16997
Taper
Jig
.................................
9 3233
*Satin
Cut
Dado
-
7-inch
.....................
9-3257
*Satin
Cut
Dado
-
8-inch
.....................
9-3253
*Molding
Head
Single
Cutter
..................
9-3215
*Molding
Head
Three
Cutter
..................
9-3221
Sanding
Drum
3-inch
....................
9-25246
Lower
Retractable
Guard
...................
9-29009
"Power
Tool
Know
How
Handbook'"
Radial
Saw
..............................
9-2917
'Before
purchasing
or
using
any
of
these
accessories,
read
and
comply
with
additional
safety
instructions
No.
"(D)2'"
on p. 5 of this
manual.
The
above
recommended
accessories
are
current
and
were
available
at
the
time
this
manual
was
printed.
oMeets
OSHA
Requirements
as of 8-73.
NOTE:
This
lower
retractable
guard
is designed
to
provide
additional
protection
to
the
operator
in an axial
direction
to
the
sawblade
(perpendicular
to
the
plane
of
the
sawblade):
(a)
When
NOT
in
the
cut
(guards
in full
down
position
(touching
the
table)
and
carriage
in
full
rear
position
behind
fence):
(b) When
saw
is set up
to
perform
90 ° crosscut
operations
(sawblade
90 °
to
table
surface
and arm
in 90 ° crosscut
position).
34
1 -- LEG SET
Key
Part
No.
No.
Description
1
2
3
4
5
6
7
8
9
10
11
12
63749
60314
63751
63750
STD
551225
STD
541025
STD
523106
STD
551031
STD
551131
STD
541231
STD
541250
803835
63752
Leg
Screw,
Truss
Hd.
1/4-20
x 5/8
Stiffener,
R.H.
Stiffener,
L.H.
*Lockwasher,
External
1/4
*Nut,
Hex
1/4-20
*Screw,
Hex Hd.
5/16-18
x 5/8
*Washer,
11/32
x 11/16
x 1/16
*Lockwasher,
External
5/16
*Nut,
Hex Jam
5/16-18
*Nut,
Hex
Jam
1/2-13
Foot,
Leveling
Bag of
Loose
Parts
(Not
Illustrated)
* Standard
Hardware
Item
-
May
be Purchased
Locally.
35
repair
parts
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repair
parts
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41
x 1 x 1/8
*Nut,
Hex
1/4-20
* Lockwasher,
External
I/4
Bracket,
Adjusting
Lever Assembly
*Bolt,
Rd.
Hd.
Short
Square
Neck
1/4-20
x 1/2
Pin,
Lever
+Nut,
Push
1/4
Key
Part
No.
No.
]
Description
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
63637
63636
63667
STD
601103
STD 551210
63639
448337
63680
60256
STD
600803
63664
63663
63624
63640
60225
60128
60208
63773
Pin
Pin,
Clevis
Clamp,
Cord
*Screw,
Type
"T"
Pan Hd.
10-32
x 3/8
*Lockwasher,
Ext.
Tooth
N10
Track
Screw,
Type
"'T'"
Rd.
Hd.
10-32
x 5/8
]'rim
Front
Arm
Key
*Screw,
Type
"'T'"
Pan Hd.
8-32
x 5!16
Guard,
Switch
Switch,
Locking
(Includes
Key
No.
27)
Arm,
Radial
Bracket,
Support
Grommet
Washer,
17/64
x 5/8 x 1/32
*Nut,
Push
Insulation
*Standard
Hardware
Item
-
May
be Purchased
Locally.
+If
this
part
is removed,
discard
and
replace
with
a new
Push
Nut.
42
6 -- GUARD
ASSEMBLY
Key
Part
No.
No.
Description
1
2
3
4
5
6
63681
120399
63541
63540
STD
551010
STD
601103
60219
STD541231
Guard
*Nut,
Square,
5/16-18
Bar, Antikickback
Guide,
Antikickback
*Washer,
13/64
x 5/8
x 1/32
*Screw,
Type
"T"
Pan Hd.
10-32
x 3/8
Screw,
Wing
5/16-18
x 1/2
*Nut,
Hex.,
5/16-18
Key
Part
No.
No,
Description
9
10
11
12
13
14
15
16
17
63271
STD
582043
63270
63269
63539
STD
541008
STD
551108
63538
STD
510805
Pawl,
Anti-Kickback
*Ring,
Retaining
7/16
Spreader
Bearing
Screw,
Guard
Clamp
*Nut,
Hex,
8-32
* Lockwasher,
External
Tooth
No.
8
Clamp,
Guard
*Screw,
Pan Hd.,
8-32
x 1/2
*Standard
Hardware
Item
-
May
be Purchased
Locally.
SAW ON LY
113.197751
SAW WITH
LEGS
HOW
TO ORDER
REPAIR
PARTS
IO-INCH
RADIAL
SAW
Now
that
you
have
purchased
your
10-inch
radial
saw,
should
a
need
ever
exist
for
repair
parts
or
service,
simply
contact
any
Sears
Service
Center
and
most
Sears,
Roebuck
and
Co.
stores.
Be sure to
provide
all pertinent
facts
when
you
call
or visit.
The
model
number
of
your
lO-inch
radial saw will
be found
on
a label attached
to
your
saw, at the
front
of
the base.
WHEN
ORDERING
REPAIR
PARTS,
ALWAYS
GIVE
THE
FOLLOWING
INFORMATION:
PART
NUMBER
PART
DESCRIPTION
MODEL
NUMBER
113.19771
113.197751
NAME
OF ITEM
10-INCH
RADIAL
SAW
All
parts
listed
may
be ordered
from
any
Sears
Service
Center
and
most
Sears
stores.
If
the
parts
you
need
are
not
stocked
locally,
your
order
will
be electronically
transmitted
to
a Sears
Repair
Parts
Distribution
Center
for
handling.
Sold
by SEARS,
ROEBUCK
AND
CO.,
Chicago,
IL.
60684
U.S.A.
Part.No.
63784
Forrn
No
SP4411 5
Printed
in
U.S.A.
7/81