Omron E5ZN Manual 

Text of the manual

Modular Temperature Controller E5ZN

I-129 Temperature Controller Modular Temperature Controller E5ZN New DIN Track Mounting Temperature Controller • Two channels of temperature control available despite width of only 22.5 mm. • The Temperature Controller itself can be replaced without changing terminal wiring. • Use in combination with a compact Setting Display Unit to reduce communications programming requirements. • A wide variety of operation indicators (single-color LEDs) enable easy operation monitoring. • Power supply and communications wiring not required between Units when mounted side-by-side. ® Model Number Structure ■ Model Number Legend 1. Control points 2: Two points 2. Control output Q: Voltage (for driving SSR) T: Transistor C: Current 3. Auxiliary output P: Transistor (sourcing) N: Transistor (sinking) 4. Option H: Heater burnout alarm F: Transfer output 5. Communications 03: RS-485 6. Input type TC: Thermocouple P: Platinum resistance thermometer 7. CompoWay/F serial communications -FLK: CompoWay/F serial communications 1 2 3 4 5 6 7 E5ZN- 2 @ @ @ @ @ -FLK

Modular Temperature Controller E5ZN

Ordering Information ■ List of Models Note: 1. Terminal Units are required for wiring. Purchase separately. 2. When connecting the load of the controlled system, heat control output or cool control output can be allocated to the control output or auxiliary output. When connecting a recording device or Digital Panel Meter, transfer output can be allocated to control output or auxiliary output 3 or 4 of analog output models. 3. When using the heater burnout alarm, purchase a Current Transformer (CT) separately. 4. When using heating and cooling control functionality, the auxiliary output will be either heating control output or cooling control output. 5. Analog input and infrared temperature sensors (ES1A-A) can also be used with thermocouple models. Note: 1. When using 2 or more E5ZNs mounted side-by-side, use the E5ZN-SCT18S-500 for the second and subsequent Units. When using E5ZNs separately, be sure to use the E5ZN-SCT24S-500. 2. Two End Plates are provided with E5ZN-SCT24S-500 Terminal Units. When mounting to a DIN track, be sure to mount End Plates on both sides. Current Transformer (CT) (Order Separately) Terminal Cover Note: The Terminal Cover comes with the Terminal Unit and does not have to be purchased separately. Setting Display Unit (Order Separately) Note: Purchase sockets for wiring (shown on page 130) separately. Sockets (for Setting Display Unit - Order Separately) Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Temperature Controller Operation Manual (Cat. No. H113). Name Power supply No. of control points Control output Auxiliary output Functions Communica- tions func- tions Input type (See note 5.) Model Temperature Controller (See note 1.) 24 VDC 2 Voltage output (for SSRs) Transistor output: 2 pts (sinking) Heater burnout alarm (See note 3.) Heating or heat/cool control is selectable (See note 4.) Event input: 1 point per Unit RS-485 Thermocouple E5ZN-2QNH03TC-FLK Platinum resistance thermometer E5ZN-2QNH03P-FLK Transistor output: 2 pts (sourcing) Thermocouple E5ZN-2QPH03TC-FLK Platinum resistance thermometer E5ZN-2QPH03P-FLK Transistor output Transistor output: 2 pts (sinking) Thermocouple E5ZN-2TNH03TC-FLK Platinum resistance thermometer E5ZN-2TNH03P-FLK Transistor output: 2 pts (sourcing) Thermocouple E5ZN-2TPH03TC-FLK Platinum resistance thermometer E5ZN-2TPH03P-FLK Analog output (current output) (See note 2.) Transistor output: 2 pts (sinking) Transfer out- put (linear voltage out- put) (See note 2.) Thermocouple E5ZN-2CNF03TC-FLK Platinum resistance thermometer E5ZN-2CNF03P-FLK Transistor output: 2 pts (sourcing) Thermocouple E5ZN-2CPF03TC-FLK Platinum resistance thermometer E5ZN-2CPF03P-FLK Name No. of terminals Functions Model Terminal Unit (Includes bus system with- out backplane.) 24 Equipped with communications terminals for power supply, commu- nications, and setting devices. E5ZN-SCT24S-500 18 (See note 1.) Not equipped with communications terminals for power supply, communications, and setting devices. E5ZN-SCT18S-500 Model E54-CT1 E54-CT3 Diameter 5.8 dia. 12.0 dia. Model E53-COV12 E53-COV13 Type For SCT24S-500 models For SCT18S-500 models Name Power supply Model Setting Display Unit (See note.) 24 VDC E5ZN-SDL Model P2CF-11 P2CF-11-E P3GA-11 Y92A-48G Type Front-connecting socket Front-connecting socket (with finger protection) Back-connecting socket Terminal cover for finger protection

Modular Temperature Controller E5ZN

I-131 Temperature Controller Specifications ■ Ratings Note: 1. ES1A models with a temperature range of 160×C to 260×C have been discontinued. 2. OMRON G32A-EA Cycle Controller Unit (load impedance 352 Ω) can be used. ■ Input Range Platinum Resistance Thermometer Models and Thermocouple Models The applicable standards for the input types are as follows: • K, J, T, E, N, R, S, B: JIS C1602-1995, IEC584-1 • L: Fe-CuNi, DIN 43710-1985 • U: Cu-CuNi, DIN 43710-1985 • JPt100: JIS C 1604-1989, JIS C 1606-1989 • Pt100: JIS C 1604-1997 IEC 751 Shaded parts indicate the settings at the time of purchase. Note: ES1A models with a temperature range of 160×C to 260×C have been discontinued. Power supply voltage 24 VDC Allowable voltage range 85% to 110% of the rated power supply voltage Power consumption Approx. 3 W Sensor input Thermocouple: K, J, T, E, L, U, N, R, S, B Infrared temperature sensor (ES1A series): 10 to 70×C, 60 to 120×C, 115 to 165×C, 160 to 260×C (See note 1.) Voltage input: 0 to 50 mV Platinum resistance thermometer: Pt100, JPt100 Control output Voltage output (for driving SSR) Output voltage: 12 VDC ±15% (PNP); Maximum load current: 21 mA; Equipped with short-circuit protection circuit Transistor output Maximum operational voltage: 30 VDC; Maximum load current: 100 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max. Current output Current output range: 4 to 20/0 to 20 mA DC; Load: 350 Ω max. (See note 2.) Auxiliary output Transistor output Sourcing Maximum operating voltage: 30 VDC; Maximum load current: 50 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max. Sinking Linear voltage output Voltage output range: 1 to 5/0 to 5 VDC; Load: 10 kΩ min. Event input Contact output ON: 1 kΩ max., OFF: 100 kΩ min. Discharge current: Approx. 7 mA Non-contact output ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Discharge current: Approx. 7 mA Number of input and control points Input points: 2, Control points: 2 Setting method Via communications or using the Setting Display Unit (E5ZN-SDL) Control method 2-PID or ON/OFF control Other functions Heater burnout detection function, transfer output function Multi-SP and RUN/STOP switching using event input Ambient operating temperature −10 to 55×C (with no icing or condensation) For 3 years of assured use: −10 to 50×C Ambient operating humidity 25% to 85% Storage temperature −25 to 65×C (with no icing or condensation) 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 −100 −200 0 1 2 3 4 0 1 2 3 4 17 5 6 7 18 8 9 10 11 12 13 14 15 16 −200 −200 −199.9 −199.9 500.0 500.0 0.0 0.0 100.0 100.0 −20.0 −100 −20.0 −200 −199.9 −199.9 0 −100 −200 −200 0 0 100.0 0 0 0 0 260 165 120 90 400 400 850 600 400.0 400.0 400.0 500.0 850 850 1300 1300 1700 1700 1800 Platinum resistance thermometer models Platinum resistance thermometer Input type Name Temperature range (°C) Setting number K J T E L U N R S B Pt100 JPt100 Thermocouple Thermocouple models Infrared temperature sensor (ES1A) Analog input 0 to 50 mV −1999 to 9999 or −199.9 to 999.9 by scaling 10 to 70°C 60 to 120°C 115 to 165°C 160 to 260°C

Modular Temperature Controller E5ZN

■ Characteristics Note: 1. The indication accuracy for T and N thermocouples at −100×C, and for U and L thermocouples is ±2×C ±1 digit max. There is no speci- fication for the indication accuracy for the B thermocouple used at 400×C max. The indication accuracy for R and S thermocouples at 200×C max. is ±3×C ±1 digit max. 2. The transfer output accuracy for 0 to 4 mA when 0 to 20 mA DC is selected is ±0.5% FS +0.7 mA. The transfer output accuracy for 0 to 1 V when 0 to 5 VDC is selected is ±0.5% FS +0.175 V. 3. “EU” stands for “Engineering Unit.” 4. In order to satisfy the EN61326 Class A standard for conducted emissions, install a noise filter (Densei-Lambda MXB-1206-33 or equiv- alent) in a DC power line as close to the E5ZN as possible. Indication accuracy Thermocouple: (Indicated value ±0.5% or ±1×C, whichever is greater) ±1 digit max. (See note 1.) Platinum resistance thermometer: (Indicated value ±0.5% or ±1×C, whichever is greater) ±1 digit max. (See note 1.) Analog input: ±0.5% or ±1 digit max. CT input: ±5% FS ±1 digit max. Transfer output Accuracy: ±0.5% FS (See note 2.) Hysteresis 0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.) Proportional band (P) 0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.) Integral time (I) 0 to 3,999 s (in units of 1 s) Derivative time (D) 0 to 3,999 s (in units of 1 s) Control period 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range −1,999 to 9,999 (Position of decimal point depends on input type.) Sampling period 500 ms Insulation resistance 20 MW min. (at 500 VDC) Dielectric strength 600 VAC for 1 minute at 50 or 60 Hz (between unlike terminals of charged parts) Vibration resistance 10 to 55 Hz, 10 m/s2 for 2 hrs each in X, Y, and Z directions Shock resistance 150 m/s2 max., 3 times each in ±X, ±Y, and ±Z directions Enclosure rating Temperature Controller: IP00 Terminal Unit: IP00 Memory protection EEPROM (non-volatile memory) (Number of write operations: 100,000) Weight Temperature Controller: Approx. 90 g Terminal Unit (18): Approx. 80 g Terminal Unit (24): Approx. 100 g Approved standards (See note 4.) UL File No.: E200593 CSA File No.: 203889-1140084 CE EMS: ESD EN61326, EN61000-4-2 (4 kV/contact, 8 kV/air) REM field EN61326, EN61000-4-3 (10 V/m) Fast transient EN61326, EN61000-4-4 (2 kV/DC power, 1 kV/I/O) Surge immunity EN61326, EN61000-4-5 (line to ground: 2 kV/DC power 1 kV/I/O line to line: 1 kV/DC power) Conducted RF EN61326, EN61000-4-6 (10 V) EMI: Radiated EN61326 Class A

Modular Temperature Controller E5ZN

I-133 Temperature Controller ■ Communications (Host Communications) Note: The baud rate, data bit length, stop bit length, and vertical par- ity can all be set independently as host communications set- tings. ■ Setting Display Unit (Order Separately) Ratings and Characteristics ■ Current Transformer (CT) Ratings (Order Separately) ■ Heater Burnout Alarm Characteristics Note: 1. Use the K2CU-F@@A-@GS (with GATE input terminal) for burnout detection of 3-phase heaters. 2. If the heater burnout alarm setting is set to 0.0 A, the alarm is always OFF, and if it is set to 50.0 A the alarm is always ON. 3. If the ON time for control output is less than 190 ms, heater burnout detection and heater current measurement will not be performed. Transmission line connection method RS-485 multipoint Communications method RS-485 (2-wire, half-duplex) Synchronization method Start-stop synchronization Baud rate 4,800, 9,600, 19,200, or 38,400 bps Transmission code ASCII Data bit length (See note.) 7 or 8 bits Stop bit length (See note.) 1 or 2 bits Error detection Vertical parity (none, even, odd) BCC (block check character) Flow control None Interface RS-485 Retry function None Number of Units that can be connected in parallel 16 Units max. (32 channels) Power supply voltage 24 VDC Allowable voltage range 85% to 110% of the rated power supply voltage Power consumption Approx. 1 W Display method 7-segment digital display and single-color display Ambient operating temperature −10 to 55×C (with no icing or condensa- tion) For 3 years of assured use: −10 to 50×C Ambient operating hu- midity 25% to 85% Storage temperature −25 to 65×C (with no icing or condensa- tion) Communications method RS-485 (half-duplex) Communications for- mat Fixed Insulation resistance 20 MW min. (at 500 VDC) Dielectric strength 1,500 VAC for 1 minute at 50 or 60 Hz (be- tween unlike terminals of charged parts) Vibration resistance 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions Shock resistance 300 m/s2 max., 3 times each in ±X, ±Y, and ±Z directions Enclosure ratings Front panel: IP50 Rear case: IP20 Terminal case: IP00 Memory protection EEPROM (non-volatile memory) (Number of writes: 100,000) Weight Approx. 100 g Mounting bracket: Approx. 10 g Dielectric strength 1,000 VAC (1 minute) Vibration resistance 50 Hz, 98 m/s2 Weight E54-CT1: Approx. 11.5 g E54-CT3: Approx. 50 g Accessories (E54-CT3 only) Armature (2) Plug (2) Maximum heater current Single-phase, 50 A AC (See note 1.) Input current readout accuracy ±5% FS ±1 digit max. Heater burnout alarm setting range 0.0 to 50.0 A (in units of 0.1 A) (See note 2.) Minimum detection ON time 190 ms (See note 3.)

Modular Temperature Controller E5ZN

Nomenclature E5ZN-2 E5ZN-SDL The following diagram shows the names and functions of the E5ZN-SDL parts for when it is connected to the E5ZN-2@@@@@@@. Operation Indicators POWER Lights when power is turned ON. ERROR Lights when a fatal error (e.g., memory error or sensor error) occurs. SD/RD (Communications Operation) Flashes during communications with the host. OUT1 (Control Output 1) Lights when the control output 1 is ON. OUT2 (Control Output 2) Lights when the control output 2 is ON. SUB1 (Auxiliary Output 1) Lights when the auxiliary output 1 is ON. SUB2 (Auxiliary Output 2) Lights when the auxiliary output 2 is ON. POWER ERROR SD/RD OUT1 OUT2 SUB1 SUB2 Unit Number Setting Setting range of 0 to F allows up to 16 Units to be set. Baud Rate No. 1 Display Displays the PV or the type of setting data. No. 2 Display Displays the target value, the control variable, or the set value for setting data (setting contents). Up Key Each time this key is pressed, the value displayed in No. 2 Display increases. If it is held down, the rate of increase becomes faster. It can also be used to move to the next setting item. Down Key Each time this key is pressed, the value displayed in No. 2 Display decreases. If it is held down, the rate of decrease becomes faster. It can also be used to return to the previous setting item. Channel Key Press this key to change the channel number. Copy Key Press this key to read all the settings from the Temperature Controller to the Setting Display Unit, or to write from the Setting Display Unit to the Temperature Controller. UNIT Key Press to switch the unit number. Level Key and Mode Key Press together to switch to protect mode. Mode Key Press this key to switch setting data within the setting level. Level Key Press this key to switch setting levels. Unit/Channel Indicator Indicates the unit number and the channel number. • SUB3 (Auxiliary Output 3) Pulse output models: Always not lit. Analog output models: Not lit when the auxiliary output drops to 0% or lower. Lit when the auxiliary output is above 0%. • CMW (Communications Write Control) Lights when communications write is permitted and remains unlit when it is prohibited. • STOP Lights when operation stops. Lights for an event or when RUN/STOP is set to STOP during control. Remains unlit at other times. • SUB1, SUB2 (Auxiliary Output 1, Auxiliary Output 2) Light when the auxiliary output 1 or the auxiliary output 2 functions are ON. • OUT1, OUT2 (Control Output 1, Control Output 2) Light when the control output 1 or the control output 2 functions are ON. • These indicators indicate the terminal operations for the E5ZN-2@@@@@@@. Operation Indicators Temperature Unit Displayed when the display unit for setting data is temperature. The display is determined by the setting for temperature unit, with either “°C” or “°F” displayed accordingly. • SUB4 (Auxiliary Output 4) Pulse output models: Always not lit. Analog output models: Not lit when the auxiliary output drops to 0% or lower. Lit when the auxiliary output is above 0%.

Modular Temperature Controller E5ZN

I-135 Temperature Controller Dimensions Note: All units are in millimeters unless otherwise indicated. E5ZN-2@@@03@-FLK Connected to E5ZN-SCT24S-500 E5ZN-2@@@03@-FLK Connected to E5ZN-SCT18S-500 Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Modular Temperature Controller User’s Manual (Cat. No. H113). End Plate PFP-M Note: End Plates are provided with the E5ZN-SCT24-500. Be sure to mount End Plates at both ends of Unit blocks. Spacer PFP-S Current Transformer (Order Separately) Mounting Track (for DIN Track Mounting - Order Separately) PFP-100N PFP-50N When only using one Unit, purchase the E5ZN-2@@@03@- FLK and the E5ZN-SCT24S-500 together. Also, when using horizontal side-by-side mounting, purchase the first Unit together with the E5ZN-SCT24S-500. 112 46 35 27 72.8 130 22.3 30 4.7 When mounting Units side-by- side, purchase the E5ZN- 2@@@03@-FLK together with the E5ZN-SCT18S-500 for the second and subsequent Units. 22.5 5.2 4.7 130 72.8 112 46 35 27 50 11.5 10 10 6.2 1 1.8 1.3 4.8 35.5 35.3 1.8 Eight, M4 pan-head screws M4 spring washer 16 12 44.3 34.8 16.5 5 40 × 40 15 30 30 9 18 E54-CT1 E54-CT3 5.8 dia. 2.36 dia. 12 dia. Two, 3.5 dia. Two, M3 (Depth: 4) E54-CT3 Accessories Armature Approx. 3 dia. Approx. 6 dia. Plug Connection Example Plug Armature Lead wire 30 10 25 3 21 15 40 10.5 7.5 2.8 (22) 15 (5)* 7.3±0.15 35±0.3 27±0.1 1 * Indicates dimensions for the PFP-50N. 4.5 1,000 (500)* 15 25 25 25 25 10 10

Modular Temperature Controller E5ZN

Setting Display Unit E5ZN-SDL E5ZN-SDL Wiring Sockets Front-connecting Sockets Back-connecting Sockets Terminal Cover 48 × 48 6 (84) 63.7 14.2 44.8 × 44.8 45 +0.6 0 45 +0.6 0 45 +0.6 0 60 min. (48 × No. of Units – 2.5) +1.0 0 Individual Mounting Side-by-side Mounting Panel Cutout Dimensions • Vertical side-by-side mounting is not possible. (Allow sufficient space above and below.) • The mounting panel thickness is 1 to 5 mm. • When mounting several Units, make sure that the ambient tem-perature specifications are not exceeded. 35.4 4 3 7.8 4.5 30 35.4 4.5 4 7.8 5 1.2 3 40 ±0.2 40 ±0.2 P2F-11 (Standard Model) P2F-11-E (with Finger Protection) Two, 4.5-dia. holes Eleven, M3.5 × 7.5 Sems screws Two, 4.5-dia. holes Eleven, M3.5 × 7.5 set screws 31.2 max. 70 max. 70 max. Terminal Arrangement/ Internal Connections Mounting Hole Cutout Dimensions (TOP VIEW) Two, M4 or 4.5 dia. Note: DIN track mounting is also possible. 31.2 max. 50 max. 50 max. 45 45 4.5 16.3 25.6 6.2 8.7 4 7 3 6 P3GA-11 (Standard Model) Terminal Arrangement/ Internal Connections (BOTTOM VIEW) 27 dia. Note: Use in combination with a Terminal Cover (Y92A-48G) for finger protection. 34 16.5 24.6 27.6 47.4 48 × 48 47.7 × 47.7 Y92A-48G Twelve, 6.4 dia.

Modular Temperature Controller E5ZN

I-137 Temperature Controller Installation ■ Connection Diagrams • Voltage output (control output) is not electrically isolated from internal circuitry. Therefore, when using grounded thermocouples, do not ground control output terminals. (Doing so may result in temperature measurement errors due to unwanted current paths.) • There is basic insulation between the power supply inputs and outputs for this product. If reinforced insulation is required, connect the input and output terminals to equipment without any exposed charge-carrying parts, or to equipment with basic insulation sufficient for the maximum oper- ating voltage of the power supply and the inputs and outputs. Using with the E5ZN-SCT24S-500 Using with the E5ZN-SCT18S-500 E5ZN-SDL Note: Purchase either a P2CF-11 or a P3GA-11 Socket separately. (Refer to page 136.) 24-VDC input power supply* E5ZN-SDL RS-485 host Wiring for terminals 1 to 18 is the same as for the E5ZN-SCT18-500. See below. *Power supply: recommended power supply; eg. OMRON S8VS Pt − + 10 11 12 − + 4 5 6 + − 1 2 + − 13 7 1 14 15 8 9 2 3 4 10 5 16 6 12 11 17 18 V − + 4 5 6 V − + 10 11 12 4 5 6 10 11 12 1 2 13 14 15 13 14 15 7 8 7 8 + − + − 7 8 1 2 CT1 CT2 16 17 18 - 16 17 18 + − + − + 1-5 VDC/ 0-5 VDC 1-5 VDC/ 0-5 VDC 4-20 mA DC/ 0-20 mA DC 4-20 mA DC/ 0-20 mA DC 12 VDC 21 mA 12 VDC 21 mA OUT2 Pt OUT2 OUT1 Analog input ch1 ch1 ch1 ch2 ch2 ch2 ch1 OUT1 ch2 SUB1 SUB2 COM SUB1 SUB2 COM Event input E5ZN-SCT18S-500 OUT2 ch2 ch1 OUT1 ch1 ch2 SUB3 SUB4 PNP (sourcing) type E5ZN-2@P@03@-FLK Voltage-output type E5ZN-2Q@H03@-FLK Transistor-output type E5ZN-2T@H03@-FLK NPN (sinking) type E5ZN-2@N@03@-FLK Analog-output type (linear-voltage-output) E5ZN-2C@F03@-FLK Contact input Non- contact input Thermocouple/infrared temperature sensor Analog-output type E5ZN-2C@F03@-FLK Voltage-output type E5ZN-2Q@H03@-FLK Transistor-output type E5ZN-2T@H03@-FLK When the E5ZN-SCT24S-500 is used Do not use. Host side (RS-485) Do not use. 24 VDC input power supply Recommended power supply; eg. Omron S8VS. Note: 1. Terminals 4 and 9, 7 and 11, and 8 and 10 are connected internally at the E5ZN-SDL side. 2. Do not connect anything to terminals 1, 2, 5, and 6.

Modular Temperature Controller E5ZN

Operation CH CH CH A P A A A A A A A A A A A A A A P P alh1 0.2 °c 1 0 alh2 0.2 °c 1 0 hbu on u 0 hbl off u 0 mspu off u 0 eU-m 1 u 0 a a a a a a a1lt off 1 0 a2lt off 1 0 a3lt off 1 0 inf 0.0 1 0 pUad off u 0 a isdp off u 0 init off u 0 eU none u 0 rest a u 0 al1n n-o 1 0 al2n n-o 1 0 alfa 0.65 u 0 ol-h 105.0 1 0 ol-l - 5.0 1 0 sero off u 0 hbh 0.1 1 0 a ot-2 0 u 0 a amoU 0 u 0 sedu 3 u 0 a istp 0 u 0 cjc on u 0 sprt 0 1 0 a a a a a a a a a a a a a a a a a al3n n-o 1 0 alh3 0.2 °c 1 0 a a a sub4 17 u 0 out2 5 u 0 a sub1 2 u 0 a sub2 7 u 0 a sub3 12 u 0 a tr1h 1300 u 0 a cont no u 0 a tr3h 1300 u 0 a tr1l -200 u 0 a tr2h 1300 u 0 tr2l -200 u 0 a a tr3l -200 u 0 a tr4h 1300 u 0 a a ot-1 0 u 0 tr4l -200 u 0 in-l 0 1 0 dp 0 1 0 sl-h 1300 °c 1 0 sl-l - 200 °c 1 0 cntl onof 1 0 alt1 2 1 0 cp 2 1 0 alt2 2 1 0 in-t 0 u 0 in-h 100 1 0 d-u c u 0 alt3 2 1 0 c-cp 2 1 0 oreU or-r 1 0 out1 0 u 0 a a a a a a a a a a a a a a a len 7 u 0 sbit 2 u 0 prty eUen u 0 sdwt 20 u 0 a a a a a Multi-SP uses SP ramp set value Additional PV display Operation after power ON OUT1 transfer output upper limit OUT1 transfer output lower limit A P CH ch2: ch1: in-h 100 01 in-h 100 0 1 in-h 100 0 2 : : � E5ZN-SDL Setting Data The setting data that can be set from the E5ZN-SDL Setting Display Unit is shown below. Depending on the protection settings and other factors, some settings may not be displayed. A password is required to move to the advanced function setting level. The display below indicates that there is setting data for ch1 or ch2. CH Press the Button to switch between the screens for ch1 and ch2. This symbol indicates setting data that is displayed only for models with pulse output. ("Models with pulse output" is used here to indicate models with voltage output or transistor output.) This symbol indicates setting data that is displayed only for models with analog output. Communications setting level @ Key 1 s max. Communications data length Communications stop bit Communications parity Communications response wait time Advanced function setting level Move to the advanced function setting level by entering the password "−169". Parameter initialize Number of multi-SP uses Event input allocation Standby sequence reset Alarm 1 open in alarm Alarm 1 hysteresis Alarm 2 open in alarm Alarm 2 hysteresis Alarm 3 open in alarm Alarm 3 hysteresis HBA ON/OFF Heater burnout latch Heater burnout hysteresis Voltage output type Sensor error indicator used Move to advanced function setting level Top of initial setting level α 2-PID parameter MV upper limit MV lower limit Input digital filter Additional temperature input shift value display Temperature input shift type Alarm 1 latch Alarm 2 latch Alarm 3 latch Input error output Cold junction compensating method Top of advanced function setting level @ Key 1 s min. Control output 2 allocation Auxiliary output 1 allocation Auxiliary output 2 allocation Auxiliary output 3 allocation Auxiliary output 4 allocation OUT2 transfer output upper limit OUT2 transfer output lower limit SUB3 transfer output upper limit SUB3 transfer output lower limit SUB4 transfer output upper limit SUB4 transfer output lower limit Current output type Initial setting value Input type Scaling upper limit Scaling lower limit Decimal point Temperature unit PID ON/OFF Alarm 1 type Alarm 2 type Alarm 3 type Control output 1 allocation SP upper limit SP lower limit Control period (heat) Control period (cool) Direct/reverse operation @ Key @ Key

Modular Temperature Controller E5ZN

I-139 Temperature Controller P P P a wtpt off u 0 a a at off 1 0 ct 0.0 1 0 hb 0.0 1 0 sp-0 0 °c 1 0 sp-1 0 °c 1 0 cmwt on u 0 oapt 0 u 0 icpt 0 u 0 a a a a a 25 0 °c 1 0 sp-m 0 °c 1 0 ct 0.0 1 0 m-sp 0 1 0 r-s stop 1 0 al-1 0 °c 1 0 al1h 0 °c 1 0 al1l 0 °c 1 0 al-2 0 °c 1 0 al2h 0 °c 1 0 al2l 0 °c 1 0 al-3 0 °c 1 0 o 0.0 1 0 c-o 0.0 1 0 25 °c 1 0 ins 0.0 °c 1 0 insh 0.0 °c 1 0 insl 0.0 °c 1 0 p 8.0 °c 1 0 i 233 1 0 d 40 1 0 a a a a a a a a a a a a a a a a a a a a a a c-sc 1.00 1 0 c-db 0.0 °c 1 0 of-r 50.0 1 0 hys 1.0 °c 1 0 chys 1.0 °c 1 0 a a a a a Run/stop Alarm value 1 Upper-limit alarm value 1 Lower-limit alarm value 1 Alarm value 2 SP 0 SP 1 Temperature input shift During control Control stopped 1 s min. 3 s min. Power ON Operation level PV PV/SP Multi-SP SP ramp monitor Heater current value monitor Upper-limit alarm value 2 Lower-limit alarm value 2 Alarm value 3 MV monitor for heating MV monitor for cooling Top of operation level Copy mode Returns automatically or when the COPY Key is pressed for 1 s max. COPY Key 1 s min. @ Key, 1 s min. @ Key, 1 s min. Cooling coefficient Dead band Manual reset value Heating hysteresis Cooling hysteresis Start of adjustment level Protect level @ and a Keys 1 s min. @ and a Keys 3 s min. Adjustment level AT execute/cancel Communications writing Heater current value monitor Heater burnout detection Upper-limit temperature input shift value Lower-limit temperature input shift value Proportional band Integral time Derivative time Operation/adjustment protection Initial setting/ communications protection Setting change protection

Modular Temperature Controller E5ZN

■ Examples of Functions Using as a Temperature Input Signal Converter Transfer Output Types • The ten types of data shown below can be allocated for transfer output using the control output 1 allocation, control output 2 alloca- tion, auxiliary output 3 allocation, and auxiliary output 4 allocation (initial setting level). • Transfer output is supported by analog output models only. Note: Control outputs 1 and 2 use current output and auxiliary out- puts 3 and 4 use linear voltage output. Transfer Output Scaling • The range set by the transfer output upper limit and transfer output lower limit (initial setting level) can be scaled to the output range for the transfer output (4 to 20 mA DC or 0 to 20 mA DC for control out- puts 1 and 2, and to 1 to 5 VDC or 0 to 5 VDC for auxiliary outputs 3 and 4). • The scale can be expanded by setting a small range between the transfer output upper and lower limits. Reverse scaling can be per- formed by setting the transfer output upper limit to a value smaller than the transfer output lower limit. The following figure shows a scaling example where the heating control MV transfer output is scaled to 1 to 5 VDC. Example: Scaling to 1 to 5 VDC Reading Temperatures for Multiple E5ZN Units With conventional models, if the present temperature is read from multiple Temperature Controllers using host communications, there are time differences in the process temperatures read from each Temperature Controller, making it difficult to obtain concurrent data. With the E5ZN, the PV hold function can be used to ensure that the data is concurrent to within 500 ms. PV Hold The PV hold function temporarily stores the present temperature for that moment as the PV hold value, when the "PV hold" operation command sent by host communications is received. (See fig. 1.) Fig. 1 Note: 1. PV hold values are overwritten every time the "PV hold" op- eration command is executed. Once the PV hold values have been read for channels that require simultaneous reading of present temperatures, execute the next "PV hold" operation command. 2. The "PV hold" operation command cannot be executed and the "PV hold value" cannot be read from the E5ZN-SDL Set- ting Display Unit. 3. When the power is turned OFF, the PV hold values change to 0. ch1 ch2 Transfer output for ch1 set point Transfer output for ch2 set point Transfer output for ch1 ramp set point Transfer output for ch2 ramp set point Transfer output for ch1 process value Transfer output for ch2 process value Transfer output for ch1 heating control MV Transfer output for ch2 heating control MV Transfer output for ch1 cooling control MV Transfer output for ch2 cooling control MV 0 5 1 80 100 10 Transfer output (V) Transfer output lower limit Transfer output upper limit Heating control MV (%) Example 2: Displaying the ch2 Process Values on an External Meter Using Transfer Output Temperature Controller: E5ZN-2C@F03P-FLK (current output, platinum resistance thermometer input) Meter: K3MA-J 24 VAC/VDC (Process Meter) Temperature Controller Settings: Sensor input type (initial setting level): 2 (platinum resistance ther- mometer, 0.0°C to 100.0°C) Control output allocation 2 (initial setting level): 17 (process value transfer output for ch2) OUT2 transfer output upper limit (initial setting level): 100.0 (°C) OUT2 transfer output lower limit (initial setting level): 0 (°C) Current output type (initial setting level): 0 (4 to 20 mA DC) Meter Setting Example: Inputs for 4 to 20 mA DC are scaled to 0.0 to 100.0°C. Input type (initial setting level: in-t): 4 to 20 mA DC (4-20) Scaling input value 1 (initial setting level: inp.1): 4 mA (4.00) Scaling display value 1 (initial setting level: dsp.1): 0 (00000) Scaling input value 2 (initial setting level: inp.2): 20 mA (20.00) Scaling display value 2 (initial setting level: dsp.2): 100 (01000) Decimal point (initial setting level: dp): One decimal place (0000.0) UNIT BPS POWER ERROR SD/RD OUT1 OUT2 SUB1 SUB2 E5ZN MAX/MIN LEVEL MODE SHIFT UP Sheathed platinum resistance thermometer B (white/black) A (red) Temperature Controller E5ZN-2C@F03P-FLK 4 to 20 mA DC output Control output 2 (current output) Terminals 1 and 2 ch2 input (platinum resistance thermometer input) Terminals 4, 5, and 6 B (black/white) Input terminal (E5) − Input terminal (E6) + Process Meter K3MA-J 24 VAC/VDC Host (1) "PV hold" executed. (3) "PV hold value" read. Unit No. 0 Unit No. 15 (2) The present temperature is held. (2) The present temperature for each E5ZN Unit from Units No. 0 to 15 is written simultaneously to PV hold values. (3) The PV hold values are read in order, starting with Unit No. 0. (1) "PV hold" is executed from the host computer.

Modular Temperature Controller E5ZN

I-141 Temperature Controller Precautions ■ General Precautions The user must operate the product according to the performance specifications described in the operation manual. Before using the product under conditions that are not described in the manual or applying the product to nuclear control systems, rail- road systems, aviation systems, vehicles, combustion systems, med- ical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influ- ence on lives and property if used improperly, consult your OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with dou- ble safety mechanisms. ■ Safety Precautions Definition of Precautionary Information !WARNING The above symbol indicates a situation that may result in injury or property damage. Warnings !WARNING Do not allow metal fragments or lead wire scraps to fall inside this product. These may cause electric shock, fire, or malfunction. !WARNING Do not use the product in locations subject to flammable or explo- sive gases. Doing so may result in explosion. !WARNING Do not touch any of the terminals while the power is ON. Doing so may result in electric shock. !WARNING Provide at least one power-interruption switch to ensure that the power is OFF before wiring. Not doing so may result in electric shock. !WARNING To maintain safety in the event of a product malfunction, always take appropriate safety measures, such as installing an alarm on a separate line to prevent excessive temperature rises. If a mal- function prevents proper control, a major accident may result. !WARNING Do not attempt to disassemble, repair, or modify the product. Any attempt to do so may result in malfunction, fire, or electric shock. !WARNING Tighten screws to the specified torques given below. Loose screws may result in burning or malfunction. E5ZN-SCT@S-500: 0.40 to 0.56 N·m E5ZN-SDL: 0.74 to 0.90 N·m !WARNING Set all settings according to the control target of the product. If the settings are not appropriate for the control target, the product may operate in an unexpected manner, resulting in damage to the product or accidents. ■ Application and Operating Environment Precautions Observe the following points to ensure safe operation. 1. Use and store the product within the specified temperature and humidity ranges. Cool the product (e.g., using fans) where neces- sary. 2. Do not touch the electronic components or pattern of the PCB. Hold the product by the case. 3. To ensure proper heat dissipation, leave a space around the prod- uct. Do not block the product’s ventilating holes. 4. Use at the rated power supply voltage with the rated load. 5. Be sure to connect terminals with the correct polarity. 6. Perform wiring using crimp terminals of the specified size. (E5ZN- SCT@S-500: M3.0, width 5.8 mm max.; E5ZN-SDL: M3.5, width 7.2 max.) 7. Be sure to use wires satisfying the following specifications for connection using bare wires. Power supply terminals: AWG 22 to 14 Other terminals: AWG 28 to 16 (Length of exposed part: 6 to 8 mm) 8. Do not connect anything to unused terminals. 9. Ensure that the rated voltage is reached within 2 seconds of turn- ing power ON. 10.Allow 30 seconds’ warm-up time. 11.Install the product as far away as possible from devices that gen- erate strong, high-frequency noise and devices that generate surges. 12.Keep wiring separate from high-voltage power lines or power lines carrying large currents. Do not wire in parallel with or together with power lines. 13.Install switches or circuit-breakers so that the user can turn the power OFF immediately, and indicate these accordingly. 14.Do not use the product in the following locations: • Locations subject to dust or corrosive gases (in particular, sul- fide gas and ammonia gas) • Locations subject to freezing or condensation • Locations exposed to direct sunlight • Locations subject to vibrations or shocks • Locations subject to exposure to water or oil • Locations subject to heat radiated directly from heating equip- ment • Locations subject to intense temperature changes 15.When the Terminal Unit is separated from the Temperature Con- troller, under no circumstances touch the electrical components or apply shock to the Temperature Controller. 16.Do not use solvents to clean the product. Use commercial alco- hol. 17.After wiring is completed remove the dust-protection label to allow proper heat dissipation. 18.When mounting the Temperature Controller to the Terminal Unit, make sure that the hook on the side of the Temperature Controller facing the Terminal Unit is inserted properly. 19.Install the DIN track vertically. ■ Correct Use Service Life Use within the following temperature and humidity ranges: • Temperature: –10 to 55×C (with no icing or condensation) • Humidity: 25% to 85%

Modular Temperature Controller E5ZN

If the product is installed inside a control panel, the temperature around the product (and not the temperature around the control panel) must be kept below 55×C. With electronic devices like the E5ZN, the service life will depend not only on the number of switching operations performed by the relay but also on the service life of the internal electronic components. The service life of these components depends on the ambient tempera- ture; it will be shorter if the ambient temperature is high, and longer if the ambient temperature is low. For this reason, the service life of the product can be lengthened by keeping the inside of the E5ZN at a low temperature. If several Units are mounted side-by-side or are arranged vertically, the heat generated may cause the internal temperature of the Units to rise, reducing service life. To prevent this, take steps to ensure that the Units are cooled, such as installing fans. Ensure, however, that the terminals are not also cooled, otherwise correct temperature measurement will not be possible. Measurement Accuracy When extending the lead wires for thermocouples, use a compensat- ing conductor appropriate for the type of thermocouple used. When extending the lead wires for platinum resistance thermome- ters, use lead wires with a low resistance, and make the resistance in the 3 lead wires equal. Mount the E5ZN horizontally. If significant errors occur, check that input compensation has been set correctly. Waterproofing The enclosure ratings are given below. Parts for which the enclosure rating is not clearly indicated, and parts with IP@0 ratings (where @ is not 0) do not have waterproof specifications. • Temperature Controller: IP00 • Terminal Unit: IP00 Mounting and Dismounting • To mount using a mounting track, first hook part A (see below) onto the track and then push down on part B. • To dismount, insert a flat-bladed screwdriver into part C, pull the hook down, and then lift the bottom part of the E5ZN upwards. • Mount the E5ZN at least 30 mm away from other devices to ensure easy mounting and dismounting. Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Temperature Controller Operation Manual (Cat. No. H113). Stopper 30 mm min.

Modular Temperature Controller E5ZN

I-143 Temperature Controller Warranty and Limitations of Liability ■ WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DIS- CLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. ■ LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMER- CIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLI- GENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations ■ SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the custom- er's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products. • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

Modular Temperature Controller E5ZN

In the interest of product improvement, specifications are subject to change without notice. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. H116-E1-02A

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