Superior SLO-SYN SS2000MD4 Installation Instructions Manual

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Brand: Superior
Category: Storage
Model: SLO-SYN SS2000MD4
File Type: PDF
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Pages: 36

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Installation Instructions for SLO-SYN ®

MODEL SS2000MD4 Translator Drive 400030-043 Rev G

Danaher Motion Superior Electric

SS2000MD4 2 400030-043 Rev G Record of Manual Revisions ISSUE Date Description of Revision G 09/12/2003 Updated corporate information Copyright Information  Copyright 1992 - 2003 Danaher Motion - All rights reserved. Printed in the United States of America. NOTICE: Not for use or disclosure outside of Danaher Motion except under written agreement. All rights are reserved. No part of this book shall be reproduced, stored in retrieval form, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without the written permission from the publisher. While every precaution has been taken in the preparation of the book, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. This document is proprietary information of Danaher Motion that is furnished for customer use ONLY. No other uses are authorized without written permission of Danaher Motion. Information in this document is subject to change without notice and does not represent a commitment on the part of Danaher Motion. Therefore, information contained in this manual may be updated from time-to-time due to product improvements, etc., and may not conform in every respect to former issues.

Danaher Motion Superior Electric

SS2000MD4 3 400030-043 Rev G Safety Safety symbols used in this manual are: Warning Alerts users to potential physical danger or harm. Failure to follow warning notices could result in personal injury or death. Caution Directs attention to general precautions, which if not followed, could result in personal injury and/or equipment damage. Note Highlights information critical to your understanding or use of the product. Instructions Only qualified personnel should install or perform servicing procedures on this equipment. Do not operate the unit without the enclosures in place as voltage present in this unit can cause serious or fatal injury. Before performing any work on the unit, allow at least five minutes for the capacitors to discharge fully. Voltage is present on unprotected pins when unit is operational. The "PWR ON" LED must be off for approximately 30 seconds before making or breaking the motor connections. Motors powered by these drives may develop extremely high torque. Disconnect AC power to these drive before doing any mechanical work. This unit is designed for 115 VAC input only (see Section 4.2, Electrical Specifications). Warranty And Limitation Of Liability Danaher Motion (the "Company") warrants to the first end user purchaser (the "purchaser") of equipment manufactured by the Company that such equipment, if new, unused and in original unopened cartons at the time of purchase, is free from defects in material and workmanship under normal use and service for a period of one year from date of shipment from the Company's factory or a warehouse of the Company in the event that the equipment is purchased from the Company or for a period of one year from the date of shipment from the business establishment of an authorized distributor of the Company in the event that the equipment is purchased from an authorized distributor. THE COMPANY'S OBLIGATION UNDER THIS WARRANTY SHALL BE STRICTLY AND EXCLUSIVELY LIMITED TO REPAIRING OR REPLACING, AT THE FACTORY OR A SERVICE CENTER OF THE COMPANY, ANY SUCH EQUIPMENT OR PARTS THEREOF WHICH AN AUTHORIZED REPRESENTATIVE OF THE COMPANY FINDS TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND SERVICE WITHIN SUCH PERIOD OF ONE YEAR. THE COMPANY RESERVES THE RIGHT TO SATISFY SUCH OBLIGATION IN FULL BY REFUNDING THE FULL PURCHASE PRICE OF ANY SUCH DEFECTIVE EQUIPMENT. This warranty does not apply to any equipment which has been tampered with or altered in any way, improperly installed or has been subject to misuse, neglect or accident.

Danaher Motion Superior Electric

SS2000MD4 4 400030-043 Rev G THE FOREGOING WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, and of any other obligations or liabilities on the part of the Company; and no person is authorized to assume for the Company any other liability with respect to equipment manufactured by the Company. The Company shall have no liability with respect to equipment not of its manufacture. THE COMPANY SHALL HAVE NO LIABILITY WHATSOEVER IN ANY EVENT FOR PAYMENT OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, DAMAGES FOR INJURY TO ANY PERSON OR PROPERTY. Written authorization to return any equipment or parts thereof must be obtained from the Company. The Company shall not be responsible for any transportation charges. IF FOR ANY REASON ANY OF THE FOREGOING PROVISIONS SHALL BE INEFFECTIVE, THE COMPANY'S LIABILITY FOR DAMAGES ARISING OUT OF ITS MANUFACTURE OR SALE OF EQUIPMENT, OR USE THEREOF, WHETHER SUCH LIABILITY IS BASED ON WARRANTY, CONTRACT, NEGLIGENCE, STRICT LIABILITY IN TORT OR OTHERWISE, SHALL NOT IN ANY EVENT EXCEED THE FULL PURCHASE PRICE OF SUCH EQUIPMENT. Any action against the Company based upon any liability or obligation arising hereunder or under any law applicable to the sale of equipment, or the use thereof, must be commenced within one year after the cause of such action arises. The right to make engineering refinements on all products is reserved. Dimensions and other details are subject to change.

Danaher Motion Superior Electric

SS2000MD4 5 400030-043 Rev G Table of Contents SECTION 1: INTRODUCTION.................................................................................... 6 1.1 USING THIS MANUAL.............................................................................................. 6 1.2 PRODUCT FEATURES............................................................................................... 6 SECTION 2: EXPRESS START UP ............................................................................ 7 SECTION 3: INSTALLATION GUIDELINES ........................................................... 8 3.1 MOUNTING............................................................................................................. 8 3.2 TERMINAL LOCATIONS AND ASSIGNMENTS........................................................... 9 3.3.1 MOTOR CONNECTIONS................................................................................... 10 3.3.2 POWER INPUT................................................................................................ 12 SECTION 4: SPECIFICATIONS................................................................................ 13 4.1 MECHANICAL....................................................................................................... 13 4.2 ELECTRICAL ........................................................................................................ 13 4.3 ENVIRONMENTAL................................................................................................. 13 4.4 MOTOR COMPATIBILITY ..................................................................................... 13 4.5 CURRENT SETTINGS............................................................................................. 15 4.6 STEP RESOLUTION ............................................................................................... 15 4.7 SIGNAL SPECIFICATIONS...................................................................................... 16 4.7.1 CONNECTOR PIN ASSIGNMENTS..................................................................... 16 4.7.2 SIGNAL DESCRIPTIONS .................................................................................. 16 4.7.3 LEVEL REQUIREMENTS.................................................................................. 16 4.7.4 TIMING REQUIREMENTS................................................................................ 17 4.8 INDICATOR LIGHTS.............................................................................................. 17 SECTION 5: TORQUE VERSUS SPEED CHARACTERISTICS........................... 18 5.1 MOTOR PERFORMANCE....................................................................................... 18 5.2 TYPICAL TORQUE VERSUS SPEED CURVES ......................................................... 19 SECTION 6: SYSTEM CHECKING ......................................................................... 35 APPENDIX A: TROUBLESHOOTING........................................................................ 36 A.1 ELECTRICAL INTERFERENCE PROBLEMS ........................................................... 36 A.2 CUSTOMER SUPPORT .......................................................................................... 36

Danaher Motion Superior Electric

SS2000MD4 6 400030-043 Rev G SECTION 1: INTRODUCTION 1.1 USING THIS MANUAL It is important that you understand how this SLO-SYN® 2000MD4 Translator/Drive is installed and operated before you attempt to use it. Read this manual completely before proceeding with the installation of this unit. This manual is an installation and operating guide to the SLO-SYN 2000MD4 Translator/Drive. Section 1 gives an overview of the Drive and its features. Section 2 describes the steps necessary to place the drive into operation. General wiring guidelines as well as the physical mounting of the unit and connections to the drive portion are covered in Section 3. Complete specifications, listed in Section 4, provide electrical, mechanical and performance specifications. The procedure for setting the motor current level is also covered in this section. Torque versus speed characteristics with all appropriate SLO-SYN Stepper Motors are given in Section 5. Section 6, System Checking, gives procedures to follow if the SLO- SYN 2000 drive fails to operate properly. Appendix A provides procedures for troubleshooting electrical interference problems. 1.2 PRODUCT FEATURES SLO-SYN 2000MD4 Translator/Drive is a bipolar, adjustable speed, two-phase PWM drive that uses hybrid power devices. It can be set to operate a step motor in full steps or half steps. The maximum running speed is 3,000 rpm. To reduce the chances of electrical noise problems, the control signals are optically isolated from the drive circuit. Features include: Switch selectable current levels of 0.5 through 3.5 amperes Full short circuit protection (phase-to-phase and phase-to-ground) Undervoltage and transient overvoltage protection Efficient thermal design Optically isolated inputs Windings Off capability Switch selectable step resolution Compact size Sturdy all-aluminum mounting base

Danaher Motion Superior Electric

SS2000MD4 7 400030-043 Rev G SECTION 2: EXPRESS START UP The following instructions define the minimum steps necessary to make your Drive operational. Always disconnect the AC power to the unit and be certain the "PWR ON" LED is OFF before connecting or disconnecting the motor leads. FAILURE TO DO THIS RESULTS IN A SHOCK HAZARD. Always operate the Motor and the Drive GROUNDED. Be sure to twist together the wires for each motor phase. Six twists per foot is a good guideline. 1. Check to see that the motor used is compatible with the drive. Refer to Section 4.4 for a list of compatible motors. 2. Set the correct current level for the motor being used per the instructions in Section 4.5. Heat sinking may be required to maintain case temperature below +70° C (+158° F). 3. Select the appropriate step resolution and set the front panel switches as described in Sec- tion 4.6. 4. Wire the motor per the "Motor Connections" description in Section 3.2. 5. Connect the power source to the DC input terminal strip. Be sure to follow the instructions for connecting the filter capacitor as described in Section 3.2, under Power Input. If the motor operates erratically, refer to Section 5, "Torque Versus Speed Characteristics". Clockwise and counter-clockwise directions are properly oriented when viewing the motor from the end opposite the mounting flange.

Danaher Motion Superior Electric

SS2000MD4 8 400030-043 Rev G Section 3: Installation Guidelines 3.1 MOUNTING The SLO-SYN Drive is mounted by fastening its mounting brackets to a flat surface as shown in Figure 3.1. If the drive assembly is mounted against a bulkhead, be sure to apply a thin coating of thermal compound between the drive and the mounting surface before fastening the unit in place. Do not use too much thermal compound. It is better to use too little than too much. Figure 3.1 Mounting Diagram Case temperature should not exceed +70° C (+158° F). Forced air cooling may be required to maintain temperature within the stated limits. When selecting a mounting location, it is important to leave at least two inches (51mm) of space around the top, bottom and sides of the unit to allow proper airflow for cooling. It is also important to keep the drive away from obvious noise sources. If possible, locate the drive in its own metal enclosure to shield it and its wiring from electrical noise sources. If this cannot be done, keep the drive at least three feet from any noise sources.

Danaher Motion Superior Electric

SS2000MD4 9 400030-043 Rev G 3.2 TERMINAL LOCATIONS AND ASSIGNMENTS Figure 3.2 shows the terminal locations for the SLO-SYN SS2000MD4 Translator/Drive. I/O Connector (J2) Motor And Power Supply Connector (J1) Figure 3.2, Terminal Locations

Danaher Motion Superior Electric

SS2000MD4 10 400030-043 Rev G 3.3.1 Motor Connections All motor connections are made via the 6-terminal strip (J1). Terminal assignments are given below. Motor connections are shown in Figure 3.3. J1 Pin Assignment 1 M1 (Phase A+) 2 M3 (Phase A-) 3 M4 (Phase B+) 4 M5 (Phase B-) Motor phase A is M1 and M3 and motor phase B is M4 and M5. The motor frame must be grounded. Cabling from the drive to the motor should be done with a shielded, twisted pair cable. As a guideline, the wires for each motor phase should be twisted about six times per foot. Danaher Motion offers the following motor cable configurations. These cables have unterminated leads on both ends. Length Part Number 10 ft (3 m) 216022-031 25 ft (7.6 m) 216022-032 50 ft (15.2 m) 216022-033 75 ft (22.8 m) 216022-034 Figure 3.3 shows the possible motor wiring configurations.

Danaher Motion Superior Electric

SS2000MD4 11 400030-043 Rev G D F B H 5 4 1 3 WHITE/ BLACK BLACK WHITE/ RED RED GREEN MOTOR TERMINAL "M" NUMBERS MOTOR CONNECTOR PIN MOTOR CONNECTOR PIN 4-LEAD MOTORS D F B H 5 4 1 3 GREEN WHITE/ RED RED 6-LEAD MOTORS WHITE N.C.* E 2 G * N.C. BLACK WHITE/ GREEN D F B H 5 4 1 3 WHITE/ BLACK WHITE/ RED RED 8-LEAD MOTORS, SERIES CONNECTIONS G BLACK A WHITE ORANGE E GREEN C WHITE/ GREEN * 6 2 7 8 * DRIVE PIN 1 DRIVE PIN 2 DRIVE PIN 1 DRIVE PIN 2 DRIVE PIN 1 DRIVE PIN 2 DRIVE PIN 4 DRIVE PIN 3 DRIVE PIN 4 DRIVE PIN 3 DRIVE PIN 4 DRIVE PIN 3 D F B H 5 4 1 3 WHITE/ RED RED 8-LEAD MOTORS, PARALLEL CONNECTIONS WHITE/ BLACK G BLACK A WHITE ORANGE E C 6 2 7 8 GREEN WHITE/ GREEN DRIVE PIN 4 DRIVE PIN 3 DRIVE PIN 1 DRIVE PIN 2 6 *These leads must be insulated and isolated from other leads or ground. Circled letters identify terminals for connector motors, numbers identify those for terminal box motors. Figure 3.3 Motor Wiring Configurations

Danaher Motion Superior Electric

SS2000MD4 12 400030-043 Rev G 3.3.2 Power Input The DC input power is connected to terminals 5 and 6 of the terminal strip (J1). Terminal 5 [Vm(+)] is the power supply plus (+) connection and pin 6 [Vom(-)] is the power supply minus (-) connection. An unregulated supply similar to that shown in Figure 3.4 is preferable. If a regulated supply is used, it must be capable of operating with the added filter capacitor. A switching regulated supply may not be suitable for use with this drive. It is important that the capacitor (C1) be connected within three feet (0.9 meter) of the input terminals. The capacitor must be of the correct value and have the proper current and voltage parameters (see list of components). It is recommended that the power supply leads be twisted together (6 twists per foot). If the power supply is grounded, it must only be grounded on the negative side or the short circuit protection will not operate properly. F1 T1 R1 C1 BR1 AC + AC - 24 VAC 5 6 Vm (+) Vm (-) J2 Drive The cable between the filter capacitor (C1) and the drive should be twisted (six twists per foot). Maximum wire length is three feet. Use #16 AWG or larger wire. Figure 3.4 Typical Power Supply For A Single Drive Application Components F1 1.5 ampere time delay, 250 volt R1 5 ohm surge limiter, Phillips 2322-654-6158 or equivalent T1 130 VA, 24 VAC output BR1 General Instrument GBPC3502 or equivalent C1 4700 µf, 5.5 ampere 20 kHz, 63 V rated, United Chemcon 53D472F063HS6 or equivalent

Danaher Motion Superior Electric

SS2000MD4 13 400030-043 Rev G SECTION 4: SPECIFICATIONS 4.1 MECHANICAL Size (Inches) 1.56 H x 4.13 W x 3.25 D (mm) 40 H x 105 W x 83 D Weight 0.6 pounds (272 grams) 4.2 ELECTRICAL DC Input Range............ 24 VDC min., 40 VDC max. DC Current ................... see Motor Table Drive Power Dissipation (Worse Case)..... 35 watts 4.3 ENVIRONMENTAL Temperature Operating +32° F to +122° F (0° C to +50° C) free air ambient, Natural Convection. Maximum heat sink temperature of 158° F (70° C) must be maintained. Forced-air cooling may be required. Storage -40° F to +167° F (-40° C to +75° C) Humidity 95% max. non-condensing Altitude 10,000 feet (3048 m) max. 4.4 MOTOR COMPATIBILITY Motor Types Superior Electric KM and M Series M Frame Sizes M061 (NEMA 23D) through M092 (NEMA 34) KM Frame Sizes KML061 (NEMA 23) through KML093 (NEMA 34) M061 — M092 D6: KML060 — KML093 M061 — MH112 Do Not use larger frame size motor than those listed, or the drive may be damaged. Number of Connections 4, 6, 8 Minimum Inductance 0.5 millihenrys Maximum Resistance 0.25 x VDC Supply/I Setting Maximum resistance is total of motor plus cable. Example: VDC = 30 I Setting = 3.5 R max. = 0.25 x 30/3.5 = 2.1 ohms

Danaher Motion Superior Electric

SS2000MD4 14 400030-043 Rev G MOTORS FOR USE WITH THE SS2000MD4 TRANSLATOR/DRIVE Power Supply Current Motor Winding Connection Current Setting (Amperes) Standstill (Amps. DC) Maximum (Amps. DC) M061 08 Series 2.5 1.0 2.0 M061 08 Parallel 3.5 1.0 2.0 M062 09 Series 3.0 1.0 2.5 M062 09 Parallel 3.5 1.0 3.5 M063 09 Series 3.0 1.5 2.0 M063 09 Parallel 3.5 1.0 3.5 M091 09 Series 3.0 1.0 1.5 M091 09 Parallel 3.5 1.0 3.0 M092 09 Series 3.0 1.5 2.0 M092 09 Parallel 3.5 1.0 3.0 KML060FO5 - - 2.5 1.0 1.5 KML061FO5 - - 2.5 1.2 1.5 KML061F11 - - 3.5 1.0 3.0 KML062F07 - - 3.0 1.0 2.5 KML062F13 - - 3.5 1.0 4.0 KML063F07 - - 3.0 1.5 2.0 KML063F13 - - 3.5 1.0 4.0 KML091F07 - - 3.0 1.0 2.0 KML091F13 - - 3.5 1.0 4.0 KML092F07 - - 3.0 1.5 2.5 KML092F13 - - 3.5 1.0 4.0 KML093F07 - - 3.5 1.8 2.5 Power supply currents shown are measured at the output of the rectifier bridge in Figure 3.4. M061, M062 and M063 motors listed include LS, LE, CS, FC and FD versions. M091 and M092 motors include FC and FD versions with 6 or 8 leads. Motors with windings other than those listed can be used as long as the current ratings listed on the motors are not exceeded. All KML motors listed have 4 leads.

Danaher Motion Superior Electric

SS2000MD4 15 400030-043 Rev G 4.5 CURRENT SETTINGS The proper current setting for each motor is shown on the individual torque vs. speed curves. Use this current level to obtain the torque shown. Switches 1 through 7 select the current level. Select the desired operating current by setting the appropriate switch to position 1 (ON). The OFF position is labeled "0". Only one switch should be ON. If two or more switches are ON, the one that selects the highest current level is the active switch. The switch settings are: Position Current (amperes) None 0.5 1 0.75 2 1.0 3 1.5 4 2.0 5 2.5 6 3.0 7 3.5 4.6 STEP RESOLUTION The number of pulses per revolution is selected using position 8 of the switch described in Section 4.5. The following chart shows the correct switch setting for each available step resolution. Switch Position 8 Step Resolution Pulses Per Revolution 0 (off) Full-Step 200 1 (on) Half-Step 400 J1 J2 MOTOR CURRENT & STEP RESOLUTION SWITCHES Figure 4.1 Switches For Setting Current Level and Step Resolution

Danaher Motion Superior Electric

SS2000MD4 16 400030-043 Rev G 4.7 SIGNAL SPECIFICATIONS 4.7.1 Connector Pin Assignments All connections are made via the 4-pin terminal strip (J2). Pin Assignment 1 OPTO 2 PULSE 3 DIR 4 AWO 4.7.2 Signal Descriptions OPTO Opto-Isolator Supply User supplied power for the opto-isolators. PULSE Pulse Input A low to high transition on this pin advances the motor one step. The step size is determined by the Step Resolution switch setting. DIR Direction Input When this signal is high, motor rotation is clockwise. Motor rotation is counter-clockwise when this signal is low. Clockwise and counter-clockwise directions are properly oriented when viewing the motor from the end opposite the mounting flange. AWO All Windings Off Input When this signal is low, AC and DC current to the motor will be zero. There is no holding torque when the AWO signal is low. If you are using the drive with an MX2000, SS2000I or SS2000I-V control, the READY input and the OPTO input on the control must be jumpered together. 4.7.3 Level Requirements OPTO Voltage ....................4.5 to 6.0 VDC Current.....................16 mA per signal used Other Signals Voltage Low................... 0.8 VDC 0.0 VDC High.................. OPTO OPTO - 1 volt Current Low................... 16 mA High.................. 0.2 mA

Danaher Motion Superior Electric

SS2000MD4 17 400030-043 Rev G 4.7.4 Timing Requirements PULSE Max. Frequency.......20 kHz Max. Rise and Fall Times................1 microsecond Min. Pulse Width .......................25 microseconds Other Signals Response Time ....... 25 microseconds 4.5 - 6.0 VDC, 16 mA PER SIGNAL OPTO IN PULSE DRIVE CONTROL SIGNAL TTL 7406 5V OPTO IN PULSE DRIVE SWITCH OPTO 5V GND OPTO IN PULSE DRIVE 560 ohms 1/4 watt 12 VDC, 16 mA PER SIGNAL CONTROL SIGNAL CONTROL LOGIC COMMON 4.5 - 6.0 VDC, 16 mA PER SIGNAL OPTO IN PULSE DRIVE CONTROL SIGNAL CONTROL LOGIC COMMON Figure 4.2 Suggested Methods For Control Interface 4.8 INDICATOR LIGHTS "FAULT" LED, Red Lights to indicate over current condition. This condition is caused by motor wiring errors or a ground fault. Recovery from over current condition requires removing and then reapplying the power.

Danaher Motion Superior Electric

SS2000MD4 18 400030-043 Rev G SECTION 5: TORQUE VERSUS SPEED CHARACTERISTICS 5.1 MOTOR PERFORMANCE All stepper motors exhibit instability at their natural frequency and harmonics of that frequency. Typically, this instability occurs at speeds between 50 and 1000 full steps per second and, depending on the dynamic motor load parameters, cause excessive velocity modulation or improper positioning. This type of instability is represented by the open area at the low end of each Torque vs. Speed curve. There are also other instabilities that cause a loss of torque at stepping rates outside the range of natural resonance frequencies. One such instability is broadly defined as mid-range instability. Usually, the damping of the system and acceleration/deceleration through the resonance areas aid in reducing instability to a level that provides smooth shaft velocity and accurate positioning. If instability does cause unacceptable performance under actual operating conditions, use the following techniques to reduce velocity modulation. 1) Avoid constant speed operation at the motors unstable frequencies. Select a base speed above the motors resonant frequencies and adjust acceleration and deceleration to move the motor through unstable regions quickly. 2) The motor winding current can be reduced as discussed in Section 4.5. Lowering the current reduces torque proportionally. The reduced energy delivered to the motor can decrease velocity modulation. 3) Use the half-step mode of operation or use microstepping to provide smoother operation and reduce the effects of mid range instability. Microstepping reduces the shaft speed for a given pulse input rate.

Danaher Motion Superior Electric

SS2000MD4 19 400030-043 Rev G 5.2 TYPICAL TORQUE VERSUS SPEED CURVES The test conditions used when obtaining the torque versus speed data are listed in the lower left-hand corner of each curve.

Danaher Motion Superior Electric

SS2000MD4 35 400030-043 Rev G SECTION 6: SYSTEM CHECKING Motors connected to this drive can develop high torque and large amounts of mechanical energy. Keep clear of the motor shaft and all parts mechanically linked to the motor shaft. Turn off all power to the drive before performing work on parts mechanically coupled to the motor. If installation and operating instructions have been carefully followed, this unit should perform correctly. If the motor fails to step properly, the following checklist will be helpful in locating and correcting the problem. In General Check all installation wiring carefully for wiring errors or poor connections. Ensure that the proper voltage levels are being supplied to the unit. Be sure that the motor is a correct model for use with this unit. Specifically IF MOTOR DIRECTION (CW, CCW) IS REVERSED, Check For: Reversed connections to the Motor Connector. Reversing the phase A or the phase B connections reverses the direction of motor rotation. IF THE MOTOR MOTION IS ERRATIC, Check For: Supply voltage out of tolerance. Proper motion parameters (low speed, acceleration/deceleration, jog speed, home speed and feed rate). Set parameters on controller supplying pulse input to drive. Filter capacitor missing or too low in value. IF TORQUE IS LOW, Check For: All Windings Off active Correct current setting. Improper supply voltage. IF "FAULT" INDICATOR IS NOT LIT, Check For: Improper motor wiring. Grounded or shorted wiring to the motor or shorted motor. Improper motor type or incorrect Current Select switch setting If a malfunction occurs that cannot be corrected by making the preceding checks, contact Customer Support.

Danaher Motion Superior Electric

SS2000MD4 36 400030-043 Rev G APPENDIX A: TROUBLESHOOTING A.1 ELECTRICAL INTERFERENCE PROBLEMS Electrical interference problems are common with today’s computer-based controls. Such problems are often difficult to diagnose and cure. If such a problem occurs with your system, it is recommended that the following checks be made to locate the cause of the problem. 1. Check the quality of the AC line voltage using an oscilloscope and a line monitor. If line voltage problems exist, use appropriate line conditioning, such as line filters or isolation transformers. 2. Be certain all recommended wiring practices are followed for location, grounding, wiring and relay suppression (see Section 3.1). 3. Double-check the grounding connections to be sure they are good electrical connections and as short and direct as possible. 4. Try operating the drive with all suspected noise sources switched off. If the drive functions properly, switch the noise sources on again, one at a time, and try to isolate the one(s) causing the interference problems. When a noise source is located, try rerouting wiring, suppressing relays or other measures to eliminate the problem. A.2 CUSTOMER SUPPORT Danaher Motion products are available nationwide through an extensive authorized distributor network. These distributors offer literature, technical assistance and a wide range of models off the shelf for fastest possible delivery. Danaher Motion sales engineers are conveniently located to provide prompt attention to customers' needs. Call the nearest office listed for ordering and application information or for the address of the closest authorized distributor. In the US and Canada In Europe 13500-J South Point Blvd. Danaher Motion GmbH & Co. KG Charlotte, NC 28273 Robert-Bosch-Straße 10 Phone: (704) 588-5693 64331 Weiterstadt, Germany Fax: (704) 588-5695 Phone: +49 (0) 6151-8796-10 Email: [email protected] Fax: +49 (0) 6151-8796-123 Website: www.DanaherMotion.com Website: www.DanaherMotion.de

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