Grizzly G0513X2 Owner's Manual

Specifications

Brand: Grizzly
Category: Saw
Model: G0513X2
File Type: PDF
File Size: 13.79 Mb
Pages: 84

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Text of the manual

COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL9289 PRINTED IN TAIWAN The Model G0513X2 is the same machine as the Model G0513X except for the cast iron trunnion assembly. Except for details given in this insert, the content in the Model G0513X owner's manual is the same for both machines. Before operating your new machine, you MUST read and understand this insert and the entire Model G0513X manual to reduce the risk of injury from improper use or setup. If you have any further questions about this manual insert or the differences between the Model G0513X2 and the Model G0513X, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly. com. MODEL G0513X2 17" BANDSAW MANUAL INSERT

G0513X2 Manual Insert

G0513X2 Main Parts '' '( )- (' (( (* () ' .( .) .* '& '' ') '. ', '+ &- '- &- '% &, ') &, (& (% *, *+ +& *- &&& .& ., .' .% )- &) (. )% (+ )' (- (, )& &- &. '& '% &+ , &* )* ( )) (. )( )+ &% ), -, +) -- (. +& +% +' +* +& +( +% &&& *% *% && &' &( ). - . ** +- +, ,* ++ ,+ *. +. ,) * ) ,% ,' ,( ,& '* -'"' -'"& -'") -'"( -'"* -. &&. -) -& -) -* -+ -( -% -( -' (. ,- ,. -'", -'"+

G0513X2 Manual Insert

-3- G0513X2 Fence/Guides Parts &') &)' &)& &)% &(- &(+ &(, &*) &)( &(& .+ &'* + &)) &). &)* &*' &'+ &'& &', &'- &'( &'' &(% &(& &), &)+ &'. & &() &(( &(* &(' &*&"* &*&"+ &*&", &*&"- &*&"&& &*&"&% &*&". &*% &*& &*%"& &*%"' &*%") &*%"( &*%", &*%"- &*%"- &*%". &*%"+ &*%"&% &*%"&& &*%"* &'&"'% &'&"&, &'&"'& &'&"& &'&"&. &'&"') &'&"&) &'&", &'&"'. &'&"'* &'&"'( &'&"' &'&"&( &'&"&* &'&"&& &'&"&+ &'&"', &'&". &'&"'+ &'&"( &'&"'- &'&"&- &'&"&% &'&"'' &'&"- &'&"+ &'&"* &'&") &'&"&' &** &*+ &*+ &*+ &*+ &*, &*, &*- &*. &+% &+& &+' &+( &+) &+* &++ &+, &+-&+.&,% &,& &,' &,( &,) &,* &,+ &,, &,- &,. &-% &-& &-' &-( &-) &-* &-+ &-,

G0513X2 Manual Insert

G0513X2 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0513X001 BUSHING 54 PCB23M CARRIAGE BOLT M8-1.25 X 80 2 PSS01M SET SCREW M6-1 X 10 55 P0513055 UPPER WHEEL COVER 3 P0513X003 BUSHING 56 PB10M HEX BOLT M6-1 X 25 4 P0513004 LIFTING EYE BOLT M10-1.5 57 PW03M FLAT WASHER 6MM 5 P0513005 MACHINE BODY 58 P0513058 BRUSH 6 PSS07M SET SCREW M5-.8 X 5 59 PSB06M CAP SCREW M6-1 X 25 7 P0513X007 BUSHING 60 P0513X060 STAR HANDLE 8 PW03M FLAT WASHER 6MM 61 PLN03M LOCK NUT 6MM 9 PWRCRD220L POWER CORD 62 P0513062 STRAIN RELIEF 16MM 10 PN01M HEX NUT M6-1 63 P0513063 HEIGHT POINTER 11 P0513011 POINTER 64 PN03M HEX NUT M8-1.25 12 P0513012 SHOULDER SCREW M4-.7 X 5 65 PB124M HEX BOLT M8-1.25 X 90 13 P0513013 UPPER SHAFT 66 P0513066 KNOB SCREW M10-1.5 X 20 14 PRP10M ROLL PIN 5 X 36 67 P0513067 KNOB SCREW M10-1.5 X 55 15 P0513015 UPPER WHEEL SHAFT HINGE 68 P0513068 THREADED HANDLE 10MM 16 P0513016 UPPER WHEEL SHAFT 69 P0513069 CAM 17 P0513017 BUSHING 70 P0513070 PILLOW BLOCK 18 P6204LLU BALL BEARING 6204LLU 71 P0513071 HANDLE M10-1.5 19 P0513X019 UPPER WHEEL 17" 72 P0513072 LEVER ROD 20 PR25M INT RETAINING RING 47MM 73 PN09M HEX NUT M12-1.75 21 P0513X021 SPECIAL WASHER 8MM 74 P0513074 SHAFT 22 PSB11M CAP SCREW M8-1.25 X 16 75 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 23 P0513023 SAW BLADE 1/2" X 131.5" 76 PLW04M LOCK WASHER 8MM 24 PLW04M LOCK WASHER 8MM 77 PSB02M CAP SCREW M6-1 X 20 25 PSB14M CAP SCREW M8-1.25 X 20 78 P0513078 COVER 26 P0513X026 TIRE 79 PSS09M SET SCREW M8-1.25 X 20 27 P0513X027 LOWER WHEEL 17" 80 PN03M HEX NUT M8-1.25 28 P0513X028 IDLE PULLEY 81 P0513081 LOWER WHEEL SHAFT 29 PN32 HEX NUT 1-14 82 P0513082 MOTOR 2HP 110/220V 30 PLW09 LOCK WASHER 1" 82-1 P0513X082-1 MOTOR FAN COVER 31 PWRCRD220S MOTOR CORD 82-2 P0513X082-2 MOTOR FAN 32 P0513032 COMPRESSION SPRING 82-3 P0513X082-3 CAPACITOR COVER 33 PRP02M ROLL PIN 3 X 16 82-4 P0513X082-4 R. CAPACITOR 40M 250VAC 34 P0513034 LOCATE BLOCK 82-5 P0513X082-5 WIRING BOX 35 P51201 THRUST BEARING 51201 82-6 P0513X082-6 CAPACITOR COVER 36 P0513036 SWITCH 82-7 P0513X082-7 S. CAPACITOR 200M 250VAC 37 P0513037 HANDWHEEL 83 PB32M HEX BOLT M10-1.5 X 25 38 P0513038 ADJUSTING BOLT 84 PLW06M LOCK WASHER 10MM 39 PFS07M FLANGE SCREW M5-.8 X 10 85 P0513085 MOTOR BRACKET 40 PTLW02M EXT TOOTH WASHER 5MM 86 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 41 PN06M HEX NUT M5-.8 87 P0513087 PLATE 42 PFS08M FLANGE SCREW M5-.8 X 16 88 PFS07M FLANGE SCREW M5-.8 X 10 43 P0513043 SWITCH PLATE 89 P0513089 PILLOW BLOCK 44 PSB11M CAP SCREW M8-1.25 X 16 90 PK15M KEY 5 X 5 X 35 45 P0513X045 FENDER WASHER 8MM 91 PB81M HEX BOLT M8-1.25 X 20 LH 46 P0513046 UPPER WHEEL SLIDING BRACKET 92 P0513092 MOTOR PULLEY 47 PSB05M CAP SCREW M6-1 X 50 93 PVA42 V-BELT A-42 4L420 48 P0513048 RIVET 3.2 X 10 94 PSB04M CAP SCREW M6-1 X 10 49 PSB04M CAP SCREW M6-1 X 10 95 P0513095 LOWER WHEEL COVER 50 P0513050 CLEAR WINDOW 96 PFH31M FLAT HD SCR M4-.7 X 8 51 P0513X051 TRUNNION PLATE 97 P0513X045 FENDER WASHER 8MM 52 PLW04M LOCK WASHER 8MM 98 PSB84M CAP SCREW M10-1.5 X 35 53 PB03M HEX BOLT M8-1.25 X 16

G0513X2 Manual Insert

-5- REF PART # DESCRIPTION REF PART # DESCRIPTION 99 PN02M HEX NUT M10-1.5 127 P0513X127 TABLE INSERT 100 P0513100 SMALL GEAR 128 P0513X128 TABLE PIN 101 P0513X101 LOCK HANDLE 129 P0513X129 LOCATE BUSHING 102 P0513102 TRUNNION SUPPORT BRACKET 130 P0513X130 BUSHING 103 PLW06M LOCK WASHER 10MM 131 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 104 PW04M FLAT WASHER 10MM 132 PLW04M LOCK WASHER 8MM 105 PB18M HEX BOLT M6-1 X 20 133 P0513X133 GUIDE BRACKET 106 PSB37M CAP SCREW M6-1 X 50 134 P0513X134 WORM CYLINDER 107 P0513107 PILLOW BLOCK 135 P0513X135 FIXED PLATE 108 PN01M HEX NUT M6-1 136 PSB50M CAP SCREW M5-.8 X 10 109 P0513109 ADJUST BOLT M6 137 PW02M FLAT WASHER 5MM 110 P6000 BALL BEARING 6000ZZ 138 P0513X138 PROTECTIVE COVER ASSY 111 PSB02M CAP SCREW M6-1 X 20 139 PSB72M CAP SCREW M10-1.5 X 30 112 PW01M FLAT WASHER 8MM 140 P0513X140 SHOULDER SCREW 113 PW01M FLAT WASHER 8MM 141 P0513X141 FIBER WASHER 114 PS17M PHLP HD SCR M4-.7 X 6 142 P0513X142 SLIDING PLATE 115 P0513115 GEAR PLATE 143 PN04M HEX NUT M4-.7 116 PLN04M LOCK NUT M8-1.25 144 P0513X144 RACK 117 PS17M PHLP HD SCR M4-.7 X 6 145 P0513X145 UPPER GUIDE HOSE 118 P0513118 LOCK HANDLE 146 P0513X146 HANDWHEEL 119 PW05M FLAT WASHER 4MM 147 PSB02M CAP SCREW M6-1 X 20 120 P0513120 POINTER 148 PCB10M CARRIAGE BOLT M8-1.25 X 85 121 P0513X121 FENCE SET ASSY L=590 149 PSB01M CAP SCREW M6-1 X 16 121-1 PH7588001 FIXED BASE 640MM 150 P0513X150 BLADE ADJUSTMENT ASSY 121-2 PH7587002 ADJUST BASE 150-1 PSB01M CAP SCREW M6-1 X 16 121-3 PH7587003 FIXED SHAFT 150-2 P0513X150-2 UPPER GUIDE SUPPORT BLOCK 121-4 PH7587004 SHAFT 150-3 PSS01M SET SCREW M6-1 X 10 121-5 PH7587005 SPRING PIECE 150-4 P0513X150-4 ADJUST BAR 121-6 PH7528004 LOCK HANDLE M8 X 44 150-5 P0513X150-5 UPPER BLADE GUIDE SUPPORT 121-7 PH7588007 SUPPORT TUBE 590MM 150-6 P0513X150-6 BIAS SHAFT 121-8 PW01M FLAT WASHER 8MM 150-7 PR05M EXT RETAINING RING 15MM 121-9 PH7587009 FENCE HANDLE M8-1.25 X 22 150-8 P6202 BALL BEARING 6202ZZ 121-10 PH7587010 RAIL PAD 150-9 P0513X150-9 HANDLE BUSHING 121-11 PH7587011 CONVEX 150-10 PSB48M CAP SCREW M6-1 X 35 121-12 PSB69M CAP SCREW M6-1 X 25 150-11 P0513X150-11 UPPER SPACING SLEEVE 121-13 PH7587013 FIXED LUMP 151 P0513X151 BLADE ADJUSTMENT ASSY 121-14 PH7588014 SQUARE TUBE 640MM 151-5 P0513X151-5 LOWER BLADE GUIDE SUPPORT 121-15 PN03M HEX NUT M8-1.25 151-6 PSB01M CAP SCREW M6-1 X 16 121-16 PFS04M FLANGE SCREW M4-.7 X 6 151-7 P0513X151-7 BIAS SHAFT 121-17 PH7587017 GUARD PIECE 151-8 PR05M EXT RETAINING RING 15MM 121-18 PH7528002 MOVING PLATE 151-9 P6202 BALL BEARING 6202ZZ 121-19 PH7587019 PLUG 151-10 P0513X151-10 HANDLE BUSHING 121-20 PHTEK3M TAP SCREW M3.5 X 8 151-11 PSB48M CAP SCREW M6-1 X 35 121-21 PH7587021 SCALE 152 P0513X152 MITER GAUGE ASSY 121-22 PN01M HEX NUT M6-1 154 PS38M PHLP HD SCR M4-.7 X 10 121-23 PLW03M LOCK WASHER 6MM 155 P0513X2155 CAST IRON TRUNNION ASSEMBLY 121-24 PSB01M CAP SCREW M6-1 X 16 156 PW01M FLAT WASHER 8MM 121-25 PB08M HEX BOLT M6-1 X 20 157 PLN04M LOCK NUT M8-1.25 121-26 PFB13M FLANGE BOLT M4-.7 X 8 158 PS17M PHLP HD SCR M4-.7 x 6 121-27 PW03M FLAT WASHER 6MM 159 P0513115 GEAR PLATE 121-28 PH7588028 RESAW FENCE (AL) 590MM 160 PFH32M FLAT HD SCR M4-.7 X 6 121-29 PH7587029 SPACER PLATE 161 PCB10M CARRIAGE BOLT M8-1.25 X 85 122 P0513X122 GEAR 162 P0513X2162 UPPER TRUNNION 123 P0513X123 FIXED BOLT 163 PCB23M CARRIAGE BOLT M8-1.25 X 80 124 P0513X124 COVER 164 P0513118 LOCK HANDLE M8-1.25 125 PSB11M CAP SCREW M8-1.25 X 16 165 P0513X2165 ANGLE LABEL 126 P0513X126 TABLE 17" X 24" 166 PW01M FLAT WASHER 8MM

G0513X2 Manual Insert

REF PART # DESCRIPTION REF PART # DESCRIPTION 167 PB07M HEX BOLT M8-1.25 X 25 178 P0513X2178 TRUNNION SUPPORT BRACKET 168 P0513X101 LOCK HANDLE M8-1.25 179 P0513100 SMALL GEAR 169 PW05M FLAT WASHER 4MM 180 PSBS19M BUTTON HD CAP SCR M10-1.5 X 30 170 P0513120 POINTER 181 P0513X2181 RIGHT COVER 171 PS17M PHLP HD SCR M4-.7 x 6 182 P6000 BALL BEARING 6000ZZ 172 P0513109 ADJUST BOLT M6-1 183 PW04M FLAT WASHER 10MM 173 PN01M HEX NUT M6-1 184 P0513X2184 LEFT COVER 174 P0513X2174 ADJUST PLATE 185 P0513X2185 ADJUST BLOCK 175 PFH01M FLAT HD SCR M5-.8 X 15 186 PLW04M LOCK WASHER 8MM 176 PSB01M CAP SCREW M6-1 X 16 187 PSB97M CAP SCREW M5-.8 X 6 177 PSB37M CAP SCREW M6-1 X 50 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0513X2201 G0513X2 MODEL # LABEL 209 PLABEL-14 ELECTRICITY LABEL 202 G8588 GRIZZLY LOGO PLATE 210 P0513X210 EXTREME SERIES PLATE 203 PLABEL-20 OPEN DOOR LABEL 211 PLABEL-18 DISCONNECT POWER LABEL 204 P0513X204 GUARD ADJ LABEL 212 PLABEL-20 OPEN DOOR LABEL 205 P0513X205 SCALE DIRECTIONS LABEL 213 PPAINT-11 "PUTTY" PAINT 206 PLABEL-11 SAFETY GLASSES LABEL 214 P0513X214 TENSION ADJ LABEL 207 PLABEL-19 HANDS/BLADE LABEL 215 PPAINT-1 "GRIZZLY GREEN" PAINT 208 PLABEL-12 READ MANUAL LABEL 216 P0513X2216 MACHINE ID LABEL '%& '%' '%( '%) '%* '&+ '%+ '%, '%- '%. '&% '&& '&' '&( '&) '%. '&* G0513X2 Labels Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

G0513X2 Manual Insert

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G0513X2 Manual Insert

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EXTREME SERIES BANDSAW

OWNER'S MANUAL COPYRIGHT © JANUARY, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2007 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #EWTR7787 PRINTED IN TAIWAN

4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATION MAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT&AILURETOREAD UNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHISMANUALMAYRESULTINSERIOUSPERSONALINJURY INCLUDINGAMPUTATION ELECTROCUTIONORDEATH4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITSSAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPERINSTALLATIONINASAFEENVIRONMENT PERSONNELTRAININGANDUSAGEAUTHORIZATION PROPERINSPECTIONANDMAINTENANCE MANUALAVAILABILITYANDCOMPREHENSION APPLICATIONOFSAFETYDEVICES BLADECUTTERINTEG RITY ANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT 4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGEFROMNEGLIGENCE IMPROPERTRAINING MACHINEMODIFICATIONSORMISUSE 3OMEDUSTCREATEDBYPOWERSANDING SAWING GRINDING DRILLING ANDOTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATEOF#ALIFORNIATOCAUSECANCER BIRTHDEFECTSOROTHERREPRODUCTIVEHARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEAD BASEDPAINTS s #RYSTALLINESILICAFROMBRICKS CEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLY TREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIES DEPENDINGONHOWOFTENYOUDOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS7ORKINAWELLVENTILATEDAREA ANDWORKWITHAPPROVEDSAFETYEQUIP MENT SUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTEROUTMICROSCOPICPARTICLES

Table of Contents

INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 G0513X Machine Data Sheet .................................................................................................... 4 G0514X Machine Data Sheet .................................................................................................... 6 G0514X3 Machine Data Sheet .................................................................................................. 8 Identification ............................................................................................................................. 10 SECTION 1: SAFETY ..................................................................................................................... 11 Safety Instructions for Machinery ............................................................................................. 11 Additional Safety Instructions for Bandsaws ............................................................................ 13 SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 14 Operation .................................................................................................................................. 14 Grounding ................................................................................................................................. 15 Extension Cords ....................................................................................................................... 15 Phase Converter ...................................................................................................................... 15 SECTION 3: SET UP ...................................................................................................................... 16 Set Up Safety ........................................................................................................................... 16 Items Needed for Set Up ......................................................................................................... 16 Unpacking ................................................................................................................................ 16 Inventory ................................................................................................................................... 17 Hardware Recognition Chart .................................................................................................... 18 Clean Up .................................................................................................................................. 19 Site Considerations .................................................................................................................. 19 Moving & Placing Base Unit ..................................................................................................... 20 Mounting ................................................................................................................................... 20 Table ........................................................................................................................................ 21 Blade Tracking ......................................................................................................................... 22 Positive Stop ............................................................................................................................ 23 Dust Collection ......................................................................................................................... 24 Installing Fence ........................................................................................................................ 25 Test Run ................................................................................................................................... 26 Tensioning Blade ..................................................................................................................... 27 Adjusting Support Bearings ...................................................................................................... 27 Adjusting Blade Guide Bearings .............................................................................................. 29 Aligning Table .......................................................................................................................... 30 Aligning Fence ......................................................................................................................... 31 Miter Gauge ............................................................................................................................. 31 SECTION 4: OPERATIONS ........................................................................................................... 32 Operation Safety ...................................................................................................................... 32 Overview .................................................................................................................................. 32 START/STOP Switch ............................................................................................................... 33 Guide Post ............................................................................................................................... 33 Fine Tune Tracking .................................................................................................................. 34 Blade Lead ............................................................................................................................... 34 Table Tilt .................................................................................................................................. 35 Ripping ..................................................................................................................................... 36 Crosscutting ............................................................................................................................. 36 Resawing .................................................................................................................................. 37 Cutting Curves ......................................................................................................................... 38 Stacked Cuts ............................................................................................................................ 38 Blade Speed ............................................................................................................................. 39 Blade Information ..................................................................................................................... 40 Blade Changes ......................................................................................................................... 42

SECTION 5: ACCESSORIES ......................................................................................................... 43

SECTION 6: MAINTENANCE ........................................................................................................ 45 Schedule .................................................................................................................................. 45 Cleaning ................................................................................................................................... 45 Unpainted Cast Iron ................................................................................................................. 45 Lubrication ................................................................................................................................ 45 Wheel Brush ............................................................................................................................. 45 SECTION 7: SERVICE ................................................................................................................... 46 Troubleshooting ........................................................................................................................ 46 Checking V-Belt ....................................................................................................................... 48 Tensioning V-Belt ..................................................................................................................... 48 Replacing V-Belt ...................................................................................................................... 49 Adjusting Tension Lever ........................................................................................................... 50 Adjusting Wheel Brush ............................................................................................................. 50 Wheel Alignment ...................................................................................................................... 51 G0513X Electrical Components ............................................................................................... 53 G0513X Wiring Diagram .......................................................................................................... 54 G0514X Electrical Components ............................................................................................... 55 G0514X Wiring Diagram .......................................................................................................... 56 G0514X3 Electrical Components ............................................................................................. 57 G0514X3 Wiring Diagram ........................................................................................................ 58 G0513X Main Parts .................................................................................................................. 59 G0513X Fence/Guide Parts ..................................................................................................... 60 G0513X Parts List .................................................................................................................... 61 G0513X Labels ........................................................................................................................ 63 G0514X/G0514X3 Main Parts .................................................................................................. 64 G0514X/G0514X3 Fence/Guide Parts ..................................................................................... 65 G0514X/G0514X3 Labels ........................................................................................................ 66 G0514X/G0514X3 Parts List .................................................................................................... 67 WARRANTY AND RETURNS ........................................................................................................ 70

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C/O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: [email protected] Web Site: http://www.grizzly.com Foreword INTRODUCTION Contact Info We are proud to offer the Model G0513X/G0514X/ G0514X3 Extreme Series Bandsaw. This machine is part of a growing Grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. We are pleased to provide this manual with the Model G0513X/G0514X/G0514X3. It was writ- ten to guide you through assembly, review safety considerations, and cover general operating pro- cedures. It represents our effort to produce the best documentation possible. The specifications, drawings, and photographs illustrated in this manual represent the Model G0513X/G0514X/G0514X3 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the latest updates to this manual!

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0513X MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0513X 17" 2 HP EXTREME SERIES BANDSAW Product Dimensions: Weight.............................................................................................................................................................. 345 lbs. Length/Width/Height............................................................................................................................. 32 x 32 x 73 in. Foot Print (Length/Width)....................................................................................................................... 27 x 17-3/4 in. Shipping Dimensions: Type....................................................................................................................................................Wood Slat Crate Content............................................................................................................................................................ Machine Weight.............................................................................................................................................................. 414 lbs. Length/Width/Height............................................................................................................................. 31 x 20 x 81 in. Electrical: Switch............................................................................................................................................ On/Off Push Button Switch Voltage............................................................................................................................................... 110/220V Cord Length............................................................................................................................................................ 6 ft. Cord Gauge....................................................................................................................................................14 gauge Recommended Breaker Size................................................................................30 amps at 110V, 15 amps at 220V Plug.......................................................................................................................................................................... No Motors: Main Type.................................................................................................................. TEFC Capacitor Start Induction Horsepower.................................................................................................................................................2 HP Voltage.................................................................................................................................................110/220V Prewired......................................................................................................................................................220V Phase........................................................................................................................................................Single Amps........................................................................................................................................................20/10A Speed.................................................................................................................................................1725 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds........................................................................................................................................... 1 Power Transfer ...................................................................................................................................Belt Drive Bearings..................................................................................................Shielded and Permanently Lubricated Main Specifications: Operation Blade Speeds........................................................................................................................... 1700, 3500 FPM Table Tilt.............................................................................................................................Left 5, Right 45 deg. Cutting Capacities Height Capacity At Blade........................................................................................................................... 12 in. Overall Height Capacity..............................................................................................................................12 in. Throat Capacity Left of Blade...............................................................................................................16-1/4 in. Blade Information Standard Blade Length...................................................................................................................... 131-1/2 in. Blade Width Range.............................................................................................................................. 1/8 - 1 in. Upper Blade Guides........................................................................................................................ Ball Bearing Lower Blade Guides........................................................................................................................ Ball Bearing G0513X Machine Data Sheet

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-5- The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model G0513X Table Information Table Length........................................................................................................................................ 23-5/8 in. Table Width..........................................................................................................................................17-1/4 in. Table Thickness.....................................................................................................................................1-1/2 in. Floor to Table Height............................................................................................................................37-1/2 in. Fence Information Locks in Front............................................................................................................................................... Yes Locks in Rear..................................................................................................................................................No Adjustable for Blade Lead.............................................................................................................................Yes Construction Table Construction...................................................................................................Precision Ground Cast Iron Rip Fence .................................................................. Cast Iron Fence with Extruded Aluminum Resaw Fence Base Construction......................................................................................................................... Formed Steel Body Construction......................................................................................................................... Formed Steel Upper Wheel........................................................................................................Computer Balanced Cast Iron Lower Wheel........................................................................................................Computer Balanced Cast Iron Tire Material...................................................................................................................................Polyurethane Wheel Cover ..........................................................................................................................Pre-Formed Steel Paint........................................................................................................................................... Powder Coated Other Related Information Wheel Diameter................................................................................................................................... 16-3/4 in. Wheel Width...........................................................................................................................................1-1/4 in. Number of Dust Ports........................................................................................................................................2 Dust Port Size.............................................................................................................................................. 4 in. Mobile Base..............................................................................................................................................G7314 Other Specifications: ISO Factory ...................................................................................................................................................ISO 9001 Country Of Origin ..............................................................................................................................................Taiwan Warranty ............................................................................................................................................................ 1 Year Serial Number Location ................................................................................................................ Label on Top Cover Assembly Time .................................................................................................................................................. 1 hour Features: Ball Bearing Blade Guides Quick Change Blade Release/Tensioner Magnifying Window Over Fence Scale Micro Adjusting Geared Table Height Scale Measurement Blade Tracking Window Hinged Wheel Covers Deluxe Cast Iron Fence with Extruded Aluminum Resaw Fence Miter Gauge Includes 1/2" Blade

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

G0514X Machine Data Sheet The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0514X MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0514X 19" 3 HP EXTREME SERIES BANDSAW Product Dimensions: Weight.............................................................................................................................................................. 383 lbs. Length/Width/Height............................................................................................................................. 36 x 32 x 76 in. Foot Print (Length/Width)................................................................................................................. 29-1/2 x 17-3/4 in. Shipping Dimensions: Type....................................................................................................................................................Wood Slat Crate Content............................................................................................................................................................ Machine Weight.............................................................................................................................................................. 460 lbs. Length/Width/Height............................................................................................................................. 21 x 33 x 85 in. Electrical: Switch.......................................................................................................Magnetic with Thermal Overload Protection Switch Voltage...................................................................................................................................................... 220V Cord Gauge....................................................................................................................................................14 gauge Recommended Breaker Size............................................................................................................................ 20 amp Plug.......................................................................................................................................................................... No Motors: Main Type.................................................................................................................. TEFC Capacitor Start Induction Horsepower.................................................................................................................................................3 HP Voltage........................................................................................................................................................220V Prewired......................................................................................................................................................220V Phase........................................................................................................................................................Single Amps.............................................................................................................................................................16A Speed.................................................................................................................................................1725 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds........................................................................................................................................... 1 Power Transfer ...................................................................................................................................Belt Drive Bearings..................................................................................................Shielded and Permanently Lubricated Main Specifications: Operation Blade Speeds........................................................................................................................... 1700, 3500 FPM Table Tilt.............................................................................................................................Left 5, Right 45 deg. Cutting Capacities Height Capacity At Blade........................................................................................................................... 12 in. Overall Height Capacity..............................................................................................................................12 in. Throat Capacity Left of Blade...............................................................................................................18-1/4 in. Blade Information Standard Blade Length.............................................................................................................................143 in. Blade Width Range........................................................................................................................1/8 - 1-1/4 in. Upper Blade Guides........................................................................................................................ Ball Bearing Lower Blade Guides........................................................................................................................ Ball Bearing

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-7- The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model G0514X Table Information Table Length........................................................................................................................................ 26-3/4 in. Table Width................................................................................................................................................ 19 in. Table Thickness.....................................................................................................................................1-1/2 in. Floor to Table Height............................................................................................................................37-1/2 in. Fence Information Locks in Front............................................................................................................................................... Yes Locks in Rear..................................................................................................................................................No Adjustable for Blade Lead.............................................................................................................................Yes Construction Table Construction...................................................................................................Precision Ground Cast Iron Rip Fence .................................................................. Cast Iron Fence with Extruded Aluminum Resaw Fence Base Construction......................................................................................................................... Formed Steel Body Construction......................................................................................................................... Formed Steel Upper Wheel........................................................................................................Computer Balanced Cast Iron Lower Wheel........................................................................................................Computer Balanced Cast Iron Tire Material...................................................................................................................................Polyurethane Wheel Cover ..........................................................................................................................Pre-Formed Steel Paint........................................................................................................................................... Powder Coated Other Related Information Wheel Diameter................................................................................................................................... 18-7/8 in. Wheel Width...........................................................................................................................................1-1/4 in. Number of Dust Ports........................................................................................................................................2 Dust Port Size.............................................................................................................................................. 4 in. Other Specifications: ISO Factory ...................................................................................................................................................ISO 9001 Country Of Origin ..............................................................................................................................................Taiwan Warranty ............................................................................................................................................................ 1 Year Serial Number Location ................................................................................................................ Label on Top Cover Assembly Time .................................................................................................................................................. 1 hour Features: Blade Tension Indicator Micro Adjusting Gear Table Height Scale Measurement Fence with Scale and Magnifying Window Deluxe Cast Iron Fence with Extruded Aluminum Resaw Fence Miter Gauge Quick Change Blade Release/Tensioning Rack and Pinion Upper Guide Adjustment Includes 3/4" Blade Hinged Wheel Covers

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0514X3 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0514X3 19" 3 HP 3-PHASE EXTREME SERIES BANDSAW Product Dimensions: Weight.............................................................................................................................................................. 378 lbs. Length/Width/Height............................................................................................................................. 36 x 32 x 76 in. Foot Print (Length/Width)................................................................................................................. 29-1/2 x 17-3/4 in. Shipping Dimensions: Type....................................................................................................................................................Wood Slat Crate Content............................................................................................................................................................ Machine Weight.............................................................................................................................................................. 456 lbs. Length/Width/Height............................................................................................................................. 21 x 33 x 85 in. Electrical: Switch.......................................................................................................Magnetic with Thermal Overload Protection Switch Voltage...................................................................................................................................................... 220V Cord Gauge....................................................................................................................................................14 gauge Recommended Breaker Size............................................................................................................................ 10 amp Plug.......................................................................................................................................................................... No Motors: Main Type........................................................................................................................................... TEFC Induction Horsepower.................................................................................................................................................3 HP Voltage.................................................................................................................................................220/440V Prewired......................................................................................................................................................220V Phase.........................................................................................................................................................Three Amps.........................................................................................................................................................9/4.5A Speed.................................................................................................................................................1725 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds........................................................................................................................................... 1 Power Transfer ...................................................................................................................................Belt Drive Bearings..................................................................................................Shielded and Permanently Lubricated Main Specifications: Operation Blade Speeds........................................................................................................................... 1700, 3500 FPM Table Tilt.............................................................................................................................Left 5, Right 45 deg. Cutting Capacities Height Capacity At Blade........................................................................................................................... 12 in. Overall Height Capacity..............................................................................................................................12 in. Throat Capacity Left of Blade...............................................................................................................18-1/4 in. Blade Information Standard Blade Length.............................................................................................................................143 in. Blade Width Range........................................................................................................................1/8 - 1-1/4 in. Upper Blade Guides........................................................................................................................ Ball Bearing Lower Blade Guides........................................................................................................................ Ball Bearing G0514X3 Machine Data Sheet

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-9- The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model G0514X3 Table Information Table Length........................................................................................................................................ 26-3/4 in. Table Width................................................................................................................................................ 19 in. Table Thickness.....................................................................................................................................1-1/2 in. Floor to Table Height............................................................................................................................37-1/2 in. Fence Information Locks in Front............................................................................................................................................... Yes Locks in Rear..................................................................................................................................................No Adjustable for Blade Lead.............................................................................................................................Yes Construction Table Construction...................................................................................................Precision Ground Cast Iron Rip Fence .................................................................. Cast Iron Fence with Extruded Aluminum Resaw Fence Base Construction......................................................................................................................... Formed Steel Body Construction......................................................................................................................... Formed Steel Upper Wheel........................................................................................................Computer Balanced Cast Iron Lower Wheel........................................................................................................Computer Balanced Cast Iron Tire Material...................................................................................................................................Polyurethane Wheel Cover ..........................................................................................................................Pre-Formed Steel Paint........................................................................................................................................... Powder Coated Other Related Information Wheel Diameter................................................................................................................................... 18-7/8 in. Wheel Width...........................................................................................................................................1-1/4 in. Number of Dust Ports........................................................................................................................................2 Dust Port Size.............................................................................................................................................. 4 in. Other Specifications: ISO Factory ...................................................................................................................................................ISO 9001 Country Of Origin ..............................................................................................................................................Taiwan Warranty ............................................................................................................................................................ 1 Year Serial Number Location ................................................................................................................ Label on Top Cover Assembly Time .................................................................................................................................................. 1 hour Features: Blade Tension Indicator Micro Adjusting Gear Table Height Scale Measurement Fence with Scale and Magnifying Window Deluxe Cast Iron Fence with Extruded Aluminum Resaw Fence Miter Gauge Quick Change Blade Release/Tensioning Rack and Pinion Upper Guide Adjustment Includes 3/4" Blade

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Figure 2. Bandsaw back view. A. Tension Indicator Window B. ON/OFF Switch C. Rip Fence D. Fence Locking Lever E. Dust Port 4" F. Miter Gauge G. Blade Tension Handwheel H. Ball Bearing Roller Guides I. Guide Post J. Guide Post Handwheel K. Blade Tracking Window Identification L. Quick Release Blade Tension Lever M. Blade Tracking Knob N. Guide Post Lock Knob O. Dust Port 4" P. Motor Q. Table Tilt Controls R. Lower Wheel Adjustment Control Figure 1. Bandsaw front view. A B C D E F G H I J K L N M O Q P R

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-11- 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con- tain long hair and wear non-slip footwear. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious injury hazards to untrained users. 2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only have impact resistant lenses—they are NOT safety glasses. 3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. This symbol is used to alert the user to useful information about proper operation of the machine. NOTICE Safety Instructions for Machinery SECTION 1: SAFETY

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machin- ery in damp, wet locations, or where any flammable or noxious fumes may exist. 12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents. 13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery. 14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in OFF position before reconnecting. 15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. Safety Instructions for Machinery 17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting wrenches before turn- ing machinery ON. 18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts. 19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recom- mended accessories. The use of improper accessories may cause risk of injury. 20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or acces- sory was designed. 21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practi- cal. A secured workpiece protects your hands and frees both hands to operate the machine. 22. DO NOT OVERREACH. Keep proper foot- ing and balance at all times. 23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid conditions that cause the workpiece to "kickback." 24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY. 25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory sys- tems of people and animals, especially fine dust. Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-13- Additional Safety Instructions for Bandsaws 7. BLADE SPEED. Allow blade to reach full speed before cutting. 8. LEAVING WORK AREA. Never leave a machine running and unattended. Allow the bandsaw to come to a complete stop be- fore you leave it unattended. 9. FEED RATE. Always feed stock evenly and smoothly. DO NOT force or twist blade while cutting, especially when sawing small radii. 10. WORKPIECE MATERIAL. This machine is designed to cut wood only. It is not designed to cut metal or use cutting fluid. 11. MAINTENANCE/SERVICE. All inspec- tions, adjustments, and maintenance are to be done with the power OFF and the plug removed from the outlet. Wait for all moving parts to come to a complete stop. 12. BLADE CONTROL. Do not attempt to stop or slow the blade with your hand or a workpiece. Allow the blade to stop on its own, unless your machine is equipped with a brake. 13. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663. 1. BLADE CONDITION. Do not operate with dull, cracked or badly worn blade. Dull blades require more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before each use, and replace as required. 2. HAND PLACEMENT. Never position fin- gers or thumbs in line with the cut. Serious personal injury could occur. 3. GUARDS. Do not operate this bandsaw without the blade guard in place or with the doors open. 4. BLADE REPLACEMENT. When replacing blades, make sure teeth face toward the workpiece and the blade is properly ten- sioned before operating. 5. WORKPIECE HANDLING. Never hold small workpieces with your fingers during a cut. Always support/feed the workpiece with push stick, table support, vise, or some type of clamping fixture. 6. CUTTING TECHNIQUES. Plan your cuts so you always cut out of the wood. DO NOT back the workpiece away from the blade while the saw is running. If you need to back the work out, turn the bandsaw OFF and wait for the blade to come to a complete stop, and DO NOT twist or put excessive stress on the blade while back- ing work away. No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. Operation SECTION 2: CIRCUIT REQUIREMENTS Amperage Draw The motor for your machine may draw the follow- ing amps at maximum load. G0513X at 220V Single-Phase ............. 10 Amps G0513X at 110V* .................................. 20 Amps G0514X at 220V Single-Phase ............. 16 Amps G0514X3 at 220V 3-Phase ..................... 9 Amps G0514X3 at 440V 3-Phase** ............... 4.5 Amps Circuit Requirements We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit breaker size given below. Never replace a circuit breaker with one of higher amperage with- out consulting a qualified electrician to ensure compliance with wiring codes. If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir- cuit, you may create a fire hazard—consult a qualified electrician to reduce this risk. G0513X at 220V .............15 Amp Circuit Breaker G0513X at 110V* ...........30 Amp Circuit Breaker G0514X ..........................20 Amp Circuit Breaker G0514X3 at 220V ...........15 Amp Circuit Breaker G0514X3 at 440V** ........15 Amp Circuit Breaker * To run on 110V, you MUST rewire the motor. Refer to the wiring diagram on Page 54. ** To run on 440V, you must rewire the motor and replace the 220V magnetic switch assem- bly with the 440V magnetic switch assembly (Part #P0514X3161A). Refer to the wiring dia- gram on Page 58 for wiring details. Figure 3. NEMA 6-15 plug and receptacle. Figure 4. NEMA 5-30 plug and receptacle. Plug Type The cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install. We recommend using the following plugs for your machine on a dedicated circuit only (see Figures 3–6 for examples): G0513X at 220V ....................... NEMA 6-15 Plug G0513X at 110V* ..................... NEMA 5-30 Plug G0514X .................................... NEMA 6-20 Plug G0514X3 at 220V ..................NEMA L15-20 Plug G0514X3 at 440V** ................NEMA L16-20 Plug

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-15- In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connect- ed to the grounding prong on the plug; likewise, the outlet must be properly installed and ground- ed. All electrical connections must be made in accordance with local codes and ordinances. We do not recommend the use of extension cords. Instead, arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. If you find it absolutely necessary to use an exten- sion cord with your machine, the extension cord must also contain a ground wire and plug pin. 110V Operation Use at least a 10 gauge cord that does not exceed 50 feet in length! 220V Operation Use at least a 12 gauge cord that does not exceed 50 feet in length! 440V Operation Do not use an extension cord with 440V! Extension Cords Grounding Figure 6. NEMA L15-20 plug and receptacle. This machine must have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician. When using a phase converter for 3-phase, the power from the manufactured power leg (some- times called the wild wire) can fluctuate. Connect the manufactured power leg to the S terminal to prevent damage. The wire from the S terminal can handle some fluctuation because it goes directly to the motor. The power going to the R and T ter- minals must be consistent to prevent damage. Phase Converter Figure 5. NEMA 6-20 plug and receptacle.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

The Model G0513X/G0514X/G0514X3 was care- fully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the con- dition of your shipment, you should inventory the contents. Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Unpacking Set Up Safety SECTION 3: SET UP The following items are needed to complete the set up process, but are not included with your machine: DESCRIPTION Qty • Safety Glasses (for each person) .............. 1 • Machinist's Square ..................................... 1 • Feeler Gauge 0.016" .................................. 1 • Straightedge ............................................... 1 • Fine Ruler ................................................... 1 • Dust Collector ............................................. 1 • Dust Hoses 4" ............................................ 2 • Hose Clamps .............................................. 2 • Forklift ......................................................... 1 • 1000 Lb Capacity Chain or Strap w/Hook .. 1 Items Needed for Set Up This is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not fol- lowed. To be safe, you will need assistance and a forklift or pallet jack when moving the ship- ping crate. Unsupervised children and visitors inside your shop could cause serious per- sonal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time!

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-17- Inventory After all the parts have been removed from the crate, you should have the following items: Crate Contents (Figure 7 & 8): Qty A. Bandsaw (not shown) ................................. 1 B. Table ........................................................... 1 C. Miter Gauge ................................................ 1 D. Back Square Tube ...................................... 1 E. Resaw Fence ............................................. 1 F. Front Rail ................................................... 1 G. Fence Assembly ......................................... 1 Hardware and Tools: Qty • Eye Bolt M10-1.5 (may be installed) .......... 1 • Flat Washers 8mm (Table, Pos. Stop, Fence) .......................... 7 • Lock Washers 8mm (Table) ....................... 4 • Hex Bolts M8-1.25 x 16 (Table) ................. 4 • Hex Bolt M8-1.25 x 90 (Pos. Stop) ............ 1 • Hex Nuts M8-1.25 (Pos. Stop, Fence) ....... 2 • Table Pin .................................................... 1 • Table Insert ................................................ 1 • Cap Screws M6-1 x 16 (Fence) ................. 2 • Hex Bolts M6-1 x 20 (Fence) ..................... 2 • Fence Handle M8-1.25 x 22 (Fence) ......... 1 • Lock Washers 6mm (Fence) ...................... 2 • Flat Washers 6mm (Fence) ........................ 2 • Rail Pad M6 x 18 (Fence) .......................... 1 • Hex Nut M6-1 (Fence) ................................ 1 • Lock Handle M8-1.25 x 44 (Fence) ............ 1 • Moving Plate (Fence) ................................. 1 • Hex Wrench 5mm & 8mm .....................1 Ea • Open End Wrench 10 x 13mm ................... 1 Figure 7. Bandsaw components. B C D Figure 8. Fence components. D E G F In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. NOTICE Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are miss- ing.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-19- Figure 9. G0513X minimum working clearances. Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator. Working Clearances Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figures 9 & 10 for the minimum working clearances. Site Considerations (' (' Figure 10. G0514X and G0514X3 minimum working clearances. (+ (' The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo- rine-based solvents, such as acetone or brake parts cleaner, as they may damage painted sur- faces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product. Clean Up Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery. Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest- ed. Lack of ventilation while using these sol- vents could cause seri- ous personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Moving & Placing Base Unit Figure 11. Lifting the bandsaw. This is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and a forklift or a hoist when removing the machine from the crate. Use a chain or a lifting strap with a minimum of 1000 lbs. lifting capacity. If the chain or lifting strap breaks, serious personal injury may occur. Special care should be taken when moving this bandsaw. Only use the following methods to lift or move this bandsaw. To move and place the bandsaw: 1. Use a forklift to move the bandsaw on the pallet to its final location. 2. Unbolt the bandsaw from the pallet. 3. Install the eye bolt shown in Figure 11 if it is not already installed (make sure it is threaded all the way in), then place the lifting hook through the eye bolt and lift slowly with a forklift. 4. Remove the pallet and slowly set the bandsaw into position. We recommend mounting your new machine to the floor. Because floor materials may vary, floor mounting hardware is not included. You may also mount your machine to a mobile base that has wheel locking or wheel retracting capabilities that keep the mobile base from rolling when not in use. Bolting to Concrete Floors Lag shield anchors with lag bolts (Figure 12) and anchor studs (Figure 13) are two popular meth- ods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application. Mounting Figure 12. Typical lag shield anchor and bolt. Figure 13. Typical anchor stud. NOTICE Anchor studs are stronger and more per- manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-21- Figure 14. Quick release tension lever. Tighten Loosen 2. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guide Bearings on Page 29 for more details. 3. Open the upper and lower wheel covers, and slide the blade off of both wheels. All saw blades are dan- gerous and may cause personal injury or death. Wear leather gloves when handling. Table Figure 15. Mounting the table. Personal injury may occur if the table is lifted without assistance. Get help when installing the table. The table is heavy and requires two people to lift it onto the trunnions. The saw blade should also be removed to make table installation easier. Components and Hardware Needed: Qty Table .................................................................. 1 Hex Bolts M8-1.25 x 16 ..................................... 4 Lock Washers 8mm ........................................... 4 Flat Washers 8mm ............................................ 4 Table Pin ........................................................... 1 Table Insert ....................................................... 1 To install the table: 1. Loosen blade tension by rotating the quick release tension lever clockwise as shown in Figure 14. 4. With the help of another person, lift the table onto the trunnions. 5. Secure the table to the trunnions as shown in Figure 15 with the supplied hex bolts and washers. 6. With the blade teeth pointing downward, slide the blade through the table slot. 7. Slide the blade through the upper and lower blade guides, and mount it over the upper and lower wheels. 8. Tighten the quick release tension lever, then install the table insert and table pin. 9. Keep the upper and lower blade guides adjusted away from the blade until the blade tracking and tension have been adjusted. Trunnions

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Blade Tracking Personal injury or death can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments. The blade tracking is primarily affected by the tilt of the upper wheel, also known as "Center Tracking"; and the alignment of both wheels, also known as "Coplanar Tracking." (For Coplanar Tracking, see the Wheel Alignment instructions on Page 51.) The wheels on this bandsaw were aligned at the factory, so Center Tracking is the only adjust- ment that needs to be performed when the saw is new. To center track the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the upper and lower blade guides are adjusted away from the blade. 3. Engage the quick tension lever and turn the blade tension handwheel until the tension scale (Figure 16) reads between 4 and 6. Figure 16. Blade tensioning controls. Blade Centered on Peak of Crown Blade Centered on Wheel CENTER TRACKING Figure 17. Center tracking profiles. The cast iron spokes may have sharp edges and the blade teeth may extend beyond the edge of the wheel, creating a laceration hazard. Be careful when turning the wheels by hand. 4. Spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel. Refer to Figure 17 for an illustration of this concept. —If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown, then the bandsaw is already tracked properly and no further adjustments are needed at this time. —If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown, then continue with the following steps. Blade Tension Handwheel Blade Tension Scale

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-23- The positive stop allows the table to be quickly and accurately returned to the horizontal (0˚) position after being adjusted to a different angle. Components and Hardware Needed: Qty Hex Bolt M8-1.25 x 90 ....................................... 1 Hex Nut M8-1.25 ............................................... 1 To install the positive stop: 1. Thread the M8-1.25 hex nut halfway onto the M8-1.25 x 90 hex bolt (this is the positive stop bolt). 2. Thread the positive stop bolt into the thread- ed hole on bandsaw body as shown in Figure 19. Positive Stop Personal injury or death can occur if the bandsaw starts during table adjust- ments. Disconnect power from the bandsaw before performing table adjust- ments. Figure 19. Installed positive stop bolt. Positive Stop Figure 18. Blade tracking controls. Blade Tracking Knob Lock Lever 5. Loosen the lock lever (Figure 18) so that the blade tracking knob can rotate. NOTICE Changes in the blade tension may change the blade tracking. 6. Spin the upper wheel with one hand and rotate the tracking control knob with the other hand to make the blade rides in the center of the bandsaw wheel tire. 7. Tighten the tracking control lock knob and close the upper wheel cover. For the best performance from your saw, regularly maintain proper tracking of the blade.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Figure 20. Squaring table to blade. 5. Adjust the positive stop bolt to the table and secure it by tightening the hex nut against the trunnion bracket. 6. Check the adjustment for accuracy once you have tightened the hex nut. 7. Loosen the screw on the pointer, but do not remove it. 8. Align the tip of the pointer with the 0˚ mark on the table tilt scale. 9. Tighten the screw on the pointer so that the pointer is locked in place. To set the positive stop: 1. DISCONNECT BANDSAW FROM POWER! 2. Adjust the blade tension until the mark on the blade tension scale is between 4 and 6. 3. Loosen the hex nut that locks the positive stop bolt in place. 4. Raise the guide post and place a machinist’s square on the table next to the side of the blade as illustrated in Figure 20. Adjust the table square with the blade, then secure with the table tilt knobs. Figure 21. Dust hose attached to dust port. Dust Collection Recommended CFM at Each Dust Port: 400 Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or wyes, and the amount of other open lines throughout the system. Explaining this cal- culation is beyond the scope of this manual. If you are unsure of your system, consult an expert or purchase a good dust collection "how-to" book. To connect a dust collection hose: 1. Fit a 4" dust hose over each dust port, as shown in Figure 21, and secure in place with a hose clamp. 2. Tug each hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collec- tion system can result in short and long-term respiratory illness. 3. Attach the dust hoses to a dust collector.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-25- 3. Install an M8-1.25 hex nut on the fence handle, then thread the handle into the fence assembly (Figure 23). Tighten the hex nut against the fence pivot block to secure the handle. Figure 23. Handle installed on fence assembly. Hex Nut Pivot Block 4. Thread the M6-1 hex nut onto the rail pad, then thread the rail pad into the fence (see Figure 24). Components and Hardware Needed: Qty Fence Assembly ................................................ 1 Back Square Tube ............................................. 1 Front Rail .......................................................... 1 Resaw Fence ..................................................... 1 Cap Screws M6-1 x 16 ...................................... 2 Hex Bolts M6-1 x 20 .......................................... 2 Lock Washers 6mm ........................................... 2 Flat Washers 6mm ............................................ 2 Fence Handle M8-1.25 x 22 .............................. 1 Hex Nut M8-1.25 ............................................... 1 Rail Pad M6-1 x 18 ............................................ 1 Hex Nut M6-1 .................................................... 1 Flat Washer 8mm .............................................. 1 Lock Handle M8-1.25 x 44 ................................ 1 Moving Plate ...................................................... 1 To install the fence: 1. Attach the back square tube to the table with the cap screws as shown in Figure 22. 2. Attach the front rail with the hex bolts, lock washers, and flat washers as shown in Figure 22. Installing Fence Figure 22. Rail installation. Figure 24. Installed rail pad. 5. Place the 8mm flat washer on the lock han- dle, slide it through the hole in the fence, then thread the moving plate onto the end of the lock handle threads. Rear View Front View

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

7. Tighten the lock handle. 8. Pull the fence handle up and place the fence assembly on the fixed rail as shown in Figure 26. Figure 26. Correctly installed fence. 6. Slide the resaw fence over the moving plate, as shown in Figure 25, so the moving plate fits inside the channel of the resaw fence. Figure 25. Attaching resaw fence to standard fence. 9. Push the fence handle down to lock the fence assembly in place. 10. Adjust the rail pad until there is an even gap between the bottom of the fence and the table, then tighten the hex nut against the fence. Moving Plate Lock Handle To test run the machine: 1. Make sure that you have completed the Blade Tracking procedure before continu- ing. 2. Make sure that the blade guides are adjusted as far away from the blade as possible, and that the blade is not touching the table or table insert. 3. Refer to CIRCUIT REQUIREMENTS on Page 14, and connect the plug to the power cord. 4. Make sure that any tools or foreign objects have been removed from the machine. 5. Plug the machine into the power source. 6. Turn the bandsaw ON. 7. Listen to and watch the bandsaw for abnor- mal noises or actions. The bandsaw should run smoothly with little or no vibration or rubbing noises. Strange or unusual noises MUST be investigated and corrected before operating the machine further—always turn OFF and unplug the machine when investi- gating or correcting potential problems. Once the assembly is complete and you have finished the Blade Tracking procedure, you need to test run the machine to continue with the remainder of the adjustments. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then contact our service department for further assistance. Test Run Wear safety glasses dur- ing the entire test run process. Failure to com- ply may result in serious personal injury. Resaw Fence

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-27- Tensioning Blade A properly tensioned blade is essential for mak- ing accurate cuts and is required before mak- ing many bandsaw adjustments. (Everytime you replace the blade, you should perform this proce- dure because all blades tension differently.) To tension the bandsaw blade: 1. Complete the Test Run procedure and make sure the blade is tracking properly. 2. Raise the upper blade guide assembly as high as it will go, and adjust the upper and lower guide blocks as far away from the blade as possible. Note: This procedure will NOT work if the guide blocks have any con- tact with the blade. 3. Engage the quick tension lever to the tight- ened position and turn the blade tension handwheel until the tension scale reads between 4 and 6. 4. Turn the bandsaw ON. 5. Slowly release the tension one quarter of a turn at a time. When you see the bandsaw blade start to flutter, stop decreasing the ten- sion. 6. Now, slowly increase the tension until the blade stops fluttering, then tighten the ten- sion another quarter turn. 7. Look at what the tension gauge reads and use that as a guide for tensioning that blade in the future. Note: Always detension the blade after use to increase blade life and reduce strain on the bandsaw components. 8. Re-adjust the blade tracking as instructed on Page 22. Adjusting Support Bearings Figure 27. Upper support bearing controls. The support bearings are positioned behind the blade for support during cutting operations. Proper adjustment of the support bearings is an important part of making accurate cuts and also keeps the blade teeth from coming in contact with the guide bearings while cutting. To adjust the upper support bearings: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the blade is tracking properly and that it is correctly tensioned. 3. Familiarize yourself with the upper support bearing controls shown in Figure 27. 4. Loosen the guide block assembly cap screw and rotate the blade guide assembly side-to- side, until the blade is perpendicular with the face of the support bearing as illustrated in Figure 28. Support Bearing Cap Screw Guide Block Assembly Cap Screw NOTICE Whenever changing a blade or adjusting ten- sion and tracking, the upper and lower blade support bearings and blade guide bearings must be properly adjusted before cutting operations. Support Bearing Adjustment Shaft Cap Screw

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

5. Tighten the assembly cap screw. 6. Loosen the cap screw on the support bearing adjustment shaft. 7. Place a 0.016" feeler gauge between the support bearing and the blade, and position the bearing 0.016" away from the back of the blade as illustrated in Figure 29. Figure 28. Blade should be perpendicular (90˚) to the face of the support bearing. Figure 29. Blade should be aligned approxi- mately 0.016" away from the bearing edge. Bandsaw Blade Support Bearing Side View Top View Figure 30. Dollar bill folded twice to make an approximate 0.016" gauge. Note: For a quick gauge, fold a dollar bill in half twice (four thicknesses of a dollar bill is approxi- mately 0.016") and place it between the support bearing and the blade as shown in Figure 30. 8. Tighten the cap screw to keep the support bearing locked in place. To adjust the lower support bearings: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure that the blade is tracking properly and is correctly tensioned. 3. Familiarize yourself with the lower support bearing controls shown in Figure 31. Support Bearing Blade 0.016" Gap Figure 31. Lower support bearing controls. Support Bearing Support Bearing Adjustment Shaft Cap Screw Guide Block Assembly Cap Screw

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-29- The blade guides provide side-to-side support to help keep the blade straight while cutting. The blade guides are designed to be adjusted in two ways—forward/backward and side-to-side. To adjust the upper and lower blade guides: 1. Make sure the blade is tracking properly and that it is correctly tensioned. 2. DISCONNECT BANDSAW FROM POWER! Adjusting Blade Guide Bearings Figure 32. Blade guide controls. Lateral Adjustment Rod Cap Screw Knurled Knob 4. Loosen the cap screw on the lateral adjust- ment rod and adjust the blade guides until the edges of the bearings are 1/16" behind the blade gullets as illustrated in Figure 33. Note: The 1/16" spacing is ideal, although with larger blades it may not be possible. In such cases, adjust the guide bearings as far for- ward as possible to the blade gullets, and still maintain the proper support bearing spacing adjustment. Blade Guide Bearings Bearing Rotation Adjustment Cap Screw 4. Check to make sure the guide block assem- bly is perpendicular with the face of the sup- port bearing as illustrated in Figure 28. —If the guide block assembly is perpen- dicular to the face of the support bearing, continue on to the next step. —If the guide block assembly is not per- pendicular to the support bearing, loosen the guide block assembly cap screws and rotate the blade guide assembly side-to- side until the blade is perpendicular with the face of the support bearing, then re- tighten the cap screws. Note: The table must be re-aligned with the blade after the lower guide block assembly is adjusted. Refer to Page 30. 5. Loosen the cap screw on the support bearing adjustment shaft. 6. Place a 0.016" feeler gauge between the support bearing and the blade, and position the bearing 0.016" away from the back of the blade as illustrated in Figure 29 or use a dol- lar bill as shown in Figure 30. 7. Tighten the cap screw to keep the support bearing locked in place. Figure 33. Lateral adjustment of blade guides. Blade Gullet 3. Familiarize yourself with the blade guide con- trols shown in Figure 32.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

NOTICE Make sure that the blade teeth will not con- tact the guide bearings when the blade is against the rear support bearing during the cut or the blade teeth will be ruined. 5. Tighten the cap screw on the lateral adjust- ment rod. 6. Loosen the bearing rotation adjustment cap screws. 7. Rotate the knurled knob to position the bearings 0.004" away from the blade. Note: 0.004" is approximately the thickness of a dollar bill. 8. Tighten the cap screw to lock the blade guide bearings in position. 9. Repeat this procedure for the lower guides. NOTICE Whenever changing a blade or adjusting ten- sion and tracking, the upper and lower blade support bearings and guide bearings must be properly adjusted before cutting opera- tions. Aligning Table To ensure cutting accuracy when the table is first installed, the table should be aligned so that the miter slot is parallel to the bandsaw blade. This procedure works best with a 3⁄4" blade installed. To align the table so the miter slot is parallel to the bandsaw blade: 1. Make sure that the blade is tracking prop- erly and that it is correctly tensioned. 2. DISCONNECT BANDSAW FROM POWER! 3. Loosen the trunnion bolts that secure the trunnions to the table. 4. Place an accurate straightedge along the blade. The straightedge should lightly touch both the front and back of the blade. Note: Make sure the straightedge does not go across a tooth. 5. Use a fine ruler to gauge the distance between the straightedge and the miter slot. The distance you measure should be the same at both the front and the back of the table (see Figure 34). 6. Adjust the table as needed for proper align- ment. 7. Tighten the trunnion bolts. Figure 34. Measuring for miter slot to be parallel with blade.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-31- To ensure cutting accuracy when the fence is first installed, the fence should be aligned with the miter slot. To align the fence parallel with the miter slot: 1. If the fence is mounted on the left-hand side of the blade, remove it and remount it next to the miter slot. 2. Loosen the four cap screws located on the top face of the fence (Figure 35). Aligning Fence Figure 35. Four fence cap screws. Miter Gauge Figure 36. Squaring miter gauge to blade. The miter gauge needs to be calibrated to the blade when it is first mounted in the miter slot. To calibrate the miter gauge: 1. Use a machinist's square with one edge against the face of the miter gauge and the other against the blade face as shown in Figure 36. 2. Loosen the lock knob on the miter gauge and adjust it flush with the edge of the square. 3. Tighten the lock knob, and verify the setting. Note: Sometimes the tightening procedure can affect the adjustment. 4. Loosen the screw that secures the angle pointer and adjust the pointer to the 0˚ mark on the scale. 5. Retighten the screw that secures the angle pointer. 3. Adjust the fence face parallel with the edge of the miter slot. 4. Tighten the four cap screws, being careful not to move the fence. NOTICE Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted parallel to the side of the blade. Refer to the "Aligning Table" instructions.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and cause seri- ous personal injury. Keep loose clothing and long hair away from moving machinery. Operation Safety SECTION 4: OPERATIONS NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Overview The bandsaw is one of the most versatile wood cutting tools in the shop. It is capable of perform- ing many different cutting functions including: Straight Cuts • Miters • Angles • Compound Angles • Resawing • Ripping • Crosscutting Irregular Cuts • Simple and Complex Curves • Duplicate Parts • Circles • Beveled Curves A properly adjusted and tuned bandsaw can be safer to operate than most other saws and per- forms many functions with ease and accuracy. Basic Cutting Tips Here are some basic tips to follow when oper- ating the bandsaw: • Replace, sharpen, and clean blades as nec- essary and make adjustments periodically to keep the saw always running in top condi- tion. • Use light and even pressure while cutting. Light contact with the blade will permit easier line following and prevent undue friction. • Avoid trying to turn tight corners because this will twist the blade. Remember, you must saw around corners. • Misuse of the saw or using incorrect tech- niques is unsafe and results in frustration and poor cuts. Remember—the blade does the cutting with the operator’s guidance.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-33- Guide Post Lock Knob Guide Post Handwheel The START/STOP switch on the Model G0513X/ G0514X/G0514X3 is located on the column for easy access (Figures 37 & 38). Immediately turn the machine OFF if there becomes a safety hazard. START/STOP Switch Figure 37. G0513X START/STOP switch. To adjust guide post: 1. Make sure that the blade tension, blade tracking, support bearing, and blade guides are adjusted correctly. 2. Loosen the guide post lock knob shown in Figure 39. 3. Turn the guide post handwheel to raise or lower the guide post until the upper blade guide assembly is within 1" from the top of the workpiece. 4. Lock the guide post in place with the lock knob. Guide Post Figure 39. Guide post controls. The guide post, shown in Figure 39, connects the upper blade guide assembly to the bandsaw. The guidepost allows the blade guide assembly to move up or down via a rack and pinion. In order to cut accurately, the blade guide assembly must be no more than 1" from the top of the workpiece at all times—this positioning provides the best support for the blade. Figure 38. G0514X/G0514X3 START/STOP switch. The Model G0514X/G0514X3 features a switch disabling lock to prevent unauthorized starting of the machine. To disable the switch, turn the key to "0". To enable the switch, turn the key to "1".

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Blade Lead Bandsaw blades commonly wander off the cut line when sawing, as shown in Figure 41. This is called blade lead. Blade lead is commonly caused by too fast of a feed rate, a dull or abused blade, or improper tension. If your blade is sharp/ undamaged and you still have blade lead, per- form the following instructions. Figure 41. Blade leading away from line of cut. To correct blade lead: 1. Use less pressure when feeding the workpiece through the cut. 2. Check that the miter slot or fence is parallel to the blade line, and correct if necessary. 3. Check for proper blade tension. If the blade tension is correct and it is not convenient to replace the blade, compensate for lead by skewing the fence or adjusting the table. To skew your fence: 1. Cut a piece of scrap wood approximately 3⁄4" thick x 3" wide x 17" long. On a wide face of the board, draw a straight line parallel to the long edge. 2. Cut halfway through the board on the line by pushing it into the blade. Turn the bandsaw OFF and wait for the blade to stop. To fine tune the tracking: 1. Close the wheel covers and turn the bandsaw ON. 2. Observe the blade tracking path through the clear window on the right edge of the bandsaw as shown in Figure 40. Fine Tune Tracking Figure 40. Blade tracking window. NOTICE Adjusting the final blade tracking setting requires the machine to be turned ON. 3. Using the tracking controls (Page 23, Figure 18), adjust the blade so it tracks on the center of the wheel. 4. Tighten the tracking lock so the knob cannot move.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-35- 3. Clamp the board to the bandsaw table with- out moving it. Now slide the fence over to the board so it barely touches one end of the board. 4. Loosen the four cap screws on top of the fence. 5. Skew the fence so it is parallel to the edge of the scrap piece. You may need to re-adjust the fence locking mechanisms to gain maxi- mum adjustment. 6. While maintaining the skew, tighten the cap screws. To shift the table: 1. On a scrap piece of wood, mark a line that is perpendicular to the front edge. 2. Cut halfway through the board on the line by pushing it into the blade. 3. Turn the bandsaw OFF and wait for the blade to stop. 4. Loosen the table mounting bolts. Shift the table to compensate for the blade lead, then retighten the table bolts. 5. Repeat Steps 1–4 until the blade cuts straight. Personal injury or death can occur if the bandsaw starts during table adjust- ment. Disconnect power from the bandsaw before performing table adjust- ments. Figure 42. Table tilt controls. Lock Handle Table Tilt Knob Angle Indicator Scale Located On Opposite Face The bandsaw table will tilt 5˚ left and 45˚ right to provide a wide range of cutting options. Remove the positive stop bolt to tilt the table to the left. To tilt the table: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the lock handle on the table trunnion shown in Figure 42. Table Tilt 3. Turn the table tilt knob to position the table to the desired angle of tilt. Refer to the angle gauge on the front table trunnion for the tilting angle. 4. Retighten the lock handle to secure the table.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Crosscutting Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. To make a 90˚ crosscut: 1. Mark the workpiece on the edge where you want to begin the cut. 2. Adjust the blade guide assembly to the cor- rect height and make sure the miter gauge is set to 90°. 3. Move the fence out of the way. Place the workpiece evenly against the miter gauge. 4. Hold the workpiece against the miter gauge and line up the mark with the blade. 5. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue the cut until the blade is all the way through the workpiece. Figure 44 shows a typical cross- cutting operation. Figure 44. Crosscutting with miter gauge. Ripping Ripping is the process of cutting with the grain of the wood stock. For plywood and other pro- cessed wood, ripping simply means cutting down the length of the workpiece. To make a rip cut: 1. Adjust the fence to match the width of the cut on your workpiece and lock the fence in place. 2. Adjust the blade guide assembly to the cor- rect height. 3. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue with the cut until the blade is completely through the workpiece. Figure 43 shows a typical rip- ping operation. Note: If you are cutting nar- row pieces, use a push stick to protect your fingers. Figure 43. Ripping with a push stick. NEVER place fingers or hands in the line of cut. In the event that something unexpected happens, your hands or fingers may be pulled into the blade. ALWAYS use a push stick when ripping narrow pieces. Failure to follow these warnings may result in serious personal injury!

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-37- Figure 45. Resawing lumber. Resawing (Figure 45) is the process of cutting a board into two or more thinner boards. The maxi- mum board width that can be resawn is limited by the maximum cutting height of the bandsaw. One of the most important considerations when resawing is blade selection. Generally, the wider blade, the better. In most applications, a hook or a skip tooth style will be desirable. Choose blades with fewer teeth-per-inch (from 3 to 6), because they offer larger gullet capacities for clearing saw- dust, reducing heat buildup and reducing strain on the motor. Resawing To resaw a workpiece: 1. Verify that the bandsaw is setup properly and that the table is perpendicular to the blade. 2. Use the widest blade your bandsaw will accept. Note: The blade must also be sharp and clean. 3. Install the resaw fence and set it to the desired width of cut and lock it in place. 4. Support the ends of the board if necessary. 5. Turn the bandsaw ON. 6. Using push paddles and a push stick, keep pressure against the fence and table, and slowly feed the workpiece into the moving blade until the blade is completely through the workpiece (see Figure 45). NOTICE The scale on the front rail will NOT be accu- rate when using the resaw fence. When resawing thin pieces, a wandering blade (blad lead) can tear through the sur- face of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Stacked Cuts One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stack- ing a number of workpieces together. Before mak- ing stacked cuts, ensure that both the table and the blade are properly adjusted to 90°. Otherwise, any error will be compounded. To complete a stacked cut: 1. Align your pieces from top to bottom to ensure that each piece has adequate scrap to provide a clean, unhampered cut. 2. Secure all the pieces together in a manner that will not interfere with the cutting. Hot glue on the edges works well, as do brad nails through the waste portion. (Be careful not to cut into the brads or you may break the blade!) 3. On the face of the top piece, lay out the shape you intend to cut. 4. Make relief cuts perpendicular to the out- line of your intended shape in areas where changes in blade direction could strain the woodgrain or cause the blade kerf to bind. 5. Cut the stack of pieces as though you were cutting a single piece. Follow your layout line with the blade kerf on the waste side of your line as shown in Figure 46. Figure 46. Typical stacked cut. Cutting Curves When cutting curves, simultaneously feed and turn the stock carefully so that the blade follows the layout line without twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, use either a narrower blade or a blade with more TPI (teeth per inch), or make more relief cuts. Always make short cuts first, then proceed to the longer cuts. Relief cuts will also reduce the chance that the blade will be pinched or twisted. Relief cuts are cuts made through the waste portion of the workpiece and are stopped at the layout line. As you cut along the layout line, waste wood is released from the workpiece, alleviating any pressure on the back of the blade. Relief cuts also make backing the workpiece out easier, if needed. NOTICE The list below displays blade widths and the corresponding minimum radii for those blade widths. Width Radius 1⁄8" .................................... 1⁄8" 3⁄16" ................................... 3⁄8" 1⁄4'' .................................... 5⁄8'' 3⁄8'' ....................................11⁄4'' 1⁄2'' ....................................21⁄2'' 5⁄8'' ....................................33⁄4'' 3⁄4'' ....................................51⁄2''

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-39- Blade Speed The blade speed can be adjusted to 1700 or 3500 FPM. Speed adjustments are made by moving the V-belt position on the motor and wheel pul- leys. Most woodcutting can be performed successfully at the higher blade speeds. Slower blade speeds generally produce better results when cutting hardwoods, intricate curves, or when an excep- tionally smooth cut is desired. To adjust the blade speed: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the motor mount cap screws shown in Figure 47 and rotate the motor to loosen the V-belt. 3. Refer to Figure 48 to locate the correct V- belt position for the desired blade speed. (*%%;EB &,%%;EB 76C9H6L L=::A BDIDG L=::A Figure 48. V-belt speeds. 7VcYhVl L]ZZa 9Z[aZXi^dc Bdidg L]ZZa Figure 49. V-belt deflection. Figure 47. Motor mount cap screws. 4. Move the V-belt to the desired pulley. 5. Rotate the motor to tension the V-belt, then tighten the motor mount cap screws. 6. Check the V-belt tension. When tensioned correctly, the V-belt can be deflected approxi- mately 3⁄4" (see Figure 49).

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Blade Information Selecting the right blade requires a knowledge of the various blade characteristics to match the blade with the particular cutting operation. Blade Length Measured by the circumference, blade lengths are usually unique to the brand of your bandsaw and the distance between wheels. The Model G0513X is designed for blades that are 1311⁄2" long and the Model G0514X/G0514X3 is designed for blades that are 143" long. Refer to Page 43 for blade replacements. Blade Width Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selec- tion. Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line. The Model G0513X can use blades from 1⁄8" to 1" in width. The Model G0514X/G0514X3 can use blades from 1⁄8" to 11⁄4" in width. Always pick the size of blade that best suits your application. • Curve Cutting: Use the chart in Figure 50 to determine the correct blade for curve cutting. Determine the smallest radius curve that will be cut on your workpiece and use the cor- responding blade width. Figure 50. Blade width radii. 7aVYZL^Yi] 8jii^c\GVY^jh Figure 51. Raker, Skip & Hook tooth styles. Raker Skip Hook • Straight Cutting: Use the largest width blade that you own. Narrow blades can cut tight curves (a small radius) but are not very good at cutting straight lines because they naturally wander (blade lead). However, larg- er blades are much better at cutting straight lines, but function poorly at cutting small curves because of their size. Tooth Style When selecting blades, another option to con- sider is the shape, gullet size, teeth set and teeth angle—otherwise known as “Tooth Style." Figure 51 shows the three main categories of tooth style: • Raker: This style is considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on Raker blades usually are very numerous, have no angle, and produce cuts by scrap- ing the material; these characteristics result in very smooth cuts, but do not cut fast and generate more heat while cutting. • Skip: This style is similar to a raker blade that is missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate more heat. However, these blades also leave a rougher cut than raker blades.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-41- • Hook: The teeth on this style have a posi- tive angle (downward) which makes them dig into the material, and the gullets are usu- ally rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material. Tooth Pitch Usually measured as TPI (teeth per inch), tooth pitch determines the size of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine pitched blades on harder woods and coarse pitched blades on softer woods. Blade Care A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade. A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat. Blade Breakage Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades are subjected to. Blade breakage is also due to avoidable circum- stances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides. The most common causes of blade breakage are: • Faulty alignment and adjustment of the guides. • Forcing or twisting a wide blade around a curve of short radius. • Feeding the workpiece into the blade too fast. • Tooth dullness or absence of sufficient set. • Incorrect tension. • Top blade guide assembly set too high above the workpiece. • Using a blade with a lumpy or improperly fin- ished braze or weld. • Continuously running the bandsaw when not in use.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Blade Changes To remove a blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Release the blade tension by turning the blade tension quick release lever to the left. 3. Remove the table insert and the table pin. Adjust the upper and lower guide bearings as far away as possible from the blade. 4. Open the upper and lower wheel covers, and with gloved hands, slide the blade off of both wheels. 5. Rotate the blade 90˚ and slide it through the slot in the table. Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury. All saw blades are dan- gerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades. Figure 52. Placing blade on the wheels. 3. Tighten the blade tension lever. 4. Apply tension to the blade by turning the ten- sion control knob. Rotate the upper wheel slowly by hand as tension is applied to allow the blade to center itself on the wheel. Adjust tracking if needed. 5. Adjust tension as described Page 27. 6. Adjust the upper/lower guide bearings and the support bearings. 7. Close the wheel covers. 8. Replace the table insert and table pin, being sure not to use excessive force when insert- ing the table pin. To replace a blade: 1. Slide the blade through the table slot, ensur- ing that the teeth are pointing down toward the table. Note: If the teeth will not point downward in any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it right side-out. 2. Slip the blade through the guides, and mount it on the upper and lower wheels (Figure 52).

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-43- SECTION 5: ACCESSORIES Replacement Blades These replacement blades are milled for exact tooth set and are made with high quality tool steel. 1311⁄2" Carbon Steel Replacement Blades for the Model G0513X MODEL WIDTH TPI H4803 1/8" 14 RAKER H4804 1/4" 6 HOOK H4805 1/4" 18 RAKER H4806 3/8" 10 RAKER H4807 1/2" 6 HOOK H4808 1/2" 10 RAKER H4809 3/4" 3 HOOK H4810 1" 6 HOOK H4811 1" 2 HOOK 1311⁄2" Carbide Tipped Replacement Blades for the Model G0513X. MODEL WIDTH TPI H4897 3/8" 3-4 VP H4898 1/2" 3 H4899 3/4" 3 H4900 1" 2-3 VP H4901 1" 3-4 VP 143" Carbon Steel Replacement Blades for the Model G0514X and Model G0514X3. MODEL WIDTH TPI H4826 1/8" 14 RAKER H4827 1/4" 6 HOOK H4828 1/4" 18 RAKER H4829 3/8" 10 RAKER H4830 1/2" 6 HOOK H4831 1/2" 10 RAKER H4832 3/4" 3 HOOK H4833 1" 6 HOOK H4834 1" 2 HOOK H4835 1-1/4" 1.3 HOOK 143" Carbon Steel Replacement Blades for the Model G0514X and Model G0514X3. MODEL WIDTH TPI H4907 3/8" 3-4 VP H4908 1/2" 3 H4909 3/4" 3 H4910 1" 2-3 VP H4911 1" 3-4 VP H4912 1-1/4" 2-3 VP H4913 1-1/4" 3-4 VP

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Figure 53. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex® Spitfire Safety Glasses H0736—Shop Fox® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extras for visitors or employees. You can't be too careful when it comes to shop safety! G7984 H1298 H0736 Figure 54. Our most popular earmuffs. H1302—Standard Earmuffs H4979—Deluxe Twin Cup Hearing Protector H4977—Work-Tunes Radio Headset Earmuffs Protect yourself comfortably with a pair of cush- ioned earmuffs. Especially important if you or employees operate for hours at a time. H1302 H4977 H4979 H2347 H1300 Figure 55. Half-mask respirator and disposable cartridge filters. H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Disposable Cartridge Filter Pair P100 Wood dust is now considered a known carcino- gen and has been linked to nasal cancer and severe respiratory illnesses. If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses! Figure 56. Recommended products for protect- ing unpainted cast iron/steel on machinery. G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96® Gun Treatment 12 oz Spray H3789—G96® Gun Treatment 4.5 oz Spray

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-45- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Sealed and pre-lubricated ball bearings require no lubrication for the life of the bearings. All bear- ings are standard sizes, and replacements can be purchased from our parts department or a bearing supply store. For adjustment controls, an occasional “shot” of light oil is just about all that is necessary. Wipe off any sawdust with a clean cloth, towel, or dry paint brush, and spray on the lubricant. Do not get oil on the pulleys or V-belt because it could cause belt deterioration and slipping. Lubrication Cleaning your bandsaw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning. Cleaning Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces. Keep tables rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield® T-9 (see SECTION 5: ACCESSORIES on Page 43 for more details). Unpainted Cast Iron For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Loose mounting bolts. • Damaged saw blade. • Worn or damaged wires. • Any other unsafe condition. Monthly Check: • V-belt tension, damage, or wear. • Clean/vacuum dust buildup from inside cabi- net and off motor. Schedule The bandsaw is equipped with a lower wheel brush. The brush should be checked daily and cleaned when it becomes dirty. There is an adjust- ment bracket that allows the brush to be adjusted for bristle wear. Refer to Adjusting Wheel Brush on Page 50 for adjustment details. Wheel Brush

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If you need help troubleshooting, you need replacement parts, or you are unsure of how to perform the pro- cedures in this section, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Plug/receptacle is at fault or wired incorrectly. 2. Motor connection wired incorrectly. 3. Power supply is at fault/switched OFF. 4. Motor ON/OFF switch is at fault. 5. Centrifugal switch is at fault. 6. Wiring is open/has high resistance. 7. Start capacitor is at fault. 8. Motor is at fault. 1. Test for good contact or correct the wiring. 2. Correct motor wiring connections (Page 54). 3. Ensure hot lines have correct voltage on all legs and main power supply is switched ON. 4. Replace faulty ON/OFF switch. 5. Adjust/replace the centrifugal switch if available. 6. Check for broken wires or corroded/disconnected con- nections, and repair/replace as necessary. 7. Test/replace if faulty. 8. Repair/replace. Machine stalls or is underpow- ered. 1. Wrong workpiece material (wood). 2. Processing speed too fast for task. 3. V-belt slipping. 4. Blade is slipping on wheels. 5. Low power supply voltage. 6. Run capacitor is at fault. 7. Plug/receptacle is at fault. 8. Motor connection is wired incorrectly. 9. Motor bearings are at fault. 10. Motor has overheated. 11. Motor is at fault. 12. Centrifugal switch is at fault. 1. Use wood with correct moisture content, without glues, and little pitch/resins. 2. Decrease processing speed. See Basic Cutting Tips on Page 32. 3. Replace bad V-belt, align pulleys, and re-tension (Page 49). 4. Adjust blade tracking and tension to factory specifica- tions. See Page 22 or 27. 5. Ensure all hot lines have correct voltage on all legs. 6. Repair/replace. 7. Test for good contacts and correct wiring. 8. Correct motor wiring connections (Page 54). 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 10. Clean off motor, let cool, and reduce workload. 11. Repair/replace. 12. Adjust/replace centrifugal switch if available. Disconnect power to the machine when perform- ing any troubleshooting. Failure to do this may result in serious person- al injury.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-47- Symptom Possible Cause Possible Solution Machine has vibration or noisy operation when running. 1. Blade weld hits guides or teeth are broken. 2. Bent or worn out blade. 3. Motor or component is loose. 4. V-belt worn or loose. 5. Motor fan is rubbing on fan cover. 6. Pulley is loose. 7. Machine is incorrectly mounted or sits uneven- ly on floor. 8. Motor bearings are at fault. 9. Worn arbor bearings. 10. Wheels not coplanar/aligned correctly. 11. Tires incorrectly installed on wheels. 12. Wheels out of balance. 1. Replace blade (Page 42). 2. Replace blade (Page 42). 3. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid. 4. Inspect/replace belts with matched set (Page 49). 5. Replace dented fan cover and loose/damaged fan. 6. Realign/replace shaft, pulley, setscrew, and key as required. 7. Adjust the feet on the bottom of the stand; relocate machine. 8. Test by rotating shaft — rotational grinding/loose shaft requires bearing replacement. 9. Check/replace arbor bearings. 10. Adjust wheel alignment to coplaner (Page 51). 11. Re-install tires on wheels. 12. Replace wheels. Symptom Possible Cause Possible Solution Machine slows when operating. 1. Feeding workpiece too fast. 2. Blade is dull. 1. Reduce feed rate. See Basic Cutting Tips on Page 32. 2. Replace blade (Page 42). Ticking sound when the saw is running. 1. Blade weld contacting support bearing. 2. Blade weld may be failing. 1. Use file or stone to smooth and round the back of the blade. 2. Inspect and replace blade if necessary (Page 42). Blade contacting table insert. 1. Excessive side pressure when cutting. 2. Table improperly adjusted. 1. Reduce side pressure. 2. Adjust table (Page 30). Vibration when cutting. 1. Loose or damaged blade. 1. Tighten or replace blade. See Page 27 or 42. Burn marks on the edge of the cut. 1. Too much side pressure when feeding workpiece. 2. Blade too wide for size of radius being cut. 1. Feed workpiece straight into the blade. See Basic Cutting Tips on Page 32. 2. Install a smaller width blade/increase blade tension. See Page 27 or 42. Rough or poor quality cuts. 1. Feeding workpiece too fast. 1. Reduce feed rate. See Basic Cutting Tips on Page 32. Sawdust buildup inside cabinet. 1. Clogged dust port. 2. Low CFM (airflow) from dust collection sys- tem. 1. Clean out dust port. 2. Three options: —Check dust lines for leaks or clogs. —Move dust collector closer to saw. —Install a stronger dust collector. Blade wanders or won't follow line of cut. 1. Blade lead. 1. Refer to Blade Lead on Page 34. Cutting Operations

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Checking V-Belt To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. The belt should be checked for cracks, fraying, and wear. Belt tension should be checked at least every 3 months—more often if the bandsaw is used daily. To check the V-belt: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the lower wheel cover. 3. Note the condition of the V-belt. If the V-belt is cracked, frayed, or glazed; it should be replaced as soon as convenient. 4. Push the center of the V-belt. Note the amount of deflection (Figure 57). If deflec- tion is more than 3⁄4", tighten the V-belt. Tensioning V-Belt Tools Needed: Qty Hex Wrench 6mm ...............................................1 To tension the V-belt: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the lower wheel cover. 3. Loosen the motor mount screws shown in Figure 58. Figure 58. Motor mount screws. Motor Hinge Screw 4. Rotate the motor to tension the V-belt, then tighten the motor adjustment screw. 5. Push the center of the V-belt. If deflection is approximately 3⁄4" with moderate pressure from your thumb or finger, then the tension is correct. If the deflection is more than 3⁄4", repeat Steps 3 & 4. 6. When the V-belt tension is correct, tighten the motor hinge screw and close the lower wheel cover. Motor Adjustment Screw 7VcYhVl L]ZZa 9Z[aZXi^dc Bdidg L]ZZa Figure 57. V-belt deflection.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-49- Replacing V-Belt Tools Needed: QTY Hex Wrench 6mm ...............................................1 Wrench 13mm ....................................................1 To replace the V-belt: 1. DISCONNECT BANDSAW FROM POWER! 2. Open both wheel covers, and remove the blade. 3. Loosen the motor mount screws shown in Figure 58. 4. Unthread the wheel mount bolt shown in Figure 59 and slide the lower wheel off of the bearing shaft. Figure 59. Wheel mount bolt. Wheel Mount Bolt 5. Rotate the motor to release the tension on the V-belt and pull it off of the motor pulley. 6. Slip the old V-belt off of the wheel pulley and install the new V-belt in its place. 7. Install the lower wheel back onto the bearing shaft and replace/tighten the wheel mount bolt. 8. Rotate the motor to tension the V-belt, then tighten the motor adjustment screw. 9. Check the V-belt tension and adjust if neces- sary as described in the Tensioning V-Belt instructions. 10. When the V-belt tension is correct, tighten the motor hinge bolt and close the lower wheel cover.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Figure 61. The wheel brush. Wheel Brush Adjustment Screw Wheel Shaft Hinge Figure 60. Tension lever adjustment components. Adjustment Gap 1⁄16"-3⁄16" Adjusting Tension Lever The tension lever has an adjustment screw that allows you to adjust how much tension is released when the lever is used. Tools Needed: QTY Hex Wrench 6mm .............................................. 1 Hex Wrench 5mm .............................................. 1 To adjust the tension lever: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the tension lever and remove the blade. 3. Remove the upper wheel by taking out the cap screw at the center of the wheel. 4. Move the tension lever to the tightened posi- tion. 5. Turn the adjustment screw shown in Figure 60 until the gap between the screw and the wheel shaft hinge is 1⁄16"– 3⁄16". Adjusting Wheel Brush The lower wheel compartment contains the wheel brush shown in Figure 61. This brush is designed to sweep sawdust off the wheel tire as the bandsaw is operating. In order to work prop- erly the brush must be making contact with the wheel. 6. Reassemble the removed components and tension and track the blade as normal. Tools Needed: QTY Wrench/Socket 10mm ........................................2 To adjust the wheel brush: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the lower wheel cover. 3. Loosen the bolt/nut that secures the wheel brush in place. 4. Adjust the wheel brush so it makes good con- tact with the wheel. 5. Tighten the bolt/nut to secure the wheel brush in place.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-51- Wheel Alignment Figure 62. Dimensions of coplanarity gauge. Components and Hardware Needed: Qty 60" Long 2x4 ..................................................... 1 Tools Needed: Wrench 13mm ................................................... 1 Tape Measure ................................................... 1 Coplanarity Gauge (see Figure 62) .................. 1 Wheel alignment is one of the most critical factors for optimal performance from your bandsaw. Heat, vibration, wandering, blade wear, tire wear and overall bandsaw wear are considerably decreased when the wheels are properly aligned or “coplanar.” Coplanar wheels automatically track the blade by balancing it on the crown of the wheel. This is known as coplanar tracking. To check if your wheels are coplanar: 1. Make the "Coplanarity Gauge" shown in Figure 62. Note: For best results, straighten the 2x4 with a jointer before cutting. 2. Remove the fence and table, then open both wheel covers. 3. Make sure the guide blocks and rear sup- port bearings are away from the blade, then tighten your blade to the tension that it will be used during operation. 4. Place your coplanarity gauge up against both wheels in the positions shown in Figure 63. H^YZK^Zl +% *+ ("&$' &,<%*&(M &.<%*&)M$<%*&)M( &,<%*&(M &.<%*&)M$<%*&)M( '' &"&$' OR Coplanarity Gauge Gauge Positions Tracking Knob Adjustment Hub Wheels Figure 63. Checking for coplanarity.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

5. Adjust the tracking knob to get both wheels parallel. If the wheels won’t go parallel to each other, then move the lower wheel at the adjustment hub (Figure 64) so they line up. 6. If the wheels will go parallel but not coplanar, shim the required wheel out as necessary, using thin 3⁄4" washers on the shaft behind the wheel. 7. Figure 65 shows the positions of the wheels when coplanar. When your wheels are copla- nar, readjust the guide blocks and rear sup- port bearings, and replace the wheel cov- ers. Note: The blade may track slightly off-center when the wheels are coplanar. This is natural because the blade will be balanced on the crown of the tire, rather than just in the center of the tire. This will be more noticeable with larger blades. Coplanar Parallel, Not Coplanar Not Parallel Not Coplanar Adjust Tracking Knob Coplanarity Gauge Contacts Top And Bottom of Both Wheels Coplanarity Gauge Figure 65. Coplanarity diagram. Figure 64. Lower wheel adjustment control. Top Tilt Bottom Tilt Side Tilt Side Tilt Adjustment Hub

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-53- G0513X Electrical Components Switch Wiring Motor Wiring To Power Supply To Motor

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

G0513X Wiring Diagram G0513X Wiring Diagram -/$%,'8 EDL:G HDJG8: HL>I8= k^ZlZY[gdbWZ]^cY ''%KdaiEgZl^gZY &&%Kdai HI6GI HIDE (G:9 (G:9 &7A68@ &7A68@ 'I: ###############

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-55- G0514X Electrical Components Power Supply Junction Block Motor Wiring Control Panel Wiring Magnetic Switch Wiring To Motor To Junction Box To Control Panel POWER ON OFF

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

G0514X Wiring Diagram ELG DC D;; 8DCIGDAE6C:A k^ZlZY[gdbWZ]^cY -/$%,'8 6 6BE G:H:I .+ .- &$' I&$' I($+ CD&) ($) I'$) A&$& A($* CD&( A'$( *$+ .* &' &* &- G:H:I C8&* H9: C8&+ BDIDG B68 HL>I8= 6HH:B7AN EDL:G HJEEAN ?JC8I>DC 7AD8@ ''%K H^c\aZ"E]VhZ EdlZgHdjgXZ G G I H H I : : : G G G A& A' I: ###############

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-57- G0514X3 Electrical Components Motor Wiring (220V) Control Panel Wiring POWER ON OFF Magnetic Switch Wiring To Motor To Junction Box To Control Panel Power Supply Junction Block

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

G0514X3 Wiring Diagram ELG DC D;; 8DCIGDAE6C:A k^ZlZY[gdbWZ]^cY -/$%,'8 6 6BE G:H:I .+ .- &$' I&$' I($+ - ($) I'$) A&$& A($* , A'$( *$+ .* - &% &' G:H:I H9: BDIDG Vi ''%K B68 HL>I8= 6HH:B7AN ''%KH=DLC ?JC8I>DC 7DM ("E]VhZ EdlZgHdjgXZ I I I I : : : G G G A& A' A( H H H H I: ###############

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-59- '' '( )- (' (( (* () ' .( .) .* '& '' ') '. ', '+ &- '- &- '% &, ') &, (& (% *, *+ +& *- &&& .& ., .' .% )- &) (. )% (+ )' (- (, )& &- &. '& '% &+ , &* )* ( )) (. )( )+ &% ), -, +) -- (. +& +% +' +* +& +( +% &&& *% *% && &' &( ). - . ** +- +, ,* ++ ,+ *. +. ,) * ) ,% ,' ,( ,& '* -'"' -'"& -'") -'"( -'"* -. &&. -) -& -) -* -+ -( -% -( -' (. ,- ,. -'", -'"+ G0513X Main Parts

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

&') &&+ &%+ ,, &%) .- &%* &%( &&( &&+ &&) *& &)' &)& &)% &)- *' *( &(- &(+ &(, &&( &&. &'% &&' &&- &*) &)( &(& .+ &'* + &)) &). &)* ,+ &%& &(. &%' &%% .. &%( &&% &%- &%. &%, &*' &'+ &&, *) &&* &'& &', &'- &'( &'' &(% &(& &), &)+ &'. & &() &(( &(* &(' &*& &*&"* &*&"+ &*&", &*&"- &*&"&& &*&"&% &*&". &*% &*%"& &*%"' &*%") &*%"( &*%", &*%"- &*%"- &*%". &*%"+ &*%"&% &*%"&& &*%"* &*& &'&"'% &'&"&, &'&"'& &'&"& &'&"&. &'&"') &'&"&) &'&", &'&"'. &'&"'* &'&"'( &'&"' &'&"&( &'&"&* &'&"&& &'&"&+ &'&"', &'&". &'&"'+ &'&"( &'&"'- &'&"&- &'&"&% &'&"'' &'&"- &'&"+ &'&"* &'&") &'&"&' G0513X Fence/Guide Parts

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-61- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0513X001 BUSHING 54 PCB23M CARRIAGE BOLT M8-1.25 X 80 2 PSS01M SET SCREW M6-1 X 10 55 P0513055 UPPER WHEEL COVER 3 P0513X003 BUSHING 56 PB10M HEX BOLT M6-1 X 25 4 P0513004 LIFTING EYE BOLT M10-1.5 57 PW03M FLAT WASHER 6MM 5 P0513005 MACHINE BODY 58 P0513058 BRUSH 6 PSS07M SET SCREW M5-.8 X 5 59 PSB06M CAP SCREW M6-1 X 25 7 P0513X007 BUSHING 60 P0513X060 STAR HANDLE 8 PW03M FLAT WASHER 6MM 61 PLN03M LOCK NUT 6MM 9 PWRCRD220L POWER CORD 62 P0513062 STRAIN RELIEF 16MM 10 PN01M HEX NUT M6-1 63 P0513063 HEIGHT POINTER 11 P0513011 POINTER 64 PN03M HEX NUT M8-1.25 12 P0513012 SHOULDER SCREW M4-.7 X 5 65 PB124M HEX BOLT M8-1.25 X 90 13 P0513013 UPPER SHAFT 66 P0513066 KNOB SCREW M10-1.5 X 20 14 PRP10M ROLL PIN 5 X 36 67 P0513067 KNOB SCREW M10-1.5 X 55 15 P0513015 UPPER WHEEL SHAFT HINGE 68 P0513068 THREADED HANDLE 10MM 16 P0513016 UPPER WHEEL SHAFT 69 P0513069 CAM 17 P0513017 BUSHING 70 P0513070 PILLOW BLOCK 18 P6204LLU BALL BEARING 6204LLU 71 P0513071 HANDLE M10-1.5 19 P0513X019 UPPER WHEEL 17" 72 P0513072 LEVER ROD 20 PR25M INT RETAINING RING 47MM 73 PN09M HEX NUT M12-1.75 21 P0513X021 SPECIAL WASHER 8MM 74 P0513074 SHAFT 22 PSB11M CAP SCREW M8-1.25 X 16 75 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 23 P0513023 SAW BLADE 1/2" X 131.5" 76 PLW04M LOCK WASHER 8MM 24 PLW04M LOCK WASHER 8MM 77 PSB02M CAP SCREW M6-1 X 20 25 PSB14M CAP SCREW M8-1.25 X 20 78 P0513078 COVER 26 P0513X026 TIRE 79 PSS09M SET SCREW M8-1.25 X 20 27 P0513X027 LOWER WHEEL 17" 80 PN03M HEX NUT M8-1.25 28 P0513X028 IDLE PULLEY 81 P0513081 LOWER WHEEL SHAFT 29 PN32 HEX NUT 1-14 82 P0513082 MOTOR 2HP 110/220V 30 PLW09 LOCK WASHER 1" 82-1 P0513X082-1 MOTOR FAN COVER 31 PWRCRD220S MOTOR CORD 82-2 P0513X082-2 MOTOR FAN 32 P0513032 COMPRESSION SPRING 82-3 P0513X082-3 CAPACITOR COVER 33 PRP02M ROLL PIN 3 X 16 82-4 P0513X082-4 R. CAPACITOR 40M 250VAC 34 P0513034 LOCATE BLOCK 82-5 P0513X082-5 WIRING BOX 35 P51201 THRUST BEARING 51201 82-6 P0513X082-6 CAPACITOR COVER 36 P0513036 SWITCH 82-7 P0513X082-7 S. CAPACITOR 200M 250VAC 37 P0513037 HANDWHEEL 83 PB32M HEX BOLT M10-1.5 X 25 38 P0513038 ADJUSTING BOLT 84 PLW06M LOCK WASHER 10MM 39 PFS07M FLANGE SCREW M5-.8 X 10 85 P0513085 MOTOR BRACKET 40 PTLW02M EXT TOOTH WASHER 5MM 86 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 41 PN06M HEX NUT M5-.8 87 P0513087 PLATE 42 PFS08M FLANGE SCREW M5-.8 X 16 88 PFS07M FLANGE SCREW M5-.8 X 10 43 P0513043 SWITCH PLATE 89 P0513089 PILLOW BLOCK 44 PSB11M CAP SCREW M8-1.25 X 16 90 PK15M KEY 5 X 5 X 35 45 P0513X045 FENDER WASHER 8MM 91 PB81M HEX BOLT M8-1.25 X 20 LH 46 P0513046 UPPER WHEEL SLIDING BRACKET 92 P0513092 MOTOR PULLEY 47 PSB05M CAP SCREW M6-1 X 50 93 PVA42 V-BELT A-42 4L420 48 P0513048 RIVET 3.2 X 10 94 PSB04M CAP SCREW M6-1 X 10 49 PSB04M CAP SCREW M6-1 X 10 95 P0513095 LOWER WHEEL COVER 50 P0513050 CLEAR WINDOW 96 PFH31M FLAT HD SCR M4-.7 X 8 51 P0513X051 TRUNNION PLATE 97 P0513X045 FENDER WASHER 8MM 52 PLW04M LOCK WASHER 8MM 98 PSB84M CAP SCREW M10-1.5 X 35 53 PB03M HEX BOLT M8-1.25 X 16 G0513X Parts List

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

REF PART # DESCRIPTION REF PART # DESCRIPTION 99 PN02M HEX NUT M10-1.5 121-29 PH7587029 SPACER PLATE 100 P0513100 SMALL GEAR 122 P0513X122 GEAR 101 P0513X101 LOCK HANDLE 123 P0513X123 FIXED BOLT 102 P0513102 TRUNNION SUPPORT BRACKET 124 P0513X124 COVER 103 PLW06M LOCK WASHER 10MM 125 PSB11M CAP SCREW M8-1.25 X 16 104 PW04M FLAT WASHER 10MM 126 P0513X126 TABLE 17" X 24" 105 PB18M HEX BOLT M6-1 X 20 127 P0513X127 TABLE INSERT 106 PSB37M CAP SCREW M6-1 X 50 128 P0513X128 TABLE PIN 107 P0513107 PILLOW BLOCK 129 P0513X129 LOCATE BUSHING 108 PN01M HEX NUT M6-1 130 P0513X130 BUSHING 109 P0513109 ADJUST BOLT M6 131 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 110 P6000 BALL BEARING 6000ZZ 132 PLW04M LOCK WASHER 8MM 111 PSB02M CAP SCREW M6-1 X 20 133 P0513X133 GUIDE BRACKET 112 PW01M FLAT WASHER 8MM 134 P0513X134 WORM CYLINDER 113 PW01M FLAT WASHER 8MM 135 P0513X135 FIXED PLATE 114 PS17M PHLP HD SCR M4-.7 X 6 136 PSB50M CAP SCREW M5-.8 X 10 115 P0513115 GEAR PLATE 137 PW02M FLAT WASHER 5MM 116 PLN04M LOCK NUT M8-1.25 138 P0513X138 PROTECTIVE COVER ASSY 117 PS17M PHLP HD SCR M4-.7 X 6 139 PSB72M CAP SCREW M10-1.5 X 30 118 P0513118 LOCK HANDLE 140 P0513X140 SHOULDER SCREW 119 PW05M FLAT WASHER 4MM 141 P0513X141 FIBER WASHER 120 P0513120 POINTER 142 P0513X142 SLIDING PLATE 121 P0513X121 FENCE SET ASSY L=590 143 PN04M HEX NUT M4-.7 121-1 PH7588001 FIXED BASE 640MM 144 P0513X144 RACK 121-2 PH7587002 ADJUST BASE 145 P0513X145 UPPER GUIDE HOSE 121-3 PH7587003 FIXED SHAFT 146 P0513X146 HANDWHEEL 121-4 PH7587004 SHAFT 147 PSB02M CAP SCREW M6-1 X 20 121-5 PH7587005 SPRING PIECE 148 PCB10M CARRIAGE BOLT M8-1.25 X 85 121-6 PH7528004 LOCK HANDLE M8 X 44 149 PSB01M CAP SCREW M6-1 X 16 121-7 PH7588007 SUPPORT TUBE 590MM 150 P0513X150 BLADE ADJUSTMENT ASSY 121-8 PW01M FLAT WASHER 8MM 150-1 PSB01M CAP SCREW M6-1 X 16 121-9 PH7587009 FENCE HANDLE M8-1.25 X 22 150-2 P0513X150-2 UPPER GUIDE SUPPORT BLOCK 121-10 PH7587010 RAIL PAD 150-3 PSS01M SET SCREW M6-1 X 10 121-11 PH7587011 CONVEX 150-4 P0513X150-4 ADJUST BAR 121-12 PSB69M CAP SCREW M6-1 X 25 150-5 P0513X150-5 UPPER BLADE GUIDE SUPPORT 121-13 PH7587013 FIXED LUMP 150-6 P0513X150-6 BIAS SHAFT 121-14 PH7588014 SQUARE TUBE 640MM 150-7 PR05M EXT RETAINING RING 15MM 121-15 PN03M HEX NUT M8-1.25 150-8 P6202 BALL BEARING 6202ZZ 121-16 PFS04M FLANGE SCREW M4-.7 X 6 150-9 P0513X150-9 HANDLE BUSHING 121-17 PH7587017 GUARD PIECE 150-10 PSB48M CAP SCREW M6-1 X 35 121-18 PH7528002 MOVING PLATE 150-11 P0513X150-11 UPPER SPACING SLEEVE 121-19 PH7587019 PLUG 151 P0513X151 BLADE ADJUSTMENT ASSY 121-20 PHTEK3M TAP SCREW M3.5 X 8 151-5 P0513X151-5 LOWER BLADE GUIDE SUPPORT 121-21 PH7587021 SCALE 151-6 PSB01M CAP SCREW M6-1 X 16 121-22 PN01M HEX NUT M6-1 151-7 P0513X151-7 BIAS SHAFT 121-23 PLW03M LOCK WASHER 6MM 151-8 PR05M EXT RETAINING RING 15MM 121-24 PSB01M CAP SCREW M6-1 X 16 151-9 P6202 BALL BEARING 6202ZZ 121-25 PB08M HEX BOLT M6-1 X 20 151-10 P0513X151-10 HANDLE BUSHING 121-26 PFB13M FLANGE BOLT M4-.7 X 8 151-11 PSB48M CAP SCREW M6-1 X 35 121-27 PW03M FLAT WASHER 6MM 152 P0513X152 MITER GAUGE ASSY 121-28 PH7588028 RESAW FENCE (AL) 590MM 154 PS38M PHLP HD SCR M4-.7 X 10 G0513X Parts List

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-63- '%& '%' '%( '%) '%* '&+ '%+ '%, '%- '%. '&% '&& '&' '&( '&) '%. '&* G0513X Labels Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0513X201 G0513X MODEL # LABEL 209 PLABEL-14 ELECTRICITY LABEL 202 G8588 GRIZZLY LOGO PLATE 210 P0513X210 EXTREME SERIES PLATE 203 PLABEL-20 OPEN DOOR LABEL 211 PLABEL-18 DISCONNECT POWER LABEL 204 P0513X204 GUARD ADJ LABEL 212 PLABEL-20 OPEN DOOR LABEL 205 P0513X205 SCALE DIRECTIONS LABEL 213 PPAINT-11 "PUTTY" PAINT 206 PLABEL-11 SAFETY GLASSES LABEL 214 P0513X214 TENSION ADJ LABEL 207 PLABEL-19 HANDS/BLADE LABEL 215 PPAINT-1 "GRIZZLY GREEN" PAINT 208 PLABEL-12 READ MANUAL LABEL 216 P0513X216 MACHINE ID LABEL

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-'", -'"& -'"' -'"( -'") -'"* -'"+ +& -, ') '' '& ', &- '+ '% &- '. '- ') &, &, (' (( () & (* '* .* (% *+ *, *- +& &(, +% .( .) .& .' -* &&. ., -. -+ .% )( )' )& )) *% ( )+ &- '( '' '& '% &. (, (- , )* )- &) &+ &* ), &% &( ). && &' ** &+& &+% &*- &*, &*+ +* +) (. )% +& -- ' +' +( +% &(, - *% )- ++ +, +- +. ,- -% -) -& -( ,. -) -( -' ' ,* ,+ ,) * ) &+( &+' *. ,% &** ,( ,' ,& &++ &+* &+, &+- &+. &,% &*. &+&6 ))%K G0514X/G0514X3 Main Parts

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-65- &&* ,, &(* &(% &%+ .- &&+ &%* &%) &%( *& &'' &*( &') &'( &'. &&+ &&) &&( &&' &&( &&. &'& &'% &() &(( &&- &*' &)' &)& &)% &(- &(+ &(& &+( *( *) + &'- &%( .. &)- &%& &%% &%' .- &%. &%- &%, &&% &'* &*( &') &&, &'+ &', &)( &). .+ &(. &*& &)* &)) &)+ &), &)- &*) &*% *' &'*"'% &'*"&, &'*"'& &'*"& &'*"&. &'*"') &'*"&) &'*", &'*"'* &'*"'( &'*"' &'*"&( &'*"&* &'*"&& &'*"&+ &'*"', &'*". &'*"'+ &'*"( &'*"'- &'*"&- &'*"&% &'*"'' &'*"- &'*"+ &'*"* &'*") &'*"&' &'*"'. &*("* &*("+ &*(", &*("- &*("&& &*("&% &*(". &*'"& &*'"' &*'") &*'"( &*'", &*'"- &*'"- &*'". &*'"+ &*'"&% &*'"&& &*'"* G0514X/G0514X3 Fence/Guide Parts

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

'%& '%' '%( '%) '&+ '%* '%+ '%, '%, '%- '%. '&% '&& '&' '&( '&) '&* G0514X/G0514X3 Labels Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-67- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSS01M SET SCREW M6-1 X 10 49 PSB04M CAP SCREW M6-1 X 10 2 PFS07M FLANGE SCREW M5-.8 X 10 50 P0513050 CLEAR WINDOW 3 P0513X003 BUSHING 51 PSB02M CAP SCREW M6-1 X 20 4 P0513004 LIFTING EYE BOLT M10-1.5 52 P0514X052 BUSHING 5 P0514005 MACHINE BODY 53 PFH31M FLAT HD SCR M4-.7 X 8 6 PSS07M SET SCREW M5-.8 X 5 54 PSB11M CAP SCREW M8-1.25 X 16 7 P0513X007 BUSHING 55 P0514055 UPPER WHEEL COVER 8 PW03M FLAT WASHER 6MM 56 PSB06M CAP SCREW M6-1 X 25 10 PN01M HEX NUT M6-1 57 PW03M FLAT WASHER 6MM 11 P0513011 POINTER 58 P0513058 BRUSH 12 P0513012 SHOULDER SCREW M4-.7 X 5 59 PSB06M CAP SCREW M6-1 X 25 13 P0513013 UPPER SHAFT 60 P0513060 STAR HANDLE 14 PRP10M ROLL PIN 5 X 36 61 PLN03M LOCK NUT 6MM 15 P0513015 UPPER WHEEL SHAFT HINGE 62 P0513062 STRAIN RELIEF 16MM 16 P0513016 UPPER WHEEL SHAFT 63 P0513063 HEIGHT POINTER 17 P0513017 BUSHING 64 PN03M HEX NUT M8-1.25 18 P6204LLU BALL BEARING 6204LLU 65 PB124M HEX BOLT M8-1.25 X 90 19 P0514X019 UPPER WHEEL 19" 66 P0513066 KNOB SCREW M10-1.5 X 20 20 PR25M INT RETAINING RING 47MM 67 P0513067 KNOB SCREW M10-1.5 X 55 21 P0514X021 SPECIAL WASHER 8MM 68 P0513068 THREADED HANDLE 10MM 22 PSB11M CAP SCREW M8-1.25 X 16 69 P0513069 CAM 23 P0514023 SAW BLADE 6TPI 143" 70 P0513070 PILLOW BLOCK 24 PLW04M LOCK WASHER 8MM 71 P0513071 HANDLE M10-1.5 25 PSB14M CAP SCREW M8-1.25 X 20 72 P0513072 LEVER ROD 26 P0514X026 TIRE 73 PN09M HEX NUT M12-1.75 27 P0514X027 LOWER WHEEL 19" 74 P0513074 SHAFT 28 P0514X028 IDLE PULLEY 75 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 29 PN32 HEX NUT 1-14 76 PLW04M LOCK WASHER 8MM 30 PLW09 LOCK WASHER 1" 77 P0514X077 COVER 32 P0513032 COMPRESSION SPRING 78 P0513078 COVER 33 PRP02M ROLL PIN 3 X 16 79 PSS09M SET SCREW M8-1.25 X 20 34 P0513034 LOCATE BLOCK 80 PN03M HEX NUT M8-1.25 35 P51201 THRUST BEARING 51201 81 P0513081 LOWER WHEEL SHAFT 37 P0513037 HANDWHEEL 82 P0514X082 MOTOR 3HP 1-PHASE (G0514X) 38 P0513038 ADJUSTING BOLT 82 P0514X3082 MOTOR 3HP 3-PHASE (G0514X3) 39 P0514X039 SWITCH PLATE 82-1 P0514X082-1 FAN COVER (G0514X) 40 PHTEK15M TAP SCREW M4 X 10 82-1 P0514X3082-1 FAN COVER (G0514X3) 41 P0514X041 KEY SWITCH 22 82-2 P0514X082-2 FAN (G0514X) 42 P0514X042 STOP SWITCH 22 82-2 P0514X3082-2 FAN (G0514X3) 43 P0514X043 START SWITCH 22 82-3 P0514X082-3 START CAPACITOR COVER 44 PSB11M CAP SCREW M8-1.25 X 16 82-4 PC300C S. CAPACITOR 300MFD/250VAC 45 P0513X045 FENDER WASHER 8MM 82-5 P0514X082-5 CAPACITOR COVER 46 P0513046 UPPER WHEEL SLIDING BRACKET 82-6 PC060A R. CAPACITOR 60MFD/250VAC 47 PSB05M CAP SCREW M6-1 X 50 82-7 P0514X082-7 ELECTRICAL BOX COVER (G0514X) 48 P0514X048 RIVET 3.2 X 6 82-7 P0514X3082-7 ELECTRICAL BOX COVER (G0514X3) G0514X/G0514X3 Parts List

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

REF PART # DESCRIPTION REF PART # DESCRIPTION 83 PB32M HEX BOLT M10-1.5 X 25 125-3 PH7587003 FIXED SHAFT 84 PLW06M LOCK WASHER 10MM 125-4 PH7587004 SHAFT 85 P0513085 MOTOR BRACKET 125-5 PH7587005 SPRING PIECE 86 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 125-6 PH7528004 ADJUSTMENT HANDLE M8 X 44 87 P0513087 PLATE 125-7 PH7589007 SUPPORT TUBE 640mm 88 PFS07M FLANGE SCREW M5-.8 X 10 125-8 PW01M FLAT WASHER 8MM 89 P0513089 PILLOW BLOCK 125-9 PH7587009 FENCE HANDLE M8-1.25 X 22 90 PK15M KEY 5 X 5 X 35 125-10 PH7587010 ADJUST SCREW 91 PB81M HEX BOLT M8-1.25 X 20 LH 125-11 PH7587011 CONVEX 92 P0514X092 MOTOR PULLEY 125-12 PSB07M CAP SCREW M6-1 X 30 93 PVA42 V-BELT A-42 4L420 125-13 PH7587013 FIXED LUMP 94 PSB04M CAP SCREW M6-1 X 10 125-14 PH7589014 SQUARE TUBE 710mm 95 P0514X095 LOWER WHEEL COVER 125-15 PN03M HEX NUT M8-1.25 96 P0514X096 FIXED BOLT 125-16 PFS04M FLANGE SCREW M4-.7 X 6 97 P0513X045 FENDER WASHER 8MM 125-17 PH7587017 GUARD PIECE 98 PSB84M CAP SCREW M10-1.5 X 35 125-18 PH7528002 MOVING PLATE 99 PN02M HEX NUT M10-1.5 125-19 PH7587019 PLUGGED 100 P0513100 SMALL GEAR 125-20 PHTEK3M TAP SCREW M3.5 X 8 101 P0513X101 LOCK HANDLE 125-21 PH7588021 SCALE 102 P0513102 TRUNNION SUPPORT BRACKET 125-22 PN01M HEX NUT M6-1 103 PLW06M LOCK WASHER 10MM 125-23 PLW03M LOCK WASHER 6MM 104 PW04M FLAT WASHER 10MM 125-24 PSB01M CAP SCREW M6-1 X 16 105 PB18M HEX BOLT M6-1 X 20 125-25 PB08M HEX BOLT M6-1 X 20 106 PSB30M CAP SCREW M6-1 X 45 125-26 PFB11M FLANGE BOLT M4-.7 X 10 107 P0513107 PILLOW BLOCK 125-27 PW03M FLAT WASHER 6MM 108 PN01M HEX NUT M6-1 125-28 PH7589028 RESAW FENCE (AL) 640mm 109 P0513109 ADJUST BOLT M6 125-29 PH7587029 SPACER PLATE 110 P6000 BALL BEARING 6000ZZ 126 P0514X126 TABLE 26-3/4" X 19" 111 PSB61M CAP SCREW M10-1.5 X 20 127 P0513X127 TABLE INSERT 112 PW01M FLAT WASHER 8MM 128 P0513X128 TABLE PIN 113 PW01M FLAT WASHER 8MM 129 PSB50M CAP SCREW M5-.8 X 10 114 PS17M PHLP HD SCR M4-.7 X 6 130 PW02M FLAT WASHER 5MM 115 P0513115 GEAR PLATE 131 P0514X131 PROTECT COVER ASSY 116 PLN04M LOCK NUT M8-1.25 132 P0514X132 STEP SCREW 117 PS17M PHLP HD SCR M4-.7 X 6 133 P0513X140 SHOULDER SCREW 118 P0513118 LOCK HANDLE 134 P0513X141 FIBER WASHER 13MM 119 PW05M FLAT WASHER 4MM 135 P0513X142 SLIDING PLATE 120 P0513120 POINTER 136 PSB01M CAP SCREW M6-1 X 16 121 P0514X121 TRUNNION PLATE 137 PSB02M CAP SCREW M6-1 X 20 122 PLW04M LOCK WASHER 8MM 138 PS38M PHLP HD SCR M4-.7 X 10 123 PB03M HEX BOLT M8-1.25 X 16 139 P0513X122 GEAR 124 PCB23M CARRIAGE BOLT M8-1.25 X 80 140 PN04M HEX NUT M4-.7 125 P0514X125 FENCE SET ASSY 141 P0513X144 RACK 125-1 PH7589001 FIXED BASE 710mm 142 P0513X145 UPPER GUIDE TUBE 125-2 PH7587002 ADJUST BASE 143 P0513X146 HANDWHEEL G0514X/G0514X3 Parts List

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

-69- REF PART # DESCRIPTION REF PART # DESCRIPTION 144 PSB02M CAP SCREW M6-1 X 20 158 PN04M HEX NUT M4-.7 145 P0514X145 LOCATE BUSHING 159 PS23M PHLP HD SCR M5-.8 X 12 146 P0513X130 BUSHING 160 P0514X160 STRAIN RELIEF 20MM 147 PSBS01M BUTTON HD CAP SCR M8-1.25 X 20 161 P0514X161 MAG SWITCH 3HP/1PH/60HZ/220V 148 PLW04M LOCK WASHER 8MM 161 P0514X3161 MAG SWITCH 3HP/3PH/60HZ/220V 149 P0513X133 GUIDE BRACKET 161A P0514X3161A MAG SWITCH 3HP/3PH/60HZ/440V 150 P0513X134 WORM CYLINDER 162 PS52M PHLP HD SCR M4-.7 X 20 151 P0513X135 FIXED PLATE 163 PFS07M FLANGE SCREW M5-.8 X 10 152 P0514X152 BLADE ADJUSTMENT ASSY 165 P0514X165 SWITCH CORD 152-1 PSB01M CAP SCREW M6-1 X 16 166 P0514X166 SWITCH CORD 152-2 P0513X150-2 UPPER GUIDE SUPPORT BLOCK 167 P0514X167 CORD 152-3 PSS01M SET SCREW M6-1 X 10 168 P0514X168 CORD CLAMP 152-4 P0513X150-4 ADJUST BAR 169 PFS12M FLANGE SCREW M5-.8 X 12 152-5 P0513X150-5 UPPER BLADE GUIDE SUPPORT 170 PTLW02M EXT TOOTH WASHER 5MM 152-6 P0513X150-6 BIAS SHAFT 201 P0514X201 G0514X MODEL # LABEL 152-7 PR05M EXT RETAINING RING 15MM 201 P0514X3201 G0514X3 MODEL # LABEL 152-8 P6202 BALL BEARING 6202ZZ 202 G8589 GRIZZLY LOGO PLATE 152-9 P0513X150-9 HANDLE BUSHING 203 PLABEL-11 SAFETY GLASSES LABEL 152-10 PSB48M CAP SCREW M6-1 X 35 204 PLABEL-20 OPEN DOOR LABEL 152-11 P0513X150-11 UPPER SPACING SLEEVE 205 P0513X205 GUARD ADJ LABEL 153 P0514X153 BLADE ADJUSTMENT ASSY 206 PLABEL-12 READ MANUAL LABEL 153-5 P0513X151-5 LOWER BLADE GUIDE SUPPORT 207 PLABEL-14 ELECTRICITY LABEL 153-6 PSB01M CAP SCREW M6-1 X 16 208 PLABEL-19 HANDS/BLADE LABEL 153-7 P0513X151-7 BIAS SHAFT 209 PLABEL-21 BS MOVING/ADJUST LABEL 153-8 PR05M EXT RETAINING RING 15MM 210 PPAINT-1 "GRIZZLY GREEN" PAINT 153-9 P6202 BALL BEARING 6202ZZ 211 P0513X210 EXTREME SERIES PLATE 153-10 P0513X151-10 HANDLE BUSHING 212 PPAINT-11 "PUTTY" PAINT 153-11 PSB48M CAP SCREW M6-1 X 35 213 PLABEL-18 DISCONNECT POWER LABEL 154 P0513X152 MITER GAUGE ASSY 214 PLABEL-20 OPEN DOOR LABEL 155 PFS09M FLANGE SCREW M5-.8 X 50 215 P0513X214 TENSION ADJ LABEL 156 P0514X156 TERMINAL BOX 216 P0514X216 G0514X MACHINE ID LABEL 157 P0514X157 TERMINAL HOUSE 216 P0514X3216 G0514X3 MACHINE ID LABEL G0514X/G0514X3 Parts List

G0513X/G0514X/G0514X3 Extreme Series Bandsaw

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par- ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon. WARRANTY AND RETURNS

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