Moffat E25 Service Manual
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© Moffat Ltd, August 2006
E25 Convection Oven
-1-
SERVICE
MANUAL
E25 CONVECTION OVEN
E25MS CONVECTION OVEN
© Moffat Ltd, August 2006
E25 Convection Oven
-2-
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED
OUT BY QUALIFIED PERSONS ONLY.
© Moffat Ltd, August 2006
E25 Convection Oven
-3-
CONTENTS
This manual is designed to take a more in depth look at the E25 convection oven for the purpose of
making the unit more understandable to service people.
There are settings explained in this manual that should never require to be adjusted, but for
completeness and those special cases where these settings are required to change, this manual
gives a full explanation as to how, and what effects will result.
SECTION
PAGE NO.
1.
SPECIFICATIONS......................................................................................................... 5
2.
INSTALLATION............................................................................................................. 7
3.
OPERATION.................................................................................................................. 8
3.1
Description of Controls—E25
3.2
Description of Controls—E25B
3.3
Explanation of Control System
4.
MAINTENANCE............................................................................................................. 12
4.1
Cleaning
4.2
Routine Procedures
5.
TROUBLE SHOOTING GUIDE..................................................................................... 13
6.
SERVICE PROCEDURES............................................................................................. 16
6.1
Fault Diagnosis
6.2
Access
6.3
Replacement
6.4
Adjustment / Calibration
7.
ELECTRICAL SCHEMATICS ....................................................................................... 30
7.1
E25
7.2
E25B
8.
ELECTRICAL WIRING DIAGRAMS............................................................................. 32
8.1
E25 (220 - 240V)
8.2
E25 (110V)
8.3
E25B
9.
SPARE PARTS.............................................................................................................. 36
IMPORTANT: MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS.
© Moffat Ltd, August 2006
E25 Convection Oven
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10.
ACCESSORIES / OPTIONS ......................................................................................... 37
11.
PARTS DIAGRAM ........................................................................................................ 38
11.1
Main Assembly - E25
11.2
Main Assembly - E25B
11.3.1 Control Panel Assembly - E25
11.3.2 Control Panel Assembly - E25B
11.4.1 Control Panel Assembly - E25MS
11.4.2 Control Panel Assembly - E25BMS
11.5
Door Assembly - E25MS
12.
SERVICE CONTACTS.................................................................................................. 47
APPENDIX A. DOUBLE STACKING KIT.............................................................................. 49
© Moffat Ltd, August 2006
E25 Convection Oven
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E
1
47
626
720
E
1
124
395
600
111
45
E
1
430
FRONT
PLAN
SIDE
1. SPECIFICATIONS
MODEL: E25 / E25B
LEGEND
- Electrical connection entry point
Dimensions shown in millimetres.
Dimensions in inches shown in brackets.
45
(1.75)
(16.9)
429
111
(4.4)
395
(15.5)
600
(23.6)
124
(4.9)
625
(24.6)
48
(1.9)
720
(28.4)
© Moffat Ltd, August 2006
E25 Convection Oven
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LOCATION
To ensure correct ventilation for the motor and
controls the following minimum installation
clearances are to be adhered to:
Top
200mm / 8”
Rear
25mm / 1”
Left-hand side
25mm / 1”
Right-hand side
25mm / 1”
OVEN INTERNAL DIMENSIONS
Width
470 mm / 18.5”
Height
254 mm / 10.0”
Depth
420 mm / 16.5”
Oven Volume 0.05 m³ / 1.75 ft³
OVEN RACK SIZE
Width
460 mm / 18”
Depth:
370 mm / 14.5”
ELECTRICAL SUPPLY SPECIFICATION
OPTIONS
E25
100-120V ac, 60Hz, 13.3A, 1.6kW @ 120V
220-240V ac, 50/60Hz, 8.5A, 2.05kW @ 240V
E25B
100-120V ac, 60Hz, 17.1A, 2.05kW @120V
ELECTRICAL PLUG SPECIFICATION
REQUIREMENTS
E25
Australia
3-pin 250V 10A, AS/NZ 3112
Canada
3-pin 120V 15A, NEMA 6-15
New Zealand
3-pin 250V 10A, AS/NZ 3112
United Kingdom 3-pin 250V 13A fused, BS
1363A
United States
3-pin 120V 15A, NEMA 6-15
Other Countries 3-pin 250V 10A minimum,
type to meet country
standards
E25B
Canada
3-pin 120V 20A, NEMA 6-20
United States
3-pin 120V 20A, NEMA 6-20
© Moffat Ltd, August 2006
E25 Convection Oven
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RATING PLATE LOCATION
The rating plate for the E25 convection oven
is located at the bottom left corner of the RH
side panel.
It is most important that the oven is installed
correctly and that the operation is correct
before use. Installation shall comply with local
electrical, health and safety requirements.
BEFORE CONNECTION TO POWER
SUPPLY
Unpack and check unit for damage and report
any damage to the carrier and dealer. Report
any deficiencies to your dealer. Check that
the available power supply is correct to that
shown on the rating plate located on the right-
hand side panel.
E25
100-120V ac, 60Hz, 13.3A, 1.6kW @ 120V
220-240V ac, 50/60Hz, 8.5A, 2.05kW @ 240V
E25B
100-120V ac, 60Hz, 17.1A, 2.05kW @120V
LOCATION
To ensure correct ventilation for the motor,
and
controls
the
following
minimum
installation clearances are to be adhered to:
Top
200mm / 8”
Rear
25mm / 1”
Left-hand side
25mm / 1”
Right-hand side
25mm / 1”
2. INSTALLATION
WARNING: THIS APPLIANCE MUST BE GROUNDED.
BEFORE USE
Operate the oven for about 1 hour at 200°C
(400°F) to remove any fumes or odours which
may be present.
ELECTRICAL CONNECTION
E25 convection ovens are supplied with
pre-fitted cords. Ensure unit is fitted with the
correct cord and plug for the installation.
Refer specifications section.
Should changing of the cord be necessary,
gain access to the electrical connection
terminal block, grounding lug, and strain relief
by removing the back panel (four screws).
Figure 2.1
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED
OUT BY QUALIFIED PERSONS ONLY.
Position the oven in its allocated working
position. Use a spirit level to ensure the oven
is level from side to side and front to back. (If
this is not carried out, uneven cooking could
occur). The feet used with bench mounting or
provided with stands are adjustable and will
require adjusting in levelling the unit. It should
be positioned so the operating panel and oven
shelves are easily reachable for loading and
unloading.
IMPORTANT: THE OVEN VENT
LOCATED ON THE CABINET TOP
MUST NEVER BE OBSTRUCTED.
Rating Plate
Figure 2.2
L1
L2
Ground
Phase
Neutral
RED
BROWN
BLACK
GREEN/YELLOW
GREEN
WARNING:
THIS APPLIANCE MUST
BE GROUNDED / EARTHED
BLACK
BLUE
WHITE
© Moffat Ltd, August 2006
E25 Convection Oven
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3.1 DESCRIPTION OF CONTROLS - E25
1. POWER
Depress to switch power on or off (switch
illuminates when power is on).
2. THERMOSTAT
Temperature range 50 - 250°C (120 - 480°F).
Indicator illuminates when elements are cycling
ON to maintain set temperature.
3. BAKE TIMER
1 Hour bake timer.
(Indicator illuminates when “time up” (0)
reached, and buzzer sounds).
4. LIGHT SWITCH
Push switch to activate light.
(Oven light illuminates while button depressed).
3. OPERATION
NOTE: A full user’s operation manual is supplied with the product and can be used for further
referencing of installation, operation and service.
4
3
2
1
© Moffat Ltd, August 2006
E25 Convection Oven
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1. POWER
Depress to switch power on or off (switch
illuminates when power is on).
2. THERMOSTAT
Temperature range 50 - 270°C (120 - 525°F).
(Indicator illuminates when elements are cycling
ON to maintain set temperature.
BROIL POSITION (E25B Only) - The BROIL
indicator will illuminate indicating that the
BROIL function has been set. The HEATING
indicator will also illuminate whenever the ele-
ments are on.
3. BAKE TIMER
1 Hour bake timer.
(Indicator illuminates when “time up” (0)
reached, and buzzer sounds).
4. LIGHT SWITCH
Push switch to activate light.
(Oven light illuminates while button depressed).
3.2 DESCRIPTION OF CONTROLS - E25B
4
3
2
1
© Moffat Ltd, August 2006
E25 Convection Oven
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3.3
EXPLANATION OF CONTROL
SYSTEM
The E25 and E25B Turbofan convection
ovens feature multi-function operator controls
for which a correct understanding of their
operation is required before carrying out any
service or fault repair work. The control
device functions are explained as follows:
A power switch on the control panel isolates
power to all the controls of the oven. With the
power switch Off all functions of the oven are
inoperable.
NOTE: The supply voltage is fed to the input
side of the heating element power relay on
E25B models whenever the electrical supply
is on.
With the power switch On (illuminated) power
is directly supplied to the 60 minute bake
timer, door microswitch, temperature control
circuit, and the light switch. The light switch
will turn the oven light on when the door is
closed, but only whilst the light switch is held
in.
The door microswitch on the E25 oven
controls the oven light only. Accordingly the
light will come on when the door is opened but
the circulation fan and fan element will remain
on. The door microswitch on the E25B oven
however, controls the light, the circulation fan,
and the fan element. Hence, opening the
door on the E25B oven causes the circulation
fan and fan element to switch off, as well as
causing the oven light to come on. (The broil
function incorporated into the E25B oven
requires the fan to be inoperative when
broiling with the door open).
The 60 minute timer is a mechanical timer and
can therefore be operated with the oven’s
power switch On or Off. However, only with
the oven’s power switch On will the switch
contacts of the 60 minute timer turn on the
time-up buzzer and illuminate the time-up
indicator on the control panel. The buzzer
and time-up indicator provide indication that
the time setting has run down to zero and at
this point will remain On continuously until the
60 minute timer has been manually set back
to the Off (vertical) position. The 60 minute
timer does not control any other part of the
oven’s operating system as this timer is
independent of the temperature control and
heating system.
The temperature control of these ovens is with
a capillary type thermostat which can be set to
a required cooking temperature. The E25B
also features a Broil position to provide top
browning or broiling in the oven.
The E25 has an element coiled around the
circulation fan in the rear of the oven. Power
to the element is provided directly from the
thermostat. The control panel indicator light
above the thermostat knob cycles on and off
with the thermostat to indicate when the
element is on and the oven is heating. In the
‘Off’ position, the element relies on the
thermostatic control to prevent it switching on.
Accordingly, if the oven temperature drops
below approximately 20°C the thermostat and
element may cycle on at this setting.
The E25B features a Broil element (located in
the top of the oven) as well as the fan
element. The thermostat switch has a
separate switch assembled onto the front of
the shaft assembly. This auxiliary switch,
depending on the thermostat setting, selects
between the fan or broil elements, via a Broil
relay located at the rear of the oven. A
changeover
contact
on
the
broil
relay
determines which element is provided with
power. In series with the broil relay is a
second relay which is controlled by the main
thermostat switch. This is the heating relay.
One pole of the heating relay switches power
to the fan element, the other pole switches
power to the broil element. When the
thermostat cycles, both poles are switched
open or closed at the same time. However,
since only one pole is being fed power by the
broil relay, only the selected element cycles
on.
When the E25B thermostat is set to a cooking
temperature, one set of auxiliary switch
contacts remain open. This isolates power
from the coil of the two pole broil relay. In this
state the normally closed contacts of the first
pole provide power directly from the phase
connection on the terminal block to the fan
element pole on the heating relay. (The
normally closed contact on the second pole is
unused with this thermostat setting). The
second set of auxiliary switch contacts is
closed
to
feed
power
from
the
door
microswitch to the main thermostat switch.
When the thermostat cycles on it in turn feeds
power to the coil of the heating relay, causing
the changeover poles to switch. This closes
the normally open contacts and provides
power to the fan element. When the
thermostat cycles Off it isolates power to the
heating relay coil. This causes the normally
© Moffat Ltd, August 2006
E25 Convection Oven
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open contacts to reset, thus switching the fan
element off. The control panel indicator light
above the thermostat knob cycles on and off
with the thermostat to indicate when the
elements are on and the oven is heating.
When the E25B thermostat is set to the Broil
position the first set of auxiliary switch
contacts close and the second set open. The
closed contacts provide power to the coil on
the Broil relay. The opened contacts isolate
power from the door microswitch to the main
thermostat switch. With the thermostat in this
setting, power to the coil of the broil relay
causes the changeover contacts on both
poles to switch. The normally closed contacts
of the first pole on the Broil relay open,
isolating power to the fan element. The
normally open contacts of this pole close
providing power instead to the broil element
(via the heating relay). Switching of the
second pole of the Broil relay closes the
normally open contacts, providing power
directly to the main thermostat switch. (This
alternate power supply to the thermostat
allows the Broil element to continue to operate
with the oven door open and fan off). When
the thermostat cycles On it provides power to
the coil of the heating relay. When the
heating relay switches, the normally open
contacts on both poles close. However, with
the thermostat in this position, power is only
being provided to the pole feeding the broil
element so only the broil element cycles On.
When the thermostat cycles Off it isolates
power to the heating relay coil. This causes
the normally open contacts to reset, thus
switching the broil element off again. With the
door closed the broil element will cycle On/Off
thermostatically at 600°F as this is the
thermostat setting in the Broil position. With
the door open the broil element will remain on
continuously and the circulation fan will be
turned off. The main heating indicator will
cycle on and off with the thermostat and broil
element, whilst the broil indicator will remain
illuminated as long as the thermostat is in the
Broil setting.
The following Troubleshooting Guide (pg 13)
should be used to identify any incorrect oven
operation. On correct identification of the
operating fault the Troubleshooting Guide will
make reference to the corrective action
required, or refer to the Fault Diagnosis
section and/or Service section to assist in
correction of the fault.
© Moffat Ltd, August 2006
E25 Convection Oven
-12-
IMPORTANT: THIS UNIT IS NOT
WATER PROOF.
DO NOT USE A WATER JET SPRAY TO
CLEAN INTERIOR OR EXTERIOR OF
THIS UNIT.
WARNING: ALWAYS TURN THE
POWER SUPPLY OFF BEFORE
CLEANING.
EXTERIOR
Clean with a good quality stainless steel
cleaning compound. Harsh abrasive cleaners
may damage the surface.
INTERIOR
Ensure that the oven chamber is cool. Do not
use wire brushes, steel wool or other abrasive
materials. Clean the oven regularly with a
good quality oven cleaner. Take care not to
damage the fan or the tube at the right side of
the oven which controls the thermostat.
OVEN RACKS
To remove, slide out to the stop position, raise
the front edge up, and lift out.
BOTTOM BAFFLE
To remove, lift up the tray at the front finger
hole and pull forward out of the oven.
SIDE RACKS
Undo the thumbscrew (anti-clockwise rotation)
securing rack to oven wall, swing rack
towards centre of oven to disengage location
pin at front of side, and pull rack forward to
remove. To replace, engage rack in rear
holes, swing towards side of oven to engage
in front hole, and replace thumbscrew.
FAN BAFFLE
To remove, undo thumbscrew (anti-clockwise
rotation) at top of baffle and remove. Lift
baffle out from rear of oven by tilting forward
while lifting out of location studs at baffle
base. Replace in reverse order.
4. MAINTENANCE
OVEN SEALS
To remove, hold at their centre point and pull
forward until they unclip. Remove side seals
first, then top and bottom. The seals may be
washed in the sink, but take care not to cut or
damage them. To replace the top seal,
ensure that the lip is facing the oven opening.
The left, right and bottom seals have the lip
facing out. Fit the top and bottom seals first,
then the side seals.
OVEN DOOR GLASS
Clean with conventional glass cleaners
4.1 CLEANING
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED
OUT BY QUALIFIED PERSONS ONLY.
4.2 ROUTINE PROCEDURES
DOOR SEALS
Check for deterioration
12 months
ELEMENTS
Check that element resistances
12 months
are correct to their ratings
(refer 6.3.9)
© Moffat Ltd, August 2006
E25 Convection Oven
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5. TROUBLE SHOOTING
FAULT
POSSIBLE CAUSE
REMEDY
THE OVEN DOES NOT
OPERATE / START
The mains isolating switch on
the wall, circuit breaker or fuses
are “off” at the power board.
The power switch on the oven is
off.
Incorrect electrical supply.
(Refer fault diagnosis 6.1.1)
Power switch on unit faulty.
(Refer fault diagnosis 6.1.1)
Turn on.
Depress switch. Switch will
illuminate.
Ensure electrical supply correct.
Replace.
(Refer service section 6.3.4)
FAN DOESN’T OPERATE
Door not closed (E25B only).
Door microswitch out of adjust-
ment (E25B only).
(Refer fault diagnosis 6.1.2)
Door microswitch faulty (E25B
only).
(Refer fault diagnosis 6.1.2)
Fan motor faulty.
(Refer fault diagnosis 6.1.2)
Wiring.
Close door.
Adjust.
(Refer service section 6.4.3)
Replace.
(Refer service section 6.3.2)
Replace.
(Refer service section 6.3.11)
Check and tighten any loose
wiring.
OVEN LIGHT NOT
ILLUMINATING - DOOR OPEN
OVEN LIGHT NOT
ILLUMINATING - DOOR
CLOSED
Blown bulb.
No power to light.
(Refer fault diagnosis 6.1.3)
Blown bulb.
Light switch faulty.
(Refer fault diagnosis 6.1.4)
Replace.
(Refer service section 6.3.1)
Correct fault.
Replace.
(Refer service section 6.3.1)
Replace.
(Refer service section 6.3.4)
60 MINUTE TIMER WILL NOT
TIME DOWN
60 MINUTE TIMER
INACCURATE BELOW 20
MINUTES
Timer faulty.
Timer not set correctly.
Zero (time up) position not set
correctly.
Replace.
(Refer service section 6.3.6)
For timer settings below 20 min-
utes, always rotate past 20 min-
utes, then back to desired time.
(Refer service section 6.4.4)
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED
OUT BY QUALIFIED PERSONS ONLY.
© Moffat Ltd, August 2006
E25 Convection Oven
-14-
FAULT
POSSIBLE CAUSE
REMEDY
60 MINUTE TIMER NO TIME
UP BUZZER
60 MINUTE TIMER NO TIME
UP INDICATOR
Buzzer faulty.
(Refer fault diagnosis 6.1.5)
Timer not switching on buzzer.
(Refer fault diagnosis 6.1.5)
Indicator faulty.
(Refer fault diagnosis 6.1.6)
Replace.
(Refer service section 6.3.5)
Replace timer.
(Refer service section 6.3.6)
Replace.
(Refer service section 6.3.3)
NO HEAT
No power to thermostat.
(Refer fault diagnosis 6.1.7)
Thermostat faulty.
(Refer fault diagnosis 6.1.7)
Fan element not working.
(Refer fault diagnosis 6.1.10)
Heating relay faulty - E25B only.
(Refer fault diagnosis 6.1.7)
Identify fault and correct.
Replace.
(Refer service section 6.3.7)
Correct element fault.
(Refer Fault: Fan element)
Replace.
(Refer service section 6.3.8)
NO TEMPERATURE
CONTROL
Thermostat faulty.
(Refer fault diagnosis 6.1.8)
Heating relay faulty - E25B only.
(Refer fault diagnosis 6.1.8)
Replace.
(Refer service section 6.3.7)
Replace.
(Refer service section 6.3.8)
SLOW RECOVERY
Overloading of oven.
Electrical supply incorrect.
Fan not working.
Thermostat calibration.
(Refer fault diagnosis 6.1.9)
Reduce oven loading.
Check supply voltage is as per
rating plate voltage.
Check fan operation.
Correct calibration.
(Refer service section 6.4.1,
6.4.2)
FAN ELEMENT NOT
WORKING
Element faulty (blown).
(Refer fault diagnosis 6.1.10)
Faulty thermostat.
(Refer fault diagnosis 6.1.10)
Heating relay faulty - E25B only.
(Refer fault diagnosis 6.1.10)
Broil relay faulty - E25B only.
(Refer fault diagnosis 6.1.10)
Replace.
(Refer service section 6.3.9)
Replace.
(Refer service section 6.3.7)
Replace.
(Refer service section 6.3.8)
Replace.
(Refer service section 6.3.8)
NO THERMOSTAT HEATING
INDICATOR LIGHT
Indicator faulty.
(Refer fault diagnosis 6.1.11)
Replace.
(Refer service section 6.3.3)
© Moffat Ltd, August 2006
E25 Convection Oven
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FAULT
POSSIBLE CAUSE
REMEDY
BROIL ELEMENT NOT
WORKING (E25B ONLY)
Element faulty / blown.
(Refer fault diagnosis 6.1.12)
Faulty thermostat.
(Refer fault diagnosis 6.1.12)
Heating relay faulty
(Refer fault diagnosis 6.1.12)
Broil relay faulty
(Refer fault diagnosis 6.1.12)
Replace.
(Refer service section 6.3.9)
Replace.
(Refer service section 6.3.7)
Replace.
(Refer service section 6.3.8)
Replace.
(Refer service section 6.3.8)
NO BROIL INDICATOR LIGHT
(E25B ONLY)
Indicator faulty.
(Refer fault diagnosis 6.1.13)
Replace.
(Refer service section 6.3.3)
OVEN OVERHEATS IN BROIL
MODE—DOOR SHUT (E25B
ONLY)
Faulty heating relay.
(Refer fault diagnosis 6.1.14)
Replace.
(Refer service section 6.3.8)
DOOR DOES NOT CLOSE
Tray in way of door.
Door seal obstruction.
Door hinges worn.
Door hinge counter brackets
worn.
Correctly position tray in rack.
Correctly install door seal.
(Refer service section 6.3.14)
Replace.
(Refer service section 6.3.16)
Replace.
(Refer service section 6.3.17)
DOOR SEAL LEAKS
Door seal damaged.
Door seal incorrectly fitted.
Replace.
(Refer service section 6.3.14)
Correctly install door seal.
(Refer service section 6.3.14)
POWER SWITCH DOES NOT
SWITCH UNIT OFF
Power switch faulty.
(Refer fault diagnosis 6.1.15)
Broil relay faulty (E25B only).
(Refer fault diagnosis 6.1.15)
Heating relay faulty (E25B
only).
(Refer fault diagnosis 6.1.15)
Replace.
(Refer service section 6.3.4)
Replace.
(Refer service section 6.3.8)
Replace.
(Refer service section 6.3.8)
© Moffat Ltd, August 2006
E25 Convection Oven
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SECTION
PAGE NO.
6.1
FAULT DIAGNOSIS..............................................................................................................18
6.1.1
Oven Does Not Operate / Start............................................................................18
6.1.2
Fan Does Not Operate.........................................................................................18
6.1.3
Oven Light Not Illuminating—Door Open ............................................................18
6.1.4
Oven Light Not Illuminating—Door Closed..........................................................18
6.1.5
60 Minute Timer No Time Up Buzzer ..................................................................18
6.1.6
60 Minute Timer No Time Up Indicator................................................................19
6.1.7
No Heat................................................................................................................19
6.1.8
No Temperature Control ......................................................................................19
6.1.9
Slow Recovery.....................................................................................................19
6.1.10
Fan Element Not Working....................................................................................20
6.1.11
No Thermostat Heating Indicator.........................................................................20
6.1.12
Broil Element Not Working...................................................................................20
6.1.13
Broil Indicator Not Working ..................................................................................21
6.1.14
Oven Overheats in Broil Mode.............................................................................21
6.1.15
Power Switch Does Not Turn Unit Off .................................................................21
6.2
ACCESS................................................................................................................................22
6.2.1
Control Panel .......................................................................................................22
6.2.2
Service Panel (Rear Panel) .................................................................................22
6.2.3
Baffle....................................................................................................................22
6.2.4
E25 Control Panel (Rear).....................................................................................22
6.2.5
E25B Control Panel (Rear) ..................................................................................22
6.3
REPLACEMENT....................................................................................................................23
6.3.1
Light Bulb / Glass.................................................................................................23
6.3.2
Door Microswitch .................................................................................................23
6.3.3
Indicator Neon Light.............................................................................................23
6.3.4
Power / Lights ......................................................................................................23
6.3.5
Buzzer..................................................................................................................23
6.3.6
Bake Timer...........................................................................................................24
6.3.7
Thermostat...........................................................................................................24
6.3.8
Relay....................................................................................................................24
6.3.9
Element................................................................................................................24
6.3.10
Fan.......................................................................................................................25
6.3.11
Motor....................................................................................................................25
6.3.12
Outer Glass..........................................................................................................25
6.3.13
Inner Glass...........................................................................................................26
6.3.14
Door Seals ...........................................................................................................26
6.3.15
Door Handle.........................................................................................................26
6.3.16
Door Hinges .........................................................................................................26
6.3.17
Hinge Counter Brackets.......................................................................................26
WARNING: ENSURE POWER SUPPLY IS SWITCHED OFF BEFORE SERVICING.
6. SERVICE PROCEDURES
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED
OUT BY QUALIFIED PERSONS ONLY.
© Moffat Ltd, August 2006
E25 Convection Oven
-17-
6.4
ADJUSTMENT / CALIBRATION ..........................................................................................28
6.4.1
Thermostat Calibration (E25)...............................................................................28
6.4.2
Thermostat Calibration (E25B) ............................................................................28
6.4.3
Door Microswitch Adjustment ..............................................................................29
6.4.4
60 Minute Timer Zero Position Adjustment..........................................................29
© Moffat Ltd, August 2006
E25 Convection Oven
-18-
6.1 FAULT DIAGNOSIS
Incorrect electrical supply
Check that the voltage across phase and
neutral (L1 and L2) terminals of terminal block
is the voltage as stated on the unit’s electrical
rating plate.
If incorrect, check electrical connection of
supply wiring and / or check electrical supply.
6.1.1 OVEN DOES NOT OPERATE / START
Power switch faulty
Check if power switch latches. If the switch
does not latch, then switch is faulty—replace.
With switch latched, check voltage across
terminal one to terminal three or four. If there
is no voltage, check for fault in wiring.
Check voltage across terminal two to terminal
three or four. If there is no voltage, then
switch is faulty—replace.
NOTE: When power switch is latched, it
should
illuminate
if
operating
correctly.
6.1.2 FAN DOESN’T OPERATE
Microswitch out of adjustment - E25B only
Open oven door and manually depress door
microswitch actuator at top right of oven. If
this activates the fan, then the microswitch
actuator arm inside control cavity requires
adjustment.
Microswitch faulty - E25B only
Check voltage across microswitch terminals to
neutral.
With the door closed there should be power to
the com terminal and the n.o. terminal.
With the door open there should be power to
the com terminal and the n.c. terminal.
If not, microswitch is faulty—replace.
Fan motor faulty
With door closed, check the supply voltage
across motor terminals. If there is no voltage
then check the electrical connections of sup-
ply wiring.
If voltage is correct then check the oven fan
for free rotation. Remove any obstruction.
If fan is free to spin and the voltage supply is
correct, then the motor is faulty—replace.
6.1.3 OVEN LIGHT NOT ILLUMINATING—
DOOR OPEN
No power to light
Check the supply voltage across lamp
housing terminals at rear of oven. If the
voltage is correct, replace the bulb (if faulty).
If the bulb is OK, check lamp housing.
Replace if faulty.
If there is no voltage, check voltage across
micro-switch terminals to neutral.
With the door closed there should be power to
the com terminal and the n.o. terminal.
With the door open there should be power to
the com terminal and the n.c. terminal.
If not, microswitch is faulty—replace.
6.1.4 OVEN LIGHT NOT ILLUMINATING—
DOOR CLOSED
Light switch faulty
Check voltage to the top terminal of the
switch. If there is no voltage, then check
wiring.
With switch depressed, check voltage at
bottom terminal. If there is no voltage, then
replace the switch.
If voltage is correct, then check wiring to light.
NOTE: Alternately, perform a continuity test
across the terminals with the light
switch depressed.
6.1.5 60 MINUTE TIMER NO TIME UP
BUZZER
Buzzer faulty
With timer in ‘zero’ position, check the buzzer
at bottom of control panel (inside) for voltage
across terminals. If voltage is correct then
buzzer is faulty—replace.
If there is no voltage, then check wiring.
Microswitch
n.o.
com
n.c.
Figure 6.1.1
© Moffat Ltd, August 2006
E25 Convection Oven
-19-
Timer not switching on buzzer
With timer in zero position, check voltage to
input and output terminals of timer. If there is
no voltage at input terminal then check wiring.
If no voltage at output terminal then timer is
faulty—replace.
NOTE: Buzzer and time up indicator will
continue until the timer is manually switched
off (to vertical position).
6.1.7 NO HEAT
No power to thermostat - E25
Check voltage to terminal P (top terminal) on
oven thermostat. If there is no voltage then
check wiring.
No power to thermostat - E25B
Check voltage to terminal 5 of oven
thermostat. If there is no voltage then check
wiring.
With door closed, check voltage to terminal 6
of oven thermostat. If no voltage, check
voltage to terminal NO of door microswitch. If
there
is
no
voltage
then
refer
6.1.2,
microswitch faulty. If there is voltage then
check wiring to thermostat.
Thermostat faulty - E25
Set thermostat to 200°C or 400°F. Check the
voltage out of terminal 1 on the thermostat. If
there is no voltage then the thermostat is
faulty—replace.
If the voltage is correct and the heating light is
on then check all wiring to elements.
6.1.6 60 MINUTE TIMER NO TIME UP
INDICATOR
Indicator faulty
With the timer in the zero position, check for
voltage across the indicator light. If correct,
then the indicator light is faulty—replace.
If there is no voltage then check wiring.
Thermostat faulty - E25B
Set thermostat to 200°C or 400°F. With door
closed, check the voltage out of terminal 2 on
the thermostat. If there is no voltage then the
thermostat is faulty—replace.
If the voltage is correct and the heating light is
on then check all wiring to elements.
Heating relay faulty—E25B
Set thermostat to 200°C or 400°F. With door
closed, check voltage to terminal A of heating
relay. If no voltage check wiring. If correct
voltage to A, heating relay is faulty—replace.
6.1.8 NO TEMPERATURE CONTROL
Thermostat faulty
With thermostat in ‘off’ position (knob vertical),
slowly turn thermostat up until heating indica-
tor just comes on. Wait for heating indicator
to cycle off. If indicator has not cycled off af-
ter 10 minutes then thermostat is faulty—
replace.
NOTE: E25 thermostat may cycle on and off
with the knob set to the ‘off’ position if the
oven temperature is below 20°C.
Heating relay faulty—E25B
With power switch off on control panel, check
for voltage at terminal 6 of heating relay. If
there is voltage then the heating relay is
faulty—replace.
6.1.9 SLOW RECOVERY
Thermostat out of calibration
Place an accurate digital thermometer probe
in centre of oven. Set thermostat to 180°C or
355°F. Close the oven door and allow oven
thermostat to cycle on and off twice. Record
oven
centre
temperature
for
the
next
thermostat on and off cycle. The thermostat
should cycle on and off between 165°C and
195°C or 330°F and 385°F when set to the
above temperature. If oven temperature is
outside these ranges, then the thermostat
requires recalibration.
NOTE: Thermostat cycling span should be
±15°C or 27°F
Buzzer
Buzzer Terminals
Figure 6.1.2
© Moffat Ltd, August 2006
E25 Convection Oven
-20-
6.1.10 FAN ELEMENT NOT WORKING
Element faulty (blown)
With the thermostat on and heating check
voltage across fan element terminals at rear
of oven. If the voltage is correct then check
the current draw of element. If there is no
current draw then element is faulty—replace.
NOTE: Correct fan element current draw:
E25 120 V: 12.9A ± 1.5A
E25B 120 V: 16.7A ± 1.5A
E25 240 V: 8.3A ± 1.5A
Indicator faulty
With the thermostat on and heating, check the
voltage across the indicator terminals. If the
voltage is correct then the indicator is faulty—
replace.
If there is no voltage then check wiring.
6.1.11 NO THERMOSTAT HEATING
INDICATOR
Element faulty / blown
Set thermostat to broil position (fully clock-
wise). Check voltage at the broil element
terminals at rear of oven. If voltage is correct
then check current draw of element. If no
current draw then the element is faulty—
replace.
NOTE: Top element current draw:
120 V:
16.7A ± 1.5A
Thermostat faulty
With thermostat in broil position:
1) Check
broil
indicator
control
panel
indicates. If not, check voltage at terminal
5 on thermostat switch. If no voltage,
check wiring. If voltage correct, check
voltage at terminal P5. If no voltage at P5
then switch is faulty—replace thermostat
assembly.
2) Check heating indicator on control panel
indicates. If not, check voltage at terminal
2 of thermostat. If voltage correct, check
wiring. If no voltage, check voltage at
terminal 1 of thermostat. If voltage at
terminal 1 correct, thermostat is faulty—
replace.
Broil relay faulty
Check voltage at terminal A of broil relay. If
no voltage check wiring. If voltage at A
correct, check voltage at terminal 9. If no
voltage at 9 check wiring. If voltage at 9
correct then check voltage at terminal 6. If no
voltage at 6 then relay is faulty—replace. If
voltage at 6 is correct, check voltage at
terminal 7. If no voltage at 7 then check
wiring. If voltage at 7 is correct then check
voltage at terminal 4. If no voltage at 4 then
relay is faulty—replace.
Heating relay faulty
Check voltage at terminal A of heating relay.
If no voltage check wiring. If voltage at A
correct, check wiring at terminal 7. If no
voltage check wiring. If voltage is correct,
check voltage at terminal 4. If no voltage at 4
then relay is faulty—replace. If voltage at 4 is
correct then check wiring.
6.1.12 BROIL NOT WORKING (E25B ONLY)
Thermostat faulty—E25
If there is no voltage to element terminals then
check voltage is being supplied to fan element
from terminal 1 on the thermostat. If no
voltage at 1 then check for voltage at terminal
P. If power to P (and none to 1), then the
thermostat is faulty—replace.
Thermostat faulty—E25B
Check voltage at terminal 6 of thermostat. If
no voltage then check wiring. If voltage
correct, check voltage at terminal 2. If there is
no voltage then the thermostat is faulty—
replace.
Broil relay faulty—E25B
If voltage at terminal 2 of thermostat is
correct, check voltage at terminal 9 of broil
relay. If no voltage check wiring. If voltage
correct, check voltage to terminal 3. If voltage
at terminal 9, but not at terminal 3 then relay
is faulty—replace.
Heating relay faulty—E25B
If voltage at terminal 2 of thermostat and
terminal 3 of broil relay are correct, check
voltage at terminal A of heating relay. If no
voltage then check wiring. If voltage at A
correct, check voltage at terminal 9. If no
voltage at 9 check wiring. If voltage at 9
correct, check voltage at terminal 6. If no
voltage at 6 then relay is faulty—replace. If
voltage at 6 is correct then check wiring to
element.
© Moffat Ltd, August 2006
E25 Convection Oven
-21-
Indicator faulty
With thermostat in broil position, check the
voltage across the indicator terminals. If the
voltage is correct then indicator is faulty—
replace.
If there is no voltage then check wiring.
6.1.13 BROIL INDICATOR NOT WORKING
(E25B ONLY)
Heating relay faulty
With the oven switched off, disconnect the
wires from terminals 7 and 4 of the heating
relay. Check for continuity through these
terminals. If there is continuity then the relay
is faulty—replace.
6.1.14 OVEN OVERHEATS IN BROIL MODE
(E25B ONLY)
Power switch faulty
Check if power switch latches. If the switch
does not latch, then the switch is faulty—
replace.
With switch unlatched and door open, check
voltage across terminal 2 to terminal 3 or 4. If
there is voltage then the switch is faulty—
replace.
Alternatively, perform a continuity test across
terminals 1 and 2. This should show an open
circuit when the switch is unlatched.
NOTE: When power switch is unlatched it
should
not
be
illuminated
if
operating
correctly.
Broil relay faulty (E25B only)
With power switch off, check for voltage at
terminal 4 of broil relay. If there is voltage
then the relay is faulty—replace.
Heating relay faulty (E25B only)
With the oven switched off, disconnect the
wires from terminals 9 and 6 of the heating
relay. Check for continuity through these
terminals. If there is continuity then the relay
is faulty—replace.
6.1.15 POWER SWITCH DOES NOT TURN
UNIT OFF.
© Moffat Ltd, August 2006
E25 Convection Oven
-22-
Four
Screws
6.2 ACCESS
6.2.1 CONTROL PANEL
1) Undo one screw at bottom of control
panel.
1) Undo the four screws holding the panel.
6.2.2 SERVICE (REAR) PANEL
1) Remove trays, racks and bottom tray.
2) Undo thumbscrew (top).
6.2.3 BAFFLE
2) Pull out bottom of control panel and drop
down to disengage tabs at top of control
panel.
Figure 6.2.1
2) Remove panel.
Figure 6.2.2
3) Remove baffle.
Figure 6.2.3
6.2.4 E25 CONTROL PANEL—REAR
Figure 6.2.4
6.2.5 E25B CONTROL PANEL—REAR
Buzzer
Power Switch
Heating Indicator
Broil Indicator
Thermostat
Bake Time Up
Indicator
Light Switch
Bake Timer
One Screw
Figure 6.2.5
Buzzer
Power Switch
Heating Indicator
Thermostat
Bake Time Up
Light Switch
Bake Timer
Thumbscrew
© Moffat Ltd, August 2006
E25 Convection Oven
-23-
Two Screws
6.3 REPLACEMENT
6.3.1 LIGHT BULB / GLASS
6.3.2 DOOR MICROSWITCH
1) Unscrew lamp cover.
1) Open oven door.
2) Open control panel (refer 6.2.1).
3) Remove two screws holding microswitch
to bracket.
6.3.3 INDICATOR NEON LIGHT
1) With control panel open (refer 6.2.1)
remove the wires from the back of the
neon.
6.3.4 POWER / LIGHT SWITCHES
1) With control panel open (refer 6.2.1)
remove the wires from the back of the
switch, noting their positions.
Two Screws
6.3.5 BUZZER
1) Remove control panel (refer 6.2.1).
2) Remove two screws holding buzzer to
panel.
4) Transfer wires to new buzzer.
5) Reassemble in reverse order.
Figure 6.3.5
2) Unscrew bulb out of fitting.
3) Screw in replacement bulb.
4) Replace lamp cover.
Lamp
Cover
Figure 6.3.1
4) Transfer wires to new micro-switch and
re-assemble.
5) Adjust microswitch (refer 6.4.2).
Figure 6.3.2
2) From back push neon through front of
panel rotating clockwise.
3) Push new neon in from front of panel, and
reconnect wires.
2) From back push switch through front of
panel.
3) Push new switch in from front of panel,
and reconnect wires.
Neon
Wires
Switch
Wires
Figure 6.3.3
Figure 6.3.4
© Moffat Ltd, August 2006
E25 Convection Oven
-24-
Two
Screws
Two
Screws
Two Screws
6.3.6 BAKE TIMER
1) Remove bake timer knob by pulling it
firmly away from control panel.
2) Open control panel (refer 6.2.1) and undo
two screws securing timer.
Top Element
Two Screws
6.3.9 ELEMENT
6.3.7 THERMOSTAT
1) Pull knob off front of thermostat
2) Open control panel (refer 6.2.1) and undo
two screws securing thermostat.
3) Transfer wires to new timer.
4) Withdraw old timer and insert new timer,
securing with screws.
5) Replace knob.
Two Screws
Figure 6.3.6
5) Withdraw old thermostat phial through
rear of oven.
6) Insert new thermostat.
7) Re-assemble in reverse order.
3) Transfer wires to new thermostat.
4) Remove service panel (refer 6.2.2) and
from inside of oven loosen two screws
holding thermostat phial bracket.
Figure 6.3.7
Figure 6.3.8
1) With service panel and baffle removed
(refer 6.2.2 and 6.2.3) remove the wires
from the element(s).
2) Unscrew the element from inside the
oven.
3) Pull element carefully to remove.
4) Replace and re-assemble in reverse
order.
Figure 6.3.10
Element Ratings
100-120V
Top Element
7.2 ohms
Fan Element (E25)
9.3 ohms
220-240V
Fan Element
28.8 ohms
Fan Element (E25B) 7.2 ohms
6.3.8 RELAY
1) Remove service panel (refer 6.2.2).
2) Undo two screws securing relay to oven.
Figure 6.3.9
3) Transfer wires to new relay, and secure to
oven with screws.
Broil
Relay
Heating
Relay
Fan Element
Three Screws
© Moffat Ltd, August 2006
E25 Convection Oven
-25-
Three Screws
Centre Nut
6.3.12 OUTER GLASS ( E25 / E25B)
6.3.11 MOTOR
6.3.10 FAN
1) Remove fan (refer 6.3.10), remove service
panel (refer 6.2.2) and then remove the
wires that go to the motor.
2) Undo the four screws holding the motor
bracket in place (from the outside) and
remove motor assembly.
3) Remove three screws holding motor to
bracket and remove motor. (fig 6.3.12)
4) Replace and re-assemble in reverse
order.
5) Ensure wire connections are correct
(fig 6.3.13 and 6.3.14)
1) Open the oven door.
2) Lock hinges into position by rotating the
hinge locking clip over the hinge locking
notch.
2) Replace and re-assemble in reverse
order.
NOTE: Reassemble with spacer behind fan.
or
Reassemble with one washer behind
fan, and one washer in front.
3) Lift door away from the oven and place on
a flat surface.
4) Undo two screws and remove the trim
from the bottom of the door. Carefully
withdraw the glass.
Figure 6.3.11
Figure 6.3.13
Screws (4)
Figure 6.3.12
Phase
Terminal
Earth /
Ground
Neutral
Hinge Locking Clip
Hinge Locking
Notch
Figure 6.3.15
1) With baffle removed (refer 6.2.3) undo the
centre nut.
NOTE: LH thread - Turn clockwise to loosen.
From S/N 251948 Take care with
spacer.
Up to S/N 251947 Take care not to
lose the two washers.
Screws (4)
60 Hz
Terminal
50 Hz
Terminal
Earth /
Ground
Neutral
Figure 6.3.14
220 - 240V Motors (from S/N 251948)
220 - 240V Motors (up to S/N 251947)
110V Motors (all)
© Moffat Ltd, August 2006
E25 Convection Oven
-26-
Two Bolts
Two Screws
3) Uncrimp the retaining lugs of the window
spacer and remove the spacer and glass.
Retaining
Lugs
Figure 6.3.18
5) To replace, ensure that the two silicone
rubber seals are in place on the left hand
and right hand side of the door frame.
Clean the inside of the glass and refit it,
ensuring that the silicone rubber seals
cover the outer edges of the glass. Refit
the bottom trim, and fit the door to the
oven.
Figure 6.3.16
Two Screws
6.3.13 INNER GLASS (E25 / E25B)
1) Remove the outer glass (refer 6.3.12).
2) Undo two screws and remove the top trim
and handle assembly.
6.3.14 DOOR SEALS
1) Open oven door.
2) To remove, hold at their centre point and
pull forward until they unclip
3) Refit new seals.
Note: Fit top and bottom seals first, with
open
side
of
seal
facing
downwards. Fit side seals with
open side facing outwards.
Figure 6.3.17
4) To replace, ensure the silicone rubber seal
has not been displaced. Clean the glass
and refit it. Place the window spacer in
position and crimp the retaining lugs over
to hold the glass in place. Refit outer
glass as above.
Two Screws
6.3.15 DOOR HANDLE (E25 / E25B)
1) Remove the door (refer 6.3.12).
2) Undo two screws and remove the top trim
and handle assembly, taking care not to
dislodge the outer glass.
3) Undo two bolts securing handle to top
trim. Replace handle and reassemble in
reverse order.
6.3.16 DOOR HINGES
1) Remove outer glass (refer 6.3.12).
2) Undo two screws securing hinge assembly
to oven door.
Figure 6.3.19
3) Withdraw hinge assembly and replace.
Reassemble in reverse order.
Figure 6.3.20
© Moffat Ltd, August 2006
E25 Convection Oven
-27-
Two
Screws
Two screws
6.3.17 HINGE COUNTER BRACKETS
1) Remove door (refer 6.3.12).
2) Remove screws from back of oven secur-
ing wrapper to oven.
Figure 6.3.21
3) Turn oven onto its back and remove three
screws at each side securing wrapper,
and two securing insulation panel.
Figure 6.3.22
4) Undo two screws and remove lintel cover.
5) Remove control panel (refer 6.2.1) and
microswitch bracket (refer 6.3.2). Place
inside oven.
6) Remove two screws securing the lintel
support to the oven and remove.
Two screws
Figure 6.3.24
9) Remove two screws securing insulation
panel to oven liner.
Two screws
Insulation
panel
Figure 6.3.26
8 screws
7) Remove wrapper.
8) Undo two screws securing left hand
counter bracket to oven and remove.
Replace, ensuring that bracket is installed
with roller to top.
Figure 6.3.23
Figure 6.3.25
10) Prise open the insulation panel to allow
access to the right hand counter bracket.
Undo two screws securing bracket, and
remove bracket.
11) Replace, ensuring roller to top of bracket.
Re-assemble in reverse order.
© Moffat Ltd, August 2006
E25 Convection Oven
-28-
Thermostat Shaft
Broil Switch
1) Turn off power.
2) Remove thermostat knob by pulling it
firmly away from control panel.
3) Open control panel (refer 6.2.1). Remove
two screws on control panel holding
thermostat.
4) The thermostat can now be removed.
5) Carefully remove two screws holding broil
switch to thermostat.
HINT: Tape broil switch assembly to-
gether before removal to prevent it from
springing apart.
Figure 6.4.3
Calibration Nut
Thermostat
Figure 6.4.2
6.4.2 THERMOSTAT CALIBRATION - E25B
IMPORTANT:
IF
THE
OVEN
TEMPERATURE
NEEDS
TO
BE
INCREASED,
ENSURE
THAT
THE
THERMOSTAT IS IN THE ‘OFF’ POSITION
BEFORE CARRYING OUT ADJUSTMENT.
IF OVEN TEMPERATURE NEEDS TO BE
DECREASED, ENSURE THERMOSTAT IS
IN THE ‘MAX’ TEMPERATURE POSITION
BEFORE
CARRYING
OUT
ANY
ADJUSTMENT.
6.4 ADJUSTMENT / CALIBRATION
6.4.1 THERMOSTAT CALIBRATION - E25
IMPORTANT:
IF
THE
OVEN
TEMPERATURE
NEEDS
TO
BE
INCREASED,
ENSURE
THAT
THE
THERMOSTAT IS IN THE ‘OFF’ POSITION
BEFORE CARRYING OUT ADJUSTMENT.
IF OVEN TEMPERATURE NEEDS TO BE
DECREASED, ENSURE THERMOSTAT IS
IN THE ‘MAX’ TEMPERATURE POSITION
BEFORE
CARRYING
OUT
ANY
ADJUSTMENT.
1) Turn off power.
2) Remove thermostat knob by pulling it
firmly away from control panel.
3) Adjust the calibration screw located in the
centre of the thermostat shaft.
To increase oven temperature, turn
calibration screw anticlockwise.
To decrease oven temperature, turn
calibration screw clockwise.
Adjustment of the calibration screw by 1°
angular will alter oven temperature by
approximately 0.8°C (1.5°F).
Two Screws
Calibration Screw
Figure 6.4.1
© Moffat Ltd, August 2006
E25 Convection Oven
-29-
7) Adjust the calibration nut located at the
base of the thermostat shaft.
To increase oven temperature, turn
calibration nut anticlockwise.
To decrease oven temperature, turn
calibration nut clockwise.
Adjustment of the calibration nut by 1°
angular will alter oven temperature by
approximately 2°C (3.6°F).
8) Reassemble broil switch onto thermostat
and fit assembly back onto control panel.
9) Turn
on
power
and
recheck
oven
thermostat calibration.
10) Repeat procedure if necessary.
Figure 6.4.5
Calibration Nut
6.4.3 DOOR MICROSWITCH ADJUSTMENT
1) Open oven door.
2) Open control panel (refer 6.2.1).
3) With fingers, bend actuator arm of
microswitch so that switch operates when
door is in closed position.
Screws
Broil Switch
Figure 6.4.4
Actuator Arm
Figure 6.4.6
6.4.4 60 MINUTE TIMER ZERO POSITION
ADJUSTMENT
1) Remove 60 minute timer knob by pulling it
firmly away from control panel.
2) Open control panel (refer 6.2.1). Loosen
two screws on control panel holding 60
minute timer.
Figure 6.4.7
3) The timer can now be rotated as required
to ensure that the buzzer sounds at the
zero position.
Two Screws
© Moffat Ltd, August 2006
E25 Convection Oven
-30-
7. ELECTRICAL CIRCUIT SCHEMATIC
1
3
2
NC
NO
FAN
B
OVEN
T/STAT
HEATING
1Hr
TIMER
SWITCH
MICRO
SWITCH
POWER
Ø
N
TIME
UP
BUZZER
OVEN
LIGHT
P
1
E
L2
L1
FAN ELEMENT
120v 1.55kW
240v 2.00kW
SWITCH
1
3
4
2
DOOR
LIGHT
7.1 E25
© Moffat Ltd, August 2006
E25 Convection Oven
-31-
7.2 E25B
1
3
2
NC
NO
FAN
B
OVEN
T/STAT
HEATING
1Hr
TIMER
SWITCH
MICRO
SWITCH
ELEMENT
2.00kW
POWER
Ø
N
TIME
UP
BUZZER
OVEN
LIGHT
1
2
P6
6
P5
5
B
A
4
1
6
3
7
9
4
B
A
1
6
3
9
7
BROIL
BROIL
FAN
ELEMENT
2.00kW
RELAY
RELAY
HEATING
BROIL
6-P6 FAN
5-P5 BROIL
ELEMENT
E
L2
L1
SWITCH
1
3
4
2
DOOR
LIGHT
© Moffat Ltd, August 2006
E25 Convection Oven
-32-
8. ELECTRICAL WIRING DIAGRAM
8.1 E25 (220 - 240V)
8.1.1 E25 (220-240V) -From S/N 251948
MAINS
TERMINAL BLOCK
E
N
P
ELEMENT
4
2
1
3
POWER
LIGHTS
1
2
T/STAT
MICROSWITCH
COM
NO
NC
1
N
E
P
BUZZER
EARTH STUD
1
2
3
4
4
5
5
6
6
7
7
8
8
9
9
10
11
12
12
13
13
14
3
1
2
TIMER
3
1
4
2
NOTE: USE TERMINAL 4 FOR BOTH 50Hz AND
50/60Hz MODELS
14
15
15
16
16
17
17
18
19
19
21
20
22
22
23
24
24
HEAT
TIME UP
FAN MOTOR
© Moffat Ltd, August 2006
E25 Convection Oven
-33-
8.1.2 E25 (220-240V) -To S/N 251947
FAN MOTOR
MAINS
TERMINAL BLOCK
E
N
P
ELEMENT
4
2
1
3
POWER
LIGHTS
1
2
T/STAT
MICROSWITCH
COM
NO
NC
1
N
E
P
BUZZER
EARTH STUD
1
2
3
4
4
5
5
6
6
7
7
8
8
9
9
10
11
12
12
13
13
14
14
15
15
16
16
17
17
18
19
19
21
20
22
22
23
24
24
HEAT
TIME UP
3
1
2
TIMER
3
1
4
2
NOTE: USE TERMINAL 4 FOR BOTH 50Hz AND
50/60Hz MODELS
© Moffat Ltd, August 2006
E25 Convection Oven
-34-
8.2 E25 (110V)
FAN MOTOR
MAINS
TERMINAL BLOCK
E
N
P
ELEMENT
4
2
1
3
POWER
LIGHTS
1
2
T/STAT
TIMER
MICROSWITCH
COM
NO
NC
1
N
E
P
BUZZER
EARTH STUD
1
2
3
4
4
5
5
6
6
7
7
8
8
9
9
10
11
12
12
13
13
14
14
15
15
16
16
17
17
18
19
19
20
21
21
22
22
23
24
24
HEAT
TIME UP
1
3 2
© Moffat Ltd, August 2006
E25 Convection Oven
-35-
8.3 E25B
38
40
40
39
BROIL RELAY
HEATING RELAY
2
HEAT
BROIL
TIME UP
1
1
2
2
3
4
4
5
5
6
6
7
7
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
18
19
19
20
20
21
21
23
22
23
22
24
25
26
26
27
27
28
29
29
30
30
31
31
32
33
33
34
34
35
35
36
36
37
37
38
MAINS
TERMINAL BLOCK
E
N
P
ELEMENT
4
2
1
3
POWER
LIGHTS
1
2
1
3
2
T/STAT
TIMER
MICROSWITCH
COM
NO
NC
N
E
P
BUZZER
EARTH STUD
5
P6
1
6
P5
2
ELEMENT
1
3
4
6
7
9
A
B
A
B
3
1
9
6
7
4
FAN MOTOR
© Moffat Ltd, August 2006
E25 Convection Oven
-36-
9. SPARE PARTS
PART NO
DESCRIPTION
CONTROLS
021473
Switch - Power (220-240V)
021514
Switch - Power (110V)
023211
Thermostat (E25 only)
017121
Thermostat (E25B only)
021472
Knob - Thermostat (E25 only)
020823
Knob - Thermostat (E25B only)
020823
Knob - Bake Timer
020849
Neon Indicator
023212
Bake Timer - Coupatan (To S/N 228661)
011760
Bake Timer - Diehl (From S/N 228662)
011794
Buzzer (220-240V)
015822
Buzzer (110V)
021474
Light Switch
023213
Relay (E25B only)
003004
Microswitch
013520
Oven Lamp Assembly (220-240V)
023216
Oven Lamp Assembly (110V)
013521
Oven Lamp (220-240V) 40W Miniature Edison Screw
---------
Oven Lamp (110V) 40W Edison Screw
MOTOR & ELEMENTS
023071
Oven Fan Element (E25 only) (240 volt)
023069
Oven Fan Element (E25 only) (110 volt)
023072
Oven Top Element (E25B only) (110 volt)
023070
Oven Fan Element (E25B only) (110 volt)
013431K
Fan Motor (220-240V) (From S/N 251948)
022042
Fan (From S/N 251948)
023215
Fan Motor c/w Fan (220-240V) (Up to S/N 251947)
025387
Fan Motor (110V)
DOOR
023099
Oven Door Seal Strip Side
014226
Oven Door Seal Strip Top/Bottom
021468
Handle (E25)
026498
Handle (E25MS)
023062
Door Outer Glass (E25)
023063
Door Inner Glass (E25)
023063
Door Glass Inner and Outer (E25MS)
023217
Door Hinge
RACKS / BAFFLES
023066
Oven Side Rack LH
023067
Oven Side Rack RH
023068
Side Rack Screw
012809
Wire Oven Rack
023382
Fan Baffle
023068
Fan Baffle Screw
004868
Bottom Baffle
© Moffat Ltd, August 2006
E25 Convection Oven
-37-
10. ACCESSORIES
OVEN RACKS (PART NO 12809)
SCONE TRAYS (PART NO 02083)
100 MM (FOUR INCH) FOOT OPTION
(PART NO 13048)
A25 STAINLESS STEEL STAND
25 MM (ONE INCH) FOOT OPTION (PART
NO 13908)
DOUBLE STACKING KIT (PART NO 24290)
© Moffat Ltd, August 2006
E25 Convection Oven
-38-
11. PARTS DIAGRAMS
11.1 MAIN ASSEMBLY - E25
© Moffat Ltd, August 2006
E25 Convection Oven
-39-
Pos
Part No.
Description
1
012809
OVEN RACK
2
011402
PIVOT TOP COVER - E25 / E25B
005040
PIVOT TOP COVER - E25MS / E25BMS
3
023074
LINTEL SUPPORT
4
023087
WRAPPER
5
022042
FAN
6
003016
MOTOR PLATE
7
013431K
MOTOR - 240V (From S/N 251948)
023215
MOTOR – 240V (Up to S/N 251947)
7
025387
MOTOR – 110V
8
004857
OVEN
9
017770
PHIAL GUARD
10
023093
MICROSWITCH MOUNTING BRACKET
11
012520
OVEN LIGHT ASSEMBLY – 240V
11
023216
OVEN LIGHT ASSEMBLY – 110V
12
013977
MICROSWITCH INSULATION
13
003004
MICROSWITCH
14
023067
SIDE RACK RH
15
023073
COVER PANEL
16
002138
CABLE CLAMP
17
002441
INSULATOR
18
013586
TERMINAL BLOCK
19
018251
CABLE ENTRY
20
023089
INSULATION PANEL
21
023088
BODY
22
013908
FOOT
23
----------
CONTROL PANEL (Refer to section 11.3 / 11.4)
24
023071
FAN ELEMENT – 240V
24
023069
FAN ELEMENT – 110V
25
023382
BAFFLE RA
26
023217
DOOR HINGE
27
023282
BOTTOM TRIM
28
023091
GLASS CLAMP ANGLE (Refer to section 11.5 for E25MS door)
29
023063
INNER GLASS (Refer to section 11.5 for E25MS door)
30
023062
OUTER GLASS (Refer to section 11.5 for E25MS door)
31
023228
INNER GLASS SEAL (Refer to section 11.5 for E25MS door)
32
023230
OUTER GLASS SEAL (Refer to section 11.5 for E25MS door)
33
004854
DOOR INNER PANEL (Refer to section 11.5 for E25MS door)
34
021468
DOOR HANDLE (Refer to section 11.5 for E25MS door)
35
023281
TOP TRIM (Refer to section 11.5 for E25MS door)
36
023090
HANDLE STIFFENER (Refer to section 11.5 for E25MS door)
37
041410
M8 X 20
38
004868
BOTTOM BAFFLE
39
023066
SIDE RACK LH
40
023095
VENT TUBE
41
044215
CAGE NUT
42
023068
SIDE RACK SCREW
43
023384
BAFFLE PIVOT WA
44
023387
BAFFLE SUPPORT
45
013610
DOOR BUSH
46
044210
SPIRE CLIP
47
021637
MICROSWITCH BUTTON
48
014226
TOP SEAL
49
023219
HINGE COUNTER BRACKET
50
023099
SIDE SEAL
© Moffat Ltd, August 2006
E25 Convection Oven
-40-
11.2 MAIN ASSEMBLY - E25B (110V ONLY)
© Moffat Ltd, August 2006
E25 Convection Oven
-41-
Pos
Part No.
Description
1
012809
OVEN RACK
2
011402
PIVOT TOP COVER - E25 / E25B
005040
PIVOT TOP COVER - E25MS / E25BMS
3
023074
LINTEL SUPPORT
4
023087
WRAPPER
5
022042
FAN
6
003016
MOTOR PLATE
7
025387
MOTOR (110V)
8
023075
OVEN
9
017770
PHIAL GUARD
10
023093
MICROSWITCH MOUNTING BRACKET
11
023216
OVEN LIGHT ASSEMBLY (110V)
12
013977
MICROSWITCH INSULATION
13
003004
MICROSWITCH
14
023067
SIDE RACK RH
15
023073
COVER PANEL
16
002138
CABLE CLAMP
17
002441
INSULATOR
18
013586
TERMINAL BLOCK
19
023213
RELAY (110V)
20
018251
CABLE ENTRY
21
023089
INSULATION PANEL
22
023088
BODY
23
013908
FOOT
24
---------
CONTROL PANEL (refer to section 11.3 / 11.4)
25
023070
FAN ELEMENT (110V)
26
023382
BAFFLE RA
27
023389
BOTTOM BAFFLE
28
023217
DOOR HINGE
29
023282
BOTTOM TRIM
30
023091
GLASS CLAMP ANGLE (Refer to section 11.5 for E25MS door)
31
023063
INNER GLASS (Refer to section 11.5 for E25MS door)
32
023062
OUTER GLASS (Refer to section 11.5 for E25MS door)
33
023228
INNER GLASS SEAL (Refer to section 11.5 for E25MS door)
34
023230
OUTER GLASS SEAL (Refer to section 11.5 for E25MS door)
35
004854
DOOR INNER PANEL (Refer to section 11.5 for E25MS door)
36
023384
BAFFLE PIVOT WA (Refer to section 11.5 for E25MS door)
37
021468
DOOR HANDLE (Refer to section 11.5 for E25MS door)
38
023281
TOP TRIM (Refer to section 11.5 for E25MS door)
39
023090
HANDLE STIFFENER (Refer to section 11.5 for E25MS door)
40
041410
M8 X 20
41
023072
GRILL ELEMENT (110V)
42
003219
ELEMENT SUPPORT
43
023068
SIDE RACK SCREW
44
044215
CAGE NUT
45
023066
SIDE RACK LH
46
023095
VENT TUBE
47
023387
BAFFLE SUPPORT
48
013610
DOOR BUSH
49
044210
SPIRE CLIP
50
021637
MICROSWITCH BUTTON
51
014226
TOP SEAL
52
023219
HINGE COUNTER BRACKET
53
023099
SIDE SEAL
© Moffat Ltd, August 2006
E25 Convection Oven
-42-
11.3.1 CONTROL PANEL ASSEMBLY - E25
Pos
Part No.
Description
23
004851
CONTROL PANEL - BAKBAR
004880
CONTROL PANEL - BLUE SEAL
004850
CONTROL PANEL - MOFFAT
51
021473
POWER SWITCH – 240V
51
021514
POWER SWITCH – 110V
52
020849
NEON INDICATOR - 240V
023857
NEON INDICATOR - 110V
53
021472
KNOB
54
020823
KNOB
55
021474
LIGHT SWITCH
56
011794
BUZZER – 240V
56
015822
BUZZER – 110V
57
023212
TIMER - COUPATAN (TO S/N 228661)
011760
TIMER - DIEHL (FROM S/N 228662)
58
023211
THERMOSTAT
© Moffat Ltd, August 2006
E25 Convection Oven
-43-
11.3.2 CONTROL PANEL ASSEMBLY - E25B (110V ONLY)
Pos
Part No.
Description
24
004849
CONTROL PANEL - MOFFAT
54
021514
POWER SWITCH - 110V
55
023857
NEON - 110V
56
020823
KNOB
57
021474
LIGHT SWITCH
58
015822
BUZZER - 110V
59
023212
TIMER - COUPATAN (TO S/N 228661)
011760
TIMER - DIEHL (FROM S/N 228662)
60
017121
THERMOSTAT
© Moffat Ltd, August 2006
E25 Convection Oven
-44-
11.4.1 CONTROL PANEL ASSEMBLY - E25MS
Pos
Part No.
Description
1
026487
CONTROL PANEL
2
021514
POWER SWITCH - 110V
021473
POWER SWITCH - 240V
3
023857
NEON - 110V
020849
NEON - 240V
4
023211
THERMOSTAT
6
021472
KNOB -THERMOSTAT
7
011760
1 HOUR TIMER
9
020823
KNOB TIMER
10
021474
LIGHT SWITCH
11
015822
BUZZER - 110V
011794
BUZZER - 240V
14
026495
OVERLAY - MOFFAT
026608
OVERLAY - BLUE SEAL
© Moffat Ltd, August 2006
E25 Convection Oven
-45-
11.4.2 CONTROL PANEL ASSEMBLY - E25BMS
Pos
Part No.
Description
1
026487
CONTROL PANEL
2
021514
POWER SWITCH - 110V
3
023857
NEON INDICATOR - 110V
4
023211
THERMOSTAT
6
021472
KNOB -THERMOSTAT
7
011760
1 HOUR TIMER
9
021474
LIGHT SWITCH
10
015822
BUZZER - 120
12
026609
OVERLAY - MOFFAT
© Moffat Ltd, August 2006
E25 Convection Oven
-46-
11.5 DOOR ASSEMBLY - E25MS
Pos
Part No.
Description
1
005037
DOOR INNER WA
2
023217
HINGE
3
026485
DOOR OUTER PANEL WA
4
026578
HANDLE STIFFENER
5
026498
DOOR HANDLE PLATED
6
023063
DOOR INNER GLASS
7
023228
INNER GLASS SEAL
8
026491
GLASS CLAMP ANGLE
© Moffat Ltd, August 2006
E25 Convection Oven
-47-
11. SERVICE CONTACTS
AUSTRALIA
VICTORIA - MOFFAT PTY
HEAD OFFICE AND MAIN WAREHOUSE
740 Springvale Road
Tel (03) 9518 3888
Mulgrave VIC 3170
Fax (03) 9518 3838
Spare Parts Department
Free Call 1800 337 963
Fax (03) 9518 3895
NEW SOUTH WALES - MOFFAT PTY
Unit 3/142 James Ruse Drive
Tel (02) 8833 4111
Rosehill NSW 2142
Spare Parts
Free Call 1800 337 963
Fax (03) 9518 3895
QUEENSLAND - MOFFAT PTY
30 Prosperity Place
Tel (07) 3630 8600
Geebung QLD 4034
Spare Parts
Free Call 1800 337 963
Fax (03) 9518 3895
SOUTH AUSTRALIA - MOFFAT PTY
28 Greenhill Rd
Tel (08) 8274 2116
Wayville SA 5034
Spare Parts
Free Call 1800 337 963
Fax (03) 9518 3895
WESTERN AUSTRALIA - MOFFAT PTY
PO Box 689
Tel (08) 9305 8855
Joondalup Business Centre WA 6027
Spare Parts
Free Call 1800 337 963
Fax (03) 9518 3895
NATIONAL COVERAGE FOR 24 HOUR SERVICE OR MAINTENANCE DIAL
FREE CALL 1800 622 216 (AUSTRALIA ONLY)
CANADA
SERVE CANADA
22 Ashwarren Rd
Tel 416-631-0601
Downview
Fax 416-631-0315
Ontario M3J1Z5
NEW ZEALAND
CHRISTCHURCH - MOFFAT LTD
16 Osborne St
Tel (03) 389 1007
PO Box 10-001
Fax (03) 389 1276
Christchurch
Spare Parts
Free Call 0800 MOFFAT
(0800 6633 28)
Fax (03) 381 3616
AUCKLAND - MOFFAT LTD
4 Waipuna Road
Tel (09) 574 3150
Mt Wellington
Fax (09) 574 3159
Auckland
Spare Parts
Free Call 0800 MOFFAT
(0800 66 33 28)
© Moffat Ltd, August 2006
E25 Convection Oven
-48-
UNITED KINGDOM
BLUESEAL LTD
Units 6-7 Mount St Business Park
Tel 0121-327 5575
Mount St
Fax 0121-327 9711
Birmingham B7 5QU
England
UNITED STATES OF AMERICA
MOFFAT INC.
3765 Champion Blvd
Winston-Salem
Tel 1-800-551 8795
NC27115
Fax 336 661 9546
NATIONAL COVERAGE FOR SERVICE OR MAINTENANCE DIAL
FREE CALL 1800 551 8795 (USA ONLY)
© Moffat Ltd, August 2006
E25 Convection Oven
-49-
APPENDIX A. DOUBLE STACKING KIT (24290)
Kit Includes:
Part No
1
x
Vent Duct
24306
1
x
Vent Pipe
24307
1
x
Saddle Clamp
10023
1
x
Double Stack Front
04907
2
x
Double Stack Side
24303
1
x
Double Stack Rear
24302
23
x
3/8" x 8A Pozi Pan Hd Screw
41045
2
x
½” x 8 Phillips Head Black Screw
41046
2
x
Black Fibre Washer
10329
Assembly Instructions:
(THE ELECTRICAL SUPPLY MUST BE DISCONNECTED)
A.
Bottom Unit (Refer figure 1)
1.
Position vent duct on bottom unit over oven vent. Temporarily locate double stack rear in
correct position on top of bottom unit. Centrally locate the vent duct in the cut-out. Check that
the oven vent is covered and mark the five
hole positions (two down each side of the
flue duct and one at front) on the oven
wrapper.
2.
Drill five ø3.5mm holes in the oven
wrapper where marked.
3.
Secure the vent duct to the wrapper with
five 3/8" x 8A Pozi screws into these
holes.
4.
Undo the two screws securing the top
lintel to the bottom oven, and remove the
lintel. Remove the three screws from the
top rear of the oven wrapper.
B.
Top Unit
1.
Remove all trays and racks from oven.
Tip oven upside down and remove the feet screwed into the base.
2.
Remove the six screws (three each side) securing the oven wrapper to the sides of the oven.
Position the double stack sides flush with the sides and front of the oven, and secure each
with three screws.
3.
Remove the three screws along the front bottom edge of the oven. Position the double stack
front over these three screw holes. Flush the ends of the double stack front with the sides of
the unit and secure to the double stack sides using the two black screws (with
fibre washers). Secure to bottom of oven with three screws.
4.
Secure the double stack rear to the double stack sides with two screws.
Figure A.1
Double Stack Rear
Remove Lintel
© Moffat Ltd, August 2006
E25 Convection Oven
-50-
C.
Stacking the Ovens (Refer figure A.2)
1.
With two persons, lift the top oven onto the bottom oven and position slightly forward so that
the double stack front engages with the lintel support on the bottom oven, then slide the top
oven back until the double stack sides are flush with the sides and rear of the bottom oven.
2.
Secure double stack rear to bottom unit with three screws. Secure the double stack front to
the lintel support of the bottom unit with two screws.
3.
Remove the rear cover panel from the top unit. Fit the vent pipe to the vent duct then
secure pipe to the rear panel of the top unit using the saddle clamp and two screws.
(NOTE: for units manufactured before serial number 224323, the mounting holes for the
saddle clamp will need to be drilled. Holding the vent pipe vertical, position the saddle clamp
over the vent pipe approximately 75 mm below the top of the oven and drill two ø3.5mm
holes).
4.
Using pliers or similar, knock out the notches at the top and bottom of the rear cover panel
that allow for the vent pipe. Refit the rear cover panel to the top unit.
(NOTE: For units manufactured before serial number 224323, these notches will have to be
cut. Mark a notch 30mm wide by 32mm deep in the appropriate place (refer figure 2
below) at the top and bottom of the cover panel. Hold rear cover panel against rear of top unit
and check the position of the marked notches against the vent pipe. Cut out the notches and
refit the rear panel.)
Figure A.2
55
30
32