GE JKP86 Installation Instructions Manual
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27" Built-In Wall Oven
with Microwave
JKP86
If you have questions, call 1.800.GE.CARES or visit our website at:
www.GEAppliances.com
Before You Begin
Read these instructions
carefully and completely.
• IMPORTANT-save
these
instructions
for
local inspector's
use.
• IMPORTANT-observe a,
governing
codes
and ordinances.
• Note to Installer--Be
sure to leave these
instructions
with the consumer.
• Note to ConsumermKeep
these
instructions
for future
reference,
• Proper
installation
is the responsibility
of the installer
and product
failure
due
to improper
installation
is NOT covered
under
warranty.
• NOTE--This
appliance
must be properly
grounded.
• ATTENTION
INSTALLER
All electric
wall ovens must be hard wired
(direct
wired)
into an approved
junction
box. A plug and receptacle
is NOT permitted
on these
products.
Parts Included
Screws For Installation
Metal Bottom Trim
Tools Needed
1/8" Drill Bit and
Electric or Hand Drill
Phillips
Screwdriver
Materials
Needed
__
@
Wireaunts
Strain Relief Clamp
Junction
for 1/2" conduit
Box
€%-_'_-,,
36" of String
229c4053P507-3
31-10526-3
o6-o3JR
For Your Safety
• Be sure your oven
is installed
properly
by
a qualified
installer
or service
technician.
• Be sure the oven
is securely
installed
in a
cabinet
that is firmly attached
to the house
structure.
Weight
on the oven door could
cause
the oven to tip and result in injury.
Never
allow
anyone
to climb,
sit, stand
or
hang on the oven
door.
• Make
sure the cabinets
and wall coverings
around
the oven
can withstand
the
temperatures
(up to 200°F)
generated
by the oven.
WARNING:
The electrical
power to the oven supply
line
must be shut off while line
connections
are being made. Failure
to do so could result in serious
injury
or death.
Electrical
Requirements
This appliance
must be supplied
with the
proper voltage
and frequency,
and connected
to an individual,
properly
grounded
branch
circuit, protected
by a circuit breaker or fuse
having amperage
as noted on rating plate.
(Rating plate is located on the inside wall of
the microwave
oven.)
We recommend
you have the electrical
wiring
and hookup of your oven connected
by a
qualified
electrician.
After installation,
have the
electrician
show you where your main oven
disconnect
is located.
Check with your local utilities for electrical
codes which apply in your area. Failure to wire
your oven according
to governing
codes could
result in a hazardous
condition.
If there are no
local codes, your oven must be wired and fused
to meet the requirements
of the National
Electrical
Code, ANSI/NFPA
No. 70-Latest
Edition. You can get a copy by writing:
National
Fire Protection
Association
Batterymarch
Park
Quincy, MA 02269
Effective
January
1,1996,
the National
Electrical
Code requires that new, but not
existing,
construction
utilize a four-conductor
connection
to an electric
oven. When installing
an electric
oven in new construction,
a mobile
home,
recreational
vehicle
or an area where
local codes prohibit
grounding
through the
neutral conductor,
follow the instructions
in
the section
on NEW CONSTRUCTION
AND
FOUR-CONDUCTOR
BRANCH
CIRCUIT
CONNECTION.
You must use a three-wire,
single-phase
A.C.
208Y/120
Volt or 240/120
Volt, 60 hertz
electrical
system.
If you connect to aluminum
wiring, properly
installed
connectors
approved
for use with aluminum
wiring must be used.
2
under false bottom.
Remove
labels on
the outside
of the door, plastic
on trims
and panel and all tape around
oven.
Broiler
Pan
and Grid
Oven Racks
Literature
Pack
Open oven door and remove
literature
pack, broiler
pan and grid, and oven
racks. Open microwave
door and
remove
shelves and turntable
package.
Remove
Installation
Instructions
from literature
pack and read them
carefully
before
you begin.
Be sure to place all literature,
Owner's
Manual,
Installations,
etc.
in a safe place for future
reference.
Door removal is not a requirement
for
installation
of the product,
but is an
added convenience.
To remove the door:
Open the oven door as far as it will go.
Push both hinge
Hinge
_=
Unlocked
locks down toward
_!_i__'_l_, Position
the door frame,
Hinge"_
to the unlocked
s_ot
_,d
position. This may
require a flat blade
Hinge
screwdriver.
Arm
DO NOT LIFT THE DOOR
BY THE HANDLE!
Place hands on both sides of
the door, and close the oven
door to the removal
position.
This is half way between
the
broil stop and fully closed.
Lift door up and
out until the
hinge arms
clear the slots.
Hinge Clears
Slot
NOTE:
The oven door
is very heavy.
Be sure you have a firm
grip before
lifting
the oven
door off the hinges.
Use caution
once the door is removed.
Do not lay the
door on its handle.
This could
cause
dents
or scratches.
(Continued on following page)
3
Pre-lnstallation Checklist cont.
[_
lace the oven
on a table
or platform
even with the cutout
opening.
(Platform
must support
255 Ibs.)
Remove
the bottom
trim from the top
of the oven.
It will be installed
at the
end of the installation
process.
The
trim is wrapped
separately
and taped
to the top of the unit.
4
Cutout for Built-In Oven
with Microwave
Allow 7/8" for
overlap of oven
over side edges
Allow a minimum
of 20"
for clearance
to adjacent
corners,
drawers,
walls,
etc. when door is open
Cabinet
27"
Cutout
Width
25" Min.
25 1/4" Max.
2" x 4" or
equivalent
runners
level with
bottom
of cutout
Allow minimum
1" for overlap
of oven top and
bottom of cutout
Junction
Box
Location
I
I
Cutout
Height
44"
Min.
Above
41 1/4" Max.
base rail
Alternate
I
Junction
Box
Location
Recommended
minimum
cutout location
from
floor
21 5/8"
If the cabinet
does
not have
a solid bottom,
two braces
or runners
must be installed
level with the bottom
of the cutout
to
support
the weight
of the oven. The
runners
and braces
must support
255 Ibs.
NOTE:
If marks,
blemishes
or the
cutout
opening
are visible
above the
installed
oven,
it may be necessary
to
add wood shims
under
the runners
and
front
trim until the marks or opening
are covered.
Cabinet
Width
Recommended
Minimum
Cutout Location
from
Floor
Cutout
Depth
Cutout
Width
Cutout
Height
27"
21 5/8"
23 112"
25" Min.
25 1/4" Max.
41 1/8" Min.
41 1/4" Max.
NOTE:
If the cabinet
does
not
have a front
frame
and the
sides
are less than 3/4" thick,
shim
both sides
equally
to
establish
the cutout
width.
2" x 4" or equivalent
runners
level with
bottom o1 cutout
I_'_
18" _l
27"
-_
NOTE:
If using equivalent
runners,
then the center
of the
equivalent
runners
should
be
20 1/2".
must be hard wired
(direct
wired)
into an approved
junction
box. A plug and receptacle
is NOT permitted
on these
products.
DO NOT shorten
the flexible
conduit.
The conduit
strain
relief clamp
must be
securely
attached
to the junction
box
and the flexible
conduit
must be securely
attached
to the clamp.
If the flexible
conduit
will not fit within the clamp,
do not
install the oven
until a clamp
of the proper
size is obtained.
NOTE
TO ELECTRICIAN:
The 3 power
leads
supplied
with this
appliance
are
UL recognized
for connection
to heavier
gauge
household
wiring.
The
insulation
of these
3 leads
is rated at temperatures
much
higher
than the temperature
rating
of household
wiring.
The current
carrying
capacity
of the conductor
is governed
by the wire gauge
and the temperature
rating
of the insulation
around
the wire.
WARNING:
Improper
connection of aluminum house
wiring to copper leads can
result in an electrical hazard or fire.
Use only connectors designed for
joining copper to aluminum and follow
the manufacturer's
recommended
procedure closely.
Turn off the circuit
breaker
or remove
fuses to the oven branch
circuit.
With the oven
supported
on a table
or
platform
in front of the cabinet
opening,
connect
the flexible
conduit
to the
electrical
junction
box as shown
below.
Position
the conduit
in such a manner
that it will lie on top of the oven
in
a natural
loop when the oven
is
installed.
You will need to purchase
an appropriate
strain
relief clamp
to
complete
the connection
of the conduit
to the junction
box.
20'L -
Junction
Box
Location
Strain
Relief Clamp
(not included)
must be used at
Junction
Box
g conduit
U
6
(Continued
on following page)
New Construction and
Four-Conductor Branch
Circuit Connection
• When
installing
in new construction,
or
• When
installing
in a mobile
home,
or
• When
installing
in a recreational
vehicle,
or
• When
local codes
do not permit
grounding
through
neutral:
a. Cut the neutral
(white)
lead from the crimp.
Re-strip
the neutral
(white)
lead to expose
the proper
length of conductor.
__
Ground
m_
__Wire
b. Attach the appliance
grounding
lead (green
or bare copper)
in accordance
with local
codes.
If the residence
grounding
conductor
is aluminum,
see WARNING
on page 6.
c. Connect
the oven
neutral
(white)
lead to
the branch
circuit
neutral
(white
or gray)
in accordance
with
local codes,
using a
wire nut.
d. Connect
the oven
red lead to the branch
circuit
red lead and the oven
black lead to
the branch
circuit
black
lead in accordance
with
local codes,
using wire nuts.
If the
residence
red, black or white
leads are
aluminum
conductors,
see WARNING
on
page 6.
e. Install Junction
Box Cover.
Three-Conductor
Branch
Circuit Connection
When
connecting
to a three-conductor
branch
circuit,
if local codes
permit:
a. Connect
the bare oven ground
conductor
with the crimped
neutral
(white)
lead to
the branch
circuit
neutral
(white
or gray
in color),
using a wire nut.
O
b. Connect
the oven
red lead to the branch
circuit
red lead in accordance
with
local
codes,
using a wire
nut.
c. Connect
the oven
black lead to the branch
circuit
black
lead in accordance
with local
codes,
using a wire
nut. If the residence
red, black
or white
leads are aluminum
conductors,
see WARNING
on page 6.
d. Install Junction
Box Cover.
7
Securing the Oven in the Opening
Sliding the Oven Into the
Opening
a. Loop (do
not tie) a 36"
string around
the
conduit
before
the oven
is slid into place.
This will keep the conduit
from falling
behind
the oven.
J
#-
Pull out on
string loop
while pushing
the oven into
the cabinet
b. Lift oven into cabinet
cutout
using the oven
opening
as a grip. Carefully
push against
oven front frame.
Do not push against
outside
edges.
c. As you slide the oven back, pull the string
so that the conduit
will lie on top of the
oven in a natural
loop.
d. When
you are sure the conduit
is out of the
way, slide the oven
3/4 way
back into the
opening.
Remove
the string
by pulling
on
one end of the loop.
Drilling the Pilot Holes and
Mounting
the Oven
NOTE:
Before
drilling
the pilot holes,
make sure the oven
is pushed
as far
back
into the opening
as it will go
and centered.
a.
Drill through
the mounting
holes (top and
bottom)
of the side trim, for the #8 screws
provided.
Mounting
Hole
The screws
must
be a minimum
of
1/4" from the front
of the cutout.
_i
WARNING:
Mounting
screws
must be used.
Failure
to
do so could
result
in the oven
falling
out of the cabinet
causing
serious
injury.
i
b. Secure the oven to cabinet with screws
provided.
NOTE:
If the cabinet
is particle
board,
you
must use #8 x 3/4"
particle
board
screws.
These
may be purchased
at any hardware
store.
8
(Continued
on following page)
Preparing for the Bottom
Trim Installation
a. With oven
installed,
take the bottom
trim
and center
it on the bottom
front edge of
the cabinet
opening.
b. Using the trim
as a template,
mark the center
of each slot
(three total) where
the mounting
holes
will be drilled.
c. Remove
the trim.
d. Drill pilot holes into the
center
of each template
mark.
=
With
Lower Trim
in Position,
Mark
_;111111lll
(3) Mounting
Hole -_e.l_H'll
Locations
-/-""-_.'4_.._
Lower Trim
Before
Pre-drilling
Mounting
Holes
I_]
Installing
the Bottom Trim
a. Place the bottom
metal trim centered
over
the pre-drilled
mounting
holes.
Tape the
edges
of the trim down to maintain
the
alignment.
b.
Trim Screws
Side Trim ....._ _
Metal Lower Trim
Using three
trim screws
provided,
secure
the bottom
trim to the bottom
edge of the
cabinet.
IMPORTANT:
If this unit is ever
removed
from
the cabinet
or the oven
is ever
pulled
out for service,
the trim
must be removed
first
or damage
to
the trim will occur.
_
CAUTION:
Be sure you
do not tip the oven
forward
during
installation
or you
may
bend the bottom
trim,
The bottom
trim
provides
an opening
for cooling
air to
enter the cabinet,
This opening
should
never
be blocked,
9
151Replacing the Oven Door
NOTE:
The oven door
is heavy. You
may need
help lifting the door high
enough
to slide
it into the hinge slots.
Do not lift the door by the handle.
=
/
Lift the oven door by
placing
one hand on
each side. The door is
heavy,
so you may need
help. Do not lift the door
by the handle.
With the door at the same angle
as
the removal
position
(half way between
the closed
and broil stop position,
seat the notch of the hinge arm into
the bottom
edge of the hinge
slot.
The notch of the hinge
arm must be
fully seated
into the bottom
of the slot.
Bottom Edge
of Slot
Hinge Arm
/t
Hinge Notch
_'-_
Open the oven
door as far as it
will open.
_"_
Push the hinge locks
up against
the
front frame
of the oven
cavity, to the
locked
position.
Hinge in
Locked Position
Notch of Hinge
Securely
Fitted
into Bottom
Hinge Slot
_'-_
Close the oven door.
10
film, if present,
and any stickers.
[_
Check
to be sure that all wiring
is
[_
secure
and not pinched
or in contact
with
moving
parts.
Check that the bottom
trim is installed
properly
(see page 9).
Check to be sure the mounting
screws
are installed
and flush with the side trim
(see page 8).
Operation
Checklist
Remove
all items from the inside
of the oven.
Check
that conduit
is securely
connected
to the junction
box.
Turn on the power to the oven.
(Refer
to your
Owner's
Manual.)
Verify that
the bake and broil units, and all
cooking
functions
operate
properly.
Check
that the circuit
breaker
is not
tripped
nor the house
fuse blown.
See your Owner's
Manual
for
troubleshooting
list.
NOTE
TO ELECTRICIAN:
The power
leads supplied
with this appliance
are UL recognized
for
connections
to larger
gauge
household
wiring.
The insulation
of these
leads
is
rated at temperatures
much
higher
than the temperature
rating
of
household
wiring.
The current
carrying
capacity
of a conductor
is governed
by the wire gauge
and
also the temperature
rating
of the
insulation
around
the wire.
NOTE: ALUMINUM
WIRING
A.
a.
WARNING:
IMPROPER
CONNECTION
OF ALUMINUM
HOUSE
WIRING
TO THE COPPER
LEADS
CAN RESULT
IN AN
ELECTRICAL
HAZARD
OR FIRE.
Splice
copper
wires
to aluminum
wiring
using
special
connectors
designed
and UL approved
for
joining
copper
to aluminum,
and follow
the manufacturer's
recommended
connector
procedure
closely.
NOTE:
Wire
used, location
and
enclosure
of splices,
etc., must
conform
to good
wiring
practice
and
local codes.
11