Intermec MaxiScan 3010 Installation Manual

Regulatory Statements Intermec hereby declares that the MaxiScan 3300 has been tested and found compliant with the below listed standards as required by the EMC Directive 89/336/EEC as amended by 92/31/EEC and by the Low Voltage Directive 73/23/EEC as amended by 93/68/EEC: EN55022 (1992) Class A EN50082-2 (1995) EN60950 (1993) Note: This is a Class A product. In a residential environment, it may cause harmful interference. In this case the user may be required to take appropriate measures. USA: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment is intended for operation in an industrial environment, in compliance with the requirements for a Class A device, pursuant to part 15 of the FCC Rules. It generates, uses and can radiate radio frequency energy. If not installed and used in accordance with the instructions, it may cause interference to radio communications. If this equipment causes interference, the user will be required to correct the interference at the user’s own expense. This equipment complies with the UL 1950 standard. Canada: This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. This equipment complies with the UL 1950 standard. Cet équipement est conforme à la norme UL 1950. Australia-New Zealand: This equipment has been tested and found to conform to the Australian EMC framework concerning Class A digital devices, prescribed by the Australian and New-Zealand standard AS/NZS 3548. Mexico: Este equipo cumple con la certificatión NOM. The information contained in this document is for informational purposes only and is subject to change without notice. No part of this document may be copied or reproduced in any manner without the prior written permission of Intermec Technologies Corporation. MaxiScan products are covered by patents issued or pending in the USA and other countries. The word Intermec, the Intermec logo, MaxiScan 3010, MaxiScan 3100, MaxiScan 3300 and EasySet are either trademarks or registered trademarks of Intermec. Throughout this document, trademarked names may be used. Rather than put a trademark (™ or ®) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefit of the trademark owner, with no intention of infringement. North America / Asia Pacific / Latin America • 6001 36th Avenue West, PO Box 4280, Everett, WA 98203-9280 Tel: +1 425 348 2600 • Fax: +1 425 348 2833 • U.S. service and technical support, tel: 1 800 755 5505 • Canadian service and technical support, tel: 1 800 688 7043 Europe / Middle East / Africa • Sovereign House, Vastern Road, Reading RG1 8BT, England Tel: +44 (0)118 987 9400 • Fax: +44 (0)118 987 9401 Internet: http://www.intermec.com E-mail: [email protected] Technical information: http://datacapture.intermec.com © 2001 Intermec Technologies Corporation. All Rights Reserved. Edition 1.2 N309

3 Contents 1 Before you start....................................................................................7 Introduction..................................................................................................7 Warnings .....................................................................................................7 Checklist of items for your installation .........................................................7 Installation considerations ...........................................................................8 2 Installation ............................................................................................9 MaxiScan 3010 Network System connections.............................................9 Intermec network cables............................................................................10 Cable overview Installation configurations ..........................................................................11 MaxiScan 3100 network ............................................................................12 Up to three MaxiScan 3100 units More than three MaxiScan 3100 units using MCS boxes MaxiScan 3300 network ............................................................................15 Up to two MaxiScan 3300 units More than two MaxiScan 3300 units MCS boxes Multihead configuration .............................................................................18 Scanning area Configuration Input synchronization.................................................................................20 Controlled by the MaxiScan 3010 Controlled by each scanner in the network Input synchronization examples ................................................................21

Input synchronization using the Maxiscan 3010 with a 5 VDC voltage Input synchronization using the Maxiscan 3010 with other voltages Jumper configuration Input synchronization—serial connection through MaxiScan units Output synchronization ............................................................................. 25 Controlled by the MaxiScan 3010 Controlled by each scanner in the network Output synchronization example............................................................... 26 Output synchronization 3 Setup ...................................................................................................27 System configuration checklist.................................................................. 27 MaxiScan 3100 ......................................................................................... 28 Set up each MaxiScan 3100 as a slave unit – online Setup MaxiScan 3100 slave unit – offline MaxiScan 3300 ......................................................................................... 33 Set up each MaxiScan 3300 as a slave unit – online Setup MaxiScan 3300 slave unit – off line MaxiScan 3010 Network System .............................................................. 38 Set up the MaxiScan 3010 – online MaxiScan 3010 input synchronization – setup options.............................. 40 MaxiScan 3010 output synchronization – setup options ........................... 41 4 Technical characteristics...................................................................43 Data .......................................................................................................... 43 Accessories............................................................................................... 44 MaxiScan 3010 pinouts............................................................................. 45 SCANNER BUS – 15-pin subD male connector

5 POWER SUPPLY – 9-pin subD male connector HOST – 15-pin subD female connector SYNCHROS – 9-pin subD female connector Network cable pinouts ...............................................................................49

7 1 Before you start Introduction The MaxiScan 3010 Network System is designed to connect a network of up to 20 MaxiScan 3100 and/or 3300 scanners. This Installation Guide explains how to install your MaxiScan 3010 and how to set up a network configuration. Use the EasySet System setup software to set up the MaxiScan 3010 Network System. See section 5–Setup for more details. In this Installation Guide, unless otherwise specified, “scanner” refers to the MaxiScan 3100 and the MaxiScan 3300. Warnings Do not use a standard MaxiScan power supply connected directly to the MaxiScan 3010 Network System if you have more than two scanners in your network—use a power supply suitable for your operating requirements (see the power calculation method in section 2-Installation). Always use a grounded power supply. Always use an adapter cable to connect a MaxiScan 3100 to the MaxiScan 3010. Never connect a MaxiScan 3100 directly to the MaxiScan 3010. Maximum current accepted between the '+' and '–' of the SYNCHROS port is 50 mA max (higher current can damage the synchronization driver !). Checklist of items for your installation All Systems:
MaxiScan 3010 Network System
this MaxiScan 3010 Network System Installation Guide
EasySet System setup software (on the CD ROM or can be downloaded from the Intermec data capture web site: http://datacapture.intermec.com)
RS-485 network cable(s)
terminator connector For part numbers see Section 4 – Accessories

8 MaxiScan 3010 - Installation Guide
standard MaxiScan 3300 RS-232 straight cable
MaxiScan 3100 and/or 3300 Installation Guide Depending on your installation requirements, you may also need:
RS-232/485 adapter cable(s) (MaxiScan 3100 only)
MaxiScan Connection System (MCS) boxes
power supplies Options:
RS-232 C "Y" cable Installation considerations Environment MaxiScan 3010 Network System complies with IP51 norms. A dry and dust-protected environment is recommended. Setup Use EasySet System setup software to set up your MaxiScan Network. Test your setup before you install the MaxiScan 3010 Network System permanently. Cabling • A twisted pair for data lines is strongly recommended on the SCANNER BUS port. • Depending on cable characteristics (twisted pair, shield, etc.), an RS-485 connection theoretically allows a cabling distance of a few hundred meters. Power supply • Always use a grounded power supply. • A voltage between 7 and 25 VDC is required. MaxiScan 3100 Compatible with all MaxiScan 3100 firmware versions. To activate software synchronization you will need version 2.00 or later. MaxiScan 3300 Compatible with MaxiScan 3300 firmware version 1.09 or later. For part numbers see Section 4 – Accessories

9 2 Installation MaxiScan 3010 Network System connections POWER SUPPLY SCANNER BUS SYNCHROS HOST input / output synchronization power supply RS-232 host RS-485 network cable to scanners How you connect up your MaxiScan 3010 Network System depends on the number and type of scanners in the network as well as the power rating of the power supply connected to the MaxiScan 3010.

10 MaxiScan 3010 - Installation Guide Intermec network cables Intermec can supply network cables with standard lengths (1m, 3m) for your network configuration. Custom lengths can be provided on request. These cables can provide power supply and synchronization signals to the MaxiScan slave units on the network via the MaxiScan 3010 Network System if required. Each cable can be daisy-chained to another by connecting the daisy-chain end (2) of the first cable to the MNS/daisy-chain end (3) of the second cable. The MaxiScan end (3) is connected to the scanner or adapter cable if using a MaxiScan 3100. Each end is labeled accordingly. On the last cable in the network, connect the terminator connector to the daisy- chain end (2) Cable overview Intermec part numbers: – network cable 1m: 3-504039-00 – network cable 3m: 3-504039-01 – terminator connector: 3-500029-01 MaxiScan end (DB15 male) 1 2 3 daisy-chain end (DB15 male) MNS/daisy-chain end (DB15 female) ) terminator connector (DB15 female)

MaxiScan 3010 - Installation Guide 11 Installation configurations There are several installation configurations possible with the MaxiScan 3010 Network System and depending on the number of scanners in the network, you may need to use the MaxiScan Connection System (MCS boxes). Study each case carefully to select the type of installation that best fits your needs: MaxiScan 3100 network • MaxiScan 3100 network • MaxiScan 3100 network with MCS boxes MaxiScan 3300 network • MaxiScan 3300 network • MaxiScan 3300 with MCS boxes Multihead configuration • Multihead installation • Scanning area The examples in this section are basic installation configurations. Your network may differ depending on your needs.

12 MaxiScan 3010 - Installation Guide MaxiScan 3100 network The MaxiScan 3100 units are connected to the network with an RS-232/485 adapter cable. The scanners, with adapter cable, are then interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. All MaxiScan 3100 share the same power supply and I/O synchronization lines.

MaxiScan 3010 - Installation Guide 13 Up to three MaxiScan 3100 units adapter cable P/N 3-510022-00 adapter cable P/N 3-510022-00 MaxiScan 3010 RS-232 straight cable P/N 0-530062-01 RS-485 network cable 1m P/N 3-504039-00 3m P/N 3-504039-01 MaxiScan 3100 terminator connector P/N 3-500029-01 MaxiScan 3100 power supply 7 – 25V If you are using a standard MaxiScan power supply (15 V), you can only connect up to three MaxiScan 3100 units to the MaxiScan 3010 Network System. If you want to connect more than three scanners, you must use the alternative connection method using the MaxiScan Connection System described on the next page or provide a power supply with sufficient power calculated as follows: The power supply must withstand at least (n x 2.5 Watt) with peaks of up to two or three times this value (n = number of MaxiScan 3100 scanners connected). The value obtained does not take into account other external devices (synchronization devices, etc.) that may be connected to the MaxiScan 3010 Network System. Warning: Power supply must be between 7 and 25 V.

14 MaxiScan 3010 - Installation Guide More than three MaxiScan 3100 units using MCS boxes The MaxiScan 3100 units are connected to their respective standard MaxiScan Connection System (MCS) boxes through an RS-232/485 adapter cable. All standard MCS boxes are then interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. Each scanner has its own power supply and manages its own I/O synchronization lines via the MCS boxes. adapter cable P/N 3-510022-00 adapter cable P/N 3-510022-00 power supply 7 – 25V MCS MaxiScan 3010 RS-232 straight cable P/N 0-530062-01 RS-485 network cable 1m P/N 3-504039-00 3m P/N 3-504039-01 power supply and I/O synchros
 MaxiScan 3100 MCS power supply and I/O synchros MaxiScan 3100 terminator connector P/N 3-500029-01 MCS boxes must be used when connecting more than three MaxiScan 3100 units in your network.

MaxiScan 3010 - Installation Guide 15 MaxiScan 3300 network The MaxiScan 3300 units are directly interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. All scanners share the same power supply and I/O synchronization lines.

16 MaxiScan 3010 - Installation Guide Up to two MaxiScan 3300 units RS-232 straight cable P/N 530062-01 MaxiScan 3300 MaxiScan 3300 MaxiScan 3010 RS-485 network cable 1m P/N 3-504039-00 3m P/N 3-504039-01 terminator connector P/N 3-5300029-01 power supply 7 – 25 V If you are using a standard MaxiScan power supply (15 V), you can only connect up to two MaxiScan 3300 units to the MaxiScan 3010 Network System. If you want to connect more than two scanners, you must use the alternative connection method using the MaxiScan Connection System described on the next page or provide a power supply with sufficient power calculated as follows: The power supply must withstand at least (n x 5 Watt) with peaks of up to two or three times this value (n = number of MaxiScan 3300 scanners connected). The value obtained does not take into account other external devices (synchronization devices, etc.) supplied by the MaxiScan 3010 Network System power unit. Warning: Power supply must be between 7 and 25 V.

MaxiScan 3010 - Installation Guide 17 More than two MaxiScan 3300 units MCS boxes The MaxiScan 3300 units are connected to their respective standard MaxiScan Connexion System (MCS) boxes. All standard MCS boxes are then interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. Each MaxiScan has its own power supply and manages its own I/O synchronization lines. power supply 7 – 25 V MCS MaxiScan 3010 RS-232 straight cable P/N 0-530062-01 RS-485 network cable 1m P/N 3-504039-00 3m P/N 3-504039-01 MaxiScan 3300 standard power supply and I/O synchros
 terminator connector P/N 3-500029-01 MaxiScan 3300 MCS standard power supply and I/O synchros MCS boxes must be used when connecting more than (#) MaxiScan 3300 units in your network.

18 MaxiScan 3010 - Installation Guide Multihead configuration Multihead is a way of combining several MaxiScan 3100 or MaxiScan 3300 units to cover a larger scanning area. RS-232 straight cable P/N 0-530062-01 scanner # 2 scanner # 1 MaxiScan 3010 RS-485 network cable 1m P/N 3-504039-00 3m P/N 3-504039-01 terminator connector P/N 3-500029-01 synchronization Power supply 7 – 25 V

MaxiScan 3010 - Installation Guide 19 Scanning area C3 overlap C2 C1 scanner n°2 (M2) scanner n°1(M1) time period Overlap: Zone covered by at least 2 scanners. In this example, both scanners (M1 and M2) can read the same bar code (C3). To avoid transmitting the same code twice, data read by both scanners within a specified period of time is checked and filtered by the MaxiScan 3010. This is the multihead timeout that must be defined during setup with EasySet. The bar code read twice will only be transmitted one time. M1 M2 M2 M1 M2 C1 C3 C2 C3 C3 Start timeout End timeout Start timeout collected collected collected collected collected transmitted transmitted transmitted NOT transmitted transmitted Configuration In a multihead network configuration, you will need to use EasySet to set up multihead mode and to define the multihead timeout. See section 3 – Setup for more information

20 MaxiScan 3010 - Installation Guide Input synchronization With the MaxiScan 3010 Network System, input synchronization can be controlled directly by the MaxiScan 3010 or individually by each scanner in the network. Controlled by the MaxiScan 3010 The synchronization device is connected to the SYNCHROS port on the MaxiScan 3010 or a message is sent to the MaxiScan 3010 by the host system. Controlled by each scanner in the network Input synchronization can be controlled individually by each scanner in the network. The synchronization device can be connected to the MCS box (if applicable) or directly to the MaxiScan 3010 (see examples). Refer to the MaxiScan 3100 and/or 3300 Installation Guide for a detailed explanation of how to set up synchronization for the scanners in your network. When input synchronization is controlled individually by each MaxiScan unit, you only need to configure the scanners in the network, not the MaxiScan 3010.

MaxiScan 3010 - Installation Guide 21 Input synchronization examples Input synchronization using the Maxiscan 3010 with a 5 VDC voltage Example: Reading triggered by an opto-coupled MLV 40-8/28 (VISOLUX) cell. photoelectric sensor 1 5 4 9 8 7 6 5 4 3 2 1 GND SI- SI+ +5V (50 mA max) 7-25 VDC power supply 300 ΩΩΩΩ SYNCHROS 9-pin subD female connector MaxiScan 3010 Pin 7 brings the SI+ signal to the MaxiScan 3010. In all cases, the synchronization current provided by the external input device must be limited to 20 mA max (15 mA is a good average value).

22 MaxiScan 3010 - Installation Guide Input synchronization using the Maxiscan 3010 with other voltages Example: Reading triggered by an opto-coupled MLV 40-8/28 (VISOLUX) cell. photoelectric sensor 1 5 4 9 8 7 6 5 4 3 2 1 GND SI- SI+ 7-25 VDC power supply SYNCHROS 9-pin subD female connector MaxiScan 3010 300Ω 1KΩ 2.2KΩ S4 S5 S6 300Ω Pin 8 brings the SI+ signal to the MaxiScan 3010 in an adjustable configuration of resistors (via 3 jumpers) for different voltage inputs. In all cases, the synchronization current provided by the external input device must be limited to 20 mA max (15 mA is a good average value).

MaxiScan 3010 - Installation Guide 23 Jumper configuration To reconfigure the jumpers, unscrew the front and rear panels of the MaxiScan 3010 and slide out the motherboard. VOLTAGE JUMPER 6 to 15V S4 16 to 24V S5 25 to 50V * S6 POWER SUPPLY DB9 male SCANNER BUS DB15 male SYNCHROS DB9 female HOST DB15 female S6 S5 S4 * The SI+ signal on the SYNCHROS port accepts up to 50V, however the MaxiScan 3010 is limited to 25V.

24 MaxiScan 3010 - Installation Guide Input synchronization—serial connection through MaxiScan units Example: Reading triggered by an opto-coupled MLV 40-8/28 (VISOLUX) cell. terminator connector P/N 3-500029-01 SI- SI- SI- SI+ SI+ SI+ photoelectric sensor 1 5 4 9 8 7 6 5 4 3 2 1 GND SI- SI+ +5V (50 mA max) 7-25 VDC power supply SYNCHROS 9-pin subD female connector MaxiScan 3010 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SCANNER BUS 15-pin subD male connector Pin 4 brings the SI+ signal to the SCANNER BUS port only. This is only possible for a maximum of three or four scanners using the correct power supply (see the power calculation method in section 2- Installation). In this example, the synchronization is controlled by each scanner and not by the MaxiScan 3010. The synchronization parameters of each scanner must be configured separately. The synchronization parameters are not activated in the MaxiScan 3010. This is an example of what can be done using two network cables and a terminator connector. In all cases, the synchronization current provided by the external input device must be limited to 20 mA max (15 mA is a good average value).

MaxiScan 3010 - Installation Guide 25 Output synchronization With the MaxiScan 3010 Network System, output synchronization can be controlled directly by the MaxiScan 3010 or individually by each scanner in the network. Controlled by the MaxiScan 3010 The MaxiScan 3010 can send information to an external device or directly to the host system after a good read, no read or network failure. Controlled by each scanner in the network Output synchronization can also be controlled individually by each scanner in the network. To setup this type of output synchronization, see the MaxiScan 3100 and MaxiScan 3300 Installation Guides. When output sychronization is controlled by each scanner, there is no need to activate output sychronization in the MaxiScan 3010.

26 MaxiScan 3010 - Installation Guide Output synchronization example Output synchronization Example: Opto-coupled control output. 9 8 7 6 5 4 3 2 1 GND SO- SO+ +5V (50 mA max) 7-25 VDC power supply MaxiScan 3100 SYNCHROS 9-pin subD female connector conveyor command block The synchronization current provided by the external output device must be limited to 20 mA max (15 mA is a good average value)..

27 3 Setup System configuration checklist To operate in a network configuration, each scanner (slave unit) has its own ID number and is polled periodically for network data collection. System configuration basically comprises the following steps: – Configure the scanners for the network as slave units (online or offline setup)– each slave unit must have its own ID number. — Configure the MaxiScan 3010 Network System (online setup)–parameters include the number of slave units in the network, RS-232 settings for communication with the host system, etc. ˜ Disconnect all power supplies. ™ Using the network cables, connect the slave units to the MaxiScan 3010 directly on the SCANNER BUS port (or via the MCS boxes if applicable), connect the HOST cable, and connect the SYNCHROS cable if applicable. š Connect the slave unit power supplies to the MCS boxes if applicable. › Connect the MaxiScan 3010 power supply and I/O synchronization device if applicable. IMPORTANT: Before setting up the MaxiScan Network System, you must first configure each MaxiScan 3100 and 3300 unit that will be used in the network. See the “MaxiScan 3100” and “MaxiScan 3300 Installation Guide” for the correct procedure.

28 MaxiScan 3010 - Installation Guide MaxiScan 3100 Set up each MaxiScan 3100 as a slave unit – online – System power OFF — Connect the MaxiScan 3100 slave unit to the PC where EasySet is installed. There are two options for this connection depending on the cable used: power supply RS-232 straight cable P/N 0-530062-01 MCS box power supply RS-232 « Y » cable P/N 0-530062-02 ˜ System power ON ™ Read this configuration code with the MaxiScan 3100 to enable online setup with EasySet: EasySet MaxiScan 3100 – start online setup 41\4A\0F\29\60\4F

MaxiScan 3010 - Installation Guide 29 š Start EasySet and select MaxiScan 3100 from the menu Product > Select. If you have not already set up your scanner(s), do it now. See the MaxiScan 3100 Installation Guide for details on configuring the MaxiScan 3100. You must configure your scanner(s) before activating each of them as a slave unit. › In EasySet, activate synchronization if applicable (firmware version 2.00 or later). This activates synchronization controlled by the MaxiScan 3010. network parameters > activate synchronization To set up synchronization controlled by the scanners in your network, see the MaxiScan 3100 Installation Guide for details. œ Activate each MaxiScan 3100 as a slave unit. You can activate up to 20 slaves with EasySet. network parameters > activate slave Disconnect then reconnect the scanner to put it in to working mode. If you need to re-establish communication with EasySet, read the "start online setup" bar code on the previous page. Deactivating slave mode – online You can deactivate each slave unit on line with EasySet. network parameters > deactivate slave 3100

30 MaxiScan 3010 - Installation Guide Setup MaxiScan 3100 slave unit – offline You can use EasySet to print out configuration bar codes for offline setup. Here are some basic configuration bar codes to configure up to 5 MaxiScan 3100 slave units. The EasySet software provides the full set of configuration options to configure up to 20 MaxiScan units. Only read this code if you want to reset factory defaults! Do not read this code if you have already set up each MaxiScan unit. reset factory defaults (optional) \46\42\60 If you have not already configured your MaxiScan 3100 unit(s), do it now. See the MaxiScan 3100 Installation Guide for details. You must configure your scanner(s) before activating each of them as a slave unit. Read this code to activate synchronization controlled by the MaxiScan 3010: This option is available only for MaxiScan 3100 units containing software version 2.00 or later. Activate synchronization mode – MaxiScan 3100 \4B\5A\00\3E\01\4B\5A\01\3E\04\4B\59\01\60 To set up synchronization controlled by the MaxiScan 3100, see the MaxiScan 3100 Installation Guide.

MaxiScan 3010 - Installation Guide 31 Read these bar codes to activate the MaxiScan 3100 slave units: activate slave – MaxiScan 3100 – slave 1 \41\4A\0F\2A\47\04\02\01\60 activate slave – MaxiScan 3100 – slave 2 \41\4A\0F\2A\47\04\02\02\60 activate slave – MaxiScan 3100 – slave 3 \41\4A\0F\2A\47\04\02\03\60 activate slave – MaxiScan 3100 – slave 4 \41\4A\0F\2A\47\04\02\04\60

32 MaxiScan 3010 - Installation Guide activate slave – MaxiScan 3100 – slave 5 \41\4A\0F\2A\47\04\02\05\60 Disconnect then reconnect the scanner to put it in to working mode. The start online setup bar code on the previous page will put the scanner back in to setup mode. Deactivating slave mode – offline Read this bar code to deactivate each slave unit: deactivate slave – 3100 \41\4A\01\24\60

MaxiScan 3010 - Installation Guide 33 EasySet MaxiScan 3300 Set up each MaxiScan 3300 as a slave unit – online – System power OFF — Connect the MaxiScan 3300 slave unit to the PC where EasySet is installed. There are two options for this connection depending on the cable used: power supply RS-232 straight cable P/N 0-530062-01 MCS box power supply RS-232 « Y » cable P/N 0-530062-02 ˜ System power ON ™ Start EasySet and select MaxiScan 3300 from the menu Product > Select. Set the communication parameters automatically by selecting the menu communication > setup.

34 MaxiScan 3010 - Installation Guide š In EasySet, activate synchronization if applicable. This activates synchronization controlled by the MaxiScan 3010. network parameters > activate synchronization To set up synchronization controlled by the scanners in your network, see the MaxiScan 3300 Installation Guide for details. › Activate each MaxiScan 3300 as a slave unit. You can activate up to 20 slaves with EasySet. network parameters > activate slave Once the scanner has been activated as a slave, communication between the MaxiScan 3300 and EasySet is cut off. You must activate the slaves at the end of setup. Deactivating slave mode – online Since there is no communication between the MaxiScan 3300 and EasySet when slave mode has been activated, you must read this badge to deactivate each slave unit: deactivate slave unit – 3300 \48\47\00\48\3E\00\47\3E\00\40\4F\45\53\3E\00\45\54\3E\0D\3E\0A\45\58\60

MaxiScan 3010 - Installation Guide 35 Setup MaxiScan 3300 slave unit – off line You can use EasySet to print out configuration bar codes for offline setup. Here are some basic configuration bar codes to configure up to 5 3300 slave units. The EasySet software provides the full set of configuration options to configure up to 20 MaxiScan units. Only read this code if you want to reset factory defaults! Do not read this code if you have already set up each MaxiScan unit. reset factory defaults (optional) \46\42\60 If you have not already configured your MaxiScan 3300 unit(s), do it now. See the MaxiScan 3100 Installation Guide for details. You must configure your scanner(s) before activating each of them as a slave unit. Read this code to activate synchronization controlled by the MaxiScan 3010: Activate synchronization software - 3300 \4B\5A\00\3E\01\4B\5A\01\3E\04\4B\59\01\4A\5F\00\60 To set up synchronization controlled by the MaxiScan 3300, see the MaxiScan 3300 Installation Guide.

36 MaxiScan 3010 - Installation Guide Read these bar codes to activate the MaxiScan 3300 slave units: activate slave – MaxiScan 3300 – slave 1 \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\01\45\57\60 activate slave – MaxiScan 3300 – slave 2 \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\02\45\57\60 activate slave – MaxiScan 3300 – slave 3 \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\03\45\57\60

MaxiScan 3010 - Installation Guide 37 activate slave – MaxiScan 3300 – slave 4 \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\04\45\57\60 activate slave – MaxiScan 3300 – slave 5 \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\05\45\57\60 Deactivating slave mode – offline Read this bar code to deactivate each slave unit: deactivate slave unit – 3300 \48\47\00\48\3E\00\47\3E\00\40\4F\45\53\3E\00\45\54\3E\0D\3E\0A\45\58\60

38 MaxiScan 3010 - Installation Guide MaxiScan 3010 Network System Set up the MaxiScan 3010 – online – System power OFF — Connect the MaxiScan 3010 Network System to the PC where EasySet is installed power supply 7 – 25 V RS-232 straight cable P/N: 0-530062-01 MaxiScan 3010 ˜ Start EasySet EasySet ™ System power ON When the power is switched on, the MaxiScan 3010 is in configuration mode (19200, 8, N, 2) and remains in this mode until it receives data from a MaxiScan unit on the network (when a scanner reads a bar code). Once it has read a bar code the MaxiScan goes in to default configuration (9600, 7, E, 2). š Set up the MaxiScan 3010 Network System using EasySet: • number of slaves (scanners) in the network (default = 10) • time of polling delay between slaves

MaxiScan 3010 - Installation Guide 39 • preambles or postambles for the MaxiScan 3010 or for each slave. Pre and postambles for the slaves allow the host application to discern data coming from one scanner or another. • multihead function • synchronization (see synchronization setup options on the following page) • multicode function See EasySet for a full explanation of the setup options for the MaxiScan 3010.

40 MaxiScan 3010 - Installation Guide MaxiScan 3010 input synchronization – setup options Reading can be triggered by an external device (opto-coupled cell, automated machine, electrical control device, etc.) connected to the MaxiScan 3010 or by a message from the host system. The Intermec photoelectric switch (P/N 3-500029-03) is fully compatible with the MaxiScan 3010 input synchronization port. Trigger event Current on Reading is active when current flows between the MaxiScan 3010 inputs SI+ and SI-. Reading remains active until the current stops flowing. Current off Reading is active when no current flows between the MaxiScan 3010 inputs SI+ and SI-. Reading remains active until current starts to flow. Rising edge Reading is triggered by a rising edge current between the MaxiScan 3010 inputs SI+ and SI-. Reading remains active until the input synchronization timeout is reached. Falling edge Reading is triggered by a falling edge current between the MaxiScan 3010 inputs SI+ and SI-. Reading remains active until the input synchronization timeout is reached. Rising or falling edge Reading is triggered by a rising or falling edge current between the MaxiScan 3010 inputs SI+ and SI-. Reading remains active until the input synchronization timeout is reached. Software Reading is triggered when the MaxiScan 3010 receives a start read character from the host system. Reading remains active until a stop read character is received.

MaxiScan 3010 - Installation Guide 41 MaxiScan 3010 output synchronization – setup options Trigger event Good read The output device is triggered by a good read. No read The output device is triggered when a scanner in the network does not perform a good read within a given period of time. Only works with an input synchronization trigger. Network failure The output device is triggered when a problem occurs on the network protocol (bad frame, bad CRC etc.). Current on The output device operates when current flows between the MaxiScan 3010 outputs SO+ and SO-. Current off The output device operates when no current flows between the MaxiScan 3010 outputs SO+ and SO-. Software The MaxiScan 3010 can send a message to the host system after a good read, no read or network failure.

43 4 Technical characteristics Data Supported products • MaxiScan 3100 • MaxiScan 3300 Network capacity up to 20 MaxiScan slave units Host system interface RS-232 C (default = 9600, 7, E, 2) Interface I/O synchronization one input sync from external device one output sync to external device Power requirements 7-25 VDC ± 5% Electrical characteristics Current consumption 0.675 W, peaks of up to 2 or 3 times this value at power-up Dimensions (width x depth x height) 14.2 x 11.3 x 3 cm (5.59 x 4.45 x 1.18") Weight 300 grams (10.6 ounces) Physical characteristics Connectors DB9 and DB15 connectors Operating temperature 0°C to 40°C (32°F to 104°F) Storage temperature -25°C to 60°C (-13°F to 140°F) Relative humidity 10% to 90% non-condensing Electrostatic discharge CE approved Shock resistance Withstand 5 drops from 1m high on concrete floor Sealing (dust etc.) IP51 Environmental specifications MTBF > 50 000 hours

44 MaxiScan 3010 - Installation Guide Accessories standard MaxiScan 3300 RS-232 cable 0-530062-01 1 m network cable 3-504039-00 3 m network cable 3-504039-01 terminator connector adapter cable (MaxiScan 3100 only) RS-232 C "Y" cable 3-500029-01 3-510022-00 0-530062-02 Cables The MaxiScan 3010 must have a grounded power supply. Use shielded cables for the SCANNER BUS line. A twisted pair is recommended for data lines on the SCANNER BUS port. US 0-531029-08 Europe (except UK) 0-531029-02 Power supply UK 0-531029-04 Sync switch Intermec photoelectric switch 3-500029-03

MaxiScan 3010 - Installation Guide 45 MaxiScan 3010 pinouts SCANNER BUS – 15-pin subD male connector 7-25 VDC GND 7-25 VDC PWR Sheild 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 SI+ SI- RS-422 / 485 RX- TX- RX+ TX+ pin function 1 receive data RX- (RS-422 / 485) 2 transmit data TX- (RS-422 / 485) 3 receive data RX+ (RS-422 / 485) 4 transmit data TX+ (RS-422 / 485) 5 positive synchronization input (SI+) 6 negative synchronization input (SI-) 7 not connected 8 not connected 9 power in (7 to 25 VDC) 10 power in (7 to 25 VDC) 11 power ground 12 shield 13 grounded power 14 power in (7 to 25 VDC) 15 power ground

46 MaxiScan 3010 - Installation Guide POWER SUPPLY – 9-pin subD male connector 6 7 8 9 1 2 3 4 5 GND (4 wires) 7-25 VDC (5 wires) pin function 1 power in (7 to 25 VDC) 2 power in (7 to 25 VDC) 3 power in (7 to 25 VDC) 4 power in (7 to 25 VDC) 5 power in (7 to 25 VDC) 6 power ground 7 power ground 8 power ground 9 power ground

MaxiScan 3010 - Installation Guide 47 HOST – 15-pin subD female connector RTS CTS TX RX GND 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 pin function 1 receive data (RS-232 C) 2 transmit data (RS-232 C) 3 clear to send (RS-232 C) 4 request to send (RS-232 C) 5 not connected 6 not connected 7 not connected 8 reserved 9 reserved 10 reserved 11 reserved 12 reserved 13 signal ground (RS-232 C) 14 reserved 15 reserved

48 MaxiScan 3010 - Installation Guide SYNCHROS – 9-pin subD female connector In all cases, the synchronization current provided by the external input/output device must be limited to 20 mA max (15 mA is a good average value) ! 9 8 7 6 5 4 3 2 1 SI- SI+ SO- SO+ +5V 7-25V pwr GND RTN ADJ SI+ SI+ pin function 1 +5 VDC out (65 mA max) 2 positive synchronization output (SO+) (50 mA max ) 3 negative synchronization output (SO-) (50 mA max) 4 RETURN positive synchronization input (SI+) (50 mA max) brings the SI+ signal to the SCANNER BUS port only (serial connection to slaves with MaxiScan 3010 network cables) 5 negative synchronization input (SI-) (50 mA max) 6 7-25 VDC 10 Watt 7 MaxiScan 3010 positive synchronization input (SI+) (50mA max) brings the SI+ signal to MaxiScan 3010 only 8 Adjustable MaxiScan 3010 positive synchronization input (SI+) (50 mA max) brings the SI+ signal to MaxiScan 3010 only with adjustable resistors configuration 9 power ground

MaxiScan 3010 - Installation Guide 49 Network cable pinouts Network cable (1 m or 3 m) 6 Si- 5 Si+ Sub D 15-position male with threaded inserts with female screwlocks (UNC 4-40) IP65-compliant 1 RS485- 4 RS485+ 3 RS485+ 2 RS485- 10 Vin 11 GND scanner 12 Shield 13 GND 14 Vin 2 RS485- 6 Si- 5 Si+ 4 RS485+ 9 Vin (7-25V) 10 Vin (7-25V) 11 GND daisy chain 12 Body P3 13 GND 14 Vin (7-25V) 15 GND Sub D 15-position male with threaded inserts with female screwlocks (UNC 4-40) IP65-compliant twisted pair twisted pair Sub D 15-position female with screws terminator connector 2 Si- 6 Si+ 5 4 9 10 11 12 13 14 15 terminator connector