Intermec IV7 Accessory Manual

Use this cable to connect the IV7 Vehicle-Mount Reader to: • the serial port on a PC. • general purpose input/output (GPIO) devices such as motion sensors. These instructions explain how to assemble the data cable and include guidelines for installing the cable on the vehicle. This kit (P/N 203-776-001) includes these items: • Data cable with 20-pin connector, 12 ft (P/N 236-086-001) • Heatshrink tubing, 1/8 in x 3 ft • Twenty-four crimp connectors (P/N 809-083-027) • Four 2K, 1-watt resistors Required Tools To assemble the data cable, you need these tools: • Wire cutters and stripper • Crimping tool • Heat gun Note: Before you assemble the data cable, you need to choose a mounting location for the IV7 on the vehicle. For more information, see the IV7 Vehicle-Mount Reader Instructions (P/N 075280-xxx for the standard IV7, or P/N 943-100-xxx for the ALBR IV7).

Once you have determined where the IV7 will be mounted on the vehicle, you can begin assembling the data cable. To assemble the data cable 1 Strip the sheath from the unterminated end of the cable as needed. If necessary, be sure to leave enough room for strain relief. 2 Install connectors as needed on the cable. Use heatshrink tubing to protect the connections. For wiring information, see the “Data Cable Wiring Information” table on the next page. 3 (Optional) If you are connecting an input device to the IV7 GPIO interfaces, install a 2K, 1-watt resistor in series with the input wiring as shown in the next illustration. The resistor provides protection against over current and over voltage situations. GPIO Interface Wiring: Install a 2K, 1-watt resistor in the GPIO input line. For more information on using the IV7 GPIO interfaces, see the IV7 instructions. Note: Depending on your installation, you may need to use different terminal lugs (not supplied). To IV7 GPIO RTN To IV7 GPIO input Typical sensor interface 2K 1W +12V source 2K 1W To IV7 GPIO output 50 mA max. +5V

After you assemble the data cable, install it on the vehicle as described in the IV7 instructions. For more information on safely installing the cable, see the next section. Data Cable Wiring Information Pin Color Description 1 Black TXD from IV7 2 White RXD to IV7 3 Red Ground 4 Green CTS from IV7 5 Orange RTS to IV7 6 Blue NC 7 White/Black GP Input 0 8 Red/Black GP Input 1 9 Green/Black GP Input 2 10 Orange/Black GP Input 3 11 Blue/Black GPIO Return 1 12 Black/White GPIO Return 2 13 Red/White GPIO Return 3 14 Green/White GPIO Return 4 15 Blue/White GPIO Return 5 16 Black/Red NC 17 White/Red GP Output 0 18 Orange/Red GP Output 1 19 Blue/Red GP Output 2 20 Red/Green GP Output 3

Everett, Washington 98203 U.S.A. tel 425.348.2600 fax 425.355.9551 www.intermec.com © 2007 Intermec Technologies Corporation. All rights reserved. Cable Safety Guidelines In addition to the data cable, the IV7 requires power and antenna cables to connect it to your vehicle-mounted RFID system. As you install the cables, follow these safety guidelines: • Make sure that the cable routing does not interfere with other equipment or vehicle controls. • Keep cables as short as practical and route all cables to minimize exposure to damage. • Make sure the cables will not be pinched or rubbed by moving parts on the vehicle. You may need to sheath the cable to prevent it from being pinched. • Secure the cables every 15 cm (6 in) throughout the length of the cable run using hardware appropriate for the installation. • Use a snap-in bushing if the cables pass through a firewall or other sheet metal. Note: Most vehicle manufacturers offer pulley kits for installation of wiring with risers. Intermec recommends using these manufacturer-specific kits with any installation of the IV7 on a forklift load back rest assembly. IV7 Vehicle-Mount Reader Data Cable Kit Instructions *943-067-002* P/N 943-067-002