ParaBody 837101 Assembly Instructions

PARTS LIST SORT AND COUNT ALL PARTS BEFORE BEGINNING ASSEMBLY HARDWARE: ITEM NAME/DESCRIPTION QTY 2. 3. 4. 5. 6. 7. 8. 9. 11. 12. 13. 14. 15. 16. 17. 318 X 3 IN. BOLT .............................................................................................................. 1 I/2 X 2-3/4 IN. BOLT ........................................................................................................ 2 3/8 X 2-3/4 IN. BOLT ........................................................................................................ 3/8 X 1-1/2 IN. BOLT ........................................................................................................ 1/2 IN. WASHER ............................................................................................................... i 3/8 IN. WASHER ............................................................................................................... 2 I/2 IN. LOCK WASHER .................................................................................................... 1 3/8 IN. LOCK WASHER .................................................................................................... I 1/2 IN, LOCK NUT ............................................................................................................ 1 3/8 IN. LOCK NUT ............................................................................................................ 2 WEIGHT STACK SELECTOR PIN ................................................................................... 1 3/8 IN. FLANGE SPACER .................................................................................................. 2 3 X 2 IN. END CAP ...................................................................... , .................................... 2 2 IN. SQ. COVER CAP ............................................................................................... I WEIGHT STACK CUSHION ............................................................................................. 2 WEIGHT PLATE BUSHING ........................................................................................... 40 3/8 X 2 IN. NYLON BOLT ................................................................................................ 2 WELDMENTS/PARTS: ITEM NAME/DESCRIPTION QTY 2. 3. 4. 5. 6. 7. 8. 9. PULLEY HOUSING WELDMENT ................................................................................... 1 WEIGHT STACK BASE WELDMENT ............................................................................. 1 1-3/4 SO. X 18-1/4 IN. TUBE ............................................................................................ 1 GUIDE ROD...,...., ........... ~ ...... ~ ....~,...~ ........:.,..,,.:.:.:..:..:: ........ :: .....:: .....:...::::.:.~...~.,.:..:::.:.. 2 ........ WEIGHT PLATE ............................................................................................................. 20 HEAD PLATE ................................................................................................................... 1 WEIGHT STACK SHAFT ................................................................................................. 1 4-1/2 X 1 IN. PULLEY ....................................................................................................... 1 CABLE (6577701) ............................................................................................................. 1 NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT. BOLT LENGTH BOLT LENGTH RULER: 1/2 l 1 2 2/01/95

Remove LIT BAR WELDMENT from the HIGH PULLEY CABLE, and set aside. Loosen and remove the three (3) 3-1/2 X 1 IN. PULLEYS from the BOOM WELDMENT. Detach HIGH PULLEY CABLE from the CARRL4GE WELDMENT and remove. Loosen and remove BOOM WELDMENT from the FRONT and REAR UPRIGHT WELDMENT. Remove the 2 IN. SQ. END CAP from the top of the REAR UPRIGHT WELDMENT. Remove the CARRIAGE WELDMENT from the REAR UPRIGHT WELDMENT. Insert the 1-3/4 SO. X 18-1/4 IN. TUBE into the top of the REAR UPRIGHT WP_ZDMENT as shown in ’ (VIEW B), then SECURELY re-assemble the BOOM WELDMENT to the R,EAR UPRIGHT WELDMENT as shown. Route CABLE (6577701) through the front slot and down to the rear slot of the BOOM WELDMENT. Re- assemble two (2) of the three (3) 3-1/2 X 1 IN. PULLEYS to BOOM WELDM ENTas shownon the (CABLE ROUTING DIAGRAM). (NOTE: MAKE SURE CABLE IS THEGROOVE OF T HE PULLEYS). SECURELY re-assemble the BOOM WELDMENT to the FRONT UPRIGHT WELD3tENT. SECURELY assemble the PULLEY HOUSING WELDMENT to the 1-3/4 SO. X 18-1/4 IN. TUBE as shoxvn in (VIEW B) Slide one (1) 2 IN. SQ. COVER CAP over the end of the WEIGHT STACK BASE WELDMENT, then SECURELY assemble it to the BASE WELDMENTas shown in (VIEW A) (NOTE: THE PULLEY CABLE MUST BE ASSEMBLED EXACTLY THE WAY SHOWN TO ENSURE PROPER FUNCTION) Insert the GUIDE RODS into the holes of the WEIGHT STACK BASE WELD?~4ENT as shown, and allow them to tilt back. (NOTE: LUBRICATE GUIDE RODS WITH A SILICON OR TEFLON SPRAY THAT IS AVAILABLE AT MOST HARDWAR~ STORES). Slide two (2) WEIGHT STACK CUSHIONS down over the GUIDE RODS as shown. o SECURELY assemble the WEIGHT STACK SHAFT to the HEAD PLATE as .,;hown on drawing. Also insert the WEIGHT PLATE BUSHINGS into the WEIGHT PLATES as shown in (DETAIL C). 3 12/01/95

USING EXTREME CARE slide the WEIGHT PLATES down over the GUIDE RODS onto the WEIGHT STACK CUSHIONS as shown. (MAKE SURE THAT THE KEY HOLES OF THE WEIGHT PLATES ARE ALL FACING THE SAME WAY) Slide the HEAD PLATE ASSEMBLY down over the GUIDE RODS onto the WEIGHT STACK as shown. I0. Tilt the GUIDE RODS back up underneath the PULLEY HOUSING WELDMENT and insert the 3/8 X 2 IN. NYLON BOLTS through the PULLEY HOUSING WELDMENT and into the ends of the GUIDE RODS as shown in (VIEW B) 11. .Loosen and remove the top PULLEY from the PULLEY BLOCK and replace it wi.th the 4-I/2 X 1 IN. PULLEY. 12.. SECURELY assemble the remaining PULLEY from the BOOM WELDMENT, and the swapped PULLEY of the PULLEY BLOCK to the PULLEY HOUSING WELDMENT as shown in (VIEW B). 13. HIGH PULLEY CABLE ROUTING ASSEMBLY (SEE CABLE ROUTING DL4GRAM): Ao Uo Co Route the end of the CABLE under, and around the 4-1/2 X 1 IN. PULLEY of the PULLEY BLOCK, and back up through the BOOM WELDMENTto the large hole of the PULLEY HOUSING WELDMENT. Route the CABLE through the hole and over and around the two PULLF, YS inthe PULLEY HOUSING WELDMENT. Run the cable down through the large hole above the WEIGHT STACK and do~vn to the WEIGHT STACK SHAFT of the HEAD PLATE. Thread the end of the CABLE into the end of the WEIGHT STACK SHAFT. Insert the 3 X 2 IN. END CAPS into the ends of the PULLEY HOUSING WELDMENT as shown in (VIEW B). 14. Re:attach LA T BAR WELDMENT to the HIGH PULLEY CABLE. 15. Attach the WEIGHT STACK LABELS to the WEIGHT STACK as shown in (DETAIL C). 16. To select WEIGHT, rotate the WEIGHT STACK SELECTOR PIN clock wise 90 degrees, insert into the slot of the desired WEIGHT PLATE, and rotate the PIN back down. 4 12/01/95

10/$5 IOiK'O MGN INST, 837101 A I Nr:H RELEASE B I CHG VIEW B REV I DESCRIPTION I CHG NO I APP'O • 1/2 IN. LOCK WASHER A... 1/2 X 2-3/4 IN. BOLT (2) ~ 1/2 IN. WASHER g .. WEIGHT PLATE BUSHING (2) ....~ WEIGHT PLATE (20) . WEIGHT STACK LABEL (1-25) MGN DETAIL C PARABODY, INC. RAMSEY, MINNESOTA 1 OF 1 ~. ..... m 3/8 IN. LOCK NUT (2) .... 1-3/4 SO. X 18-1/4 TUBE (657740f) ~ 1/2 X 3 IN. BOLT (2) (EXIST.) ~ 1/2 IN. LOCK WASHER (EXIST.) ~ 1/2 IN. LOCK NUT (EXIST.) ---- 1/2 IN. WASHER (2) (EXIST.) VIEW A VIEW B ± 1· ..... TOLERANCES (E'XCEFT }s NOTED) DECIMAl.. IFRACTIONAl.. rrm:rASSY SCALE 1/16 3/8 IN. WASHER (2) ~. 3/8 X 3 IN. BOLT /" 1/2 IN. LOCK NUT GUlOER~J2) 1§.5ZlJ 3/8 IN. LOCK NUT (EXIST.) 3/8 IN. WASHEf< (3) (EXIST.) ~ P>o... CABLE (EXIST.) 3/8 IN. LOCK NUT ./ /'./"X: __ 3/8 X 3-1/4 IN. BOLT (EXIST.) W£JGHT STACK BAS£ W£LDlrlfNT (657720f ) -e- 2 IN. SQ. COVER CAP 3/8 X 2 IN. NYLON BOLT (2) .. ~ 3-1/2 X 1 IN. PULLEY (2) .. ( 3 X 2 IN. END CAP (2) ... fYi'I PULLEY HOUSING W£LOM£Nl1R576901) 3/8 IN. FlANGE SPACER (4) ~.' 3/8 X 2-3/4 IN. EIOLT (2) .. ~ --' WEIGHT STACK SELECTOR PIN --' SEE PETAll C -- SEE YIEW B ~ 3/B X 1-1/2 IN. BOLT '--- 3/8 IN. LOCK WASHER '-- HEAD PLATE :tt.. WEIGHT STACK SHAFT r---=1 ... WEIGHT STACK .r BASE WELDMENT i .. REAR UPRIGHT WELDMENT I I I I I I I CABLE ROUTING DIAGRAM CABLE AS SHOWN t-.. ..... " 0 ............... '" '..... ..... .......... ............... r; 1 1':-~- ..........~ .....r-f{~It' ~ BOOAl WELDMENT t I CABLE (6577701) { :--J 4-1/2 X 1 IN. PULLEY : :.,..~ )!-!i PULLEY BLOCK I , t t... r-=tr !! FRONT UPRIGHT WELDMENT I ~I I • I J I I • I I I (EXIST.) : hI , I I )-oj 1 \.0"'1 1"11 ~--l I II .0-- I II ~"'1!f-----, °1 , I I I ~---- --;L~-...r;:rn,l I '=-...r-----~-- 01 CASH NO I DESCRIP110N