Honda Civic Emergency Response Manual

Prepared for Fire Service, Law Enforcement, Emergency Medical, and Professional Towing Personnel by American Honda Motor Co., Inc. Honda Natural Gas Vehicles This publilcation covers these Civic Natural Gas Models: • 1998-2000 • 2001-2005 • 2006-2011 • 2012 ACI47993

CNG (compressed natural gas) vehicles and respond safely to incidents involving these vehicles. Part 1 presents general information and recommendations that apply to all Honda CNG vehicles produced through the 2012 model year. Part 2 contains model-specific information for each of the four models: the 1998-2000 Civic CNG, the 2001-2005 Civic CNG, the 2006-2011 Civic CNG, and the 2012 Civic CNG. This guide will be updated or replaced as Honda continues to introduce new CNG vehicles. We hope this publication provides the kind of information you need. This booklet is available for reference or downloading at https://techninfo.honda.com. If you have any questions or wish to order additional printed copies please contact your local Honda dealer or Honda Automobile Customer Service at 1-800-999-1009. American Honda wants to thank you for your concern and efforts in protecting Honda customers and the general public. Introduction

Vehicle Description Type, Size, and Appearance 2 Fuel Tank 3 High-pressure CNG Line 3 Engine 3 Battery 3 Built-In Safety Features Occupant Protection Features 4 CNG Safety Features 4 CNG Manual Shutoff Valve 5 Potential Hazards Compressed Natural Gas 6 Emergency Procedures Incidents Involving Fire 7 Damaged Vehicle 7 Best Method for Stopping Fuel Flow and Turning Off the Engine 8 Second-Best Method for Stopping Fuel Flow and Turning Off the Engine 8 Least-Desirable Method for Stopping Fuel Flow and Turning Off the Engine 10 Extricating Occupants 11 Towing 12 Part 2: Model Specific Information 1998-2000 Civic CNG 13 2001-2005 Civic CNG 15 2006-2011 Civic CNG 17 2012 Civic CNG 19

The Civic GX (Natural Gas) is a four-door, four-passenger car with a conventional internal combustion engine fueled by compressed natural gas (CNG). All four models are nearly identical in appearance to their gasoline-powered counterparts except for labels indentifying them as powered by CNG. All 1998-2012 Civic CNG vehicles have a diamond label on the right rear of the vehicle that identifies it as being powered by compressed natural gas. Along with the distinctive diamond CNG label, 1998-2011 Civic GX vehicles have a NGV (Natural Gas Vehicle) label on the lower left and right rear doors. The 2012 model has an emblem on the right rear of the vehicle, just above the diamond CNG label. CNG Label NGV Label Part 1 1998-2011 Models 2012 Model CNG Label

removable divider that separates it from the cargo area. The 36.6-inch-long (927 mm) and 18-inch-diameter (460 mm) tank is securely mounted between two frames attached to the trunk floor. The tank is made of flame- resistant materials and certified to have passed rigid dropping, bullet-impact, and crash tests. The natural gas in the tank is compressed up to 3,600 psi. Fuel capacity is equivalent to 8 gallons of gasoline. High-pressure CNG Line Compressed natural gas (CNG) flows from the fuel tank to the engine through a stainless-steel, high-pressure CNG line that is visible under the driver’s side of the car. The high-pressure CNG line is certified to an internal pressure of 10,000 psi. Engine In the engine compartment, CNG pressure is reduced to about 40 psi. At this pressure, the CNG flows into the engine through the four fuel injectors. Battery A conventional 12-volt battery is located under the hood. This battery powers the lights, audio system, airbags, seat-belt tensioners, and other standard electronics. It also powers a solenoid valve inside the fuel tank (see page 4). High-pressure CNG Line Part 1 Vehicle Description

All Civic GX's have lap/shoulder belts and dual front airbags. The 2001 and later models add pyrotechnic seat belt tensioners and side airbags for the driver and front passenger. The 2006 and later models add side-curtain airbags. To disable the airbags and tensioners, the ignition switch must be in the LOCK (0) position for at least 3 minutes, or the engine must be stopped and the 12 volt battery must be disconnected for at least 3 minutes. CNG Safety Features The fuel tank has an internal solenoid valve that automatically shuts off the flow of CNG whenever the ignition switch is in the LOCK (0) or ACCESSORY (I) position, or when one of several sensors in the fuel system detects a significant fuel leak. The fuel tank also has an internal pressure relief device to release all CNG if the temperature in the tank exceeds 216ºF (102ºC). When this device is activated, the CNG is routed out of the car through a pressure relief outlet under the left rear corner of the vehicle. CNG Manual Shutoff Valve Pressure Relief Outlet 2001-2005 Model Part 1 Built-In Safety Features OFF

The Civic GX has a CNG manual shutoff valve to stop the flow of CNG from the fuel tank. The red handle of the valve is located near the left rear tire and the splash guard on 1998-2005 models and in front of the left rear tire on 2006 and later models. To access the handle, reach around the front or rear of the left rear wheel, depending on the model. To stop the flow of CNG, turn CNG Manual Shutoff Valve CNG Manual Shutoff Valve 2001-2005 Model 2006-2011 Model Part 1 Built-In Safety Features the handle one-quarter turn clockwise. The Civic GX (Natural Gas) does not present any greater hazards than a conventional gasoline powered vehicle. Each of the four models have performed very well in crash tests performed according to the National Highway Traffic Safety Administration standards. As a fuel, CNG also has a long record of safe use in private, corporate, and government vehicles.

The CNG used in the Civic GX is a nontoxic gas that cannot spill and cannot contaminate the ground water. Like other fuels, however, CNG is both flammable and explosive. As illustrated in the graph, when mixed with air, CNG has much higher flammability and explosivity limits than gasoline. Its ignition temperature is also very high (1,200ºF), twice as high as gasoline. To reduce the chance of CNG leakage, the Civic GX has many built-in safety features to help contain the fuel, detect a leak, and automatically shut off fuel flow if a leak is detected (see pages 4-5). As with the natural gas used in homes and industry, an odor is added to the CNG that helps you detect a leak before it can become a problem. Since CNG is much lighter than air, a leak occurring in an open area would quickly rise and dissipate into the atmosphere. In an enclosed space, CNG would collect in the uppermost areas. 50 40 30 20 10 0 Gasoline Flammability in Air (Volume %) Explosivity in Air (Volume %) 5.3 to 15% 1.1 to 3.3% Compressed Natural Gas 6.3 to 13.5% 1 to 7.6% Potential Hazards Part 1

professionals, we recommend that emergency response personnel follow standard procedures developed by their own organization for assessing situations and dealing with potential hazards. Given our knowledge of the Civic GX, we also recommend the procedures outlined in this section. Incidents Involving Fire If a Civic GX is involved in a fire, follow standard fire-fighting procedures, but keep away from the rear of the car until the fire is completely out. Remember that high temperatures can cause all CNG in the fuel tank to be released through the pressure relief outlet at the left rear of the car (see page 4). Damaged Vehicle Before attempting to rescue occupants from a damaged Civic GX, or before moving it, you must stop the flow of CNG and turn off the engine. You have three ways to do this, ranging from the best method to the least desirable which are detailed on the following pages. Part 1 Emergency Procedures

and Turning Off the Engine Turn off the ignition switch, and remove the key. Turning off the ignition switch automatically shuts off the flow of CNG from the fuel tank. It also turns off power to the airbags and the seat belt tensioners within 3 minutes. To use this method, turn the ignition switch to the LOCK (0) position, and remove the key. (Removing the key prevents the vehicle from being inadvertently restarted.) Second-Best Method for Stopping CNG Flow and Turning Off the Engine Remove the main fuse, and disconnect This method should be used if the ignition switch is in the ON (II) position, and you cannot reach the key, but you can reach under the hood. Removing the main fuse shuts off the flow of CNG from the fuel tank and turns off the engine. Disconnecting the battery negative cable cuts power to the airbags and the seat belt tensioners within 3 minutes. It also prevents the engine from being restarted. Emergency Procedures Part 1 OFF or cut the battery negative cable.

1. Open the hood and locate the under- hood fuse box and the battery. 2. Remove the fuse box cover, and locate the main fuse. 3. Remove the screws from the main fuse with a Phillips screwdriver, then remove the main fuse. 4. Disconnect or cut the negative battery cable. Battery Under-Hood Fuse Box Main Fuse Negative Terminal 2012 Model 2012 Model 2012 Model Part 1 Emergency Procedures

CNG Flow and Turning Off the Engine Turn off the CNG manual shutoff valve. This method does not disable the airbags or the seat belt tensioners. It should be used only if the engine is running, you cannot reach the key, and you cannot reach under the hood. Turning off the CNG manual shutoff valve immediately stops the flow of CNG from the fuel tank. The engine will stop within 1 minute of turning off the valve. To use this method, do this: 1. Locate the red handle of the CNG manual shutoff valve. Depending on the model, it is either in front of or behind the left rear tire. See page 5. 2. Turn the handle one-quarter turn clockwise to stop the flow of CNG. CNG Manual Shutoff Valve CNG Manual Shutoff Valve in Off Position 2001-2005 Model Emergency Procedures Part 1

body, or use “Jaws of Life”-type equipment to remove occupants from a damaged car, be sure to stay within the cut zone as indicated in Part 2. If you need to move the Civic GX only a short distance, such as to the side of the road, and it can still roll on the ground, the easiest way is to shift the transmission to neutral, then push the car manually. Example: Cut Zone

Civic GX away from an emergency location is on a flatbed truck. If a flatbed is not available, wheel-lift equipment may be used, preferably with the front wheels lifted. If the rear wheels must be raised, set the parking brake, and shift the transmission to neutral before towing. Towing Part 1

Identifying the Civic CNG 1998-2000 Civic CNG models are 4-door, 4- passenger cars that appear the same as the gasoline powered models except for the distinctive NGV labels on the rear doors. A blue, diamond-shaped label on the right rear of the 1998-2000 Civic CNG vehicles. Also, Under-Hood Fuse Box Battery Fuel Tank Engine CNG Engine Components Brake Lines High-Presssure CNG Line CNG Manual Shutoff Valve Key Components identifies it as being passed by CNG.

Part 2 14 Flammable Fluids CNG: 100 liters (8 gas gallons equalivent) Engine Oil: 3.8 quarts (3.6 liters) Transmission Fluid: 6.2 quarts (5.9 liters) Airbags Front Airbags: Driver and Front Passenger Underhood Components Main Fuse Location Fuse Box 12V Battery Main Fuse Screws Cut Zone Cut Zone High-pressure CNG Line Fuel Tank

Identifying the Civic CNG 2001-2005 Civic CNG models are 4-door, 4- passenger cars that appear the same as the gasoline powered models except for the distinctive NGV labels on the rear doors. A blue, diamond-shaped label on the right rear of the 2001-2005 Civic CNG vehicle also identifies it as being powered by CNG. Under-Hood Fuse Box Battery Fuel Tank Engine CNG Engine Components Brake Lines High-Presssure CNG Line CNG Manual Shutoff Valve Key Components

Part 2 Flammable Fluids CNG: 100 liters (8 gas gallons equalivent) Engine Oil: 3.4 quarts (3.2 liters) Transmission Fluid: 6.0 quarts (5.7 liters) Airbags Front Airbags: Driver and Front Passenger Tensioners: Driver and Front Passenger Side Airbags: Driver and Front Passenger Underhood Components Main Fuse Location Fuse Box 12V Battery Main Fuse Screws Cut Zone Cut Zone High-pressure CNG Line Fuel Tank

Identifying the Civic CNG 2006-2011 Civic CNG models are 4-door, 5-passenger cars that appear the same as the gasoline powered models except for the distinctive NGV labels on ther rear doors. A blue, diamond-shaped label on the right rear of the 2006-2011 Civic CNG vehicle also identifies it as being powered by CNG. Under-Hood Fuse Box Battery Fuel Tank Engine CNG Engine Components High-Presssure CNG Line CNG Manual Shutoff Valve Key Components

Part 2 Flammable Fluids CNG: 100 liters (8 gas gallons equalivent) Engine Oil: 3.9 quarts (3.7 liters) Transmission Fluid: 6.2 quarts (5.9 liters) Airbags Front Airbags: Driver and Front Passenger Tensioners: Driver and Front Passenger Side Airbags: Driver and Front Passenger Side Curtain Airbags: Driver, Front Passenger, Outer Rear Passengers Underhood Components Main Fuse Location Fuse Box 12V Battery Main Fuse Screws Cut Zone Cut Zone High-pressure CNG Line Fuel Tank Side Curtain Airbag Inflator

Identifying the Civic CNG 2012 Civic CNG models are 4-door, 5-passenger cars that appear the same as the gasoline powered models. A blue, diamond-shaped label on the right rear of the 2012 Civic CNG vehicles, and the words “Natural Gas” identify them as being powered by CNG. Under-Hood Fuse Box Battery Fuel Tank Engine CNG Engine Components High-Presssure CNG Line CNG Manual Shutoff Valve Key Components

Part 2 Flammable Fluids CNG: 100 liters (8 gas gallons equalivent) Engine Oil: 3.9 quarts (3.7 liters) Transmission Fluid: 6.0 quarts (5.7 liters) Airbags Front Airbags: Driver and Front Passenger Tensioners: Driver and Front Passenger Side Airbags: Driver and Front Passenger Side Curtain Airbags: Driver, Front Passenger, Outer Rear Passengers Underhood Components Main Fuse Location Fuse Box 12V Battery Main Fuse Cut Zone Cut Zone High-pressure CNG Line Fuel Tank Side Curtain Airbag Inflator