Omron 3G3MX2 Operation & User’s Manual

Model: 3G3MX2 200 V Class Three-Phase Input 0.1 to 15 kW 200 V Class Single-Phase Input 0.1 to 2.2 kW 400 V Class Three-Phase Input 0.4 to 15 kW USER´S MANUAL Cat. No. I570-E2-02A

by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed pre- cautions can result in injury to people or damage to property. OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.  OMRON, 2013 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con- stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Application Considerations WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSE- QUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALY- SIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regu- lations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other appli- cation or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the prod- ucts: o Outdoor use, uses involving potential chemical contamination or electrical interfer- ence, or conditions or uses not described in this manual. o Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. o Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

product, or any consequence thereof. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or estab- lish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing pur- poses, even when tolerances are shown. PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in deter- mining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limita- tions of Liability. ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proof- reading errors, or omissions.

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi General Precautions - Read These First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Index to Warnings and Cautions in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix General Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii UL® Cautions, Warnings and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix Fuse Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii SECTION 1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MX2 Inverter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction to Variable-Frequency Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 International Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SECTION 2 Inverter Mounting and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Orientation to Inverter Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Basic System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Step-by-Step Basic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Powerup Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Using the Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 SECTION 3 Configuring Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Choosing a Programming Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Using the Keypad Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 “D” Group: Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 “F” Group: Main Profile Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 “A” Group: Standard Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 “B” Group: Fine Tuning Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 “C” Group: Intelligent Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 “H” Group: Motor Constants Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 “P” Group: Other Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 SECTION 4 Operations and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Connecting to PLCs and Other Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Control Logic Signal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Intelligent Terminal Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Using Intelligent Input Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 Using Intelligent Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 Analog Input Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Analog Output Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

SECTION 5 Inverter System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Component Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 Dynamic Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 SECTION 6 Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 Monitoring Trip Events, History, & Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Restoring Factory Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 Appendix A Glossary and Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 Appendix B ModBus Network Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 Connecting the Inverter to ModBus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 Network Protocol Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 ModBus Data Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 ModBus mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 Appendix C Drive Parameter Setting Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 Parameter Settings for Keypad Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 Appendix D CE-EMC Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 CE-EMC Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 Omron EMC Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 Appendix E Safety (ISO 13849-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 Stop Category defined in EN60204-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 How it works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 Wiring example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 Components to be combined . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 Periodical check (Proof test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 EC DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 Safety Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388 Appendix F Unprotected Inverter Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389 Unprotected Inverter Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

and all of the warning labels attached to the inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference. Definitions and Symbols A safety instruction (message) includes a “Safety Alert Symbol” and a signal word or phrase such as WARNING or CAUTION. Each signal word has the following meaning: !HIGH VOLTAGE This symbol indicates high voltage related warnings. It calls your attention to items or operations that could be dangerous to you and other persons operat- ing this equipment. Read the message and follow the instructions carefully. !WARNING indicates a potentially hazardous situation that, if not avoided, may result in serious injury or death, or minor or moderate injury. Additionally there may be significant property damage. !Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in severe property damage. Step 1 Indicates a step in a series of action steps required to accomplish a goal. The number of the step will be contained in the step symbol. Note Notes indicates an area or subject of special merit, emphasizing either the product's capability or common errors in operation or maintenance. !Tip Tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea that may not be obvious to first-time users of the product. 1 Hazardous High Voltage !HIGH VOLTAGE Motor control equipment and electronic controllers are connected to hazard- ous line voltages. When servicing drives and electronic controllers, there may be exposed components with housing or protrusions at or above line potential. Extreme care should be taken to protect against shock. Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emer- gency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery. 1-1 Caution when using Safe Stop Function When using Safe Stop function, make sure to check whether the safe stop function properly works when installation (before starting operation). Please carefully refer to Appendix E Safety (ISO 13849-1) on page 379

2 2 General Precautions - Read These First! !WARNING This equipment must be installed, adjusted, and serviced by qualified electri- cal maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution may result in bodily injury. !WARNING The user is responsible to ensure that all driven machinery, drive train mecha- nism not supplied by OMRON, and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected fre- quency range to the AC motor. Failure to do so can result in destruction of equipment and injury to personnel should a single-point failure occur. !WARNING For equipment protection, install a ground leakage type breaker with a fast response circuit capable of handling large currents. The ground fault protec- tion circuit is not designed to protect against personal injury. !WARNING HAZARDOUS OF ELECTRICAL SHOCK. DISCONNECT INCOMING POWER BEFORE CHANGING WIRING, PUT ON OR TAKE OFF OPTIONAL DEVICES OR REPLACE COOLING FANS. !WARNING Wait at least ten (10) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. !Caution Make sure to read and clearly understand these instructions before working on MX2 series equipment. !Caution Proper grounds, disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by OMRON !Caution Be sure to connect a motor thermal disconnect switch or overload device to the MX2 series controller to assure that the inverter will shut down in the event of an overload or an overheated motor. !HIGH VOLTAGE Dangerous voltage exists until power light is OFF. Wait at least ten (10) min- utes after input power is disconnected before performing maintenance. !WARNING This equipment has high leakage current and must be permanently (fixed) hard-wire to earth ground via two independent cables.

2 !WARNING Rotating shafts and above-ground electrical potentials can be hazardous. Therefore, make sure that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance must be performed only by qualified personnel. !Caution a) Class I motor must be connected to earth ground via low resistive path (<0.1) b) Any motor used must be of a suitable rating. c) Motors may have hazardous moving path. In this event suitable protec- tion must be provided. !Caution Alarm connection may contain hazardous live voltage even when inverter is disconnected. When removing the front cover for maintenance or inspection, confirm that incoming power for alarm connection is completely disconnected. !Caution Hazardous (main) terminals for any interconnection (motor, contact breaker, filter, etc.) must be inaccessible in the final installation. !Caution The equipment is intended for installation in a cabinet. The end application must be in accordance with BS EN60204-1. Refer to the section “Choosing a Mounting Location” on page 29. The diagram dimensions are to be suitably amended for your application. !Caution Connection to field wiring terminals must be reliably fixed having two indepen- dent means of mechanical support. Use a termination with cable support (fig- ure below), or strain relief, cable clamp, etc. !Caution A double-pole disconnection device must be fitted to the incoming main power supply close to the inverter. Additionally, a protection device meet IEC947-1/ IEC947-3 must be fitted at this point (protection device data shown in 2-3-6 Determining Wire and Fuse Sizes on page 45). Note The above instructions, together with any other requirements highlighted in this manual, must be followed for continue LVD (European Low Voltage Direc- tive) compliance.

3 3 Index to Warnings and Cautions in This Manual Cautions and Warnings for Orientation and Mounting Procedures !HIGH VOLTAGE Hazard of electrical shock. Disconnect incoming power before changing wir- ing, put on or take off optional devices or replace cooling fans. Wait ten (10) minutes before removing the front cover. .................................................... 22 !HIGH VOLTAGE Hazard of electrical shock. Never touch the naked PCB (printed circuit board) portions while the unit is powered up. Even for switch portion, the inverter must be powered OFF before you change. ................................................. 29 !WARNING In the cases below involving a general-purpose inverter, a large peak current may flow on the power supply side, sometimes destroying the converter mod- ule: ........................................................................................................ 29 1. The unbalance factor of the power supply is 3% or higher. 2. The power supply capacity is at least 10 times greater than the inverter ca- pacity (or the power supply capacity is 500kVA or more). a) Abrupt power supply changes are expected, due to the conditions such as: b) Several inverters are interconnected with a short bus. c) A thyristor converter and an inverter are interconnected with a short bus. d) An installed phase advance capacitor opens and closes. !Caution Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire. ......................................................... 29 !Caution Be sure not to place any flammable materials near the inverter. Otherwise, there is the danger of fire. ........................................................................... 29 !Caution Be sure not to let the foreign matter enter vent openings in the inverter hous- ing, such as wire clippings, spatter from welding, metal shavings, dust, etc. Otherwise, there is the danger of fire. ......................................................... 30 !Caution Be sure to install the inverter in a place that can bear the weight according to the specifications in the text (Chapter 1, Specifications Tables). Otherwise, it may fall and cause injury to personnel. ...................................................... 30 !Caution Be sure to install the unit on a perpendicular wall that is not subject to vibra- tion. Otherwise, it may fall and cause injury to personnel. .......................... 30 !Caution Be sure not to install or operate an inverter that is damaged or has missing parts. Otherwise, it may cause injury to personnel. 2-9Be sure to install the inverter in a well-ventilated room that does not have direct exposure to sun- light, a tendency for high temperature, high humidity or dew condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas, grinding- fluid mist, salt damage, etc. Otherwise, there is the danger of fire. ............ 30 !Caution Be sure to maintain the specified clearance area around the inverter and to provide adequate ventilation. Otherwise, the inverter may overheat and cause equipment damage or fire. .......................................................................... 32

3 Wiring - Warnings for Electrical Practice and Wire Specifications !WARNING “USE 60/75 C Cu wire only” or equivalent. For models 3G3MX2-AB004, -AB007, -AB022, -A2015, -A2022, -A2037, -A2055, -A2075. ..................... 45 !WARNING “USE 75 C Cu wire only” or equivalent. For models 3G3MX2-AB002, -AB004, A2002, -A2004, -A2007, -A4022, -A4030, -A4040, -A4055, -A4075. .......... 45 !WARNING “USE 60 C Cu wire only” or equivalent. For models 3G3MX2-A4004, -A4007, and -A4015. ................................................................................................. 45 !WARNING “Open Type Equipment.”............................................................................... 46 !WARNING “Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes, 240V maximum when protected by Class CC, G, J or R fuses or circuit breaker having an interrupting rating not les than 100,000 rms symmetrical amperes, 240 volts maximum”. For 200V models.................... 42 !WARNING “Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes, 480V maximum when protected by Class CC, G, J or R fuses or circuit breaker having an interrupting rating not les than 100,000 rms symmetrical amperes, 480 volts maximum.” For 400V models .................... 42 !HIGH VOLTAGE Be sure to ground the unit. Otherwise, there is a danger of electric shock and/ or fire. .......................................................................................................... 42 !HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel. Otherwise, there is a danger of electric shock and/or fire. ...................................................... 42 !HIGH VOLTAGE Implement wiring after checking that the power supply is OFF. Otherwise, you may incur electric shock and/or fire. ........................................................... 42 !HIGH VOLTAGE Do not connect wiring to an inverter operate an inverter that is not mounted according to the instructions given in this manual.........................................42 Otherwise, there is a danger of electric shock and/or injury to personnel. !WARNING Make sure the input power to the inverter is OFF. If the drive has been pow- ered, leave it OFF for ten minutes before continuing....................................55.

3 Wiring - Cautions for Electrical Practice !Caution Fasten the screws with the specified fastening torque in the table provided. Check for any loose screws. Otherwise, there is danger of fire................... 46 !Caution Be sure that the input voltage matches the inverter specifications; • Single phase 200V to 240V 50/60Hz (up to 2.2kW) for “AB” model • Three phase 200V to 240V 50/60Hz (up to 15kW) for “A2” model • Three phase 380V to 480V 50/60Hz (up to 15kW) for “A4” model ....... 49 !Caution Be sure not to power a three-phase-only inverter with single phase power. Otherwise, there is the possibility of damage to the inverter and the danger of fire. .............................................................................................................. 49 !Caution Be sure not to connect an AC power supply to the output terminals. Other- wise, there is the possibility of damage to the inverter and the danger of injury and/or fire. ................................................................................................... 50 !Caution Be sure to use a specified type of braking resistor/regenerative braking unit. In case of a braking resistor, install a thermal relay that monitors the temperature of the resistor. Not doing so might result in a moderate burn due to the heat generated in the braking resistor/regenerative braking unit. Configure a sequence that enables the inverter power to turn off when unusual overheating is detected in the braking resistor/regenerative braking unit. Transporting and Installation • Do not drop or apply strong impact on the product. Doing so may result in damaged parts or malfunction. • Do not hold by the terminal block cover, but hold by the fins during trans- portation. • Do not connect any load other than a three-phase inductive motor to the U, V and W output terminals. Power Input Output to Motor MX2 Inverter

3 !Caution Remarks for using ground fault interrupter breakers in the main power supply: Adjustable frequency inverter with integrated CE-filters and shielded (screened) motor cables have a higher leakage current toward earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupters. Because of the rectifier on the input side of the inverter there is the possibility to stall the switch-off function through small amounts of DC current. ............................................................................... 50 Please observe the following: • Use only short time-invariant and pulse current-sensitive ground fault interrupters with higher trigger current. • Other components should be secured with separate ground fault inter- rupters. • Ground fault interrupters in the power input wiring of an inverter are not an absolute protection against electric shock. ........................................... 50 !Caution Be sure to install a fuse in each phase of the main power supply to the inverter. Otherwise, there is the danger of fire. ........................................... 50 !Caution For motor leads, ground fault interrupter breakers and electromagnetic con- tactors, be sure to size these components properly (each must have the capacity for rated current and voltage). Otherwise, there is the danger of fire. ..................................................................................................................... 50 Powerup Test Caution Messages !Caution The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned. ....................................... 56 !Caution The operation of the inverter can be easily changed from low speed to high speed. Be sure to check the capability and limitations of the motor and machine before operating the inverter. Otherwise, there is the danger of injury. ..................................................................................................................... 56 !Caution If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequen- cies after getting their approval. Otherwise, there is the danger of equipment damage and/or injury. .................................................................................. 56 !Caution Check the following before and during the Powerup test. Otherwise, there is the danger of equipment damage. • Is the shorting bar between the [+1] and [+] terminals installed? DO NOT power or operate the inverter if the jumper is removed. • Is the direction of the motor rotation correct? • Did the inverter trip during acceleration or deceleration? • Were the rpm and frequency meter readings as expected? • Were there any abnormal motor vibration or noise? ............................. 57 Warnings for Operations and Monitoring !WARNING Be sure to turn ON the input power supply only after closing the front case. While the inverter is energized, be sure not to open the front case. Otherwise, there is the danger of electric shock. ........................................................ 192

3 !WARNING Be sure not to operate electrical equipment with wet hands. Otherwise, there is the danger of electric shock. ...............................................................… 192 !WARNING While the inverter is energized, be sure not to touch the inverter terminals even when the motor is stopped. Otherwise, there is the danger of electric shock. ........................................................................................................ 192 !WARNING If the retry mode is selected, the motor may suddenly restart after a trip stop. Be sure to stop the inverter before approaching the machine (be sure to design the machine so that safety for personnel is secure even if it restarts.) Otherwise, it may cause injury to personnel. ............................................. 192 !WARNING If the power supply is cut OFF for a short period of time, the inverter may restart operating after the power supply recovers if the Run command is active. If a restart may pose danger to personnel, so be sure to use a lock-out circuit so that it will not restart after power recovery. Otherwise, it may cause injury to personnel. .................................................................................... 192 !WARNING The Stop Key is effective only when the stop function is enabled. Be sure to enable the Stop Key separately from the emergency stop. Otherwise, it may cause injury to personnel. .......................................................................... 192 !WARNING WARNING: During a trip event, if the alarm reset is applied and the Run com- mand is present, the inverter will automatically restart. Be sure to apply the alarm reset only after verifying the Run command is OFF. Otherwise, it may cause injury to personnel. .......................................................................... 192 !WARNING Be sure not to touch the inside of the energized inverter or to put any conduc- tive object into it. Otherwise, there is a danger of electric shock and/or fire. .................................................................................................................... 192 !WARNING If power is turned ON when the Run command is already active, the motor will automatically start and injury may result. Before turning ON the power, con- firm that the RUN command is not present. ............................................... 192 !WARNING When the Stop key function is disabled, pressing the Stop key does not stop the inverter, nor will it reset a trip alarm. .................................................... 192 !WARNING Be sure to provide a separate, hard-wired emergency stop switch when the application warrants it. ............................................................................... 192 !WARNING If the power is turned ON and the Run command is already active, the motor starts rotation and is dangerous! Before turning power ON, confirm that the Run command is not active. ...................................................................... 205 !WARNING After the Reset command is given and the alarm reset occurs, the motor will restart suddenly if the Run command is already active. Be sure to set the alarm reset after verifying that the Run command is OFF to prevent injury to personnel. .................................................................................................. 210 Cautions for Operations and Monitoring !Caution The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned. ....................................... 56

3 !Caution The operation of the inverter can be easily changed from low speed to high speed. Be sure to check the capability and limitations of the motor and machine before operating the inverter. Otherwise, it may cause injury to per- sonnel. ........................................................................................................191 !Caution If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequen- cies after getting their approval. Otherwise, there is the danger of equipment damage. .....................................................................................................191 !Caution It is possible to damage the inverter or other devices if your application exceeds the maximum current or voltage characteristics of a connection point. ....................................................................................................................193 !Caution Be sure to turn OFF power to the inverter before changing the short circuit bar position to change SR/SK. Otherwise, damage to the inverter circuitry may occur. ..........................................................................................................201 !Caution Be careful not to turn PID clear ON and reset the integrator sum when the inverter is in Run mode (output to motor is ON). Otherwise, this could cause the motor to decelerate rapidly, resulting in a trip. !HIGH VOLTAGE When set RDY function ON, there will be a voltage appear at motor output ter- minals U, V and W even if the motor is in stop mode. So never touch the inverter power terminal even the motor is not running !Caution CAUTION: The digital outputs (relay and/or open collector) available on the drive must not be considered as safety related signals. The outputs of the external safety relay must be used for integration into a safety related control/ command circuit. !HIGH VOLTAGE Dangerous voltage exists even after the Safe Stop is activated. It does NOT mean that the main power has been removed. Warnings and Cautions for Troubleshooting and Maintenance !WARNING Wait at least ten (10) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. !WARNING Make sure that only qualified personnel will perform maintenance, inspection, and part replacement. Before starting to work, remove any metallic objects from your person (wristwatch, bracelet, etc.). Be sure to use tools with insu- lated handles. Otherwise, there is a danger of electric shock and/or injury to personnel. !WARNING Never remove connectors by pulling on its wire leads (wires for cooling fan and logic P.C.board). Otherwise, there is a danger of fire due to wire breakage and/or injury to personnel. !Caution Do not connect the megger to any control terminals such as intelligent I/O, analog terminals, etc. Doing so could cause damage to the inverter. !Caution Never test the withstand voltage (HIPOT) on the inverter. The inverter has a surge protector between the main circuit terminals above and the chassis ground.

4 !Caution Do not connect the megger to any control circuit terminals such as intelligent I/O, analog terminals, etc. Doing so could cause damage to the inverter. !Caution Never test the withstand voltage (HIPOT) on the inverter. The inverter has a surge protector between the main circuit terminals above and the chassis ground. !Caution The life of the capacitor depends on ambient temperatures. Refer to the dia- gram of product life specified in the manual. When the capacitor stops operat- ing at the end of the product's life, the inverter must be replaced. !HIGH VOLTAGE Be careful not to touch wiring or connector terminals when working with the inverters and taking measurements. Be sure to place the measurement cir- cuitry components above in an insulated housing before using them 4 General Warnings and Cautions !WARNING Never modify the unit. Otherwise, there is a danger of electric shock and/or injury. !Caution Withstand voltage test and insulation resistance tests (HIPOT) are executed before the units are shipped, so there is no need to conduct these tests before operation. !Caution Do not attach or remove wiring or connectors when power is applied. Also, do not check signals during operation. !Caution Be sure to connect the grounding terminal to earth ground. !Caution When inspecting the unit, be sure to wait ten minutes after turning OFF the power supply before opening the cover.

4 !Caution Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary side of the inverter. When there has been a sudden power failure while an operation instruction is active, then the unit may restart operation automatically after the power failure has ended. If there is a possibility that such an occurrence may harm humans, then install an electromagnetic contactor (Mgo) on the power supply side, so that the circuit does not allow automatic restarting after the power supply recovers. If the optional remote operator is used and the retry function has been selected, this will also cause automatic restarting when a Run command is active. So, please be careful. !Caution Do not insert leading power factor capacitors or surge absorbers between the output terminals of the inverter and motor. When there has been a sudden power failure while an operation instruction is active, then the unit may restart operation automatically after the power failure has ended. If there is a possibility that such an occurrence may harm humans, then install an electromagnetic contactor (Mgo) on the power supply side, so that the circuit does not allow automatic restarting after the power supply recovers. If the optional remote operator is used and the retry function has been selected, this will also cause automatic restarting when a Run command is active. So, please be careful. !Caution MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER (For the 400 V CLASS) In a system using an inverter with the voltage control PWM system, a voltage surge caused by the cable constants such as the cable length (especially when the distance between the motor and the inverter is 10m or more) and cabling method may occur at the motor terminals. A dedicated filter of the 400 V class for suppressing this voltage surge is available. Be sure to install a filter in this situation. Power Input Ground fault interrupter L1, L2, L3 Inverter U, V, W Motor PCS FW Power Input Ground fault interrupter L1, L2, L3 Inverter U, V, W Motor Surge absorber Leading power factor capacitor GND lug

4 !Caution EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTER In the case below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter mod- ule: 1. The unbalance factor of the power supply is 3% or higher. 2. the power supply capacity is at least 10 times greater than the inverter ca- pacity (or the power supply capacity is 500 kVA or more). 3. Abrupt power supply changes are expected, due to conditions such as: a) Several inverters are interconnected with a short bus. b) A thyristor converter and an inverter are interconnected with a short bus. c) An installed phase advance capacitor opens and closes. Where these conditions exist or when the connected equipment must be highly reliable, you MUST install an input side AC-reactor of 3% (at a voltage drop at rated current) with respect to the supply voltage on the power supply side. Also, where the effects of an indirect lightening strike are possible, install a lightening conductor. !Caution SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTER The inverter uses many semiconductor switching elements such as transis- tors and IGBTs. Thus, a radio receiver or measuring instrument located near the inverter is susceptible to noise interference. To protect the instruments from erroneous operation due to noise interfer- ence, they should be used well away from the inverter. It is also effective to shield the whole inverter structure. The addition of an EMI filter on the input side of the inverter also reduces the effect of noise from the commercial power line on external devices. Note that the external dispersion of noise from the power line can be mini- mized by connecting an EMI filter on the primary side of the inverter. !Caution When the EEPROM error E08 occurs, be sure to confirm the setting values again. EMI Filter R1 S1 T1 R2 S2 T2 Inverter L1 L2 L3 U V W Motor Motor EMI Filter Inverter Remote Operator Completely ground the enclosure panel, metal screen, etc. with as short a wire as possible. noise Grounded frame Conduit or shielded cable -- to be grounded

5 !Caution When using normally closed active state settings (C011 to C017) for exter- nally commanded Forward or Reverse terminals [FW] or [RV], the inverter may start automatically when the external system is powered OFF or discon- nected from the inverter! So do not use normally closed active state settings for Forward or Reverse terminals [FW] or [RV] unless your system design pro- tects against unintended motor operation. !Caution In all the instrumentations in this manual, covers and safety devices are occa- sionally removed to describe the details. While operating the product, make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual. !Caution Do not discard the inverter with household waste. Contact an industrial waste management company in your area who can treat industrial waste without polluting the environment. 5 Precautions for Safe Use Installation and Storage Do not store or use the product in the following places. • Locations subject to direct sunlight. • Locations subject to ambient temperature exceeding the specifications. • Locations subject to relative humidity exceeding the specifications. • Locations subject to condensation due to severe temperature fluctuations. • Locations subject to corrosive or flammable gases. • Locations subject to exposure to combustibles. • Locations subject to dust (especially iron dust) or salts. • Locations subject to exposure to water, oil, or chemicals. • Locations subject to shock or vibration. Transporting, Installation and Wiring • Do not drop or apply strong impact on the product. Doing so may result in damaged parts or malfunction. • Do not hold by the front cover and terminal block cover, but hold by the fins during transportation. • Do not connect an AC power supply voltage to the control input/output termi- nals. Doing so may result in damage to the product. • Be sure to tighten the screws on the terminal block securely. Wiring work must be done after installing the unit body. • Do not connect any load other than a three-phase inductive motor to the U, V, and W output terminals. • Take sufficient shielding measures when using the product in the following locations. Not doing so may result in damage to the product. Locations subject to static electricity or other forms of noise. Locations subject to strong magnetic fields. Locations close to power lines. Operation and Adjustment • Be sure to confirm the permissible range of motors and machines before opera- tion because the inverter speed can be changed easily from low to high. • Provide a separate holding brake if necessary. • If the Drive Programming stops during multi-function output, the output status is held. Take safety precautions such as stopping peripheral devices. • If the clock command is used in Drive Programming, an unexpected operation may occur due to weak battery. Take measures such as detecting a weak battery by a check that the clock data returns to the initial setting and stopping the inverter

6 or programs. When the LCD Digital Operator is removed or disconnected, Drive Programming is in a waiting status by the clock command. Maintenance and Inspection • Be sure to confirm safety before conducting maintenance, inspection or parts replacement. • The capacitor service life is influenced by the ambient temperature. Refer to “Smoothing Capacitor Life Curve” described in the manual. When a capacitor reaches the end of its service life and does not work as the product, you need to replace the capacitor. • When disposing of LCD digital operators and wasted batteries, follow the applica- ble ordinances of your local government. When disposing of the battery, insulate it using tape. • Do not short + and –, charge, disassemble, heat, put into the fire, or apply strong impact on the battery. The battery may leak, explode, produce heat or fire. Never use the battery which was applied strong impact due to such as fall on the floor, it may leak. • UL standards establish that the battery shall be replaced by an expert engineer. The expert engineer must be in charge of the replacement and also replace the battery according to the method described in this manual. • When the display of LCD Digital Operator can not be recognized due to the ser- vice life, replace the LCD Digital Operator. 6 UL® Cautions, Warnings and Instructions Warnings and Cautions for Troubleshooting and Maintenance The warnings and instructions in this section summarizes the procedures nec- essary to ensure an inverter installation complies with Underwriters Laborato- ries guidelines. !WARNING Use 60/75 C Cu wire only. (for models: 3G3MX2-A2001, -A2002, -A2004, -A2007, -AB015, -AB022, -A4004, -A4007, -A4015, -A4022, -A4030) !WARNING Use 75 C Cu wire only. (for models: 3G3MX2-AB001, -AB002, -AB004, -AB007, -A2015, -A2022, -A2037, -A2055, -A2075, -A2110, -A2150, -A4040, -A4055, -A4075, -A4110 and -A4150) !WARNING Suitable for use on a circuit capable of delivering not more than 100,000 rms Symmetrical Amperes, 240 or 480V maximum. The following display must be indicated when products using lithium primary batteries (with more than 6 ppb of perchlorate) are transport to or through the State of California, USA. Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate The 3G3AX-OP05 has the lithium primary battery (with more than 6 ppb of perchlorate). Label or mark the above display on the exterior of all outer shipping packages of your products when exporting your products which the 3G3AX-OP05 are installed to the State of California, USA.

6 !WARNING When protected by CC, G, J, or R class Fuses, or when Protected By A Circuit Breaker Having An Interrupting Rating Not Less Than 100,000 rms Symmetri- cal Amperes, 240 or 480 Volts Maximum. !WARNING Install device in pollution degree 2 environment. !WARNING Maximum Surrounding Air Temperature 50°C !WARNING Solid state motor overload protection is provided in each model !WARNING Integral solid state short circuit protection does not provide branch circuit pro- tection. Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes

6 Terminal symbols and Screw size Inverter Model Screw Size Required Torque (N-m) Wire range 3G3MX2-AB001, 3G3MX2-AB002, 3G3MX2-AB004 M4 1.0 AWG16 (1.3mm2) 3G3MX2-AB007 M4 1.4 AWG12 (3.3mm2) 3G3MX2-AB015, 3G3MX2-AB022 M4 1.4 AWG10 (5.3mm2) 3G3MX2-A2001, 3G3MX2-A2002, 3G3MX2-A2004, 3G3MX2-A2007 M4 1.0 AWG16 (1.3mm2) 3G3MX2-A2015 M4 1.4 AWG14 (2.1mm2) 3G3MX2-A2022 M4 1.4 AWG12 (3.3mm2) 3G3MX2-A2037 M4 1.4 AWG10 (5.3mm2) 3G3MX2-A2055, 3G3MX2-A2075 M5 3.0 AWG6 (13mm2) 3G3MX2-A2110 M6 5.9 to 8.8 AWG4 (21mm2) 3G3MX2-A2150 M8 5.9 to 8.8 AWG2 (34mm2) 3G3MX2-A4004, 3G3MX2-A4007, 3G3MX2-A4015 M4 1.4 AWG16 (1.3mm2) 3G3MX2-A4022, 3G3MX2-A4030 M4 1.4 AWG14 (2.1mm2) 3G3MX2-A4040 M4 1.4 AWG12 (3.3mm2) 3G3MX2-A4055, 3G3MX2-A4075 M5 3.0 AWG10 (5.3mm2) 3G3MX2-A4110, 3G3MX2-A4150 M6 5.9 to 8.8 AWG6 (13mm2)

fuse, rated 600Vac with the current ratings as shown in the table below. Inverter Model Type Rating 3G3MX2-AB001, 3G3MX2-AB002, 3G3MX2-AB004 Class J 10A, AIC 200kA 3G3MX2-AB007 15A, AIC 200kA 3G3MX2-AB015 20A, AIC 200kA 3G3MX2-AB022 30A, AIC 200kA 3G3MX2-A2001, 3G3MX2-A2002, 3G3MX2-A2004 10A, AIC 200kA 3G3MX2-A2007, 3G3MX2-A2015 15A, AIC 200kA 3G3MX2-A2022 20A, AIC 200kA 3G3MX2-A2037, 3G3MX2-A2055 30A, AIC 200kA 3G3MX2-A2075 40A, AIC 200kA 3G3MX2-A2110, 3G3MX2-A2150 80A, AIC 200kA 3G3MX2-A4004, 3G3MX2-A4007, 3G3MX2-A4015, 3G3MX2-A4022 10A, AIC 200kA 3G3MX2-A4030, 3G3MX2-A4040 15A, AIC 200kA 3G3MX2-A4055, 3G3MX2-A4075 20A, AIC 200kA 3G3MX2-A4110 30A, AIC 200kA 3G3MX2-A4150 40A, AIC 200kA

at the lower left of the front and back covers. Revision code Revision date Description 01 2009 First version 02 January 2013 Second version New functionality and IP54 models Cat. No. I570-E2-02 Revision code

inverter drive features state-of-the-art circuitry and components to provide high performance. The housing footprint is exceptionally small, given the size of the corresponding motor. The Omron MX2 product line includes more than a dozen inverter models to cover motor sizes from 1/8 horsepower to 20 horsepower, in either 240 VAC or 480 VAC power input versions. The main features are: • 200 V and 400 V class, 0.1 to 15 kW inverters having dual rating • Drive programming function integrated • Built-in RS485 MODBUS RTU as standard, other FieldBus optional • New current suppressing function • Sixteen programmable speed levels • PID control adjusts motor speed automatically to maintain a process vari- able value • Password protection to avoid unexpected parameter change Additionally the products produced in November 09 or later includes these new features: • Permanent magnet motor control • 5 line LCD support with Read and Write capability (Copy function) and Real Time Clock Trip History The design in Omron inverters overcomes many of the traditional trade-offs between speed, torque and efficiency. The performance characteristics are: • High starting torque of 200% at 0.5 Hz • Continuous operation at 100% torque within a 1:10 speed range (6/60 Hz/ 5/50 Hz) without motor derating. • Fan has ON/OFF selection to provide longer life for cooling fan. A full line of accessories from Omron is available to complete your motor application: • Integrated USB port for PC communication • Digital remote operator keypad • Integrated brake chopper • EMC filter (footprint type C1) optional

The Omron MX2 inverters have product labels located on the right side of the housing, as pictured below. Be sure to verify that the specifications on the labels match your power source, and application safety requirements. The model number for a specific inverter contains useful information about its operating characteristics. Refer to the model number legend below: MX2 series 3 G 3 M X 2 - A B 0 0 2 - E @ A: IP20 D: IP54 (Includes Class 2 EMC filter) Voltage: B: Single-phase 200 VAC 2: Three-phase 200 VAC 4: Three-phase 400 VAC Max. applicable motor output 002: 0,2 kW ~ 150: 15,0 kW E: Europe standard C: IP54 ready for customization

Section 1-2 1-2 MX2 Inverter Specifications 1-2-1 Model-specific tables for 200 V and 400 V class inverters The following tables are specific to MX2 inverters for the 200 V and 400 V class model groups. Note that General Specifications on page 7 in this chap- ter apply to both voltage class groups. Footnotes for all specification tables fol- low the table below. Footnotes for the preceding table and the tables that follow: Note 1 The protection method conforms to JEM 1030. Note 2 The applicable motor refers to a standard 3-phase motor (4p). When using other motors, care must be taken to prevent the rated motor current (50/ 60 Hz) from exceeding the rated output current of the inverter. Note 3 The output voltage decreases as the main supply voltage decreases (except when using the AVR function). In any case, the output voltage cannot exceed the input power supply voltage. Note 4 To operate the motor beyond 50/60 Hz, consult the motor manufacturer for the maximum allowable rotation speed. Note 5 For achieving approved input voltage rating categories: • 460 to 480 VAC - Over-voltage category 2 • 380 to 460 VAC - Over-voltage category 3 To meet the Over-voltage category 3, insert an EN or IEC standard compliant isolation transformer that is earth grounded and star connected (for Low Voltage Directive). Note 6 At the rated voltage when using a standard 3-phase, 4-pole motor. Item Single-phase 200 V class Specifications 3G3MX2 inverters, 200 V models AB001 AB002 AB004F AB007 AB015 AB022 Applica- ble motor size *2 kW VT 0.2 0.4 0.55 1.1 2.2 3.0 CT 0.1 0.2 0.4 0.75 1.5 2.2 HP VT 1/4 1/2 3/4 1.5 3 4 CT 1/8 1/4 1/2 1 2 3 Rated capacity (kVA) 200 V VT 0.4 0.6 1.2 2.0 3.3 4.1 CT 0.2 0.5 1.0 1.7 2.7 3.8 240 V VT 0.4 0.7 1.4 2.4 3.9 4.9 CT 0.3 0.6 1.2 2.0 3.3 4.5 Loss at 100% load W 12 22 30 48 79 104 Efficiency at rated load % 89.5 90 93 94 95 95.5 Rated input voltage Single-phase: 200 V-15% to 240 V+10%, 50/60 Hz±5% Rated output voltage *3 3-phase: 200 to 240 V (proportional to input voltage) Rated output current (A) VT 1.2 1.9 3.5 6.0 9.6 12.0 CT 1.0 1.6 3.0 5.0 8.0 11.0 Starting torque *6 200% at 0.5 Hz Braking Without resistor 100%: 50 Hz 50%: 60 Hz 70%: 50 Hz 50%: 60 Hz 20%: 50 Hz 20%: 60 Hz With resistor 150% 100% DC braking Variable operating frequency, time, and braking force Weight kg 1.0 1.0 1.1 1.4 1.8 1.8 lb 2.2 2.2 2.4 3.1 4.0 4.0

Section 1-2 Note 7 The braking torque via capacitive feedback is the average deceleration torque at the shortest deceleration (stopping from 50/60 Hz as indicated). It is not continuous regenerative braking torque. The average deceleration torque var- ies with motor loss. This value decreases when operating beyond 50 Hz. If a large regenerative torque is required, the optional regenerative braking unit and a resistor should be used. Note 8 The frequency command is the maximum frequency at 9.8 V for input voltage 0 to 10 VDC, or at 19.6 mA for input current 4 to 20 mA. If this characteristic is not satisfactory for your application, contact your Omron representative. Note 9 If the inverter is operated outside the region shown in the graph in the derating curve, the inverter may be damaged or its service life may be shortened. Set  Carrier Frequency Adjustment in accordance with the expected output current level. See derating curve section for the detailed information of the inverter operating range. Note 10 The storage temperature refers to the short-term temperature during transpor- tation. Note 11 Conforms to the test method specified in JIS C0040 (1999). For the model types excluded in the standard specifications, contact your Omron sales rep- resentative. Note 12 Watt losses are calculated values based on specification of main semi-con- ductors. You must take suitable margin when designing cabinet based on these values. Otherwise there is a possibility of heating trouble.

Section 1-2 Item Three-phase 200V class Specifications 3G3MX2 inverters, 200 V models A2001 A2002 A2004 A2007 A2015 A2022 Applica- ble motor size *2 kW VT 0.2 0.4 0.75 1.1 2.2 3.0 CT 0.1 0.2 0.4 0.75 1.5 2.2 HP VT 1/4 1/2 1 1.5 3 4 CT 1/8 1/4 1/2 1 2 3 Rated capacity (kVA) 200 V VT 0.4 0.6 1.2 2.0 3.3 4.1 CT 0.2 0.5 1.0 1.7 2.7 3.8 240 V VT 0.4 0.7 1.4 2.4 3.9 4.9 CT 0.3 0.6 1.2 2.0 3.3 4.5 Loss at 100% load W 12 22 30 48 79 104 Efficiency at rated load % 89.5 90 93 94 95 95.5 Rated input voltage Three-phase: 200 V-15% to 240 V+10%, 50/60 Hz±5% Rated output voltage *3 Three-phase: 200 to 240 V (proportional to input voltage) Rated output current (A) VT 1.2 1.9 3.5 6.0 9.6 12.0 CT 1.0 1.6 3.0 5.0 8.0 11.0 Starting torque *6 200% at 0.5 Hz Braking Without resistor 100%: 50 Hz 50%: 60 Hz 70%: 50 Hz 50%: 60 Hz With resistor 150% DC braking Variable operating frequency, time, and braking force Weight kg 1.0 1.0 1.1 1.2 1.6 1.8 lb 2.2 2.2 2.4 2.6 3.5 4.0 Item Three-phase 200V class Specifications 3G3MX2 inverters, 200 V models A2037 A2055 A2075 A2110 A2150 Applica- ble motor size *2 kW VT 5.5 7.5 11 15 18.5 CT 3.7 5.5 7.5 11 15 HP VT 7.5 10 15 20 25 CT 5 7.5 10 15 20 Rated capacity (kVA) 200 V VT 6.7 10.3 13.8 19.3 23.9 CT 6.0 8.6 11.4 16.2 20.7 240 V VT 8.1 12.4 16.6 23.2 28.6 CT 7.2 10.3 13.7 19.5 24.9 Loss at 100% load W 154 229 313 458 625 Efficiency at rated load % 96 96 96 96 96 Rated input voltage Single-phase: 200 V-15% to 240 V+10%, 50/60 Hz±5% Rated output voltage *3 Three-phase: 200 to 240 V (proportional to input voltage) Rated output current (A) VT 19.6 30.0 40.0 56.0 69.0 CT 17.5 25.0 33.0 47.0 60.0 Starting torque *6 200% at 0.5 Hz Braking Without resistor 100%: 50 Hz 50%: 60 Hz 70%: 50 Hz 50%: 60 Hz With resistor 150% DC braking Variable operating frequency, time, and braking force Weight kg 2.0 3.3 3.4 5.1 7.4 lb 4.4 7.3 7.5 11.2 16.3

Section 1-2 Item Three-phase 400V class Specifications 3G3MX2 inverters, 400 V models A4004 A4007 A4015 A4022 A4030 A4040 Applica- ble motor size *2 kW VT 0.75 1.5 2.2 3.0 4.0 5.5 CT 0.4 0.75 1.5 2.2 3.0 4.0 HP VT 1 2 3 4 5 7.5 CT 1/2 1 2 3 4 5 Rated capacity (kVA) 380 V VT 1.3 2.6 3.5 4.5 5.7 7.3 CT 1.1 2.2 3.1 3.6 4.7 6.0 480 V VT 1.7 3.4 4.4 5.7 7.3 9.2 CT 1.4 2.8 3.9 4.5 5.9 7.6 Loss at 100% load W 35 56 96 116 125 167 Efficiency at rated load % 92 93 94 95 96 96 Rated input voltage Three-phase: 380 V-15% to 480 V+10%, 50/60 Hz±5% Rated output voltage *3 Three-phase: 380 to 480 V (proportional to input voltage) Rated output current (A) VT 2.1 4.1 5.4 6.9 8.8 11.1 CT 1.8 3.4 4.8 5.5 7.2 9.2 Starting torque *6 200% at 0.5 Hz Braking Without resistor 100%: 50 Hz 50%: 60 Hz 70%: 50 Hz 50%: 60 Hz With resistor 150% DC braking Variable operating frequency, time, and braking force Weight kg 1.5 1.6 1.8 1.9 1.9 2.1 lb 3.3 3.5 4.0 4.2 4.2 4.6 Item Three-phase 400V class Specifications 3G3MX2 inverters, 400 V models A4055 A4075 A4110 A4150 Applica- ble motor size *2 kW VT 7.5 11 15 18.5 CT 5.5 7.5 11 15 HP VT 10 15 20 25 CT 7.5 10 15 20 Rated capacity (kVA) 380 V VT 11.5 15.1 20.4 25.0 CT 9.7 11.8 15.7 20.4 480 V VT 14.5 19.1 25.7 31.5 CT 12.3 14.9 19.9 25.7 Loss at 100% load W 229 296 411 528 Efficiency at rated load % 96 96.2 96.4 96.6 Rated input voltage Three-phase: 380 V-15% to 480 V+10%, 50/60 Hz±5% Rated output voltage *3 Three-phase: 380 to 480 V (proportional to input voltage) Rated output current (A) VT 17.5 23.0 31.0 38.0 CT 14.8 18.0 24.0 31.0 Starting torque *6 200% at 0.5 Hz Braking Without resistor 100%: 50 Hz 50%: 60 Hz With resistor 150% DC braking Variable operating frequency, time, and braking force Weight kg 3.5 3.5 4.7 5.2 lb 7.7 7.7 10.4 11.5

Section 1-2 1-2-2 General Specifications The following table applies to all MX2 inverters. Item General Specifications Protective housing IP 20 Control method Sinusoidal Pulse Width Modulation (PWM) control Carrier frequency 2 kHz to 15 kHz (derating required depending on the model) Output frequency range 0.1 to 400 Hz Frequency accuracy Digital command: 0.01% of the maximum frequency Analog command: 0.2% of the maximum frequency (25°C ±10°C) Frequency setting resolution Digital: 0.01 Hz; Analog: max. frequency/400 Volt./Freq. characteristic V/f control (constant torque, reduced torque, free-V/F): base freq. 30 Hz ~400 Hz ad-justable Sensorless vector control, Closed loop control with motor encoder feed- back: base freq. 30 Hz ~ 400 Hz ad-justable Overload capacity Dual rating: CT(Heavy duty) : 60 sec. @150% VT(Normal duty) : 60 sec. @120% Acceleration/deceleration time 0.01 to 3600 seconds, linear and S-curve accel/decel, second accel/decel setting available Starting torque 200% @0.5 Hz (sensorless vector control) Input signal Freq. setting Operator panel Up and Down keys / Value settings External signal 0 to 10 VDC (input impedance 10 k Ohms), 4 to 20 mA (input impedance 100 Ohms), Potentiometer (1 k to 2 k Ohms, 2 W) Via network RS485 ModBus RTU, other network option FWD/REV run Operator panel Run/Stop (Forward/Reverse run change by command) External signal Forward run/stop, Reverse run/stop Via network RS485 ModBus RTU, other network option Intelligent input terminal Seven terminals, sink/source changeable by a short bar 68 functions assignable FW (forward run command), RV (reverse run command), CF1~CF4 (multi- stage speed setting), JG (jog command), DB (external braking), SET (set second motor), 2CH (2-stage accel./decel. command), FRS (free run stop command), EXT (external trip), USP (startup function), CS (commercial power switchover), SFT (soft lock), AT (analog input selection), RS (reset), PTC (thermistor thermal protection), STA (start), STP (stop), F/R (forward/ reverse), PID (PID disable), PIDC (PID reset), UP (remote control up func- tion), DWN (remote control down function), UDC (remote control data clear), OPE (operator control), SF1~SF7 (multi-stage speed setting; bit operation), OLR (overload restriction), TL (torque limit enable), TRQ1 (torque limit changeover1), TRQ2 (torque limit changeover2), BOK (Brak- ing confirmation), LAC (LAD cancellation), PCLR (position deviation clear), ADD (add frequency enable), F-TM (force terminal mode), ATR (permis- sion of torque command input), KHC (Cumulative power clear), MI1~MI7 (general purpose inputs for Drive Programming), AHD (analog command hold), CP1~CP3 (multistage-position switches), ORL (limit signal of zero- return), ORG (trigger signal of zero-return), SPD (speed/position change- over), GS1,GS2 (STO inputs, safety related signals), 485 (Starting commu- nication signal), PRG (executing Drive Programming), HLD (retain output frequency), ROK (permission of run command), EB (rotation direction detection of B-phase), DISP (display limitation), NO (no function), PSET (preset position)

Section 1-2 Output signal Intelligent output terminal 48 functions assignable RUN (run signal), FA1~FA5 (frequency arrival signal), OL,OL2 (overload advance notice signal), OD (PID deviation error signal), AL (alarm signal), OTQ (over/under torque threshold), UV (under-voltage), TRQ (torque limit signal), RNT (run time expired), ONT (power ON time expired), THM (ther- mal warning), BRK (brake release), BER (brake error), ZS (0Hz detection), DSE (speed deviation excessive), POK (positioning completion), ODc (analog voltage input disconnection), OIDc (analog current input discon- nection), FBV (PID second stage output), NDc (network disconnect detec- tion), LOG1~LOG3 (Logic output signals), WAC (capacitor life warning), WAF (cooling fan warning), FR (starting contact), OHF (heat sink overheat warning), LOC (Low load), MO1~MO3 (general outputs for Drive Program- ming), IRDY (inverter ready), FWR (forward operation), RVR (reverse oper- ation), MJA (major failure), WCO (window comparator O), WCOI (window comparator OI), FREF (frequency command source), REF (run command source), SETM (second motor in operation), EDM (STO (safe torque off) performance monitor), OP (option control signal), NO (no function) Monitor output (analog) Output freq., output current, output torque, output voltage, input power, thermal load ratio, LAD freq., heat sink temperature, general output (Drive Programming) Pulse train output (0~10 Vdc, 32 kHz max.) [PWM output] Output freq., output current, output torque, output voltage, input power, thermal load ratio, LAD freq., heat sink temperature, general output (Drive Programming), OP (option control signal) [Pulse train output] Output frequency, output current, pulse train input monitor Alarm output contact ON for inverter alarm (1c contacts, both normally open or closed available.) Alarm output contact ON for inverter alarm (1c contacts, both normally open or closed available.) Other functions Free-V/f, manual/automatic torque boost, output voltage gain adjustment, AVR function, reduced voltage start, motor data selection, auto-tuning, motor stabilization control, reverse running protection, simple position con- trol, simple torque control, torque limiting, automatic carrier frequency reduction, energy saving operation, PID function, non-stop operation at instantaneous power failure, brake control, DC injection braking, dynamic braking (BRD), frequency upper and lower limiters, jump frequencies, curve accel and decel (S, U, inversed U,EL-S), 16-stage speed profile, fine adjustment of start frequency, accel and decel stop, process jogging, fre- quency calculation, frequency addition, 2-stage accel/decel, stop mode selection, start/end freq., analog input filter, window comparators, input ter- minal response time, output signal delay/hold function, rotation direction restriction, stop key selection, software lock, safe stop function, scaling function, display restriction, password function, user parameter, initializa- tion, initial display selection, cooling fan control, warning, trip retry, fre- quency pull-in restart, frequency matching, overload restriction, over current restriction, DC bus voltage AVR Protective function Over-current, over-voltage, under-voltage, overload, brake resistor over- load, CPU error, memory error, external trip, USP error, ground fault detec- tion at power on, temperature error, internal communication error, driver error, thermistor error, brake error, safe stop, overload at low speed, mod- bus communication error, option error, encoder disconnection, speed excessive, Drive Programming command error, Drive Programming nest- ing error, Drive Programming execution error, Drive Programming user trip Operating environment Temperature Operating (ambient): -10 to 50°C / Storage: -20 to 65°C Note: Some types requires special derating depending on installation con- ditions and carrier frequency selected. Refer to “1-2-4 Derating Curves” for more information. Humidity 20 to 90% humidity (non-condensing) Vibration 5.9m/s2 (0.6G), 10 to 55 Hz Location Altitude 1,000m or less, indoors (no corrosive gasses or dust) Coating color Black Options Remote operator unit, cables for the units, braking unit, braking resistor, AC reactor, DC reactor, EMC filter, fieldbus Item General Specifications

Section 1-2 1-2-3 Signal Ratings Detailed ratings are in . 1-2-4 Derating Curves The maximum available inverter current output is limited by the carrier fre- quency and ambient temperature. Choosing a higher carrier frequency tends to decrease audible noise, but it also increases the internal heating of the inverter, thus decreasing (derating) the maximum current output capability. Ambient temperature is the temperature just outside the inverter housing such as inside the control cabinet where the inverter is mounted. A higher ambient temperature decreases (derates) the inverter's maximum current output capacity. An inverter up to 4.0 kW may be mounted individually in an enclosure or side- by-side with other inverter(s) as shown below. Side-by-side mounting causes greater derating than mounting inverters separately. Graphs for either mount- ing methods are included in this section. Refer to Installation Environment clearance on page 31 for minimum clearance dimensions for both mounting configurations. Signal / Contact Ratings Built-in power for inputs 24V DC, 100 mA maximum Discrete logic inputs 27 VDC maximum Discrete logic outputs 50 mA maximum ON state current, 27 VDC maximum OFF state voltage Analog output 10bit / 0 to 10 VDC, 1 mA Analog input, current 4 to 19.6 mA range, 20 mA nominal Analog input, voltage 0 to 9.8 VDC range, 10 VDC nominal, input impedance 10 k +10 V analog reference 10 VDC nominal, 10 mA maximum Alarm relay contacts 250 VAC, 2.5 A (R load) max., 0.2 A (I load, P.F. = 0.4) max. 100 VAC, 10 mA min 30 VDC, 3.0 A (R load) max., 0.7 A (I load, P.F. = 0.4) max.) 5 VDC, 100 mA min. Individual mounting Enclosure Side-by-side mounting Enclosure

Section 1-2 The following table shows which models need derating. Note O: Need derating – : Need no derating Use the following derating curves to help determine the optimal carrier fre- quency setting for your inverter and find the output current derating. Be sure to use the proper curve for your particular MX2 inverter model number. Derating curves : 1-ph 200V class Derating 3-ph 200V class Derating 3-ph 400V class Derating 3G3MX2-AB001 – 3G3MX2-A2001 – 3G3MX2-A4004 – 3G3MX2-AB002 – 3G3MX2-A2002 O 3G3MX2-A4007 O 3G3MX2-AB004 O 3G3MX2-A2004 O 3G3MX2-A4015 – 3G3MX2-AB007 – 3G3MX2-A2007 – 3G3MX2-A4022 – 3G3MX2-AB015 – 3G3MX2-A2015 – 3G3MX2-A4030 – 3G3MX2-AB022 – 3G3MX2-A2022 – 3G3MX2-A4040 O – – 3G3MX2-A2037 O 3G3MX2-A4055 – – – 3G3MX2-A2055 – 3G3MX2-A4075 O – – 3G3MX2-A2075 O 3G3MX2-A4110 O – – 3G3MX2-A2110 O 3G3MX2-A4150 O – – 3G3MX2-A2150 O – – Legend for Graphs: Ambient temperature 40°C max., individual mounting Ambient temperature 50°C max., individual mounting Ambient temperature 40°C max., side-by-side mounting 2 4 6 8 10 12 14 16 kH 0 100% 80% 60% 40% 20% CT Carrier frequency 2 4 6 8 10 12 0 100% 80% 60% 40% 20% 14 kH VT Carrier frequency % of rated output current 3G3MX2-A2002 2 4 6 8 10 12 14 16 kH 0 CT (1.6 A) Carrier frequency 1.5 2.0 1.0 2 4 6 8 10 12 14 kH 0 Carrier frequency 1.5 1.0 2.0 40°C individual 40°C side-by-side output current VT (1.9 A) 40°C individual 40°C side-by-side

Section 1-2 3G3MX2-AB004 2 4 6 8 10 12 14 16 kH 0 1.0 CT (3.0 A) Carrier frequency 2.0 2 4 6 8 10 12 14 kH 0 VT (3.5 A) Carrier frequency 3.0 3.0 1.0 2.0 3.6 3.6 output current 2 4 6 8 10 12 14 16 kH 0 1.0 CT (3.0 A) Carrier frequency 2.0 2 4 6 8 10 12 14 kH 0 VT (3.5 A) Carrier frequency 3.0 3G3MX2-A2004 3.0 1.0 2.0 3.6 3.6 output current 40°C individual 40°C side-by-side 50°C individual 40°C individual 40°C side-by-side 2 4 6 8 10 12 14 16 kH 0 2.0 CT (3.4 A) Carrier frequency 3.0 2 4 6 8 10 12 14 kH 0 VT (4.1 A) Carrier frequency 4.0 3G3MX2-A4007 2.0 3.0 4.0 4.4 4.4 output current 40°C Side-by-side 50°C Normal Carrier frequency Carrier frequency 2 4 6 8 10 12 14 16 kH 0 CT (17.5 A) 2 4 6 8 10 12 14 kH 0 VT (19.6 A) 3G3MX2-A2037 20 19 18 17 16 15 14 19 18 17 16 15 14 20 output current

Section 1-2 2 4 6 8 10 12 14 16 kH 0 CT (9.2 A) Carrier frequency 2 4 6 8 10 12 14 kH 0 VT (11.1 A) Carrier frequency 3G3MX2-A4040 12 11 10 9 8 7 6 11 10 9 8 7 6 12 output current 40°C individual 40°C side-by-side 40°C individual 40°C side-by-side 2 4 6 8 10 12 14 16 kH 0 CT (33.0 A) Carrier frequency 2 4 6 8 10 12 14 kH 0 VT (40.0 A) Carrier frequency 3G3MX2-A2075 42 40 38 36 34 32 30 40 38 36 34 32 30 42 output current 40°C individual 40°C side-by-side 2 4 6 8 10 12 14 16 kH 0 CT (18.0 A) Carrier frequency 2 4 6 8 10 12 14 kH 0 VT (23.0 A) Carrier frequency 3G3MX2-A4075 26 24 22 20 18 16 14 24 22 20 18 16 14 26 output current 40°C individua 50°C individua 2 4 6 8 10 12 14 16 kH 0 CT (47.0 A) Carrier frequency 2 4 6 8 10 12 14 kH 0 VT (56.0 A) Carrier frequency 3G3MX2-A2110 60 55 50 45 40 35 30 55 50 45 40 35 30 60 output current 40°C individual 40°C sidee-by-side 40°C individual 40°C sidee-by-side

Section 1-2 Ambient Temperature Derating Curves (IP54) For 11 kW and 15 kW MX2 inverters, the carrier frequency must be limited to 2 kHz maximum. For all other MX2 inverter models, the curves for individual mounting (ambient temperature 40°C max) are applicable. 2 4 6 8 10 12 14 16 kH 0 CT (24.0 A) Carrier frequency 2 4 6 8 10 12 14 kH 0 VT (31.0 A) Carrier frequency 3G3MX2-A4110 32 30 28 26 24 22 20 30 28 26 24 22 20 32 output current 50°C individual 40°C side-by-side 2 4 6 8 10 12 14 16 kH 0 CT (60.0 A) Carrier frequency 2 4 6 8 10 12 14 kH 0 VT (69.0 A) Carrier frequency 3G3MX2-A2150 75 70 65 60 55 50 45 70 65 60 55 50 45 75 output current 50°C individual 40°C side-by-side 50°C individual 40°C side-by-side 2 4 6 8 10 12 14 16 kH 0 CT (31.0 A) Carrier frequency 2 4 6 8 10 12 14 kH 0 VT (38.0 A) Carrier frequency 3G3MX2-A4150 40 35 30 25 20 15 10 35 30 25 20 15 10 40 output current 50°C individual 40°C side-by-side

Section 1-3 1-3 Introduction to Variable-Frequency Drives 1-3-1 The Purpose of Motor Speed Control for Industry Omron inverters provide speed control for 3-phase AC induction motors. You connect AC power to the inverter, and connect the inverter to the motor. Many applications benefit from a motor with variable speed, in several ways: • Energy savings - HVAC • Need to coordinate speed with an adjacent process - textile and printing presses • Need to control acceleration and deceleration (torque) • Sensitive loads - elevators, food processing, pharmaceuticals 1-3-2 What is an Inverter The term inverter and variable-frequency drive are related and somewhat interchangeable. An electronic motor drive for an AC motor can control the motor's speed by varying the frequency of the power sent to the motor. An inverter, in general, is a device that converts DC power to AC power. The figure below shows how the variable-frequency drive employs an internal inverter. The drive first converts incoming AC power to DC through a rectifier bridge, creating an internal DC bus voltage. Then the inverter circuit converts the DC back to AC again to power the motor. The special inverter can vary its output frequency and voltage according to the desired motor speed. The simplified drawing of the inverter shows three double-throw switches. In Omron inverters, the switches are actually IGBTs (insulated gate bipolar tran- sistors). Using a commutation algorithm, the microprocessor in the drive switches the IGBTs on and off at a very high speed to create the desired out- put waveforms. The inductance of the motor windings helps smooth out the pulses. 1-3-3 Torque and Constant Volts/Hertz Operation In the past, AC variable speed drives used an open loop (scalar) technique to control speed. The constant-volts-hertz operation maintains a constant ratio between the applied voltage and the applied frequency. With these conditions, AC induction motors inherently delivered constant torque across the operating speed range. For some appli- cations, this scalar technique was ade- quate. Rectifier Motor Inverter Converter Internal DC Bus Power Input L1 L2 L3 U/T1 V/T2 W/T3 Variable-frequency Drive Output voltage V 0 Output frequency 100% f Constant torque

Section 1-3 Today, with the advent of sophisticated microprocessors and digital signal pro- cessors (DSPs), it is possible to control the speed and torque of AC induction motors with unprecedented accuracy. The MX2 utilizes these devices to per- form complex mathematical calculations required to achieve superior perfor- mance. You can choose various torque curves to fit the needs of your application. Constant torque applies the same torque level across the fre- quency (speed) range. Variable torque, also called reduced torque, lowers the torque delivered at mid-level frequencies. A torque boost setting will add addi- tional torque in the lower half of the frequency range for the constant and vari- able torque curves. With the free-setting torque curve feature, you can specify a series of data points that will define a custom torque curve to fit your appli- cation. 1-3-4 Inverter Input and Three-phase Power The Omron MX2 Series of inverters includes two sub-groups: the 200 V class and the 400V class inverters. The drive described in this manual may be used in either the United States or Europe, although the exact voltage level for com- mercial power may be slightly different from country to country. Accordingly, a 200 V class inverter requires (nominal) 200 to 240 VAC, and 400 V class inverter requires from 380 to 480 VAC. The 200 V class inverters MX2-B accept single-phase 200 V class input volt- age, those MX2-2 three-phase power only. All 400 V class inverters require three-phase power supply. !Tip If your application only has single phase power available, refer to MX2 inverter of 3HP or less; they can accept single phase input power. Note: Larger mod- els may be able to accept single-phase with derating. Contact your Omron distributor for assistance. The common terminology for single phase power is line (L) and Neutral (N). Three-phase power connections are usually labeled Line 1 [R/L1], Line 2 [S/ L2] and Line 3 [T/L3]. In any case, the power source should include an earth ground connection. That ground connection will need to connect to the inverter chassis and to the motor frame (see “Wire the Inverter Output to Motor” in section 2-3-12 (page 51) and “Inverter output terminal (U/T1, V/T2, W/T3)” in section 2-3-9 (page 47)). 1-3-5 Inverter Output to the Motor The AC motor must be connected only to the inverter's output terminals. The output terminals are uniquely labeled (to differentiate them from the input terminals) with the designations U/T1, V/T2, and W/T3. This cor- responds to typical motor lead connection designations T1, T2, and T3. It is often not necessary to connect a particular motor lead for a new application. The conse- quence of swapping any two of the three connections is the reversal of the motor direction. In applications where reversed rotation could cause equipment dam- age or personnel injury, be sure to verify direction of rotation before attempting full-speed operation. For safety to personnel, you must connect the motor chassis ground to the ground connection at the bottom of the inverter housing. Notice the three connections to the motor do not include one marked “Neutral” or “Return”. The motor represents a balanced “Y” impedance to the inverter, so there is no need for a separate return. In other words, each of the three “Hot” connections serves also as a return for the other connections, because of their phase relationship. 3-phase AC motor U/T1 V/T2 W/T3 Earth GND

Section 1-3 The Omron inverter is a rugged and reliable device. The intention is for the inverter to assume the role of controlling power to the motor during all normal operations. Therefore, this manual instructs you not to switch off power to the inverter while the motor is running (unless it is an emergency stop). Also, do not install or use disconnect switches in the wiring from the inverter to the motor (except thermal disconnect). Of course, safety-related devices such as fuses must be in the design to break power during a malfunction, as required by NEC and local codes. 1-3-6 Intelligent Functions and Parameters Much of this manual is devoted to describing how to use inverter functions and how to configure inverter parameters. The inverter is micro-processor- controlled, and has many independent functions. The microprocessor has an on-board EEPROM for parameter storage. The inverter's front panel keypad provides access to all functions and parameters, which you can access through other devices as well. The general name for all these devices is the digital operator, integrated operator, or digital operator panel. Chapter 2 will show you how to get a motor running, using a minimal set of function com- mands or configuring parameters. The optional read/write programmer will let you read and write inverter EEPROM contents from the programmer. This feature is particularly useful for OEMs who need to duplicate a particular inverter's settings in many other inverters in assembly-line fashion. 1-3-7 Braking In general, braking is a force that attempts to slow or stop motor rotation. So it is associated with motor deceleration, but may also occur even when the load attempts to drive the motor faster than the desired speed (overhauling). If you need the motor and load to decelerate quicker than their natural deceleration during coasting, we recommend installing a braking resistor. The dynamic braking unit (built into MX2) sends excess motor energy into a resistor to slow the motor and load (See “Introduction” in section 5-1 (page 255) and “Dynamic Braking” in section 5-3 (page 262) for more information). For loads that continuously overhaul the motor for extended periods of time, the MX2 may not be suitable (contact your Omron distributor). The inverter parameters include acceleration and deceleration, which you can set to match the needs of the application. For a particular inverter, motor, and load, there will be a range of practically achievable accelerations and deceler- ations.

Section 1-3 1-3-8 Velocity Profiles The MX2 inverter is capable of sophisticated speed control. A graphical representation of that capability will help you understand and configure the associated param- eters. This manual makes use of the velocity profile graph used in indus- try (shown at right). In the example, acceleration is a ramp to a set speed, and deceleration is a decline to a stop. Acceleration and deceleration set- tings specify the time required to go from a stop to maximum frequency (or vise versa). The resulting slope (speed change divided by time) is the acceleration or deceleration. An increase in output frequency uses the acceleration slope, while a decrease uses the deceleration slope. The accel or decel time a par- ticular speed change depends on the starting and ending frequencies. However, the slope is constant, corresponding to the full-scale accel or decel time setting. For example, the full-scale acceleration setting (time) may be 10 seconds - the time required to go from 0 to 60 Hz. The MX2 inverter can store up to 16 preset speeds. And, it can apply separate acceleration and decelera- tion transitions from any preset to any other preset speed. A multi- speed profile (shown at right) uses two or more preset speeds, which you can select via intelligent input terminals. This external control can apply any preset speed at any time. Alternatively, the selected speed is infinitely variable across the speed range. You can use the potentiometer control on the keypad for manual control. The drive accepts analog 0-10 VDC signals and 4-20 mA control signals as well. The inverter can drive the motor in either direction. Separate FW and RV commands select the direction of rotation. The motion profile example shows a forward motion followed by a reverse motion of shorter duration. The speed presets and analog sig- nals control the magnitude of the speed, while the FWD and REV commands determine the direction before the motion starts. Note The MX2 can move loads in both directions. However, it is not designed for use in servo-type applications that use a bipolar velocity signal that deter- mines direction. Speed 0 Velocity Profile t Set speed Accel Decel Speed 0 t Maximum speed Acceleration (time setting) Speed 0 Multi-speed Profile t Speed 1 Speed 2 Speed 0 Bi-directional Profile t Forward move Reverse move

Section 1-4 1-4 Frequently Asked Questions Q. What is the main advantage in using an inverter to drive a motor, com- pared to alternative solutions? A. An inverter can vary the motor speed with very little loss of efficiency, unlike mechanical or hydraulic speed control solutions. The resulting ener- gy savings usually pays for the inverter in a relatively short time. Q. The term “inverter” is a little confusing, since we also use “drive” and “amplifier” to describe the electronic unit that controls a motor. What does “inverter” mean? A. The term inverter, drive, and amplifier are used somewhat interchange- ably in industry. Nowadays, the term drive, variable-frequency drive, vari- able-speed drive, and inverter are generally used to describe electronic, microprocessor-based motor speed controllers. In the past, variable- speed drive also referred to various mechanical means to vary speed. Am- plifier is a term almost exclusively used to describe drives for servo or step- per motors. Q. Although the MX2 inverter is a variable speed drive, can I use it in a fixed- speed application? A. Yes, sometimes an inverter can be used simply as a “soft-start” device, providing controlled acceleration and deceleration to a fixed speed. Other functions of the MX2 may be useful in such applications, as well. However, using a variable speed drive can benefit many types of industrial and com- mercial motor applications, by providing controlled acceleration and decel- eration, high torque at low speeds, and energy savings over alternative solutions. Q. Can I use an inverter and AC induction motor in a positioning application? A. That depends on the required precision, and the slowest speed the mo- tor must turn and still deliver torque. The MX2 inverter will deliver full torque while turning the motor at 6Hz (180RPM). DO NOT use an inverter if you need the motor to stop and hold the load position without the aid of a mechanical brake (use a servo or stepper motion control system). Q. Can the inverter be controlled and monitored via a network? A. Yes. MX2 inverters have built-in ModBus communications. See Appen- dix B for more information on network communications. Q. Why does the manual or other documentation use terminology such as “200 V class” instead of naming the actual voltage, such as “230 VAC” A. A specific inverter model is set at the factory to work across a voltage range particular to the destination country for that model. The model spec- ifications are on the label on the side of the inverter. A European 200V class inverter (“EU” marking) has different parameter settings than a USA 200 V class. Q. Why doesn't the motor have a neutral connection as a return to the inverter? A. The motor theoretically represents a “balanced Y” load if all three stator windings have the same impedance. The Y connection allows each of the three wires to alternatively serve as input or return on alternate half-cycle.

Section 1-4 Q. Does the motor need a chassis ground connection? A. Yes, for several reasons. Most importantly, this provides protection in the event of a short in the motor that puts a hazardous voltage on its housing. Secondly, motors exhibit leakage current that increase with aging. Lastly, a grounded chassis generally emits less electrical noise than an unground- ed one. Q. What type of motor is compatible with the Omron inverters? A. Motor type - It must be a three-phase AC induction motor. Use an in- verter-grade motor that has at least 800V insulation for 200V class invert- ers, or 1600V insulation for 400V class. Motor size - In practice, it's better to find the right size motor for your ap- plication; then look for the inverter to match the motor. Note There may be other factors that will affect motor selection, including heat dis- sipation, motor operating speed profile, enclosure type, and cooling method. Q. How many poles should the motor have? A. Omron inverters can be configured to operate motors with 2, 4, 6, or 8 poles. The greater the number of the poles, the slower the top motor speed will be, but it will have higher torque at the base speed. Q. Will I be able to add dynamic (resistive) braking to my Omron MX2 drive after the initial installation? A. Yes, the MX2 inverter already has a dynamic braking circuit built in. Just add the resistor sized to meet the braking requirements. For more informa- tion, contact your nearest Omron representative. Q. How will I know if my application will require resistive braking? A. For new applications, it may be difficult to tell before you actually test a motor/drive solution. In general, some application can rely on system loss- es such as friction to serve as the deceleration force, or otherwise can tol- erate a long decel time. These applications will not need dynamic braking. However, applications with a combination of a high-inertia load and a re- quired short decel time will need dynamic braking. This is a physics ques- tion that may be answered either empirically or through extensive calculations. Q. Several options related to electrical noise suppression are available for the Omron inverters. How can I know if my application require any of these options? A. The purpose of these noise filters is to reduce the inverter electrical noise so the operation of nearby electrical devices is not affected. Some applications are governed by particular regulatory agencies, and noise suppression is mandatory . in those cases, the inverter must have the cor- responding noise filter installed. Other applications may not need noise suppression, unless you notice electrical interference with the operation of other devices.

water control, flow control processes, heating, or process industries in gen- eral. How could the PID loop feature be useful in my application? A. You will need to determine the particular main variable in your applica- tion the motor affects. That is the process variable (PV) for the motor. Over time, a faster motor speed will cause a faster change in the PV than a slow motor speed will. By using the PID loop feature, the inverter commands the motor to run at the optimal speed required to maintain the PV at the de- sired value for current conditions. Using the PID loop feature will require an additional sensor and other wiring, and is considered an advanced appli- cation. 1-5 International Standards The 3G3MX2 series inverters meet the following international standards. Safety functions are supported. The 3G3MX2 series inverters meet requirements for IEC 60204-1 Stop Cate- gory 0 operation and ISO 13849-1 Performance Level PLd of the Machinery Directive. Clasification Applicable standard EC Directives Machinery Directive 2006/94/EC EN ISO13849-1:2008 PLd EN 61800-5-2 EN 60204-1 Low-voltage directive EN 61800-5-1 EMC directive EN 61800-3 UL UL508C CSA-C22.2 No. 14

2-1 Orientation to Inverter Features 2-1-1 Unpacking and Inspection Please take a few moments to unpack your new MX2 inverter and perform these steps: 1. Look for any damage that may have occurred during transportation. 2. Verify the contents of the box. 3. Inspect the specifications label on the side of the inverter. Make sure it matches the product part number you ordered. 2-1-2 Main Physical Features The MX2 Series inverters vary in size according to the current output rating and motor size for each model number. All feature the same basic Keypad and con- nector interface for consistent ease of use. The inverter construction has a heat sink at the back of the housing. The larger models include a fan to enhance heat sink performance. The mounting holes are predrilled in the heat sink for your conve- nience. Smaller models have two mount- ing holes, while larger ones have four. Be sure to use all the mounting holes pro- vided. Never touch the heat sink during or just after operation; it can be very hot. The electronics housing and front panel are built onto the front of the heat sink. Inverter Keypad - The inverter uses a digital operator interface, or keypad. The four-digit display can show a variety of performance parameters. LEDs indicate whether the display units are Hertz or Amperes. Other LEDs indicate Power (external), and Run/Stop mode and Pro- gram/Monitor Mode status. Membrane keys Run and Stop/Reset control monitor operation. The , , and keys allow an operator to navigate to the inverter's functions and parameter values. The key is used when changing a parameter. 8.8.8.8.

Section 2-1 Power Wiring Access - First, ensure no power source is connected to the inverter. If power has been connected, verify that the Power LED is OFF and then wait ten minutes after power down to proceed. After removing the termi- nal cover and front housing cover, the housing partitions that cover the power and motor wiring exits will be able to slide upward as shown below. Notice the four wire exit slots in the housing partition. This helps keep the power and motor wiring (to the left) separated from the signal-level logic or analog wiring (to the right). Remove the housing partition and as shown as set them aside in a secure place while wiring. Be sure to replace them afterward. Never operate the inverter with the partition removed or the front housing cover removed. The power input and motor 3-phase wiring connect to the lower row of the ter- minals. The upper row of power terminals connect to optional braking units or DC link choke. The following section in this chapter will describe system design and guide you through a step-by-step installation process. After the section on wiring, this chapter will show how to use the front panel keys to access functions and edit parameters. Note The housing partition can be removed without removing the front cover in the following models. Single-phase 200 V: 0.7 to 2.2 kW Three-phase 200 V: 1.5 to 15 kW Three-phase 400 V: All size Terminal cover Front cover Housing partition

Section 2-1 2-1-3 User removable parts by each inverter size. IP20 1-phase 200 V 0.1, 0.2, 0.4 kW 3-phase 200 V 0.1, 0.2, 0.4, 0.75 kW 1-phase 200 V 0.75, 1.5, 2.2 kW 3-phase 200 V 1.5, 2.2 kW 3-phase 400 V 0.4, 0.75, 1.5, 2.2, 3.0 kW (1) Cooling fan cover (5) Terminal block cover (2) Cooling fan (6) Optional board cover (3) Cooling fin (7) Backing plate (4) Main housing Note 3-phase 200 V/0.75 kW models come with a cooling fan. 1-phase 200 V/0.75 kW models and 3-phase 400 V/0.4 kW/0.75 kW models do not come with a cooling fan. Even if the W × H dimension is the same, the D dimension for the cooling fin varies depending on the capacity. H D W (5) (6) (7) (4) (3) H D W (1) (2) (3) (4) (5) (6) (7) Even if the W × H dimension is the same, the D dimension for the cooling fin varies depending on the capacity.

Section 2-1 3-phase 200 V 3.7 kW 3-phase 400V 4.0 kW 3-phase 200 V 5.5, 7.5 kW 3-phase 400 V 5.5, 7.5 kW (1) Cooling fan cover (5) Terminal block cover (2) Cooling fan (6) Optional board cover (3) Cooling fin (7) Backing plate (4) Main housing (1) (2) (3) (4) (5) (6) (7) (1) (2) (3) (4) (5) (6) (7)

Section 2-1 3-phase 200 V 11 kW 3-phase 400 V 11, 15 kW 3-phase 200 V 15 kW (1) Cooling fan cover (5) Terminal block cover (2) Cooling fan (6) Optional board cover (3) Cooling fin (7) Backing plate (4) Main housing (1) (2) (3) (4) (5) (6) (7) (1) (2) (3) (4) (5) (6) (7)

Section 2-1 IP54 Mounting plate Air outlet Front cover Window for MX2 inverter display Lock for front cover USB connector (mini-B) Panel hole for accessory ����������� ������������ ������������ ���������� �������������� ���������� ����������������� ���������� ����������������� ��������������

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Section 2-2 2-2 Basic System Description A motor control system will obviously include a motor and inverter, as well as a circuit breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that's all you may need for now. But a system can also have a variety of additional components. Some can be for noise suppression, while others may enhance the inverter's braking perfor- mance. The figure and table below show a system with all the optional com- ponents you might need in your finished application. Note Note that some components are required for regulatory agency compliance (see SECTION 5 Inverter System Accessories and Appendix D CE-EMC Installation Guidelines). Breaker, MCCB or GFI From power supply Motor Thermal switch L1 L2 L3 T1 T2 T3 Inverter +1 + + GND EMI filter DC link choke RF noise filter choke AC reactor (Input choke) AC reactor (Output choke) Braking Resistor RB Name Function Breaker / disconnect A molded-case circuit breaker (MCCB), ground fault interrupter (GFI), or a fused disconnect device. NOTE: The installer must refer to the local country norms of application to ensure safety and compli- ance. Input-side AC Reactor This is useful in reducing low frequency harmonics distortion induced on the power supply lines and as consequence improve the power factor. WARNING: Some applications must use an input- side AC Reactor to prevent inverter damage. See Warning on next page. EMC filter (for CE appli- cations, see Appendix D) Reduces the conducted high frequency noise on the power supply wiring between the inverter and the power dis- tribution system. Connect to the inverter primary (input) side. DC link choke Reduce harmonics generated by the inverter motor driving section, by smoothing the current demand of the capacitors. Braking Resistor Used to disipate regenerative energy from the motor that is accumulated into the DC bus charging the capacitors and increasing the voltage. Radio noise output filter Electrical noise interference may occur on nearby equipment such as a radio receiver. This magnetic choke filter helps reduce very high frequency radi- ated noise (can also be used on input). Output-side AC Reactor This reactor in its standard type (only L inductor), prevents the high voltage ringing of PWM modulation to reach the motor, compensating for the capacity of the motor cables, specially with long lengths. For more effective (and expensive) options, like sinus filter (targetting net- work-like waveforms) or dV/dt filters, please check with your dealer.

Section 2-3 !WARNING In the cases below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter mod- ule: 1. The unbalance factor of the power supply is 3% or higher. 2. The power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500k VA or more). 3. Abrupt power supply changes are expected, due to conditions such as: a. Several inverters are interconnected with a short bus. b. A thyristor converter and an inverter are interconnected with a short bus. c. An installed phase advance capacitor opens and closes. Where these conditions exist or when the connected equipment must be highly reliable, you MUST install an input-side AC reactor of 3% (at a voltage drop at rated current) with respect to the supply voltage on the power supply side. Also, where the effects of an indirect lightning strike are possible, install a lightning conductor. 2-3 Step-by-Step Basic Installation This section will guide you through the following basic steps of installation: Note If the installation is in an EU country, study the EMC installation guidelines in Appendix D CE-EMC Installation Guidelines. Choosing a Mounting Location Study the following caution messages associated with mounting the inverter. This is the time when mistakes are most likely to occur that will result in expensive rework, equipment damage, or personal injury. !WARNING Hazard of electrical shock. Never touch the naked PCB (printed circuit board) or bus bars while the unit is powered up. Even for switch portion, the inverter must be powered OFF before you change. !Caution Be sure to install the unit on flame-resistant material such as steel plate. Otherwise, there is the danger of fire. !Caution Be sure not to place any flammable materials near the inverter. Otherwise, there is the danger of fire. Step Activity Page 1 Choose a mounting location in compliance with the Warnings and Cautions. See notes below. page 29 2 Check the mounting location for adequate ventilation page 32 3 Cover the inverter's ventilation openings to prevent debris from entering. page 42 4 Check the inverter dimensions for footprint and mounting hole locations. page 34 5 Study the Cautions, Warnings, wire and fuse sizes, and termi- nal torque specifications before wiring the inverter. page 42 6 Connect wiring for the inverter power input. page 46 7 Wire the inverter output to the motor. page 51 8 Uncover the inverter's ventilation openings applied in Step 3. page 55 9 Perform the Powerup Test. (This step includes several sub steps.) page 56 10 Make observations and check your installation. page 68

Section 2-3 !Caution Be sure not to let the foreign matter enter vent openings in the inverter hous- ing, such as wire clippings, spatter from welding, metal shavings, dust, etc. Otherwise, there is the danger of fire. !Caution Be sure to install the inverter in a place that can bear the weight according to the specifications in the text (Chapter 1, Specifications Tables). Otherwise, it may fall and cause injury to personnel. !Caution Be sure to install the unit on a perpendicular wall that is not subject to vibra- tion. Otherwise, it may fall and cause injury to personnel. !Caution Be sure not to install or operate an inverter that is damaged or has missing parts. Otherwise, it may cause injury to personnel. !Caution Be sure to install the inverter in a well-ventilated room that does not have direct exposure to sunlight, a tendency for high temperature, high humidity or dew condensation, high levels of dust, corrosive gas, explosive gas, inflamma- ble gas, grinding-fluid mist, salt damage, etc. Otherwise, there is the danger of fire. 2-3-1 Installation IP20 Install the Inverter vertically on a wall. Install the Inverter on a nonflammable wall surface material, like metal. Other installations are not possible due to heat convection design of the inverter is vertical. IP54 Installation Steps 1. Choose installation location. 2. Check housing dimensions for footprint and mounting hole locations. 3. Remove the front cover. 4. Mount the mounting plate of the MX2 IP54 housing. 5. Connect all wiring. 6. Check your installation. 7. Attach the front cover. Installation Locations Note: Do not store or use the MX2 IP54 housing in locations subject to con- densation. Doing so can result in damaging the unit.

Section 2-3 Mounting Orientation and Spacing Always install the housing in an upright position. Leave 10 cm space above and below the housing for proper cooling. Leave 10 cm space to the left and to the right for replacement of the dust filter. Removing the Front Cover !WARNING Turn off the power supply before removing the cover. Not doing so may result in a serious injury due to an electric shock. 1. Loosen the three screws that hold the front cover. 2. Pull the bottom of the front cover for about 5 cm. 3. Move the front cover upwards to remove. !Caution Only authorized people should be allowed to open the cover. !Caution Do not touch the cover during the power supply and for some time after the power shutdown. Doing so might result in a moderate burn. Mounting MX2 IP54 Mounting Plate All housings use for M6 mounting screws. Be sure to use lock washers or other means to ensure screws do not loosen due to a vibration. 2-3-2 Installation Environment clearance Make sure the ambient temperature remains within the rated range (10 to 50C). Take note that if the ambient temperature reaches or exceeds 40C, the carrier frequency and output current must be derated (check derating tables per each inverter model in Derating Curves on page 9). If the Inverter is used in an environment exceeding the allowable operating temperature range, the product life of the Inverter (specifically, the capacitor) will be shortened. Measure and check the temperature approx. 5 cm from the bottom center of the Inverter body. Provide sufficient space around the Inverter because it can become very hot (up to 150C or so). Or provide the right air ventilation forced cooling flow when designing the enclosure : Air flow 100 mm or more 50 mm or more Inverter Wall Provide sufficient space so that the top and bottom wiring ducts, etc. will not obstruct the flows of cooling air. 100 mm or more

Section 2-3 Keep the Inverter away from heating elements (such as a Braking Resistor, reactor, etc.). Although side-by-side installation is possible. The ambient temperature of the installation site must not exceed 40C and the carrier frequency and output current must be derated if side-by-side installation is used. For details check Derating Curves on page 9. Make sure that the humidity in the installation site is within the allowable oper- ating range (20% to 90% RH), as defined in the standard specifications. Heat Radiation from Inverter !Caution Be sure to maintain the specified clearance area around the inverter and to provide adequate ventilation. Otherwise, the inverter may overheat and cause equipment damage or fire. Ventilation fan Ventilation fan Inverter Inverter (Good example) (Bad example) 1-phase/3-phase 200 V Inverter capacity (kW) 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 Load with 100% loss (W) 12 22 30 48 79 104 154 229 313 458 625 Efficiency at rated output (%) 89.5 90 93 94 95 95.5 96 96 96 96 96 3-phase 400 V Inverter capacity (kW) 0.4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 Load with 100% loss (W) 35 56 96 116 125 167 229 296 411 528 Efficiency at rated output (%) 92 93 94 95 96 96 96 96.2 96.4 96.6

Section 2-3 2-3-3 Installation/Removal Method of the Terminal Block Cover 2-3-3-1 Removal method The terminal block cover is secured with one screw at the bottom right for 3.0 kW and smaller models, or with two screws on both sides for 3.7 kW and larger models. The optional board cover is affixed with screws onto the terminal block cover, but it is not affixed onto the main unit. Accordingly, the terminal block cover can be removed without removing the optional board cover. 2-3-3-2 Installation method Follow the removal procedure in reverse. Set the top side of the terminal block cover onto the main unit and push in the cover until you hear a “click” sound. While pressing here in the direction of the arrow, pull the terminal block cover downward to remove. Loosen the screw(s) (1 or 2 locations) securing the terminal block cover. While pressing the bottom of the terminal block cover in the direction of the arrow, pull the terminal block cover downward to remove. Optional board cover Terminal block cover Terminal block cover screw (1 location for 3.0 kW and smaller models) Terminal block cover screw (2 locations for 3.7 kW and larger models) 8.8.8.8. 8.8.8.8.

Section 2-3 2-3-4 Inverter Dimensions IP20 Locate the applicable drawing on the following pages for your inverter. Dimen- sions are given in millimeters (inches) format. Note Some inverter housing require two mounting screws, while other requires four. Be sure to use lock washers or other means to ensure screws do not loosen due to vibration. Power Type W (mm) H (mm) D (mm) D1 (mm) Single-phase 200V 3G3MX2-AB001 3G3MX2-AB002 68 128 109 13.5 3G3MX2-AB004 122.5 27 3-phase 200 V 3G3MX2-A2001 3G3MX2-A2002 109 13.5 3G3MX2-A2004 122.5 27 3G3MX2-A2007 145.5 50 8.8.8.8. W 56 Ø4.5 H 118 5 D D1 2.6

Section 2-3 Power Type W (mm) H (mm) D (mm) D1 (mm) Single-phase 200 V 3G3MX2-AB007 108 128 170.5 55 3G3MX2-AB015 3G3MX2-AB022 3-phase 200 V 3G3MX2-A2015 3G3MX2-A2022 170.5 55 3-phase 400V 3G3MX2-A4004 143.5 28 3G3MX2-A4007 3G3MX2-A4015 3G3MX2-A4022 3G3MX2-A4030 170.5 55 8.8.8.8. W 96 H 118 5 D D1 4.4 2-Ø4.5

Section 2-3 Power Type W (mm) H (mm) D (mm) D1 (mm) 3-phase 200 V 3G3MX2-A2037 140 128 170,5 55 3-phase 400 V 3G3MX2-A4040 8.8.8.8. W 2-Ø4.5 128 H 118 5 D D1 4.4

Section 2-3 Power Type W (mm) H (mm) D (mm) D1 (mm) 3-phase 200 V 3G3MX2-A2055 3G3MX2-A2075 140 260 155 73.3 3-phase 400 V 3G3MX2-A4055 3G3MX2-A4075 8.8.8.8. W 2-Ø6 122 H 248 6 D D1 6

Section 2-3 Power Type W (mm) H (mm) D (mm) D1 (mm) 3-phase 200 V 3G3MX2-A2110 180 296 175 97 3-phase 400 V 3G3MX2-A4110 3G3MX2-A4150 8.8.8.8. W 2-Ø7 160 H 284 7 D D1 5

Section 2-3 Power Type W (mm) H (mm) D (mm) D1 (mm) 3-phase 200 V 3G3MX2-A2150 220 350 175 84 8.8.8.8. W 2-Ø7 192 H 336 7 D D1

Section 2-3 IP54 Figure 1 Power Type Single-phase 200 V 3G3MX2-DB001-E 3G3MX2-DB002-E 3G3MX2-DB004-E 3-phase 200 V 3G3MX2-D2001-E 3G3MX2-D2002-E 3G3MX2-D2004-E 3G3MX2-D2007-E Figure 2 Power Type Single-phase 200 V 3G3MX2-DB001-EC 3G3MX2-DB002-EC 3G3MX2-DB004-EC 3G3MX2-DB007-EC 3G3MX2-DB015-EC 3G3MX2-DB022-EC 3-phase 200 V 3G3MX2-D2001-EC 3G3MX2-D2002-EC 3G3MX2-D2004-EC 3G3MX2-D2007-EC 3G3MX2-D2015-EC 3G3MX2-D2022-EC 3G3MX2-D2037-EC 464.74 179.5 274 274 292.7 292.7 150 444 12.5 12.5 62.44 62.44 169.5 Figure 1 309.5 482.8 462.33 279.5 12.5 298.9 317.7 63.5 299.5 Figure 2

Section 2-3 3-phase 400 V 3G3MX2-D4004-EC 3G3MX2-D4007-EC 3G3MX2-D4015-EC 3G3MX2-D4022-EC 3G3MX2-D4030-EC 3G3MX2-D4040-EC Figure 3 Power Type 3-phase 200 V 3G3MX2-D2055-EC 3G3MX2-D2075-EC 3-phase 400 V 3G3MX2-D4055-EC 3G3MX2-D4075-EC Figure 4 Power Type 3-phase 200 V 3G3MX2-D2110-EC 3G3MX2-D2150-EC 3-phase 400 V 3G3MX2-D4110-EC 3G3MX2-D4150-EC Figure 2 Power Type 299.5 281 325 607 627.04 12.5 295 315 63 Figure 3 379 710.35 311 349 369 689.85 329.7 18.7 Figure 4 11.5

Section 2-3 2-3-5 Prepare for Wiring IP20 Step 1 Before proceeding to the wiring section, it's a good time to temporarily covers the inverter's ventilation openings. Paper and masking tape are all that is needed. This will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation. Step 2 It is very important to perform the wiring steps carefully and correctly. Before proceeding, please study the caution and warning message herebelow. !WARNING “USE 60/75 C Cu wire only” or equivalent. For models 3G3MX2-A2001, -A2002, -A2004, -A2007, -AB015, -AB022, -A4004, -A4007, -A4015, -A4022, -A4030 !WARNING “USE 75 C Cu wire only” or equivalent. For models 3G3MX2-AB001, -AB002, -AB004, -AB007, -A2015, -A2022, -A2037, A2055, A2075, -A2110, -A2150, -A4040, -A4055, -A4075, -A4110 and -A4150 !WARNING “Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes, 240V maximum when protected by Class CC, G, J or R fuses or circuit breaker having an interrupting rating not les than 100,000 rms symmetrical amperes, 240 volts maximum”. For 200V models. !WARNING “Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes, 480V maximum when protected by Class CC, G, J or R fuses or circuit breaker having an interrupting rating not les than 100,000 rms symmetrical amperes, 480 volts maximum.” For 400V models. !HIGH VOLTAGE Be sure to ground the unit. Otherwise, there is a danger of electric shock and/ or fire. !HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel. Otherwise, there is a danger of electric shock and/or fire. !HIGH VOLTAGE Implement wiring after checking that the power supply is OFF. Otherwise, you may incur electric shock and/or fire. !HIGH VOLTAGE Do not connect wiring to an inverter or operate an inverter that is not mounted according to the instructions given in this manual. Otherwise, there is a dan- ger of electric shock and/or injury to personnel. Ventilation holes (top) Ventilation holes (both sides)

Section 2-3 IP54 Connect all wiring via wiring access holes (in the botttom of the MX2 IP54 mounting plate). Connect the AC power supply voltage to the EMC filter. Connect the three phase motor to the motor output terminals of the MX2 inverter. To prevent electric shock, be sure to ground the MX2 EMC filter, the motor, and the MX2 IP54 mounting plate. Use a star ground (single-point) arrenge- ment, and never daisy-chain the grounds (point-to-point). Connect other wiring if applicable (wiring for I/O, wiring for network communi- cation). !WARNING Connect the chassis ground terminal of mounting plate to earth ground. Not doing so might result in an electric shock. !WARNING Connect the chassis ground terminal of the MX2 EMC filter to earth ground. Not doing so might result in an electric shock Note: Check all wiring before turning inverter ON. Not doing so might result in damaging the unit. Note: Use shielded cables to avoid electrical interference. Not doing so might result in unexpected behaviour or the unit. Wiring Access Holes Layout of cable access holes at the bottom of the MX2 IP54 mounting plate. A blinding plug is used for POWER OUT, I/O and Communication IN/OUT access holes. Cable gland diameters for wiring access holes: Housing Type Power IN/OUT Motor I/O Communication IN/OUT 1 M16 M25 M20 M16 2 M25 M32 M20 M16 3 M32 M40 M20 M16 4 M40 M50 M20 M16

Section 2-3 Note: Use IP54 or better cable glands to prevent moisture from entering the unit. Not doing so might result in damaging the unit. Note: Use cable glands of right size to prevent moisture from entering the unit. Not doing so might result in damaging the unit. Note: Use EMC cable gland for shielded motor wiring or use the cable bracket supplied with the MX2 IP54 housing. Not doing so might result in unexpected behaviour of the unit due to electrical interference. Note: Moisture can enter the enclosure when the blinding plug is removed. Do not remove the blinding plug when the wiring access hole is not used. Not doing so might result in damaging the unit.

Section 2-3 2-3-6 Determining Wire and Fuse Sizes The maximum motor currents in your application determines the recom- mended wore size. The following table gives the wire size in AWG. The “Power Lines” column applies to the inverter input power, output wires to the motor, the earth ground connection, and any other components shown in the “Basic System Description” on page 28. The “Signal Lines” column applies to any wire connecting to the two green connectors just inside the front cover panel. Note 1 Field wiring must be made by a UL-Listed and CSA-certified closed-loop ter- minal connector sized for the wire gauge involved. Connector must be fixed by using the crimping tool specified by the connector manufacturer. Note 2 Be sure to consider the capacity of the circuit breaker to be used. Note 3 Be sure to use a larger wire gauge if power line length exceeds 66 ft. (20 m). Note 4 Use 18 AWG / 0.75 mm² wire for the alarm signal wire ([AL0], [AL1], [AL2] ter- minals). Motor Output Inverter Model Wiring Applicable equipment kW HP Power Lines Signal Lines Fuse (UL-rated, class J, 600 V) VT CT VT CT 0.2 0.1 ¼ 1/8 3G3MX2-AB001 AWG16 / 1.3 mm² (75°C only) 18 to 28 AWG / 0.14 to 0.75 mm² shielded wire *4 10 A 0.4 0.2 ½ ¼ 3G3MX2-AB002 0.55 0.4 ¾ ½ 3G3MX2-AB004 1.1 0.75 1.5 1 3G3MX2-AB007 AWG12 / 3.3 mm² (75°C only) 15 A 2.2 1.5 3 2 3G3MX2-AB015 AWG10 / 5.3 mm² 30 A 3.0 2.2 4 3 3G3MX2-AB022 0.2 0.1 ¼ 1/8 3G3MX2-A2001 AWG16 / 1.3 mm² 10 A 0.4 0.2 ½ ¼ 3G3MX2-A2002 0.75 0.4 1 ½ 3G3MX2-A2004 1.1 0.75 1.5 1 3G3MX2-A2007 15 A 2.2 1.5 3 2 3G3MX2-A2015 AWG14 / 2.1 mm² (75°C only) 3.0 2.2 4 3 3G3MX2-A2022 AWG12 / 3.3 mm² (75°C only) 20 A 5.5 3.7 7.5 5 3G3MX2-A2037 AWG10 / 5.3 mm² (75°C only) 30 A 7.5 5.5 10 7.5 3G3MX2-A2055 AWG6 / 13 mm² (75°C only) 40 A 11 7.5 15 10 3G3MX2-A2075 15 11 20 15 3G3MX2-A2110 AWG4 / 21 mm² (75°C only) 80 A 18.5 15 25 20 3G3MX2-A2150 AWG2 / 34 mm² (75°C only) 80 A 0.75 0.4 1 ½ 3G3MX2-A4004 AWG16 / 1.3 mm² 10 A 1.5 0.75 2 1 3G3MX2-A4007 2.2 1.5 3 2 3G3MX2-A4015 3.0 2.2 4 3 3G3MX2-A4022 AWG14 / 2.1 mm² 4.0 3.0 5 4 3G3MX2-A4030 15 A 5.5 4.0 7.5 5 3G3MX2-A4040 AWG12 / 3.3 mm² (75°C only) 7.5 5.5 10 7.5 3G3MX2-A4055 AWG10/ 5.3 mm² (75°C only) 20 A 11 7.5 15 10 3G3MX2-A4075 15 11 20 15 3G3MX2-A4110 AWG6 / 13 mm² (75°C only) 40 A 18.5 15 25 20 3G3MX2-A4150 AWG6 / 13 mm² (75°C only) 40 A

Section 2-3 2-3-7 Terminal Dimensions and Torque Specs The terminal screw dimensions for all MX2 inverters are listed in table below. This information is useful in sizing spade lug or ring lug connectors for wire terminations. !Caution Tighten the screws with the specified torque in the table below. Check for any loosening of screws. Otherwise, there is the danger of fire. 2-3-8 Inverter Supply Input (R/L1, S/L2, T/L3) Step 3 In this step, you will connect wiring to the input of the inverter. First, you must determine whether the inverter model you have required three-phase power only with terminals [R/L1], [S/L2], and [T/L3], or single-phase power only with terminals [L1] and [N]. Refer to the specifications label (on the side of the inverter) for the acceptable power source types! 2-3-8-1 Earth leakage circuit breaker Use an earth leakage breaker for circuit (wiring) protection between the power supply and the main power supply terminals (R/L1, S/L2, T/L3). An earth leakage breaker may malfunction at high frequencies as those gen- erated by an inverter. Use an earth leakage breaker with a large high-fre- quency sensitive current rating. When sensitivity of 30mA or even less earth leakage maybe required in cer- tain applications (e.g. domestic), short motor cable and convenient low-leak- age EMC filters should be selected. Check with your supplier for additional indications. 2-3-8-2 Magnetic contactor When the Inverter protective function is activated, your system may fail or an accident may occur. Connect a magnetic contactor to turn off the Inverter power supply. Do not start or stop the Inverter by switching ON/OFF the magnetic contactor provided in the Inverter power supply input (primary) circuit and output (sec- ondary) circuit.To start or stop the Inverter via an external signal, use the operation command terminals (FW, RV) on the control circuit terminal block. Do not use this Inverter with an input phase loss connection. The Inverter operating with 1-phase input may be causing a trip (due to undervoltage, overcurrent, etc.) or damage to the Inverter. Do not turn on the power and then turn it off again more than once every 3 minutes. Doing so may damage the Inverter. Types Screw Diameter Width (mm) Tightening Torque (N·m) 3G3MX2 - AB001, AB002, AB004 3G3MX2 - A2001, A2002, A2004, A2007 M3.5 7.6 1.0 3G3MX2 - AB007, AB015, AB022 3G3MX2 - A2015, A2022, A2037 3G3MX2 - A4004, A4007, A4015, A4022, A4030, A4040 M4 10 1.4 3G3MX2 - A2055, A2075 3G3MX2 - A4055, A4075 M5 13 3.0 3G3MX2 - A2110 3G3MX2 - A4110, A4150 M6 17.5 3.9 to 5.1 3G3MX2 - A2150 M8 23 5.9 to 8.8

Section 2-3 2-3-9 Inverter output terminal (U/T1, V/T2, W/T3) For connection of the output terminal, use the compatible cable or a cable with a larger section. Otherwise, the output voltage between the Inverter and the motor may drop. Do not mount a phase advance capacitor or surge absorber, because these devices may cause the Inverter to trip or cause damage to the capacitor or surge absorber. If the cable length exceeds 20 m (particularly, with 400 V class), a surge volt- age may be generated at the motor terminal depending on stray capacitance or inductance of the cable, causing the motor to risk his isolation (depending on motor isolation class and conditions). To suppress surge voltage, output filters are recommended. From simple choke and output dV/dt filters to sinus filters. To connect several motors, provide a thermal protection relay for each, as the inverter can not recognize how current is shared among the motors. The RC value of each thermal relay should be 1.1 times larger than the motor rated current.The relay may trip earlier depending on the cable length.In this case, connect an AC reactor to the Inverter output. 2-3-10 DC Reactor Connection (+1, P/+2) This terminal is used to connect the optional DC reactor. By factory default, a shorting bar has been connected between terminals +1 and P/+2. Before connecting the DC reactor, remove this shorting bar. The length of the DC reactor connection cable should be 5 m or shorter. If the DC reactor is not being used, do not remove the shorting bar. If you remove the shorting bar without connecting the DC reactor, no power is supplied to the Inverter main circuit, disabling operation. 2-3-11 Power connections for each inverter size Single-phase 200 V 0.1 to 0.4 kW Three-phase 200 V 0.1 to 0.75 kW Chassis Ground (M4) L1 Power input Output to Motor N U/T1 V/T2 W/T3 RB PD/+1 P/+ N/- Single-phase Three-phase R/L1 Power input Output to Motor S/L2 T/L3 U/T1 V/T2 W/T3 RB PD/+1 P/+ N/-

Section 2-3 Single-phase 200 V 0.75 to 2.2 kW Three-phase 200 V 1.5, 2.2 kW Three-phase 400 V 0.4 to 3.0 kW Three-phase 200 V 3.7 kW Three-phase 400 V 4.0 kW Three-phase 200 V 5.5, 7.5 kW Three-phase 400 V 5.5, 7.5 kW Chassis Ground (M4) L1 Power input Output to Motor N U/T1 V/T2 W/T3 RB PD/+1 P/+ N/- Single-phase Three-phase R/L1 Power input Output to Motor S/L2 T/L3 U/T1 V/T2 W/T3 RB PD/+1 P/+ N/- W/T3 V/T2 U/T1 T/L3 S/L2 R/L1 N/- P/+ PD/+1 RB Power input Output to Motor Chassis Ground (M4) G G RB N/- P/+ PD/+1 W/T3 V/T2 U/T1 T/L3 S/L2 R/L1 Power input Output to Motor

Section 2-3 Three-phase 200 V 11 kW Three-phase 400 V 11, 15 kW Three-phase 200 V 15 kW Note An inverter powered by a portable power generator may receive a distorted power waveform, overheating the generator. In general, the generator capac- ity should be five times that of the inverter (kVA). !Caution Be sure that the input voltage matches the inverter specifications: • Single-phase 200 to 240 V 50/60 Hz(0.1 kW~2.2 kW) for 3G3MX2-AB models • Three-phase 200 to 240 V 50/60 Hz (0.1 kW~15 kW) for 3G3MX2-A2 models • Three-phase 380 to 480 V 50/60 Hz (0.4 kW~15 kW) for 3G3MX2-A4 models !Caution Be sure not to power a three-phase-only inverter with single phase power. Otherwise, there is the possibility of damage to the inverter and the danger of fire. G G RB N/- P/+ PD/+1 W/T3 V/T2 U/T1 T/L3 S/L2 R/L1 Power input Output to Motor G G RB N/- P/+ PD/+1 W/T3 V/T2 U/T1 T/L3 S/L2 R/L1 Power input Output to Motor

Section 2-3 !Caution Be sure not to connect an AC power supply to the output terminals. Other- wise, there is the possibility of damage to the inverter and the danger of injury and/or fire. !Caution Remarks for using ground fault interrupter breakers in the main power supply: Adjustable frequency inverter with integrated CE-filters and shielded (screened) motor cables have a higher leakage current toward earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupters. Because of the rectifier on the input side of the inverter there is the possibility to stall the switch-off function through small amounts of DC current. Please observe the following: • Use only short time-invariant and pulse current-sensitive ground fault interrupters with higher trigger current. • Other components should be secured with separate ground fault inter- rupters. • Ground fault interrupters in the power input wiring of an inverter are not an absolute protection against electric shock. !Caution Be sure to install a fuse in each phase of the main power supply to the inverter. Otherwise, there is the danger of fire. !Caution For motor leads, ground fault interrupter breakers and electromagnetic con- tactors, be sure to size these components properly (each must have the capacity for rated current and voltage). Otherwise, there is the danger of fire. Power Input Output to Motor MX2 Inverter

Section 2-3 2-3-12 Wire the Inverter Output to Motor Step 4 The process of motor selection is beyond the scope of this manual. However, it must be an AC induction motor with three phases. It should also come with a chassis ground lug. If the motor does not have three power input leads, stop the installation and verify the motor type. Other guidelines for wiring the motor include: • Use an inverter-grade motor for maximum motor life (1600 V insulation). • For standard motors, use the AC reactor accessory if the wiring between the inverter and motor exceeds 10 meters in length. Simply connect the motor to the terminals [U/T1], [V/T2], and [W/T3] as shown in page 46 to page 49. This is a good time to connect the chassis ground lug on the drive as well. The motor chassis ground must also connect to the same point. Use a star ground (single-point) arrangement, and never daisy-chain the grounds (point-to-point). • Check the mechanical integrity of each wire crimp and terminal connec- tion. • Replace the housing partition that covers access to the power connec- tions. Special care to be taken when motor is connected through long wires 2-3-13 Ground Terminal To prevent electric shock, be sure to ground the Inverter and the motor. The 200 V class should be connected to the ground terminal under Class D grounding conditions (conventional Class 3 grounding conditions: 100  or less ground resistance), The 400 V class should be connected to the ground terminal under Class C grounding conditions (conventional special Class 3 grounding conditions: 10  or less ground resistance). For the ground cable, use the compatible cable or a cable with a larger diame- ter. Make the cable length as short as possible. When several Inverters are connected, the ground cable must not be con- nected across several Inverters, and must not be looped. Otherwise, the Inverter and surrounding control machines may malfunction. 2-3-14 Logic Control Wiring After completing the initial installation and powerup test in this chapter, you may need to wire the logic signal connector for your application. For new inverter users/applications, we highly recommend that you first complete the powerup test in this chapter without adding any logic control wiring. As a quick reference here is included the control connection diagram. But for more details about inputs and outputs configuration, please check SECTION 4 Operations and Monitoring. Inverter Inverter Inverter Inverter Inverter Inverter Your ground bolt

Section 2-3 MX2 control wiring quick reference (IP20) Breaker, MCCB or GFI Power source, 3-phase or 1-phase, per inverter model Input circuits 24V P24 + - 1 2 3/GS1 4/GS2 5/PTC Forward Thermistor Intelligent inputs, 7 terminals GND for logic inputs NOTE: For the wiring of intelligent I/O and analog inputs, be sure to use twisted pair / shielded cable. Attach the shielded wire for each signal to its respective common terminal at the inverter end only. Input impedance of each intelligent input is 4.7 kΩ [5] configurable as discrete input or thermistor input AM Volt. Meter H L 0~10VDC 4~20mA GND for analog signals MX2 Motor PD/+1 P/+ R (L1 ) S (L2 ) T N (L3 ) U (T1) V (T2) W (T3) Braking unit (optional) N/- DC reactor (optional) AL1 AL0 AL2 Relay contacts, type 1 Form C 6 7/EB EO Freq. Meter RB Brake resistor (optional) 11/EDM Load Freq. arrival signal Open collector output Output circuit Common for logic outputs 12 Load + - CM2 L L + - O OI EA 10 VDC RJ45 port (Optional operator port) transceiver USB (mini-B) port (PC communication port) USB power: Self power L L Option port controller Option port connector L L L L L L SP SN L PLC Short bar (Source type) Analog reference Pulse train input 24 VDC 32 kHz max. Apprx.100 Ω Apprx.10 Ω Termination resistor (200 Ω) (Change by slide switch) RS485 transceiver Serial communication port (RS485/ModBus) RS485 transceiver USB transceiver

Section 2-3 MX2 control wiring quick reference (IP54) Breaker, MCCB or GFI Power source, 3-phase or 1-phase, per inverter model Input circuits 24V P24 + - 1 2 3/GS1 4/GS2 5/PTC Forward Thermistor Intelligent inputs, 7 terminals GND for logic inputs NOTE: For the wiring of intelligent I/O and analog inputs, be sure to use twisted pair / shielded cable. Attach the shielded wire for each signal to its respective common terminal at the inverter end only. Input impedance of each intelligent input is 4.7 kW [5] configurable as discrete input or thermistor input AM Volt. Meter H L 0~10VDC 4~20mA GND for analog signals MX2 Motor PD/+1 P/+ R (L1) S (L2) T N(L3) U(T1) V (T2) W (T3) Braking unit (optional) N/- DC reactor (optional) AL1 AL0 AL2 Relay contacts, type 1 Form C 6 7/EB EO Freq. Meter RB Brake resistor (optional) 11/EDM Load Freq. arrival signal Open collector output Output circuit Common for logic outputs 12 Load + - CM2 L L + - O OI EA 10 VDC RJ45 port (Optional operator port) transceiver USB (mini-B) port (PC communication port) USB power: Self power L L Option port controller Option port connector L L L L L L SP SN L PLC Short bar (Source type) Analog reference Pulse train input 24 VDC 32 kHz max. Apprx.100 Ohms Apprx.10 Ohms Termination resistor (200 W) (Change by slide switch) RS485 transceiver Serial communication port (RS485/ModBus) RS485 transceiver USB transceiver EMC Filter

Section 2-3 2-3-15 Name of Parts Inside the Terminal Block Cover Name Description Modbus-RTU Termination resistor selector switch Use this Terminal Resistor selector switch for RS-485 terminals on the control circuit terminal block.When this switch is turned ON, the internal 200  Resistor is connected. Safety function selec- tor switch Turn this switch ON when using the safety function. Turn OFF the power before turning this switch ON/OFF. EDM function selector switch Turn this switch ON when using the EDM output of the safety function. Turn OFF the power cable before turning this switch ON/OFF. USB connector Use this mini-B USB connector to connect a PC. Even when the Inverter is being operated by a PC, etc., via USB connection, it can still be operated using the Digital Operator. Connector for Digital Operator Use this connector to connect the Digital Operator. Connector for optional board Use this connector to mount the optional board. (The optional board will be released soon.) Control circuit terminal blocks A and B These terminal blocks are used to connect various digital/analog input and output signals for inverter control. Multi-function contact terminal block Use this SPDT contact terminal block for relay outputs. Main circuit terminal block Use this terminal block to connect an output to the motor and Bracking Resistor, etc. Also, use this terminal block to connect the inverter to the main power supply. CHARGE indicator (Charge indicator LED) This LED indicator is lit if the DC voltage of the main circuit (between terminals P/+2 and N/-) remains approx. 45 V or above after the power has been cut off. Before wiring, etc. confirm that the Charge LED indicator is turned OFF. Modbus-RTU Termination resistor selector switch Safety function selector switch Connector for optional board Multi-function contact terminal block CHARGE indicator Main circuit terminal block OFF (Factory default) ON USB connector (mini-B) Connector for Digital Operator (RJ45) EDM function selector switch Control circuit terminal block A Control circuit terminal block B Disable (Factory default) Enable P1 terminal (Factory default) EDM output

Section 2-3 2-3-16 Uncover the Inverter Vents Step 5 After mounting and wiring the inverter, remove any covers from the inverter hous- ing. This includes material over the side ven- tilation ports. !WARNING Make sure the input power to the inverter is OFF. If the drive has been powered, leave it OFF for ten minutes before continuing. Ventilation holes (top) Ventilation holes (both sides)

procedure that follows is designed for the first-time use of the drive. Please verify the following conditions before conducting the powerup test: • You have followed all the steps in this chapter up to this step. • The inverter is new, and is securely mounted to a non-flammable vertical surface. • The inverter is connected to a power source and a motor. • No additional wiring of the inverter connectors or terminals has been done. • The power supply is reliable, and the motor is a known working unit, and the motor nameplate ratings match the inverter ratings. • The motor is securely mounted, and is not connected to any load. 2-4-1 Goals for the Powerup Test If there are any exceptions to the above conditions at this step, please take a moment to take any measures necessary to reach this basic starting point. The specific goals of this powerup test are: 1. Verify that the wiring to the power supply and motor is correct. 2. Demonstrate that the inverter and motor are generally compatible. 3. Get an introduction to the use of the built-in operator keypad. The powerup test gives you an important starting to ensure a safe and suc- cessful application of the Omron inverter. We highly recommend performing this test before proceeding to the other chapters in this manual. 2-4-2 Pre-test and Operational Precautions The following instructions apply to the powerup test, or to any time the inverter is powered and operating. Please study the following instructions and mes- sages before proceeding with the powerup test. 1. The power supply must have fusing suitable for the load. Check the fuse size chart presented in Step 5, if necessary. 2. Be sure you have access to a disconnect switch for the drive input power if necessary. However, do not turn OFF power during inverter operation un- less it is an emergency. !Caution The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned. !Caution The operation of the inverter can be easily changed from low speed to high speed. Be sure to check the capability and limitations of the motor and machine before operating the inverter. Otherwise, there is the danger of injury. !Caution If you operate a motor at a frequency higher than the inverter standard default setting (50 Hz/60 Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequen- cies after getting their approval. Otherwise, there is the danger of equipment damage and/or injury.

the danger of equipment damage. • Is the shorting bar between the [+1] and [+] terminals installed? DO NOT power or operate the inverter if the jumper is removed. • Is the direction of the motor rotation correct? • Did the inverter trip during acceleration or deceleration? • Were the rpm and frequency meter readings as expected? • Were there any abnormal motor vibration or noise? 2-4-3 Powering the Inverter If you have followed all the steps, cautions and warnings up to this point, you're ready to apply power. After doing so, the following events should occur: • The POWER LED will illuminate. • The numeric (7-segment) LEDs will display a test pattern, then stop at .. • The Hz LED will be ON. If the motor starts running unexpectedly or any other problem occurs, press the STOP key. Only if necessary should you remove power to the inverter as a remedy. Note If the inverter has been previously powered and programmed, the LEDs (other than the POWER LED) may illuminate differently than as indicated above. If necessary, you can initialize all parameters to the factory default settings. See “Restoring Factory Default Settings” on page 279.

Section 2-5 2-5 Using the Front Panel Keypad Please take a moment to familiarize yourself with the keypad layout shown in the figure below. The display is used in programming the inverter's parame- ters, as well as monitoring specific parameter values during operation. (4) RUN LED (14) Set Key (13) Down key (12) Up key (11) CYCLE key (9) RUN key (7) Run command LED (8) 7-seg LED (6) Monitor LED [A] (5) Monitor LED [Hz] (1) POWER LED (2) ALARM LED (3) Program LED (15) USB connector (10) Stop/reset key (16) RJ45 connector Items Contents (1) POWER LED Turns ON (Green) while the inverter is powered up. (2) ALARM LED Turns ON (Red) when the inverter trips. (3) Program LED · Turns ON (Green) when the display shows changeable parameter. · Blinks when there is a mismatch in setting. (4) RUN LED Turns ON (Green) when the inverter is driving the motor. (5) Monitor LED [Hz] Turns ON (Green) when the displayed data is frequency related. (6) Monitor LED [A] Turns ON (Green) when the displayed data is current related. (7) Run command LED Turns ON (Green) when a Run command is set to the operator. (Run key is effective.) (8) 7-seg LED Shows each parameter, monitors etc. (9) Run key Makes inverter run. (10) Stop/reset key · Makes inverter decelerates to a stop. · Reset the inverter when it is in trip situation (11) CYCLE key · Go to the top of next function group, when a function mode is shown · Cancel the setting and return to the function code, when a data is shown · Moves the cursor to a digit left, when it is in digit-to-digit setting mode · Pressing for 1 second leads to display data of , regardless of current display. (12) Up key (13) Down key · Increase or decrease the data. · Pressing the both keys at the same time gives you the digit-to-digit edit. (14) SET key · Go to the data display mode when a function code is shown · Stores the data and go back to show the function code, when data is shown. · Moves the cursor to a digit right, when it is in digit-to-digit display mode (15) USB connector Connect USB connector (mini-B) for using PC communication (16) RJ45 connector Connect RJ45 jack for remote operator

Section 2-5 2-5-1 Keys, Modes, and Parameters The purpose of the keypad is to provide a way to change modes and parameters. The term function applies to both monitoring modes and parameters. These are all acces- sible through function codes that are primary 4-character codes. The various functions are separated into related groups identifiable by the left-most character, as the table shows. Function Group Type (Category) of Function Mode to Access PRG LED Indicator “d” Monitoring functions Monitor  “F” Main profile parameters Program  “A” Standard functions Program  “b” Fine tuning functions Program  “C” Intelligent terminal functions Program  “H” Motor constant related functions Program  “P” Pulse train input, torque, Drive Programming, and communication related functions Program  “U” User selected parameters Program  “E” Error codes – –

Section 2-5 2-5-2 Keypad Navigation Map The MX2 Series inverter drives have many programmable functions and parameters. Chapter 3 will cover these in detail, but you need to access just a few items to perform the powerup test. The menu structure makes use of function codes and parameter codes to allow programming and monitoring with only a 4-digit display and keys and LEDs. So, it is important to become familiar with the basic navigation map of parameters and functions in the dia- gram below. You may later use this map as a reference. Note Pressing the key will make the display go to the top of next function group, regardless the display contents. (e.g.  –> –> ) Group "d" Func. code display Group "F" Func. code display Save Data display (F001 to F*03) Data does not blink because of real time synchronizing : Saves the data in EEPROM and returns to func. code display : Returns to func. code display without saving data. Group "A" Func. code display Data display When data is changed, the display starts blinking, which means that new data has not been activated yet. : Saves the data in EEPROM and returns to func. code display : Cancels the data change and returns to func. code display. Group "b" Group "C" Group "H" Group "P" Group "U" Func. code display : Jumps to the next group Func. code display : Moves to data display D001 D002 d104 F001 F002 F004 A001 A002 A165 0.00 50.00 50.01 00 01 b001 C001 H001 P001 U001 Press the both up and down key at the same time in func. code or data display, then single-digit edit mode will be enabled. Refer to page 67 for further information.

Section 2-5 [Setting example] After power ON, changing from  display to change the  (carrier frequency) data. Note Function code xxx are for monitor and not possible to change. Function codes xxx other than  are reflected on the performance just after changing the data (before pressing key), and there will be no blinking. Note Keep pressing for more than 1 second leads to d001 display, regardless the display situation. But note that the display will circulates while keep pressing the key because of the original function of the key. (e.g.  –>  –>  –>  –> … –> displays . after 1 second) 5.0 Display is solid lighting. 12.0 Data of d001 will be shown on the display after the first power ON Press Press Press Press Up key to change increase function code (b001 –> b083). Press Press : Fix and stores the data and moves back to the function code : Cancels the change and moves back to the function code When data is changed, the display starts blinking, which means that new data has not been activated yet. Press up key to increase the data (5.0 –> 12.0) key to move on to the function group F001 key twice to move on to the function group b001. key to display the data of b083 key to show the function code key to set and save the data d001 F001 b001 b083 0.00 When a function code is shown… When a data is shown… key Move on to the next function group Cancels the change and moves back to the function code key Move on to the data display Fix and stores the data and moves back to the function code key Increase function code Increase data value key Decrease function code Decrease data value

Section 2-5 2-5-3 Selecting Functions and Editing Parameters To prepare to run the motor in the powerup test, this section will show how to configure the necessary parameters: 1. Select the digital operator as the source of motor speed command (). 2. Select the digital operator as the source of the RUN command (). 3. Set the motor base frequency () and AVR voltage of the motor (). 4. Set the motor current for proper thermal protection (). 5. Set the number of poles for the motor (). The following series of programming tables are designed for successive use. Each table uses the previous table's final state as the starting point. There- fore, start with the first and continue programming until the last one. If you get lost or concerned that some of the other parameters setting may be incorrect, refer to “Restoring Factory Default Settings” on page 279. Prepare to Edit Parameters – This sequence begins with powering ON the inverter, then it shows how to navigate to the “A” Group parameters for subse- quent settings. You can also refer to the “Keypad Navigation Map” on page 60 for orientation throughout the steps. 1. Select the digital operator for Speed Command – The inverter output frequency can be set from several sources, including an analog input, mem- ory setting, or the network, for example. The powerup test uses the keypad as the speed control source for your convenience. Note that the default setting depends on the country. 2. Select the digital operator for RUN Command – To RUN command causes the inverter to accelerate the motor to the selected speed. The Run command can arrive from various sources, including the control terminals, the Run key on the keypad or the network. In the figure to the right, notice the Run Key Enable LED, just above the Run key. If the LED is ON, the Run key is already selected as the source, and you may skip this step. Note that the default setting depends on the country. Action Display Func./Parameter Turn ON the inverter Inverter output frequency displayed (0Hz in stop mode) Press the key “” group selected Press the key 2 times “” group selected Action Display Func./Parameter (Starting point) “” Group selected Speed command source setting Press the key ... Potentiometer of ext. operator ... Control terminals ... Digital operator (F001) ... ModBus network etc. Press the / key to select ... Digital operator (selected) Press the key to store Stores parameter, returns to “” 0.0 d001 A001 A001 01 02 A001 Run Key Enable LED

Section 2-5 If the Potentiometer Enable LED is OFF, follow these steps below (the table resumes action from the end of the previous table). Note After completing the steps above, the Run Key Enable LED will be ON. This does not mean the motor is trying to run; it means that the RUN key is now enabled. DO NOT press the RUN key at this time – complete the parameter setup first. 3. Set the Motor Base Frequency and AVR voltage of the motor – The motor is designed to operate at a specific AC frequency. Most commercial motors are designed for 50/60 Hz operation. First, check the motor specifica- tions. Then follow the steps below to verify the setting or correct it for your motor. DO NOT set it greater than 50/60 Hz unless the motor manufacturer specifically approves operation at the higher frequency. !Caution If you operate a motor at a frequency higher than the inverter standard default setting (50 Hz/60 Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequen- cies after getting their approval. Otherwise, there is the danger of equipment damage. Set the AVR Voltage Setting – The inverter has an Automatic Voltage Regula- tion (AVR) function. It adjusts the output voltage to match the motor's name- plate voltage rating. The AVR smoothes out fluctuation in the input power source, but note that it does not boost the voltage in the event of a brown-out. Use the AVR setting () that most closely matches the one for your motor. • 200 V class: 200 / 215 / 220 / 230 / 240 VAC • 400 V class: 380 / 400 / 415 / 440 / 460 / 480 VAC Action Display Func./Parameter (Starting point) Speed command source setting Press the key Run command source setting Press the key ... Control terminals ... Digital operator ... ModBus network input etc. Press the / key to select ... Digital operator (selected) Press the key to store Stores parameter, returns to “” A001 A002 01 02 A002 Action Display Func./Parameter (Starting point) Run command source setting Press the key once Base frequency setting Press the key or Default value for the base frequency US = 60 Hz, Europe = 50 Hz Press the / key to select Set to your motor specs (your display may be different) Press the key Stores parameter, returns to “” A002 A003 60.0 50.0 60.0 A003

Section 2-5 To set the motor voltage, follow the steps on the following table. 4. Set the Motor Current – The inverter has thermal overload protection that is designed to protect the inverter and motor from overheating due to an excessive load. The inverter's uses the motor's current rating to calculate the time-based heating effect. This protection depends on using correct current rating for your motor. The level of electronic thermal setting, parameter , is adjustable from 20% to 100% of the inverter's rated current. A proper con- figuration will also help prevent unnecessary inverter trip events. Read the motor's current rating on its manufacturer's nameplate. Then follow the steps below to configure the inverter's overload protection setting. Action Display Func./Parameter (Starting point) Base frequency setting Press the key and hold until –> AVR voltage select Press the key or Default value for AVR voltage: 200 V class= 230 VAC 400 V class= 400 VAC (HFE) = 460 VAC (HFU) Press the / key to select Set to your motor specs (your display may be different) Press the key Stores parameter, returns to “” Action Display Func./Parameter (Starting point) AVR voltage select Press the key First “B” Group parameter selected Press the key and hold until –> Level of electronic thermal setting Press the key Default value will be 100% of inverter rated current Press the / key to select Set to your motor specs (your display may be different) Press the key Stores parameter, returns to “” A003 A082 A230 A400 A215 A082 A082 b001 b012 b160 b140 b012

Section 2-5 5. Set the Number of Motor Poles – The motor's internal winding arrange- ment determines its number of magnetic poles. The specification label on the motor usually indicates the number of poles. For proper operation, verify the parameter setting matches the motor poles. Many industrial motors have four poles, corresponding to the default setting in the inverter (). Follow the steps in the table below to verify the motor poles setting and change if necessary (the table resumes action from the end of the previous table.) This step concludes the parameter setups for the inverter. You are almost ready to run the motor for the first time! !Tip If you became lost during any of these steps, first observe the state of the PRG LED. Then study the “Keypad Navigation Map” on page 60 to determine the current state of the keypad controls and display. As long as you do not press the key, no parameter will be changed by keypad entry errors. Note that power cycling the inverter causes it to power up Monitor Mode, dis- playing the value for  (output frequency). The next section will show you how to monitor a particular parameter from the display. Then you will be ready to run the motor. Action Display Func./Parameter (Starting point) Level of electronic thermal setting Press the key “” Group selected Press the key three times Motor poles parameter Press the key  = 2 poles  = 4 poles (default)  = 6 poles  = 8 poles  = 10 poles Press the / key to select Set to your motor specs (your display may be different) Press the key Stores parameter, returns to “” b012 H001 H004 H004 H004 H004

Section 2-5 2-5-4 Monitoring Parameters with the Display After using the keypad for parameter editing, it's a good idea to switch the inverter from Program Mode to Monitor Mode. The PRG LED will be OFF, and the Hertz or Ampere LED indicates the display units. For the powerup test, monitor the motor speed indirectly by viewing the inverter's out- put frequency. The output frequency must not be confused with base frequency (50/60 Hz) of the motor, or the carrier fre- quency (switching frequency of the inverter, in the kHz range). The monitoring functions are in the “D” list, located near the top left of the “Keypad Navigation Map” on page 60. Output frequency (speed) set – Resuming keypad operation from the previ- ous table, follow the steps below. 2-5-5 Running the Motor If you have programmed all the parameters up to this point, you're ready to run the motor! First, review this checklist: 1. Verify the power LED is ON. If not, check the power connections. 2. Verify the Run Key Enable LED is ON. If it is OFF, check the  setting. 3. Verify the PRG LED is OFF. If it is ON, review the instructions above. 4. Make sure the motor is disconnected from any mechanical load. 5. Now, press the RUN key on the keypad. The RUN LED will turn ON. 6. Press the key for a few seconds. The motor should start turning. 7. Press the STOP key to stop the motor rotation. Action Display Func./Parameter (Starting point) Motor poles parameter Press the key four times “” is selected Press the key Set frequency displayed H004 F001 0.00

Section 2-5 2-5-6 Single-Digit Edit Mode If a target function code or data is far from current data, using the single-digit edit mode makes it quicker. Pressing the up key and down key at the same time leads you to go into the digit-to-digit changing mode. Note When pressing with cursor on the highest digit, the cursor will jump to the lowest digit. ((A) and (B) in above figure.) Note When pressing up key and down key at the same time in single-digit edit mode, the single-digit edit mode is disabled and goes back to normal mode. 1st digit will be blinking. Use up/down keys to change the value of the digit. If not existing codes are selected, the data sill not move to the function code but blinking digit will move again to the left end digit. (A) (A) (B) (B) : Move cursor to left. : Move cursor to right or set the func.code/data (lowest digit only) While in Single-digit edit mode (single digit is blinking): 2nd digit will be blinking. Use up/down keys to change the value of the digit. 3rd digit will be blinking. Use up/down keys to change the value of the digit. 4th digit will be blinking. Use up/down keys to change the value of the digit. 1st digit will be blinking. Use up/down keys to change the value of the digit. 2nd digit will be blinking. Use up/down keys to change the value of the digit. 3rd digit will be blinking. Use up/down keys to change the value of the digit. 4th digit will be blinking. Use up/down keys to change the value of the digit. F001 F001 F001 F001 F001 50.00 50.00 50.00 50.00 60.00 51.00 50.10 50.01 A001 F101 F011 F002 50.00

Section 2-5 2-5-7 Powerup Test Observations and Summary Step 7 Reading this section will help you make some useful observations when first running the motor. Error Codes – If the inverter displays an error code (format is “ xx”), see “Monitoring Trip Events, History, & Conditions” on page 273 to interpret and clear the error. Acceleration and Deceleration – The MX2 inverter has programmable acceleration and deceleration value. The test procedure left these at the default value, 10 seconds. You can observe this by setting the frequency  at about half speed before running the motor. Then press RUN, and the motor will take 5 seconds to reach a steady speed. Press the STOP key to see a 5 second deceleration to a STOP. State of Inverter at Stop – If you adjust the motor's speed to zero, the motor will slow to a near stop, and the inverter turns the outputs OFF. The high-per- formance MX2 can rotate at a very slow speed with high torque output, but not zero (must use servo systems with position feedback for that feature). This characteristic means you must use a mechanical brake for some applications. Interpreting the Display – First, refer to the output frequency display read- out. The maximum frequency setting (parameter ) defaults to 50 Hz or 60 Hz (Europe and United States, respectively) for your application. Example: Suppose a 4-pole motor is rated for 60 Hz operation, so the inverter is configured to output 60 Hz at full scale. Use the following formula to calcu- late the rpm. The theoretical speed for the motor is 1800 rpm (speed of torque vector rotation). However, the motor cannot generate torque unless its shaft turns at a slightly different speed. This difference is called slip. So it's common to see a rated speed of approximately 1750 rpm on a 60 Hz, 4-pole motor. Using a tachometer to measure shaft speed, you can see the difference between the inverter output frequency and the actual motor speed. The slip increases slightly as the motor's load increases. This is why the inverter output value is called “frequency”, since it is not exactly equal to motor speed. Run/Stop Versus Monitor/Program Modes – The Run LED on the inverter is ON in Run Mode, and OFF in Stop Mode. The Program LED is ON when the inverter is in Program Mode, and OFF for Monitor Mode. All four mode combinations are possible. The dia- gram to the right depicts the modes and the mode transitions via keypad. Note Some factory automation devices such as PLCs have alternative Run/Pro- gram modes; the device is in either one mode or the other. In the Omron inverter, however, Run Mode alternates with Stop Mode, and Program Mode alternates with Monitor Mode. This arrangement lets you program some value while the inverter is operating – providing flexibility for maintenance person- nel. Speed in RPM Frequency × 120 Pairs of poles Frequency × 60 1800 RPM 4 60×120 #of poles = = = = Run Stop Monitor Program

3-1 Choosing a Programming Device 3-1-1 Introduction Omron variable frequency drives (inverters) use the latest electronics technol- ogy for getting the right AC waveform to the motor at the right time. The bene- fits are many, including energy savings and higher machine output or productivity. The flexibility required to handle a broad range of applications has required ever more configurable options and parameters - inverter are now a complex industrial automation component. And this can make a prod- uct seem difficult to use, but the goal of this chapter is to make this easier for you. As the powerup test in 2-4 Powerup Test demonstrated, you do not have to program very many parameters to run the motor. In fact, most applications would benefit only from programming just a few, specific parameters. This chapter will explain the purpose of each set of parameters, and help you choose the ones that are important to your application. If you are developing a new application for the inverter and a motor, finding the right parameters to change is mostly an exercise in optimization. There- fore, it is okay to begin running the motor with a loosely tuned system. By making specific, individual changes and observing their effects, you can achieve a finely tuned system. 3-1-2 Introduction of Inverter Programming The front panel keypad is the first and best way to get to know the inverter's capabilities. Every function or programmable parameter is accessible from the keypad.

Section 3-2 3-2 Using the Keypad Devices The MX2 Series inverter front keypad contains all the elements for both moni- toring and programming parameters. The keypad layout is pictured below. All other programming devices for the inverter have a similar key arrangement and function. 3-2-1 Key and Indicator Legend • Run LED - ON when the inverter output is ON and the motor is develop- ing torque (Run Mode), and OFF when the inverter output is OFF (Stop Mode). • Program LED - This LED is ON when the inverter is ready for parameter editing (Program Mode). It is OFF when the parameter display is monitor- ing data (Monitor Mode). • Run Key Enable LED - This LED is ON when the inverter is ready to respond to the Run key, OFF when the Run key is disabled. • Run Key - Press this key to run the motor (the Run Enable LED must be ON first). Parameter F004, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command. • Stop/Reset Key - Press this key to stop the motor when it is running (uses the programmed deceleration rate). This key will also reset an alarm that has tripped. • Parameter Display - A 4-digit, 7-segment display for parameters and function codes. • Display Units, Hertz/Amperes - One of these LEDs will be ON to indi- cate the units associated with the parameter display. • Power LED - This is ON when the power input to the inverter is ON. • Alarm LED - ON when an inverter trip is active (alarm relay contact will be closed). • Cycle Key - This key is used to escape from the current situation. • Up/Down keys - Use these keys alternatively to move up or down the lists of parameter and functions shown in the display, and increment/decre- ment values. • Set key - This key is used to navigate through the lists of parameters and functions for setting and monitoring parameter values. When the unit is in Program Mode and you have edited a parameter value, press the Set key to write the new value to the EEPROM. Display Units (Hertz / Amperes) LEDs Run LED Power LED Alarm LED Program LED USB port (Mini B connector) Remote operator Connector (RJ45 ) Stop/Reset key Set key Up/Down keys CYCLE key Run key Run key Enable LED Parameter Display

Section 3-2 3-2-2 Operational Modes The RUN and PRG LEDs tell just part of the story; Run Mode and Program Modes are independent modes, not opposite modes. In the state diagram to the right, Run alternates with Stop, and Program Mode alternates with Monitor Mode. This is a very important ability, for it shows that a technician can approach a running machine and change some parameters without shut- ting down the machine. The occurrence of a fault during opera- tion will cause the inverter to enter Trip Mode as shown. An event such as an output overload will cause the inverter to exit the Run Mode and turn OFF its output to the motor. In the Trip Mode, any request to run the motor is ignored. You must clear the error by pressing the Stop/Reset switch. See 6-2 Monitoring Trip Events, History, & Conditions on page 273. 3-2-3 Run Mode Edit The inverter can be in Run Mode (inverter output is controlling motor) and still allow you to edit certain parameters. This is useful in applications that must run continuously, you need some inverter parameter adjustment. The parameter tables in this chapter have a column titled “Run Mode Edit”. An Ex mark  means the param- eter cannot be edited; a Check mark  means the parameter can be edited. The Soft lock selection (parameter ) determines when the Run Mode access permission is in effect and access permission in other conditions, as well. It is the responsibility of the user to choose a useful and safe software lock setting for the inverter operating conditions and personnel. Please refer to 3-6-5 Soft- ware Lock Mode on page 130 for more information. 3-2-4 Control Algorithms The motor control program in the MX2 inverter has two sinusoidal PWM switching algorithms. The intent is that you select the best algorithm for the motor and load characteristics of your application. Both algorithms generate the fre- quency output in a unique way. Once configured, the algorithm is the basis for other parameter settings as well (see 3-5-4 Torque Control Algo- rithms on page 101). Therefore, choose the best algorithm early in your application design process. Run Stop Monitor Program Run Stop Trip Fault Fault Run Mode Edit � � V/F control constant torque (V/F-VC) V/F control, variable (1.7) torque V/F control, Free V/f Sensorless vector Control (SLV) Output Inverter Control Algorithms

Section 3-2 3-2-5 Dual Rate Selection The MX2 series inverter has Dual Rate, so that it can work in two different types of load condition, Constant torque application and Variable torque appli- cation. Select parameter  depending on your application. When changed, the rated output current and related items are changed auto- matically. Differences between HD and ND are described below. Initial values of HD and ND are different shown as below table. Be sure to note that when the dual rate selection b049 is changed those initial values are also changed except H003/H203. (Even if currently set value is within the range of both HD and ND, data is initialized when b049 is changed.) When ND is selected, following parameters are not displayed. “A” Function Run Mode Edit Defaults Func. Code Name Description EU Units  Dual rate selection Two options; select codes:  ...CT (Constant torque / HD)  ...VT (Variable torque / ND) –  - HD ND Usage For heavy load with high torque required at start, acceleration or deceleration For normal load without high torque required. Applications Elevators, cranes, conveyers, etc. fans, pumps, air-conditionings Rated current (example) 1.0 A (3-phase 200 V 0.1 kW) 1.2 A (3-phase 200 V 0.1 kW) Overload current 150% 60 sec. 120% 60 sec. Name Func. code HD ND Range initial data Range initial data V/f characteristics selection A044 A244 00: Const. torque 01: Reduced torque 02: Free V/F 03: SLV 00: Const. tq. 00: Const. torque 01: Reduced torque 02: Free V/F 00: Const. tq. DC injection braking power A054 0 to 100 (%) 50 (%) 0 to 70 (%) 50 (%) Startup DC injection braking power A057 0 to 100 (%) 0 (%) 0 to 70 (%) 0 (%) DC injection braking carrier frequency A059 2.0 to 15.0 (kHz) 5.0 (kHz) 2.0 to 10.0 (kHz) 2.0 (kHz) Overload limit level b022 b222 0.32 x Rated cur- rent to 3.20 x Rated current 1.50 x Rated current (A) 0.38 x Rated cur- rent to 2.85 x Rated current 1.20 x Rated current (A) Overload limit level 2 b025 Carrier frequency b083 2.0 to 15.0 (kHz) 10.0 (kHz) 2.0 to 10.0 (kHz) 2.0 (kHz) Motor capacity selection H003 H203 0.10 to 18.50 (kHz) Depends on type 0.10 to 18.50 (kHz) One size up than HD Func. code Name Func. code Name d009 Torque reference monitor H020/H220 Motor parameter R1 d010 Torque bias monitor H021/H221 Motor parameter R2 d012 Output torque monitor H022/H222 Motor parameter L b040 Torque limit selection H023/H223 Motor parameter Io b041 Torque limit 1 H024/H224 Motor parameter J b042 Torque limit 2 H030/H230 Motor parameter R1 (auto-tuning data) b043 Torque limit 3 H031/H231 Motor parameter R2 (auto-tuning data) b044 Torque limit 4 H032/H232 Motor parameter L (auto-tuning data) b045 Torque LADSTOP selection H033/H233 Motor parameter Io (auto-tuning data) b046 Reverse rotation prevention selection H034/H234 Motor parameter J (auto-tuning data)

Section 3-2 When ND is selected, following functions are not displayed in intelligent termi- nals. C054 Over-torque/under-torque selection P033 Torque reference input selection C055 Overtorque level (FW, PW) P034 Torque reference setting C056 Overtorque level (RV, RG) P036 Torque bias mode C057 Overtorque level (RV, PW) P037 Torque bias value C058 Overtorque level (FW, RG) P038 Torque bias polarity selection C059 Signal output mode of Over/under torque P039 Speed limit value in torque control (FW) H001 Auto-tuning selection P040 Speed limit value in torque control (RV) H002/H202 Motor parameter selection P041 Speed/torque control switching time H005/H205 Speed response - - Func. code Name Func. code Name Intelligent input terminals Intelligent output terminals 40: TL Torque limit enabled 07: OTQ Overtorque 41: TRQ1 Torque limit switching 1 10: TRQ Torque limit 42: TRQ2 Torque limit switching 2 - - 52: ATR Torque command input permission - -

Section 3-3 3-3 “D” Group: Monitoring Functions You can access important parameter values with the “D” Group monitoring functions, whether the inverter is in Run Mode or Stop Mode. After selecting the function code number for the parameter you want to monitor, press the Function key once to show the value on the display. In functions  and , the intelligent terminals use individual segments of the display to show ON/OFF status. If the inverter display is set to monitor a parameter and powerdown occurs, the inverter stores the present monitor function setting. For your convenience, the display automatically returns to the previously monitored parameter upon the next powerup. “D” Function Run Mode Edit Units Func. Code Name Description  Output frequency monitor Real time display of output frequency to motor from 0.00 to 400.00 (Hz) If  is set high, output frequency () can be changed by up/down key with d001 monitoring. – Hz  Output current monitor Filtered display of output current to motor, range is 0.00 to 9999.00 – A  Rotation direction monitor Three different indications: “” ...Forward “” ...Stop “” ...Reverse – –  PID feedback value monitor Displays the scaled PID process variable (feedback) value ( is scale factor), 0.00 to 999000.0 – -  Multi-function input monitor Displays the state of the intelligent input termi- nals: – –  Multi-function output monitor Displays the state of the intelligent output ter- minals: – –  Output frequency monitor Displays the output frequency scaled by the constant in . Decimal point indicates range: 0.00 to 40000.0 – -  Real frequency monitor Displays the actual frequency, range is -400.00 to 400.00 – Hz  Torque reference monitor Displays the torque command, range is -200. to +200. – %  Torque bias monitor Displays the torque bias value, range is -200. to +200. – %  Output torque monitor Displays the output torque, range is -200. to - +200. – %  Output voltage monitor Voltage of output to motor, Range is 0.0 to 600.0 – V  Input power monitor Displays the input power, range is 0.0 to 100.0 – KW  Integrated power monitor Displays watt-hour of the inverter, range is 0.0 to 9999000.0 – –  Total RUN time Displays total time the inverter has been in RUN mode in hours. Range is 0 to 9999 / 1000 to 9999 / 100 to 999 (10,000 to 99,900) – hours ON OFF 7 6 5 4 3 2 1 Terminal numbers ON OFF Relay 12 11