Stump Machine PRX90 Owner's Manual
Text of the manual
US Praxis, Inc. – Copyright 2009 © All rights reserved
1
PRX90 & PRX130
OPERATIONS & OWNERS MANUAL
US Praxis, Inc.
955 W. Prairie Drive Sycamore, IL 60178
Toll Free: (888) 3168200
Ph: (815) 8999700
Fax: (815)8999709
Web: www.uspraxis.com
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TABLE OF CONTENTS
Praxis Stump Machines PRX90 & PRX130
Introduction………………………………3
Use & Service………..………………….3
Safety Instructions……………………….4
General Use………………...……………4
Preparing to
Use………..….…………….6
Protective Equipment…..….………..…...8
Operating……..………..….……………..9
Movement/Transport.…..….………...…10
Storage…..…………….….……………10
Fuel System………..…………………...11
Maintenance………...……………..…...12
Controls………………………………….13
Engine…………………….……………13
Throttle…..……… ……………………13
Starter……….……........………………13
Starter Handle…….……………………14
Fuel Valve.….…….……………………14
Choke Control…….……………………14
Air Filter….……….……………………14
Spark Plug.……….…………….………15
Muffler…..……….…………….………15
Oil Dipstick……………………….……15
Oil Drainage……….………….…......…16
Fuel Tank………….………….…......…16
Fueling…………….………….…......…16
Centrifugal Clutch…………….…......…17
Throttle…………….………….…......…17
Brake…………..….……….….…......…17
Operating The machine….……..………18
Before you Start…………...………..…18
Starting the Engine…..….….………….19
Fuel Valve…………...……………...…19
Choke Control………..….….………….19
Throttle Grip Handle...………….…...…19
Starter Handle………..……………...…20
Grinding the Stump…..……………...…21
Normal Shutdown…..…………..…...…22
Maintenance……………………….……24
Maintenance Schedule…………………24
Cleaning the Filter…..…………………25
Replacing the Filter……………………26
Cleaning the Sludge Reservoir……..…27
Idle Adjustment….……………………27
Ignition System.….……………………28
Cutting Blade…….……………………29
Sharpening Cutting Blades……………30
Brake Adjustment….…………………31
Two Minute Rule…..…………………31
Cleaning & Washing.…………………31
Lubricating Bearings.…………………31
Drive Belt…………..…………………32
Trouble Shooting………………….……33
Storage & Technical Data.……….……36
Winter Storage…….…………………36
Service…………….…………………36
Specifications.…….…………………37
Service Journal………………………38
Parts List………………...……….……40
Handle Assembly……………………40
Chassis & Flap Assembly……………42
Chassis & Engine Assembly…………44
Brake & Wheel Assembly……..……46
Brake & Shaft Assembly……………48
Belt, Guard & Drive Assembly…..…50
The Stump Machine is used to remove tree stumps. By moving the blade in sweeping movements laterally
over the top and front of the stump, you can gradually grind it away. Read the chapter “Safety instructions”
before you use the machine for the first time.
Insure your machine:
Contact your insurance company to check on insurance coverage for your new machine. You should have all
inclusive insurance for liability, fire, damage and theft.
Good service:
Praxis products are sold all over the world and only in specialized retail trade with complete service. This
ensures that you as a customer receive only the best support and service... Before the machine was delivered it
underwent inspection and was adjusted by your dealer. When you need spare parts or support in service
questions, guarantee issues, etc., please consult the following professional:
The Operator’s Manual belongs to machine with
serial number:
Engine number:
Serial number:
The serial number can be found on the printed plate attached to the frame, next to the engine. The plate
includes the following information:
The machines type designation (MODEL).
The machines serial number (S/N).
Please state the type designation and serial number when ordering spare parts.
The engines serial number is punched in the crankcase under the oil level guard.
The engine type is specified on the crankcase to the right of the oil level guard but also appears on
the decal on the starter.
Please state these when ordering spare engine parts.
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SAFETY INSTRUCTIONS
General use:
The object of this manual is to help you use your Praxis machine safely and to give you
information about how to maintain your machine. Please read the manual carefully before
attempting to use the machine.
Read this manual carefully and make sure you understand it before using the machine or
performing any maintenance. It is the responsibility of the machine owner to explain the contents
to the user.
If after reading the operator’s manual you are still unsure about the safety risks associated with
use of the machine, you should not use the machine. Please contact your dealer or manufacturer
for more information.
These safety instructions only address the basics for safe use. It would be impossible in the safety
instructions to describe all possible risk situations that could arise when using the machine. You
can however, prevent accidents by always using common sense.
To obtain extra copies of the operator’s manual; please contact your dealer or the manufacturer.
IMPORTANT INFORMATION
Do not use the machine until you have read the operator’s manual carefully and
understand the instructions given. All maintenance work or adjustments not described in
this manual must be performed by an authorized Praxis service provider.
The stump grinder can be dangerous if used improperly or without due care and can lead
to serious accidents, in the worst cases even fatal accidents. It is very important that you
read this operator’s manual and understand the instructions before you attempt to use the
machine.
Under no circumstances may the original design of the machine be modified without
written approval from the manufacturer. Such modifications not only affect the
performance and durability of the machine, but may even pose a safety risk for users and
those in the vicinity. Unauthorized modifications to the design of the machine may absolve
the manufacturer from liability for any resulting personal injury or property damage.
Modifying the machine without written approval from the manufacturer may void the
guarantee.
Ø Follow all safety instructions. Failure could result in serious injury to yourself or others.
Ø Accident prevention regulations, other general safety regulations, occupational safety rules
and traffic regulations must be followed without fail.
Ø All users must be trained in use of the machine before they begin operating it. The owner
is responsible for training users.
Ø Engage an authorized Praxis service provider for all service and repairs not described in
this manual.
Ø Praxis original spare parts are designed and specified to maintain high quality and correct
fit for optimal durability and lifespan. From a safety point of view, you should only use
Praxis replacement parts.
Ø Learn how to use the machine and its controls safely and learn to recognize the safety
decals and their meaning.
Ø Only use the machine for removing tree stumps and exposed root systems. It is not
intended for any other use.
Ø Check that the machine is in serviceable condition prior to use; see the chapter
“Maintenance and Trouble Shooting”.
Ø Only use the machine in daylight or in other well lit conditions. Keep the machine a safe
distance from holes or other irregularities in the ground. Pay attention to other possible
risks.
Ø Only allow the machine to be used by adults who by adults who are familiar with its use.
Ø Never allow children or persons no trained in the use of the machine to use or service it.
Local laws may regulate the age of the user.
Ø People and animals can distract you causing you to lose control of the machine. For this
reason, you should always concentrate and focus on the task at hand.
Ø Never leave the machine unsupervised with the engine running.
Ø Make sure that other people are nearby when you are using the machine so that you can
call for help should an emergency arise.
Ø The machine is tested and approved only with the equipment originally provided or
recommended by the manufacturer.
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SAFETY INSTRUCTIONS
Continued
The engine can become very hot. To avoid being burned, you must turn off the engine and
wait until all parts have cooled before touching the engine.
Overexposure to vibration may lead to circulatory or nerve damage, particularly in people
who have impaired circulation. Contact your doctor if you experience symptoms that could
have been caused by overexposure to vibration. Examples of common symptoms include
numbness, pain, muscle weakness, change of skin color or an uncomfortable feeling of
tingling. These symptoms appear most frequently in the fingers, hands or wrists.
IMPORTANT INFORMATION
Never use a stump grinder that is damaged or incorrectly adjusted. Never use the stump
grinder if any component is missing or if it is not properly assembled. Check that the
cutting tools stop rotating when you reduce the throttle. If you find yourself in a situation
where you are not sure what to do, always seek expert assistance. DO NOT try to attack
any problem you are not qualified to resolve.
Ø Check the dead man’s grip and all guards are fitted and functioning. DO NOT use the
machine if it is not working properly.
Ø Make sure no clothing, long hair or jewelry can catch in moving machine parts.
Ø Check that all safety decals are in place. See the chapter “Location of decals”.
Ø Use mouth protection, protective gloves with good grip and protective clothing which you
can move unrestricted. Also use leg protection to protect your legs from sparks and the
cutting tools.
Ø Never use the machine when barefoot. Always wear protective shoes or protective boots
with antislip and preferably with steel toes.
Ø Use a helmet with a full face visor or a mesh visor and protective glasses. Wear approved
earprotection when running the machine. Ask tour dealer about approved protective
glasses, ear protection and recommended helmets.
Always use approved protective clothing and approved protective equipment when using
the machine. Protective clothing and protective equipment cannot eliminate the risk of
accidents, but wearing proper clothing and the correct equipment will reduce the degree of
injury should an accident occur. Ask your dealer about approved protective clothing and
approved protective equipment recommended by Praxis.
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SAFETY INSTRUCTIONS
Continued
Protective equipment:
Consult your dealer when selecting protective equipment. Our dealers have a broad assortment of
equipment for professionals such as forestry workers and knowledge about occupational
environment requirements and protective levels.
Before using the stump grinder, you may in many cases need to cut back to object with a power
saw. Hence, it is appropriate to use personal protective equipment that fulfils requirements for
working with both stump grinders and power saws.
The main difference is that you should wear protective glasses when operating the stump grinder
while the wire mesh visor gives sufficient protection when using a power saw. Thus when using
the stump grinder, we recommend using both a wire mesh or visor to protect your face and
protective glasses. Alternatively, you can use a Plexiglas face guard, but it scratches more easily
and is more susceptible to soiling and fogging.
Ø DO NOT use the machine on grades of more than 10
degrees.
Ø DO NOT use the machine if you are tired, if you have
consumed alcohol, or if you are taking other drugs or
medication that can affect your vision, judgment or
coordination.
Ø Never use the machine indoors or in spaces lacking
proper ventilation.
Ø Make sure you have a proper foothold when using the machine, particularly when backing.
Walk, don’t run. Never work on wet grass. Poor traction may cause you to slip.
Ø Keep your hands and feet away from moving parts.
Ø Keep your hands and feet away from the work tools.
Ø DO NOT use your feet or other parts of your body parts of your body to gain greater
bearing pressure against the stump.
Ø
Smoking, open flames or sparks in the vicinity of the machine are strictly
forbidden. Gasoline is extremely flammable and carelessness in handling can result in
personal injury or fire.
Ø Never use a machine with a deflective muffler.
Ø In very warm and dry climates, stump grinder
operation poses a risk of forest fires.
Ø Stop and inspect the equipment if you run over or into
anything. If necessary, make repairs before beginning
again.
Ø Whatever happens, you should always park the
machine on even ground, disengage the drive, activate
the parking, turn off the engine and wait until all moving parts have stopped before leaving
the operating position behind the machine.
Ø Serious accidents can occur if you fail to be on guard for children in the vicinity of the
machine. Never assume that children will stay put where you last saw them.
Ø Store the machine in a locked space away from children and adults untrained in use of
the machine.
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Ø Never store or operate the machine near an open flame.
SAFETY INSTRUCTIONS
Continued
Fuel System:
Ø Only store fuel in containers approved for that purpose.
Ø Never remove the fuel cap and fill the fuel tank when the engine is running.
Ø Always stop the engine when refueling.
Ø Do not smoke when filling the gasoline tank and do not pour gasoline in the vicinity of
sparks or open flame.
Ø Never fill the fuel tank indoors.
Ø Before starting the machine after refueling, it should be moved at least 10 feet (3 M)
from the location where it was filled.
Ø Turn off the fuel supply for storage or transport.
Ø If leaks arise in the fuel system, the engine must not
be started until the problem has been resolved.
Ø Check the fuel level before each use and leave space
for the fuel to expand, because the heat from the
engine and the sun can otherwise cause the fuel to
expand and overflow.
Ø Avoid overfilling. If you spill gasoline on the
machine, wipe up the spill and wait until it has
evaporated before starting the engine. If you spill
gasoline on your clothing, change your clothing.
Ø Close the fuel valve.
Gasoline and gasoline fumes are poisonous and extremely flammable. Be especially
careful when handling gasoline, as carelessness can result in personal injury or fire.
Ø Do not disassemble the engine. This can invalidate your engine warranty. Contact your
dealer if you have any questions regarding service or guarantee matters. Follow all
maintenance instructions.
Ø Do not change the setting of governors and avoid running the engine with overly high
RPM. If you run the engine too fast, you risk damaging the machine components.
Ø Do not modify safety equipment. Check regularly to be sure it works properly. The
machine must not be run with defective of disassembled safety equipment.
Ø The muffler is designed to maintain sound levels at an approved level and keep direct
exhaust away from the user. Exhaust gases from the engine are extremely hot and may
contain sparks that can cause fires or burn the user.
Ø Never use a machine with a defective muffler.
Ø Reduce the risk of fire by removing grass, leaves and other debris that may have caught
in the machine.
Wait until all moving parts are completely still before performing maintenance on the machine.
Turn off the engine and remove the spark plug cable.
Disconnect the spark plug cable.
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CONTROLS
Engine:
Exterior engine components and controls.
1. Throttle
2. Starter
3. Starter handle
4. Fuel valve
5. Choke control
6. Air filter
7. Spark Plug
8. Muffler
9. Oil dipstick
10. Oil drainage
11. Oil level guard
13. Fuel tank
14. Fuel filler cap
Throttle:
The lever on the engine is normally not used. It is
connected to the throttle on the handle. If the cable
should bind or break, you can reduce the throttle with
the lever on the engine as an emergency measure to
slow the engine speed to an idle and stop the cutting
wheel.
Starter:
The starter is of the magnapull type with spring return.
To replace the return spring or starter cord, contact
an authorized service workshop.
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CONTROLS
Continued
Starter handle:
Misuse of the starter handle can damage the starter. Do not twist the starter cord around your
hand.
Pull out the handle slowly until the gears mesh. Do
not pull out the starter cord completely and do not let
go of the starter handle when extended.
Fuel valve:
The fuel valve opens and closes the connection
between the tank and the carburetor.
The illustration shows the tank valve closed; to open,
turn the lever completely to the right. There is no
middle position.
Turn off the valve when the machine is not in use to
avoid flooding the carburetor.
The fuel valve is combined with a sludge reservoir.
Choke control:
The choke control opens and closes the choke valve in
the carburetor. This is only used to start a cold
engine.
The image shows the choke valve open; to close,
move the lever to the left. The midway positions can
be used. When the engine starts, the lever can be
moved gradually to the right as long as it continues to
run smoothly. Forgetting the choke is evident as the
engine runs roughly and produces black smoke.
This also results in increased fuel consumption.
Air filter:
The engine air filter consists of a cyclone filter and a fine filter.
Air is drawn in through the screen (3) on the cyclone filter and coarser pollutants collect in the
container (4).
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CONTROLS
Continued
Air filter (Continued):
The fine filter, which consists of a cyclone filter and a fine filter.
Air is drawn in through the screen (3) on the cyclone filter and coarser pollutants collect in the
container (4).
The fine filter, which consists of a foam rubber prefilter and a paper filter cartridge, is located
under the cowling(2). The cowling and the cyclone filter can be removed by removing the wing
nut (1).
See the chapter “Maintenance/Cleaning the cyclone filter and Replacing the air filter” for cleaning
instructions.
Running the machine with a dirty air filter will cause the engine to run on partial choke and show
the same symptoms as a forgotten choke described above. It can also be difficult to start.
Spark Plug:
The engine spark plug is hidden under the ignition cable
shoe. When performing service, it is important that the
engine cannot start accidentally. For this reason, always
remove the ignition cable shoe from the spark plug. To
avoid pulling the cable, the cable shoe is equipped with a
special handle; see the illustration.
Type of spark plug, see “Technical data”.
Service instructions see“Maintenance/Electrical system”.
Muffler:
The engine muffler is equipped with a heat protective cowling. Nonetheless, it still becomes hot
when the engine is running. Avoid touching the muffler when it is warm. Risk for burns.
Oil dipstick:
The dipstick for the crankcase oil reservoir is
located on the front of the engine. Refill the engine oil in
the hole where the dipstick fits.
When checking the oil level, the dipstick should not be
screwed in. The machine should be parked on even
ground with the engine stopped. Never run the engine
without the dipstick in place. The engine has an electronic
oil level guard. It stops and cannot be started if the level
becomes too low. Yet you should not rely
entirely on the level guard; rather you should check the oil using the dipstick.
For normal use, we recommend SAE 10W30 weight
engine oil service SFSG; see also the chapter “Lubrication/Engine oil”.
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CONTROLS
Continued
Oil drainage:
The drainage screw (5) for the crankcase oil reservoir is
located on the back of the engine.
IMPORTANT INFORMATION
Used engine oil is a health hazard and legislation
prohibits disposal on the ground or in nature; it
should always be disposed of at a workshop or
appropriate disposal location. Avoid skin contact;
wash with soap and water in case of spills.
Fuel tank:
Underneath the tank, there is a fuel filter combined with a fuel valve. The tank volume is 1.72
Gal. (6.5 liters)
Fueling:
Read the safety instructions before fueling.
Keep the fuel and fuel tank clean. Avoid
filling the machine with dirty fuel. Make sure
the fuel cap is properly tightened and the
gasket is not damaged, particularly before
washing the machine.
Use unleaded gasoline with minimum 86
octane rating. Never use gasoline mixed with
twocycle oil. For ethanol and methanol fuel,
the following applies:
Maximum allowable ethanol 10% (volume).
Maximum allowable methanol 5% (volume).
Maximum allowable MTBE (Methyl Tertiary Butyl Ether) 15% (volume).
If the engine “bolts” at normal load it can be damaged. Change the fuel. If this does not help,
contact an authorized service workshop.
Do not fill the tank completely; leave space for the fuel to expand as it warms up.
Gasoline Is highly flammable. Observe caution and fill the tank outdoors. (See the safety
instructions.
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CONTROLS
Continued
Centrifugal clutch:
The engine is equipped with a centrifugal clutch that
is connected to the crankshaft. When the engine
speed increases, the drive for cutting wheel engages
automatically. The centrifugal clutch is
maintenancefree; it is not possible for the user to
make adjustments.
Throttle:
The lever controls engine speed.
With the lever down, the engine runs at idle and functions as start position.
When the engine speed increases, the centrifugal clutch drive automatically engages the cutting
wheel.
Brake:
The lever activates a disk brake on the left wheel when it is pulled backwards. The brake should
always be activated when operating the grinder, when it is parked and when it is being
transported.
NEVER operate a machine with a defective brake.
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OPERATING THE MACHINE
Before you start:
Dig away the earth and remove any stones near the
tree stump that may interfere with your work.
Check that the ground is free of foreign objects,
such as electrical cables, barbed wire, etc.
Cut or trim the stump as necessary using a power
saw.
Review all the machine’s safety decals.
Use a hardhat, ear and eye protection. A
mesh visor alone does not provide
sufficient eye protection; supplement with
protective glasses.
Make sure that you are familiar with safety
regulations and shutdown procedures
described previously in the operator’s
manual.
Make sure that all guards are in place and
in good condition.
Make sure that the blades and cutters are in
place and in good condition.
Make sure that the work area and cutter in
particular and free from metallic objects
such as wire, nails, etc. that could be
thrown out and injure persons in the
vicinity and damage the equipment.
Make sure that everyone, including
children and animals, maintain a distance of at
least 50 feet (15 m) from the machine.
Debris can be thrown out and injure people
and animals.
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OPERATING THE MACHINE
Continued
Starting the engine:
Check that all daily maintenance as described in the maintenance schedule has been performed.
Check that there is sufficient fuel in the tank.
Fuel valve:
Open the fuel valve. Place the lever all
the way to the right.
Choke control:
When starting the engine warm, the lever
should be in the right position; see the
illustration.
When starting the engine cold or
partially warm, place the lever
completely or partly to the left.
Move the lever back to the right once
the engine starts. When the engine is
cold, it may be best to move the lever
back in several stages. Find the position
where the engine runs smoothly.
Throttle
Set the throttle on the handle to the SLOW (START)/DISENGAGE position.
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OPERATING THE MACHINE
Continued
Safety presence grip bar
Hold in the safety presence grip bar against the
handle.
Starter handle:
The dead man’s grip must be pressed in when starting
the engine.
Misuse of the starter handle can damage the starter.
DO NOT twist the starter cord around your hand,
Pull out the handle slowly until the gears mesh. Then
give a sharp pull on the starter handle.
DO NOT pull out the starter cord completely and
DO NOT let go of the starter handle when extended.
Throttle
Keep the throttle at idle. When the throttle is
increased, the cutting wheel will begin rotating.
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OPERATING THE MACHINE
Continued
1. Place stump machine into position with cutting
blade near the fronttop edge of stump.
2. Set brake to lock position.
3. Set throttle to (START) DISENGAGE position.
4. Start engine.
5. Allow engine to warm up at idle for two minutes.
6. Move throttle up to the ENGAGE position (this
will engage the cutting blade rotation).
7. Swing the cutting blade to one side, then lower it
approximately 1/2" to 1" into the fronttop
corner of the stump. Swing the cutting blade
back and forth, lowering the cutting blade
approximately 1/2" to 1" before each sweep, until
you have removed the front portion of the stump
to ground level.
8. Raise cutting blade until center of cutting blade is
just above top of stump.
9. With the cutting blade off to one side, advance
the machine horizontally by releasing and
resetting the brake. Advance the machine
forward to engage the cutting blade into the
stump so that when swept across the stump it will
remove 1/2" to 1" of stump with each sweep.
10. Sweep the cutting blade across the stump, cutting away 1/2" to 1" of stump.
11. Advance cutting blade 1/2" to 1", and sweep
across stump in opposite direction.
12. Continue sweeping cutting blade left and right
across stump, advancing it before each sweep,
cutting 1/2" to 1" depth of stump with each
sweep.
13. Continue cutting until top level of stump is all
removed, making sure not to cut stump deeper than ground level during this first stage.
OPERATING THE MACHINE
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Continued
14. Turn throttle to the (START)DISENGAGE position, wait ten seconds for blade to stop
rotating then release brake and retract
machine from stump.
15. Pull machine away from stump, and rake
chips away from stump.
16. Place stump machine into position with
cutting blade near the fronttop edge of
the stump.
17. Set brake to lock position.
18. Move throttle up to the ENGAGE position.
19. Complete cutting stump by repeating step 12 again and again until entire stump is cut to
desired depth.
20. Stop the machine.
Normal shutdown
Throttle
Set the throttle to SLOW/DISENGAGE.
If the engine has been running full out, let it run easily
for about 30 seconds to one minute at low speed.
DO NOT let front of unit touch ground until you are
sure cutting wheel has stopped turning.
A rotating cutting blade is very DANGEROUS!
Stay at the operating position and be sure that the blade comes to a complete stop before doing
anything else.
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OPERATING THE MACHINE
Continued
Brake
Activate the brake by pulling the lever.
Fuel valve
Close the fuel valve. Turn the lever all the way to
the left (see illustration).
Release the safety presence bar.
Wait until the blade stops.
Make sure that the blade is resting against the
ground and has stopped completely before doing
anything.
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MAINTENANCE
Maintenance schedule
The following is a list of maintenance procedures that MUST be performed on the machine. For
those points not described in this manual, call your dealer or the manufacturer directly.
1)First change after 20 hours. 2)In dusty conditions maintenance is required at shorter intervals.
3)Before each use. 4)Performed by authorized service workshop. 5)Performed every second year.
6)Grease every 4 hours.
No service operations may be performed on the engine or unit unless:
The engine is stopped.
The ignition cable has been removed from the spark plug.
The machine is securely parked where it will not tip or begin rolling.
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MAINTENANCE
Continued
Cleaning the cyclone filter
The cyclone filter collects the largest contaminant
particles, which collect in the container. When
you can see a layer of dirt at the bottom of the
container, the cyclone housing (4), air channels
and air intake screen (3) must be cleaned.
Remove the three screws holding the cyclone
housing. Remove the housing with the air intake
screen and remove the air channels.
The air channels may remain in the upper portion
or follow along with the housing when removed.
Clean the components. Use water, detergent and
a washingup brush. Dry carefully.
Refit the components. Place the air channels in
the cyclone housing. Insert cyclone housing into
position and make sure it fits in the upper
portion. DO NOT use force; rater coax it into
place before fitting the screws.
IMPORTANT INFORMATION
Exercise care when reassembling to
avoid damaging anything.
Make sure when mounting that the air
intake screen fits exactly in its guide in
the upper portion.
Make sure the air channel ends up in
the proper position.
MAINTENANCE
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Continued
Replacing the air filter
If the engine seems weak, produces black smoke or
runs unevenly, the air filter may be clogged. For this
reason, it is important to clean and replace the air
filter regularly (see the maintenance schedule for the
proper service interval).
Allow the exhaust system to cool before
performing service. Risk for burns.
Cleaning/replacement of the air filter is carried out as
follows:
1. Undo the wing nut (1) and lift off the cyclone
filter with the air filter cowling (2).
2. Remove the foam rubber prefilter and clean
using a mild detergent.
Squeeze it dry with a clean cloth.
Soak it with new engine oil. Wind the filter in
an absorbent cloth and squeeze out excess oil.
3. Remove the wing nut in the air filter and remove
the paper filter. Tap the paper filter against a
fixed surface to remove dust. If the paper filter is
still dirty or damaged, it MUST be replaced.
IMPORTANT INFORMATION
DO NOT use compressed air over 2 bar/30 PSI
to clean the paper filter.
DO NOT wash the paper filter.
DO NOT oil the paper filter.
4. Refit the air filter as follows:
Mount the paper filter in the air filter housing
and tighten the wing nut.
5. Refit the prefilter on the paper filter.
6. Refit the cyclone filter with the air filter cowling.
MAINTENANCE
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Continued
Cleaning the sludge reservoir:
1. Close the fuel valve.
2. Unscrew the sludge reservoir (2). Make
sure not to misplace the oring (1).
3. Clean the reservoir and the owing using a
cleaning solvent and dry carefully.
4. Put the oring in place in its track and
replace the sludge reservoir (2). Make sure
not to misplace the oring (1).
5. Turn the fuel valve to ON and check for
leaks. If it leaks, replace the oring.
Idle adjustment
Risk for carbon monoxide poisoning. Perform
the adjustment outdoors.
1. Start the engine and run it until it reaches
normal working temperature.
2. Adjust the throttle to idle position or so that
the engine runs at the lowest possible speed.
3. Turn the idle screw (1) so that the engine
idles at 12501550 RPM.
4. Increase the idle speed with the throttle and
move it right back to idle position. Check
engine speed again.
MAINTENANCE
US Praxis, Inc. – Copyright 2009 © All rights reserved
28
Continued
Ignition system:
The engine is equipped with an electronic ignition
system. Only the spark plug requires maintenance.
For recommended spark plug, see “Technical data”.
IMPORTANT INFORMATION
Fitting the wrong spark plug type can damage the
engine.
1. Remove the ignition cable shoe and clean around
the spark plug.
2. Remove the spark plug with a 3/16" (21mm)
spark plug socket wrench.
3. Check the spark plug. Replace the spark plug if
the electrodes are burned or if the insulation is
cracked or damaged. Clean the spark plug with a
steel brush if it is to be reused.
4. Measure the electrode gap with a gapping tool.
The gap should be 0.70.8 mm/0.0280.031".
Adjust as necessary by bending the side
electrode.
5. Reinsert the spark plug, turning by hand to avoid
damaging the threads.
IMPORTANT INFORMATION
Inadequately tightened spark plugs can caus
overheating and damage the engine. Tightening the
spark plug too much can damage the threads in the
cylinder head.
6. After the spark plug is seated, tighten it using a spark plug wrench so that the washer is
compressed. A used spark plug should be turned 1/81/4 of a turn from the seated position. A
new spark plug should be turned ½ a turn from the seated position.
7. Replace the ignition cable shoe.
MAINTENANCE
US Praxis, Inc. – Copyright 2009 © All rights reserved
29
Continued
Cutting blade:
Among the most critical elements of the Stump Machine is the cutting blade. It is also the most
subject to damage and wear. In the course of grinding stumps it not only makes contact with the
wood, but also encounters numerous assortments of abrasives and objects in the stump’s
environment, such as dirt, stones, and occasionally a large rock or buried scrap.
The loss of and wear of cutting teeth can significantly impair the efficiency and performance of the
Stump Machine. Therefore, it is important to make frequent observations of the condition of all
of the cutting teeth and replace or sharpen any damaged or worn blade sections.
NOTICE
Read all the following instructions before beginning to change cutting blade sections.
1. Clean all dirt from the cutting blade and
mounting flanges.
2. Remove all bolts holding cutting blade, (Be
careful not to let a section drop when they
become loose).
3. Check each section for cracks. Replace blade
section if it is cracked.
4. When replacing cutting blade sections, make
sure blade section is placed in alignment with
blade rotation.
5. Refer to page of this Manual for proper blade
attachment.
Installing new blades:
Insert blade section between the blade mounting
flanges.
Slide bolt through one side of flange, and through
flange on other side. Attach lock washer and nut,
tighten securely. (Make sure tow bolts are
tightened for each blade section).
MAINTENANCE
US Praxis, Inc. – Copyright 2009 © All rights reserved
30
Continued
Sharpening Cutting Blade Sections:
Do not allow the cutting blade to wear too much before sharpening. The cutting blade sections
must be removed from the machine before sharpening.
NOTICE
Sharpening carbide cutting teeth requires a special process.
US Praxis, Inc.
OFFERS A COMPLETE LINE OF SHARPENING ACCESSORIES AND
SHARPENING SERVICES
Toll Free: 8883168200
MAINTENANCE
US Praxis, Inc. – Copyright 2009 © All rights reserved
31
Continued
Brake Adjustment
For fine adjustment, loosen set screw on side of
brake lever knob. Adjust clockwise to tighten
brake; adjust counter clockwise to loosen brake.
(Wheel should lock completely, tighten set
screw). For coarse adjustment, turn adjusting
nuts on brake cable fitting at brake cable mount.
Two minute rule
The machine may be tipped backward or on its
side to facilitate access for cleaning or service,
but no longer than 2 minutes.
If the machine is held in this position for too
long, the engine can be damaged by gasoline
draining into the crankcase. Should this happen,
perform an extra oil change on the engine over a
few revolutions with the starter handle before starting the engine again.
Cleaning and washing
Regular cleaning and washing will increase the machine’s life span. Make it a habit to clean the
machine directly after use, before the dirt sticks.
Check before reusing that the fuel tank lid is properly in place to avoid getting water in the tank.
Use caution when using highpressure spray because warning decals, instruction signs and the
engine can be damaged. Do not exceed 70 bar/1000 PSI water pressure when cleaning.
Lubricate the machine after cleaning. This is particularly important if the machine is to be stored.
Lubricating Bearings
Cutting blade bearings should be greased after
every 10 hours of operation.
Lubricate two fittings (one on each cutting
blade bearing).
NOTICE
Pump grease in slowly and carefully to
prevent damage to the bearing seals. Use
extreme caution when using a high pressure
or high volume grease gun.
MAINTENANCE
Continued
US Praxis, Inc. – Copyright 2009 © All rights reserved
32
Drive Belts:
The drive system of the stump machine is composed of a 3V banded Vbelt. The stump
machine’s Vbelt tension should be checked daily.
Before beginning to check or adjust belt:
shutdown
the machine, be
sure that
all moving parts
have come to a complete stop. Extreme caution
must be used to avoid death or serious injury.
Stay clear of belts, pulley, clutch and cutting blade
when they are moving.
NOTICE
To extend belt life, proper tension must be
maintained. A loose belt will cause
excessive cutting blade slippage and belt
failure. A belt that is too tight can cause
bearing, shaft and belt failure.
To adjust belt tension, loosen the 2 bolts behind clutch.
Also loosen the 4 engine mounting bolts. Turn square
head adjusting bolt on frame clockwise to tighten belt,
counter clockwise to loosen belt. (Make sure to
tighten all 6 bolts after proper belt adjustment is
achieved).
To check belt tension, you should be able to depress the
belt down about 1/4 3/8" (610mm) from the original
position.
TROUBLE SHOOTING
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33
Symptom
Cause
Action
The engine won’t start
User error
Fuel system
Spark plug
No spark after
checking spark plug
Low compression
Fuel valve closed.
Choke valve open.
Engine switch in OFF position.
Fuel tank empty.
Machine stored without observing
proper procedure from chapter
“Storage/Winter storage”.
Contamination, water or ice in fuel
system.
Carburetor problems.
Wrong spark plug type.
Buildup on electrodes.
Short circuit.
Gasoline or oil on the spark plug.
Faulty engine switch, cable or
ignition.
Serious interior engine damage or
faulty valves.
Open the fuel valve. Close the
choke with cold engine. Turn
engine switch to ON.
Fill with fuel.
Clean tank, sludge reservoir and
empty carburetor.
Fill the tank with fresh fuel.
Clean tank, sludge reservoir,
fuel lines and carburetor Fill the
tank with fresh fuel.
Replace the spark plug. Check
electrode gap and clean or
replace spark plug. Clean the
spark plug. Air the engine out.
Start with full throttle.
Contact authorized service
workshop.
Contact an authorized service
workshop.
TROUBLE SHOOTING
Continued
US Praxis, Inc. – Copyright 2009 © All rights reserved
34
Symptom
Cause
Action
Engine is gutless or
runs unevenly
Air filter
Fuel system
(Blue exhaust)
(Voluminous blue
white exhaust)
(Black exhaust)
Ignition system
Clogged air filter.
Machine stored without observing
proper procedure from chapter
“Storage/Winter storage”.
Tank filled with 2cycle mixed oil.
Tank filled with diesel.
Choke left on.
Clogged air filter.
Carburetor problems.
Wrong spark plug type.
Buildup on electrodes.
Short circuit.
Faulty ignition unit.
Clean or replace the air filter.
Clean tank, sludge reservoir and
empty carburetor.
Fill the tank with proper fuel.
Fill the tank with proper fuel.
Clean tank, sludge reservoir and
empty carburetor.
Fill the tank with proper fuel.
Open choke valve.
Clean or replace the air filter.
Contact an authorized service
workshop.
Replace the spark plug.
Check electrode gap and clean
or replace spark plug.
Contact an authorized service
workshop.
TROUBLE SHOOTING
Continued
US Praxis, Inc. – Copyright 2009 © All rights reserved
35
Problem
Possible solutions
Belt coming off.
Belt engages late or slips.
Belt not staying tight after
adjustment.
The cutting wheel does not rotate.
The cutting wheel continues to
rotate.
The parking brake is slipping.
1. Pulleys not aligned.
2. Belt tension is insufficient. Adjust belt tension.
1. Tighten the belt as described in the operator’s manual.
2. Reduce cutting depth.
1. Check for damage on the axle, pulley or key. Make sure
that the setscrews are properly tightened.
2. Replace damaged parts.
1. Engine speed is insufficient to activate the centrifugal
clutch. Make sure the throttle cable is working properly.
2. Belt tension is insufficient. Adjust belt tension.
3. Clutch is worn replace shoes and springs, and/or clutch
bearings.
1. Check that the throttle is disconnected.
2. Check for damage on the throttle cable.
3. Check that the throttle cable is properly mounted on the
throttle valve.
4. The engine speed is not under 1000 rpm, which is
required to disengage the centrifugal clutch.
5. Inspect springs on clutch shoes. If tension on clutch
shoes is not enough to pull shoes back, replace springs and
clutch shoes.
1. Adjust the brake tension in the manner described in the
operator’s manual.
2. Check for damage on the brake rod or lever.
3. Check for wear on the brake pads. Replace as necessary.
STORAGE & TECHNICAL DATA
Winter storage
US Praxis, Inc. – Copyright 2009 © All rights reserved
36
At the end of the season, the machine should be readied for storage (or if it will not be in use for
longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave
sticky residues that can plug the carburetor and
disrupt engine function. Fuel stabilizers are an
acceptable option to guard against sticky
residue build up during storage.
If alkylate gasoline (Aspen) is used, stabilizers
are unnecessary because this fuel is stable.
However, you should avoid switching between
regular and alkylate gasoline as sensitive rubber
components can harden. Add stabilizer to the
fuel in the tank or in the storage container.
Always use the mixing ratios specified by the
manufacturer of the stabilizer. Run the engine for at least 10 minutes after add in the stabilizer so
that it reaches the carburetor. DO NOT empty the fuel tank and the carburetor if you have added
stabilizer.
NEVER store an engine with fuel in the tank indoors or in poorly ventilated spaces where
fuel vapor can come in contact with open flame, sparks or a pilot light such as in a boiler,
hot water tank, clothing drier, etc. Handle the fuel with caution. It is very flammable and
careless use can cause serious damage to person and property. Drain the fuel into an
approved container outdoors and far away from open flame. NEVER use gasoline for
cleaning. Use a degreaser and warm water instead.
Service
When ordering spare parts, please specify the purchase year, model, type, and serial number.
Always use genuine Praxis parts.
An annual checkup at an authorized service workshop is a good way to ensure that your machine
performs its best the following season.
To ready the machine for storage, follow these steps:
1. Clean the machine carefully, particularly the chasses and working equipment. Touch up
damage to the paint to prevent rust.
2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may
have become loose.
3. Change the engine oil; dispose of properly.
4. Open the fuel valve. Empty the fuel tank (1) and the carburetor (2).
STORAGE & TECHNICAL DATA
Continued
US Praxis, Inc. – Copyright 2009 © All rights reserved
37
5. Close the fuel valve.
6. Remove the spark plug and pour about a
tablespoon of engine oil in the cylinder.
Turn over the engine so that the oil is evenly
distributed and then refit the spark plug.
Put
the engine in the compression phase where the
triangle mark on the sleeve of the
starter is
aligned with the upper hole in the
starter.
Note: Compression phase occurs
every
second revolution
7. Lubricate all grease nipples, joints and cables
as described in the chapter
“Lubrication/Lubrication schedule”.
8. Store the machine in a clean, dry place and cover it for extra protection.
9. Cover the blade and cutters with a thin coat of oil to avoid rust.
SPECIFICATIONS:
Model
Engine
Power
Idling speed
Spark plug
Fuel tank volume
Tires
Brake
Drive
Belt
Clutch
Cutters
Cutting depth
Length
Width
Height
Weight
PRX90
Honda GX270QXC9
9 hp
12501550 RPM
NK BPR6ES DENSO
W20EPRU
6 liters/1.60 US Gal
4.10 4 (pneumatic)
Disk Lever activated
Direct
3V
Centrifugal clutch
12 cutters with tungsten
carbide tips
Approx 12" (30.48 cm)
71 (180 cm)
26.5 (67cm)
40" (102 cm)
200 lbs. (90 kg)
PRX130
Honda GX390QXC9
13 hp
12501550 RPM
NK BPR6ES
DENSO W20EPRU
6.5 liters/1.72 US Gal
13 x 5.00 6 (pneumatic)
Disk Lever activated
Direct
3V
Centrifugal clutch
12 cutters with tungsten
carbide tips
Approx 12" (30.48 cm)
76" (193 cm)
29.5 (75 cm)
42" (107 cm)
240 lbs. (109 kg)
STORAGE & TECHNICAL DATA
Continued
Service Journal:
Action
Date, stamp, signature
US Praxis, Inc. – Copyright 2009 © All rights reserved
38
Delivery service
1. Break the packaging and make sure the machine has not been
damaged in transport.
2. Where applicable, assembly accompanying components.
3. Check that the machine design corresponds to the
customer order.
4. Check that the right amount of oil is in the engine and
transmission.
5. Check and adjust air pressure in the tires. (25 psi max.)
6. Check that the working equipment is properly set.
8. Check that the drive pulleys and sprockets are aligned.
9. Lubricate the machine as described in the lubrication schedule.
10. Fill the fuel tank and start the engine.
11. Check that the machine and working equipment do not
move in neutral.
12. Check that all operating instruments.
13. Check decals and information attached to the unit.
14. Check the engine speed (RPM), see Technical Data.
15. Check for leakage.
16. Inform the customer about:
The need and advantages of following the service schedule.
The need and advantages of leaving the machine for service
Every 300 hours.
The effects of service and maintaining a service journal on the
Machine’s resale value.
17. Fill in the sales papers, etc.
After the first 20 hours
1. Change the engine oil.
2. Change oil in reduction gear, where applicable.
3. Check that belts and chains are properly adjusted.
4. Tighten screws and nuts.
STORAGE & TECHNICAL DATA
Continued
Service Journal (Continued):
Action
Date, stamp, signature
US Praxis, Inc. – Copyright 2009 © All rights reserved
39
PARTS LIST
PRX90 & PRX130
Chassis and Engine Assembly
US Praxis, Inc. – Copyright 2009 © All rights reserved
40
CHASSE AND ENGINE ASSEMBLY
US Praxis, Inc. – Copyright 2009 © All rights reserved
41
MODELS PRX90 & PRX130
Ref
No.
Part No.
Description
QTY
1
GX 270QXC
Honda 9hp Cyclone with Muffler Cap
1
1
GX 390QXC
Honda 13hp Cyclone with Muffler Cap
1
2
FC 4509
Frame 9hp
1
2
FC 45013
Frame 13hp
1
3
96005
5/16 Flat Washer
4
4
33893
3/8 Lock Washer
4
5
95813
3/816 Nut
4
6
21819
Carriage Bolt 3/816 x 1 1/2
4
7
FC 4519
Axle 9hp
1
7
FC 45113
Axle 13hp
1
8
FC 452
Inner Belt Guard
1
9
17055
5/1624 x 1 Bolt
2
10
33620
5/16 Lock Washer
2
11
96005
5/16 Flat Washer
8
12
95105
3/816 x 1 Bolt
1
13
33893
3/8 Lock Washer
1
14
96005
5/16 Flat Washer
1
15
95813
3/816 Nut
1
16
37820A
Spacer
1
17
37820B
Spacer
1
18
95053
5/1618 x 3/4 Bolt
1
19
33620
5/16 Lock Washer
1
20
95812
5/1618 Nut
1
21
26076
Square 3/816 x 3 Bolt
1
22
95813
3/816 Nut
2
23
30025002501750
1/4 Key
1
24
VRVC201
3V Sheave with Bushing
1
24
VC 304
Front Shaft Pulley (Prior to 2004)
1
25
VRVC200
3V Clutch
1
25
VC 301
Clutch (Prior to 2004)
1
26
17159
7/1620 x 1 1/2 Bolt
1
27
33894
7/16 Lock Washer
1
28
96006
3/8 Flat Washer
1
29
33860
7/16 USS Flat Washer
1
30
VRVC203
3V Banded Belt
1
30
VC 305
Banded Belt (Prior to 2004)
1
31
FC 453
Outer Belt Guard
1
PRX90 & PRX130
Handle Assembly
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42
HANDLE ASSEMBLY
MODELS PRX90 & PRX130
US Praxis, Inc. – Copyright 2009 © All rights reserved
43
Ref No.
Part No.
Description
QTY
1
FC 349
Operator Handle
1
2
FC 350
Operator Presence Safety Handle
1
3
90040
5/1618 Lock Nut
4
4
95063
5/1618 x 2 1/2 Bolt
2
5
VC 350
Stainless Steel Return Spring
1
6
VC 351
Sealed Plunger
1
7
28957
1024 x 1/2 Screw
2
8
37014
Nylock 1024
2
9
VC 352
Electrical Wiring
1
10
VC 306
Throttle Cable with Knob
1
11
VC 306
Throttle Cable with Knob
1
12
28794
632 x 3/8 Screw
2
13
37010
Nylock 632
2
14
VC 307
Brake Lever
1
15
95063
5/1618 x 2 1/2 Bolt
2
16
33620
5/16 Lock Washer
2
17
95812
5/1618 Nut
2
18
VC 308
Brake Cable
1
19
95159
7/1614 x 1 1/2 Bolt
4
20
96006
3/8 Flat Washer
8
21
33894
7/16 Lock Washer
4
22
95814
7/1614 Nut
4
23
9600
Rubber Grommet
2
24
FC 348
Operator Handle Gasket
1
PRX90 & PRX130
Blade and Shaft Assembly
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44
BLADE AND SHAFT ASSEMBLY
MODELS PRX90 & PRX130
US Praxis, Inc. – Copyright 2009 © All rights reserved
45
Ref
No.
Part No.
Description
QTY
1
FC 302
Complete Shaft Assembly (Shaft, Flanges, Bearings)
1
2
VC 302
Pillow Block Bearings each
2
3
18838
3/824 x 1 1/2 Bolt
4
4
98025
3/8 Thick Washer
8
5
33893
3/8 Lock Washer
4
6
36456
3/824 Nut
4
7
FC 302A
Shaft with Key
1
8
FC 302B
Shaft Flange
1
9
15109
3/816 x 1 1/2 Bolt
8
10
33893
3/8 Lock Washer
8
11
95813
3/816 Nut
8
12
VC 300
Complete Set of Fasteners Blade (8 Bolts, Locks, Nuts)
1
13
PRX 1000
Stump Grinding Quadrublade
1
PRX 2000
Trencher Grinding Quadrublade
1
PRX 250
1/4 section Stump Grinding Quadrublade
1
PRX 500
1/4 section Trencher Grinding Quadrublade
1
PRX4000
SixPack Tote of Grinding Quadrublades
1
PRX90 & PRX130
Brake and Wheel Assembly
US Praxis, Inc. – Copyright 2009 © All rights reserved
47
BRAKE AND WHEEL ASSEMBLY
MODELS PRX90 & PRX130
Ref No.
Part No.
Description
QTY
1
VC 3259
Tire without Hub 9hp
2
1
VC 32513
Tire without Hub 13hp
2
2
VC 325H9
Tire Complete with Hub 9hp
1
2
VC 325H13
Tire Complete with Hub 13hp
1
3
VC 325B9
Tire Complete with Brake Hub 9hp
1
3
VC 325B13
Tire Complete with Brake Hub 13hp
1
4
VC 396
Wheel Bearing
4
5
VC 383
Set Collar
2
6
VC 395
Hub
1
7
VC 397
Hub with Brake Disk
1
PRX90 & PRX130
Chassis and Flap Assembly
US Praxis, Inc. – Copyright 2009 © All rights reserved
49
CHASSE AND FLAP ASSEMBLY
MODELS PRX90 & PRX130
Ref No.
Part No.
Description
QTY
1
FC 318A9
Rear Flap 9hp
1
1
FC 318A13
Rear Flap 13hp
1
2
FC 318B9
Rear Flap Support 9hp
1
2
FC 318B13
Rear Flap Support 13hp
1
3
95055
5/1618 x 1 Bolt
6
4
33620
5/16 Lock Washer
6
5
95812
5/1618 Nut
6
6
FC 319A
Right Side Flap
1
7
FC 319B
Right Side Flap Support
1
8
95055
5/1618 x 1 Bolt
5
9
33620
5/16 Lock Washer
5
10
95812
5/1618 Nut
5
11
FC 320A
Left Side Flap
1
12
FC 320B
Left Side Flap Support
1
13
95053
5/1618 x 3/4 Bolt
4
14
33620
5/16 Lock Washer
4
15
95812
5/1618 Nut
4
16
FC 321A9
Small Flap 9hp
1
16
FC 321A13
Small Flap 13hp
1
17
FC 321B9
Small Flap Support 9hp
1
17
FC 321B13
Small Flap Support 13hp
1
18
95053
5/1618 x 3/4 Bolt
2
19
33620
5/16 Lock Washer
2
20
95812
5/1618 Nut
2