KTM Supermoto 640LC4 Owner's Manual

File Specifications

Brand: KTM
Category: Motorcycle
Model: Supermoto 640LC4 (Owner's Manual), prGGY7iK65kz6
File Info: Adobe Acrobat PDF (DjVu)
File Size:
Pages: 46 pages

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Download KTM Supermoto 640LC4 Manual (46 pages)

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Read the KTM Supermoto 640LC4 Owner's Manual online using the built-in PDF viewer. This document explains how to operate the device, adjust settings and perform regular maintenance.

Key Pages of Document

Liquid-cooled single cylinder 4-stroke engine with balancer shaft and electric starter

Displacement 624,6 ccm Bore / Stroke 101 / 78 mm Ratio 11 : 1 Fuel unleaded premium gasoline with a least RON 95 Valve timing 4 valves over rocker arm and 1 overhead camshaft, camshaft drive through single chain Camshaft 249/1 Valve diameter Intake: 36 mm Exhaust: 30 mm Valve clearence cold 0,15 mm Exhaust: 0,15 mm Crank shaft bearing 2 cylinder roller bearing Connecting rod bearing needle bearing Top end bearing bronze bushing Piston forged/cast aluminium alloy Piston ...

The battery is mounted under the seat (remove the seat, see page 16).

The battery has a closed system and therefore requires no maintenance. It is not necessary to check the electrolyte level or to refill water. Simply keep the battery poles clean and slightly grease them with an acid-free grease if necessary. Removing the battery: First disconnect the negative and then the positive pole of the battery. Remove screws 1 and swing retaining bracket and voltage regulator out of the way. Remove battery. When replacing, connect first the positive and then the negative pole. � W ...

TECHNICAL SPECIFICATIONS - CHASSIS 640 LC4, 640 LC4 SUPERMOTO 2002

640 LC4 640 LC4 Supermoto Frame Central chrome-moly-steel frame Fork White Power – Up Side Down 4357 MXMA Wheel travel front/rear 270 / 300 mm (10,6 / 11.8 in) Rear suspension Central shock absorber (WP BAVP3612) with PRO-LEVER linkage to rear- swing-arm with needle bearing Front brake Disc brake with carbon-steel brake disc, brake caliper floated Front brake disc Ø 300 mm (11.8 in) Ø 320 mm (12.6 in) Rear brake Disc brake with carbon-steel brake disc � 220 mm (8.7 in), brake caliper floated Tyres front 9 ...

Adjisting of free travel at the hand brake lever....................19

Adjusting idling speed.........................................................28 Adjusting the choke cable ...................................................30 Adjusting the clutch cable ...................................................29 Adjusting the throttle cable.................................................29 Battery................................................................................25 Chain maintenance .............................................................18 Chain wear ....... ...

What to do when the engine is „flooded”

The throttle must be fully opened when starting. If necessary change spark-plug. Kickstart instructions Start as described above, then push the kickstarter hard ALL THE WAY. � WARNING � – WHEN STARTING THE ENGINE, MAKE SURE THAT YOU ALWAYS WEAR STURDY MOTORCYCLING BOOTS IN ORDER TO AVOID INJURY. YOU MIGHT SLIDE OFF THE KICKSTARTER, OR THE ENGINE MAY CAUSE THE KICKSTARTER TO RECOIL, THEREBY CAUSING INJURIES TO FOOT AND LEG. – ALWAYS KICK THE KICKSTARTER BRISKLY ALL THE WAY AND, WHILE DOING SO, NEVER OPEN THE THROTTLE. KICKSTARTING W ...

SERIAL NUMBER LOCATIONS .............................................4

Chassis number ................................................................4 Engine number, engine type.............................................4 OPERATION INSTRUMENTS ...............................................4 Clutch lever......................................................................4 Hand decompression lever................................................4 Choke lever......................................................................5 Hand brake lever................................ ...

In order to check the chain wear, regard the following instructions:

Shift the gear into idling and pull the upper chain strand with approx. 10-15 kilogramm (33 lb) upwards (see figure). Now one can measure a space of 18 chain reels at the lower chain strand. The chain should be replaced at the latest when a space of 272 mm (10,70 in) is measured. Chains do not always wear off evenly, therefore repeat the measurement at different places on the chain. NOTE: If you mount a new chain, the sprockets should also be replaced. New chains wear faster if used on old used sprockets ...

TECHNICAL DATA – ENGINE 640 LC4, 640 LC4 SUPERMOTO 2002

Collar nut front axle M16x1,5 40 Nm (30ft.lb) Collar nut rear axle M20x1,5 80 Nm (59ft.lb) Shock absorber top M10 45 Nm (33ft.lb) Shock absorber bottom M10 45 Nm (33ft.lb) Collar screws brake disk front/rear M6 (10.9) Loctite 243 + 10 Nm (7ft.lb) Screw brake caliper front M8 Loctite 243 + 25 Nm (19ft.lb) Bearing bolt linkage arm/frame M12 60 Nm (44ft.lb) Collar nuts rocker arm bolts M14x1,5 100 Nm (74ft.lb) Engine mounting screw M10 45 Nm (33ft.lb) Ball joint for push rod M8 Loctite 243 + 25 Nm (19ft.lb) Sprocket screws o ...

KTM Supermoto 640LC4 user guide recommended for: 1290 SUPER ADVENTURE R 2017, 2015 RC 390 EU, 525 XC, 400 SX RACING 2000, 350 EXC-F EU 2012.

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