Miller Electric PipePro Dual Owner's Manual

Flux Cored (FCAW) Welding (Gas- And Self-Shielded) Wire Feeder OM-230 009F 2008−01 File: MIG (GMAW) Visit our website at www.MillerWelds.com ...

of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web. Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and su ...

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3. Additional Symbols For Installation, Operation, And Maintenance 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4. California Proposition 65 Warnings 4 . . . . . . . . . . . . ...

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2007−04 7 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or ex- plained in the text. NOTICE − Indicates statements not related to personal injury. � Indicates special instructions. This g ...

Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. FUMES AND GASES can be hazardous. � Keep your head out of the fumes. Do not breathe the fumes. � If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding fumes and gases. � If ventilation is poor, wear an approved air-supplied respirator. � Read and understand the Material Safety Data Sheets (MSDSs) and the manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers. � Work in a confined space only if it is well ventilated, or while wearing an air-supplied resp ...

1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. � Do not install or place unit on, over, or near combustible surfaces. � Do not install unit near flammables. � Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. FALLING UNIT can cause injury. � Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories. � Use equipment of adequate capacity to lift and support unit. � If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit. OV ...

1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.) Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. For Gasoline Engines: Engine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm. For Diesel Engines ...

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2007−04 7 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte. Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves. Les dan- gers possibles sont montrés par les symboles joints ou sont expliqués dans le texte. NOTE − Indique des d ...

Il reste une TENSION DC NON NÉGLIGEABLE dans les sources de soudage onduleur quand on a coupé l’alimentation. � Arrêter les convertisseurs, débrancher le courant électrique et décharger les condensateurs d’alimentation selon les instructions indiquées dans la partie Entretien avant de toucher les pièces. DES PIÈCES CHAUDES peuvent provoquer des brûlures graves. � Ne pas toucher à mains nues les parties chaudes. � Prévoir une période de refroidissement avant de travailler à l’équipement. � Ne pas toucher aux pièces chaudes, utiliser les outils recomman- dés et porter des gants de soudage et des vêtements ...

LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou même la mort. � Fermer l’alimentation du gaz protecteur en cas de non-utilisation. � Veiller toujours à bien aérer les espaces confi- nés ou se servir d’un respirateur d’adduction d’air homologué. LES CHAMPS MAGNETIQUES peuv- ent affecter des implants médicaux. � Porteur de simulateur cardiaque ou autre im- plants médicaux, rester à distance. � Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de sou- dage par points, de gougeage, du coupage plasma ou de chauf- fage par ...

LES FILS DE SOUDAGE peuvent provoquer des blessures. � Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. � Ne pas diriger le pistolet vers soi, d’autres per- sonnes ou toute pièce mécanique en enga- geant le fil de soudage. DES ORGANES MOBILES peuvent provoquer des blessures. � S’abstenir de toucher des organes mobiles tels que des ventilateurs. � Maintenir fermés et verrouillés les portes, pan- neaux, recouvrements et dispositifs de protec- tion. � Seules des personnes qualifiées sont autorisées à enlever les portes, panneaux, recouvrements ou dispositifs de protection pour l’entretien. ...

2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1 de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com). National Electrical Code, NFPA Standard 70, de National Fire Protec- tion Association, P.O. Box 9101, Quincy, MA 02269-9101 (téléphone : 617-770-3000, site Internet : www.nfpa.org). Safe Ha ...

SECTION 3 − DEFINITIONS 1 1.1 1.2 1.3 3 3.1 3.2 3.3 4 4.1 + 2 2.1 2.2 + + 5 6 + 2.3 S-178 936 A. Warning! Watch Out! There are possible hazards as shown by the symbols. B. Drive rolls can injure fingers. C. Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects clear. 1 Electric shock can kill. 1.1 Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves. 1.2 Protect yourself from electric shock by insulating yourself from work and ground. 1.3 Disconnect input plug or power before working on machine. 2 Breathing welding fumes can be hazardous ...

3-2. Symbols And Definitions � Some symbols are found only on CE products. A Amperes V Volts Alternating Current X Duty Cycle IP Degree Of Protection Hz Hertz Program Wire Feed Jog Output Trigger Line Connection Set Up Sequence Trigger Hold On Trigger Hold Off Purge Press To Set Start Crater Time Preflow Time Postflow Time Read Instructions Increase I1 Primary Current I2 Rated Current U2 Load Voltage U1 Primary Voltage A B Dual Schedule SECTION 4 − INTRODUCTION 4-1. Specifications Type of Input Power Welding Power Source Type Wire Feed Speed Range Wire Diameter Range Welding Circuit Rating IP Rating Overall Dimensions Weight 40 V ...

SECTION 5 − INSTALLATION 5-1. Typical Connection Diagram For MIG Equipment ! Do not mount feeder on top of pow- er source. ! Do not put feeder where welding wire hits cylinder. ! Do not move or operate equipment when it could tip. 1 Welding Power Source 2 Negative Volt Sense Cable 3 Positive (+) Weld Cable 4 Negative (−) Weld Cable 5 Workpiece 6 Welding Gun 7 Wire Feeder 8 Gas Hose 9 Gas Cylinder 10 14-Pin Feeder Control Cable 11 Remote Switch To MIG � Maximum cable length not to exceed 150 feet. 804 665-C 3 2 4 5 7 9 10 6 1 8 11 ...

� The illustration shows remote control connected through the wirefeeder. The wirefeeder is not connected to the power source output.. 5-2. Typical Connection Diagram For TIG Equipment 804 779-A ! Do not mount feeder on top of pow- er source. ! Do not put feeder where welding wire hits cylinder. ! Do not move or operate equipment when it could tip. 1 Welding Power Source 2 Gas Cylinder 3 Gas Hose 4 Positive (+) Weld Cable 5 Negative (−) Weld Cable 6 Torch 7 Workpiece 8 Foot Control 9 Wire Feeder 10 14-Pin Feeder Control Cable 11 Remote Switch To STICK/TIG 12 Volt Sense Receptacle (Cable Disconnected) � Maximum cable length not ...

� The illustration shows remote control connected through the wirefeeder. The wirefeeder is not connected to the power source output.. 5-3. Typical Connection Diagram For Stick Equipment 804 780-A ! Do not mount feeder on top of pow- er source. ! Do not put feeder where welding wire hits cylinder. ! Do not move or operate equipment when it could tip. 1 Welding Power Source 2 Negative (−) Weld Cable 3 Positive (+) Weld Cable 4 Workpiece 5 Electrode Holder 6 Hand Control 7 Wire Feeder 8 14-Pin Feeder Control Cable 9 Remote Switch To STICK/TIG � Maximum cable length not to exceed 150 feet. 7 6 8 1 3 2 4 5 9 ...

5-4. Rear Panel Connections And Rotating Drive Assembly Ref. 804 766-A / 803 067 / 802 825-A 2 1 14-Pin Control Cable 2 Shielding Gas Valve Fittings Requires fitting with 5/8-18 right- hand threads. Connect customer- supplied gas hose. 3 Weld Cable Terminal 4 Jumper Weld Cable 5 Weld Cable 6 Drive Assembly 7 Drive Assembly Rotation Knob 8 Rating Label Location To rotate the drive assembly, loos- en drive assembly rotation knob, rotate drive assembly, and tighten knob. 9/16, 5/8 in Tools Needed: 3/16 in 6 7 1 3 4 5 5 8 4 ...